ExtractSafe Dust Particulate Extraction System
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- Oswin Booth
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1 ExtractSafe Dust Particulate Extraction System The ExtractSafe system is available to provide safe dust particulate extraction in conjunction with the PharmaSafe pro containment valve, when there is no suitable/existing air handling available. The system couples to the outlet port of the PharmaSafe pro Active valve providing low volume air extraction. This enables the valve system to achieve the required level of containment performance by safely extracting product particulate from the valve interface before it can become airborne. The compact, economic skid, includes a filter housing which consists of simple pneumatic controls, safe change push push type HEPA filters, filter gauges and a vacuum pump. The housing is available with 3 mounting configurations to suit the process set up: wall mounted; floor standing; and mobile. The free standing floor and mobile trolley framework will also allow the hose to be neatly stored within the skid assembly whilst it is not in use or in transit. An ATEX rated version of the skid can also be supplied upon request.
2 Specifications Dual Push-Push Type Safe Change Filters Hoses Compressed Air Service Supply DOP Test Connections Extraction Filters Filter Media Frame Seal Bag out port Hose Length Material End Connections Supply Air Flow: Max Static Pressure Connection Downstream connection Upstream connection Gassing point Connection Extraction Rate 2 x Push 150 HEPA filter H14 efficiency to EN1822 Glass filter paper ABS Plastic TPE Plastic Twist and lock port cover 4m Translucent PVC Hose with high tensile steel helix centrally positioned. Food quality. Temperature: -40 C up to +150 C Hygienically swaged 316 stainless steel 1.5 tri-clamp end fittings 710 l/min. 6 bar 12mm push in type 8mm push in type 8mm push in type 1.5 BS4825 Tri-Clamp connection 25mm (1 ) hygienic ball valve with XXmm (1.5 ) BS4825 tri-clamp Minimum extraction rate 1300 l/min. Gauge Mounting configuration 2 x Magnehelic differential pressure gauges for exhaust filter. Independent for primary and secondary filters. Safe operating limits indicated by green and red banding. Wall mounting: Two piece bracket for customer to affix to wall or frame (it is the customer s responsibility to ensure the location for mounting is suitable to support the skid assembly). Free standing: Floor standing 304L Stainless steel frame. Mobile: 304L Stainless steel with nylon castors, hose support. Controls Connections Approximate Weights Fully pneumatic Required supply Supply Air Flow Gauge Air Supply Exhaust Earth Point Floor Standing Mobile Wall Mounted Stop (single push to stop); Start (single push to start); E-stop. Compressed air at 6 BarG (to be supplied by customer) Range SCFM Air 12mm Push in 3 Tri-clamp (BS4825) M6 Stud fixed to filter housing 62kg 62kg 40kg Noise Operating Temperature 80db (when measured at 1m from the Extraction Unit). Silencer is available as optional extra. Minimum: 5 o C Maximum: 30 o C Materials of Construction Filter Housing 304L Stainless Steel (External 0.8um Ra surface, finish filter tube internal um Ra Start stop and differential gauges must be horizontal Installation Proximity to valve: less than 4m from ChargePoint valve Active unit. Free from vibration ATEX Classification FAT Documentation None Atex version available upon request Performed and documented for each unit supplied Full operation & maintenance user manual with technical data and material certification is available in electronic or hard copy printed versions ChargePoint Technology Ltd reserve the right to change specifications at any time without prior advice or warning. Specifications are correct at time of publishing.
3 Mounting Configurations Wall Mounted Floor Standing Mobile Controls Primary Hepa Filter Gauge Secondary Hepa Filter Gauge Emergency Stop Button Start Button Stop Button The pneumatic controls consist of single push start/stop push buttons and an emergency stop button. The Dwyer Minihelic II differential pressure guage for the primary and secondary filters displays safe operating limits with green and red banding.
4 Safe change filter bag-out port Floor Standing Dimensions 770 (30.3 ) 576 (22.6 ) 725 (28.5 )
5 Mobile Dimensions 1013 (39.8 ) 647 (25.4 ) 520 (20.4 ) Wheel Base 725 (28.3 ) Wall Mounted Dimensions 225 (8.8 ) Access Panel Safe Change Bag Out Port Cover 536 (21.1 ) 725 (28.3 )
6 Europe, Middle East, Africa & Asia ChargePoint Technology Ltd 80 Venture Point West, Evans Road Liverpool, L24 9PB United Kingdom Americas ChargePoint Technology Inc. 120 North Main Street, Suite 11 Forked River, NJ United States Find your local representative online:
E x t a c t i o n S y s t e m
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