STROKE FOUR SYSTEMS INTAKE GASKETS ENGINE/ EXHAUST DRIVE LINE HANDLING ELECTRICAL WATERLINE /BILGE & CONTROLS STEERING BODY ACCESSORIES SERVICE TOOLS

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1 A complete line of motor mounts designed specifically for heavy duty watercraft applications. Monkey Grip Motor Mounts are designed to be stronger than OEM mounts, yet able to dampen and isolate vibration far better than performance mounts currently available. This combination of durability and performance make Monkey Grip the right choice. Monkey Grip Motor Mounts are available for all popular watercraft.* EXHAUST DRIVE LINE ELECTRICAL WATERLINE 57-72* Wave Blaster FX Wave Blaster II * 200 XL LTD XLT * 650 Super Jet 70 Super Jet Years Years 57-73* 200R GPR GP FX FX VX FX CRUISER * Wave Runner 500 Years 650 VXR LX Wave Runner III VXR Wave Runner Wave Runner III GP Pro VXR Wave Runner III Wave Raider Wave Runner III XL GP XL XLT GP XL Venture FX GP Wave Raider XL Wave Venture 97 Wave Raider Wave Venture SUV BODY ACCESSORIES SERVICE TOOLS * Polaris SL Polaris SL Polaris 650 SL Polaris 750 SL 94 Polaris Installation Shown Tiger Shark Models 93-95, 57-75* Montego 96, Monte Carlo 640/ * Polaris 700/900/050 SMC Hulls Late Models *Installation Warning-Alert! When changing the PWC motor mounts you must refer to the PWC Manufacturers Repair Manual for the proper installation instructions and the torque settings. If these instructions and torque setting are not followed properly damage may occur. Hot Products is not responsible for any damages incurred. BLOWSION ENGINE KEEPERS JOE KENNEY DESIGN Kenney Keepers are a must have for any hardcore surf or flat-water invert artist. Each set contains a left and right side front mount retainer and extended stainless hardware for install. Our unique close tolerance design retains the front, top heavy weight of the engine block from being flexed or thrown forward during flat out and invert maneuvers. Since this is a common occurrence (even in flat water racing action), we have also found them to be excellent insurance against ever having to replace expensive engine mounts again. Description SJ SXI/800SXR

2 57-22* 440/ * (Except ZXI) 800SX-R * 750 ZXI Rear 900 ZXI Rear 00 ZXI Rear Ultra 50 Rear STX 2F Rear STX-R Rear STX 5-F Rear 57-85* (Front - required) GTI LE RFI 03 GTX RFI XP XP DI XP LTD F* (Front - required) GSX GSX LTD 98 GTX GTX LTD 98 SPX XP * 580/650/ R* (Rear - 2 required) GSX GSX LTD GSX RFI GTI LE RFI 03 GTX GTX GTX DI GTX LTD GTX RFI LRV 00-0 LRV DI 02 RX RX DI RXX 0 SPX XP XP DI XP LTD * (Front - required) GTI RFI GTI LE RFI D RFI 05 GTI GTI RENTAL GTI SE EXHAUST DRIVE LINE ELECTRICAL WATERLINE 57-44* Ultra 50 Front STX-R Front ENGINE SHIMS Engine shims are essential for precise engine alignment. R&D Engine Shims have a tab that provides easy insertion and removal. Shims are made of stainless steel and have etched numbers to identify thickness. Description Thickness Engine Shims * Engine Shims * Engine Shims * Engine Shims * 57-88* (Rear - 2 required) GTI GTI RENTAL GTI RFI GTI LE RFI GTI SE GTI 4-TEC SE NA 07 GTX 4-TEC GTX 4-TEC SC GTX 4-TEC SCIC 05 GTX 4-TEC LTD SC 06 GTX 4-TEC LTD SC GTX LTD BVIC 07 GTX 4-TEC WAKE RXP RXP BVIC 07 RXP SC 05 RXT BVIC * (Front - required) GTX 4-TEC GTX 4-TEC WAKE GTX 4-TEC SC GTX 4-TEC LTD SC GTX 4-TEC LTD 06 GTX 4-TEC LTD SCIC 05 GTX LTD & WAKE BVIC 07 RXP RXP SC RXP BVIC 07 RXT RXT BVIC 07 BODY ACCESSORIES SERVICE TOOLS 99

3 R&D Pro Series Cast CNC Machined heads are an economical alternative to the remachining of the Stock OEM Head, which many times crack and don t seal or cool properly after being modified. Pro Series Heads incorporate larger water volumes, improved circulation for superb cooling and O-Ring design for maximum sealing Limited/Recreational pump gas spec. 43cc Ltd DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES EXHAUST SERVICE TOOLS 70 Limited/Recreational 35cc /760 O-Ring set of / /800 23cc /800 25cc /800 26cc /800 27cc O-Ring Set of SXR 28cc SXR 29cc O-Ring Set of /800 Girdle Hardware Kit *Girdle kit is optional STAINLESS STEEL HEAD NUTS 8mm Stainless Steel Acorn Head Nuts fits most. GP300R GP300R Head Kit 45cc GP200R/XLL200 4cc GPR Head Girdle Hardware Kit *Girdle kit is optional Ultra 50/STX-R 200 Recreational 42cc Ultra Head Girdle Hardware Kit Description Acorn Head Nuts (0 pieces per bag) KINGS CUP IN THAILAND

4 ADA KAWASAKI 800SXR BILLET GIRDLE HEAD This head uses the stock head bolts and is completely sealed by O-rings, no head gasket required. Dual water outlets for additional cooling. This head will work with Factory Pipe s 800 dry pipe. KA800G KA800M KAWASAKI 800SXR/750 GIRDLE HEAD SHELL KA750 KAWASAKI 800SX-R/750 NON-GIRDLE BILLET HEAD SHELL ADA 800SXR/750 Throttle/Choke Cable Bracket ADA 800SXR/750 Girdle Head Shell** KA800M ADA 800SXR Girdle Kit KA800G ADA 800SXR Dome 22cc (225 lbs.-4 Octane) KA8022 ADA 800SXR Dome 24cc (26 lbs.-0 Octane) KA8024 ADA 800SXR Dome 26cc (208 lbs.-05 Octane) KA8026 ADA 800SXR Dome 28cc (200 lbs.-98 Octane) KA8028 ADA 800SXR Dome 30cc (90 lbs.-95 Octane) KA8030 ADA 800SXR Dome 32cc (80 lbs.-9 Octane) KA8032 ADA 800SXR/750 Throttle/Choke Cable Bracket KA800BRK-CARB to use with stock carburetors with ADA Billet Girdle Head ADA 800SXR O-Ring Kit ORKITK750 *** ADA Domes are sold individually ADA KAWASAKI 800 SXR LIMITED SPEC. DOMES Billet limited drop dome for the 800 SX-R. These domes have a.050 drop at 82mm for use in Limited engines with a.060 base gasket. Available in 22, 24, 26, 28 & 29cc sizes. ADA 800SXR LTD Dome 22cc ADA 800SXR LTD Dome 24cc ADA 800SXR LTD Dome 26cc ADA 800SXR LTD Dome 28cc ADA 800SXR LTD Dome 29cc ADA KAWASAKI 750 BILLET HEAD ADA RACING KAWASAKI 750/800 BIG BORE GIRDLE KIT - SPECIAL ORDER ONLY The ADA new Billet big bore head is available in both a Non-Girdle Big Bore Head Shell and a Girdle Big Bore Head Shell. Domes will fit up to an 85mm bore size and they are notched to fit around the head studs to allow for a larger compression sealing o-ring than the standard domes. Big bore domes for the 750/800. Squish relief is.00"@85mm with a 4 degree angle. These are a larger diameter than the ADA standard 750/800 domes and are machined to fit around the head studs. Description ADA 750/800 SXR Girdle Billet Head Kit ADA 750/800 SXR Non-Girdle Billet Head Kit ADA 750/800 SXR Girdle Hardware Kit ADA 750/800 SXR O-Ring Kit KA8222D50 KA8224D50 KA8226D50 KA8228D50 KA8229D50 ADA 800SXR/750 Girdle Head Shell** KA800M ADA 800SXR Girdle Kit KA800G ADA 800SXR/750 Non-Girdle Billet Head Shell KA800 ADA K750 24cc Dome (95 lbs.-00 Octane) KA7524 ADA K750 26cc Dome (80 lbs.-92 Octane) KA7526 ADA K750 28cc Dome (65 lbs.-9 Octane) KA7528 ADA K750 30cc Dome (50 lbs.-89 Octane) KA7530 **ADA 800SXR Girdle and Non-Girdle Head Shell also fits 750 but must use the ADA 750 Domes. *** ADA Domes are sold individually KA800M-BB KA800BB KA800G ORKITK750 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS SPECIAL ORDER ONLY ITEM ADA 750/800 SXR Big Bore Domes - Domes Sold Individually 22cc Pt# KA cc Pt# KA cc Pt# KA cc Pt# KA cc Pt# KA cc Pt# KA cc Pt# KA

5 EXHAUST DRIVE LINE ELECTRICAL WATERLINE ADA Non-Girdle Head Shell ADA Girdle Hardware Kit ADA Girdle Head Shell ADA YAMAHA 70/760 BILLET HEAD Y70/760 Girdle Billet Head Shell** YA70M ** Girdle Kit is not included in Head Kit Girdle Kit (6 pcs.) for Girdle Head ** YA70G6 Y70/760 Non-Girdle Billet Head Shell YA70L 70-8mm 33cc (200Lbs/05 Octane) YA233L 70-8mm 35cc (85Lbs/92 Octane) * YA235L * 35cc Dome for 00 Octane with Dry Pipe 70-8mm 37cc (70Lbs/92 Octane) YA237L mm 3cc (230Lbs/5 Octane) YA763L mm 33cc (25Lbs/0 Octane) YA7633L mm 35cc (200Lbs/05 Octane) YA7635L mm 38cc (80Lbs/98 Octane) YA7638L mm 40cc (65Lbs/9 Octane) YA7640L Flat Top Dome 30cc YAK8630L5 4 w/.05" Relief@86mm Flat Top Dome 28cc YAK8628L5 4 w/.05" Relief@86mm Flat Top Dome 26cc YAK8626L5 4 w/.05" Relief@86mm Flat Top Dome 24cc YAK8624L5 4 w/.05" Relief@86mm Flat Top Dome 22cc YAK8622L5 4 w/.05" Relief@86mm Dome for Flat Top Piston@82mm 24cc KD224 Exhaust Pipe Mount Bracket YEXBRKT-2M O-Ring Kit ORKIT-YA70M *** ADA Domes are sold individually ADA SUPER BORE HEAD BODY ACCESSORIES Super Bore Non-Girdle Head Shell YA760SB Super Bore Girdle Head Shell YA760SBM Super Bore 38cc Dome SD9538 *ADA Super Bore Head Shells and Domes are Special Order Only. Hot Products does not inventory these Super Bore items. *** ADA Domes are sold individually SERVICE TOOLS D. A. B. C. E. F. ADA INDIVIDUAL O-RING Descriptions A. O-Ring, Dome Top Around Spark Plug Hole OR020 B. O-Ring Head Shell to Dome OR024 C. Compression O-Ring Ultra 50, OR043 D. Compression O-Ring SD 95 OR044 E. Outer Water O-Ring Ultra 50 (3 req.) OR049 F. Outer Water O-Ring Y70/760 ORYA70 Compression O-Ring K750/800 OR042 02

6 720/800 KU50 KAWASAKI ULTRA 50/STX-R NON GIRDLE HEAD SHELL *DOMES SOLD SEPARATELY /00 ADA SD720 AND 800 BILLET HEAD 720 Billet Head Shell SD cc Dome (90 Lbs 05 oct.) SD cc Dome (75 Lbs 00 oct.) SD Billet Head Shell SD cc Dome (205 Lbs 05 oct.) SD cc Dome (90 Lbs 98 oct.) SD cc Dome (75 Lbs 9 oct.) SD8043 *** ADA Domes are sold individually The ADA 720 & 800 domes are interchangeable but the head billet shells are engine size specific. ADA SD95 BILLET HEAD 95 Billet Head Shell 95 46cc Dome (83 lbs-05 oct.) 95 48cc Dome (75 lbs-98 oct.) 95 50cc Dome (65 lbs-9 oct.) O-Ring Kit *** ADA Domes are sold individually ADA KAWASAKI ULTRA 50/STX-R BILLET GIRDLE HEAD KIT SD95 SD9546 SD9548 SD9550 ORKIT-SD95 ADA KAWASAKI 900/00 BILLET HEAD 900 ADA 900/00 Non-Girdle Billet Head Shell K900/00 ADA K900 26cc Dome (85 lbs Octane) KA9026 ADA K900 28cc Dome (70 lbs Octane) KA9028 ADA K900 30cc Dome (55 lbs. - 9 Octane) KA9030 ADA K900 O-Ring Kit ORKITK ADA 900/00 Non-Girdle Billet Head Shell K900/00 ADA K00 22cc Dome (25 lbs. - 2 Octane) KA222 ADA K00 24cc Dome (200 lbs Octane) KA224 ADA K00 26cc Dome (85 lbs Octane) KA226 ADA K00 28cc Dome (70 lbs Octane) KA228 ADA K00 30cc Dome (55 lbs. - 9 Octane) KA230 ADA K00 32cc Dome (45 lbs Octane) KA232 ADA K00 O-Ring Kit ORKITK00 *** ADA Domes are sold individually Ultra 50/STX-R Billet Head Shell (Non Girdle Head) KU50 44cc Dome +0 Lbs 9 Oct. KU544 42cc Dome +20 lbs 9 Oct. KU542 40cc Dome +30 lbs 98 Oct. KU540 38cc Dome +40 lbs 05 Oct. KU538 Ultra 50/STX-R O-Ring Kit ORKIT-KU50 *** ADA Domes are sold individually RIVA RACING HEAD O-RING KIT Head O-Ring Kit 2 Cylinder (70/760) 3 Cylinder (63M/65U) GP800 (66E) GP200R (For RY00288B/00289A) RY0026-O RY0028-O RY00277-O RY00288-O EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 03

7 L.A. Sleeve Co. L.A. Sleeve produces a complete watercraft line of two stroke centrifugally spun iron cylinder sleeves. LASCO sleeves with exact port specifications, chrome-moly iron alloy, high tensile strength material provide the rebuilder with ease if installation, trouble free boring and a lasting long life engine. PERSONAL WATERCRAFT KITS pistons are high quality forged alloy and include rings, taper wall wrist pins and circlips. EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 04 The column, next to the sleeve part number, will help the rebuilder identify the cylinder that is to be sleeved. The column designation will also help the rebuilder to determine the proper installation procedure. Column Code Explanations: AC Original cylinder bore is alloy-chrome plated, Nikasil, or electrofused. The cylinder must be bored to accept the new cylinder sleeve. CS Original block has a cast-in sleeve liner in the cylinder. The cylinder must be bored out to accept the new cylinder sleeve. The cast-in liner will be bored completely out of the cylinder. Do not try to push out the cast-in liner, cylinder damage may be the result. CI Original block has a cast-in liner in the cylinder. The cylinder must be bored to accept the new cylinder sleeve. When using a CI style sleeve the cast-in liner will not be completely removed. The sleeve is designed to insert into the iron lined cylinder. RS Original block has a replacement sleeve. Heat the cylinder to remove the sleeve. Reheat the cylinder to install the new cylinder sleeve. CC Original barrel is cast-iron. The cylinder must be bored to accept the new cylinder sleeve. Model SEA DOO Cyl. I.D (Long Finger Port) (Short Finger Port) XP, SPI, GTX, SPX-650 (657cc) XP, GTI, HX, SPX, GTS, GS, GSI-750 (78cc) XP, SPX, GSX, GTX-785 Rave GTX RFI, GSX RFI-785 Rave * Must gap rings GSX LTD, XPLTD, GTX LTD-95 LRV, RX * Cylinder Sleeving and Crankcase cleanup required for 9mm bore. 76mm 76mm RS RS L.A. SLEEVE FL-502 FL-525 Piston Style E Coated Piston Kit 734M M M M07750 Bore Size mm mm RS FL-5244 L Ring STOCK STYLE 663M M M M mm RS FL-5268 L Ring 775M IJSBA 775M Ltd. 775M Class Legal 775M M mm RS FL-5290 L Ring IJSBA 779M M Ltd. 779M Class Legal 779M M M M mm RS FL M M M M M M Over Size mm CC Ring Set 2992TD 302TD 3032TD 305TD 307LK 309LK 30LK 350LK 8200LF 8250LF 8300LF 8350LF 8400LF 8200LF 820LF 8250LF *8300LF 8300LF 8350LF 8400LF Piston Wrist Pin Bearing Crank Side/End Rod Bearing 3464KD 3484KD 3503KD 3520KD 3544KD 3584KD Circlip CW8 CW20 CW20 CW20 CW2 Wrist Pin S477 S52 S46 S46 S568 Piston Wrist Pin Bearing Crank Side/End Rod Bearing (993) (94-95) **Special Head Gasket Required Part #6700BB (9.25mm)

8 L.A. Sleeve Co. Model YAMAHA Cyl. I.D. WaveJammer, WaveRunner (496cc) Super Jet , WaveRunner III 996, WaveRunner VXR (from 8700) (633cc) Twin WaveRunner 9-92, WaveRunner LX 93 WaveRunner III WaveRunner VXR (from 86999) 9-92 (633cc) Twin Super Jet, WaveRunner III GP WaveBlaster, WaveRunner II WaveRunner Pro VXR, FX700 WaveRaider (70cc) Twin WaveRaider WaveRaider DX, WaveVenture Wave Venture XL700 (70cc)Twin Super Jet, WaveRunner III GP WaveBlaster, WaveRunner II WaveRunner Pro VXR, FX700 } WaveRaider Big Bore to 789cc Twin WaveBlaster, WaveBLaster II WaveRaider, WaveRunner GP760 WaveVenture, XL (754cc) Twin WaveRunner GP WaveRunner XL (784cc) Twin WaveRaider WaveVenture 00 (05cc) Triple WaveRunner GP SUV XL (3cc) Triple XL 200 LTD GP200R 2000 (76cc) Triple 72mm 77mm RS RS L.A. SLEEVE YA-5025 YA mm RS YA-576 Piston Style Piston Kit 586M M M M M M M M M07900 Bore Size mm mm RS YA M M mm RS YA M M M M } } mm 84mm RS YA-587B YA M M M M M Over Size mm CC CD 2854CD 2874CD 2894CD 3032TD 305TD 307TD 309TD 30TD Wrist Pin CW20 S478 CW20 S423 80mm AC YA M KD CW22 S Ceramic Composite Bore 8mm RS YA M M M M M mm RS YA M M M M M Ring Set Circlip 389KD 3207KD 3228KD 3248KD 3268KD 3307KD 3307KD 3327KD 3347KD 3368KD 3386KD * Cylinder Sleeving Required for 85.5mm and 86mm bore. 389KD 3207KD 3228KD 3248KD 3268KD 3307KD 3327KD 3347KD 3366KD 3386KD CW20 S52 CW20 S52 CW20 S52 CW20 S63 80mm AC YA M KD CW22 S GP300R mm AC YA M KD CW22 S539 Piston Crank Wrist Side/End Pin Rod Bearing Bearing General Rules for Sleeve Installation: These tips are intended to be a guide for installing sleeves into cylinders. There are always exceptions to the rule and care must be taken on special applications. ALWAYS WAIT UNTIL THE SLEEVE ARRIVES BEFORE BEGINNING ANY MACHINE WORK. NEVER ASSUME THAT THE STATED MODEL AND YEAR OF THE CYLINDER IS CORRECT. ALWAYS CHECK TO SEE IF THE SLEEVE PORTS MATCH THE CYLINDER PORTS.. Interference fit for cylinder sleeve to aluminum bore is Interference fit for cylinder sleeve to a cast iron bore is.002 to Installation of flanged type sleeves follow the same rules, but the top of the cylinder must have a countersink to the correct depth to accept the flanged sleeve..000 to.00 interference fit on the flange diameter is recommended. 4. Heating the cylinder for 45 minutes to one hour at 350 degrees to 450 degrees is preferable. 5. The sleeve should slide in very easily when the cylinder is properly heated. Freeze shrinking the sleeve is not necessary. (Some machinists believe this assists installation of the sleeve.) 6. REMEMBER: Rap or press the sleeve down while the cylinder is cooling down. Use a hydraulic press for this procedure. 7. Milling the top deck of the cylinder always adds a quality touch. A caution here, some cylinders may not be able to have the top surface decked. 8. For two-stroke cylinders, blending or matching the aluminum cylinder to the sleeve ports is recommended for proper fuel flow. EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 05

9 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 06 Model KAWASAKI Cyl. I.D. JS-550 Iron Cylinder JS-550SX Reed JS, JL, JF-650 SL Hurricane SL, SLT SLH, SLTH-700, Virage (95 HP) (700cc) twin Freedom 2002 SL, SLT Special Heavy O.D mm JS-750SX, SS, ST, XiR Supersport Xi Special Heavy O.D. Sleeve * Crankcase cleanup and cylinder sleeving required for 83mm thru 85.5mm bore. JS-750 SXi, ZXi STX, STS, SXi Pro, Xi Sport Supersport Xi Special * Crankcase Heavy cleanup O.D. Sleeve and cylinder sleeving required for 83mm thru 84.5mm bore. JS-750 SXi, SXi pro SX800R 2003 * These racing pistons feature a cutaway skirt, boost port feed hole, and thinner rings. factory race part SX800R 2003 JH-900 ZXi, JT-900 STX (89cc) triple cylinder JH-00 ZXi, JT-00 STX (07cc) triple cylinder Not for 00DI JH-00 ZXi, JT-00 STX Big Bore to 93cc Ultra (76cc) triple cylinder SL, SLT, SLX-780 triple cylinder mm 75mm 76mm 80mm 65mm 8mm 8mm 69.75mm 69.75mm 7.3mm CC CI CS CI 80mm CS KA-566H * Replaces 623 series with KD rings, stronger forging and stronger 20mm pin. 80mm 80mm * Replaces 733 series with KD rings, stronger forging and stronger 22mm pin. 80mm CI KA-5280 E Coated 82mm 73mm 80mm 80mm CI CS CS AC Model POLARIS Cyl. I.D. CI RS CI cs L.A. SLEEVE KA-5033 KA-535 KA-999 KA-566 KA-5280 KA-5280H KA-5496 KA-5283 KA-5303 KA-5303B KA-545 L.A. SLEEVE FL-59 FL-5300 FL-534 FL-5239 FL-5239H FL-5302 Piston Style Piston Style Piston Kit 56M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M0800 Piston Kit 624M M M M M M M M M M M M M M M M M M07200 Bore Size mm Bore Size mm Over Size mm Over Size CC Ring Set Circlip CC TC 2973TC 2992TC 2953TD 2973TD 2992TD 302TD 2992TD 302TD 3032TD 350KD 369KD 389KD 3209KD 3228KD 3268KD 3347KD 3367KD 350KD 369KD 389KD 3209KD 3228KD 3268KD 3307KD 3327KD 8250KB 8300KB 3228KD 3248KD 3268KD 2874CD 2894CD 293CD 2933TD 350KD 369KD 389KD 3209KD 3228KD 3268KD 3307KD 3327KD 350TD 369TD 389TD 2559CD 2579CD 2598CD 268CD 2638CD 389TD 3209TD 3228TD 3248TD 3268TD 2746CD 2766CD 2786CD 2805CD 285CD 2835CD 285CD 2835CD CW6 CW6 CW8 CW20 CW22 CW22 CW22 CW20 CW22 CW22 CW24 Ring Set Circlip CW8 CW20 CW8 CW8 Wrist Pin S259 S259 S53 S650 (20mm) S662 (22mm) S640 S662 S52 S662 S662 S598 Wrist Pin S280 S52 S343 S343 Piston Wrist Pin Bearing Piston Wrist Pin Bearing Crank Side/End Rod Bearing Crank Side/End Rod Bearing SJ Flat Top Piston 85.0 mm for SJ 77CC 85.5 mm for SJ 780CC Piston skirt must be modified to match sleeve

10 Model POLARIS Cyl. I.D. SLX Pro (779cc) triple cylinder * Nikasil Bore Cylinder Sleeving or Replating Required for Oversizes. Octane Virage I 2002 Low Dome Race Part. (Flat Top) Head Modifications required. SL triple cylinder SL, SLX, SLTC, SLXH-050 (05cc) triple cylinder Pro200, Virage TX Virage TXI, SLX Genesis all Models X Pro200, Virage TX Virage TXI mm 84mm 74.5mm 8mm 84mm 85mm RS L.A. SLEEVE FL-5342 FL-546 FL-5305 FL-5297 FL-546 Piston Style XPS E-Coated E-Coated Piston Bore Size Kit mm 722M M M M M M M M M M M M M M M M M M M M M M M Over Size mm CC Ring Set Circlip CD CW KB 8450KB 8500KB 8520KB 8500KB 8525KB 2933TD 2953TD 2973TD 2992TD 302TD 800LF 850LF 8200LF 8250LF 8300LF 8400KB 8450KB 8500KB 8525KB 8500KB 8525KB CW22 CW22 CW20 CW20 CW22 CW22 Wrist Pin S343 * Nikasil Bore Cylinder Sleeving or Replating Required for Oversizes. Low Dome Race Part. (Flat Top) Head Modifications required. S662 S662 S52 S52 S662 S662 Piston Wrist Pin Bearing MODEL L.A. SLEEVE CUBIC DISPLACEMENT CYLINDER I.D. CODE PART NO. 580 (Long Finger Port) cc 76mm RS FL (Short Finger Port) cc 76mm RS FL-525 XP/SPI, GTX, SPX cc 78mm RS FL-5244 GTI, HX, SPX, XP, GTS, GS, GSI 78cc 82mm RS FL-5268 XP/SPX/GTX RFI-785 Rave cc 82mm RS FL-5290 GSX/XP/GTX-95 LTD RX cc 88mm RS FL DI 782cc 82mm RS FL DI 95cc 88mm RS FL-5578 Polaris SL cc 65mm CI FL-59 SL cc 69.7mm CI FL-5239 SLX Pro mm AC FL-5342 SL cc 74.5mm RS FL-5305 SLTX/SLXH cc 8mm FL-5297 Virage, Octane cc 84mm RS FL-546 Genesis 200 (99-02), SLX, X , 65cc 84mm RS FL-546 Pro 200, Virage TX & TXI Wave Jammer, Wave Runner cc 72mm RS YA-5025 Wave Runner, Super Jet thru cc 77mm RS YA-539 6X Wave Blaster, WRIII, FX, Pro VXR, 70cc 8mm RS YA-587 Superjet (93-07) Super Jet, Wave Blaster Big Bore to 789cc 84mm YA-587B 62T 70 Wave Raider (94-95), Wave Venture 70cc 8mm RS YA-5284 XL 700 (95-02) Wave Raider, WBII, GP 760/Wave Blaster (96-00) 754cc 84mm RS YA-5304 Wave Runner GP-800 (98-02), XL/XLT 800 (00-02) 784cc 80mm AC YA Wave Raider (95-96), Wave Venture (96-97) 05cc 8mm RS YA-5282 GP200( 97-99)/XL 200 (98) 3cc 84mm RS YA-5349 XL200 Ltd/GP200R 76cc 80mm AC YA-5469 GP300R (03-07) 296cc 84mm AC YA-5502 JS-550 Iron Cylinder cc 75mm CC KA-5033 JS-550 SX Reed cc 75mm CI KA-535 JS, JF cc 76mm CS KA-999 JS-750 SX/SS (92-95) 743cc 80mm CI KA-566 JS-750 SX/SS (92-95) Special Heavy 743cc 80mm CS KA-566H OD Sleeve JS-750 SXI, ZXI (96-97), ST (94-95) SXI Pro 743cc 80mm CI KA-5280 JS-750 SX, ZXI (95-97), ST (94-95), 743cc 80mm CS KA-5280H SXI Pro Special Heavy OD Sleeve JS-900 ZXI, STX (95-06) 89cc 73mm CS KA-5283 JS00ZXI, STX (96-02) 07cc 80mm CI KA-5303 JS-00 ZXI, STX (96-02) Big Bore to 80cc 83mm KA-5303B 800 SXR mm KA-5496 Ultra cc 80mm AC KA-545 Crank Side/End Rod Bearing EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 07

11 PRO-X PISTON KITS Pro-X Piston Kits are manufactured in Japan and are designed to be an O.E.M. replacement. The aluminum alloy used in the manufacturing of Pro-X pistons maintains or exceeds the factory specifications. Additional oversizes are available in.00 increments up to.080 ( mm). * - Rings are available for all pistons. For Rings Part Number, put R after piston part number. EXHAUST DRIVE LINE ELECTRICAL SEA DOO 580 thru HX, XP, GTS, GS SPX, GTI, GSI XP GSX, GTX, RFI SPX XPL, GSXL, GTXL, RX, LRV RXP (04-08), RXT (05-08) RXP-X (08) Std. Bore P P P mm.50mm.75mm mm.25mm.5mm.75mm 2mm P8023 P P804 P8042 P8043 P8044 P P805 P8052 P8053 P P8060 P806 P8062 P8063 P P P TOP END BEARINGS WATERLINE BODY ACCESSORIES SERVICE TOOLS YAMAHA Std. Bore 70 Thru Thru GP200 R P770B B XL200 LTD P770C C XLT P770D D GP300 R P790A A 83.9 P790B B P790C C P P /GP200 thru P thru P770A A KAWASAKI Std. Bore JS750 SS, XS, Xi JS750 ZXi, SXi SX-R JS900 ZXi, STX JS00 ZXi mm.50mm.75mm mm.25mm.5mm.75mm 2mm P709 P7092 P7093 P P7 P72 P73 P P7 P72 P73 P (8mm) (84.50mm) (8mm) (85.00mm) P P P P P P P mm.50mm.75mm mm.25mm.5mm.75mm 2mm P449 P P P P449 P P4483 P P P45 P452 P453 P P P P4487 TOP END BEARINGS TOP END BEARINGS

12 Size (x2x3) x22x x24x x25x x24x x24x x25x Size (x2x3) x24x thru U200 20x25x , 760 thru x25x x25x (65U) x25x x27x (66V) x27x Size x 33 x x 35 x Size 650/70/760/00 25 x 32 x HOT ROD THRUST WASHERS Determine part number by size. ID Size Thickness 25mm X mm W 26mm X mm W3 28mm X mm W6 32mm X mm W8 PRO-X SEA-DOO PERFORMANCE STEEL VALVES Size # Inner Diameter Pro-X has developed these valves for the Sea-Doo GTX-4TEC '03-08 and RXP/RXT ' ID Size Thickness Pro-X Exhaust Valves Pro-X Intake Valves *Pro-X Performance Valves are sold piece. Size #3 Bearing Width Size #2 Outer Diameter BIG END (CRANK PIN) BEARINGS PRO-X CAM CHAINS Manufactured by Borg Warner in Japan to OEM specifications. Strong M-type chain with heat treated pins for maximum performance and durability. TOP END (WRIST PIN) BEARINGS Size (x2x3) x22x x20x x20x SX,X2,TS,SC x22x ST,SX,SS,XiR,Supersport Xi x25x ZXI,STX x25x ZXI,STX,SXi,STS,Xi Sport,SXi Pro.Supersport Xi x27x SXR x27x ZXi,STX x27x Ultra 50,STX-R x29x Polaris Size (x2x3) x23x x23x x23x x25x x25x x25x Tiger Shark Size (x2x3) 640/900/ X26X24 B024 Size JS/JF x 32 x JS x 34 x JS900ZXI 24 x 34 x JS00ZXI 24 x 34 x Polaris Size 650/750/ x 32 x THRUST WASHERS Determine part number by size. ID Size Thickness 24mm X mm (coated) TW mm X mm TW4968 PRO-X VALVE SHIM KIT Easy and economical replacement shims. Precision machined to match the exact size. Specific heat-treatment ensuring hardness to offer maximum durability and less wear. Description FX40 (02-08) 3.97 Description VX00 (07-08) 3.97 Pro-X Valve Shim Kit STX-2F (03-07) STX-5F (04-08) Ultra 250X (07-08) Ultra 260X (09-0) VSA948 *This Pro-X Valve Shim Kit is for : STX-2F (03-04), STX-5F (04-09), Ultra LX (07-09), Ultra 250X (07-08), Ultra 260X (09-0) EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 09

13 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY HOT PRODUCTS CONNECTING RODS Heavy duty replacement rods are used in many racing applications because of proven reliability. Kits are complete with top and bottom roller bearings, pin and shims. Made in Japan. Watercraft Model KAWASAKI JS 440/550 JS/JF 650 JS 750 (93-96) 20mm wrist pin JS 750 (95-00) 22mm wrist pin JS 900 ZXI JS 00 ZXI, SXI (95-00) Ultra 50 POLARIS 650/750/780 SL MAG/center 650/750/780 SL PTO 700/900/050 SEA DOO 580 thru (96) 650 thru (97) 720 XP, HX MAG (95-00) 720 XP, HX PTO (95-00) 785 XP RAVE (all) 95 RAVE (98-00) YAMAHA 650/90/760/00 (all) GP800, GP200R (PTO) 720 (MAG) /70/760/00/200 (97-98) GP800R/XL800/GP200R/XL200* *Crank pins are not included in kit / , 900ZXI 750ZXI/SXI/STS/STX/SS/XI SX-R 00 ZXI/STX PERSONAL WATERCRAFT CONNECTING ROD DIMENSIONS CENTER TO CENTER MM SMALL END BORE MM BIG END BORE MM SMALL END WIDTH MM BIG END WIDTH MM PIN DIAMETER MM PIN LENGTH MM SMALL END BEARING MM 6X20X23 8X22X24 20X25X25 22X27X25 20X25X25 22X27X25 24X29x25 8X23X22 8X23X22 20X25X22 8X22X22 20X25X22 20X24X22 20X24X24 20X24X23 2X25X24 20X25X24 22x27x23 BIG END BEARING MM 24.6X30.6X5 24X32X20 26X34X20 28X36X20 26X34X20 26X34X20 32x40x X32.3X6 24.3X32.3X6 28X35X6 24X3X7 24X3X7 26X33X8 26X33X8 28X35X8 28X36X20 25X32X20 29x34x WASHER THICKNESS MM.5 ACCESSORIES SERVICE TOOLS 0 Temperature ranges of & degrees fahrenheit Accurate within -2 degrees Reversible thermometer with long lasting adhesive Aids in maintenance and diagnosis Know it before you blow it! RACETEMP SAVING MOTORS EVERYWHERE! Detect overheating and monitor engine components with the Racetemps temperature monitoring device. Racetemps is a small visible strip that enables machine operators to quickly and accurately determine the temperature of vital components such as: radiator, cylinder, rear shock body, clutch housings and more. This product aids in vehicle maintenance, monitoring and troubleshooting. Description Race Engine Thermometer Pack of three + decal degrees Race Engine Thermometer Pack of Three and Decal degrees RT RT07-27

14 HOT RODS CONNECTING RODS HR HR MAG HR PTO HR HR HR Direct Injection HR8628 Polaris 700/900/050 HR822 Hot Rods are double forged to improve grain flow and maintain dimensional consistency. 650/70/760/00/200 (97-98) HR869 GP800/GP200R HR HR (92-95), 900 ZXI HR (96-02), HR83 00ZXI (95-00),STX HR838 Ultra 50 (99-05), STX R (02-05) HR all 800 all 95 all 650/70/760 00/ / / /00/Ultra Polaris 650/70/ /900/050 FRONT MAG. # 6206NR 6206NC4 6206NR 6206NC4 6206NC4 6208NC4 83B207 83B NR 6306C LT A. B. C. D. E. F. G. H. I. J. K. CRANK SHAFT REPLACEMENT BEARINGS A. B. C. D. E. F. G. H. I. J. K. FRONT MAG. #2 INNER # INNER #2 6206NR 6206NC4 6206NR 6206NC4 6206NC4 6208NC4 NOT AVAILABLE NOT AVAILABLE 6206NC4 6206NC4 6206NC4 6306NC4 (NOT AVAILABLE) 6206NR 6206NR 6206NC4 6206NC4 6206NC4 6208NC4 6207YR 6207YR 6305N 6306C3 6207NLT (2) 6207YR 6207YR 6305N 6306NR 83A844A (3) REAR PTO# 6306NR 6208NC4 6206N 6306C3 83A948 REAR PTO#2 6208NC4 6307NR Descriptions Models Distance Ring 720 Mag side.5mm thick Distance Ring 580/650 Mag side 2mm thick Distance Ring CRANKSHAFT PARTS FOR SEA DOO 580/650/720 Pto side 800 Mat & Pto 2mm thick Flat Bearing Washer 580/650 (Small) Retainer Shim 720 (Small) Retainer Shim 720 (Medium) PTO Seal Retaining Ring 580/650/720/800 (Large) Thrust Washer Crank Center Gear Crank Center Gear 650/720/ Flywheel Nut Models EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS

15 HOT RODS NEW COMPLETE CRANKSHAFT ASSEMBLIES new assembly. Crankshafts are sold complete with Hot Rods Connecting rods, main bearings and inner crankshaft webs. Trued to within.00. Crankshafts are completely rebuildable (will not fit fuel injection models) 95 Carburetor Models 95 Injection Models Crank Assy. HR4008 HR4009 HR400 HR405 HR4052 EXHAUST DRIVE LINE 650/70/ GPR 00 Triple (63M) 200 Triple (65U) (No mag end bearing) 200 Triple (66V) , 800 SX-R STX ZXI HR4003 HR4072 HR404 HR4004 HR4069 HR406 HR4088 HR4087 WATERLINE BODY ELECTRICAL ACCESSORIES SERVICE TOOLS 2 CRANKSHAFT WEBS OEM 650/750 and cranks are non-rebuildable. In order to rebuild these crankshafts the crankshaft webs must be replaced. 650/70/760/00/ (26mm Crank Pin) ZXI/SXI (28mm Crank Pin) 900, *Web Kit contains 2 webs without crank pin. HR20 HR202 HR203 HR205 HR206 CRANKSHAFT OIL SEAL KIT Hot Products has researched and tested these crank case seal kits to ensure the highest of quality and durable seals on the market. These seals are a direct replacements for the OEM seals. Why risk an engine failure or a short seal life with low cost seals when Hot Products has these seals in stock and ready for installation in your customers engine / Outer Seals Only 95 Inner Seals Only /70/760/00/ GP200R (Full Circle) /550JS/550SX 650/750/ / B

16 HOT PRODUCTS GASKET SETS Hot Products gasket sets consist of superior quality gaskets for engine rebuilders and the hi-performance personal watercraft market. Hot Products offers top end and complete gaskets sets. Made in the USA. WJ/WR500 SJ/WRIII/VXR650 (90-93) LX650 (90-93) 70SJ-95, BLST-95, 70W/Raider SJ 96+, BLST W/RDR 94-95/Venture W/RDR 96+/BLST II 96+/XL GP Raider/Venture 200 GP, XL200 GP200R, XL200LTD GP300R FX40 FX40 HO (High Output) VX0 Top Complete K 840K 844K Yellow Eng.SP/XP/GT White Eng.SP/SPI/XP/GTS 650 GTX/XP/XPI/SPX 720 SPX/GTI/HX 785 XP/GSX/GTX 800 DI GSX LTD White Eng XP LTD, GSX LTD Silver Eng 95 DI. 4-Tec Polaris Hurricane, Virage, Freedom Octane /Pro Genesis Top Top Complete K Complete SX X2, TS 750 /800SXR 750 SX/SXI/SXI Pro 750 SS/XI 750 SS XIR STS 750 ZXI SXR ZXI ZXI Ultra Tiger Shark Top Top ** Hot Products Complete Gasket Sets do not include bottom end engine seals. Complete Complete EXHAUST DRIVE LINE ELECTRICAL WATERLINE INDIVIDUAL FOR SEA DOO 580 PRE 92 SP/XP/GT (Yellow Engine) YELLOW ENGINE Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Gasket Carb Gasket 38mm (2 required) Exhaust Gasket (2 required) Headpipe Gasket Starter Gasket Water Dist Water Mani O-Ring (2 required) Flywheel Housing Rotary Valve Shaft O-Ring Rotary Valve Cover O-Ring Manifold O-Ring (2 carb) Manifold O-Ring ( carb) Flywheel Cover O-Ring Yellow Engine Yellow Engine * 6220* 670* 6230* 6000* 600* 6050* 640* * * SP/SPI/XP/GTS (WHITE ENGINE) WHITE ENGINE Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Gasket Carb Gasket 38mm (2 required) Carb Gasket 39mm (2 required) Exhaust Gasket (2 required) Headpipe Gasket Starter O-Ring Flywheel Housing Rotary Valve Shaft O-Ring Rotary Valve Cover O-Ring Manifold O-Ring (2 carb) Flywheel Cover O-Ring White Engine White Engine * 6220* 670* 6230* * 600* 605* 6060* 650* Denotes when the gasket is included in the Top End Gasket Set. BODY ACCESSORIES SERVICE TOOLS 3

17 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 4 INDIVIDUAL FOR SEA DOO 650 GTX/XP/XPI/SPX Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Gasket (.02/0.3mm) Gasket (.07/0.4mm) Gasket (.020/0.5mm) Gasket (.024/0.6mm) Gasket (.030/0.8mm) Carb Gasket 38mm (2 required) Exhaust Gasket (2 required) Headpipe Gasket Starter O-Ring Flywheel Housing Rotary Valve Cover O-Ring Rotary Valve O-Ring Manifold O-Ring (2 carb) Flywheel Cover O-ring Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Gasket (.02/0.3mm) Gasket (.07/0.4mm) Gasket (.020/0.5mm) Gasket (.024/0.6mm) Gasket (.030/0.8mm) Carb Gasket 4mm (2 required) Exhaust Gasket (2 required) Headpipe Gasket Starter O-Ring Flywheel Housing Rotary Valve Cover O-Ring Rotary Valve Shaft O-Ring Flywheel Cover O-ring SPX/GTI/HX/GTS/GS XP/GSX/GTX/SPX Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Gasket (.02/0.3mm) Gasket (.07/0.4mm) Gasket (.020/0.5mm) Gasket (.024/0.6mm) Gasket (.030/0.8mm) Carb Gasket 4mm (2 required) Power Valve Gasket (2 required) Power Valve O-Ring (2 required) Exhaust Gasket Head Pipe Gasket Balance Shaft O-Ring Manifold O-Ring Rotary Valve Shaft O-Ring Starter O-Ring Flywheel Housing Gasket Flywheel Cover O-ring Oil Pump O-Ring PTO O-Ring * 6220* 680* 6235* * * 6080* 650* * 6220* 685* 6235* * * 6080* 650* * 6220* 685* 664* * * * 655* Head Gasket Head Gasket (9.25) Gasket 97 Gasket 97 Gasket 97 Gasket 98 Gasket 98 Gasket 98 Carb Gasket 48mm (2 required) Power Valve O-Ring (2 required) Power Valve Housing O-Ring Exhaust Gasket (2 required) Headpipe Gasket 97 Headpipe Gasket 98 Stud O-Ring Balance Shaft O-Ring Starter O-Ring Flywheel Housing Oil Pump O-Ring SEA DOO 800 DI 800 DI 800 DI Head Cover O-Ring Spark Plug O-Ring (2 Req d) Cylinder O-Ring (2 Req d) Water Jacket O-Ring (2 Req d) (3 Hole 0.2) (4 Hole 0.6) (6 Hole 0.24) Power Valve O-Ring (2 Req d) Power Valve Housing O-Ring Exhaust Headpipe Balance Shaft O-Ring Manifold O-Ring Rotary Valve Shaft O-Ring Starter O-Ring Flywheel Housing Gasket Flywheel Cover O-Ring Oil Pump O-Ring Case Plug O-Ring Intake Manifold O-Ring Rectifier Cover O-Ring Bearing Cover O-Ring Sump Cover O-Ring SEA DOO 950 DI 950 DI 950 DI Head (3 Hole 0.2) (4 Hole 0.6) (6 Hole 0.24) GSX LTD, XP LTD Reed (Not Req d w/stock Reeds) Power Valve O-Ring (2 Req d) Power Valve Housing O-Ring Exhaust (2 Req d) Headpipe Balance Shaft O-Ring Starter O-Ring Flywheel Cover Oil Pump O-Ring Engine Bottom Cover O-Ring Rectifier Cover O-Ring Compressor Compressor Gasket O-Ring O-Ring O-Ring White Engine White Engine Silver Engine Silver Engine * ALL * 6700BB * * * * * * 6740* 6622* 6750* 6760* 6770* 6775* * 6220* 685* 664* * * 655* * * * * * 6750* 6760* 6870*

18 INDIVIDUAL FOR YAMAHA WAVE JAMMER, WAVE RUNNER 500 Head Carb Thermostat Cover Reed Oil Seal Housing Flywheel Cover Flame Arrestor Exhaust Cover # Exhaust Cover #2 Exhaust Cover Inner Exhaust Cover Outer Muffler Damper # Muffler Damper #2 Silencer Upper Case Head 82mm.050 Carb (2 required) Top Manifold Lower Manifold Reed (2 required) Exhaust Oil Pump Flame Arrester (2 required) Flywheel Cover Silencer (aka Head Pipe) Outer Cover Damper Exhaust Pipe Head Cover 6K8-8 6K K K K K K K K8-42 6K8-44 6K K K K SUPERJET 90-93, WRIII Head 77mm.050 Carb (2 required) Top Manifold Lower Manifold Reed (2 required) Exhaust Oil Pump Air Cleaner (2 required) Flywheel Cover Head Pipe Outer Cover Damper Exhaust Pipe (2 required) Head Cover 70 SUPERJET 94-95, BLASTER WAVE RAIDER 96, WRIII * 6R7-8 6M6-35 6M M M M M R8-36 6M M R R7-44 6R M M6-93 6X-8A 6M6-35 6M X X X-362 6X-463 6R8-36 6M M R R7-44 6R M M * 2220* 2230* 2240* 2260* 2280* 230* * 2220* 2230* 2250* 2270* 2290* 2330* Denotes when the gasket is included in the Top End Gasket Set. 70 SUPERJET 96-99, WAVE BLASTER 96 Head 82mm Reed (2 required) Carb Manifold Carb (2 required) Exhaust Oil Pump Arrestor (2 required) Flywheel Cover Head Pipe Outer Cover Damper Exhaust Pipe Head Carb Carb Manifold Air Cover Flywheel Cover Reed (2 required) Exhaust Muffler Damper Head Pipe Exhaust Outer Cover # Exhaust Inner Cover Exhaust Outer Cover #2 Oil Pump Ignition Box Cover Head.025 Stainless Head mm Carb (2 required) Carb Manifold Arrestor (2 required) Reed (2 required) Exhaust Flywheel Cover Head Pipe Exhaust Outer Cover # Exhaust Inner Cover Outer Cover Exhaust Oil Pump Head.025 Stainless Head mm (2 required) Carb Carb Manifold Exhaust Head Pipe Power Valve (2 required) Exhaust Section Oil Pump GP T-8 6M635 62T T3556-6X-463 6R T M R R744 6R M WAVE RAIDER 94-95, WAVE VENTURE T-8 6M T T T M T T T T T-44 62T T-424 6R8-36 6M WAVE RAIDER 96+, BLASTER II 96+, XL760W 64X-8 Ultimate 6M6-35-A2 62T X X T T-463 6M X T-44 62T T-424 6R8-36 Ultimate * 2220* 2830* 2820* * * 2220* 5030* 2820* * 2850* A * * 5460* 3220* 3230* 2830* 2850* * * * 3450* EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 5

19 INDIVIDUAL FOR YAMAHA YAMAHA 300 GPR EXHAUST 00 WAVE VENTURE / WAVE RAIDER Head mm Carb Carb Manifold Reed (2 required) Exhaust Muffler Damper Muffler Damper 2 Exhaust Outer Cover (2 required) Exhaust Inner Cover Head Cover Flywheel Cover Oil Pump 63M-8 63M-35 63M M M M M M M-44 63M M-93 63M M * 445* * 4430* 4450* Head.025 Stainless Steel (3 Req d) Manifold Reed Reed Center Power Valve (3 Req d) Exhaust Head Pipe Chamber Outer Cover # Outer Cover #2 Tail Cone Starter O-Ring Oil Pump 66V-8 66E-35 NOE NOE 66E-3B-0 66V V V V-44 66V V-4623 FK M * 3420* 3620* DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 6 YAMAHA GP 200, XL Head mm Head mm Carb XL 200 W Carb Manifold Spark Arrester Reed (2 required) Exhaust Muffler Damper Head Pipe Exhaust Outer Cover (2 required) Exhaust Inner Cover Head Cover Flywheel Cover Oil Pump YAMAHA GP 200R, XL 200LTD Head.025 Stainless Steel (3 Required) Carb (3 Required) Carb Manifold Reed Reed Center Power Valve (3 Required) Exhaust Head Pipe Chamber Outer Cover # Outer Cover #2 Tail Cone Starter O-Ring Oil Pump Head Cover * 65U-8 Ultimate 65U-35 65U X U U M M M-44 63M M-93 63M M-36 66V-8 66E-35 66E V E-3B-0 66V V V V-44 66V V-4623 FK M-36 66V * * * * 4650* * 3420* 3425* 3620* Denotes when the gasket is included in the Top End Gasket Set. INDIVIDUAL FOR KAWASAKI Head Intake Carb 38mm Housing Pre 82 Exhaust Headpipe Arrester 38mm Head Intake (2 required) Carb 38mm Pre 86 Carb 44mm Exhaust Headpipe Pre-86 Conn Pipe Lower Pre 86 Headpipe Conn Pipe Chamber Arrestor 38mm Pre 86 Arrestor 44mm ALL , * 5430* 5250* 5030* 5460* 5280*

20 750 SS, XI, XIR Head.00 Stainless Head Stainless.020 Fiber Reed Intake Keihin 38mm Exhaust Headpipe Conn Pipe Chamber KAWASAKI 650, X2/TS/SC 650 Complete 650 X2, TS Complete Head.00 Stainless Head.040 Reed Keihin 28mm Carb Keihin 38mm Carb Exhaust Head Pipe Head Pipe 46mm ID Muffler TS X-2 Conn Pipe Control Valve Ultimate SX, SXI, SXI PRO Head.00 Stainless Reed A SX(4pcs) SXI(2pcs) Reed B SXI(2pcs) 40mm Carb 40mm Carb SXI 96+ Exhaust (2 required) Head Pipe SX, SXI Upper Muffler SX, SXI Muffler SX, SXI Control Valve * INDIVIDUAL FOR KAWASAKI 550sx SX/SXI * 7040* 7050* 7430* 7060* 7065* 7070* Denotes when the gasket is included in the Top End Gasket Set. 750 SS/XI SS XIR Head.00 Stainless Reed (4pcs) SS92+, XI93-95, XI Reed A XI 96 (2 pcs) Reed B XI 96 (2 pcs) mm Carb SS, XI, XIR mm Carb XI Exhaust Head Pipe SS Head Pipe SS 94+, ST, XI Head Pipe (XIR) Muffler XI, SS Control Valve STS, ZXI 750 Complete 750 Complete Head.00 Stainless Reed A ZXI, STS (2), ST (4) Reed B ZXI, STS (2) 40mm Carb ZXI, STS (2) Exhaust STS 95-96, ZXI (2) Headpipe 95 STS Headpipe 96 STS Headpipe ZXI Muffler 95 STS Exhaust Joint STS 96 Muffler 96 STS Muffler 2 96 STS Muffler ZXI Control Valve Head Stainless Steel.00 SXR Reed SXR (4 required) Reed SXR (2 required) 40mm Carb SXR (2 required) Exhaust SXR (2 required) Headpipe SXR Upper Muffler SXR Muffler SXR Head.00 Stainless Head.040 Fiber Reed Engine (3 required) Reed Carb (3 required) Exhaust (3 required) Carb Headpipe Muffler ALL STS ZXI KAWASAKI 800 SXR KAWASAKI 900 ZXI * 7040* 7050* 7050* 7430* 7060* 7060* * 7040* 7050* 7430* 7060* 7070* * 7040* 7050* 7430* 7067* 7075* * * 7050* 7430* 7450* EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 7

21 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 8 KAWASAKI 00ZXI Head.00 Stainless Head.040 Fiber Reed Engine Reed Carb Exhaust Manifold Carb Carb Headpipe to Muffler Exhaust Head Pipe KAWASAKI ULTRA Head Stainless Steel.00* Water Pipe Reed (3 Req d) Reed Carb (3 Req d) Exhaust (3 Req d) Carb (3 Req d) Head Pipe Exhaust Body Flywheel Cover INDIVIDUAL FOR POLARIS HURRICANE, VIRAGE, FREEDOM Head O-Ring (2 required) Cylinder O-Ring (2 required) Spark Plug O-Ring (2 required) (2 required) Virage-Freedom (2 required) Reed Engine Side Reed Carb Side Carb (2 required) Arrestor Exhaust (2 required) Headpipe (2 required) Flywheel Cover Water Manifold (2 required) Oil Pump O-Ring Thermostat Housing Crank O-Ring Starter O-Ring (2 required) N.O.E N.O.E POLARIS 650/ Head Stainless (3 req d) Head Stainless (3 req d) Head Fiber Ultimate.020 (3 required) Reed(6 required) Carb (6 required) Arrestor Exhaust (3 required) Headpipe Water Manifold (3 required) Thermostat Housing Oil Pump O-Ring Starter O-Ring (2 required) * 775* * 7630* 7750* * 4305* 430* 435* 4805* * * 4335* * 400* * 4050* 5030* * 4080* POLARIS 780, 785 PRO Head 780 Stainless (3 required) Head 785 Stainless (3 required) (3 required) Reed (3 required) Carb (3 required) Carb 785 (3 required) Arrestor (3 required) Arrestor 785 (3 required) Exhaust Exhaust 785 Exhaust 785 O-Ring (6 required) Head Pipe Power Valve 785 (3 required) Water Manifold Oil Pump O-Ring Thermostat Housing Starter O-Ring POLARIS 900/ Head O-Ring (3 required) 900 Cylinder O-Ring (3 required) 050 Cylinder O-Ring (3 required) Spark Plug O-Ring (3 required) 900 (3 required) 050 (3 required) Reed Carb (3 required) Arrestor Exhaust (3 required) Headpipe Flywheel Cover Water Manifold Oil Pump O-Ring Thermostat Housing Crank O-Ring Starter O-Ring INDIVIDUAL FOR TIGER SHARK TIGER SHARK 639, / Head Head 639,644 77MM.040 Reed (4 required) Carb 44mm Exhaust (2 required) Head Pipe Connector Pipe 644 only Air Cleaner * Ultimate * 4037* 4040* 4050* 5030* 9240* 4065* 5540* 4077* * * 4303* 4305* 430* 435* * * * 3040* 5460* 3060* Denotes when the gasket is included in the Top End Gasket Set.

22 INDIVIDUAL BY SECTION HEAD Head gaskets for all applications including high performance racing applications. gaskets meet or exceed the OEM manufacturers specifications. Cylinder O ring set O ring set 650 O ring set 720/ (carb) (carb) DI 4-Tec Head Cover O ring 580 Yellow Engine O-Ring 580 White Engine/720 O ring 650 O ring 785 Polaris Thickness Polaris Head O-Ring 700 Hurricane/900/050 Polaris Cylinder O-Ring 700 Hurricane/ (White) Type Type O-Ring O-Ring O-Ring 88-90mm 9.25mm 88-90mm Type O-Ring O-Ring O-Ring O-Ring (3 Required) (3 Required) (3 Required) (3 Required) (3 Required) (3 Required) BB D (Black) Head gaskets are available in:, Copper, and Ultimate fiber mm 70 82mm 70 W/Raider mm GP mm mm mm GP mm GP200R,XL200LTD FX40 FX40 HO VX MM ZXI 00 ZXI ZXI 00 ZXI SX-R 800 SX-R Thickness Thickness Type Fiber Fiber Fiber Fiber Copper Copper Type Fiber TBM25-H-COP THREE BOND SILICON GASKET #2 (White) Silicon Liquid Gasket High grade silicon liquid gasket used by many OEM s in aluminum case assembly. 2 is tack free in 90 minutes and fully cured in 24 hours. #207D (Black) Quick Dry Silicon Gasket Crankcase sealer for large gaps, sheet metal, tough to seal areas, and vertical applications. 207D is tack free in 5 minutes and fully cured in 24 hours. Descriptions Silicon Liquid Gasket (White) 2AT00 Quick Dry Silicon Liquid Gasket (Black) 207B00G EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 9

23 INDIVIDUAL BY SECTION & REED (Intake Manifold to Cylinder or Cases) B. C. A. D. E. F. EXHAUST DRIVE LINE ELECTRICAL WATERLINE OEM# A. 70 Reed 6X-362 B. 760 W/Rdr Reed/ T-3566 C. 70 Top Manifold 6X-3563 D. 70 Lower Manifold 6X-3566 E. SJ,W/Blster 7096+/WRdr 70 62T-3556 F. 760 Carb Manifold 64X-3556 G. 800 Carb Manifold 64E-3556 H. 00/200 Reed 63M-3566 I. 00 Carb Manifold 64M-3556 J. 200 Carb Manifold 64X-462 K. GP200R/XLL200 Reed Polaris OEM# 650/750/780/785 Reed /050/Reed 700/Hurricane Reed Engine Side 700/Hurricane Reed Carb Side L. M. P. O EXHAUST N. G. H. I. J. OEM# 500 Reed 6K Reed 6M Top Intake 6M Bottom Intake 6M OEM# 440/550 Intake SX Intake SX Reed Reed /900/00 Engine /900/00 ReedCarb OEM# L M /650/ N O P K BODY ACCESSORIES SERVICE TOOLS 20 X. Q. R. S. T. U. V. 3X. 5X. 7X. 2X. 4X. 6X. Polaris OEM# Q. 650/750/780/ R. 700/Hurricane/900/ OEM# S. 650/70 6R T. 70 WRD T-4749 T X-4749 U. 00/200 63M-4749 V E X. 440/550 2X. 650 (46mm ID) 3X. 750 SX/SX 4X. 750 SX/SX Front 5X. 750 SS X. 750 X X OEM#

24 INDIVIDUAL BY SECTION (Cylinder to Manifold) EXHAUST MANIFOLD (cylinder to manifold) A. B. D. E. C. H. I. F. G. J. K. L. M. N. O. P. S. T. U. V. Q. R. OEM# A B C D. 650/ E Polaris OEM# F. 650/ G. 700/Hurricane/900/ H I OEM# J K8-453 K M6-463 L. 70 6X-463 M. 70/760 W/Rdr 62T-463 N E-463 O M-463 P W OEM# Q. 440/ R. 650 (86-90) S. 650/750 (2 required) T. 750 SS-X U V EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 200 KINGS CUP THAILAND 2

25 INDIVIDUAL BY SECTION EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY BASE OEM# / / / / / mm mm mm mm mm mm mm mm mm mm Polaris 650/750/780/ /Hurricane/900/050 OEM# 760 6M6-35-A /70 GP800 66E /200 63M HEAD PIPE GASKET FOR AFTERMARKET Pipe Riva WaveRaider (3 Hole) R&D 3 Bolt R&D 4 Bolt Factory Pipe (46mm ID) Factory Pipe 785 (Spec ) Factory Pipe 785 (Spec 2) Factory Pipe 650/720 Factory Pipe Kaw 550 LTD Coffman Pipe 550 Climax Coffman 750 SX Rocket Mod Coffman 750 SS, XI, ST Rocket Coffman 750 XI (Hurricane) R&D Dominator Gaskets Thickness Superjet mm Superjet mm Superjet mm Kaw 750/ mm A CARBURETOR BASE Description Fiber Mikuni 38mm 5030 Mikuni 40mm 607 Mikuni 44mm 5460 Mikuni 46mm 9245 Mikuni 48mm Mikuni 48mm (SD95 I Series) Mikuni 50mm Keihin 42mm Keihin 38mm Keihin 40mm 800 SXR 800 SXR 800 SXR 800 SXR 800 SXR HIGH PERFORMANCE BASE Thickness mm* mm** mm** mm** mm** B C 7040C 7040D 7040E 7040F * Gasket ** Fiber gasket with a metal core ACCESSORIES SERVICE TOOLS OEM# Copper APBA HOT PRODUCTS MARK HAHN MEMORIAL HAVASU 300 LIVING LEGEND AND TUNER, R&D S BILL CHAPIN (LEFT) AND CIRCUIT JET SPORTS GREG BEAVER (RIGHT) TAKE TIME TO CATCH UP DURING THE MARK HAHN EVENT. BOTH CHAPIN AND BEAVER WERE PART OF THE PREMIER COMPANY PJS (PERFORMANCE JET SKI) BACK IN THE LATE 980 S. 22

26 KN204 KN303 A. B. A. Four Stroke B. Four Stroke Oil Filter Cap Four Stroke OEM # Description Hydro-Turf Oil Extractor OEM REPLACEMENT AFTERMARKET OIL FILTERS OIL0 SCEPTER FLEXIBLE FUNNEL Scepter s flexible funnel is perfect for all your PWC uses and really helps perform those difficult maintenance and repair applications. Manufactured from quality, high density polymers: the funnel won t rust, dent, or crack. This means no drips and leaks for you to clean up after your done. The funnel length is 8. Description Scepter 8 Flexible Funnel HYDRO-TURF OIL EXTRACTOR The unit uses a small vacuum system, which pumps fluid through a hose to the 6-liter reservoir. It also includes a pour spout to aid in emptying the reservoir. Pump is removable for easy storage. MR03603 Adapter Kit Included! PERFORMANCE GOLD OIL FILTER Premium filter media provides outstanding filtration at high-flow rates -inch nut easy-on/easy wrench-off Drilled safety wire holes for racing Heavy-duty construction OEM# Four Stroke KN556 OEM# 052cc Four Stroke 59H KN303 82cc Four Stroke 69J Not Available OEM# Four Stroke KN204 Honda OEM# Honda Four Stroke 540-NCJ-003 KN204 RULE FLAT TANK ELECTRIC OIL EXTRACTOR Eliminate those costly yard service fees with the new quick, clean, compact electric oil extractor. Includes a 3-/2 gallon compact self-priming diaphragm pump for extraction and an easy pour spout for oil transfer. 3.5 gallon (3 liter) leak proof container Designed for ease of carrying Complete with dipstick, suction tube & battery clamps Empties and stows easily Self-priming, dry running, 2 or 24 volt diaphragm pump Description Electric Oil Extractor FLUID EXTRACTOR Empties oil in 5 pumps or less Extracts warm or cold oil Pressure relief valve allows easy transportation and storage Single-hand-ease effortless operation Tethered cap Delivers gulp-free, mess-free performance Complete adapter kit is included featuring three extraction tubes Description Fluid Extractor (6.5 Liter Fluid Extractor) Fluid Extractor Tube Replacement Kit *Note: Not for use with gasoline. CJ-69-S MR08032 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 23