Valves Protective devices Mounting accessories. Instrumentation valves and accessories

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1 Valves Protective devices Mounting accessories Instrumentation valves and accessories

Everything from one source WIKA is a world leader in the manufacture of mechanical pressure measuring instruments.

5 mbar or 7,000 bar: We offer you the right pressure gauge for each industry and each measuring requirement:

2 Everything from one source WIKA is a world leader in the manufacture of mechanical pressure measuring instruments. Whether you want to measure 0.5 mbar or 7,000 bar: We offer you the right pressure gauge for each industry and each measuring requirement: Indicating pressure measuring instruments for gauge, absolute and differential pressure have been proven millions of times over. For the optimal solution for the widest range of applications, there is a choice of measuring systems in Bourdon tube, diaphragm element and capsule element technologies. As an ideal extension to this wide selection of pressure measuring instruments, we offer you a comprehensive programme of accessories. 2

3 Contents Overview 4 Instrumentation valves Stopcocks Model Shut-off valves Model Needle valve and multiport valve Model IV10, IV11 8 Block-and-bleed valve Model IV20, IV21 9 Monoflanges Model Valve manifolds for differential pressure gauges Model IV30, IV31, IV50, IV51 11 Protective devices Overpressure protectors, adjustable Model Snubbers Model Syphons Model Mounting accessories Adapters Model Instrument mounting bracket Model Sealings Model Additional services 19 WIKA worldwide 20 3

Overview Instrumentation valves Shut-off and

instruments, for measuring liquids, gases and

DIN stopcocks per DIN 16261, DIN 16262 and

temperature 50 C DIN shut-off valves without

screw) with test connection per DIN 16271

multiport valve Standard to PN420 (6,000

Block-and-bleed valves Square form and flat

request) Heavy duty block-andbleed manifold

4 Overview Instrumentation valves Shut-off and throttle valve for pressure measuring instruments, for measuring liquids, gases and vapours. DIN stopcocks per DIN 16261, DIN and DIN Nominal pressures 25 bar Operating temperature 50 C DIN shut-off valves without test connection per DIN (with vent screw) with test connection per DIN (with vent screw) with separate isolating test connection per DIN Nominal pressures to 400 bar Needle valve and multiport valve Standard to PN420 (6,000 psi), optional to PN689 (10,000 psi) Block-and-bleed valves Square form and flat form Standard PN420 (6.000 psi), optional PN689 ( psi) Monoflanges Compact design Flange connection per DIN/EN or ASME B16.5, axially mounted flange (radial flange on request) Heavy duty block-andbleed manifold Valve manifolds for differential pressure gauges 3-valve manifold, 4-valve manifold, 5-valve manifold Wide variety of process connections Standard to PN420 (6,000 psi), optional to PN689 (10,000 psi) 4

5 Protective devices Adjustable overpressure protectors serve as protection against overpressures which occur beyond the scale range. Overpressure protectors 7 different setting ranges selectable Nominal pressures to 600 bar Overpressure safety up to 1,000 bar Vacuum protected Snubbers for pressure measuring instruments are intended to suppress the effect of pressure surges and pressure pulses of the medium. Syphons protect pressure measuring instruments from pulsations in the medium and from excessive heating. Snubbers Max. temperature 120 C Nominal pressures to 400 bar With adjustable restrictor channel Syphons per DIN or to industrial standards U-form, trumpet form or compact version Permissible temperatures to 400 C Nominal pressures to 420 bar Mounting accessories Adapters and sealings for the installation of pressure measuring instruments, stopcocks, shut-off valves, syphons, snubbers and other accessories. 5

Stopcocks Model 910.10 Specifications per data sheet AC 09.01 Per DIN 16261, DIN 16262 and DIN 16263 Medium temperature max.

4571 Female - female Thread Order number G ¼ 9090029 -- G ⅜ 9091807 -- 9090045 2365222 With test flange Ø 40 x 5 9091777 -- With test flange 60 x 25 x 10 9090053 -- With gland packing 9090061 --

6 Stopcocks Model Specifications per data sheet AC Per DIN 16261, DIN and DIN Medium temperature max. +50 C (for versions with gland packing up to +80 C) Nominal pressure PN 16 (with G ¼ connection: PN 6) Connection Material: Brass Material: 316Ti / Female - female Thread Order number G ¼ G ⅜ With test flange Ø 40 x With test flange 60 x 25 x With gland packing Female - male Thread Order number G ¼ G ⅜ With test flange Ø 40 x With test flange 60 x 25 x With gland packing Union bushing - female Thread Order number With test flange 60 x 25 x Union bushing - male Thread Order number With test flange 60 x 25 x LH-RH union - male Thread Order number G ¼ With test connection M20 x With test flange Ø 40 x

Instrumentation valves Shut-off valves Model 910.11 Specifications per data sheet AC 09.

5 and vent screw DIN 16272: With separate isolating test connection M20 x 1.

steel: +200 C Brass: PN 250 (G ¼ thread: PN 125) Steel / Stainless steel: PN 400 Connection Form A Form B Material Per DIN

4571 9090967 9095110 Similar to DIN 16270 G ¼ Brass 1516035 -- M20 x 1.5 316Ti / 1.

4571 0717010 -- Per DIN 16271 Thread Material Order number Brass 9090975 9095128 Steel 9090983 9095136 316Ti / 1.

7 Instrumentation valves Shut-off valves Model Specifications per data sheet AC Form A Form B Medium temperature max. Nominal pressure DIN 16270: With vent screw DIN 16271: With test connection M20 x 1.5 and vent screw DIN 16272: With separate isolating test connection M20 x 1.5 LH-RH union - male Nipple and union nut - male, with shaft for instrument mounting bracket Brass / Steel: +120 C Stainless steel: +200 C Brass: PN 250 (G ¼ thread: PN 125) Steel / Stainless steel: PN 400 Connection Form A Form B Material Per DIN Thread Order number Brass Steel Ti / Similar to DIN G ¼ Brass M20 x Ti / Similar to DIN with fixed bushing ½ NPT Brass Ti / Per DIN Thread Material Order number Brass Steel Ti / Similar to DIN M20 x Ti / Similar to DIN with fixed bushing ½ NPT 316Ti / Per DIN Thread Material Order number Brass Steel Similar to DIN with fixed bushing 316Ti / ½ NPT 316Ti /

Needle valve and multiport valve Models IV10, IV11 Specifications per data sheet AC 09.

NPT female ¼ NPT female -- 14275409 female female -- 14275411 ½ NPT female ½ NPT female M8 14275400 IV10 Needle valve ½ NPT female ½ NPT female ¼ NPT

8 Needle valve and multiport valve Models IV10, IV11 Specifications per data sheet AC Needle valve and multiport Permissible temperature Up to 200 C Nominal pressure Sealing packin PN420 (6,000 psi), optional PN689 (10,000 psi) PTFE (for temperatures to a max. 200 C) Material for other wetted parts Standard stainless steel 316/316L Design Input Output Vent Order number ½ NPT female ½ NPT female ¼ NPT female ¼ NPT female female female ½ NPT female ½ NPT female M IV10 Needle valve ½ NPT female ½ NPT female ¼ NPT ½ NPT male ½ NPT female M ½ NPT male ½ NPT female ¼ NPT male female M male LH-RH union M IV11 Multiport valve ½ NPT male ½ NPT female ½ NPT ½ NPT female ½ NPT female ½ NPT Optional: Oil and grease free version for oxygen Other geometry / variant Other materials Anti-tamper version PMI test 8

Instrumentation valves Block-and-bleed valve Models IV20, IV21

19 Square design and flat design Permissible temperature Up to

optional PN689 (10,000 psi) PTFE (for temperatures to a max.

316/316L Design Input Output Vent Order number ½ NPT male ½ NPT

NPT 14275303 ½ NPT female ½ NPT female ¼ NPT 14275313 ½ NPT

NPT female ¼ NPT 14276679 ½ NPT female ½ NPT female ¼ NPT

9 Instrumentation valves Block-and-bleed valve Models IV20, IV21 Specifications per data sheet AC Square design and flat design Permissible temperature Up to 200 C Nominal pressure Sealing packing PN420 (6,000 psi), optional PN689 (10,000 psi) PTFE (for temperatures to a max. 200 C) Material for other wetted parts Standard stainless steel 316/316L Design Input Output Vent Order number ½ NPT male ½ NPT female ¼ NPT IV20 square form ½ NPT male ½ NPT female ¼ NPT ½ NPT female ½ NPT female ¼ NPT ½ NPT female ½ NPT female ¼ NPT IV 21 flat form ½ NPT female ½ NPT female ¼ NPT ½ NPT female ½ NPT female ¼ NPT Optional: Oil and grease free version for oxygen Other geometry / variant Other materials Anti-tamper version PMI test 9

Monoflanges Model 910.80 Specifications per data sheet AC 09.17 Configuration Flange connection per ASME B 16.

5 600 lbs, DN ½" 14103580 14253573 ASME B16.5 2500 lbs, DN ½" 14103624 - ASME B16.5 150 lbs, DN 1" 14103626 - ASME B16.

10 Monoflanges Model Specifications per data sheet AC Configuration Flange connection per ASME B 16.5 or DIN / EN Block, block & bleed or double block & bleed Vent DIN: ¼ NPT ASME: ¼ NPT Pressure rating Order number with anti-tamper without anti-tamper DIN / EN PN 40, DN ASME B lbs, DN ½" ASME B lbs, DN ½" ASME B lbs, DN 1" ASME B lbs, DN 1" Optional: Oil and grease free version for oxygen per NACE 3.1 material test certificate, EN Other version / pressure rating Other sealing face Tamper lock valve version Dimensions in mm ASME B16.5 version, block & bleed configuration ¼ NPT Measuring instrument connection ASME B16.5 version, block & bleed configuration, vent valve in anti-tamper design ¼ NPT Measuring instrument connection Vent valve 107 Vent valve (anti-tamper) ¼ NPT Vent valve ¼ NPT Vent valve All dimesions per ASME B16.5 (example ½ Class 600)) All dimesions per ASME B16.5 (example ½ Class 600)) 10

11 ISOLATE EQUALISE ISOLATE DRAIN IN IN DRAIN Instrumentation valves Valve manifolds for differential pressure gauges Models IV30, IV31, IV50, IV51 Specifications per data sheet AC Stainless steel 3-valve manifold 5-valve manifold Medium temperature max. Up to 200 C Centre distance For instruments Connection Order number Material [mm] Model Measuring instrument Measuring point Vent 4-valve manifold 30 Brass Stainless steel DPG40 DPGS40 DPS40 DPGT40 DPGS40TA Ø 6 mm Pipe socket G ¼ female G ⅛ IV30 3-valve manifold Union nut B IV30 3-valve manifold IV50 5-valve manifold IV31 3-valve manifold IV51 5-valve manifold 37 Stainless steel G ¼ Pressure screw B ½ NPT B G ⅛ ½ NPT G ⅛ B ½ NPT B G ¼ ½ NPT G ¼ G ⅜ female G ¼ IV31 3-valve manifold ½ NPT female ½ NPT female IV51 5-valve manifold Differential pressure connection IEC EN / B ½ NPT female ¼ NPT IV51 5-valve manifold VENT. VENT. ½ NPT female ½ NPT female (mounting per threaded pipe (centre distance 110 mm) connection) ¼ NPT Optional: Oil and grease free version for oxygen Other geometry / variant Other materials Anti-tamper version PMI test 11

12 Overpressure protectors, adjustable Model Specifications per data sheet AC Valve body from brass or stainless steel 316Ti / Piston Stainless steel 316Ti / Setting ranges 0,4 2.5 bar / 2 6 bar / 5 25 bar / bar / bar / bar Valve body brass Valve body 316Ti / Valve body 316Ti / oil and grease free for oxygen service Connection Setting range Order number Measuring instrument Measuring point in bar LH-RH union B male LH-RH union B male ½ NPT female ½ NPT male LH-RH union B male

Protective devices Snubbers, adjustable Model 910.12 Specifications per data sheet AC 09.03 Medium temperature +120 C Brass, steel and stainless steel 316Ti / 1.

13 Protective devices Snubbers, adjustable Model Specifications per data sheet AC Medium temperature +120 C Brass, steel and stainless steel 316Ti / with adjustment screw Connection Nominal pressure Material: Brass Material: Steel Material: 316Ti / Thread in bar Order number G ¼ ½ NPT ¼ NPT

Protective devices Syphons Model 910.15 Specifications per data sheet AC 09.06 Form Max.

14 Protective devices Syphons Model Specifications per data sheet AC Form Max. operating pressure and temperatures DIN / Industrial standard designs U-form / trumpet form / compact syphon 104 bar / 400 C 120 bar / 300 C 160 bar / 120 C 420 bar / 100 C (compact syphon) Connection Operating pressure Material: Steel Material: 316Ti / Per DIN Inlet 1) Outlet 2) max. [bar] Order number U-form Form A B LH-RH union Form B Weld-in connection LH-RH union Trumpet form Form C B LH-RH union Form D Weld-in connection LH-RH union Sim. to DIN Inlet 1) Outlet 2) max. [bar] Order number U-form Pipe thread ½ NPT with fixed ½ NPT bushing Trumpet form Pipe thread ½ NPT with fixed bushing ½ NPT Industrial standard Inlet 1) Outlet 2) max. [bar] Order number U-form Pipe thread G ¼ B G ¼ B Pipe thread R ⅜ R ⅜ Pipe thread B B U-form Pipe thread LH-RH union B LH-RH union Weld-in connection LH-RH union Trumpet form Pipe thread G ¼ B G ¼ B Pipe thread G ⅜ B G ⅜ B Pipe thread B B Pipe thread ¼ NPT ¼ NPT Compact syphon ½ NPT ½ NPT female B union bushing ) Process side 2) Instrument side 14

Mounting accessories Adapters Model 910.14 Specifications per data sheet AC 09.

15 Mounting accessories Adapters Model Specifications per data sheet AC Female - male Female - female Male - male Self-sealing connecting nipple LH-RH union DIN Union nut and nipple DIN Compression fitting with ferrule Thread Material: Brass Material: 316Ti / Female - male female male Order number G ⅛ G ¼ B B G ⅛ B G ¼ B G ⅜ B G ¼ B ¼ NPT ½ NPT M10 x M12 x G ⅜ G ¼ B B G ¼ B ¼ NPT G ⅜ B B ½ NPT G ¾ B M12 x M20 x M10 x 1.5 G ¼ B ¼ NPT G ⅛ B M12 x 1.5 G ¼ B G ⅜ B M20 x 1.5 B G ⅛ B ¼ NPT G ¼ B B G ¼ B ½ NPT ¼ NPT B Female - female female female Order number G ⅛ G ⅛ G ⅛ G ¼ G ¼ ⅛ NPT ¼ NPT G ¼ G ⅜ ½ NPT M20 x

16 Adapters Model Thread Material: Brass Material: 316Ti / Male - male male male Order number G ⅛ B G ¼ B B ½ NPT G ⅛ ⅛ NPT ¼ NPT G ⅛ B G ¼ B G ⅜ B M20 x ⅛ NPT ¼ NPT ½ NPT G ⅛ B G ¼ B G ⅜ B B M20 x ¼ NPT ½ NPT ¼ NPT ½ NPT Connecting nipple female male Order number G ⅛ B G ¼ B G ¼ B ¼ NPT ⅜ NPT G ⅜ B B ½ NPT M20 x M10 x 1 G ¼ B Thread Material: Brass Material: Steel Material: 316Ti / LH-RH union female LH female Order number DIN M20 x M20 x 1.5 M20 x Rotatable adapter Measuring instrument Measuring point Material ½ NPT female ½ NPT Stainless steel 316L / material certificate 1) yes Order number Connection thread Nominal pressure in bar Pipe Material: Steel Material: 316Ti / Compression fitting with ferrule G ¼ ) 3.1 material certificate per EN

Mounting accessories Instrument mounting bracket Model 910.16 Specifications per data sheet AC 09.

mounting bracket for connection without adapter: Bracket for wall mounting or pipe mounting Bracket for wall mounting Form H per DIN 16281 Extension Material Order number 60 mm 100 mm 160 mm

17 Mounting accessories Instrument mounting bracket Model Specifications per data sheet AC Instrument mounting bracket for connection via adapter: Bracket per DIN form H for wall mounting and form A for wall, pipe and support mounting Bracket for pipe mounting Adapter Instrument mounting bracket for connection without adapter: Bracket for wall mounting or pipe mounting Bracket for wall mounting Form H per DIN Extension Material Order number 60 mm 100 mm 160 mm Aluminium, black Stainless steel Aluminium, black Stainless steel Aluminium, black Stainless steel Bracket for wall and support mounting, optional: with additional clamp for pipe Ø mm Form A per DIN Malleable cast iron, galvanised mm Bracket: Malleable cast iron, galvanised Clamp: Steel, galvanised Bracket for pipe Ø mm for pipe mounting 100 mm (from front edge of pipe) Steel, galvanised Brass B Steel Stainless steel 316Ti / ½ NPT Stainless steel 316Ti / Mounting without adapter (via instrument square section SW 22) Bracket for wall mounting 100 mm (from front edge of pipe) Steel, silver-coloured, lacquered mm (from front edge of pipe) Steel, silver-coloured, lacquered

Mounting accessories Sealings Model 910.17 Specifications per data sheet AC 09.

837-1 Aluminium 9090797 G ¼, M12 x 1.5 Copper 9090800 316Ti / 1.4571 9092161 Copper 9090819 G ⅜,, M20 x 1.5 316Ti / 1.

18 Mounting accessories Sealings Model Specifications per data sheet AC WIKA sealing Flat gasket Edge-sealing ring WIKA sealing Form 1 with connection thread Material Order number For self-centering on the G ⅛ Copper centering spigot in accordance with EN Aluminium G ¼, M12 x 1.5 Copper Ti / Copper G ⅜,, M20 x Ti / Form 2 Aluminium For centring in tapped hole G ¼ Copper M12 x 1.5 Copper Copper Flat gasket EN Copper G ¼ NP uni Copper NP uni Nickel G ¼ PTFE mm thick PTFE mm thick PTFE Edge-sealing ring Suitable for compression fitting with ferrule G ¼ Steel Steel Ti /

Additional services Mounting arrangements

selection of the correct components for your

assembly of different individual components

Many items are also available in special

Additional options for measuring instruments

first begins with the specification of your

WIKA offers numerous variants and options in

Individual connection location (3, 9 or 12

19 Additional services Mounting arrangements WIKA is happy to support you in the selection of the correct components for your application. Alongside the extensive selection of fittings, WIKA also offers qualified assembly of different individual components into a complete measuring arrangement ( hook-up ). Assembly Hook-up In addition to the valves and protective devices described here, combination with diaphragm seal systems is also possible. Diaphragm seal mounting Special materials Many items are also available in special materials on request. Additional options for measuring instruments The correct design for your measuring point first begins with the specification of your measuring instrument. WIKA offers numerous variants and options in order to adapt the measurement technology optimally to your process: Contacts and transmitters Customer-specific dial layout Individual connection location (3, 9 or 12 o'clock) Pointer variants, mark or drag pointer Different mounting solutions (fixing rings, panel mounting) Diaphragm seal mounting Measuring instruments in ATEX version TAG plates Approvals and certificates (2.2 and 3.1 certificates, SIL) 19

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Process gas management Facilities Support Equipment. Measurement solutions for Semiconductor, Solar, Light

Process gas management Facilities Support Equipment Measurement solutions for Semiconductor, Solar, Light Alexander Wiegand, Chairman and CEO WIKA About us As a family-run business acting globally, with