WATERSWIFT 60cc - TaG
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1 WATERSWIFT 60cc - TaG FEATURES - CARACTERISTIQUES Cylinder volume Volume du cylindre cm³ (60.00 cm³ max) Bore Alésage mm Max. theoretical bore Alésage théorétique max mm Stroke Course 43mm Cooling system Système de refroidissement Water Eau Inlet system Système d admission Piston valve Jupe de piston Number of carbs Nombre de carburateurs 1 Tillotson Carburettor Carburateur Tillotson HW-31A Cylinder / crankcase transfers n N de canaux cylindre / carter 2 Number of piston rings Nombre de segments 1 Inlet / exhaust ports number N lumières admiss / échapp. 1 / 1 Big end conrod bearing diam. Diamètre palier tête de bielle 18x24x15 Combustion chamber shape Forme chambre de combustion Spherical Spherique Crankshaft ball-bearing diam. Diamètre palier du vilebrequin 20x47x14 Selettra ignition (adjustable) Allumage Selettra (réglable) 2 poles 2 pôles Small end conr. bearing diam. Diamètre palier pied de bielle 12x16x16 Distance between Conrod centres Longueur (entre axe) de la bielle 88 mm VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 1
2 DESCRIPTION OF THE MATERIAL DESCRIPTION DES MATERIAUX PISTON Conrod material Matériel de la bielle Crankshaft material Matériel du vilebrequin Head Material Matériel de la culasse Cylinder Material Matérial du culindre Liner material Matériel de la chemise Crankcase material Matériel du carter Piston material Matériel du piston Piston rings material Matériel des segments Exhaust muffler material Matériel du pot d échappment Ball-bearings Roulements Steel Acier Steel Acier Aluminium Aluminium Cast Iron Fonte Aluminium Aluminium Cast Iron Fonte Sheet-steel Tôle acier 6204 type Min. Weight Piston included ring = 60 g Poids Min. Piston avec segment = 60 g DISTANCE BETWEEN CONROD CENTERS ENTRE AXE DE LA BIELLE Min. Weight 80 g Poids min. CRANKSHAFT - VILEBREQUIN Tolerances : ±0.2 mm if not indicated otherwise Tolérances: ±0.2 mm sauf indication contraire Piston pin min. weight 15 g Poids min. de l axe de piston Complete crankshaft min. weight 1190 g Poids min. du vilebrequin complète VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 2
3 CYLINDER DEVELOPMENT DEVELOPPEMENT DU CYLINDRE A 28±0.2 mm B1 = B2 21.8±0.2 mm C 26±0.2 mm D 157 max E 116 ±2 F 145 max CHORDAL READING - LECTURE CORDALE ANGULAR READING BY INSERT A 0.2 mm x 5 mm GAUGE - LECTURE ANGULAIRE PAR INSERTION D UNE CALE DE 0.2 mm x 5 mm USING IAME TOOL Cod UTILISER OUTIL CYLINDER BASE VIEW VUE DE LA BASE DU CYLINDRE CYLINDER SECTION VIEW VUE EN SECTION DU CYLINDRE VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 3
4 COMBUSTION CHAMBER VIEW VUE DE LA CHAMBRE DE COMBUSTION COMBUSTION CHAMBER VOLUME = 6.5 cm³ min. VOLUME CHAMBRE COMBUSTION CIK INSERT SQUISH MIN. = 0.65 mm measured with Ø1.5mm TIN mesurée avec de l'étain Ø1.5mm VOLUMETER MIN. TOT. VOLUME OF CHAMBER IN THE CYLINDER HEAD = 7,4 cm³ VOLUME MIN. CHAMBRE DE COMBUSTION DANS LA CULASSE REAR VIEW AND DIMENSION ARRIERE VUE ET DIMENSION VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 4
5 ALTERNATIVE CYLINDER VIEWS AND SECTION (WITH SPRING PIN) VUE ET SECTION DU CYLINDRE ALTERNATIVE (AVEC GOUPILLE ÉLASTIQUE) SPRING PIN GOUPILLE ELASTIQUE VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 5
6 CRANKCASE INSIDE VIEW VUE A L INTERIEUR DU CARTER (RAW CASTING) (BRUT DE FONDERIE) VENTURI CARB. DIMENSIONS and THERMAL SPACERS CARBURATEUR ET SONS ENTRETOISES Q.ty: 1 Q.ty: 1 TILLOTSON MOD. HW-31A VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 6
7 DESCRIPTION OF THE CLUTCH DESCRIPTION DE L EMBRAYAGE VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 7
8 DESCRIPTION OF THE CLUTCH ALTERNATIVE DESCRIPTION DE L EMBRAYAGE ALTERNATIVE ALTERNATIVE CLUTCH DRUM DRAWING DESSIN DE LA CLOCHE D EMBRAYAGE ALTERNATIVE ALTERNATIVE CLUTCH DRUM IDENTIFICATION MARKING MARQUAGE D IDENTIFICATION DE LA CALOTTE D EMBRAYAGE ALTERNATIVE Min. weight 175 g Poids min. 175 g VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 8
9 EXHAUST MUFFLER VIEW AND DIMENSIONS VUE ET DIMENSIONS DU SILENCIEUX D ECHAPPEMENT Min. weight 1250 g Poids min. EXHAUST MANIFOLD RACCORD D'ÉCHAPPEMENT EXHAUST MANIFOLD RESTRICTED RACCORD AVEC RECSTRICTEUR D'ÉCHAPPEMENT VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 9
10 INLET SILENCER SILENCIEUX D ASPIRATION ALTERNATIVE MANIFOLD WITH SPONGE FILTER COLLECTEUR AVEC UNE EPONGE FILTRE PHOTO IGNITION / PHOTO H.T. COIL ( SELETTRA ANALOGUE 2 POLES) PHOTO ALLUMAGE / PHOTO BOBINE (SELETTRA ANALOGIQUE 2 POLES) VARIABLE VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 10
11 1- Push-Button Start & Stop / Bouton-poussoir Start & Stop 2- Battery / Batterie 3- Starting relay / Relais démarreur 4- Ignition / Allumage 5- H.T. coil / Bobine 6- Starter / Démarreur WIRING DIAGRAM SCHEMA CIRCUIT ELECTRIQUE VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 11
12 Ø60 ±1 Ø82 ±1 PULLEY ALTERNATIVE ALTERNATIVE DU POULIE GROOVE BOTTOM FOND GORGE 78 ±1 PLASTIC ALTERNATIVE GROOVE BOTTOM FOND GORGE 60 ±1 ALUMINUM VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 12
13 RADIATOR AND ITS SUPPORTS RADIATEUR ET SES SUITIEN PAINTED AND NOT PAINTED / PEINT ET PAS PEINT EXHAUST IDENTIFICATION MARKING MARQUAGE D IDENTIFICATION ECHAPPEMENT VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 13
14 IAME TOOLS GABARIT DE CONTROL IAME NO GO GAUGES OUTILS N ENTRE PAS DANS VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 14
15 IAME TOOLS GABARIT DE CONTROL IAME NO GO GAUGES OUTILS N ENTRE PAS DANS VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 15
16 IAME TOOLS GABARIT DE CONTROL IAME CONTROL GAUGES OUTILS DE CONTROLL VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 16
17 IAME TOOLS GABARIT DE CONTROL IAME CONTROL GAUGES OUTILS DE CONTROLL VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 17
18 CARBURETTOR Tillotson HW-31A PHOTO OF ADJUSTING SIDE PHOTO OF INLET SIDE Manufacturer TILLOTSON LTD. Make TILLOTSON Model HW-31A VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 18
19 SECTION VIEW IAME MARKING VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 19
20 CARBURETTOR DESCRIPTION AND SKETCH OF PARTS VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 20
21 PARTS OF CARBURETTOR REF.9 - P. N 16-B217 DIAPHRAGM GASKET PUMP DIAPHRAGM GASKET REF.13 - P. N 16-B392 Thickness = 0.5 ±0.1 mm REF.10 - P. N DIAPHRAGM Thickness = 0.8 ±0.1 mm REF.14 - P. N PUMP DIAPHRAGM Thickness = 0.13 ±0.07 mm REF.11 - P. N DIAPHRAGM COVER Thickness = 0.10 ±0.063 mm REF.15 - P. N PUMP COVER Thickness = 6.75 ±0.15 mm Thickness = 12.5 ±0.15 mm VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 21
22 16.8 ± ± ± ±0.2 REF.37 - P. N 14-A96 THROTTLE SHUTTER REF.27 - P. N P SEAT + NEEDLE ± ±0.05 Ø3.75 max 1.70 ±0.10 Thickness = 0.81 ±0.1 mm REF.21A - P. N NEEDLE LOW SPEED REF.30A - P. N NEEDLE HIGH SPEED ± ±0.1 NEEDLE FUEL ALTERNATIVE REF.27 - P. N P VOIDS AND REPLACES THE FORM n 364 OF 07/03/17 22
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