Connectors. M Series Circular Modular Connectors Catalogue A10.en
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- Eileen McKenzie
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1 Connectors M Series Circular Modular Connectors Catalogue 0.en
2 Circular modular connectors: M and M3 Series M and M3 Series universal industrial connectors are designed for safety and reliability also in harsh environments. Vibration, dust, aggressive liquids or vapours are often the cause of failures and serious safety problems. Sealed to IP67 or IP69K, our M and M3 Series circular connectors are dustproof, pressure proof and water protected when mated. They are also largely resistant to the effects of most acids and alkalis as well as the extremes of temperature. Features Series M, M3 The modular connector design allows many variations of assembly to fit your application: Common features of M and M3 Series connectors: Modular design: Customized and cost-effective realisation of your application Shells: Various kinds of assembly, e.g. plug and receptacle shells with and without strain relief, with flange, for use with heat shrink boots or backshells with thread and cable gland, also flange-mount angled receptacle. Materials used: Fibre glass reinforced polyamide: impact resistant Non-halogen, UL listed. Design flexibility: Plug and receptacle shell can be fitted with either pin or socket insert, i.e. fully insulated socket inserts can be mounted on the live part. Orientation: Pin and socket inserts can be located in the shell in two different positions, thus preventing mismating. It also allows for the unmistakable connection of for example two connectors with different voltages to one and the same piece of equipment. Contacts: High-quality screw machine contacts Silver or gold plated Crimp terminals for wire gauges from WG0... WG9 (0, mm²) Special features of M Series: Number of contacts: and 6 + 5,000 mating cycles at constant low contact resistance Current rating: 6 max. Special features of M3 Series: Number of contacts: 6 +, 5+3 +, + and ,000 mating cycles at constant low contact resistance Current rating: 50 max. M + x6 Receptacle with strain relief M 6 + 6x6 Cable receptacle M x3 Plug with strain relief M x6 / 3x50 Flange plug Cable gland PG threaded Cable gland metric threaded for plugs for receptacles M3 + x 90 receptacle Cable sleeve pplication Standards* Series M, M3 You can use our M and M3 Series connectors for various applications, especially where high reliability under harsh environmental conditions is important. Typical applications are: mining, ship-building, power plant construction, mechanical and traffic engineering, lighting engineering, environmental technology or food processing. We hold numerous official approvals. IEC 698 EN 6059 DIN UL 9-V0 Connectors Safety requirements and tests Ingress protection rating of enclosures (IP-Code) Projectors for film and television studios, stage and photographic use Part 0: Daylight projector systems up to.000 W rated power and special connectors Material flammability rating Subject to change
3 3 Specifications Series M, M3 Series M M3 Number of contacts max Contact arrangement Contact identification as marked on insert: : Rear view : Front view Contacts / Identification as marked on insert: : : Rear view Front view Rated voltage (IEC 60038) at Pollution Degree PD3 and altitude correction factor (IEC 6066-) 30 V/00 V Earth contact 50 V Earth contact 30 V/00 V Earth contact 30 V/00 V 5 V Earth contact 50 V Earth contact 50 V 00 V Earth contact Orientations Current rating of individual contact, max. * Type of contact * : Pin SC-x / Socket C-x Pin SC-x / Socket C-x C Pin SCC-x / Socket CC-x x 6 6 x 6 6 x 3 5 x 6 C 3 x 50 x 6 x 6 Current rating of individual contact: * 3 Wire gauge WG0 (0.50 mm²) WG ( mm²) WG5 (.50 mm²) WG3 (.50 mm²) WG (.00 mm²) WG9 (6.00 mm²) C Contact resistance (IEC 605-) <3 mω Insulation resistance (IEC 605-3) GΩ Range of operating temperature * IP rating (IEC 6059 IP code) when mated/ unmated only with closed protection cap Mechanical endurance,mating cycles (IEC 605-9, test 9a) Shells Material / colour Inserts / colour Seals / colour Flammability rating (UL 9-V0) -50 C C IP67, IP69K 5,000 P6.6 GF30 non-halogen / black P6.6 GF30 non-halogen / black NR, CR / black Contacts Material Finish Terminals Copper wrought alloy g / u Crimp pprovals *5 C US * Dependent on wire gauge and operating temperature, see»derating diagrams«, page 9 * See»Inserts«, M Series, page / M3 Series, page 7 *3 See»Contacts«, page 8 * Operating temperatures exceeding 5 C account for lower rated current values, see derating diagrams on page 9 Subject to change
4 Cable gland Shell part Shell part Contact Insert T-x Cable sleeve (Page ) M6 Z / M6 Z Cable plug with backshell, strain relief and cable gland (Page 8) SC-x.xx-yy Pin contact (Page 8) M E-P+ (Page ) Overview :: M Plug M 3,5 0- Cable gland 3.5 (Page 0) M M VM0 8-3 Cable gland M0x,5 (Page 0) M M 3,5 ackshell 3.5 (Page 0) M M0 ackshell M0x,5 (Page 0) K-5 Shrink boot, 90 (Page ) 0K-5 Shrink boot, straight (Page ) M6 Cable plug with backshell and cable gland (Page 8) M5 Flange plug (Page 8) M6 W Threaded plug for use with backshell/ shrink boot (Page 8) C-x.xx-yy Socket contact (Page 8) S--V0 Filler plug (Page 8) M E-S+ (Page ) M E-6P+ (Page ) M E-6S + (Page ) M KS for plugs (Page ) M K for plugs (Page ) Cable gland Shell part Shell part Contact Insert T8-x Cable sleeve (Page 6) M36 Z / M3 36Z Cable plug with backshell, strain relief and cable gland (Page 3) SC-x.xx-yy SC-x.xx-yy SCC-x.xx-yy Pin contact (Page 8) M3 E-6P+ (Page 7) Gehäuse Teil 3 Gehäuse Teil K-5 Shrink boot, 90 (Page 6) M35 Gehäuse Flange plug Teil (Page 3) M3 E-6S+ (Page 7) M3 KS for plugs (Page 6) C-x.xx-yy C-x.xx-yy Kontakt Kontakteinsatz Verschluss CC-x.xx-yy M3 E-5P+3P+ Socket contact (Page 8) (Page 7) 0K63-5 Shrink boot, straight (Page 6) M36W Threaded plug for use with backshell/ shrink boot (Page 3) S--V0 S--V0 S-C-V0 Filler plug (Page 8) M3 E-5S+3S+ (Page 7) M3 E-P+ (Page 7) M3 K for plugs (Page 6) M3 V6 - Cable gland 6 (Page 5) M3 6 ackshell 6 (Page 5) M3 E-S+ (Page 7) Overview :: M3 Plug M3 V -8 Cable gland (Page 5) M M3 VM5-7 Cable gland M5x.5 (Page 5) M M3 ackshell (Page 5) M3 M5 ackshell M5x.5 (Page 5) M3 E-7P+7P+ (Page 7) M3 E-7S+7S+ (Page 7)
5 5 Insert Contact Shell part Shell part Cable gland M E-P+ (Page ) SC-x.xx-yy Pin contact (Page 8) M Z / M Z Cable receptacle with backshell, strain relief and cable gland (Page 9) T-x Cable sleeves (Page ) M DS for receptacles (Page ) M E-S+ (Page ) C-x.xx-yy (Page 8) M Cable receptacle with backshell and cable gland (Page 9) M E-6P+ (Page ) S--V0 Filler plug (Page 8) M 3,5 3.5 threaded receptacle (Page 9) M 3,5 ackshell 3.5 (Page 0) M 3,5 0- Cable gland 3.5 (Page 0) M D for receptacles (Page ) M E-6S + (Page ) M M M0 M0x.5 threaded receptacle (Page 9) M3 Flange mount receptacle (Page 9) M8 Flange mount angled receptacle (Page 0) M M M M0D ackshell M0x.5 (Page 0) M M VM0 8-3 Cable gland M0x.5 (Page 0) Overview :: M Receptacle Insert Contact Shell part Shell part Cable gland M3 E-6P+ (Page 7) SC-x.xx-yy SC-x.xx-yy SCC-x.xx-yy Pin contact (Page 8) M3 Z / M3 Z Cable receptacle with backshell, strain relief and cable gland (Page ) T8-x Cable sleeve (Page 6) M3 DS for receptacles (Page 6) M3 E-6S+ (Page 7) Verschluss C-x.xx-yy M33 Kontakteinsatz C-x.xx-yy Kontakt Flange Gehäuse mount receptacle Teil M3 E-5P+3P+ CC-x.xx-yy (Page ) Socket contact (Page 7) (Page 8) Gehäuse Teil K-5 Shrink boot, 90 (Page 6) Gehäuse Teil 3 M3 D for receptacles (Page 6) M3 E-5S+3S+ (Page 7) M3 E-P+ (Page 7) S--V0 S--V0 S-C-V0 Filler plug (Page 8) M33 W Receptacle for use with shrink boot (Page ) 0K63-5 Shrink boot, straight (Page 6) M3 E-S+ (Page 7) M3 E-7P+7P+ (Page 7) M3 E-7S+7S+ (Page 7) M3 threaded receptacle (Page ) M M3 M30 M30x.5 threaded receptacle (Page ) M38 Flange mount angled receptacle (Page 5) M3 6 ackshell 6 (Page 5) M3 ackshell (Page 5) M M3 M5D ackshell M5x.5 (Page 5) M3 V6 - Cable gland 6 (Page 5) M3 V -8 Cable gland (Page 5) M M3 VM5-7 Cable gland M5x.5 (Page 5) Overview :: M3 Receptacle
6 6 How to order Series M, M3 Our M and M3 Series connectors consist of various components which you can order individually, thus assembling a connector that suits your application to a T. Our Overview on pages and 5 will help you with the details of the assembly. The following table is a summary of all available individual components of our M and M3 Series connectors. Please note that according to our price list minimum order quantities apply. For orders below that minimum our distributors will be at your service. Item Depiction M M3 rief description Shell Part Receptacles M Z M Z M3 Z M3 Z Cable receptacle with backshell, strain relief and cable gland Z: Kit of loosely packed components M Cable receptacle with backshell and cable gland M3 M33 Flange mount receptacle M33 W Receptacle for use with shrink boot M 3.5 M M0 M3 M3 M30 PG threaded receptacle for use with PG threaded backshell Metric threaded receptacle for use with metric threaded backshell M8 M38 Flange mount angled receptacle Shell Part Plugs M6 Z M6 Z M36 Z M36 Z Cable plug with strain relief Z: Kit of loosely packed components M6 Cable plug with cable gland M6 W M36 W PG threaded plug for use with PG threaded backshell or shrink boot M5 M35 Flange plug Shell Part ackshells, cable sleeves/ seals 0K-5 (Raychem) K-5 (Raychem) 0K63-5 (Raychem) K63-5 (Raychem) Shrink boot, straight (order direct from Raychem or other OEMs) Shrink boot, 90 (order direct from Raychem or other OEMs) M 3.5 M3 6 M3 ackshell with PG threaded front and rear skirt M M0 M3 M5 ackshell with PG threaded front skirt and metric threaded rear skirt M M0D M3 M5D ackshell with PG threaded front skirt and metric threaded rear skirt T-/6 T-6/8 T-8/0 T-0/ T-/3 T-.5 T8-0/3 T8-3/6 T8-6/8.5 T8-8.5/0.5 T8-0.5/ Cable-Ø T (M)... 6 mm mm mm 0... mm... 3 mm... 5 mm T8 (M3) mm mm ,5 mm 8,5... 0,5 mm 0,5... mm Cable glands M V M3 V6 - M3 V -8 PG threaded cable gland M VM0 8-3 M3 VM5-7 Metric threaded cable gland (continued on page 7) Subject to change
7 7 (Continued from page 6) Item Depiction M M3 rief description s M KS M DS M3 KS M3 DS with cord for plugs with cord for receptacles M K M D M3 K M3 D with plastic strap for plugs with plastic strap for receptacles Inserts M E-P+ M E-S+ + pin insert for contacts SC-x / : C-x + socket insert for contacts C-x / : SC-x M E-6P+ M E-6S+ 6 + pin insert for contacts SC-x / : C-x 6 + socket insert for contacts C-x / : SC-x M3 E-6P+ M3 E-6S+ 6 pole+ pin insert for contacts SC-x / : C-x 6 pole+ socket insert for contacts C-x / : SC-x M3 E-5P+3P+ M3 E-5S+3S pin insert for contacts SCC-x, SC-x / : CC-x 5+3 pole+ socket insert for contacts CC-x, C-x / : SCC-x M3 E-P+ M3 E-S+ + pin insert for contacts SC-x / : C-x + socket insert for contacts C-x / : SC-x M3 E-7P+7P+ M3 E-7S+7S pin insert for contacts SC-x / : C-x socket insert for contacts C-x / : SC-x Contacts Type SC-0.50-g SC-.00-g SC-.50-g SC-.50-G C-0.50-g C-.00-g C-.50-g C-.50-g S--V0 Contacts Type Contacts Type C SC-0.50-g SC-.00-g SC-.50-g SC-.50-G C-0.50-g C-.00-g C-.50-g C-.50-g S--V0 SC-0.50-g SC-.00-g SC-.50-g SC-.50-g SC-.00-g SC-6.00-g C-0.50-g C-.00-g C-.50-g C-.50-g C-.00-g C-6.00-g S--V0 SCC-.50-g SCC-.00-g SCC-6.00-g CC-.50-g CC-.00-g CC-6.00-g Wire gauge WG0 (0.50 mm²) WG ( mm²) WG5 (.50 mm²) WG3 (.50 mm²) WG0 WG WG5 WG3 Filler plug for unused contact cavities (0.50 mm²) ( mm²) (.50 mm²) (.50 mm²) Wire gauge WG0 (0.50 mm²) WG ( mm²) WG5 (.50 mm²) WG3 (.50 mm²) WG (.00 mm²) WG9 (6.00 mm²) WG0 WG WG5 WG3 WG WG9 Filler plug for unused contact cavities (0.50 mm²) ( mm²) (.50 mm²) (.50 mm²) (.00 mm²) (6.00 mm²) Wire gauge WG3 (.50 mm²) WG (.00 mm²) WG9 (6.00 mm²) WG3 WG WG9 S-C-V0 Filler plug for unused contact cavities (.50 mm²) (.00 mm²) (6.00 mm²) The default contact finish for pin and socket contacts is silver. For gold plated contacts change g to u in the ordering code. Presented in this catalogue are only stock items which can be supplied in short delivery time. For some variants minimum quantities apply. Please do not hesitate to ask for the conditions.. Special variants: If you need a special variant, please do not hesitate to contact us. Maybe the type of connector you are looking for is among our many special designs. If not, we can also supply customized designs. In this case, however, minimum ordering quantities apply. Subject to change
8 8 M6 Z, M6 Z, M6, M5, M6 W Plug shells, Part Series M M6 Z, M6 Z Cable plug with backshell, strain relief and cable gland * M6 Z Cable plug with backshell, strain relief and cable gland** M6 Z Kit M6 Z ll components loosely packed** 73 * Tr6x Ø3 * To prevent the strain relief from loosening use two self-tapping cylinder head screws. x 9.5 (not included in delivery) ** Cable sleeve T-x required ll M inserts can be used with these plugs M6 Cable plug with backshell and cable gland M6 Plug with backshell and cable gland** ** Cable sleeve T-x required ll M inserts can be used with this plug Tr6x 60 Ø3 M5 Flange plug M5 Flange plug Ø0. 3 ll M inserts can be used with this plug Mounted with M3 screws, torque.5 Nm Tr6x Ø3 Ø3. M6 W Plug with threaded rear skirt (for use with backshell or shrink boot) Ø9 3.5 Ø. M6 W Plug with threaded rear skirt for use with backshell M 3,5 and M M0 or shrink boot ll M inserts can be used with this plug 3.5 Plug can also be box mounted, torque.5 Nm..5 Tr6x 35.8 Ø3 Dimensions in mm / Subject to change
9 9 M Z, M Z, M, M3, M xx Receptacle shells, Part Series M M Z, M Z Insertion depth 3.5 Cable receptacle with backshell, strain relief and cable gland * M Z M Z Cable receptacle with back-shell, strain relief and cable gland** Kit MZ ll components loosely packed** 7.5 * Tr6x * To prevent the strain relief from loosening use two self-tapping cylinder head screws. x 9.5 (not included in delivery) ** Cable sleeve T-x required ll M inserts can be used with these receptacles M Cable receptacle with backshell and with cable gland Insertion depth 3.5 M Cable receptacle with back-shell and cable gland** ** Cable sleeve T-x required ll M inserts can be used with this receptacle 6.5 Tr6x M3 Flange mount receptacle Insertion depth 3.5 Ø3. M3 Flange mount receptacle Ø 0. 3 ll M inserts can be used with this receptacle Mounted with M3 screws, torque.5 Nm. 8 Tr6x 7 Ø30 M 3,5, M M0 Receptacle with threaded rear skirt (for use with backshell) Insertion depth or M0x.5 M 3.5 M M0 7 M 3,5 M M0 Receptacle with 3.5 threaded rear skirt for use with backshell M 3,5 Receptacle with M0x.5 threaded rear skirt for use with backshell M M0D.5 Tr6x 3.5 Ø30 ll M inserts can be used with these receptacles Receptacle can also be box mounted, torque.5 Nm. Subject to change / Dimensions in mm
10 0 M8 Receptacle shells, Part (continued) Series M M8 Flange mount angled receptacle M8 Flange mount angled receptacle Ø3. ll M inserts can be used with this receptacle 5 max. 58 Tr6x 65 max. M 3,5, M M0, M M0D ackshells, Part M V3,5..., M VM0... Cable glands Series M M 3,5 3.5 threaded backshell M V3, threaded cable gland O-Ring Ø7 cable Ø 3.5 M 3,5 ackshell with 3.5 threaded front and rear skirt for use with plug M6 W and receptacle M 3.5 M V3, threaded cable gland for use with backshell M 3.5 M M0, M M0D M0x.5 threaded backshell M VM0 8-3 M0x.5 threaded cable gland O-Ring M M0 M M0D M0x.5 M0x.5 Ø7 6.5 M0x.5 cable Ø M M0 M M0D ackshell with 3.5 threaded front skirt and M0x.5 threaded rear skirt for use with plug M6 W ackshell with M0x.5 threaded front and rear skirt for use with receptacle M M0 M VM0 8-3 M0x.5 threaded cable gland for use with backshell M M0 and M M0D Dimensions in mm / Subject to change
11 T-xx/xx Cable sleeves/seals, Shells Part Series M T-/6,..., T-/3 Cable sleeve, Fig. T-.5 T-/6 T-6/8 T-8/0 T-0/ T-/3 cable-ø 3 Ø9 T-.5 Sealing ring, Fig. cable-ø Ø9 Fig. T-/6 cable-ø... 6 mm T-6/8 cable-ø mm T-8/0 cable-ø mm T-0/ cable-ø 0... mm T-/3 cable-ø... 3 mm T-.5 cable-ø... 5 mm For use with M6, M6 Z, M6 Z Series cable plugs For use with M, M Z, M Z Series cable receptacles K-5, 0K-5 Shrink boots, Shells Part Series M K-5 Shrink boot, 90 0K-5 Shrink boot, straight K-5 * Shrink boot, 90 0K-5 * Shrink boot, straight For use with M6 W Series plug Cable diameter Ø 7. mm min. * Order direct from Raychem M KS, M K s for plugs M DS, M D s for receptacles Series M Tr6x 85 Ø3 Tr6x cord plastic strap 85 cord plastic strap Ø3 Ø.5 Ø5 Ø.5 M KS M K M DS M D M KS with cord for plugs M DS with cord for receptacles M K with plastic strap for plugs M D with plastic strap for receptacles Subject to change / Dimensions in mm
12 M E-P+, M E-6P+ s and 6 pole + M E-S+, M E-6S+ s and 6 pole + Series M M E-P+ M E-S x Pin SC-x 35.5 Ø7. x Socket C-x 35.8 Ø7.... x Socket C-x x Pin SC-x M E-6P+ M E-6S x Pin SC-x 3.3 Ø7. x Socket C-x 36.6 Ø x Socket C-x x Pin SC-x M Series: Number of contacts, max Contact arrangement Contact identification as marked on insert: : Rear view : Front view Rated voltage (IEC 60038) t pollution degree PD3 (IEC 605) M E-P+ M E-S+ 3 M E-6P+ M E-6S V / 00 V 50 V Orientations (, ) (, ) Contacts Current rating of individual contacts, max.* Contact diameter Contact Type* x 6 Ø.58 mm Pins SC-x / socket C-x Sockets C-x / pin SC-x 6x 6 Ø.58 mm Pins SC-x / socket C-x Sockets C-x / pin SC-x * Depending on wire gauge (see»specifications«, page 3) as well as operating temperature (see»derating diagrams«, page 9) * For a detailed description see»contacts«, page 8 Empty cavities should be fitted with filler plugs. See also page 8. Dimensions in mm / Subject to change
13 3 M36 Z, M36 Z, M36, M35, M36 W Plug shells, Part Series M3 M36 Z, M36 Z Cable plug with backshell, strain relief and cable gland * M36 Z Cable plug with backshell, strain relief and cable gland** M36 Z Kit M36 Z ll components loosely packed.** Tr38x6 P3 * 00 Ø5 * To prevent the strain relief from loosening use two selftapping cylinder head screws.9x 3 (not included in delivery) ** Cable sleeve T8-x required ll M3 inserts can be used with these plugs M35 Flange plug M35 Flange plug Ø9 3.5 ll M3 inserts can be used with this plug Mounted with M screws, torque.5 Nm. 3.5 Ø,3 Tr38x6 P3 3.5 Ø5 M36 W Plug with threaded rear skirt (for use with backshell or shrink boot) Ø9 M36 W Plug with threaded rear skirt for use with backshells M3 6, M3, M3 M5, or shrink boot 5.5 Ø7 ll M3 inserts can be used with this plug Plug can also be box mounted, torque.5 Nm Tr38x6 P3 Ø5 Subject to change / Dimensions in mm
14 M3 Z, M3 Z, M33, M33 W, M3 xx Receptacle shells, Part Series M3 M3 Z, M3 Z Cable receptacle with backshell, strain relief and cable gland Insertion depth 5 * Tr38x6 P3 Ø0 M3 Z M3 Z Cable receptacle with back-shell, strain relief and cable gland** Kit M3 Z ll components loosely packed.**.7 00 * 38 * To prevent the strain relief from loosening use two selftapping cylinder head screws.9x 3 (not included in delivery) ** Cable sleeve T8-x required ll M3 inserts can be used with these receptacles M33 Flange mount receptacle Insertion depth 5 M33 Flange mount receptacle Ø9 Ø.3 ll M3 inserts can be used with this receptacle Mounted with M screws, torque.5 Nm Tr38x6 P3 M33 W Receptacle for use with shrink boot Insertion depth 5 M33 W Receptacle for use with shrink boot Ø6.5 Ø9 Ø.3 ll M3 inserts can be used with this receptacle Tr38x6 P3 M3, M3 M30 Receptacle with or M30x.5 threaded rear skirt Insertion depth 5 or M30x.5 Tr38x6 P3 Ø0 M3 M3 M30 Receptacle with threaded rear skirt for use with: backshell M3 6 backshell M3 backshell M3 M5D Receptacle with M30x.5 threaded rear skirt for use with backshell M3 M5D ll M3 inserts can be used with these receptacles Receptacle can also be box mounted, torque.5 Nm. Dimensions in mm / Subject to change
15 5 M38 Receptacle shells, Part (continued) Series M3 M38 Flange mount angled receptacle M38 Flange mount angled receptacle Ø.3 ll M3 inserts can be used with this receptacle 50 max. 87 Tr38x6 P max. M3 6, M3, M3 M5, M3 M5D ackshells, Part M3 V6..., M3 VM5... Cable glands Series M3 M3 6, M3 6 or threaded backshells M3 V6 -, M3 V -8 6 or threaded cable glands O-ring 0 3 M5x.5 Ø37 6 or M3 cable-ø 6 or M3 SW M3 6 M3 ackshell with threaded front and 6 threaded rear skirt for use with plug M36 W and receptacle M3 ackshell with threaded front and rear skirt for use with plug M36 W and receptacle M3 6 threaded cable gland (OEM part) M3 V -8 threaded cable gland for use with backshell M3 M3 M5, M3 M5D M5x.5 threaded backshells M3 VM5-7 M5x.5 threaded cable gland O-ring M3 M5 M3 5x.5D Ø37 M30x.5 3 M5x.5 cable-ø M3 M5 M3 M5D ackshell with threaded front and M5x.5 threaded rear skirt for use with plug M36 W ackshell with threaded front and M5x.5 threaded rear skirt for use with receptacle M3 M3 VM5-7 M5x.5 threaded cable gland for use with backshells M3 M5 and M3 M5D Subject to change / Dimensions in mm
16 6 T8-xx/xx Cable sleeves, Shells Part Series M3 T8-xx/xx Cable sleeves T8-0/3 cable-ø mm T8-0/3 T8-3/6 T8-6/8.5 T8-8.5/0.5 T8-0.5/ cable-ø Ø 9 T8-3/6 T8-6/8.5 T8-8.5/0.5 T8-0.5/ cable-ø mm cable-ø mm cable-ø mm cable-ø mm 55 For use with M36, M36 Z, M36 Z Series cable plugs For use with M3 Z, M3 Z Series cable receptacles K63-5, 0K63-5 Shrink boots, Shells Part Series M3 K63-5 Shrink boot, 90 0K63-5 Shrink boot, straight K63-5 * Shrink boot, 90 0K63-5 * Shrink boot, straight For use with M36 W Series plug and M33 W Series receptacle Cable diameter Ø 9.9 mm min. * Order direct from Raychem M3 KS, M3 K s for plugs M3 DS, M3 D s for receptacles Series M Tr38x6 P3 Ø 3 0 Tr38x6 P3 cord plastic strap cord plastic strap Ø 3.5 Ø 3.5 Ø 3.5 Ø 36.5 M3 KS M3 K M3 DS M3 D M3 KS with cord for plugs M3 DS with cord for receptacles M3 K with plastic strap for plugs M3 D with plastic strap for receptacles Dimensions in mm / Subject to change
17 7 M3 E-6P+ / -5P+3P+ / -P+ / -7P+7P+ s 6, 5+3, and 7+7 pole + M3 E-6S+ / -5S+3S+ / -S+ / -7S+7S+ s 6, 5+3, and 7+7 pole + Series M3 M3 E-6P+ M3 E-6S x Pin SC-x Ø5.9 x Socket C-x Ø x Socket C-x x Pin SC-x M3 E-8P M3 E-8S x Pin SCC-x x Pin SC-x... 8 Ø5.9 x Socket CC-x Ø5.9 3x Socket CC-x 5x Socket C-x x Pin SCC-x M3 E-P+ M3 E-S x Pin SC-x Ø5.9 x Socket C-x 33.5 Ø x Socket C-x x Pin SC-x M3 E-7P+7P+ M3 E-7S+7S x Pin SC-x Ø5.9 x Socket C-x 33.5 Ø x Socket C-x x Pin SC-x M3 Series: Number of contacts, max M3 E-6P+ M3 E-6S+ M3 E-5P+3P+ M3 E-5S+3S+ M3 E-P+ M3 E-S+ M3 E-7P+7P+ M3 E-7S+7S+ Contact arrangement Contact identification as marked on insert: : Rear view : Front view Rated voltage (IEC 60038) t pollution degree PD3 (IEC 605) 30 V / 00 V V / 00 V V V V,,, 5, 6, 7, 9 00 V 3,8,0... Orientations Contacts Current rating of individual contacts, max. * Contact diameter Contact Type * 6x 3 Ø.30 mm SC-x / : C-x C-x / : SC-x 3x 50 Ø.0 mm SCC-x / dto. * 3 CC-x / dto. * 3 5x 6 Ø.58 mm SC-x C-x x 6 Ø.58 mm SC-x / : C-x C-x / : SC-x x 6 Ø.58 mm SC-x / : C-x C-x / : SC-x * Depending on wire gauge (see»specifications«, page 3) as well as operating temperature (see»derating diagrams«, page 9) * For a detailed description see»contacts«, page 8 *3 Mind that only with the 8 pole inserts the contact is of the same contact gender. With the other inserts it is of the opposite gender. Empty cavities should be fitted with filler plugs. See also page 8. Subject to change / Dimensions in mm
18 8 Contacts Crimp contacts (pin/socket) and filler plugs SC-x, C-x, S--V0 Crimp contacts (pin/socket) and filler plug, type Series M, M3 Contacts Ø.58 Identifier Ø3.76 Wire gauge Ø.58 Identifier Ø3.76 Wire gauge 9.5 L L Filler plug: S--V0: Empty cavities can be fitted with filler plugs Pin contacts, silver plated Socket contacts, silver plated Specifications L Identification L Identification Wire gauge Current rating SC-0.50-g 8.6 No groove C-0.50-g 8.6 No groove WG 0 (0.5 mm²) 7.5 SC-.00-g 8.6 groove C-.00-g 8.6 groove WG8...7 ( mm²) 0 SC-.50-g 8.6 grooves C-.50-g 8.6 grooves WG5 (.5 mm²) 6 SC-.50-g grooves C-.50-g grooves WG3 (.5 mm²) 6 Pin contacts, gold plated Socket contacts, gold plated Specifications L Identification L Identification Wire gauge Current rating SC-0.50-u 8.6 No groove C-0.50-u 8.6 No groove WG 0 (0.5 mm²) 75 SC-.00-u 8.6 groove C-.00-u 8.6 groove WG8...7 ( mm²) 0 SC-.50-u 8.6 grooves C-.50-u 8.6 grooves WG5 (.5 mm²) 6 SC-.50-u grooves C-.50-u grooves WG3 (.5 mm²) 6 SC-x, C-x, S--V0 Crimp contacts (pin/socket) and filler plug, type Ø.3 Identifier Ø5.5 Wire gauge Ø.3 Identifier Ø5.5 Wire gauge L L Filler plug: 3 S--V0: Empty cavities can be fitted with filler plugs Pin contacts, silver plated Socket contacts, silver plated Specifications L Identification L Identification Wire gauge Current rating SC-0.50-g 0. No groove C-0.50-g 37.0 No groove WG 0 (0.5 mm²) 7.5 SC-.00-g 0. groove C-.00-g 37.0 groove WG7 (.0 mm²) 0 SC-.50-g 0. grooves C-.50-g 37.0 grooves WG5 (.5 mm²) 6 SC-.50-g grooves C-.50-g grooves WG3 (.5 mm²) 7.5 SC-.00-g 39.0 wide groove C-.00-g 35.6 wide groove WG (.0 mm²) 35 SC-6.00-g 39.0 wide grooves C-6.00-g 35.6 wide grooves WG9 (6.0 mm²) 35 Pin contacts, gold plated Socket contacts, gold plated Specifications Daten L Identification L Identification Wire gauge Current rating SC-0.50-u 0. No groove C-0.50-u 37.0 No groove WG 0 (0.5 mm²) 7.5 SC-.00-u 0. groove C-.00-u 37.0 groove WG7 (.0 mm²) 0 SC-.50-u 0. grooves C-.50-u 37.0 grooves WG5 (.5 mm²) 6 SC-.50-u grooves C-.50-u grooves WG3 (.5 mm²) 7.5 SC-.00-u 39.0 wide groove C-.00-g 35.6 wide groove WG (.0 mm²) 35 SC-6.00-u 39.0 wide grooves C-6.00-g 35.6 wide grooves WG9 (6.0 mm²) 35 SCC-x, CC-x, S-C-V0 Crimp contacts (pin/socket) and filler plug, type C Ø.0 Identifier Ø7. Wire gauge Ø.0 Identifier Ø7. Wire gauge 3.5 L L Filler plug: S-C-V0: Empty cavities can be fitted with filler plugs Pin contacts, silver plated Socket contacts, silver plated Specifications L Identification L Identification Wire gauge Current rating SCC-.50-g grooves CC-.50-g grooves WG3 (.5 mm²) 7.5 SCC-.00-g 37.5 wide groove CC-.00-g 3.6 wide groove WG (.0 mm²) 35 SCC-6.00-g 37.5 wide grooves CC-6.00-g 3.6 wide grooves WG9 (6.0 mm²) 50 Schaltbau recommends the use of crimp tool CWZ-600- (see page ) for all contacts except SC-.50-xx and C-.50-xx. For SC-.50-xx and C-.50-xx contacts we recommend the uchanan M50/-0(-0) crimp tool. Schaltbau recommends CuSn conductors (tinned) when the connectors are used:. under extreme ambient air temperatures of +60 C C or -5 C... 0 C. or under conditions of extreme fluctuation of temperature and humidity (protection earth) contacts must be of the same WG size as the main contacts. Filler plugs: Fill the empty cavities with filler plugs from the mating face Cavities of pin inserts can only be filled with half a filler plug Packaging unit: 0 pieces Dimensions in mm / Subject to change
19 9 Contacts Series M, M3 Example: SC-.00-g Contacts Contact S Pin Socket g silver plated, Finish u gold plated Contact type Ø.58 mm Ø.30 mm C Ø 3.00 mm Terminal type C Crimp Wire gauge 0 / / 5 / 3 / / 9 WG 0,5 / 0,75...,00 /,5 /,5 / / 6 mm² Derating diagrams M, M3 series Derating curve M EP+ and M ES+ Current [] Derating curve M E6P+ and M E6S Derating curve Current curve Max. permissible current carrying capacity of conductor.5 mm² 6 (acc. to VDE 098-)* Derating curve Current curve Max. permissible current carrying capacity of conductor.5 mm² 6 (acc. to VDE 098-)* mbient air temperature [ C] mbient air temperature [ C] Current [] Derating curve M3 E6P+ and M3 E6S+ Current [] Derating curve M3 E5P+3P+ and M3 E5S+3S Derating curve 5 5 Current curve Derating curve Max. permissible current carrying capacity 5 Current curve 5 of conductor WG9 (6 mm²) 0 (acc. to VDE 098-)* 0 Max. permissible current carrying capacity 0 Max. permissible current carrying capacity 5 of conductor WG ( mm²) 3 (acc. to VDE 098-)* 5 0 of conductor WG5 (.5 mm²) 6 (acc. to VDE 098-)* mbient air temperature [ C] mbient air temperature [ C] Current [] Derating curve M3 EP+ and M3 ES+ Current [] Derating curve M3 E7P+7P+ and M3 E7S+7S Derating curve upon request 0 0 Derating curve Current curve Max. permissible current carrying capacity of conductor WG5 (.5 mm²) 6 (acc. to VDE 098-)* mbient air temperature [ C] mbient air temperature [ C] Current [] Notes: ccording to VDE 098- the wire gauge of the conductor should be determined in this way that within the limits of its specified current carrying capacity there will be no heating of the conductor exceeding the permissible operating temperature at any place or at any time. The derating diagrams show the permissible operating range. Control and test procedures according to IEC 605-3, test 5b. Notes: * For WG sizes refer to our WG Electrical Wire Conversion Table Subject to change / Dimensions in mm
20 0 Tools M, M3 series Insertion tools for socket inserts Insertion tools for pin inserts Insertion tools for Insertion tools for VW-M E-S Contact insert M E-S+ VW-M E-P Contact insert M E-P+ VW-M E-6S Contact insert M E-6S+ VW-M E-6P Contact insert M E-6P+ VW-M3 E-6S Contact insert M3 E-6S+ VW-M3 E-6P Contact insert M3 E-6P+ VW-M3 E-5S+3S Contact insert M3 E-5S+3S+ VW-M3 E-5P+3P Contact insert M3 E-5P+3P+ VW-M3 E-S Contact insert M3 E-S+, M3 S+ VW-M3 E-P Contact insert M3 E-P+, M3 P+ Extraction tool Crimp tool Extraction tool for Crimp tool for WZ- WZ- WZ-C/H Contacts type Contacts type Contacts type C/H CWZ-600- Tool frame M50/-0 & Turret M50/-0 (No fig.) Contacts SC-x*, C-x*, SC-x, C-x, SCC-x, CC-x * Do not use for contacts SC-.50-xx, C-.50-xx For contacts SC-.50-xx, C-.50-xx only. Crimp tool and turret from DMC or uchanan. Order direct from OEM. Mounting holes M, M3 series Flange mount receptacles and plugs Flange mount angled receptacles Ø 3 Ø Ø Ø Ø 3. Ø.3 Ø 3. Ø.3 M3, M5 M33, M33 W, M35 M8 M38 Receptacles with threaded rear skirts 3.5 M0x.5 M30x.5 M M3 Dimensions in mm / Subject to change
21 Installation and safety instructions M, M3 series The circular industrial connectors dealt with in this catalogue are intended for use with low-voltage systems and special installations. They are designed and tested in compliance with the generally recognised state of the art. However, the improper use, operation, handling, maintenance of or tampering with electric equipment can cause serious or fatal injury to the user or others, and the appliance or other property can be damaged. Only authorized and trained personnel are allowed to plan and carry out all mechanical and electrical installations, transport, commissioning, as well as maintenance and repair work. This applies to the observation of the general installation and safety regulations for low-voltage systems as well as the proper use of tools approved for this purpose. Electric equipment requires protection from moisture and dust during installation, operation and storage. Due to our continuous improvement programme, the design of our products can be modified at any time. So some features may differ from the descriptions, specifi cations and drawings in the catalogue. You can download the latest update of the catalogue at schaltbau.info/downloaden. The updated catalogue renders the previous issue invalid. Electrical hazards: ny exposure to the connector s live parts. Risk of electrical shock! Observe all applicable national provisions, all safety, accident prevention and environmental regulations as well as the recognized technical rules for safe and proper working. Installation instructions Work on electric equipment may only be performed by a qualified electrician or trained personnel working under the direction and supervision of a qualified electrician according to the applicable rules of electrical engineering. The connectors supply power and signals. They are intended for plugin and detachable connections of components, devices and systems only. In order to comply with IEC 698 make sure that always the currentcarrying part of the connector no matter whether plug or receptacle is fitted with socket contacts. For optimum protection of the cable connection make sure the connector is supplied with a strain relief. ccording to IEC Solderless connections crimp contacts are required. Make sure that there is no undue strain, pressure, flexing and torsion on the cable connection. Installation and maintenance instructions M Series Safety instructions Carry out regular inspections of all protection and safety devices to see if they work properly. ccording to IEC 698 connectors used as intended must not be engaged or disengaged when live or under load. connector that does not engage easily requires special attention: Check for the correct orientation or if its contacts got bent or polluted. Never use force! The connector should always engage easily. To prevent dust and moisture from entering, make sure that the connector, when not mated, is covered by the protective cap. When disengaging a connector, pull the plug and never the cable. Use the connector only according to its intended use. Replace or repair damaged parts exclusively with original parts. ny other usage of or tampering with the connector is considered contrary to its intended use. No liability is assumed for damages and accidents caused due to non-compliance with the instructions or improper use of the connector. The connectors are designed for special environmental conditions as defined by Specifications on page 3 of this catalogue. ny use which goes beyond the limits of these specifications is not regarded as the intended use of the connector. For a detailed list of all safety, installation and maintenance instructions, download our manual 0-M.en! Visual inspections e sure to make visual inspections regularly. Improper handling of the connector, e.g. when hitting the floor with some impact, can result in breakage, visible cracks and deformation.. Defective and/or leaky parts must be replaced instantaneously! Subject to change / Dimensions in mm
22 Schaltbau GmbH For detailed information on our products and services visit our website or give us a call! with compliments: Schaltbau GmbH Hollerithstrasse Munich Germany Phone Fax Internet contact@schaltbau.de RoHS 0/65/EC Schaltbau GmbH manufactures in compliance with RoHS. The production facilities of Schaltbau GmbH have been IRIS certified since 008. Quality you can count on Schaltbau Certified to DIN EN ISO 00 since 00. For the most recent certificate visit our website. Quality you can count on Schaltbau Certified to DIN EN ISO 900 since 99. For the most recent certificate visit our website. Electrical Components and Systems for Railway Engineering and Industrial pplications Connectors Connectors manufactured to industry standards Connectors to suit the special requirements of communications engineering (MIL connectors) Charging connectors for battery-powered machines and systems Connectors for railway engineering, including UIC connectors Special connectors to suit customer requirements Snap-action switches Snap-action switches with positive opening operation Snap-action switches with self-cleaning contacts Enabling switches Special switches to suit customer requirements Contactors Single and multi-pole DC contactors High-voltage C/DC contactors Contactors for battery powered vehicles and power supplies Contactors for railway applications Terminal bolts and fuse holders DC emergency disconnect switches Special contactors to suit customer requirements Electrics for rolling stock Equipment for driver's cab Equipment for passenger use High-voltage switchgear High-voltage heaters High-voltage roof equipment Equipment for electric brakes Design and engineering of train electrics to customer requirements 75/07/.5 Printed in Germany We reserve the right to make technical alterations without prior notice. For updated product information visit Issued 0-07
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