Rotax 447 CDI - 40 HP
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1 Rotax 447 CDI - 40 HP Info Pak...$10.00 Refundable with purchase of engine 447 UL-1V : UL-2V : Cylinder / 2 Stroke Piston Ported, fan cooled, electronic single-ignition, exhaust system, carburetor, rewind starter Bore/Stroke: 67.5/61mm Displacement: Torque: 447 UL-1V UL-2V Compression Ratio: th: 9.6 Ignition: DUCATI CDI Flywheel Magneto Generator, 155W, 12V Generator: 15 W DC, 13.5 V Carburetor: 36mm Bing Double Float Carburetor with hand lever or cable choke Starter: Rewind or Electric Cooling: Free Air or Fan Cooled Lubrication: 2 stroke oil in fuel mixing ratio - 50:1 Fuel: Premium unleaded NOT BELOW MON 88 OR RON 90 (octane rating) Dimensions given in millimeters. To convert to inches multiply by WEIGHTS ITEM LBS ITEM LBS Engine 59.1 E Gearbox Carb 2.0 Generator, 230 W DC 2.4 Exhaust System V/Intake Silencer 1V Air Cleaners 0.7 2V/Intake Silencer 1V 2.4 Electric Starter 7.7 After Muffler 3.5 B Gearbox 9.9 Instrument FLYdat 1.1 C Gearbox 17.6
2 Crankcase Crankcase Provision 4 Provision 8 PTO PTO MAG MAG Torque 10 mm studs to 105" lbs. Torque 10 mm bolts or nuts to 335" lbs Torque 10 mm studs to 105" lbs. Torque 10 mm bolts or nuts to 335" lbs ROTAX ALL PROVISION 4 ROTAX SERIAL # & DOWN CRANKCASE ASSY LOCK WASHER A ALLEN SCREW M8x ALLEN SCREW M8x HEX. SCREW M8x LOCK WASHER A HEX. SCREW M6X RUBBER PLUG CABLE GROMMET STUD M8x STUD M10x29/ STUD M10X18/ STUD M10X70/ LOCKWASHER A HEX NUT M HEX SCREW M10X USE H4350, Gasket Eliminator USE H4310, LOCTITE CC Provision 4 4 Holes 8/87 ROTAX SERIAL # & UP CRANKCASE ASSY LOCK WASHER A HEX. SCREW M8x ALLEN SCREW M8x ALLEN SCREW M8x LOCK WASHER A HEX. SCREW M6X STUD M10x29/ STUD M10x18/ STUD M10x70/ LOCK WASHER A HEX. NUT M HEX. SCREW M10x STUD M8x CABLE GROMMET USE H4350, GASKET ELIMINATOR USE H4310, LOCTITE CC Provision 8 8 Holes
3 Crankshaft, Piston Provision 4 4 Holes Provision 8 8 Holes 8/87 The AUS on the top of the piston means that the arrow points TO the exhaust side of the engine CRANKSHAFT ASSY... 1 BEFORE # CRANKSHAFT ASSY... 1 AFTER # BALL BEARING, 6206, PROV A BALL BEARING, 6207, PROV B O-RING 49,2-1.8 PROV SHIM, 30,4/51/1 PROV STOP TUBE, BALL BRNG CGE... 1 PROV OIL SEAL, PTO SIDE X62X7/7,5 PROV-4 5A OIL SEAL, PTO SIDE X72X7/8,5 PROV BALL BEARING, O-RING 49, OIL SEAL, MAG SIDE X72X7/8, LOCK WASHER A HEX NUT, M22X1, USE H4320, LOCTITE ml WOODRUFF KEY, 3X3, CAGELESS 31X.655 IN LONG GUDGEON PIN 18 (377) GUDGEON PIN 18 (447) CIRCLIP, GUDGEON PISTON ASSY W/2 RINGS MM STANDARD (377) PISTON ASSY W/2 RINGS MM STANDARD (447) PISTON ASSY W/2 RINGS MM 1ST OVERSIZE (377) PISTON ASSY W/2 RINGS ,75 MM, 1ST OVERSIZE (447) PISTON ASSY W/2 RINGS ,5 MM, 2ND OVERSIZE (377) RECTANGULAR RING 62,0 MM... 2 STANDARD (377) RECTANGULAR RING 67,5 MM... 2 STANDARD (447) RECTANGULAR RING 62,25 MM ST OVERSIZE (377) RECTANGULAR RING 67,75 MM ST OVERSIZE (447) RECTANGULAR RING 62,5 MM ND OVERSIZE (377) SEMI-TRAPEZE RING 62,0 MM... 2 STANDARD (377) SEMI-TRAPEZE RING 67,5 MM... 2 STANDARD (447) SEMI-TRAPEZE RING 62,25 MM ST OVERSIZE (377) SEMI-TRAPEZE RING 67,75 MM ST OVERSIZE (447) SEMI-TRAPEZE RING 62,5 MM ND OVERSIZE (377) CRANK HALF, PTO SIDE USE H4372, CORNING GN PASTE
4 Cylinder Intake Manifold - Fan Cooled or Free Air 377-8/ NO PART # DESCRIPTION QTY GASKET, CYL FLANGE, GASKET, CYL FLANGE, CYLINDER w/sleeve PTO, CYLINDER w/sleeve PTO, CYLINDER w/sleeve MAG, CYLINDER w/sleeve MAG, GASKET, CYLINDER HEAD, GASKET, CYLINDER HEAD, CYLINDER HEAD, CYLINDER HEAD, WASHER 8.4, CONE SLEEVE, HEX NUT M DISTANCE NUT M8x33, DISTANCE NUT M8x27.5, GASKET, INTAKE MANIFOLD INTAKE MANIFOLD LOCK WASHER A HEX SCREW M8x RUBBER RING 78x1.5x INTAKE COVER HEX SCREW M8x LOCK WASHER A HEX SCREW M6x SUPPORT DAMPER HOSE CLAMP B RUBBER SOCKET... 1 The arrow imprinted on the socket should point towards the engine. Fan Housing, Cylinder Cowls, Fan V-Belt 377-8/ If the MAG side head overheats, use this baffle on the tractor installation. If temperature differential exceeds 36 F, use this baffle When adjusting or replacing the fan belt the fan must first be removed. To make this job easier use a fan wrench. See page 124 for the Rotax fan wrench, part # FAN HOUSING - PT IGN... 1 (SUITABLE FOR MES STARTER) FAN HOUSING - PT IGN... 1 (NOT SUITABLE FOR MES STARTER) FAN HOUSING - DUCATI IGN... 1 (NOT SUITABLE FOR MES STARTER) FAN HOUSING - DUCATI IGN... 1 (SUITABLE FOR MES STARTER IN POSITION 93 OR 183 DEGR.) LOCKING RING 40x SHIM 17.5/24/ BALL BEARING FAN SHAFT WOODRUFF KEY 3x DISTANCE SLEEVE 17x3/28/ PULLEY HALF SHIM 17.5/27/ SHIM 17.5/27/ FAN LOCK WASHER A HEX NUT M16x V-BELT 10x6x LOCK WASHER A ALLEN SCREW M6x FAN COVER CYLINDER COWL,LWR, HALF STEEL, USE WITH CYLINDER COWL,LWR, HALF ALUM, USE WITH SPRING NUT V CYL COWL, Upper, Steel w/ Baffle... 1 This part is used with LOWER COWL & two EXHAUST GASKETS is not interchangeable with because the carb side screw slots have been repositioned. It can be used with all the 377/447 ROTAX serial numbers CYL COWL, Upper, Alum w/baffle... 1 This part is used with LOWER COWL is not interchangeable with because the carb side screw slots have been repositioned. It can be used with all 377/447 ROTAX serial numbers SEALING STRIP 440mm LOCK WASHER A HEX SCREW M8x REINFORCEMENT WASHER 4.9/15.5/ SCREW B4.8x PLUG BAFFLE RETROFITABLE, STEEL... 1
5 Ignition Housing - Fan Cooled Ignition Housing - Free Air MAGNETO GENERATOR, 12V 140W ARMATURE PLATE ASSY MAGNETO RING PROTECTION HOSE, 90MM PROTECTION HOSE, 150MM WASHER, 5, LOCK WASHER, A CYL. SCREW W. INT. HEX LOCK WASHER A CYL. SCREW, M6X11, MAGNETO HOUSING V-BELT PULLEY STARTING PULLEY LOCK WASHER, VHZ CYL. SCREW, M8X IGNITION COIL PROTECTION CAP IGNITION CABLE, PTO SIDE 265 MM IGNITION CABLE, MAG SIDE 200 MM SPARK PLUG PRO, RESISTORED, MAGENTA A SPARK PLUG PRO, NON-RESISTORED, BLACK RESISTORED CAP USE H5105, SPARK PLUGS MASS CABLE ASSY TAPTITE SCREW M5X22 POINTS TAPTITE SCREW M6X20 CDI ARMATURE PLATE LIGHTING COIL 110 W CYL SCREW, M5X GENERATOR COIL DISTANCE SLEEVE, 5.4/10/ LIGHTING COIL 30 W CYL SCREW M5X CONDENSER SET... 2 Use Loctite 609 on the sides of the condenser then press into place CONTACT BREAKER SET COMBINED SCREW, M4X GEN. CABLE ASSY MAG MM GEN. CABLE ASSY PTO MM SHORTING CABLE ASSY, BLK 485 MM RUBBER CAP FASTON CONNECTOR, 6.3X FASTON CONNECTOR, M PROTECTION CAP FASTON CONNECTOR, 6.3X PROTECTION CAP FASTON CONNECTOR, 6.3X LUBRICATING WICK PARTS SET IGNITION DAMPING BOX TAPTITE SCREW,M5X RECTIFIER REGULATOR USE H4320, LOCTITE USE H4340, LOCTITE USE H4382, BP ENERGREASE SILASTIC 732 Free Air Engines Require a Shroud or Cowl IGNITION HOUSING... 1 (not suitable for magneto side electric starter) IGNITION HOUSING... 1 (for E-starter position 93 or 183 ) IGNITION HOUSING... 1 (for E-starter position 3 ) LOCK WASHER A CYL. SCREW M6 x WASHER 55/ STARTING PULLEY LOCK WASHER VHZ CYLINDER SCREW M8x CYLINDER HEAD (377) CYLINDER HEAD (447) WASHER 8.4 (377) CONE SLEEVE (447) HEX NUT M DISTANCE NUT M8 x PLANS FOR SHROUD WASHER LOCK WASHER A HEX SCREW M8 x MOUNTING PLATE WASHER LOCK WASHER A HEX SCREW M6 x IGNITION DAMPING BOX LOCK WASHER A CYLINDER SCREW M5x IGNITION COIL MASS CABLE ASSY CYLINDER SCREW M5x PROTECTION CAP IGNITION CABLE 360mm PROTECTION HOSE 12x16x S.P. PRO. Resistored, Magenta A S.P. PRO. NON-Resistored, Black RESISTORED CAP USE H5105, SPARK PLUGS IGNITION CABLE CLAMP USE H4382, BP ENERGREASE SILASTIC 732
6 Ducati Magneto Generator 12V 150W, Electronic Box, Starting Pulley MAGNETO Generator P12W MAGNETO Flywheel P12W COIL KIT P15W STATOR PLATE LOCK WASHER A ALLEN SCREW M5x HARNESS ASSY. P12W REMOVE SURPLUS WIRING WASHER ALLEN SCREW M5x PICKUP ASSY INSULATION SHEATH FASTON CONNECTOR WASHER A TAPTITE SCREW M5x LOCK WASHER HEX. NUT M22x TORQUE 90 NM (800 IN.LB.) V-BELT PULLEY STARTING PULLEY LOCK WASHER VHZ ALLEN SCREW M8x ELECTRONIC BOX ASSY ELECTRONIC BOX ASSY FOR FREE AIR COOLED PROTECTION CAP IGNITION CABLE 730mm IGNITION CABLE 560mm... 1 FOR FREE AIR COOLED IGNITION CABLE 500mm IGNITION CABLE 560mm... 1 FOR FREE AIR COOLED FASTON CONNECTOR 6.3x PROTECTION HOSE 12x16x SUPPRESSED SPARK PLUG CONNECTOR WASHER LOCK WASHER A HEX.SCREW M6x SPARK PLUG 14mm... 2 ON A COLD ENGINE: TORQUE TO 27 NM (240 IN.LB.) CABLE CLAMP FOR FREE AIR SPIRAL HOSE 70mm LITHIUM-BASE GREASE USE H4310, LOCTITE 222 Ducati - Electric Box Only: USE , w/ WIRES: USE w/ CAPS: USE
7 8/94 Tool Kit # PART# DESCRIPTION QTY REPAIR TOOLS TOOL BAG CRANKSHAFT FIXATION BOLT SOCKET WRENCH 21x26mm BOLT 8x SOCKET WRENCH 10x13mm BOLT 6x FORK WRENCH 10x13mm SCREW DRIVER STARTER ROPE 5.5x2110mm TRESTLE ASSY MOUNTING PLATE w/ DETENT GAUGE ADAPTER SET SCREW M6x PRECISION DIAL GAUGE GAUGE PIN CENTERING RING... 1 for stator plate PULLER PLATE... 1 to hold the mag flywheel HEX SCREW M8x PULLER M42x1.5 ASSY... 1 for mag flywheel RING HALF for ball bearing crankshaft pto side RING for rign halves DISTANCE RING 72/105/ for puller PROTECTION MUSHROOM... 2 for crankshaft pto side PROTECTION MUSHROOM... 1 for crankshaft mag side PULLER ASSY for ball bearings HEX SCREW M16x1.5x HEX SCREW M8x PISTON RING SPANNER 67.5 mm 1 to mount piston in cylinder FAN HOLDER to hold fan CYLINDER ALIGNING TOOL... 1 for cylinder intake flange HEX SCREW M8x DISTANCE GAUGE for Prov for crankshaft bearing pto side DISTANCE GAUGE for Prov for crankshaft bearing pto side Piston Pin Extractor Assy. (for... 1 piston pin 18mm) EXPANSION SLEEVE EXTRACTING NUT ASSY LOCATING SLEEVE CIRCLIP Installation tool Assy for fitting piston pin circlip 18mm CIRCLIP INSTALLATION SLEEVE CIRCLIP INSTALLATION PUSHER USE H4310, LOCTITE cc USE H4340, LOCTITE gr SILASTIC 732 RTV gr LITHIUM BASE GREASE gr USE H4372, MOLYKOTE GN gr USE H4360, LOCTITE ANTI SEIZE gr USE H4350, LOCTITE cc GASKET SET... 1 Do-It-Yourself Videos If you want to work on your own engine you should check out LEAF's exclusive do-it-yourself videos. We offer: Rotax Rebuild Videos; Radiator Installation Videos; Gearbox Removal & Installation Videos; Electric Starter Installation Videos; and our Operator's & Preventative Maintenance Videos. See "Videos" in the index for a complete listing.
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