RIVA PERFORMANCE PARTS KIT AND RPM KITS

Transcription

1 RIVA PERFORMANCE PARTS KIT AND RPM KITS RXP STAGE I KIT Kit Part # RS-RPM-RXP- Stock mph RPM Kit 72 8,00 RPM RXT STAGE I KIT - RXT/05-06 GTX SC-LTD Kit Part # RS-RPM-RXT- Stock mph RPM Kit ,00 RPM Description Quantity RIVA RXP Power Filter Kit RS RIVA RXP Pump Wedge RS23050 RIVA RXP Top Loader Intake Grate RS22050 Solas Concord Impeller SRX-CD-4/9R RXP STAGE II KIT Kit Part # RS-RPM-RXP-2 Stock mph RPM Kit 75 8,00 RPM Description Quantity RIVA RXP Power Filter Kit RS RIVA RXP Supercharger Impeller RS750-00A RIVA RXP Power Cooler Kit RS750-PC RIVA RXP Rear Exhaust Kit RS5050- RIVA RXP Top Loader Intake Grate RS22050 Solas Concord Impeller SRX-CD-5/20R RIVA RXP Pump Wedge (2-degree) RS23050 RIVA RXP Pro-Series Sponson Kit RS26050 RIVA O.P.A.S. Performance Block-off Kit RS Description Quantity RIVA RXT Power Filter Kit RS RIVA RXT Pump Wedge RS23050 RIVA RXT Top Loader Intake Grate RS22055 Solas Concord Impeller SRX-CD-4/7R RIVA O.P.A.S. Competition Kit RS29055 RXT STAGE II KIT - RXT/05-06 GTX SC-LTD Kit Part # RS-RPM-RXT-2 Stock mph RPM Kit ,00 RPM Description Quantity RIVA RXT Power Filter Kit RS RIVA RXT Supercharger Impeller RS750-00A RIVA RXT Power Cooler Kit RS750-PC RIVA RXT Rear Exhaust Kit RS5050- RIVA RXT Top Loader Intake Grate RS22055 Solas Concord Impeller SRX-CD-3/9R RIVA RXT Pump Wedge (2-degree) RS23050 RIVA RXT Pro-Series Sponson Kit RS26050 RIVA O.P.A.S. Performance Block-off Kit RS EXHAUST DRIVE LINE ELECTRICAL WATERLINE RXP STAGE III KIT Kit Part # RS-RPM-RXP-3 Stock mph RPM Kit 80+ 8,400 RPM Description Quantity RIVA RXP Power Filter Kit RS RIVA RXP Pro-Series Supercharger RS750-2M0 Housing & Impeller RIVA RXP Power Cooler Kit with RS750-PC-00 Pro-Series Blow-off Valve RIVA RXP Pro-Series Fuel Injector Kit RS2050-I-KIT RIVA RXP Rear Exhaust Kit RS5050- RIVA Pro-Series ECU* RS850-0-YEAR* * = A 2006 = B 2007 = C RIVA RXP Thermostat Kit RS05 RIVA RXP Valve Spring Retainer Kit RS9050-VTU RIVA RXP Heavy Duty Supercharger RS750-HDW-946 Clutch Washers RIVA RXP Top Loader Intake Grate RS22050 RIVA/Skat-Trak Swirl Impeller with SP-IMP R Billet Nose Cone RIVA RXP Pump Wedge (2-degree) RS23050 RIVA RXP VTS Extension Rod RS23050-ER RIVA RXP Pro-Series Reduction Nozzle RS23050-N RIVA RXP Pro-Series Sponson Kit RS26050 RIVA O.P.A.S. Performance Block-off Kit RS29950 RXT STAGE III KIT - RXT/05-06 GTX SC-LTD Kit Part # RS-RPM-RXT-3 Stock mph RPM Kit ,400 RPM Description Quantity RIVA RXT Power Filter Kit RS RIVA RXT Pro-Series Supercharger RS750-2M0 Housing & Impeller RIVA RXT Power Cooler Kit with RS750-PC-00 Pro-Series Blow-off Valve RIVA RXT Pro-Series Fuel Injector Kit RS2050-I-KIT RIVA RXT Rear Exhaust Kit RS5050- RIVA Pro-Series ECU* RS850-0-YEAR* * = A 2006 = B 2007 = C RIVA RXT Thermostat Kit RS05 RIVA RXT Valve Spring Retainer Kit RS9050-VTU RIVA RXT Heavy Duty Supercharger RS750-HDW-946 Clutch Washers RIVA RXT Top Loader Intake Grate RS22050 RIVA/Skat-Trak Swirl Impeller with SP-IMP R Billet Nose Cone RIVA RXT Pro-Series Reduction Nozzle RS2305-N RIVA RXT Pro-Series Sponson Kit RS26050 RIVA O.P.A.S. Performance Block-off Kit RS *When ordering the Riva Pro-Series ECU you must specify the year of the RXP or RXT. BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 35

2 RIVA PERFORMANCE PARTS KIT AND RPM KITS EXHAUST DRIVE LINE ELECTRICAL WATERLINE YAMAHA FX 40 & FX CRUISER RPM KIT Kit Part # RY-RPM-FX40 Stock RPM RPM Kit 59 RPM Description Quantity RIVA FX Power Filter Flame Arrestor RY325 RIVA FX Velocity Stack Kit RY 325-VSK RIVA FX Free Flow Exhaust Kit RY625 RIVA FX Top loader Intake Grate RY22325 RIVA FX Pump Seal kit RY2525 RIVA/Solas Set Back Concord Impeller YF-CD-2/9-SB RIVA FX 40 Performance Ride Plate RY Models (02-04 models order Part # RY2025) RIVA FX Pro Series Sponson Kit RY2625 KAWASAKI STX-5F RPM KIT Kit Part # RK-RPM-5FOS Stock 6 RPM RPM Kit 66 RPM Description Quantity RIVA STX-F Power Filter Flame Arrestor RK3085 RIVA FX Top loader Intake Grate RK6085 Solas Concord Impeller KG-CD-4/2 R&D STX-F Performance Ride Plate R&D STX-F Ride Plate 2-50 Reverse Gate Brackets RIVA STX-F Pro Series Sponson Kit RK26085 YAMAHA FX-HO & FX-HO CRUISER RPM KIT Kit Part # RY-RPM-FXHO Stock RPM RPM Kit 64 RPM Description Quantity RIVA FX Power Filter Flame Arrestor RY325 RIVA FX Velocity Stack Kit RY 325-VSK RIVA FX Free Flow Exhaust Kit RY625 RIVA FX Top Loader Intake Grate RY22325 RIVA FX Pump Seal kit RY2525 Solas DynaFly Impeller YG-DF-4/20 RIVA FX-HO Performance Ride Plate RY2026 RIVA FX Pro Series Sponson Kit RY2625 PERFORMANCE DATA Stock 6 7,600 RPM Supercharged 80+ 8,300 RPM SERVICE TOOLS CHEMICAL ACCESSORIES BODY FREESTYLE 36 PERFORMANCE DATA Stock 6 7,600 RPM Supercharged 7 8,00 RIVA STX-5F OFFSHORE RACE KIT Our Offshore Racing Kit for the STX-5F contains the same components and specifications that Team developed to dominate the international racing circuit. This modification delivers over 200hp producing awesome acceleration and a top speed of over 700mph using VP MS09 race fuel (Jet X). Kit includes high compression racing pistons, performance intake & exhaust cam shafts, Race prograed ECU along with all necessary gaskets and detailed installation instructions. STX-5F Offshore Kit STX-5F Offshore Kit 07 RK000-5F RK000-5F-07 Riva/Vortech Supercharged STX-5F Engine (Team Spec) RIVA / VORTECH STX-5F SUPERCHARGER KIT Our race bred Supercharger System for the STX-5F contains all necessary engine components to produce the ultimate 80mph closed course race craft. Kit contains the same specifications that Team won two 2004 Pro Runabout World Titles with. System produces over 300hp using VP MS09 race fuel (Jet X). Kit includes Vortech Supercharger & Intercooler Forged Racing Pistons, Free flow Exhaust Kit, Race prograed ECU, High volume Injectors & Fuel Pump along with all necessary hardware and detailed installation instructions. STX-5F Supercharger Kit STX-5F Pro Service Power Filter Kit for Super Charger RK785 RK3086

3 Power Cooler Kit with Performance Blow-off Valve Block off for OE Intercooler RS750-PC-TK RIVA SD POWER COOLER Power Cooler Kit with Pro-Series Blow-off Valve Power Cooler Mounting Bracket RS750-PC-UK The RIVA Power Cooler is a significantly improved intercooler system for the 25hp Intercooled Supercharged 4-TEC engine. Delivers an increase of 5-peak horsepower over original intercooler providin arm-wrenching results on the water. Realizing that boost loss was just as important as thermal performance, we designed the Power Cooler with a large, unrestricted core that exhibits minimal pressure loss. Our cooling element is dramatically more efficient than the stock unit with exit temperatures averaging 50 F cooler than stock. This delivers cooler, denser air for increased performance throughout the RPM range. Includes integrated blow-off valve that improves supercharger reliability and performance by relieving unwanted pressure during off-throttle operation. Also reduces supercharger clutch wear and eliminates heat soak in discharge tube. Kits contain all necessary mounting hardware and installation instructions. Requires use of RIVA Rear Exhaust Kit (Part #RS5050) see page 69. Description Power Cooler, w/performance Blow-off RS750-PC Valve SD RXP/RXT/ GTX-SC Ltd. Power Cooler, w/pro-series Blow-off Valve RS750-PC-00 SD RXP/RXT/ GTX-SC Ltd. Upgrade kit, Pro-Series Aluminum Tube RS750-PC-UK Set (for RS750-PC) Includes Performance Blow-off Valve Upgrade Kit, Pro-Series Aluminum RS750-PC-TK Tube Set (for RS750-PC) Exhaust Kit, Rear, SD RXP/RXT/ 04~07 RS5050- GTX-SC HEAVY-DUTY SD SUPERCHARGER CLUTCH WASHERS These are direct replacements for the original ceramic clutch washers that are prone to fail on modified engines. Precision machined from tool grade steel and then coated with a special Titanium process to increase durability. Will not break up and damage engine at end of service life. Riva Washers, Heavy-duty Clutch RS750-HDW-945 RXP/RXT/GTX Supercharger Washers, Heavy-duty Clutch 06 RS750-HDW-946 RXP/RXT/GTX Supercharger RIVA PRO-SERIES SD SUPERCHARGER HOUSING AND IMPELLER Our high performance impeller & housing combo deliver a significant increase in boost pressure and horsepower due through increased impeller blade surface area and larger interior housing volume. Produces 0.5lbs of boost at 8,400 RPM when run with our recoended Stage III components. Impeller features a sophisticated Vortech blade design that is precision balanced to deliver smooth operation. Housing and impeller install easily onto stock supercharger base plate with no additional modifications required. Includes all necessary mounting hardware and installation instructions. Description Supercharger Housing & Impeller SD RXP/RXT/ GTX-SC Ltd. RIVA/VORTECH RXP/RXT/GTX-SC SUPERCHARGER IMPELLER RS750-2M0 The heart of any centrifugal supercharger is the impeller. Working closely with Vortech Engineers, we developed a high performance replacement impeller that delivers more horsepower and torque throughout the RPM range. Investment cast from an extremely strong, lightweight proprietary aluminum and CNC machined to ensure exact tolerances. Sophisticated blade design is optimized aerodynamically and precision balanced to deliver smooth operation. Installs easily into stock supercharger housing with no additional modifications required. Includes all necessary mounting hardware and installation instructions. NOTE: It will be necessary to upgrade your stock pump impeller to a steeper pitch when using our Supercharger Impeller. and RIVA both strongly recoend the use of premium octane (9+) pump fuel in your Supercharged watercraft. EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE R&D RXP 25 h.p. / RXT and GTX SC h.p Description Supercharger Impeller, all SD RXP/RXT/GTX-SC RS750-00A Nut, Supercharger Impeller, RIVA RS750-00A-N 37

4 EXHAUST DRIVE LINE ELECTRICAL WATERLINE RIVA SD SUPERCHARGER BLOW-OFF VALVE KIT Our Blow-off Valve Kit improves supercharger reliability and performance by relieving unwanted pressure during off-throttle operation. Reduces supercharger clutch wear and eliminates heat soak in discharge tube. High-strength silicone hose with integrated blow-off valve installs easily in place of OEM elbow joint. Includes K&N filter to prevent debris from entering valve outlet. A simple and cost effective upgrade for both stock and modified supercharged engines. Includes all necessary mounting hardware and installation instructions. Blow-off Valve Kit, SD Supercharger, RS750-BV RXP/RXT/GTX-S RIVA SEA DOO VALVE TRAIN UPGRADE KIT Our Valve Train Upgrade Kit increases the reliability of your modified engine by reducing the possibility of valve float at high rpm. Includes lightweight, precision-machined titanium valve retainers, racing valve springs, base washers and OE rocker arm shaft bolts that must be replaced during installation. Upgrade Kit, Valve Train, SD RXP/RXT/GTX Tool, Valve Compression, SD 4-TEC RS9050-VTU RS9050-VCT BODY ACCESSORIES SERVICE TOOLS RIVA RXP/RXT/GTX THERMOSTAT KIT Our cool running Thermostat Kit reduces the operating temperature of your modified 4-Tec engine by 30 F for maximum reliability and performance. Kit includes replacement thermostat, billet coolant inlet flange, stock thermostat removal tool, Oetiker clamps, Oetiker pliers and detailed installation instructions. NOTE: Thermostat housing (shown above) not included. Thermostat Kit, SD RXP/RXT/GTX RS05 R&D SEA DOO RXP CRANKCASE BREATHER KIT The R&D Crankcase Breather Kit will add a high performance look to the RXP s engine compartment! The R&D Crankcase Breather Kit eliminates power-robbing crankcase fumes from the engines main air intake. Cleaner mass air equals more power! RXP Crankcase Breather Kit CHEMICAL FREESTYLE 38 Temperature ranges of 07-27& degrees F Accurate within -2 degrees Reversible thermometer with long lasting adhesive Aids in maintenance and diagnosis Know it before you blow it RACETEMP SAVING MOTORS EVERYWHERE! Detect overheating and monitor engine components with the Racetemps temperature monitoring device. Racetemps is a small visible strip that enables machine operators to quickly and accurately determine the temperature of vital components such as: radiator, cylinder, rear shock body, clutch housings and more. This product aids in vehicle maintenance, monitoring and troubleshooting. Description Race Engine Thermometer Pack of three + decal RT38-248

5 A. All 4-stroke B. All 4-stroke oil filter cap A. OEM REPLACEMENT AFTERMARKET OIL FILTERS B. KN204 FX/VX PERFORMANCE GOLD OIL FILTER KN303 EXHAUST DRIVE LINE SUPERCHARGER SLEEVE FOR SEA DOO RXP / RXT / GTX SC The sleeving up of the diameter of the Supercharger enables a 3.5 or 4 intake/filter system to be utilized. The larger intake increases cubic air volume as well as decreases air inlet restriction. A win/win, Supercharge your supercharger and give it more air! Supercharger Sleeve 3.5 diameter Supercharger Sleeve 4 diameter inch nut easy-on/easy wrench-off Drilled safety wire holes for racing Heavy-duty construction Premium filter media provides outstanding filtration at high-flow rates OEM# All 4-stroke KN556 OEM# FX/VX 59H KN303 OEM# FX/VX KN204 Honda OEM# Aquatrax NCJ-003 KN204 ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS HYDRO-TURF OIL EXTRACTOR The unit uses a small vacuum system, which pumps fluid through a hose to the 6-liter reservoir. It also includes a pour spout to aid in emptying the reservoir. Pump is removable for easy storage. Description Hydro-Turf Oil Extractor OIL0 RULE FLAT TANK ELECTRIC OIL EXTRACTOR Eliminate those costly yard service fees with the new quick, clean, compact electric oil extractor. Includes a 3-/2 gallon compact self-priming diaphragm pump for extraction and an easy pour spout for oil transfer. 3.5 gallon (3 liter) leak proof container Designed for ease of carrying Complete with dipstick, suction tube & battery clamps Self-priming, dry running, 2 or 24 volt diaphragm pump Empties and stows easily Description Electric Oil Extractor CHEMICAL FREESTYLE 39

6 EXHAUST DRIVE LINE WATERLINE BODY ELECTRICAL A complete line of motor mounts designed specifically for heavy duty watercraft applications. Monkey Grip Motor Mounts are designed to be stronger than OEM mounts, yet able to dampen and isolate vibration far better than performance mounts currently available. This combination of durability and performance make Monkey Grip the right choice. Monkey Grip Motor Mounts are available for all popular watercraft. 580/650/720 All /95 Front ( required) 57-83F 800/95 Rear (2 required) 57-83R ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE Wave Runner 500 All Years 650 VXR LX Wave Runner III VXR Wave Runner Wave Runner III GP Pro VXR Wave Runner III Wave Raider Wave Runner III XL GP XL XLT GP XL Wave Blaster Wave Blaster II Venture Ymaha 70 FX GP Wave Raider XL Wave Venture 97 Wave Raider Wave Venture SUV XL LTD XLT Super Jet 70 Super Jet All Years All Years R GPR GP FX FX VX FX CRUISER 04-06

7 450/550 All /750 (Except ZXI) /900/00 ZXI, Ultra 50 Rear (2 required) EXHAUST DRIVE LINE Ultra 50 Front Polaris SL , SL Polaris SL , SL700, SLT700, SLT750, SLT750 93, SL780, SLT780, SLX780, SLX785/Pro, SL900, SL050, Hurricane, SLTX ELECTRICAL WATERLINE Tiger Shark All Models 93-95, Montego Monte Carlo 640/ BODY ACCESSORIES SERVICE TOOLS 2006 WORLD FINALS LAKE HAVASU, AZ PHOTO COURTESY OF JIN OMURA Installation Shown ENGINE KEEPERS JOE KENNEY DESIGN Kenney Keepers are a must have for any hardcore surf or flat-water invert artist. Each set contains a left and right side front mount retainer and extended stainless hardware for install. Our unique close tolerance design retains the front, top heavy weight of the engine block from being flexed or thrown forward during flat out and invert maneuvers. Since this is a coon occurrence (even in flat water racing action), we have also found them to be excellent insurance against ever having to replace expensive engine mounts again. Description SJ 96t YASJAC46 750SXI/800SXR CHEMICAL FREESTYLE 4

8 EXHAUST DRIVE LINE R&D Pro Series Cast CNC Machined heads are an economical alternative to the remachining of the Stock OEM Head, which many times crack and don t seal o cool properly after being modified. Pro Series Heads incorporate larger water volumes, improved circulation for superb cooling and O-Ring design for maximum sealing. 70 Ltd Modified Race gas spec. 40cc Limited/Recreational pump gas spec. 43cc WATERLINE ELECTRICAL 70 Limited/Recreational 35cc /760 O-Ring set of Head Kit Repl. Dome O-Ring 95 Limited 46cc Recreational 49cc ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE BODY /800 24cc /800 25cc /800 26cc /800 27cc O-Ring Set of SXR 28cc SXR 29cc O-Ring Set of /800 Girdle Hardware Kit *Girdle kit is optional KAWASAKI 800 SX-R PRO SERIES COMPETION ENGINE HEAD KITS Specially designed for the Limited Racing class. The kits is complete and includes a special R&D.5 base gasket. 800 SX-R 25.5cc Limited (200-20psi) SX-R 26.5cc Limited (90-200psi) SX-R 27.5cc Limited (80-90psi) SX-R.5 Base Gasket /800 Girdle Hardware Kit GP300R GP300R Stage (C=47.5, C2=46.5, C3=49cc) Variable Chamber Head GP300R Stage 2(C=46, C2=45, C3=46.5cc) Variable Chamber Head GP300R Girdle Hardware Kit GP200R/XLL200 4cc GPR Head Girdle Hardware Kit *Girdle kit is optional Ultra 50/STX-R 200 Recreational 42cc Ultra Head Girdle Hardware Kit

9 TBM RACING KAWASAKI 800SXR BILLET HEAD SX-R Head with Girdle Kit TBM07-G This head utilizes a three-piece design that has water flow control not possible with a one-piece head. No gaskets or messy silicone needed as it s completely sealed by o-rings. Other key features are an integrated rear pipe mount for the Factory Pipe and a girdle design that eliminates the need to machine your cylinder. Domes are manufactured from 7057 aluminum alloy and hard anodized for even heat dissipation and corrosion protection. Domes feature a unique bowl design that is not your typical spherical configuration. Team has proved this design for the past two seasons. DOMES SETS ONLY FOR WESTCOAST PERFORMANCE HEADS Dome P/No Dome Size Compression Head P/No 650 Head (reference only) YEP cc 220Lbs YEP7000 YEP cc 20Lbs YEP7000 YEP cc 205Lbs YEP7000 YEP cc 95Lbs YEP7000 YEP cc 85Lbs YEP7000 YEP cc 80Lbs YEP Head EP507 7cc EP4400 EP502 2cc EP4400 Head without Girdle TBM07 Description SX-R Head Kit with Girdle SX-R Head Kit without Girdle Replacement O-Rings for Head Kit Girdle Head Factory Dry Pipe Hardware Kit Dome 22cc Super Stock 220 psi+ Dome 24cc Limited/Super Stock 25 psi+ Dome 26cc Limited/Super Stock 20 psi+ Dome 27cc Limited/Super Stock 95 psi+ Dome 28.5cc Limited/Super Stock 90 psi+ Dome 29.5cc Limited/Super Stock 80 psi+ * Domes Sold Individually TBM07-G TBM07 TBM07-O TBM07-FP TBM022 TBM024 TBM026 TBM027 TBM028.5 TBM029.5 When the 2005 IJSBA rulebook allowed the use of up to a.060 base gasket in the limited class we went right to work designing a dome that will accoodate this change.the difference between these domes is the increased step in the squish band. a.050 step optimizes the piston clearance when using a.060 base gasket. If a thinner gasket is used the dome will require machining to avoid piston to head contact. Description Limited Spec. Dome 22cc (+.050 ) TBM022-L Limited Spec. Dome 24cc (+.050 ) TBM024-L Limited Spec. Dome 26cc (+.050 ) TBM026-L Limited Spec. Dome 27cc (+.050 ) TBM027-L Limited Spec. Dome 29cc (+.050 ) TBM029-L.060 (.5) Base Gasket 7040F * Domes Sold Individually MISCELLANEOUS DOMES ONLY *We have limited quantities on these items at a discounted price. Once these items are sold, they will be discontinued. DOMES ONLY FOR BUCKSHOT HEAD Head cc DOMES ONLY FOR PRO-DESIGN HEAD 00 Head cc cc 200 Head cc cc EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE Head EP557 7cc EP Head YEP cc 25 lbs YEP7000 DOMES ONLY FOR MRC (MEL MILLER) HEAD AP200R Head *3pcs/set cc Dome set (Race Gas) cc Dome set (Race Gas) 750 Head EP75 Blank EP

10 720/800 EXHAUST 70/760 DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 44 ADA YAMAHA 70/760 BILLET HEAD Y70/760 Girdle Billet Head Shell** YA70M ** Girdle Kit is not included in Head Kit Girdle Kit (6 pcs.) for Girdle Head ** YA70G6 Y70/760 Non-Girdle Billet Head Shell YA70L cc (200Lbs/05 Octane) YA233L cc (85Lbs/92 Octane) * YA235L * 35cc Dome for 00 Octane with Dry Pipe cc (70Lbs/92 Octane) YA237L cc (25Lbs/0 Octane) YA7633L cc (230Lbs/5 Octane) YA763L cc (200Lbs/05 Octane) YA7635L cc (80Lbs/98 Octane) YA7638L cc (65Lbs/9 Octane) YA7640L Flat Top Dome 4 w/.05" Relief@86 30cc YAK8630L5 Flat Top Dome 4 w/.05" Relief@86 28cc YAK8628L5 Flat Top Dome 4 w/.05" Relief@86 26cc YAK8626L5 Flat Top Dome 4 w/.05" Relief@86 24cc YAK8624L5 Flat Top Dome 4 w/.05" Relief@86 22cc YAK8622L5 Dome for Flat Top Piston@82 24cc KD224 Exhaust Pipe Mount Bracket YEXBRKT-2M O-Ring Kit ORKIT-YA70M ***All ADA Domes are sold individually ADA INDIVIDUAL O-RING Descriptions A. O-Ring, Dome Top Around Spark Plug Hole OR020 B. O-Ring Head Shell to Dome OR024 C. Compression O-Ring Ultra 50, All OR043 D. Compression O-Ring SD 95 OR044 E. Outer Water O-Ring Ultra 50 (3 req.) OR049 F. Outer Water O-Ring Y70/760 ORYA70 Compression O-Ring K750/800 OR042 ADA SD720 AND 800 BILLET HEAD 720 Billet Head Shell SD cc Dome (90 Lbs 05 oct.) SD cc Dome (75 Lbs 00 oct.) SD Billet Head Shell SD cc Dome (205 Lbs 05 oct.) SD cc Dome (90 Lbs 98 oct.) SD cc Dome (75 Lbs 9 oct.) SD8043 ***All ADA Domes are sold individually 95 ADA SD95 BILLET HEAD 95 Billet Head Shell 95 46cc Dome (83 lbs-05 oct.) 95 48cc Dome (.75 lbs-98 oct.) 95 50cc Dome (65 lbs-9 oct.) O-Ring Kit ***All ADA Domes are sold individually D. A. B. C. SD95 SD9546 SD9548 SD9550 ORKIT-SD95 E. F.

11 KA800G KAWASAKI 800SXR GIRDLE HEAD SHELL KAWASAKI 750 KA750 KAWASAKI ULTRA 50/STX-R GIRDLE HEAD SHELL KIT *DOMES SOLD SEPARATELY KA800M ADA KAWASAKI 800SXR BILLET GIRDLE HEAD This head uses the stock head bolts and is completely sealed by O-rings, no head gasket required. Dual water outlets for additional cooling. This head will work with Factory Pipe s 800 dry pipe. ADA 800SXR/750 Girdle Head Shell** KA800M ADA 800SXR Girdle Kit KA800G ADA 800SXR Dome 22cc (225 lbs.-4 Octane) KA8022 ADA 800SXR Dome 24cc (26 lbs.-0 Octane) KA8024 ADA 800SXR Dome 26cc (208 lbs.-05 Octane) KA8026 ADA 800SXR Dome 28cc (200 lbs.-98 Octane) KA8028 ADA 800SXR Dome 30cc (90 lbs.-95 Octane) KA8030 ADA 800SXR Dome 32cc (80 lbs.-9 Octane) KA8032 ADA 800SXR Cable Bracket KA800BRK-CARB to use with stock carburetors ADA 800SXR O-Ring Kit ORKITK750 ***All ADA Domes are sold individually ADA KAWASAKI 750 BILLET HEAD ADA 800SXR/750 Girdle Head Shell** KA800M ADA 800SXR Girdle Kit KA800G K750 Non-Girdle Billet Head Shell KA750 K750 24cc Dome (95 lbs.-00 Octane) KA7524 K750 26cc Dome (80 lbs.-92 Octane) KA7526 K750 28cc Dome (65 lbs.-9 Octane) KA7528 K750 30cc Dome (50 lbs.-89 Octane) KA7530 **ADA 800SXR Girdle Head Shell also fits 750 but must use the ADA 750 Domes. ***All ADA Domes are sold individually KAWASAKI ULTRA 50/STX-R NON GIRDLE HEAD SHELL ADA KAWASAKI ULTRA 50/STX-R BILLET GIRDLE HEAD KIT Ultra 50/STX-R Billet Head Shell (Non Girdle Head) KU50 Ultra 50/STX-R Billet Girdle Head with Girdle Hardware KA200M 44cc Dome +0 Lbs 9 Oct. KU544 42cc Dome +20 lbs 9 Oct. KU542 40cc Dome +30 lbs 98 Oct. KU540 38cc Dome +40 lbs 05 Oct. KU538 Ultra 50/STX-R O-Ring Kit ORKIT-KU50 ***All ADA Domes are sold individually RIVA RACING HEAD O-RING KIT Head O-Ring Kit 2 Cylinder (70/760) 3 Cylinder (63M/65U) GP800 (66E) GP200R (For RY00288B/00289A) RY0026-O RY0028-O RY00277-O RY00288-O EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 45

12 L.A. Sleeve Co. L.A. Sleeve produces a complete watercraft line of two stroke centrifugally spun iron cylinder sleeves. LASCO sleeves with exact port specifications, chrome-moly iron alloy, high tensile strength material provide the rebuilder with ease if installation, trouble free boring and a lasting long life engine. PERSONAL WATERCRAFT KITS All pistons are high quality forged alloy and include rings, taper wall wrist pins and circlips. ELECTRICAL DRIVE LINE EXHAUST WATERLINE The column, next to the sleeve part number, will help the rebuilder identify the cylinder that is to be sleeved. The column designation will also help the rebuilder to determine the proper installation procedure. Column Code Explanations: AC Original cylinder bore is alloy-chrome plated, Nikasil, or electrofused. The cylinder must be bored to accept the new cylinder sleeve. CS Original block has a cast-in sleeve liner in the cylinder. The cylinder must be bored out to accept the new cylinder sleeve. The cast-in liner will be bored completely out of the cylinder. Do not try to push out the cast-in liner, cylinder damage may be the result. CI Original block has a cast-in liner in the cylinder. The cylinder must be bored to accept the new cylinder sleeve. When using a CI style sleeve the cast-in liner will not be completely removed. The sleeve is designed to insert into the iron lined cylinder. RS Original block has a replacement sleeve. Heat the cylinder to remove the sleeve. Reheat the cylinder to install the new cylinder sleeve. CC Original barrel is cast-iron. The cylinder must be bored to accept the new cylinder sleeve. BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE Model SEA DOO Cyl. I.D (Long Finger Port) (Short Finger Port) XP, SPI, GTX, SPX-650 (657cc) XP, GTI, HX, SPX, GTS, GS, GSI-750 (78cc) XP, SPX, GSX, GTX-785 Rave GTX RFI, GSX RFI-785 Rave * Must gap rings RS RS L.A. SLEEVE Piston Style FL-502 E Coated FL-525 Piston Kit 734M M M M07750 Bore Size RS FL-5244 L Ring STOCK STYLE 663M M M M RS FL-5268 L Ring 775M IJSBA 775M Ltd. 775M Class Legal 775M M RS FL-5290 L Ring IJSBA 779M M Ltd. 779M Class Legal 779M M M M Over Size CC Ring Set 2992TD 302TD 3032TD 305TD 307LK 309LK 30LK 350LK 8200LF 8250LF 8300LF 8350LF 8400LF 8200LF 820LF 8250LF *8300LF 8300LF 8350LF 8400LF Circlip CW8 CW20 CW20 CW20 Wrist Pin S477 S52 S46 S46 Wrist Pin Bearing Big End Bearings (993) (94-95) GSX LTD, XPLTD, GTX LTD-95 LRV, RX * Cylinder Sleeving and Crankcase cleanup required for 9 bore. 88 RS FL M M M M M M KD 3484KD 3503KD 3520KD 3544KD 3584KD CW2 S B065

13 Model YAMAHA Cyl. I.D. WaveJaer, WaveRunner (496cc) RS L.A. SLEEVE YA-5025 Piston Style Piston Kit 586M M M M07350 Bore Size Over Size.50 CC Ring Set Circlip 2835CD 2854CD 2874CD 2894CD Wrist Pin CW20 S478 Wrist Big Pin End Bearing Bearings Super Jet , WaveRunner III 996, WaveRunner VXR (from 8700) (633cc) Twin WaveRunner 9-92, WaveRunner LX 93 WaveRunner III WaveRunner VXR (from 86999) 9-92 (633cc) Twin Super Jet, WaveRunner III GP WaveBlaster, WaveRunner II WaveRunner Pro VXR, FX700 WaveRaider (70cc) Twin WaveRaider WaveRaider DX, WaveVenture Wave Venture XL700 (70cc)Twin Super Jet, WaveRunner III GP WaveBlaster, WaveRunner II WaveRunner Pro VXR, FX700 } WaveRaider Big Bore to 789cc Twin WaveBlaster, WaveBLaster II WaveRaider, WaveRunner GP760 WaveVenture, XL (754cc) Twin WaveRunner GP WaveRunner XL (784cc) Twin WaveRaider WaveVenture 00 (05cc) Triple WaveRunner GP SUV XL (3cc) Triple XL 200 LTD GP200R 2000 (76cc) Triple 77 RS YA RS YA M M M M M RS YA M M M M M RS YA M } } RS Model TIGERSHARK Cyl. I.D. Tigershark YA-587B YA M M M M M TD 305TD 307TD 309TD 30TD CW20 S AC YA M KD CW22 S Ceramic Composite Bore 8 RS YA M M M M M RS YA M M M M M KD 3209KD 3228KD 3248KD 3268KD 3307KD 3307KD 3327KD 3347KD 3368KD 3386KD 389KD 3209KD 3228KD 3248KD 3268KD 3307KD 3327KD 3347KD 3366KD 3386KD CW20 S52 CW20 S52 CW20 S52 CW20 S63 80 AC YA M KD CW22 S L.A. SLEEVE FL-5237 Daytona, Monte Carlo 770, TS770, TS770L, TS770R 83 FL-5298 Tigershark FL-528 TS 900L 999 Daytona, Monte Carlo FL-5343 TS-000R, TS-000L 999 TS00R, TS00Li FL-548 CI Piston Style Piston Kit 632M M M M M M M08500 * Cylinder Sleeving Required for 85.5 and 86 bore. Bore Size Over Size CC Ring Set Circlip CW TD 302TD 3032TD Wrist Pin S Wrist Pin Bearing B024 Big End Bearings General Rules for Sleeve Installation: These tips are intended to be a guide for installing sleeves into cylinders. There are always exceptions to the rule and care must be taken on special applications TDW 369TD 389KD 3347KD CW20 B024 ALWAYS WAIT UNTIL THE SLEEVE ARRIVES BEFORE BEGINNING ANY MACHINE WORK. NEVER ASSUME THAT THE STATED MODEL AND YEAR OF THE CYLINDER IS CORRECT. ALWAYS CHECK TO SEE IF THE SLEEVE PORTS MATCH THE CYLINDER PORTS.. Interference fit for cylinder sleeve to aluminum bore is Interference fit for cylinder sleeve to a cast iron bore is.002 to Installation of flanged type sleeves follow the same rules, but the top of the cylinder must have a countersink to the correct depth to accept the flanged sleeve..000 to.00 interference fit on the flange diameter is recoended. 4. Heating the cylinder for 45 minutes to one hour at 350 degrees to 450 degrees is preferable. 5. The sleeve should slide in very easily when the cylinder is properly heated. Freeze shrinking the sleeve is not necessary. (Some machinists believe this assists installation of the sleeve.) 6. REMEMBER: Rap or press the sleeve down while the cylinder is cooling down. Use a hydraulic press for this procedure. 7. Milling the top deck of the cylinder always adds a quality touch. A caution here, some cylinders may not be able to have the top surface decked. 8. For two-stroke cylinders, blending or matching the aluminum cylinder to the sleeve ports is recoended for proper fuel flow. S52 CW22 S539 B024 * Nikasil Bore Cylinder sleeving required for 85 bore. EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 47

14 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 48 Model KAWASAKI Cyl. I.D. JS-550 Iron Cylinder JS-55OSX Reed JS, JL, JF-650 SL Hurricane SL, SLT SLH, SLTH-700, Virage (95 HP) (700cc) twin Freedom 2002 SL, SLT Special Heavy O.D JS-750SX, SS, ST, XiR Supersport Xi Special Heavy O.D. Sleeve * Crankcase cleanup and cylinder sleeving required for 83 thru 85.5 bore. JS-750 SXi, ZXi STX, STS, SXi Pro, Xi Sport Supersport Xi Special Heavy O.D. Sleeve * Crankcase cleanup and cylinder sleeving required for 83 thru 84.5 bore. JS-750 SXi, SXi pro SX800R 2003 SL, SLT, SLX-780 triple cylinder CC CI CS CI 80 CS KA-566H * Replaces 623 series with KD rings, stronger forging and stronger 20 pin * These racing pistons feature a cutaway skirt, boost port feed hole, and thinner rings. factory race part SX800R JH-900 ZXi, JT-900 STX (89cc) triple cylinder JH-00 ZXi, JT-00 STX (07cc) triple cylinder Not for 00DI JH-00 ZXi, JT-00 STX Big Bore to 80cc Ultra (76cc) triple cylinder * Replaces 733 series with KD rings, stronger forging and stronger 22 pin. 80 E Coated CI CS CS AC Model POLARIS Cyl. I.D. CI RS CI cs L.A. SLEEVE KA-5033 KA-535 KA-999 KA-566 KA-5280 KA-5280H KA-5496 KA-5283 KA-5303 KA-5303B KA-545 L.A. SLEEVE FL-59 FL-5300 FL-534 FL-5239 FL-5239H FL-5302 Piston Style Piston Style Piston Kit 56M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M0800 Piston Kit 624M M M M M M M M M M M M M M M M M M07200 Bore Size Bore Size Over Size Over Size CC Ring Set Circlip CC TC 2973TC 2992TC 2953TD 2973TD 2992TD 2992TD 302TD 3032TD 350KD 369KD 389KD 3209KD 3228KD 3268KD 3347KD 3367KD 350KD 369KD 389KD 3209KD 3228KD 3268KD 3307KD 3327KD 8250KB 8300KB 3228KD 3248KD 3268KD 2874CD 2894CD 293CD 2933TD 350KD 369KD 389KD 3209KD 3228KD 3268KD 3307KD 3327KD 350TD 369TD 389TD 2559CD 2579CD 2598CD 268CD 2638CD 389TD 3209TD 3228TD 3248TD 3268TD 2746CD 2766CD 2786CD 2805CD 285CD 2835CD 285CD 2835CD CW6 CW6 CW8 CW20 CW22 CW22 CW22 CW20 CW22 CW22 CW24 Ring Set Circlip CW8 CW20 CW8 CW8 Wrist Pin S259 S259 S53 S650 (20) S662 (22) S640 S662 S52 S662 S662 S598 Wrist Pin S280 S52 S343 S343 Wrist Pin Bearing Wrist Pin Bearing Big End Bearings SJ Flat Top Piston 85.0 for SJ 77CC 85.5 for SJ 780CC Piston skirt must be modified to match sleeve B065 B065 B Big End Bearings

15 Model POLARIS Cyl. I.D. SLX Pro (779cc) triple cylinder * Nikasil Bore Cylinder Sleeving or Replating Required for Oversizes. Octane Virage I 2002 Low Dome Race Part. (Flat Top) Head Modifications required. SL triple cylinder SL, SLX, SLTC, SLXH-050 (05cc) triple cylinder Pro200, Virage TX Virage TXI, SLX Genesis all Models X Pro200, Virage TX Virage TXI RS L.A. Piston SLEEVE Style FL-5342 FL-546 FL-5305 FL-5297 FL-546 XPS E-Coated E-Coated Piston Bore Size Kit 722M M M M M M M M M M M M M M M M M M M M M M M Over Size CC Ring Set Circlip CD CW KB 8450KB 8500KB 8520KB 8500KB 8525KB 2933TD 2953TD 2973TD 2992TD 302TD 800LF 850LF 8200LF 8250LF 8300LF 8400KB 8450KB 8500KB 8525KB 8500KB 8525KB CW22 CW22 CW20 CW20 CW22 CW22 Wrist Pin S343 * Nikasil Bore Cylinder Sleeving or Replating Required for Oversizes. Low Dome Race Part. (Flat Top) Head Modifications required. S662 S662 S52 S52 S662 S662 Wrist Pin Bearing MODEL L.A. SLEEVE CUBIC DISPLACEMENT CYLINDER I.D. CODE PART NO. 580 (Long Finger Port) cc 76 RS FL (Short Finger Port) cc 76 RS FL-525 XP/SPI, GTX, SPX cc 78 RS FL-5244 GTI, HX, SPX, XP, GTS, GS, GSI 78cc 82 RS FL-5268 XP/SPX/GTX RFI-785 Rave cc 82 RS FL-5290 GSX/XP/GTX-95 LTD RX cc 88 RS FL-5322 Polaris SL cc 65 CI FL-59 Hurricane cc 8 FL-5300 SLT/SLH/SLTH cc 8 RS FL-534 SL cc 69.7 CI FL-5239 SL, SLT, SLX cc 7.5 FL-5302 SLX Pro AC FL-5342 SL cc 74.5 RS FL-5305 SLTX/SLXH cc 8 FL-5297 Virage, Octane cc 84 RS FL-546 Genesis 200 (99-02), SLX, X , 65cc 84 RS FL-546 Pro 200, Virage TX & TXI Big End Bearings Wave Jaer, Wave Runner cc 72 RS YA-5025 Wave Runner, Super Jet thru cc 77 RS YA-539 Wave Runner LXII VXR cc 77 RS YA-576 6X Wave Blaster, WRIII, FX, Pro VXR, 70cc 8 RS YA-587 Superjet (93-07) Super Jet, Wave Blaster Big Bore to 789cc 84 YA-587B 62T 70 Wave Raider (94-95), Wave Venture 70cc 8 RS YA-5284 XL 700 (95-02) Wave Raider, WBII, GP 760/Wave Blaster (96-00) 754cc 84 RS YA-5304 Wave Runner GP-800 (98-02), XL/XLT 800 (00-02) 784cc 80 AC YA Wave Raider (95-96), Wave Venture (96-97) 05cc 8 RS YA-5282 GP200( 97-99)/XL 200 (98) 3cc 84 RS YA-5349 XL200 Ltd/GP200R 76cc 80 AC YA-5469 GP300R (03-07) 296cc 84 AC YA-5502 JS-550 Iron Cylinder cc 75 CC KA-5033 JS-550 SX Reed cc 75 CI KA-535 JS, JF cc 76 CS KA-999 JS-750 SX/SS (92-95) 743cc 80 CI KA-566 JS-750 SX/SS (92-95) Special Heavy 743cc 80 CS KA-566H OD Sleeve JS-750 SXI, ZXI (96-97), ST (94-95) SXI Pro 743cc 80 CI KA-5280 JS-750 SX, ZXI (95-97), ST (94-95), 743cc 80 CS KA-5280H SXI Pro Special Heavy OD Sleeve JS-900 ZXI, STX (95-06) 89cc 73 CS KA-5283 JS00ZXI, STX (96-02) 07cc 80 CI KA-5303 JS-00 ZXI, STX (96-02) Big Bore to 80cc 83 KA-5303B 800 SXR KA-5496 Ultra cc 80 AC KA-545 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 49

16 EXHAUST NIKS/PRO-X PISTON KITS Niks/Pro-X Piston Kits are manufactured in Japan and are designed to be an O.E.M. replacement. The aluminum alloy used in the manufacturing of Pro-X pistons maintains or exceeds the factory specifications. Additional oversizes are available in.00 increments up to.080 (2.00 ). DRIVE LINE ELECTRICAL WATERLINE * - Rings are available for all pistons. For Rings Part Number, put R after piston part number. SEA DOO 580 All thru HX, XP, GTS, GS SPX, GTI, GSI XP GSX, GTX, RFI SPX XPL, GSXL, GTXL, RX, LRV YAMAHA Std. Bore Std. Bore TOP END BEARINGS TOP END BEARINGS BODY 650 All Thru All Thru All Thru Wave Raider ACCESSORIES Wave Venture /GP200All thru All thru 2002 GP200 R XL200 LTD A 770B 770C SERVICE TOOLS XLT GP300 R A 790B 790C CHEMICAL KAWASAKI Std. Bore TOP END BEARINGS JS FREESTYLE RACING JS JS, JF JS-750 SS, XS, Xi JS-750 ZXi, SXi SX-R JS-900 ZXi, STX JS-00 ZXi Ultra A STX-R B 4520C

17 Size x22x x24x x25x x24x x24x x25x Size x24x thru U200 20x25x , 760 thru x25x x25x (65U) x25x x27x (66V) x27x Size 580, x 30 x x 33 x x 35 x x 36 x 20 B065 Size 650, 70, 760, x 32 x HOT ROD THRUST WASHERS Determine part number by size. Refer to Dimension Chart on Page 52. ID Size Thickness 24 X W06 25 X W 26 X W3 27 X.5 W5 28 X W6 32 X W WORLD FINALS LAKE HAVASU, AZ PHOTO COURTESY OF JIN OMURA BIG END (CRANK PIN) BEARINGS TOP END (WRIST PIN) BEARINGS Size x22x x20x x20x SX,X2,TS,SC x22x ST,SX,SS,XiR,Supersport Xi x25x ZXI,STX x25x ZXI,STX,SXi,STS,Xi Sport,SXi Pro.Supersport Xi x27x SXR x27x ZXi,STX x27x Ultra 50,STX-R x29x Polaris Size x23x x23x x23x x25x x25x x25x Tiger Shark Size 640/900/ X26X24 B024 Size JS/JF x 32 x JS x 34 x JS x 36 x 20 B065 JS900ZXI 24 x 34 x JS00ZXI 24 x 34 x Polaris Size 650, 750, x 32 x THRUST WASHERS Determine part number by size. Refer to Dimension Chart on Page 52. ID Size Thickness 24 X (coated) TW X TW X TW574 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 5

18 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY HOT PRODUCTS CONNECTING RODS Heavy duty replacement rods are used in many racing applications because of proven reliability. Kits are complete with top and bottom roller bearings, pin and shims. Made in Japan (PTO) 720 (MAG) IMS PRO SERIES CONNECTING RODS IMS Pro Series Rods are forged from SCM 45 Chromoly Steel, then deburred with a double vibrating, double honing process and then polished to perfection to insure continued performance at high RPM. NRB Bearings are double silver coated to displace excessive heat Long Pin 720 Short Pin /70/00/200 (97-98) L S Polaris 750 Long Pin (PTO) 750 Short Pin (Mag. Middle) 440/ ZXI/SXI L 420-S /70/760/00/200 (97-98) GP800R/XL800/GP200R/XL /550 All 650 All , 900ZXI 750ZXI/SXI/STS/STX/SS/XI SX-R 00 ZXI/STX ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE Model KAWASAKI JS 440/550 JS/JF 650 JS 750 (93-96) 20 wrist pin JS 750 (95-00) 22 wrist pin JS 900 ZXI JS 00 ZXI, SXI (95-00) Ultra 50 POLARIS 650/750/780 SL MAG/center 650/750/780 SL PTO 700/900/050 SEA DOO 580 thru (96) 650 thru (97) 720 XP, HX MAG (95-00) 720 XP, HX PTO (95-00) 785 XP RAVE (all) 95 RAVE (98-00) YAMAHA 650/90/760/00 (all) GP800, GP200R PERSONAL WATERCRAFT CONNECTING ROD DIMENSIONS Center to center Small end bore Big end bore Small end Width Big end Width Pin dia pin length Small end bearing 6X20X23 8X22X24 20X25X25 22X27X25 20X25X25 22X27X25 24X29x25 8X23X22 8X23X22 20X25X22 8X22X22 20X25X22 20X24X22 20X24X24 20X24X23 2X25X24 20X25X24 22x27x23 Big end bearing 24.6X30.6X5 24X32X20 26X34X20 28X36X20 26X34X20 26X34X20 32x40x X32.3X6 24.3X32.3X6 28X35X6 24X3X7 24X3X7 26X33X8 26X33X8 28X35X8 28X36X20 25X32X20 29x34x2 Washer Thickness.5 52

19 CRANK SHAFT BEARING KITS Description Crank Bearing (4) Kit Kaw JS440/550 LA08572 Crank Bearing (4) Kit Kaw JS650 (86-89) LA08573 Crank Bearing Kit Kaw JS750/800SXR LA08574 Crank Bearing Kit Kaw JS900/00 LA08575 Crank Bearing Kit Kaw JH200, Ultra 50 LA08576 Crank Bearing Kit 580 (88-96) LA Crank Bearing Kit Yam 650/70/760 LA08253 Crank Bearing Kit Yam WR00, GP200 LA Crank Bearing Kit 650, 720 LA Crank Bearing Kit 785 LA Crank Bearing Kit 95 LA Crank Bearing Kit Polaris 650/750/780/785 LA Crank Bearing Kit Polaris 700 LA08254 Crank Bearing Kit Polaris 900/050 LA all 800 all 95 all 650/70/760 00/ / / /00/Ultra Polaris 650/70/ /900/050 FRONT MAG. # 6206NR 6206NC4 6206NR 6206NC4 6206NC4 6208NC4 6206NR 6306C LT A. B. C. D. E. F. G. H. I. J. K. Hot Rods are double forged to improve grain flow and maintain dimensional consistency. CRANK SHAFT REPLACEMENT BEARINGS FRONT MAG. #2 INNER # INNER #2 6206NR 6206NC4 6206NR 6206NC4 6206NC4 6208NC4 6305NR 6305NR 6206NC4 6206NC4 6206NC4 6306NC4 6206NR 6206NR 6206NC4 6206NC4 6206NC4 6208NC4 A. B. C. D. E. F. G. H. I. J. K. 6207YR 6207YR 6305N 6306C3 6207NLT (2) 6207YR 6207YR 6305N 6306NR 83A844A (3) REAR PTO# 6306NR 6208NC4 6206N 6306C3 83A948 REAR PTO#2 6208NC4 6307NR Descriptions Models Distance Ring 720 Mag side.5 thick Distance Ring 580/650 Mag side 2 thick Distance Ring HOT ROD CONNECTING RODS HR HR MAG HR PTO HR HR HR Direct Injection HR8628 Polaris 700/900/050 HR822 CRANKSHAFT PARTS FOR SEA DOO 650/70/760/00/200 HR869 (97-98) GP800/GP200R HR All HR (92-95), 900 ZXI HR (96-02), HR83 00ZXI (95-00),STX Ultra 50 (99-05), STX R (02-05) HR838 HR /650/720 Pto side 800 Mat & Pto 2 thick Flat Bearing Washer 580/650 (Small) Retainer Shim 720 (Small) Retainer Shim 720 (Medium) PTO Seal Retaining Ring 580/650/720/800 (Large) Thrust Washer Crank Center Gear Crank Center Gear 650/720/ Flywheel Nut All Models EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 53

20 EXHAUST CRANKSHAFT WEBS OEM 650/750 and cranks are non-rebuildable. In order to rebuild these crankshafts the crankshaft webs must be replaced. DRIVE LINE ELECTRICAL WATERLINE HOT RODS NEW COMPLETE CRANKSHAFT ASSEMBLIES All new assembly. Crankshafts are sold complete with Hot Rods Connecting rods, main bearings and inner crankshaft webs. Trued to within.00. Crankshafts are completely rebuildable. 580 All 720 All (will not fit fuel injection models) 95 All Carburetor Models 95 All Injection Models Crank Assy. HR4008 HR4009 HR400 HR405 HR /70/760/00/ (26 Crank Pin) ZXI/SXI (28 Crank Pin) 900 All, *Web Kit contains 2 webs without crank pin. HR20 HR202 HR203 HR205 HR206 BODY ACCESSORIES SERVICE TOOLS CHEMICAL 650/70/760 All 00 Triple (63M) 200 Triple (65U) (No mag end bearing) , 800 SX-R HR4003 HR404 HR4004 HR406 CRANKSHAFT OIL SEAL KIT Hot Products has researched and tested thes crank case seal kits to ensure the highest of quality and durable seals on the market. These seals are a direct replacements for the OEM seals. Why risk an engine failure or a short seal life with low cost seals when Hot Products has these seals in stock and ready for installation in your customers engine / Outer Seals Only 95 Inner Seals Only Polaris 650/750/780/ B FREESTYLE /70/760/00/ GP200R WORLD FINALS LAKE HAVASU, AZ PHOTO COURTESY OF JIN OMURA (Full Circle) /550 ALL 650/750 ALL 900/

21 HOT PRODUCTS GASKET SETS Hot Products gasket sets consist of superior quality gaskets for engine rebuilders and the hi-performance personal watercraft market. Hot Products offers top end and complete gaskets sets. Made in the USA Yellow Eng.SP/XP/GT White Eng.SP/SPI/XP/GTS 650 GTX/XP/XPI/SPX 720 SPX/GTI/HX 785 XP/GSX/GTX 800 DI GSX LTD White Eng XP LTD, GSX LTD Silver Eng 95 DI. Polaris Hurricane, Virage, Freedom Octane /Pro Genesis Top Top Complete Complete WJ/WR500 SJ/WRIII/VXR650 (90-93) LX650 (90-93) 70SJ-95, BLST-95, 70W/Raider SJ 96+, BLST W/RDR 94-95/Venture W/RDR 96+/BLST II 96+/XL GP Raider/Venture 200 GP, XL200 GP200R, XL200LTD GP300R SX All 650 X2, TS 750 All/800SXR 750 SX/SXI/SXI Pro 750 SS/XI 750 SS XIR STS 750 ZXI SXR ZXI ZXI Ultra Tiger Shark Top Top Top ** Hot Products Complete Gasket Sets do not include bottom end engine seals. INDIVIDUAL FOR SEA DOO 580 PRE 92 SP/XP/GT (Yellow Engine) YELLOW ENGINE Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Base Gasket Carb Gasket 38 (2 required) Exhaust Gasket (2 required) Headpipe Gasket Starter Gasket Water Dist Water Mani O-Ring (2 required) Flywheel Housing Rotary Valve Shaft O-Ring Rotary Valve Cover O-Ring Manifold O-Ring (2 carb) Manifold O-Ring ( carb) Flywheel Cover O-Ring Yellow Engine Yellow Engine * 6220* 670* 6230* 6000* 600* 6050* 640* * Complete Complete Complete SP/SPI/XP/GTS (WHITE ENGINE) WHITE ENGINE Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Base Gasket Carb Gasket 38 (2 required) Carb Gasket 39 (2 required) Exhaust Gasket (2 required) Headpipe Gasket Starter O-Ring Flywheel Housing Rotary Valve Shaft O-Ring Rotary Valve Cover O-Ring Manifold O-Ring (2 carb) Flywheel Cover O-Ring * White Engine White Engine Denotes when the gasket is included in the Top End Gasket Set * 6220* 670* 6230* * 600* 605* 6060* 650* EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 55

22 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 56 INDIVIDUAL FOR SEA DOO 650 GTX/XP/XPI/SPX Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Base Gasket (.02/0.3) Base Gasket (.07/0.4) Base Gasket (.020/0.5) Base Gasket (.024/0.6) Base Gasket (.030/0.8) Carb Gasket 38 (2 required) Exhaust Gasket (2 required) Headpipe Gasket Starter O-Ring Flywheel Housing Rotary Valve Cover O-Ring Rotary Valve O-Ring Manifold O-Ring (2 carb) Flywheel Cover O-Ring 720 SPX/GTI/HX/GTS/GS Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Base Gasket (.02/0.3) Base Gasket (.07/0.4) Base Gasket (.020/0.5) Base Gasket (.024/0.6) Base Gasket (.030/0.8) Carb Gasket 4 (2 required) Exhaust Gasket (2 required) Headpipe Gasket Starter O-Ring Flywheel Housing Rotary Valve Cover O-Ring Rotary Valve Shaft O-Ring Flywheel Cover O-Ring XP/GSX/GTX/SPX Head Cover O-Ring Spark Plug O-Ring (2 required) Cylinder O-Ring (2 required) Water Jacket O-Ring (2 required) Base Gasket (.02/0.3) Base Gasket (.07/0.4) Base Gasket (.020/0.5) Base Gasket (.024/0.6) Base Gasket (.030/0.8) Carb Gasket 4 (2 required) Power Valve Gasket (2 required) Power Valve O-Ring (2 required) Exhaust Gasket Head Pipe Gasket Balance Shaft O-Ring Manifold O-Ring Rotary Valve Shaft O-Ring Starter O-Ring Flywheel Housing Gasket Flywheel Cover O-Ring Oil Pump O-Ring P.T.O. O-Ring * 6220* 680* 6235* * * 6080* 650* * 6220* 685* 6235* * * 6080* 650* * 6220* 685* 664* * * * 655* GSX LTD, XP LTD Head Gasket Base Gasket 97 Base Gasket 97 Base Gasket 97 Base Gasket 98 Base Gasket 98 Base Gasket 98 Carb Gasket 48 (2 required) Power Valve O-Ring (2 required) Power Valve Housing O-Ring Exhaust Gasket (2 required) Headpipe Gasket 97 Headpipe Gasket 98 Stud O-Ring Balance Shaft O-Ring Starter O-Ring Flywheel Housing Oil Pump O-Ring SEA DOO 800 DI 800 DI 800 DI Head Cover O-Ring Spark Plug O-Ring (2 Req d) Cylinder O-Ring (2 Req d) Water Jacket O-Ring (2 Req d) Base (3 Hole 0.2) Base (4 Hole 0.6) Base (6 Hole 0.24) Power Valve O-Ring (2 Req d) Power Valve Housing O-Ring Exhaust Headpipe Balance Shaft O-Ring Manifold O-Ring Rotary Valve Shaft O-Ring Starter O-Ring Flywheel Housing Gasket Flywheel Cover O-Ring Oil Pump O-Ring Case Plug O-Ring Intake Manifold O-Ring Rectifier Cover O-Ring Bearing Cover O-Ring Sump Cover O-Ring SEA DOO 950 DI 950 DI 950 DI Head Base (3 Hole 0.2) Base (4 Hole 0.6) Base (6 Hole 0.24) Reed (Not Req d w/stock Reeds) Power Valve O-Ring (2 Req d) Power Valve Housing O-Ring Exhaust (2 Req d) Headpipe Balance Shaft O-Ring Starter O-Ring Flywheel Cover Oil Pump O-Ring Engine Bottom Cover O-Ring Rectifier Cover O-Ring Compressor Compressor Gasket O-Ring O-Ring O-Ring White Engine White Engine Silver Engine Silver Engine * ALL * * * * * * * 6740* 6622* 6750* 6760* 6770* 6775* * 6220* 685* 664* * * 655* * * * * * 6750* 6760* 6775*

23 INDIVIDUAL FOR YAMAHA WAVE JAMMER, WAVE RUNNER 500 Head Carb Thermostat Cover Reed Oil Seal Housing Flywheel Cover Flame Arrestor Exhaust Cover # Exhaust Cover #2 Exhaust Cover Inner Exhaust Cover Outer Muffler Damper # Muffler Damper #2 Silencer Upper Case Head Base Carb (2 required) Top Manifold Lower Manifold Reed (2 required) Exhaust Green Oil Pump Flame Arrester (2 required) Flywheel Cover Silencer (aka Head Pipe) Outer Cover Damper Exhaust Pipe Head Cover 6K8-8 6K K K K K K K K8-42 6K8-44 6K K K K SUPERJET 90-93, WRIII Head Base Carb (2 required) Top Manifold Lower Manifold Reed (2 required) Exhaust Oil Pump Air Cleaner (2 required) Flywheel Cover Head Pipe Outer Cover Damper Exhaust Pipe (2 required) Head Cover 70 SUPERJET 94-95, BLASTER WAVE RAIDER 96, WRIII * 6R7-8 6M6-35 6M M M M M R8-36 6M M R R7-44 6R M M6-93 6X-8A 6M6-35 6M X X X-362 6X-463 6R8-36 6M M R R7-44 6R M M * 2220* 2230* 2240* 2260* 2280* 230* * 2220* 2230* 2250* 2270* 2290* 2330* Denotes when the gasket is included in the Top End Gasket Set. 70 SUPERJET 96-99, WAVE BLASTER 96 Head 82 Base Reed (2 required) Carb Manifold Carb Base (2 required) Exhaust Green Oil Pump Arrestor (2 required) Flywheel Cover Head Pipe Outer Cover Damper Exhaust Pipe Head Green Base Carb Base Carb Manifold Air Cover Flywheel Cover Reed (2 required) Exhaust Green Muffler Damper Head Pipe Exhaust Outer Cover # Exhaust Inner Cover Exhaust Outer Cover #2 Oil Pump Ignition Box Cover Head.025 Stainless Head Base Carb Base (2 required) Carb Manifold Arrestor (2 required) Reed (2 required) Exhaust Green Flywheel Cover Head Pipe Exhaust Outer Cover # Exhaust Inner Cover Outer Cover Exhaust Oil Pump Head.025 Stainless Head Base (2 required) Carb Base Carb Manifold Exhaust Green Head Pipe Power Valve (2 required) Exhaust Section Oil Pump GP T-8 6M635 62T T3556-6X-463 6R T M R R744 6R M WAVE RAIDER 94-95, WAVE VENTURE T-8 6M T T T M T T T T T-44 62T T-424 6R8-36 6M WAVE RAIDER 96+, BLASTER II 96+, XL760W 64X-8 Ultimate 6M6-35-A2 62T X X T T-463 6M X T-44 62T T-424 6R8-36 Ultimate * 2220* 2830* 2820* * * 2220* 5030* 2820* * 2850* A * * 5460* 3220* 3230* 2830* 2850* * * * 3450* EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 57

24 EXHAUST DRIVE LINE INDIVIDUAL FOR YAMAHA 00 WAVE VENTURE / WAVE RAIDER Head Base Carb Base Carb Manifold Reed (2 required) Exhaust Muffler Damper Muffler Damper 2 Exhaust Outer Cover (2 required) Exhaust Inner Cover Head Cover Flywheel Cover Oil Pump 63M-8 63M-35 63M M M M M M M-44 63M M-93 63M M * 445* * 4430* 4450* Head.025 Stainless Steel Base (3 Req d) Manifold Reed Reed Center Power Valve (3 Req d) Exhaust Head Pipe Chamber Outer Cover # Outer Cover #2 Tail Cone Starter O-Ring Oil Pump YAMAHA 300 GPR 66V-8 66E-35 NOE NOE 66E-3B-0 66V V V V-44 66V V-4623 FK M * 3420* 3620* ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 58 YAMAHA GP 200, XL Head Head Green Base Carb Base XL 200 W Carb Manifold Spark Arrester Reed (2 required) Exhaust Muffler Damper Head Pipe Exhaust Outer Cover (2 required) Exhaust Inner Cover Head Cover Flywheel Cover Oil Pump YAMAHA GP 200R, XL 200LTD Head.025 Stainless Steel Base (3 Required) Carb Base (3 Required) Carb Manifold Reed Reed Center Power Valve (3 Required) Exhaust Green Head Pipe Chamber Outer Cover # Outer Cover #2 Tail Cone Starter O-Ring Oil Pump Head Cover * 65U-8 Ultimate 65U-35 65U X U U M M M-44 63M M-93 63M M-36 66V-8 66E-35 66E V E-3B-0 66V V V V-44 66V V-4623 FK M-36 66V * * * * 4650* * 3420* 3425* 3620* Denotes when the gasket is included in the Top End Gasket Set. INDIVIDUAL FOR KAWASAKI Head Base Intake Carb Base 38 Housing Pre 82 Exhaust Headpipe Green Arrester Head All Base Intake (2 required) Carb Base 38 Pre 86 Carb Base Exhaust Headpipe Pre-86 Conn Pipe Lower Pre 86 Headpipe Conn Pipe Chamber Arrestor 38 Pre 86 Arrestor ALL , * 5430* 5250* 5030* 5460* 5280*

25 Head.00 Stainless Head.040 Fiber Base.00 Stainless Base.020 Fiber Reed Intake Keihin 38 Exhaust Headpipe Conn Pipe Chamber KAWASAKI 650, X2/TS/SC 650 Complete 650 X2, TS Complete Head.00 Stainless Head.040 Green Base Reed Keihin 28 Carb Base Keihin 38 Carb Base Exhaust Head Pipe Head Pipe 46 ID Green Muffler TS X-2 Conn Pipe Control Valve All Ultimate SX, SXI, SXI PRO Head.00 Stainless Head.020 Head Copper Base Reed A SX(4pcs) SXI(2pcs) Reed B SXI(2pcs) 40 Carb 40 Carb SXI 96+ Exhaust (2 required) Head Pipe SX, SXI Upper Muffler SX, SXI Muffler SX, SXI Control Valve All * INDIVIDUAL FOR KAWASAKI 550sx All 750 SX/SXI Copper * * 7050* 7430* 7060* 7065* 7070* Denotes when the gasket is included in the Top End Gasket Set. 750 SS, XI, XIR All 750 SS/XI SS XIR Head.00 Stainless Base All Reed (4pcs) SS92+, XI93-95, XI Reed A XI 96 (2 pcs) Reed B XI 96 (2 pcs) Carb SS, XI, XIR Carb XI Exhaust All Head Pipe SS Head Pipe SS 94+, ST, XI Head Pipe (XIR) Muffler XI, SS Control Valve All STS, ZXI 750 Complete 750 Complete Head.00 Stainless Base All Reed A ZXI, STS (2), ST (4) Reed B ZXI, STS (2) 40 Carb ZXI, STS (2) Exhaust STS 95-96, ZXI (2) Headpipe 95 STS Headpipe 96 STS Headpipe ZXI Muffler 95 STS Exhaust Joint STS 96 Muffler 96 STS Muffler 2 96 STS Muffler ZXI Control Valve All Head Stainless Steel.00 Base SXR Reed SXR (4 required) Reed SXR (2 required) 40 Carb SXR (2 required) Exhaust SXR (2 required) Headpipe SXR Upper Muffler SXR Muffler SXR Head.00 Stainless Head.040 Fiber Base Reed Engine (3 required) Reed Carb (3 required) Exhaust (3 required) Carb Base Headpipe Muffler ALL STS ZXI KAWASAKI 800 SXR KAWASAKI 900 ZXI * 7040* 7050* 7050* 7430* 7060* 7060* * 7040* 7050* 7430* 7060* 7070* * 7040* 7050* 7430* 7067* 7075* * * 7050* 7430* 7450* EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 59

26 EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 60 KAWASAKI 00ZXI Head.00 Stainless Head.040 Fiber Base Reed Engine Reed Carb Exhaust Carb Carb Headpipe Muffler KAWASAKI ULTRA Head Stainless Steel.00* Base Water Pipe Reed (3 Req d) Reed Carb (3 Req d) Exhaust (3 Req d) Carb (3 Req d) Head Pipe Exhaust Body Flywheel Cover INDIVIDUAL FOR POLARIS HURRICANE, VIRAGE, FREEDOM Head O-Ring (2 required) Cylinder O-Ring (2 required) Spark Plug O-Ring (2 required) Base (2 required) Base Virage-Freedom (2 required) Reed Engine Side Reed Carb Side Carb (2 required) Arrestor Exhaust (2 required) Headpipe (2 required) Flywheel Cover Water Manifold (2 required) Oil Pump O-Ring Thermostat Housing Crank O-Ring Starter O-Ring (2 required) N.O.E N.O.E POLARIS 650/ Head Stainless (3 req d) Head Stainless (3 req d) Head Fiber Base.020 (3 required) Reed(6 required) Carb (6 required) Arrestor Exhaust (3 required) Headpipe Water Manifold (3 required) Thermostat Housing Oil Pump O-Ring Starter O-Ring (2 required) Ultimate * 775* * 7630* 7750* * 4305* 430* 435* 4805* * * 4335* * 400* * 4050* 5030* * 4080* POLARIS 780, 785 PRO Head 780 Stainless (3 required) Head 785 Stainless (3 required) Base (3 required) Reed (3 required) Carb (3 required) Carb 785 (3 required) Arrestor (3 required) Arrestor 785 (3 required) Exhaust Exhaust 785 Exhaust 785 O-Ring (6 required) Head Pipe Power Valve 785 (3 required) Water Manifold Oil Pump O-Ring Thermostat Housing Starter O-Ring POLARIS 900/ Head O-Ring (3 required) 900 Cylinder O-Ring (3 required) 050 Cylinder O-Ring (3 required) Spark Plug O-Ring (3 required) Base 900 (3 required) Base 050 (3 required) Reed Carb (3 required) Arrestor Exhaust (3 required) Headpipe Flywheel Cover Water Manifold Oil Pump O-Ring Thermostat Housing Crank O-Ring Starter O-Ring INDIVIDUAL FOR TIGER SHARK TIGER SHARK 639, / Head Head 639,644 77MM.040 Base Reed (4 required) Carb Base 44 Exhaust (2 required) Head Pipe Connector Pipe 644 only Air Cleaner * Ultimate * 4037* 4040* 4050* 5030* 9240* 4065* 5540* 4077* * * 4303* 4305* 430* 435* * * * 3040* 5460* 3060* Denotes when the gasket is included in the Top End Gasket Set.

27 INDIVIDUAL BY SECTION HEAD Head gaskets for all applications including high performance racing applications. All gaskets meet or exceed the OEM manufacturers specifications. Head gaskets are available in Metal, Copper, and Ultimate Green fiber. Cylinder O ring set O ring set 650 O ring set 720/785 Head Cover O ring 580 Yellow Engine O-Ring 580 White Engine/720 O ring 650 O ring 785 Polaris Thickness Polaris Head O-Ring 700 Hurricane/900/050 Polaris Cylinder O-Ring 700 Hurricane/ Type Green Green Metal Metal Metal Metal Type O-Ring O-Ring O-Ring Type O-Ring O-Ring O-Ring O-Ring (3 Required) (3 Required) (3 Required) (3 Required) (3 Required) (3 Required) All 500 All 650 All All W/Raider GP GP GP200R,XL200LTD All 750 All 900 ZXI 00 ZXI All 750 All 900 ZXI 00 ZXI All 800 SX-R Thickness Thickness Type Fiber Green Green Green Green Green Green Green Green Metal Metal Metal Metal Type Fiber Fiber Fiber Fiber Green Green Green Green Metal Metal Metal Metal Metal Copper Copper Metal THREE BOND SILICON GASKET EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS 2 (White) 207 D (Silver) #2 (White) Silicon Liquid Gasket High grade silicon liquid gasket used by many OEM s in aluminum case assembly. 2 is tack free in 90 minutes and fully cured in 24 hours. #207D (Silver) Quick Dry Silicon Gasket Crankcase sealer for large gaps, sheet metal, tough to seal areas, and vertical applications. 207D is tack free in 5 minutes and fully cured in 24 hours. Descriptions Silicon Liquid Gasket (White) 2AT00 Quick Dry Silicon Liquid Gasket (Silver) 207B00G CHEMICAL FREESTYLE 6

28 INDIVIDUAL BY SECTION INTAKE & REED (Intake Manifold to Cylinder or Cases) EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 62 Polaris OEM# 650/750/780/785 Reed /050/Reed 700/Hurricane Reed Engine Side 700/Hurricane Reed Carb Side OEM# 500 Reed 6K All Reed 6M Top Intake 6M Bottom Intake 6M OEM# 440/550 Intake SX Intake SX Reed All Reed /900/00 Engine /900/00 ReedCarb X. L. S. 2X. M. P. O. Q. R. A. N. B. C. T. U. V. 3X. 4X. 5X. 6X. 7X. D. E. F. G. OEM# A. 70 Reed 6X-362 B. 760 W/Rdr Reed/ T-3566 C. 70 Top Manifold 6X-3563 D. 70 Lower Manifold 6X-3566 E. SJ,W/Blster 7096+/WRdr 70 62T-3556 F. 760 Carb Manifold 64X-3556 G. 800 Carb Manifold 64E-3556 H. 00/200 Reed 63M-3566 I. 00 Carb Manifold 64M-3556 J. 200 Carb Manifold 64X-462 K. GP200R/XLL200 Reed EXHAUST HEAD PIPE (Manifold to Pipe) H. OEM# L M /650/ N O P Polaris OEM# Q. 650/750/780/ R. 700/Hurricane/900/ S. T. T. U. V. OEM# 650/70 6R WRD T X /200 63M E-4749 I. J X. 440/550 2X. 650 All (46 ID) 3X. 750 SX/SX 4X. 750 SX/SX Front 5X. 750 SS X. 750 X X OEM# K.

29 INDIVIDUAL BY SECTION (Cylinder to Manifold) A. B. F. G. C. H. J. K. L. M. N. Q. R. S. D. E. I. O. P. T. U. V. EXHAUST MANIFOLD (cylinder to manifold) OEM# A. 580 All B. 580 All C D. 650/ E Polaris OEM# F. 650/ G.700/Hurricane/900/ H I OEM# J K8-453 K. 650 All 6M6-463 L. 70 6X-463 M. 70/760 W/Rdr 62T-463 N E-463 O M-463 P W OEM# Q. 440/ R. 650 (86-90) S. 650/750 (2 required) T. 750 SS-X U V EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 2006 WORLD FINALS LAKE HAVASU, AZ PHOTO COURTESY OF JIN OMURA 63

30 INDIVIDUAL BY SECTION EXHAUST DRIVE LINE ELECTRICAL WATERLINE BODY ACCESSORIES SERVICE TOOLS CHEMICAL FREESTYLE 64 BASE OEM# / / / / / Polaris 650/750/780/ /Hurricane/900/050 OEM# 760 6M6-35-A /70 All GP800 66E /200 63M All OEM# Copper All 750 All Superjet Superjet Superjet Kaw 750/800 HEAD PIPE GASKET FOR AFTERMARKET Pipe Riva WaveRaider (3 Hole) Riva All Others (3 Hole) R&D 3 Bolt R&D 4 Bolt Factory Pipe All (46 ID) Factory Pipe 785 (Spec ) Factory Pipe 785 (Spec 2) Factory Pipe 650/720 Factory Pipe Kaw 550 LTD Coffman Pipe 550 Climax Coffman 750 SX Rocket Mod Coffman 750 SS, XI, ST Rocket Coffman 750 XI (Hurricane) 800 SXR 800 SXR 800 SXR 800 SXR 800 SXR R&D Dominator Base Gaskets Thickness HIGH PERFORMANCE BASE A Thickness * B C ** 7040C ** 7040D ** 7040E ** 7040F * Metal Gasket ** Fiber gasket with a metal core CARBURETOR BASE Description Fiber Mikuni Mikuni Mikuni Mikuni Mikuni 48 Mikuni 48 (SD95 I Series) Mikuni 50 Keihin 42 Keihin 38 Keihin 40 COPPER BASE GASKET Green TBM 800 SXR BASE Boost your stock SX-R 800 compression between 0psi to 20psi over stock with these copper base gaskets without sacrificing reliability. Test results confirm an increase in acceleration and midrange power without losing peak RPM Stock Class legal. 800 SX-R Copper Base Gasket.005 Copper Base Gasket.002 POLY BASE GASKET TBM TBM TBM 800 SXR BASE.00" poly base gasket gives you an alternative to the TBM.005" copper base gasket if you would like to run higher port timing. Some tuners will prefer this gasket over the copper depending on the variations in port heights in the stock cylinders Stock Class legal. 800 SX-R Poly Base Gasket.00 TBM25-00