LUBE original catalog Grease system Oil system Tubing parts Service

Transcription

1 LUBE original catalog Grease system Oil system Tubing parts Service Keeping machinery running all over the world!

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3 LUBE original catalog Automatic lubrication systems GREASE SYSTEM OIL SYSTEM TUBING PARTS SERVICE

4 With the advancement of the industrial marketplace, the progress in automation, and the expansion of manufacturing facilities, machinery has enjoyed a tremendous leap-forward. Lubrication technology has contributed in many ways to this advancing technical evolution. Automatic Lubrication Systems can consolidate multiple lubrication areas and control lubricant usage. LUBE Centralized Lubrication Equipment, as major part of preventive maintenance, helps our customers increase their profitability. LUBE Automatic Lubrication While contributing to Japan and the world market, we aim to improve the quality of and development of our employees and the company. We aim to enrich society and trust as a responsible corporate citizen. To build corporate culture which promotes creativity, respectful employees, team work, and provides products which meet the needs of the industry. To conduct business activities in harmony with the local communities and countries where we are located, strengthen the capabilities of our offices, and establish a network which can provide high quality products and services. ISO14001 Certified Registered at Ibaraki plant

5 Company evolution July 1963 Incorporated in Shiba Tamura-cho, Minato-ku, Tokyo with the paid-up capital at 300,000 November 1967 Increased investment capital to 1,000,000 October 1968 Opened Osaka and Nagoya Sales Offices November 1968 LUBE Matic won Outstanding Product Prize on 9th PM October 1969 Increased investment capital to 3,000,000 March 1971 Opened Hiroshima Sales Office June 1971 Increased investment capital the capital to 12,000,000 April 1973 Opened Kanazawa Sales Office November 1977 Increased investment capital to 24,000,000 December 1978 Opened Shizuoka Sales Office March 1979 Opened Niigata Sales Office June 1979 Increased investment capital to 36,000,000 November 1979 Opened Kita-Kanto Sales Office and Kanagawa Sales Office June 1982 Ibaraki Plant was moved to newly constructed Iwase-cho, Nagakata Industrial Park January 1985 Opened Ibaraki Sales Office March 1986 Opened Komaki Sales Office July 1986 Opened Nishi-Tokyo, Chiba and Hamamatsu Sales Office May 1987 Set Up LUBE USA Inc (South Carolina, USA) December 1987 Increased investment capital to 70,200,000 August 1988 Opened Nagano Sales Office March 1989 Opened Nagano Plant July 1990 Opened Kobe and Tochigi Sales Offices January 1992 Ibaraki Plant was expanded March 1992 Computer network completed July 1992 Opened Toyota Sales Office June 1994 Set up LUBE Machine Lubricant Co, Ltd, a joint-stock company, in China March 1995 Opened Toyama Sales Office July 1995 Ibaraki and Tochigi Sales Offices merged and renamed Higashikanto Sales Office December 1996 Passed NACCB ISO 9001 December 1997 Ibaraki Plant expansion June 1998 Nagano Plant expansion March 2000 Kita Kanto Sales Office was integrated into Tokyo Sales Office July 2000 Komaki Sales Office was integrated into Nagoya Sales Office June 2001 Passed RvA ISO September 2003 Toyama and Kanazawa Sales Offices merged and renamed Hokuriku Sales Office December 2003 Passed UKAS ISO9001, ISO January 2004 Kobe Sales Office was integrated into Osaka Sales Office January 2005 Set up LUBE LUBRICATING SYSTEM CO.,LTD. (China) August 2007 Increased investment capital to 100,000,000 September 2008 Set up LUBE AUTOMATIC SYSTEMS PRIVATE LIMITED (India) January 2009 Nishi-tokyo and Chiba Sales Office was integrated into Tokyo Sales Office February 2009 Toyota Sales Office was integrated into Nagoya Sales Office March 2009 Hamamatsu Sales Office was integrated into Shizuoka Sales Office July 2009 Set up KAA-Europa GmbH (Germany) March 2010 Opened LHL service support station Ota June 2010 Opened LHL service support station Anjo April 2011 Opened Mie Plant April 2012 Opened LHL service support station Yamanashi May 2012 Opened LHL service support station Tsu March 2013 Opened LHL service support station Kurume September 2014 Opened LUBE Global center February 2015 Changed Nagano Sales Office to SSS Ueda Company profile Corporation name: LUBE Corporation Incorporation: 8th July 1964 Head office: Horizon 1, Shinjukuku, Tokyo, Japan CEO: Eijiro Horikoshi A brief profile: Full-service provider of central lubrication systems for industrial production machinery (key areas: machine tools and electric injection moulding machines) Product portfolio: Lubrication system pumps, lubricants, piping and dispensing systems (hoses, tubes, valves, manifolds, etc.) Service portfolio: Machine-specific system design, installation of lubrication systems, maintenance, repairs, operator training courses Employees: 215 (2015) Production plants: Mie, Nagano, and Ibaraki (Japan) Sales offices: Anjo, Higashikanto, Hiroshima, Hokuriku, Kanagawa, Kita-Kanto, Nagoya, Niigata, Osaka, Ota, Shizuoka, Tokyo (Japan)

6 GLOBAL SERVI Germany KAA-Europa GmbH India LUBE AUTOMATIC SYSTEMS Private Limited China LUBE LUBRICATING SYSTEM (SHANGHAI) Co.Ltd. Japan Tokyo world Head Quarters LUBE Global Center Mie plant Ibaraki plant Nagano plant and sales office Ireland Sweden France Spain Italy Russia Hong kong Canada Israel Taiwan Korea Malaysia Singapore Indonesia New Zealand Overseas representatives Thailand LUBE Asia Pacific Co., Ltd. Australia Vietnam VL Services Company Limited Country Company Telephone Mail address Mexico GRUPO RED INDUSTRIAL CO France CODAITEC Italy MALLARDI S.R.L Spain LAUTECNIC Sweden AC Maskin Service AB Ireland J.L GOOR LTD Hong kong Gangfa International Trading CO.,LTD Singapore AVER VERA EWORKS Malaysia SUMITEC SDN BHD Taiwan JIAN YANG INTERNATIONAL CORPORATION Indonesia PT. SOMAGEDE INDONESIA Thailand WORLD PUMPS (THAILAND) CO.,LTD. SSS Amata Nakorn Vietnam VL SERVICES COMPANY LIMITED Russia CFTechnologies Brazil Mitsui Motion Maquinas S.A S.C. TOYOTA TSUSHO DO BRASIL LTDA Israel MULTIPACK PLASTIC DECORAION Australia ALLTEK MACHINE TOOL SERVICES PTY.LTD New Zealand CNC SERVICE LTD

7 CE NETWORK LUBE Global network LUBE CORPORATION Tokyo World Head Quarters Horizon 1, , Nishi Waseda, Shinjuku-ku, Tokyo Japan TEL. +81(0) FAX. +81(0) Overseas Subsidiaries Mexico USA LUBE USA, INC. Brazil KAA-Europa GmbH Am Stauweiher 1, Wipperfürth Germany TEL. +49(0) FAX. +49(0) LUBE AUTOMATIC SYSTEMS PRIVATE LIMITED ANTHONY, Thakur Wadi, Girij Talao. Opp. Namrata Auto Garage Tal. Vasai, Dist. Thane. Maharashtra India TEL. +91(0) FAX. +91(0) LUBE LUBRICATING SYSTEMS( SHANGHAI ) CO.,LTD C3, F88 Taigu Waigaoqiao Free Trade Zone, Shanghai, China TEL. +86(0) FAX. +86(0) m.higuchi@lubechina.com.cn LUBE USA,INC Thousand Oaks Blvd, Greenville, S.C USA TEL. +1(800) FAX. +1(864) sales@lubeusa.com LUBE Asia Pacific Co., Ltd. 1 MD Tower, 13th Fl., Unit C3, Soi Bangna-Trad 25, Bangna-Trad Rd., Bangna, Bangkok Thailand TEL n.nishi@lube.co.jp VL Services Company Limited 7th Floor, Au Viet Building, No.1 Le Duc Tho Street, Cau Giay District, Ha Noi, Viet Nam TEL support@lubevietnam.com.vn : Head Quarters : Sales Office : Plant : SSS (service support station) SSS Ueda and Nagano plant Hokuriku sales office Niigata sales office Komaki order reception centre Hiroshima sales office LHL SSS Kurume LHL SSS Ota Osaka sales office Kanagawa sales office LHL SSS Yamanashi Shizuoka sales office LHL SSS Anjo Higashi-kanto sales office and Ibaraki plant Mie plant LUBE Global Center Tokyo Head quarters Sales Office Tokyo/Kanagawa/Higashi-kanto/Niigata/Shizuoka/Osaka/Hokuriku/Hiroshima service support station Anjo/Ota/Yamanashi/Kurume/Ueda 2

8 Outline of lubrication systems Battery operated grease pump kit LHL System Grease System Oil System PDI Progressive PDI Resistance Intermittent Continuous Pumps Valves Pumps Valves Pumps Valves Pumps Valves Pumps Valves Pumps Valves Pumps Valves BT MU 57 P MU 57 MUJ 58 MDP 59 EGM II 39 EGME II 41 GMS 49 EGM 51 EGH 53 GAS 55 MG2. MG2C 61 JVPA 62 MG2I 63 MGLA 65 GPL 66 JV 67 YMT 45 GMN 69 GMNH 71 EGH 73 EGM-T 81 EGME-T 83 SP 77 AMZ-III 103 PM 105 AMO-III DS 107 AMO- II -150S 109 AMI-300S. 1000S 111 LT-S 113 MO2. MO2C 115 JVPA 116 MO 117 PV 118 MOS 119 PVS 121 PJ 121 JV 122 MB 123 DVR 125 MIX. MIX-S 127 MLZ 133 MMXL-III 135 MMX-II 137 EX 139 EX AMR-III DS 141 L3. L5 143 LK 144 L8. L Flow unit 149 PJ 163 Junction header 165 AMS 153 ACM-II. AMI AM. ADM 157 Control unit 161 PJ 163 Junction header 165 3

9 Contents System layouts 9 Battery operated grease pump kit BT LHL System and Grease System P EGM II 39 EGME II 41 YMT 45 GMS 49 EGM 51 EGH 53 GAS 55 MU 57 MUJ 58 MDP 59 MG2. MG2C 61 JVPA 62 MG2I 63 MGLA 65 GPL 66 JV 67 GMN 69 GMNH 71 EGH 73 SP 77 EGM-T 81 EGME-T 83 LUBE original grease MP0. FS2. LFL. YS2. CBT 89 Hybrid lubricant LHL LHLX LHLX LHLX Controller 93 Pump mounting panel 93 Pressure gauge Grease 95 Pneumatic pump for pail 96 Grease gun 96 Lub pack 96 Grease vacuum cleaner 97 Proximity sensor for progressive valves 98 Steel dust meter 98 Solenoid valve 99 Filter regulator 99 Oil System AMZ-III 103 PM 105 AMO-III DS 107 AMO-II -150S 109 AMI-300S. 1000S 111 LT-S 113 MO2. MO2C 115 JVPA 116 MO 117 PV 118 MOS 119 PVS 121 PJ 121 JV 122 MB 123 DVR 125 MIX. MIX-S 127 MLZ 133 MMXL-III 135 MMX- II 137 EX 139 EX AMR-III DS 141 L3. L5 143 LK 144 L8. L Flow unit 149 AMS 153 ACM- II. AMI AM. ADM 157 Control unit 161 PJ 163 Junction header 165 Resin reservoirs/ l 167 Resin reservoirs/ l 168 Resin reservoirs/3l 169 Metal reservoirs/2l 170 Metal reservoirs/3l 171 Metal reservoirs/4l 173 Metal reservoirs/8l 175 Oil level switch 179 Filter / Strainer 181 Eliminator 183 Pressure gauge Oil 184 Pressure switch 185 Pressure sensor 186 LUDO-sensor 187 Air-Oil Sensor 189 Air-Oil Sensor / Logging System 190 VBP 193 VBP Nozzle 195 MH-20D-A 196 Accessories for MH-20D-A 197 LUBFIT 198 Tubing parts Compression parts 201 Closure plug / Sealing washer 202 Tubing 203 Tube clips 204 Flexible hose for low pressure 205 Flexible hose for moderate and high pressure 206 Adapter / SA 207 Adapter / EA and TA 209 Connector SC, EC and TC 211 Coupling parts 213 Push-in fittings 214 Fittings for limited space and brushes 215 Wire brush / Banjo elbow 216 Fittings (Steel tubing) 217 Fittings (Copper tubing) 218 For oil system Swivel fittings / Jet nozzle / Nozzle adapter 219 Indicator pin / Sight feed 220 Drive bushings / Barb fittings / Check valves 221 Oil pump replacement parts 222 Services Provided by LUBE 225 System planning manual 229 Index 253 4

10 Grease System Battery operated grease pump kit LHL System Multi-Port Centralized Lubrication System BT-102 P-102/107/202/207 EGM II EGME II YMT P.33 P.37 P.39 P.41 P.45 Positive Displacement Injector (PDI) System for Small-Medium Machines GMS-4-3P GMS-4-8P EGM-10S-4-4C EGM-10S-4-7C EGH-3P EGH-2C EGH-4C GAS-8P MU P.49 P.49 P.51 P.51 P.53 P.53 P.53 P.55 P.57 MUJ MDP MG2. MG2C JVPA MG2I MGLA GPL JV P.58 P.59 P.61 P.62 P.63 P.65 P.66 P.67 Series Progressive System for Small-Large Machines GMN-4-8P GMNH-4-4C GMNH-2-4C GMNH-4-7C GMNH-1-7C/2-7C EGH-3P EGH-2C EGH-4C SP P.69 P.71 P.71 P.71 P.71 P.73 P.73 P.73 P.77 Compatible with Both PDI and Series Progressive Metering Valve System for Small-Medium Machine EGM-10T-4-7C EGME-10T-4-2C P.81 P.83 LUBE original grease MP0. FS2. LFL. Y52. CBT LHL-X100/300 P.89 P.90 Accessories Controller Pressure gauge Pneumatic pump for pail Grease gun Lub pack Grease vacuum cleaner Steel dust meter Solenoid valve Filter regulator P.93 P.95 P.96 P.96 P.96 P.97 P.98 P.99 P.99 5

11 Oil System Positive Displacement Injector (PDI) System for large machines AMZ-III PM AMO-III DS AMO-II-150S AMI-300S,1000S LT-S MO2, MO2C JVPA MO P.103 P.105 P.107 P.109 P.111 P.113 P.115 P.116 P.117 PV MOS PVS MB DVR MIX. MIX-S P.118 P.119 P.121 P.123 P.125 P.127 Single Line Resistance (SLR) System for small machines with intermittent delivery Discontinued product MLZ MMXL-III MMX-II EX EX-5 AMR-III DS L3. L5 LK L8. L20 P.133 P.135 P.137 P.139 P.140 P.141 P.143 P.144 P.145 Flow unit P.149 Single Line Resistance (SLR) System for small to large machines with continuous (recirculating) delivery AMS ACM-II AMI-300 AMI-1000 AM Control unit PJ P.153 P.155 P.155 P.155 P.157 P.161 P.163 Reservoir T-2LP T-4LP T-8LP T-18LP T-30LP 2l Metal Reservoir 3l Metal Reservoir 4l Metal Reservoir 8l Metal Reservoir P.167 P.167 P.168 P.168 P.169 P.170 P.171 P.173 P.175 Accessories Oil level switch Line filter Strainer Eliminator Pressure gauge Pressure switch Pressure sensor LUDO-sensor Air-Oil Sensor P.179 P.181 P.181 P.183 P.184 P.185 P.186 P.187 P.189 Pneumatic System for delivering small volume of vanishing or biodegradable oil VBP Nozzle MH-20D-A Accessories for MH- 20D-A LUBFIT P.193 P.195 P.196 P.197 P.198 6

12 Tubing parts Tubing parts (Grease system) Compression Parts Plugging parts Tubing parts Tube clips Flexible Hose Adapters Connectors Coupling parts Push in fitting P.201 P.202 P.203 P.204 P.205 P.207 P.211 P.213 P.214 Application brushes Universal elbow connector Fittings P.215 P.216 P.217 Connectors Swivel fittings Jet nozzle Sight feed Indicator pin Drive bushing P.219 P.219 P.220 P.220 P.221 Alternate product information Old product Updated product Part No. Part No. Changes from the last time GHS-4C-B *1 EGH-4C-B Depressurizing lever operation is no longer necessary. Weight is lighter, but the mounting dimensions are the GHS-4C EGH-4C same. When the lever is pulled, grease is discharged (when GHS-3P EGH-3P the lever of GHS is pushed, grease is discharged). GHN-4C-B *1 EGH-4C-B Weight is lighter, but the mounting dimensions are the GHN-4C EGH-4C same. When the lever is pulled, grease is discharged (when GHN-3P EGH-3P the lever of GHS is pushed, grease is discharged). GMS CB-4L EGM-10S-4C There is the built-in depressurization solenoid, so stable depressurization becomes possible. Since the mounting GMS CB-7L EGM-10S-7C dimensions are different, contact us for a consultation. GMS CB-TS-4L EGM-10S-4C Since the mounting dimensions are different, contact us for GMS CB-TS-7L EGM-10S-7C a consultation. AMO-II -150S (With controller) AMR-II -150S (With controller) AMZ100S (With controller) AMZ100S (Without controller) *2 *2 AMO-III DS *2 *2 AMR-III DS *2 *2 AMO-III DS *2 *2 AMZ-III *1 Contact LUBE for a consultation. *2 There are multiple specifications difference such as discharging pressure and/or Reservoir capacity. Setting the time accurately is possible by seeing LCD screen displays on the operation side. Setting the time accurately is possible by seeing LCD screen displays on the operation side. Setting the time accurately is possible by seeing LCD screen displays on the operation side. Since the mounting dimensions are different, contact us for a consultation. Lightweight and low cost become possible. Since the mounting dimensions are different, contact us for a consultation. 7

13 System Layout LHL/Grease System Layout LUBE Hybrid Lubrication Systems LHL 9 Positive Displacement Injector (PDI) System for Small-Medium Size Machines 11 Series Progressive System for Small-Large machines 13 Compatible with both PDI and Series Progressive metering valve system for small-medium size machine 15 Oil System Layout Positive Displacement Injector (PDI) System for Large Machines 17 Single Line Resistance (SLR) compact system for Small Machines with intermittent delivery 23 Single Line Resistance (SLR) compact system for Small to Large Machines with continuous (recirculation) delivery 25 8

14 LUBE Hybrid Lubrication System (LHL) Tubing P.203 P-107, P-207 P.37 Pressure gauge P.95 Compression bushing P.201 Junction P.67 Compression sleeve P.201 Adapter assemblies P.217 Junction P.67 Junction P.67 Adapter assemblies P.217 Flexible Hose P.206 P-102, P-202 P.37 Related parts Tubing φ6 Steel tubing φ4 Steel tubing φ4 Nylon tubing LHL X-100 cartridge grease P.90 Grease Cleaner P.97 LRA analysis P.226 Pneumatic pump for pail P.96 Flexible hose 9

15 LHL Lubrication System Pressure switch GPL P.66 Fitting for limited space P.215 Linier guide MU Valve P.57 Elbow adapter P.209 Compression nut P.201 Blanking plug P.202 MUJ Junction P.58 Banjo Elbow P.216 Ball screw MU Valve P.57 Compression bushing P.201 Straight adapter P.207 MUJ Junction P.58 Blanking plug P.202 Compression sleeve P.201 Pillow block Push-in fitting P.214 Fitting for limited space P.215 Compression bushing P.201 Straight adapter P.207 Cam Compression bushing P.201 Pillow block MU Valve P.57 Push-in fitting P.214 Fitting for limited space P.215 MUJ Junction P.58 Blanking plug P.202 Cam 10

16 Positive Displacement Injector (PDI) System for Small-Medium Size Machines EGM II P.39 GMS-4-8P P.49 Tubing P.203 Pressure gauge P.95 KEN-T Indicator pin P.220 Junction P.67 Controller P.93 EGM-10S-4-4C P.51 EGM-10S-4-7C P.51 Adapter assemblies P.217 Junction P.67 Junction P.67 Adapter assemblies P.217 Flexible Hose P.206 EGH-4C P.53 EGH-3P P.53 EGH-2C P.53 GAS-8P P.55 Straight connector P.211 *Connecting both parts with the straight connector is also possible. Flexible Hose P.206 Compression sleeve P.201 Compression bushing P.201 Air source Tube insert P.201 Straight adapter P.207 Related parts Filter regulator P.99 Three-way solenoid valve P.99 Pneumatic pump for pail P.96 Lub pack P.96 Cartridge grease P.89 Grease Cleaner P.97 Steel dust meter P.98 LRA analysis P.226 Tubing φ8 Steel tubing φ4 Steel tubing φ4 Copper tubing φ4 Nylon tubing Flexible hose 11

17 Grease Lubrication System Pressure switch GPL P.66 Fitting for limited space P.215 Linier guide Elbow adapter P.209 JVPA Junction P.62 Banjo Elbow P.216 Ball screw KEN-M Indicator pin P.220 Blanking plug P.202 Compression bushing P.201 Straight adapter P.207 MG2 valve P.61 Metering valve with sensor MGLA P.65 Blanking plug P.202 Compression sleeve P.201 Tube insert P.201 Pillow block JVPA Junction P.62 Tubing P.203 Metering valve with indicator pin MG2I P.63 Push-in fitting P.214 Push-in fitting P.214 Fitting for limited space P.215 Cam Spray block P.197 Gear Push-in fitting P.214 MG2C valve P.61 Junction P.67 JVPA Junction P.62 Filter regulator P.99 Solenoid P.99 Air Straight connector P.211 Blanking plug P

18 Series Progressive System for Small-Large machines Wiring GMNH-4-4C P.71 GMNH-4-7C P.71 GMN-4-8P P.69 Tubing P.203 Adapter assemblies P.217 YMT P.45 GMNH-2-4C P.71 GMNH-2-7C P.71 Controller (without YMT) P.93 Signal EGH-2C P.73 EGH-3P P.73 EGH-4C P.73 Elbow adapter P.209 Compression bushing P.201 Tube insert P.201 SP series progressive valve SP-8K P.77 Compression sleeve P.201 Flexible hose P.206 Fitting for limited place P.215 Straight adapter P.207 SP series progressive valve SP-8K P.77 Liner guide Ball screw Pillow block 13

19 Grease Lubrication System Related parts Pneumatic pump for pail P.96 Lub pack p.96 Cartridge grease P.89 Grease Cleaner P.97 Steel dust meter p.98 Original Parts [φ6 Tubing] [φ4 Tubing] φ6.2 Pressure gauge P.95 LRA analysis P.226 SPB Plug M10 1 SW-10 SPN Box nut φ6 SPS Outlet sleeve SPA-6 Outlet check body M10 1 φ14 HEX12 M10 1 φ10.1 φ CB-4 CS-4 M SPA-4 Straight adapter M10 1 φ6 φ6.1 φ6.1 SPC Clamping ring Junction P.67 Adapter assemblies Proximity sensor P.98 Sealing washer P.77 Plug P.77 SP series progressive valve SP-8S P.77 Clamping ring P.77 Outlet sleevebox nut P.77 P.77 Outlet check body P.77 Tubing φ6 Steel tubing φ4 Steel tubing φ4 Copper tubing φ4 Nylon tubing Flexible hose Flexible hose P.206 SP series progressive valve SP-8K P.77 Adapter assemblies P.217 Gear Cam 14

20 Compatible with both PDI and series progressive metering valve system for small -medium size machine Pressure gauge P.95 KEN-T Indicator pin P.220 Tubing P.203 KEN-M Indicator pin P.220 MG2 Metering valve P.61 EGM II P.39 Adapter assemblies P.217 Junction P.67 JVPA Junction P.62 Tubing P.203 Pressure gauge P.95 Adapter assemblies P.217 EGM-10T-4-4C P.81 Push-in fitting P.214 Junction P.67 EGM-10T-4-7C P.81 Elbow adapter P.209 Compression bushing P.201 Tube insert P.201 SP series progressive valve SP-8K P.77 Compression sleeve P.201 Tubing φ6 Steel tubing φ4 Steel tubing φ4 Copper tubing Fitting for limited place P.215 Straight adapter P.207 φ4 Nylon tubing Flexible hose Liner guide Ball screw 15

21 Grease Lubrication System Metering valve with sensor MGLA P.65 Compression bushing P.201 Straight adapter P.207 Compression sleeve P.201 Tube insert P.201 Pillow block Blanking plug P.202 Metering valve with indicator pin MG2I P.63 Push-in fitting P.214 Fitting for limited place P.215 Cam Related parts Original parts [φ6 Tubing] [φ4 Tubing] φ6.2 SPN Box nut 12 CB-4 SPS Outlet sleeve φ6 CS-4 Pneumatic pump for pail P.96 Lub pack P.96 Cartridge grease P.89 SPB Plug M10 1 SPA-6 Outlet check body φ M10 1 HEX12 M M SPA-4 Straight adapter φ6 M10 1 SW-10 φ10.1 φ14 1 φ6.1 φ6.1 SPC Clamping ring Grease Cleaner P.97 Steel dust meter P.98 LRA analysis P.226 Adapter assemblies 16

22 Positive Displacement Injector (PDI) System for Large Machines Pressure gauge P.184 Straight adapter P.207 AMO-III DS P.107 Compression bushing P.201 Straight connector P.211 φ6 Tubing P.203 AMO-II-150 P.109 Compression sleeve P.201 Tube insert P.201 Filter P.181 φ4 Tubing P.203 PJ-3 Junction P.163 AMZ-III P.103 Related parts Tubing φ6 Nylon tubing φ4 Nylon tubing φ4 Steel tubing LRA analysis P

23 Oil Lubrication System Straight adapter P.207 MO2C Metering valve P.115 Blanking plug P.202 PJ-2 Junction PJ-2 P.163 MO2C Metering valve P.115 Blanking plug P.202 Nylon brush P.215 MOS Metering valve P.119 PVS Junction P.121 Air MOS Metering valve P.119 Plug BPS P.119 Closure plug P.202 Mixing block P.195 Related parts P

24 Positive Displacement Injector (PDI) System for Large Machines 8l Metal Reservior P.175 AMI-300S P.111 Pressure gauge P.184 Straight adapter P.207 Compression sleeve P.201 Compression bushing P.201 AMI-1000S P.111 JV-3 Junction P.122 PJ3-6 Junction P.121 Tubing P.203 Filter P.181 AMO-III DS P.107 Related parts Tubing φ6 Steel tubing φ4 Steel tubing LRA analysis P

25 Oil Lubrication System Tubing P.203 LU-DO sensor P.187 Straight adapter P.207 Tubing P.203 Elbow adapter P.209 Elbow connector P.211 MO2 Metering valve P.115 Tubing P.203 Straight connector P.211 Indicator pin P.220 Elbow connector P.211 JVPA Junction P.116 Indicator pin P.220 MO2 Metering valve P.115 JVPA Junction P.116 Blanking plug P.202 MO2 Metering valve P.115 Straight adapter P.207 JVPA Junction P

26 Positive Displacement Injector (PDI) System for Large Machines Elbow adapter P.209 AMO-III DS P.107 JV-3 Junction P.122 Pressure gauge P.184 Compression bushing P.201 Straight adapter P.207 Compression sleeve P.201 Tube insert P.201 PJ3-6 Junction P.121 Tubing P.203 AMZ-III P.103 Filter P.181 Tubing P.203 Related parts Tubing φ8 Nylon tubing φ6 Nylon tubing φ4 Nylon tubing LRA analysis P

27 Oil Lubrication System Air-Oil sensor P.189 Straight adapter P.207 Tube insert P.201 Compression sleeve P.201 Compression bushing P.201 Elbow adapter P.209 Air-Oil valve MIX P.127 Filter regulator P.99 Eliminator P.183 Air Straight connector P.211 Solenoid P.99 Nozzle adapter P.219 Closure plugs P.202 Tube insert P.201 Compression bushing P.201 Compression sleeve P.201 Push-in fitting P.214 MIX-S P.127 MIX-S P.127 Nozzle adapter P

28 Single Line Resistance (SLR) compact system for Small Machines with intermittent delivery AMR-III DS P.141 MMXL-III [CE] P.135 Elbow connector P.211 Pressure gauge P.184 Tube clip P.204 MLZ P.133 EX P.139 Compression bushing P.201 PJ-3 Junction P.163 L5-5 P.143 L20 P.145 LK-8TR P.144 Compression sleeve P.201 L3-3 P.143 L8 P.145 Filter P.181 Pressure sensor P.186 Couplers P.213 Filter P.181 Related parts Tubing φ4 Steel tubing φ4 Nylon tubing LRA analysis P

29 Oil Lubrication System HSA P.149 PJ-5S Junction P.163 Flexible hose P.205 Compression nut P.201 HTA P.149 Elbow connector P.211 PJ Junction P.163 Nylon brush P.215 Sight feed P.220 Closure plug P.202 HJB P.149 Push-in fitting P.214 Drive bushing P

30 Single Line Resistance (SLR) compact system for Small to Large Machines with continuous (recirculation) delivery Elbow connector P.211 Compression sleeve P.201 Compression bushing P.201 Pressure gauge P.184 Tube clip P.204 ACM-II. AMI-300. AMI-1000 P.155 PJ Junction P.163 AMS P.153 Straight adapter P.207 Filter P.181 Coupler P.213 Tubing P.203 Related parts Tubing φ4 Steel tubing φ4 Nylon tubing LRA Analysis P

31 Oil Lubrication System CSA P.161 Flexible hose P.205 PJ Junction P.163 PJ Junction P.163 Compression nut P.201 Elbow connector P.211 CTA P.161 Closure plug P.202 Nylon brush P.215 Sight feed P.220 CJB P.161 PJ Junction P.163 Drive bushing P.221 Push-in fitting P

32 OIL APPLICATION Air and oil lubrication Small volume of oil is applied consecutively, so the consumption of oil can be reduced. This system is not oil mist type, so there is no pollution of the working environment. MIX-S P.127 Filter regulator P.99 Three-way solenoid valve P.99 MIX-S P.127 AMO-III DS P.107 Nozzle Air pressure regulator Mixing block P.195 Nozzle Filter regulator P.99 Three-way solenoid valve P.99 Mixing block P.195 Related parts AMZ-III P.103 AMO-II-150S P.109 LRA analysis P.226 VBP-2-G P

33 Oil Lubrication System Oil shot Jet nozzle P.219 DVR P.125 Filter regulator P.99 Three-way solenoid valve P.99 PM-8S P.105 Flexible pipe nozzle P.195 Filter regulator P.99 Three-way solenoid valve P.99 Jet nozzle P.219 VBP P.193 Oil mist Flexible pipe nozzle P.197 Dual block P.197 SB-N P.197 Machine Filter regulator P.99 Three-way solenoid valve P.99 MH-20D-A P.196 SB-N P

34 Warning Please make sure to use Lube original grease cartridges designated by your machine manufacturer. The use of non-specified or counterfeit grease may cause significant damage to the lubrication system and key moving components of your machines. Developed through the collaboration with our machine manufacturer partners, Lube original cartridge grease is specifically designed to guarantee the long-term and stable performance of machinery. Using non-designated or counterfeit grease may cause serious loss or damage not only to your lubrication system but also the key moving components of the machine. This will result in machine breakdowns that require considerable recovery time and costs. Lube is not responsible for any loss or damage caused by the use of non-designated e.g. Metering valve failure from imitation grease or counterfeit grease. 定量バルブ構造 LUBE original cartridge grease Registration of Designs : Registration No Cap: Blue Body: Green Imitation grease Cap: Blue ピストン部でのグリース固着例 e.g. Solidification at the piston 1 Extreme wear and shape changes caused by poor lubrication at the ball screw. チェック部でのグリース固着例 e.g. Solidification at the check valve 2 Damage caused by premature wear at the ball screw. Body: Green Wear and burrs Chipped Burrs on crest Testing result: Bearing condition without lubricant (1) Testing result: Bearing condition with FS2 grease. Testing result: Bearing condition without lubricant (2) Testing result of the shaft condition with FS2 grease Testing result: FS2 grease vs non-lubrication with self lubricating bushings Pictured left is testing result of bearing surfaces without any lubricant. End surface of bearing is changing shape. This is caused by high temperature and damage at the sliding surface. Additionally, it was confirmed that OILES#500HP-101 is problematic in regards to keeping its performance until target testing time. LUBE FS2 has superior sliding charaterisitcs. In this test, the effect of the additives in the grease is also superior. FS2 grease and it's special additives combine heavy load carry capacity with oxidation stability to improve overall sliding charaterisitcs. 29 Information provided by OILES CORPORATION

35 General Catalog Centralized Lubrication Systems LHL/Grease System LUBE Hybrid Lubrication system Positive Displacement Injector (PDI) System for Small-Medium Machines Series Progressive System for Small-Large Machines RIGHT TIME RIGHT VOLUME RIGHT LUBRICANT 30

36

37 BT-102 System Kit BT BT

38 Battery operated grease pump kit BT-102 Compact cartridge-type centralized lubrication kit, powered by four AA batteries. [BT-102] Reference BT-102 (8) (4) 8 Ports 4 Ports Number of port Part Number BT-102(8) BT-102(4) Specifications Dimensional drawing Power Continuous run time (MAX) AA batteries (Alkaline) 5 minutes (6 hours cumulative) LED Lamp guidance Interval time 1-24 hours, 1-31 days Discharge pressure 2.5MPa or more 3 - ø7 Installation hole Air bleeding plug Pump discharge capacity 1.5ml/min LED Lamp Pump life 100 hours Lubricant used CBT-SU03-2 (LUBRICANT) Code No Cartridge capacity 200ml Cover fixing screw Weight 2.0kg (Including cartridge and batteries) LED lamp During operation LED lamp ON During interval LED lamp OFF Cartridge replacement Battery replacement LED lamp flashes once (5 seconds intermittence) LED lamp flashes twice (5 seconds intermittence) Discharge port (8 ports) ø4 Nylon tube Abnormal setting LED lamp flashes three times (5 seconds intermittence) Abnormal pressure error LED lamp flashes four times (5 seconds intermittence) Continuous operation mode (21 times) Filling mode (3 of SW1)) LED lamp flashes once continuously (1 second intermittence) Conditions for unit usage: Grease supply tubing: 2 m or less (use nylon tubing) Valve discharge and number of points: MU valve (0.1 ml), 1 8 points Environmental conditions Use this pump in the following environment. Ambient temperature: 5 45 C (indoor use only) Humidity: 35 85%RH (zero condensation) Vibration: 9 G or less (* Battery life is extremely short when used at 5 C or less) Plug MU-BP (Code No ) 8 ports : 7 pieces 4 ports : 3 pieces Push-in fitting KBE4-01-Fφ4 R1/8 (Code No ) 8 ports : 8 pieces 4 ports : 4 pieces Nylon tubing φ4mm x 2m (CBT-SU03-2 (LUBRICANT) filled) 8 ports : 8 pieces 4 ports : 4 pieces LUBE Original Battery (Code No ) Related parts MU valve : P.57 MUJ junction : P.58 Push-in fitting : P.214 CBT cartridge : P.89 33

39 LUBE Hybrid Lubrication Systems LHL LUBE Hybrid Lubricant LHL 35 34

40 Next-Generation Hybrid Lubrication System LHL Reduces lubricant consumption Prevents the deterioration and decomposition of cutting fluids Reduces the abrasion of machine parts Problems with Oil Lubrication Oil mixed into cutting fluid causing deterioration and /or decomposition of cutting fluid. Oil washing away with cutting fluid (Causing rust). Large oil consumption Environmental problems Oil disposal cost Problems with Grease Lubrication Grease solidification Used grease accumulation in guides or other parts that requires clean-up Metal chips caught by piled up grease can be pulled into moving parts Clogged coolant filters Advantages of Oil Liquidity / Excellent transport properties No solidification Combining the advantage of Oil and Grease Advantages of Grease High Load-carrying capacity / Wear resistance Water resistance / Excellent film maintenance properties / Adherent properties Production Cost Reduction Comparison between lubricant consumption and machine tool costs Machining center Lubrication system Number of lubrication points Lubricant Cutting fluid Lubricant consumption/cycle Comparison of Annual Lubricant Consumption Oil LHL Oil LHL Oil OIL#68 2.5ml BT Soluble 23.14gal 87.6l LHL-X ml 0.42gal 1.6l OIL#68 5.5ml BT Soluble 38.17gal 144.5l LHL-X ml 1.16gal 4.4l OIL#68 4.3ml BT Soluble 99.51gal 376.7l LHL LHL-X ml 4.59gal 18.9l 0 OIL LHL 0 OIL LHL 0 OIL LHL Comparison of Number of Refills per Year times 2 times times 6 times times 27 times 0 OIL LHL 0 OIL LHL 0 OIL LHL The frequency of part replacement The frequency of cutting fluid replacement times longer lifetime on average times longer lifetime on average 0 Conventional lubricant LHL 0 Conventional lubricant LHL These comparisons are just examples. Actual results vary depending on machine operating conditions and environments. Please ask our sales staff for further details. 35

41 Positive Displacement Injector (PDI) System for Small-Medium Machines Pump Positive Displacement Electric Pump PDI plus Progressive Electric Twin Pump P-102/107/202/207 P-102/107/202/ EGM II 39 EGME II 41 EGM II

42 Electric Pump for LHL P-102/107/202/207 Small, low cost pump, exclusively for our LHL original cartridge grease. [P-107F-BK] Reference Specifications P- 0 Feed button With F2(5MPa) With F(8MPa) Black Without Color (BK) Black (B) Blue Cartridge 2 200cc 7 700cc Discharging pressure 1 5MPa 2 8MPa Power Power Consumption Discharging pressure Discharging time Minimum interval time Wiring method Manual override switch Grease level switch Cover NEMA rating CE approval Pump air bleeding valve Weight DC24V 24W 5MPa/8MPa No restriction 10 seconds Terminal connection Yes (Optional) Yes Non combustible plastic (UL94-V0) IP54 Yes Yes P-102:1.2kg, 107:1.6kg, 202:1.2kg, 207:1.6kg Part Number P-102(BK) P-102(B) P-102F2(BK) P-102F2(B) P-107(BK) P-107(B) P-107F2(BK) P-107F2(B) Part Number P-202(BK) P-202(B) P-207(BK) P-207(B) P-202F(BK) P-202F(B) P-207F(BK) P-207F(B) Directions for use Use LUBE original LHL cartridge only. When the cartridge is changed, take care that foreign particles are not getting inside. Do not discharge continuously. After changing the cartridge, bleed the air inside the pump by opening the air bleeding valve. Hydraulic circuit diagram Cartridge grease Air bleeding valve Discharge port Related parts MU valve : P.57 MUJ junction : P.58 MDP valve : P.59 GPL Pressure Switch : P.66 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 LHL-X100 : P.90 Controller : P.93 37

43 Dimensional drawing Sticker 245 Installation hole 3-φ7 Sticker LHL Operation Lump Specifications Sticker Terminal Positive Displacement Injector (PDI) System for Small-Medium Machines Air bleeding plug Discharge port Rc1/ Cover fixing screw Wiring diagram P-107 Pump motion control flowchart Pump stopping signal output COM Output Level switch output P-Pump Motion Control Flowchart Turn on the power GND( ) DC24V(+) Ground Input Is there grease level signal? No Is there pump stopping signal? Yes Yes Is there pump stopping signal? No Pump trouble Yes Change the grease cartridge Without feed button No Start the pump No Pump stop Signal Manual Switch Level Switch Stop Signal COM Level Switch Manual Switch GND DC24V Output Input Output Observe the pump working time Pump pressurisation trouble With pump stopping signal Without pump stopping signal Pump observing time depends on size of the system. Pump pressurising time depends on size of the system. Observing pump pressurising time Is there grease level signal? No Is there pump stopping signal? No Pump trouble Yes Yes Is there pump stopping signal? Yes Turn off the pump, and take interval time Change the grease cartridge M3 0.5 With feed button 38

44 Positive Displacement Injector Electric Pump PDI plus Progressive Twin Electric Pump EGM II Small, low cost pump for our original cartridge grease. [EGM II] Reference EGM 4 7CL (LHL) *2: 8MPa Only. S T Solenoid Valve Main tube discharging port (PDI) Rc:1/8 Relief Valve Pressure progressive discharging port Rc:1/8 * T-type not available with manual override switch. Positive Displacement Injector(PDI) System Positive Displacement Injector(PDI) System and Progressive System *8MPa for Positive Displacement Injector(PDI) System only. 8 8MPa (Only for LHL System) 10 10MPa Hydraulic circuit diagram T-type S-type Feed button FB With Black Without Cartridge grease M Air bleeding valve Power Part Number EGMII -10S-4-7CL EGMII -10S-4-7CLFB EGMII -10T-4-7CL EGMII -8S-4-7CLFB-LHL EGMII -8S-4-7CL-LHL Specifications DC24V Power Consumption 45.6W Discharging pressure 8MPa (Only for LHL System) 10MPa Maximum discharging 7m 30s time Minimum interval time 3 times discharging time Wiring method Terminal connection Manual override switch Yes (Optional: Only PDI system) *1 Grease level switch Yes Solenoid cover Non combustible plastic (UL94-V0) NEMA rating IP54 CE approval Yes Pump air bleeding valve Yes Weight 2.0kg (With manual operating switch: 2.1kg) *1 Although the Manual Override Switch provides a dry contact to activate the pump, its capacity is not sufficient to sustain the power required to operate the pump. Therefore, the power needs to be provided directly to the pump from the machine control panel. See wiring diagram P.40. Solenoid Valve Main tube discharging port (PDI) Rc:1/8 Related parts Relief Valve Air bleeding valve Cartridge grease Directions for use Use recommended grease only. Never use greases containing molybdenum disulfide. Use lithium grease. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass or rubber. When the cartridge is changed, take care that foreign particles are not getting inside. Do not discharge continuously. After changing the cartridge, bleed the air inside the pump by opening the air bleeding valve. MG2 metering valve : P.61 MG2C metering valve : P.61 JVPA Junction : P.62 MG2I metering valve : P.63 MGLA metering valve : P.65 GPL pressure switch : P.66 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 LUBE original grease : P.89 LHL-X100 : P.90 Controller : P.93 39

45 Dimensional drawing [EGM II-10S-4-7CLFB] Installation Hole 4-φ9 Air bleeding valve Positive Displacement Injector (PDI) System for Small-Medium Machines Disable Main tube discharging port (PDI) Rc:1/8 [EGM II-10T-4-7CL] Installation Hole 4-φ9 Air bleeding valve Progressive discharging port Rc:1/8 Disable Main tube discharging port (PDI) Rc:1/8 Wiring diagram Grease level switch M FB GL SV FB VDC Input Level Switch Output With feed button Manual Override SwitchOutput M SV GL VDC Input Level Switch Output Without feed button 40

46 Positive Displacement Injector Electric Pump with solenoid protection PDI plus Progressive Twin Electric Pump EGME II Small, low cost pump for use with our original cartridge grease. EGME-II pumps have a built in solenoid protection circuit which eliminates the 7.5 minute maximum running time of other EGM pumps. [EGME II] Reference EGME 4 7CL (LHL) *2: Only if it s 8MPa. S T * If it is T-type, it hasn t got manual override switch. Positive Displacement Injector(PDI) System Positive Displacement Injector(PDI) System and Progressive System *If it s 8MPa, it must be only Positive Displacement Injector(PDI) System 8 8MPa (Only for LHL System) 10 10MPa Hydraulic circuit diagram T-type Solenoid Valve Main tube discharging port (PDI) Rc:1/8 Relief Valve Pressure progressive discharging port Rc:1/8 S-type Feed button With FB Without Without Cartridge grease M Air bleeding valve Power Part Number EGMEII-10S-4-7CL EGMEII-10S-4-7CLFB EGMEII-10T-4-7CL EGMEII-8S-4-7CLFB-LHL EGMEII-8S-4-7CL-LHL Specifications DC24V Power Consumption 28.8W Discharge pressure 8MPa (Only for LHL System) 10MPa Maximum discharging No restriction time Minimum interval time 10 seconds Wiring method Terminal connection Manual override switch Yes (Optional: Only PDI system) * Grease level switch Yes Solenoid cover Non combustible plastic (UL94-V0) Protection class IP54 CE approval Yes Pump air bleeding valve Yes Weight 2.0kg (With manual operating switch: 2.1kg) * Although the Manual Override Switch provides a dry contact to activate the pump, its capacity is not sufficient to sustain the power required to operate the pump. Therefore, the power needs to be provided directly to the pump from the machine control panel. See wiring diagram P.42. Solenoid Valve Main tube discharging port (PDI) Rc:1/8 Related parts Relief Valve Air bleeding valve Cartridge grease Directions for use Use recommended grease only. Never use greases containing molybdenum disulfide. Use lithium grease. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass or rubber. When the cartridge is changed, take care that foreign particles are not introduced to pump. Do not discharge continuously. After changing the cartridge, bleed the air inside the pump by opening the air bleeding valve. MG2 metering valve : P.61 MG2C metering valve : P.61 JVPA Junction : P.62 MG2I metering valve : P.63 MGLA metering valve : P.65 GPL pressure switch : P.66 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 LUBE original grease : P.89 LHL-X100 : P.90 Controller : P.93 41

47 Dimensional drawing [EGME II-10S-4-7CLFB] Installation Hole 4-φ9 Air bleeding valve Positive Displacement Injector (PDI) System for Small-Medium Machines Disable Main tube discharging port (PDI) Rc:1/8 [EGME II-10T-4-7CL] Installation Hole 4-φ9 Air bleeding valve Progressive discharging port Rc:1/8 Disable Main tube discharging port (PDI) Rc:1/8 Wiring diagram Grease level switch EGME II-S FB 7 8 GL FB Manual Override Switch GL Output VDC Input Level Switch Output 24VDC Input Level Switch Output Without feed button With feed button EGME II-T M SV GL VDC Input Level Switch Output Without feed button 42

48 43

49 Multi-Port Centralized Lubrication System [YMT] Cartridge type grease pump YMT 45 Multi-Port Centralized Lubrication System 46 YMT Lube Original Grease Cartridge Specified for the YMT Centralized Lubrication System 46 YMT pump controller 46 Pumping unit 47 44

50 Cartridge type grease pump YMT The only centralized lubrication system that offers grease cartridges. Suitable to lubricate industrial machines working in various and severe environments. Reference Specifications YMT T Pumping unit 6 Discharge volume 2ml/min (539291) 8 Discharge volume 3.9ml/min (539292) Quantity of pumping unit 1 5 Capable of controlling up 3 Maximum 3 5 Maximum 5 Discharge Pressure Discharge Volume Number of Pumping Unit Voltage 24VDC ± 10% Reservoir Capacity Rated 25MPa, Maximum 35Mpa 2.1ml/min. (with 6mm Dia. Pumping Unit) 3.9ml/min. (with 8mm Dia. Pumping Unit) 1 to 3 Units or 1 to 5 Units(The number of pumping units varies depending on model.) 4 Liter LUBE Original Grease Cartridge Grease Specified grease for YMT (NLGI No. 000 to 2) Alarm Outputs Weight Grease Level Alarm, No Cartridge Alarm 6kg (Without cartridge) Dimensional drawing Part Number YMT-3-1T YMT-3-1T YMT-5-1T YMT-5-1T φ9 Pump mounting hole 131 Cartridge cover tightening direction Discharge port PS/4 423 Pump power input 24 V DC, DIN connector Electric circuit drawing CP 2 10 T 1 T YMT 1 2 Emergency alarm output 15.9 Power lamp Alarm signal output, DIN connector AC100V input R1 R1 PL Patlite Directions for use 14 9 PS DC24V 1 2 P YMT Pump Use recommended grease only Never use greases containing molybdenum disulfide. Use lithium grease. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass or rubber. Avoid continuous operation Related parts SP series progressive valve : P.77 Main tubing : P.203 Adapter assemblies : P.217 Pneumatic pump for pail : P.96 Cartridge : P.46 Controller : P.46 45

51 Multi-Port Centralized Lubrication System YMT Why Grease Cartridges? Newly Developed Grease Pump : YMT Capable of controlling up to 5 lines. Pressure Gauge Grease cartridges are not only easy to replace but also prevent the introduction of air and/or foreign substances into the system during grease refilling, thus insuring a steady delivery of clean grease to lubrication points. These are the reasons why we highly recommend the Lube grease cartridge pump system. Steel Tubing 24VDC (Controller) Cartridge Cover All-weather reinforced plastic 4-Liter Grease Cartridge (Standard) Select the grease suitable for machine operation environment and conditions. * Equipped with the original Low Grease Level Switch. Series Progressive Valve (with the performance indicator pin) SP Lube offers ferrography analysis to check lubrication conditions. * Free of charge for the first analysis. Advantages of LUBE Cartridge Pump Significantly reduces grease refilling time comparing to the conventional reservoir pump. Eliminates the introduction of air and/or foreign substances during storage and/or refilling. Prevents mixing different kinds of grease which causes performance degradation and/or solidification of grease. Prevents contamination to working environment around machines often seen during a messy refilling procedure for a conventional reservoir pump. Lube Original Grease Cartridge Specified for the YMT Centralized Lubrication System (Large 4 liter capacity eliminates need for frequent replacement.) The original grease cartridges for LUBE centralized lubrication systems were developed from over 30 years of experience. Multi-Port Centralized Lubrication System MP2 High-performance General Purpose Grease for Industrial Machines. Lithium-based grease for general industrial machines with extreme pressure properteis and a wide range of applications. YM2 High Load and High Pressure Grease Grease containing organic molybdenum with excellent heavy load carrying capacity, abrasion resistance and seizure resistance. YMT Pump Controller Mounting Hole M5 x 4 Alarm Signal Input Proximity Switch Input Controller Specifications Input Voltage Discharge Volume Control Discharge Time Number of Count Interval AC100V, AC200V 50/60Hz Timer or Count (Selectable) 1 to 99 minutes (1-minute increments) 1 to 99 counts (1-count increments) 1 to 99 hours (1-hour increments) - Grease Level - No Cartridge Alarm Detection - Pressure Alarm - Valve Malfunction (Count Mode only) Normally Open or Normally Closed Alarm Signal Output Rated Load : 200V 2A or less Input Signal Proximity Switch Number of Signal Input : 1 to 5 Protection Class and Standards CE (Applied), IP65 Pump Power Output 24 VDC Input Voltage 100 VAC to 200 VAC Part Number YMT-C-E-S-AC Terminal box Part Number YMT-TBOX

52 Pumping unit (85) M22x Indication 6 Indication HEX27 6 Indication G1/4 (85) M22x Indication 8 Indication HEX27 8 Indication G1/4 Part Number PUY Material: SCM435H Part Number PUY Material: SCM435H M22X φ27 φ27 φ Part Number BPY Material: A2011 Part Number SWY Material: Teflon R1/ Rc1/4 HEX (28) 43 Part Number RTY Material: S45C Part Number JVY Material: S45C (33) 57 φ69 2-R1/4 52 R1/ Part Number SCY Part Number GV50-R Material: SGP Assembly (Pump) CIOSE JVY SCY OPERATION RTY 47

53 Positive Displacement Injector (PDI) System for Small-Medium Machines GMS-4-8P [Pump] Positive Displacement Injector (PDI) System GMS (Reservoir type) 49 EGM (Cartridge type) 51 Positive Displacement Injector (PDI) System EGH 53 EGM-10S-4-7C Pneumatic grease pump GAS 55 EGH-3P EGH-4C GAS

54 Positive Displacement Injector (PDI) System GMS Motor driven piston pump with refillable reservoir. [GMS-4-3P] [GMS-4-8P] GMS Reference 4 Directions for use Use recommended grease only. Never use greases containing molybdenum disulfide. Use lithium grease. (Contact LUBE for consultation when nonlithium greases must be used.) Do not use grease containing substances that attack brass or rubber. When filling the reservoir, take care that foreign particles are not introduced into the grease or the pump. Do not discharge continuously. Follow air-bleeding procedure after refilling. For normal operation or main tube filling, adhere to the 3 to 1 ratio for off time to running time, not exceeding 7.5 minutes run time. Failure to follow this could result in permanent damage to the solenoid, preventing the pump from building pressure. Related parts P Grease level switch Blank Without L With Voltage 4 DC24V Part Number GMS-4-3P GMS-4-8P GMS-4L-3P GMS-4L-8P Tye of reservior P Reservior type Reservior capacity 3 260ml 8 800ml Pump Power DC24V Maximum run time Depressurization time Discharge volume Discharge pressure Motor Pressure relief solenoid Total 7.5 min 20ml/min 8.0MPa 15W/0.65A 30W/1.25A 45W/1.9A Minimum interval time: 1 hour Working consistency NLGI No.000, 00, 0 and 1 (Lithium grease) Recommended greases Weight Specifications Pressure relief Grease level switch (Option) Wiring diagram MP0, FS2 1.8kg(3P), 2.8kg(8P) Built-in solenoid Contact type Contact capacity (white) Hydraulic circuit drawing Relief valve Depresserise solenoid valve NC, OFF at low level AC250V 2A DC30V 3A (Smaller one) Motor (Red) M (Blank) Solenoid (Thermal Protector) + DC24V Input Cap Follower plate Fillig port Reservior M Air bleeding button (Blank) MG2 metering valve : P.61 MG2C metering valve : P.61 JVPA Junction : P.62 MG2I metering valve : P.63 MGLA metering valve : P.65 GPL pressure switch : P.66 Pressure gauge : P.95 Main tubing: P.203 Adapter assemblies : P.217 Pneumatic pump for pail : P.96 Hand grease gun : P.96 Lub pack : P.96 Controller : P.93 49

55 Dimensional drawing Grease level switch (Option) Parts for connecting to the discharge port Cable for grease level switch (Yellow) Motor wiring (345mm) Air bleeding hole Air bleeding valve S81-SC Solenoid wiring (150mm) GMS-4-3P Grease re-filling nipple Installation hole 4-φ9 Discharge port Rc1/ Positive Displacement Injector (PDI) System for Small-Medium Machines Grease level switch (Option) Parts for connecting to the discharge port Cable for grease level switch (Yellow) Motor wiring (345mm) Air bleeding hole S81-SC Solenoid wiring (150mm) Air bleeding valve Grease re-filling nipple 25 GMS-4-8P Installation hole4-φ9 Discharge port Rc1/

56 Positive Displacement Injector (PDI) System EGM Motor driven piston pump for cartridge grease [EGM-10S-4-4C] [EGM-10S-4-7C] EGM Reference 10S 4 C Part Number EGM-10S-4-2C EGM-10S-4-4C EGM-10S-4-7C Type of reservoir C Cartridge type Cartridge 2 200ml 4 400ml 7 700ml Discharge volume Pump Discharge pressure Motor Pressure relief Power DC24V solenoid Total Maximum run time 7.5 min. Power distribution rate Working consistency Recommended grease Cartridge size Weight Specifications Pressure relief Max.25% (20 C) NLGI No.000,00,0,1 MP0, FS2, MT1 200ml, 400ml, 700ml 1.8kg (4C), 2.8kg (7C) Built-in solenoid 10ml/min 10MPa 20W/0.8A 26W/1.1A 46W/1.9A Directions for use Use recommended grease only. Never use greases containing molybdenum disulfide. Use lithium greases. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases which may contain substances that attack brass or rubber. When refilling, take care not let foreign matter in the grease. Avoid continuous operation. For normal operation or when filling grease into the main tubing, please remember to adhere to the 3 to 1 ratio for off time to running time not exceeding 7.5 minutes. Failure to follow this could result in permanent damage to the solenoid not allowing the pump to ever build pressure. Wiring diagram (White) (White) Motor Hydraulic circuit drawing M DC24V Input (Black) Solenoid (Black) (Thermal protector) Relief valve Solenoid Cartridge Related parts Discharge port Rc1/8 Air bleeding valve MG2 metering valve : P.61 MG2C metering valve : P.61 JVPA Junction : P.62 MG2I metering valve : P.63 MGLA metering valve : P.65 GPL pressure switch : P.66 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 LUBE original grease : P.89 LHL-X100 : P.90 Controller : P.93 51

57 Dimensional drawing Parts for connecting to the discharge port S81-SC Positive Displacement Injector (PDI) System for Small-Medium Machines (Sticker) (127) Discharge port Rc1/8 Installation hole 4-φ9 Air bleeding valve [EGM-10S-4-4C] 104 (Sticker) φ9 Installation hole 25 4-φ9 Installation hole Air bleeding valve 109 (Sticker) Air bleeding valve Discharge port Rc1/8 141 Motor wiring (L=300) Discharge port Rc1/8 Solenoid wiring (L=230) Parts for connecting to the discharge port Parts for connecting to the discharge port [EGM-10S-4-2C] S81-SC [EGM-10S-4-7C] S81-SC 52

58 Positive Displacement Injector (PDI) System EGH Compact, low-cost manually operated pump EGH Reference Type of reservoir (effective capacity) 3P Reservoir type (260ml) 2C Cartridge type (200ml) 4C Cartridge type (400ml) Part Number EGH-2C EGH-3P EGH-4C Directions for use Use recommended cartridge grease only. Never use greases containing molybdenum disulfide. Use lithium greases. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass or rubber. When refilling reservoir or replacing cartridge, take care not to let foreign matter into the grease or pump. After refilling reservoir or replacing cartridge, bleed air from the pump by opening the air bleeding valve. Always return operating lever to locked position to relieve system pressure. EGH-3P Pump Specifications Discharge volume 1ml/stroke Discharge pressure 10MPa (safety valve set pressure) Working consistency Recommended grease Reservoir Size Weight Pressure relief EGH-2C / EGH-4C Discharge volume Pump Max Discharge pressure Working consistency Recommended grease Cartridge size Weight Pressure relief Reservoir type [EGH-3P] NLGI No.000, 00, 0, 1 (lithium grease) MP0, FS2, MT1 260ml 1.4kg Manual pressure relief lever 1ml/stroke 10MPa (safety valve set pressure) Cartridge grease No.000, 00, 0, 1 (lithium grease) MP0, FS2, MT1 200ml, 400ml Cartridge 1.4kg Manual pressure relief lever Hydraulic circuit drawing Cartridge type [EGH-2C] Cartridge type [EGH-4C] Relief valve Reservior or cartridge grease Refilling port Related parts Discharge Port Manual depressurizing valve Air bleeding valve MG2 metering valve : P.61 MG2C metering valve : P.61 JVPA Junction : P.62 MG2I metering valve : P.63 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 Pneumatic pump for pail : P.96 LUBE original grease : P.89 53

59 Dimensional drawing (310) (9.5 ) (47.5 ) Sticker φ9 Installation hole Filling port Reservoir type [EGH-3P] 70 Discharge port (Rc1/8) 75 Parts for connecting to the discharge port S81-SC Handle lock Air bleeding valve (150) 9 Positive Displacement Injector (PDI) System for Small-Medium Machines (9.5 ) (310) (310) (9.5 ) Sticker (47.5 ) Sticker (47.5 ) (336) 3-φ9 Installation hole φ9 Installation hole Handle lock Air bleeding valve 75 Handle lock Air bleeding valve 70 Discharge port (Rc1/8) (150) 70 Discharge port (Rc1/8) (150) Parts for connecting to the discharge port Parts for connecting to the discharge port Cartridge type [EGH-2C] S81-SC Cartridge type [EGH-4C] S81-SC 54

60 Pneumatic grease pump GAS Pneumatically operated grease pump for use with metering valves, or as a simple dispenser. Suitable for explosion-proof applications. Specifications [GAS-8P] Pump Available air pressure range Working consistency Recommended grease Grease level switch Reservoir capacity Weight Pressure relief Discharge volume Discharge pressure MPa(MAX) 16ml/Stroke(MAX) 1:7 Air pressure / Grease pressure ratio. (E.g. : Air pressure 0.3MPa 7=2.1MPa) NLGI No.000, 00, 0 and 1 (Lithium grease) MP0, FS2 Optional 800ml 3.6kg Automatic 259 Dimensional drawing Air input Rc1/ Discharge port Rc1/8 Air bleeding valve Grease re-filling nipple 54 Installation hole 4-φ9 Parts for connecting to the discharge port Part Number GAS-8P S81-SC Directions for use Use recommended grease only. Never use greases containing molybdenum disulfide. Use lithium greases. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass or rubber. When refilling reservoir, take care that foreign particles are not introduced. Do not discharge continuously. After refilling reservoir, bleed the air inside the pump by opening the air bleeding valve. Hydraulic circuit drawing Automatic depressurization valve Air bleeding valve Pump installation Tank lid Follower plate Tank Grease re-filling nipple Three-way solenoid valve Pressure reducing valve Air input Related parts MG2 metering valve : P.61 MG2C metering valve : P.61 JVPA Junction : P.62 MG2I metering valve : P.63 GPL pressure switch : P.66 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 Three-way solenoid valve : P.99 Filter regulator : P.99 Pneumatic pump for pail : P.96 Hand grease gun : P.96 Lub pack : P.96 55

61 Positive Displacement Injector (PDI) System for Small-Medium Machines [Valve] Metering valves for LHL system MU 57 MU. MDP Junctions for MU. metering valve MU 58 Metering valves for LHL system MDP 59 MG2. MG2C Grease metering valve MG2. MG2C 61 Junctions for MG2. MG2C metering valve JVPA 62 JVPA Grease metering valve with clogged line detection MG2I 63 MG2I Metering valve for grease with electronic performance monitoring MGLA 65 Pressure switch for grease system GPL 66 MGLA Junction JV 67 GPL 56

62 Metering valves for LHL system S Series MU Junction mounted Positive Displacement Injectors. Designed with lower operating pressure. Suitable for use only with LHL and the P-107 pump. MU Injectors are available with 3 distinct connection types. [MU-10] [MU-10N] [MU-10C] Specifications Operating pressure 1.5MPa Reset pressure 0.4MPa Operation chart Valve opens Start of pressure rise Start of pump operation Discharging Pump operation Pump stops Not in operation Inner pressure relief Valve position return Operation completed Part Number Discharge volume (ml) Connection method L (mm) Mark MU MU MU Bushing MU MU MU-5N MU-10N MU-20N Nut MU-30N MU-50N MU-5C MU-10C MU-20C Push in fitting MU-30C MU-50C HEX11 Dimensional drawing M8 1 (φ4 tubing) M8 1 (φ4 tubing) φ4 Nylon tubing HEX10 HEX11 HEX10 HEX11 HEX10 HEX11 Pressurizing Pressure rises, discharge cycle starts (start of pressure build up) Grease discharge complete (maximum pressure) Upper chamber refills (piston returns to home position) Discharge volume Production lot M Production lot M Discharge volume Production lot M O-ring O-ring O-ring Related parts [MU-5] [MU-5N] [MU-20N] P-107 : P.37 Pressure gauge : P.95 Main tubing : P.203 Branch tubing : P.203 Adapter assemblies : P.217 Compression parts : P.201 Adapters : P.207 KEN-T : P.220 KEN-M : P.220 *Production lot is indicated by a number and letter code. Number indicates year of production, letter indicates month of production. [A(January)-L(December)] 57

63 MU Valve Junctions & Special Fittings For MU small metering valve installation Dimensional drawing Rc1/8 M10 1 O-ring Part Number MU-SC Material: Brass (C3604) HEX12 28 [Connector assembly] 5 16 M10 1 O-ring Part Number MU-BP Material: Steel (SUM24) Positive Displacement Injector (PDI) System for Small-Medium Machines [Plug assembly] Valve assembly port 3-M Pipe connection 2-Rc1/ L2 8.5 L Part Number Specifilcation L 1 L 2 MUJ-1S Single type for 1 port MUJ-2S Single type for 2 ports MUJ-3S Single type for 3 ports MUJ-4S Single type for 4 ports MUJ-5S Single type for 5 ports MUJ-6S Single type for 6 ports MUJ-7S Single type for 7 ports MUJ-8S Single type for 8 ports MUJ-9S Single type for 9 ports MUJ-10S Single type for 10 ports [Junction MUJ-3S] M R Part Number Specifilcation L 1 L 2 MUJ-2D Double type for 2 ports MUJ-4D Double type for 4 ports MUJ-6D Double type for 6 ports MUJ-8D Double type for 8 ports MUJ-10D Double type for 10 ports MUJ-12D Double type for 12 ports MUJ-14D Double type for 14 ports MUJ-16D Double type for 16 ports Material: Aluminium (A6063S-T5) 2-Rc1/8 63 [Junction MUJ-6D] 58

64 Metering valves for LHL system S Series MDP MDP (Metering Direct Plunger) valves are designed to be installed at the lubrication point. Minimizes clogging due to separation and allows further monitoring of main line pressure. Specifications Operating pressure Reset pressure 1.5MPa 0.4MPa Part Number Discharge volume (ml) L (mm) Mark MDP-3S MDP-5S MDP-10S MDP-3E MDP-5E MDP-10E MDP-3HS MDP-5HS MDP-10HS MDP-3HE MDP-5HE MDP-10HE Dimensional drawing HEX12 12 HEX12 R1/8 (Lubrication point side) R1/8 (Lubrication point side) R1/8 (Lubrication point side) Discharge volume Production lot 5 9K Production lot R1/8 (Lubrication point side) Discharge volume 5 9K Discharge volume Production lot 5 9K Discharge volume Production lot 5 9K 36 R1/8 (Junction side) R1/8 (Junction side) M8 1 (φ4 tubing) (Compression nut) M8 1 (φ4 tubing) (Compression nut) [MDP-5HS] [MDP-5HE] [MDP-5S] [MDP-5E] Related parts P-107 : P.37 Pressure gauge : P.95 Junction : P.163 Junction header : P.165 Main tubing : P.203 Branch tubing : P.203 Adapter assemblies : P.217 Compression parts : P.201 Adapters : P.207 KEN-T : P.220 KEN-M : P.220 *Production lot is indicated by a number and letter code. Number indicates year of production, letter indicates month of production. [A(January)-L(December)] 59

65 Example Positive Displacement Injector (PDI) System for Small-Medium Machines 60

66 Grease metering valve MG2. MG2C Positive displacement injectors for use with metal or nylon tail tubing. [MG2. MG2C] Specifications Operating pressure Reset pressure Operation chart 2.5MPa 1.4MPa Grooving *Grease valve have grooving as shown in the picture. Part Number Discharge volume (ml) L (mm) Mark MG HEX12 MG MG MG MG MG MG2C MG2C MG2C MG2C MG2C MG2C Start of pump operation Start of pressure rise Pump operation Valve opens Pump relief opens Pump stops Pump stops Inner pressure relieves Return of valve piston Finish Dimensional drawing M8 1 (φ4 tubing) φ4 Nylon tubing Pressure starts rising before discharge of grease Discharge Valve begins to discharge Depressed 10 HEX12 10 HEX12 Collar A O-ring Check valve O-ring and collar go up and push up the grease (oil) in the measuring chamber. Spring starts pushing down O-ring and collar. In the meantime, the path (A) opens up and the tip of the check valve seals the path from the junction. Grease (oil) refills the measuring chamber. Inner pressure relieves Discharge volume Production lot 5 3A Discharge volume Production lot 50 3A 1. Before the discharge (Start of pressure rise) 2. Pump pressurizing Completion of discharge (under pressure) 3. Measuring (piston returning) L L M12 1 M12 1 O-ring O-ring [MG2] [MG2C] Related parts GMS-4-8P : P.49 EGM-10S-4-7C : P.51 EGH-3P : P.53 EGH-4C : P.53 GAS-8P : P.55 Pressure gauge : P.95 Main tubing z : P.203 Branch tubing : P.203 *MG2C for use with nylon tubing only Adapter assemblies : P.217 Compression parts : P.201 Adapters : P.207 KEN-T : P.220 KEN-M : P.220 **Production lot is indicated by a number and letter code. Number indicates year of production, letter indicates month of production. [A(January)-L(December)] 61

67 MG2 Valve Junctions & Special Fittings JVPA For MG2. MG2C metering valve installation For piping connection parts, see P. 200 Dimensional drawing Part Number SCP Rc1/8 HEX12 24 O-ring Material: Brass (C3604) [Connector assembly] M M12 1 O-ring Part Number BPP Material: Steel (SUM24) Positive Displacement Injector (PDI) System for Small-Medium Machines [Plug assembly] 16 2-M12 1 L1 L2 [Junction JVPA-2S] 7 2-φ Rc1/8 12-M Clamp face Part Number Specifilcation L 1 L 2 JVPA- 1S Single type for 1 port JVPA- 2S Single type for 2 ports JVPA- 3S Single type for 3 ports JVPA- 4S Single type for 4 ports JVPA- 5S Single type for 5 ports JVPA- 6S Single type for 6 ports JVPA- 7S Single type for 7 ports JVPA- 8S Single type for 8 ports JVPA- 9S Single type for 9 ports JVPA-10S Single type for 10 ports JVPA-11S Single type for 11 ports JVPA-12S Single type for 12 ports Clamp face L1 L2 [Junction JVPA-12D] Rc1/8 2-φ Part Number Specifilcation L 1 L 2 JVPA- 2D Double type for 2 ports JVPA- 4D Double type for 4 ports JVPA- 6D Double type for 6 ports JVPA- 8D Double type for 8 ports JVPA-10D Double type for 10 ports JVPA-12D Double type for 12 ports JVPA-14D Double type for 14 ports JVPA-16D Double type for 16 ports Material: Aluminium (A6063S-T5) 62

68 Grease metering valve with clogged line detection MG2I Positive displacement injectors with clogging indication. When there is a clogging issue, the red pin pops out for visual indication of a problem. [MG2I-30 MG2I-10] Specifications Dimensional drawing Operating pressure Reset pressure Detection pin operating pressure 1.5MPa 0.5MPa 1.5MPa HEX12 M8 1 (ø4 Tubing) Material: Brass 40 (5) Part Number Discharge volume (ml) L (mm) Mark MG2I MG2I MG2I MG2I MG2I L 10 4A Detection pin Discharge volume Lot M12 1 O-ring * Production lot is indicated by a number and letter code. Number indicates year of production, letter indicates month of production. [A(January)-L(December)] Directions for use When installing the valve on a junction side, screw it into place with a wrench applied to the valve body. When connecting the valve to piping, turn bushing holding nipple with a wrench. Related parts GMS-4-8P : P.49 EGM-10S-4-7C : P.51 EGH-3P : P.53 EGH-4C : P.53 GAS-8P : P.55 JVAP junction : P.62 Pressure gauge : P.95 Main tubing φ8 : P.203 Branch tubing : P.203 Adapter assemblies : P.217 Compression parts : P.201 Adapters : P.207 KEN-T : P.220 KEN-M : P

69 Piping layout (Example) EA4-20 Elbow adapter TI-4 Tube insert T CB-4-8 Bushing KEN-M Discharge confirmation pin CS-4 Sleeve A NT-4 ø4 Nylon tube ST-4Z φ4 Copper piping Positive Displacement Injector (PDI) System for Small-Medium Machines SA4-16 Straight adapter KEN-T Indicator pin B ST-8Z Main tubing φ8 MG2I valve S81-SC Connectors: Straight T JVPA Junction BP-1 Blanking plug T Use an appropriate sealant where mark is shown. Mark denote tightening torque. See the tightening torque list. P

70 Metering valve for grease with electronic performance monitoring MGLA MGLA Valves are designed to be used with grease and incorporate the use of a Micro Switch to allow monitoring of the most critical lubrication points on the machine. They can be wired either normally open, normally closed or both to monitor both pressure rise and pressure relief. Can also be installed near the end of the main tubing to monitor integrity of main line tubing. [MGLA] Specifications Dimensional drawing Discharge volume 0.1, 0.2, 0.3, 0.5ml/stroke Operating pressure 2.5MPa Reset pressure 1.2MPa Contact capacity AC125V 2A DC30V 2A AC250V 2A (290) Material:Zinc Die Casting (ZDC) MGLA Part Number Discharge volume (ml) Mark MGLA MGLA MGLA MGLA Wiring diagram 122 Discharge port Rc1/ COM Black NO White NC Red 2-Rc1/ Mark Contact type [MGLA-20] Related parts GMS-4-8P : P.49 EGM-10S-4-7C : P.51 EGH-3P : P.53 EGH-4C : P.53 GAS-8P : P.55 Pressure gauge : P.95 Main tubing : P.203 Branch tubing : P.203 Adapter assemblies : P.217 Compression parts : P.201 Adapters : P.207 KEN-T : P.220 KEN-M : P

71 Pressure switch for grease system GPL GPL pressure switches are designed to be used with grease and are intended to be installed very near the end of the main line tubing. The design of the GPL allows grease to pass through the body of the switch making them extremely reliable and long lasting. GPL pressure switches are also available with a din plug option. [GPL-30] [GPL-30-D] Specifications Dimensional drawing GPL-30 Operating pressure Reset pressure Max. working pressure Rated voltage Micro Resistance load switch Service life: spec Structrual protection: GPL-55 Operating pressure Rated voltage Micro Resistance load switch Service life: spec Structrual protection: 3.0MPa±20% 2.5MPa±20% 10MPa AC250V, DC30V, DC24V (only "-D") 2A(AC250V, DC30V) 200,000 switchings (loaded) JIS moisture-tight, conforming to IEC IP67 5.5MPa±0.4MPa AC250V, DC30V, DC24V (only "-D") 2A(AC250V, DC30V) 200,000 switchings (loaded) JIS moisture-tight, conforming to IEC IP67 * Production lot is indicated by a number and letter code. Number indicates year of production, letter indicates month of production. [A(January)-L(December)] Type A Production lot (290) GPL-55 (10) Rc1/8 9 Positive Displacement Injector (PDI) System for Small-Medium Machines Nameplate Wiring diagram Part Number GPL GPL-30-D GPL GPL-55-D Type K Wire opening Applicable cable diameter ø4.5-6 PRESSURE SWITCH MODEL GPL-55-D OPERATION PRESSURE 5.5MPa CONTACT CAPACITY DC24V 0.1A CODE NO NC(Red) 1 Wiring diagram 22 Production lot COM Black NO NC White Red Contact type Rc1/ NO(White) COM(Black) 33.5 GPL-55-D DIN terminal connection diagram Material: Alminium Die-casting (ADC) Related parts GMS-4-8P : P.49 EGM-10S-4-7C : P.51 EGH-3P : P.53 EGH-4C : P.53 GAS-8P : P.55 Pressure gauge : P.95 Main tubing : P.203 Branch tubing : P.203 Adapter assemblies : P.217 Compression parts : P.201 Adapters : P.207 KEN-T : P.220 KEN-M : P

72 Junction JV For main line piping, separating and MGI metering valve installation [JV-6S] Dimensional drawing 2-Rc 1 8 Part Number JV Rc1/8 φ7 29 φ φ11 Material: Zinc Die-casting (ZDC) φ Rc1/ Part Number Specifications JV Single type for 1port Material: Zinc Die-casting (ZDC) φ Part Number Specifications L1 L2 2-φ7 φ16 16 L2 L Rc1/ φ JV-4S Single type for 2 ports JV-5S Single type for 3 ports JV-6S Single type for 4 ports JV-7S Single type for 5 ports JV-8S Single type for 6 ports JV-9S Single type for 7 ports JV-10S Single type for 8 ports [JV-4S] Material: Zinc Die-casting (ZDC) φ Rc1/8 Part Number Specifications JV-4D Double type for 2 ports φ11 Material: Brass (C3604) φ RC 1 / 8 Part Number Specifilcation L 1 L 2 JV-6D Double type for 4 ports φ11 JV-8D Double type for 6 ports JV-10D Double type for 8 ports JV-12D Double type for 10 ports [JV-8D] L2 L JV-14D Double type for 12 ports Material: Brass (C3604) 67

73 Series Progressive System for Small-Large Machines [Pump] Progressive electric pump GMN-4-8P GMN 69 GMNH 71 Progressive manual pump EGH 73 GMNH-4-7C EGH-4C 68

74 Series Progressive System motorized grease pump GMN Motor-driven reservoir grease pump. For use with progressive metering blocks making it possible for discharge volume adjustment in accordance with pump operation time. [GMN-4-8P] Reference Directions for use GMN 4 8P Tank model (capacity) 8P Re-filling type Working voltage 4 DC24V 800ml Use recommended grease only. Never use greases containing molybdenum disulfide. Use lithium grease. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass or rubber. When the cartridge is changed, take care that foreign particles are not introduced to pump. Do not discharge continuously. After filling the pump, bleed the air inside the pump by opening the air bleeding valve. Reference Part Number GMN-4-8P Specifications GMN-4-8P Discharge volume Discharge pressure Working consistency Recommended grease Motor Working voltage/ Working current Output Grease level switch Reservoir capacity Weight 20ml/min 8 MPa (Safety valve set pressure) NLGI No.000, 00, 0 and 1 (Lithium grease) MP0 and FS2 DC24V/1A 15W DC Brush motor Optional 800ml 2.8kg Related parts SP series progressive valve : P.77 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 Pneumatic pump for pail : P.96 Hand grease gun : P.96 Lub pack : P.96 Controller : P.93 69

75 Dimensional drawing Cable for motor (345) 229 Air bleeding valve Grease re-filling nipple 25 Discharge port (Rc1/8) Installation hole 3-φ [GMN-4-8P] Parts for connecting to the discharge port S81-SC Series Progressive System for Small-Large Machines Hydraulic circuit drawing Reservoir lid Follower plate Relief valve Grease re-filling nipple Reservoir M Air bleeding valve 70

76 Series Progressive System motorized grease pump GMNH (High pressure type) Motor-driven cartridge grease pump. Use with progressive metering blocks makes possible discharge volume adjustment according to pump operation time. [GMNH-4-4C] [GMNH-1-4C. GMNH-2-4C] Reference GMNH High pressure type C Cartridge type C Cartridge type Cartridge Voltage ml 700ml AC100V AC200V DC24V [GMNH-4-7C] Wiring diagram Terminal box inside Power [GMNH-1-7C. GMNH-2-7C] Condenser AC100V 6μF (GMNH-1-4C, GMNH-1-7C) AC200V 1.5μF (GMNH-2-4C, GMNH-2-7C) Condenser Connecting diagram Part Number GMNH-1-4C GMNH-1-7C GMNH-2-4C Part Number GMNH-2-7C GMNH-4-4C GMNH-4-7C Hydraulic circuit drawing Specifications Relief valve Cartridge grease Discharge volume 10ml/min Pump Discharge pressure Power DC24Vφ 1/0.65A Motor Output 15W DC brush motor Working Viscosity Recommended grease Cartridge size 20MPa (safety valve set pressure) AC100Vφ 1/0.65A 25W ignition motor AC200Vφ 1/0.65A Cartridge grease No.000,00, 0, 1 (lithium grease) MP0, MP1, FS2 400ml, 700ml Weight 2.8kg (DC24V), 3.1kg (AC100V, 200V) Directions for use M brush motor Use recommended grease only. Never use greases containing molybdenum disulfide. Use lithium grease. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass or rubber. Related parts SP series progressive valve : P.77 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 LUBE original grease : P.89 Controller : P.93 71

77 Dimensional drawing 250 Space for cartridge replacement 250 Space for cartridge replacement Cable for motor (345) Air bleeding valve 391 Air bleeding valve Installation hole 4-φ9 Discharge port Rc1/8 128 (t=3.2) 21 (239) Installation hole 5-φ Discharge port Rc1/8 [GMNH-4-4C] [GMNH-2-4C. GMNH-1-4C] Parts for connecting to the discharge port Parts for connecting to the discharge port S81-SC S81-SC Cable for motor (345) 197 Discharge port Rc1/8 Space for cartridge replacement 70 (20.5) Air bleeding valve Installation hole 4-φ9 Discharge port Rc1/ (t=3.2) Space for cartridge replacement (23) 257 Discharge port Rc1/ Air bleeding valve Installation hole 5-φ9 Discharge port Rc1/ Series Progressive System for Small-Large Machines [GMNH-4-7C] [GMNH-1-7C. GMNH-2-7C] Parts for connecting to the discharge port Parts for connecting to the discharge port S81-SC S81-SC 72

78 Series Progressive System manual grease pump EGH Compact, low-cost manually operated pump Reference EGH Type of reservoir (effective capacity) 3P Reservoir type (260ml) 2C Cartridge type (200ml) 4C Cartridge type (400ml) EGH-3P EGH-2C EGH-4C Hydraulic circuit drawing Cover Part Number EGH-2C EGH-3P EGH-4C Relief valve Manual depressurized depressurization valve Air bleeding valve Follow plate Reservoir or cartridge grease Refilling port Specifications Directions for use EGH-3P Pump Discharge volume 1ml/stroke Discharge pressure 10MPa (safety valve set pressure) Working Viscosity NLGI No.000, 00, 0, 1 (lithium grease) Recommended grease MP0, FS2, MT1 Reservoir Capacity size 260ml Weight 1.4kg Pressure relief Manual pressure relief lever EGH-2C EGH-4C Pump Discharge volume 1ml/stroke Discharge pressure 10MPa (safety valve set pressure) Working viscosity Cartridge grease No.000, 00, 0, 1 (lithium grease) Recommended grease MP0, FS2, MT1 Cartridge size Weight Pressure relief 200ml, 400ml Cartridge 1.4kg Manual pressure relief lever Use recommended cartridge grease only. Never use greases containing molybdenum disulfide. Use lithium greases. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass or rubber. When refilling reservoir or replacing cartridge, take care not to let foreign matter into the grease or pump. After refilling reservoir or replacing cartridge, bleed air from the pump by opening the air bleeding valve. Always return operating lever to locked position to relieve system pressure. Related parts SP series progressive valve : P.77 Pressure gauge : P.95 Main tubing φ8 : P.203 Adapter assemblies : P.217 Pneumatic pump for pail : P.96 LUBE original grease : P.89 73

79 Dimensional drawing Parts for connecting to the discharge port (310) (9.5 ) S81-SC (47.5 ) Sticker (310) Series Progressive System for Small-Large Machines (310) (9.5 ) 253 Sticker (47.5 ) (336) φ9(Installation hole) Filling port 75 Handle lock Air bleeding valve 70 (150) 9 Discharge port(rc1/8) (9.5 ) Reservoir type [EGH-3P] Sticker (47.5 ) 3-φ9 (Installation hole) 3-φ9(Installation hole) 75 Handle lock Air bleeding valve 75 Handle lock Air bleeding valve 70 Discharge port (Rc1/8) (150) 70 Discharge port(rc1/8) (150) Parts for connecting to the discharge port Parts for connecting to the discharge port S81-SC S81-SC Cartridge type [EGH-2C] Cartridge type [EGH-4C] 74

80 75

81 Series Progressive System for Small-Large Machines SP-8 [Valve] Series progressive valve SP 77 76

82 Series Progressive Valve SP SP is mono style progressive metering blocks, and a piston-type metering device which reliably dispenses lubricant to each point on the machine. The mono style of fixed displacement, and the flexibility of combining outlets provides a large variety of metering possibilities. Monitoring can be done visually with a pin movement or electronically with a proximity sensor. [SP-8] Specifications Discharge volume 0.2ml/stroke Discharge port 6mm or 4mm tube Grease inlet Rc1/8 Max. working pressure 20MPa Minimum operating pressure 2MPa Working consistency NLGI No Performance monitor Indicator pin (K type) Material SP:Aluminum Specialty Parts Part Number SPB SW SPC SPA SPS SPN SPA Part Number SP-4K SP SP-6K SP SP-6S SP-8K SP SP-8S SP-10K SP SP-10S SP-12K SP SP-12S No. of discharge ports 4 6 Length (L) * See sample layout P.78. Related parts GMN-4-8P : P.69 GMNH-4-7C : P.71 EGH-3P : P.53 EGH-2C : P.53 EGH-4C : P.53 Pressure gauge : P.95 Main tubing : P.203 Branch tubing : P.203 Adapter assemblies : P.217 Compression parts : P.201 Adapters : P.207 KEN-T : P.220 KEN-M : P.220 S: With proximity sensor adaptor K: With indicator pin *L: See dimensional drawing. 77

83 Dimensional drawing Grease inlet Rc1/ φ Discharge port (4-M10 1) L (90.5) Indicator pin [SP-4K] Piping Layout (Example) T S61-SC, S62-SC Adapter assemblies ST-6Z φ6 Steel tubing (ST-8Z φ8 Steel tubing) E61-SC (E81-SC) Adapter assemblies Series Progressive System for Small-Large Machines ST-6Z φ6 Steel tubing CB-4, ycs-4 Compression parts SPA φ4 Steel tubing R 12 S S T SW Sealing washer SPB Plug *CAUTION Do not use plug SPB for discharge port 1and 2 at any time. Use an appropriate sealant where mark is shown. Mark denote tightening torque. See the tightening torque list. P.251 SPC Clamping ring SPA-6 Outlet check body SPS Outlet sleeve ST-6Z φ6 Steel tubing SPN Nut E61-SC, E62-SC Adapter assemblies 78

84 Operation chart Step1 7 Grease inlet A 8 The grease is sent by the pump or the grease gun enters from the inlet of the block upper part. The sent grease passes along the port shown in the dark gray color, reaches the right-hand side of a piston "A", and moves piston "A" leftward. At this time, the grease on the left-hand side of a piston "A" passes along the port shown in the light gray color, and is discharged from the outlet of No B C D Fig1 Step2 If piston "A" carries out a full stroke leftward, as shown to Fig. 2 by the dark gray color, the port which results in surface of a piston "B" will be connected, and the grease from a pump will move a piston "B" leftward through this port. At this time, the grease on the left-hand side of a piston "B" is discharged from the outlet of No. 7 through the port shown in the light gray color. 7 A Grease inlet 8 Step3 5 B 6 7 A Grease inlet 8 Like last time, if piston "B" carries out a full stroke leftward, as shown to Fig. 3 by the dark gray color, the port which results in right-hand side edge of piston "C" will be connect, grease will pass along this port, and a piston "C" will be moved leftward. At this time, the grease on the left-hand side of piston "C" is discharged from a No. 5 outlet through the port shown in the light gray color. 3 1 C D 4 2 Fig B C D Fig3 Step4 If piston "C" carries out a full stroke, as shown by the dark gray color among the right figure, the port which results in right-hand side edge of a piston "D" will be connected, and a piston "D" will be moved leftward. At this time, the grease on the left-hand side of a piston "D" is discharged from No. 3 outlet through the port shown in the light gray color. 7 A Grease inlet 8 Step5 5 B A B C Grease inlet This time, as a result of piston's "D'"' carrying out a full stroke, as shown by the dark gray color among the figure, the port which results in left-hand side edge of a piston "A" is connected, and a piston "A" is moved rightward. At this time, the grease on the right-hand side of piston "A" which worked as last operation grease is discharged from a No. 1 outlet through the port shown in the light gray color. Grease will be discharged by the same repetition as henceforth in order of the outlet of 8, 6, 4, 2, 7, 5, 3, and C D 4 2 Fig4 1 D 2 Fig5 Setting of discharge volume/ Suggestions Example 7 8 Setting of discharge volume As for each discharge port, 0.2 ml/stroke grease is discharged at the time of a pump operation. If one discharge port is closed, the quantity from the closed port will be added to and discharged by the next discharge port below : Plugged port will not discharge. 1 : Discharge will be four (4) times the normal amount. 2, 6 : Discharge will be twice the normal amount. Suggestions 1. Use only the specially designed SP fittings for discharge ports of the SP type valve. 2. When you attach the dischagre port Outlet Check Body please be sure to check whether the Clamping Ring is set correctly. Moreover, when you attach SPB plug into the grease dischagre port, please be sure to remove the Clamping Ring, if present. If a Port Plug is attached with the Clamping Ring. set, the whole valve stops operating. 3. Use proper torque when installing AP & SP Progressive Block specialty adapters. 4. Installation will become difficult if assembly of AP & SP Progressive Blocks is begun with the middle discharge ports. Begin assemble at one end and continue to the other on each side to insure proper and more efficient assembly. 5. Use the correct washer and proper torque when installing AP & SP Progressive Block port plugs. 79

85 Compatible with Both PDI and Series Progressive Metering Valve System for Small-Medium Machine [Pump] Motorized grease pump EGM-T EGM-T 81 EGME-T 83 EGME-T 80

86 Dual-function motorized pump EGM-T Designed to operate both PDI and series progressive systems by use of its built-in solenoid valve. Reference [EGM-10T-4-4C] [EGM-10T-4-7C] EGM 10T 4 C Cartridge type C Cartridge type Cartridge 4 400ml 7 700ml Part Number EGM-10T-4-4C EGM-10T-4-7C Specifications Wiring diagram PDI Network wiring Progressive Network wiring (White) Solenoid (Black) (White) Motor M (Black) (Thermal protector) DC24V Input DC24V Input Hydraulic circuit drawing Pump Power DC24V Pressurization Power distribution rate Working Viscosity Recommended grease Cartridge size Weight Pressure relief Discharge volume 10ml/min Discharge pressure 10MPa (safety valve set pressure) Motor 20W/0.8A Pressure relief 26W/1.1A solenoid Total 46W/1.9A Max. ON time: 7.5 min. (PDI Port) Max.25% (20 C) Cartridge Grease No.000,00,0,1 MP0, FS2, MT1 200ml, 400ml, 700ml 1.78kg (2C), 1.83kg (4C), 1.8kg (7C) Built-in solenoid Relief valve Solenoid PDI discharge port Rc 1/8 Series progressive system port Rc 1/8 Related parts Air bleeding valve Cartridge grease M Directions for use Use recommended grease only. Never use greases containing molybdenum disulfide. Use lithium grease. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass or rubber. Avoid continuous operation. Normal operation or when filling grease into the (PDI) main tubing, please remember to adhere to the 3 to 1 ratio for off time to running time not exceeding 7.5 minutes. Failure to follow this could result in permanent damage to the solenoid not allowing the pump to ever build pressure. When filling grease into the (progressive) main tubing there is no limitation of time which will damage the pump. Be cautious not to over lubricate your bearing surfaces. MG2 metering valve : P.61 MG2C metering valve : P.61 JVPA Junction : P.62 MG2I metering valve : P.63 MGLA metering valve : P.65 GPL pressure switch : P.66 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 LUBE original grease : P.89 Controller : P.93 SP series progressive valve : P.77 81

87 Dimensional drawing 104 (Sticker) φ9 Installation hole φ9 Installation hole Air bleeding valve 109 (Sticker) Air bleeding valve 127 Series progressive valve port Rc1/8 176 PDI Discharge port Rc1/8 141 Series progressive valve port Rc1/ PDI Discharge port Rc1/8 Parts for connecting to the discharge port S81-SC 400 Compatible with Both PDI and Series Progressive Metering Valve System for Small-Medium Machine φ9 Installation hole Air bleeding valve 59 Parts for connecting to the discharge port Parts for connecting to the discharge port S81-SC [EGM-10T-4-2C] S81-SC [EGM-10T-4-7C] (127) 176 Series progressive valve port Rc1/ PDI Discharge port Rc1/8 [EGM-10T-4-4C] 82

88 Dual-function motorized pump EGME-T Operates both PDI and series progressive systems by use of its built-in-solinoid valve. EGME pumps utilize an internal solenoid protection circuit which eliminates the 7.5 minute maximum running time of other EGM pumps. [EGME-10T-4-2C] Reference EGME 10T 4 C Cartridge type C Cartridge type Cartridge 2 200ml 4 400ml 7 700ml Part Number EGME-10T-4-2C EGME-10T-4-7C Specifications Wiring diagram DC24V Input Motor Solenoid (+) - (+) Terminal box Hydraulic circuit drawing Pump Power DC24V Working Viscosity Recommended grease Cartridge size Weight Pressure relief Discharge volume 10ml/min Discharge pressure 10MPa (safety valve set pressure) Motor 20W/0.8A Pressure relief solenoid 10W/0.4A Total 30W/1.2A Cartridge Grease No.000,00,0,1 MP0, FS2, MT1 200ml, 400ml, 700ml 1.8kg (4C), 2.8kg (7C) Built-in solenoid Relief valve Solenoid PDI discharge port Rc 1/8 Series progressive system port Rc 1/8 Air bleeding valve Cartridge grease M Directions for use Use recommended grease only. Never use greases containing molybdenum disulfide. Use lithium grease. (Contact LUBE for consultation when non-lithium greases must be used.) Do not use any greases containing substances that attack brass and rubber. Avoid continuous operation. Related parts MG2 metering valve : P.61 MG2C metering valve : P.61 JVPA Junction : P.62 MG2I metering valve : P.63 MGLA metering valve : P.65 GPL pressure switch : P.66 Pressure gauge : P.95 Main tubing : P.203 Adapter assemblies : P.217 LUBE original grease : P.89 Controller : P.93 SP series progressive valve : P.77 83

89 Dimensional drawing (Sticker) 4-φ9 Installation hole Wiring port φ21 Series progressive valve port Rc1/ Air bleeding valve PDI Discharge port Rc1/ φ9 Installation hole Wiring port φ21 Series progressive valve port Rc1/ Air bleeding valve PDI Discharge port Rc1/8 Parts for connecting to the discharge port Parts for connecting to the discharge port S81-SC [EGME-10T-4-2C] S81-SC [EGME-10T-4-7C] 4-φ9 Installation hole Compatible with Both PDI and Series Progressive Metering Valve System for Small-Medium Machine Air bleeding valve Wiring port φ21 Series progressive valve port Rc1/8 PDI Discharge port Rc1/8 Parts for connecting to the discharge port S81-SC [EGME-10T-4-4C] 84

90 85

91 memo Positive Displacement Injector (PDI) System for Large Machines 86

92

93 LUBE Original Grease LUBE Hybrid Lubricant LUBE Original Grease MP0(1), FS2, LFL-H1, YS2 and CBT-SU03 89 LUBE Original Grease LUBE Hybrid Lubricant LHL300 and LHL-X LUBE Hybrid Lubricant 88

94 LUBE Original Grease MP0 [High-performance all-purpose lithium grease] Operating temperature limit/mp0 20 C C Excellent shear stability, heat resistance, oxidation stability, water resisitance, rust prevention, and load carrying capacity. White Part Number Capacity consistency MP0(1) ml 0 MP0(1) ml Color of Grease: Brown 400ml 700ml FS2 [High-performance grease for high load applications] Excellent heavy load carrying capacity, wear resistance, shear stabitity, heat resistance, oxidation stability, water resistance, and rust preventive property. Green Blue Service temperature range/fs2 20 C C Part Number Capacity consistency FS ml FS ml 2 FS ml orange 200ml 400ml 700ml Color of Grease: Green Comparison of bearing life test results 250 4,800 Hour Ordinary Lithium based EP2 FS2 Test conditions (ASTM D 1741B) Temperature: 125 Bearing: #6306 Revolution: 3,500rpm Load: Thrust-178N, Radial-111N LFL-H1 [High-performance grease for food, medical and cosmetic machines] LFL is NSF H1 certified food grade grease suited for machines which need to comply with the Food and Drug Administration's regulations. Available in 400cc cartridges to provide safety and simplicity of use. Part No. Capacity consistency NSF Registration No. LFL50-H ml LFL50-H1-4SC ml LFL180-H ml LFL180-H ml Color of Grease: LFL50-H1 Beige, LFL180-H1 White YS2 [High-performance grease for high load applications] Operating temperature limit/ys2 20 C C Suitable as a lubricant for guides and ball screws. Capable of handling high load applications. YS2 is a recommended grease for parts manufacturers. Red Part Number Capacity YS ml YS ml 400ml 700ml Color of Grease: Beige CBT [High performance Special Urea Grease] Operating temperature limit/cbtsu03 20 C C Green 200ml Part Number Capacity CBT-SU ml Color of Grease: Beige 89

95 LUBE Hybrid Lubricant LHL High performance lubricant which incorporates all the advantages of both oil & grease. Eliminates the disadvantages of both. Next generation lubricant which contributes to the protection of the environment. Reduces lubricant consumption. Prevents the deterioration and decomposition of the cutting fluids; drastically reducing hazardous waste disposal. Reduces machine part abrasion. Operating temperature limit/lhl C C Operating temperature limit/lhl-x C C Part Number Capacity Color LHL ml yellow LHL-X ml LHL-X ml yellowish brown LHL-X ml Advantages of Oil: Liquidity, excellent migration properties, transport properties, no solidification. + Advantages of Grease: High load carrying capacity, wear resistance, excellent oil film retention and adhesion properties. = The advantages of Oil and Grease. 200ml [LHL-X100-2] 400ml [LHL-X100-4] 700ml [LHL-X100-7] LHL-X100 Performance Test Data Ambient Temperature Range 20 C C Basic Oil Film Thickness Evaluation Test 1000 Friction Coefficient Test (Stick-Slip Resistance Performance) LHL-X100 did not cause stick-slip at all test speeds. Compared to even the most advanced oils for sliding surfaces, LHL forms lubrication films on metallic sliding surfaces successively to avoid metallic contact, even in low-speed areas because of special urea structure and additive. Center oil film thickness (nm) 100 LHL-X100 Special urea Li #000 base grease Oil # Rolling velocity (m/s) μ max: Advanced Oil for Sliding Surfaces Static friction coefficient μ min: Dynamic friction coefficient μmax μmin Friction coefficient Slip velocity (mm/min) Stick-slip occurred at a speed of 24 mm/min or less. LHL-X100 Friction coefficient μ max: Static friction coefficient μ min: Dynamic friction coefficient 0.2 μmax μmin Slip velocity (mm/min) Stick-slip did not occur at all test speeds. LHL-X100 special urea grease maintains a film at a lower speed than that of oil-soap grease. Test results on oil film thickness as a basis of lubrication performance shows that the oil film is thinnest when rolling velocity is zero (or close to zero). Compared to oil, grease can form thicker oil films. However, this special urea grease can form thicker oil films than lithium grease can, preventing insufficient oil films. Fretting Resistance Test 1.2 Fafnir Test Results Test method 1. Tester: Bowden tester 2. Test conditions Material: Steel-Steel Temperature: Room temperature Load: 4 kgf Speed: 3, 6, 24, 30, 60, 240, 600 mm Label description of LUBE Original Cartridge Grease Example: Manufactured in July 2012 LUBE Original Grease LUBE Hybrid Lubricant Wear Volume (mg) Part No. Year (the last digit of the year) 0 General-purpose lithium grease No. 2 Advanced oil for sliding surfaces LHL-X100 Lot. 2G 1. Evaluation method Fafnir test (as per ASTM D 4170) 2. Test conditions (ASTM D 4170) Bearings: ANDREWS W 5/8 (Use 2 sets.) Load: 2450 N (Contact pressure: 1861 MPa) Angle of oscillation: 12 degrees (Average rolling speed: m/s) Oscillation cycle: 25 Hz Time: 22 hours Temperature: 25 degrees C Amount of grease per bearing set: 1.0±0.05g Measured amount of wear: Wear of each race way grinder per bearing set is reduced. (Gross mass wear of the test race way grinder is halved.) Load Oscillation A:Jan. B:Feb. C:Mar. D:Apr. E:May. F:Jun. G:Jul. H:Aug. J:Sep. K:Oct. L:Nov. M:Dec. 90

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97 Accessories Controller 93 Pump mounting panel 93 Pressure gauge 95 Controller Grease filling Grease pump / Grease gun / Lub Pack 96 Grease vacuum cleaner 97 Proximity sensor for series progressive valves 98 Steel dust meter 98 Pressure gauge Solenoid valve 99 Filter regulator 99 Hand grease gun Grease vacuum cleaner Steel dust meter 92

98 Controller For use with electric grease pumps. It allows custom settings of the discharge time and the interval time. Specifications Power input Setting the operation time Setting the interval time Setting the interval count Emergency alarm output AC100 to 240V 50/60Hz 1 to 990 Seconds 1 to 99.5 hours 10 to 99,000 counts Both NO and NC are possible. Rated load AC250V 5A or DC24V 5A Part Number VUC-II Caution Emergency error works when the setting is "0". If both of MGL or GPL is not installed, eliminate the emergency alarm function. Directions for use Handle with care Pump mounting panel Mounting panel for installing the pump and controller. Part Number S series Pump mounting panel Vertical S series Pump mounting panel Horizontal

99 Dimensional drawing Pressure error (Red) [Controller] Power (White) Level error (Red) 110 Installation hole for M6 screw Operation (Green) Manual operation switch Nameplate Grommet (Wiring opening 5-Ø17) Dimensional drawing [Pump mounting panel] R8 4-R M6X1 8-M6X [vertical] M6X [horizontal] M6X Accessories 94

100 Pressure gauge Pressure gauges with reference pointer for visual mounting [PB100] [PB250B] [PB250] [GV50-G] Specifications PB Directions for use GV Accuracy ±3%F.S. ±1.5%F.S. Temperature range 5 C - 40 C 5 C - 45 C Material Bourdon tube C6872T (C5191T at over 10MPa) SUS316 Outer frame SPCC Steel plate SUS304 Stainless Use care not to drop or exert other strong impact. Do not apply pressure beyond the specified range. Pressure gauge Part Number Pressure range (MPa) Thread PB R1/8 PB PB250B GV50-G PF1/4 GV50-R R1/4 Pressure gauge fitting plate Part Number PP Dimensional drawing (29.5) (29.5) φ φ MPa 0 25 MPa [PB100] R1/ [PB250] R1/ (29.5) (33) (6.5) φ φ φ MPa [PB250B] R1/8 [GV50-G] PF1/4 φ φ6.2 [PP] Pressure gauge fitting plate

101 Grease filler pump Pneumatic pump for pail Grease can be filled pneumatically. Dimensional drawing Specifications Discharge volume Discharge pressure 540ml/min 34.3MPa Working air pressure Air consumption Grease capacity PumpWeight MPa 315l/min(ANA) 16kg 6kg P3-C Part Number JC0005 Hand Grease gun Dimensional drawing Specifications φ Discharge volume Maximum pressure 1.2ml/Stroke 40MPa 340±5 363±5 175±5 Grease capacity Weight 400g 1.4kg φ14.5 φ10 Part Number LG *For use with LUBE original 400cc grease cartridges Lub pack Specifications Capacity 300g/piece 1 box 24pieces Accessories Part Number XP

102 Grease vacuum cleaner Pneumatically operated grease vacuum removes excess grease. Compact and portable. Reduces consumption of workshop rags. Part Number Height Width Weight VACUUMER mm 3.4kg Items contained in standard set 1. Silent filter 2. Air Valve (To turn the Vaccum ON/OFF) 3. Air Inlet Push-to-connect Coupler 4. Vacuum Hose 97

103 Proximity sensor for series progressive valve Electrically monitors the movement of the indicator pin of progressive valve. Proximity sensor can be used to monitor for a Progressive Valve or system failure, and can also be used to monitor pump discharge time. Specifications Dimensional drawing E2E-X2E1 E2F-X2E1 E2F-X2Y1 Power voltage DC10-24V AC24-240V Working voltage range DC10-40V DC10-30V AC20-264V φ Output Form DC 3 leads NPN AC 2 leads Detecting Distance 2mm±10% Indicator Setting Distance 0-1.6mm M12 2-clamping nut Detecting Object Iron12 1mm Toothed washer Protection class IEC Standards IP67 IEC Standards IP68 Part Number E2E-X2E E2F-X2E E2F-X2Y Steel dust meter The New Cosmos SDM-72 steel dust meter employs a magnetic balance type electromagnet induction method for measuring. The SDM-72 is a useful and simple diagnostic tool for inspecting the abrasion status of bearings and gears. Specifications Measurement principle Substance measured Magnetic balance type electromagnetic Steel dust concentration in grease Part Number SDM-72 Measurement range Zero adjustment Amount of sample 0 to ppm (Wt) Automatic adjustment 1.5ml Accessories Power 4 AA (R6) alkaline dry cells or AC adaptor Battery life Up to 30 hours by alkaline cells Operating temperature 0 to 40 C Dimensions W84 H190 D40mm Weight Approx. 500g (including batteries) 98

104 Solenoid valve Dimensional drawing φ5.3 Installation hole 11 Bracket ± (55) 68 (78) Part Number Specifications Working voltage AB AC100V AB Two-way AC200V AB DC24V VX3114-1G AC100V VX3114-2G Three-way AC200V VX3114-5G DC24V Maximum working pressure difference 0.7MPa 40 2-Rc1/8 (PT)P Connection diameter 18 [Two-way] Filter regulator NO P Port Installation hole φ ±10 3-Rc1/8(PT)P Bracket [Three-way] 20 Dimensional drawing Part Number AW20-01BG Pressure gauge Connection diameter Rc1/8 M

105 General Catalog Centralized Lubrication Systems Oil system Positive Displacement Injector (PDI) System for Large Machines Single Line Resistance (SLR) compact system for Small Machines with intermittent delivery Single Line Resistance (SLR) compact system for Small to Large Machines with continuous (recirculation) delivery RIGHT TIME RIGHT VOLUME RIGHT LUBRICANT 100

106 101

107 Positive Displacement Injector (PDI) System for Large Machines Pump Automatic intermittent gear pump / Pneumatic piston pump AMZ-III [CE] AMZ-III [CE] 103 PM AMO-III DS 107 AMO-II-150S 109 PM AMI-300S. AMI-1000S 111 Manually operated high pressure intermittent piston pump LT-S 113 AMO-III DS AMI-300S LT-S 102

108 Automatic intermittent gear pump AMZ- III [CE] Lightweight and compact pump unit without controller. Conforms to European Safety Standard. Oil level and pressure switches are standard equipment. AMZ Reference Reservoir Mounting Poition Voltage Blank Resin 1 AC100Vφ1 Specifications F Foot Mount 2 AC200Vφ1 B Wall Mount 23 AC230Vφ1 Pump Discharge *Metal reservoir only volume Reservoir capacity Discharge pressure Blank 1.8lResin reservoirs 3 3lResin reservoirs Motor Voltage / current 30 3lMetal reservoirs Output 40 4lMetal reservoirs 80 8lMetal reservoirs Part Number AMZ-III AMZ-III AMZ-III AMZ-III Low viscosity oil pump (On the page of AMZ-III) *Pump is installed on the right side, if a metal reservoir is selected. No Part No. Voltage Tank capacity Working viscosity range 1 AMZ-3-100SL-18LP V 1.8L 22 ~ 800mm2/S 2 AMZ-3-100SL-18LP V 1.8L 22 ~ 800mm2/S 3 AMZ V 1.8L 22 ~ 800mm2/S Emergency detection Operation [1.8l] Working viscosity range Reservoir capacity Weight External fuse Oil level switch Pressure switch [3l] 90ml/min (50Hz), 110ml/min (60Hz) 1.5MPa/217.5psi (safety valve set pressure) AC100Vφ1/1.5A, AC200Vφ1/0.8A (50Hz) AC100Vφ1/1.3A, AC200Vφ1/0.7A (60Hz) 19W (50Hz), 18W (60Hz) Shading motor Contact type (NO) ON at low level Contact capacity 0.5A, AC DC200V/30W smaller Contact type (NO) Operating pressure: 1.3M ON Reset pressure: 0.9MPa OFF Contact capacity AC DC250V/2A Max. discharge time: 1 min. Min.interval time: 3 min mm 2 /S (50Hz) 1.8l, 3l (plastic) 3l, 4l, 8l (sheet metal) 1.8l: 2.7kg 3l: 3.6kg 100V/2.0A, 200V/1.0A * Should the pump malfunction, contact LUBE for consultation. Directions for use This pump unit requires a separate control circuit to operate. Do not remove the oil fill strainer in order to keep the pump clear of foregn matter. Replace the suction filter at least once a year. Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any special additive-contained oil, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean the reservoir before replacing oil. Make sure that proper voltage is applied. Do not over tighten the discharge joint. Refer to the torque table. (P. 251) Low-oil viscosity versions are available. Contact us for information. Related parts For MO2(C) Valve For MO Valve For MOS Valve MO2(C) Metering valve: P.115 JVPA Junction : P.116 MO Metering valve: P.117 PV Junction : P.118 MOS Metering valve : P.119 PVS Junction : P.121 MB Metering valve : P.123 MIX-S Metering valve : P.127 F-3D Filter : P.181 Pressure gauge : P.184 Tubing : P.203 Compression parts : P.201 Adapters : P.207 Metal reservoirs : P

109 Dimensional drawing Positive Displacement Injector (PDI) System for Large Machines Discharge port M Discharge port M (256) 135 Oil fill cap Part Number Wiring port Oil fill cap Part Number Wiring port M6 Installation hole Strainer Part Number Part Number M6 Installation hole 177 (262) Suction filter set Suction filter set Part Number Part Number [1.8l] [3l] Parts for connecting to the discharge port CB-6 CS-6 TI-6 Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. Hydraulic circuit drawing Wiring diagram RV M PRESS. SW EMG. OUT OIL LEVEL. SW POWER P C O Y X E Thermal protector 104

110 Pneumatic piston pump PM-8S Pneumatically actuated piston pump for use with positive displacement injectors. 1 PM Reference 8S Oil level switch Blank Without L With (A contact) Reservoir capacity Blank 1.8l Resin reservoirs 3 3l Resin reservoirs 30 3l Metal reservoirs 40 4l Metal reservoirs 80 8l Metal reservoirs *Pump is installed on the right side, if a metal reservoir is selected. *Specify the pump location (right or left) if 13L reservoir is selected. Reservoir Mounting Poition Blank 1.8l Resin F Foot Mount B Wall Mount *Metal reservoir only *Except 1.8l reservoir. Part Number PM-8S PM-8S-L Pump Position L Pump position-left R Pump position-right Pump ratio Discharge volume Working viscosity Air pressure vs. air consumption 1:5 (under air pressure of 0.5MPa) 8ml/shot (6ml, 7ml: available by special order) Spray method: Oil shot cSt Oil/air cSt Contact us when a special lubricant is required. 0.4MPa Nl/shot; 0.5MPa - 0.3Nl/shot Total valve discharge: Approx. 5ml System capacity When using 0.5ml valve, up to 10 points. Reservoir capacity Options Weight Specifications 1.8l, 3l resin reservoir (standard) 3l resin reservoir, 3l, 4l, 81 metal reservoir (optional) 3-way solenoid valve Oil level swith Contact capacity [PM-8S] Voltage: AC100V, AC200V, DC24V (NO) ON at low level AC, DC200V 30W or resistance load 0.5A, whichever smaller 1.8l reservoir: 1.2 kg, 8l reservoir: 11.0kg Hydraulic circuit drawing Air pressure gauge Three-way solenoid valve Pneumatic pump Air source Regulator Discharge pressure gauge NO NC COM Discharge port Release mechanism Suction filter Related parts For MO2(C) Valve For MO Valve For MOS Valve MO2(C) Metering valve: P.115 JVPA Junction : P.116 MO Metering valve: P.117 PV Junction : P.118 MOS Metering valve : P.119 PVS Junction : P.121 MB Metering valve : P.123 DVR Metering valve : P.125 MIX-S Metering valve : P.127 F-3D Filter : P.181 Pressure gauge : P.184 Tubing : P.203 Compression parts : P.201 Adapters : P.207 Metal reservoirs : P.170 Flexible pipe nozzle with metering valve: P

111 Dimensional drawing 30 Positive Displacement Injector (PDI) System for Large Machines 27 Discharge port M Air inlet Rc1/ φ6.5 Installation hole [PM-8S] Directions for use 1. Install a timer on a machine to be lubricated, and make the operation and pause cycle settings of the three-way solenoid valve drive the pump. 2. Due to the minimum metering valve operating pressure (1.6MPa), adjust the air supply pressure in the range from 0.45 MPa to 0.7 MPa. 3. Use industrial lubricating oil in the range from 10 to 100 mm2/s of ISO viscosity. If the viscosity is too high, oil can not be pumped during short interval operation. 4. Pump contains components manufactured from aluminium (pump body), acetate resin (reservoir) and NBR (o-ring). Contact LUBE if special fluids must be used. 106

112 Automatic intermittent gear A MO - III DS Capable of operating over a wide viscosity range. Digital display gives on sight visual indication. Interval can be a function of time or count. [1.8l] [3l] Reference Specifications Voltage 1 AC100Vφ1 2 AC200Vφ1 Part Number AMO-III DS AMO-III DS AMO-III DS AMO-III DS Reservoir Mounting Poition Blank Resin F Foot Mount B Wall Mount *Metal reservoir only Reservoir capacity Blank 1.8l Resin reservoirs 3 3l Resin reservoirs 30 3l Metal reservoirs 40 4l Metal reservoirs 80 8l Metal reservoirs *Pump is installed on the right side, if a metal reservoir is selected. Low viscosity oil pump (On the page of AMO-IIIDSL) No Part No. Voltage Tank capacity Working viscosity range 1 AMO-IIIDSL V 1.8L 10 ~ 1800mm2/S 2 AMO-IIIDSL V 1.8L 10 ~ 1800mm2/S 3 AMO-IIIDSL V 3.0L 10 ~ 1800mm2/S 4 AMO-IIIDSL V 3.0L 10 ~ 1800mm2/S Pump Motor Working viscosity range Reservoir capacity Weight Discharge 150ml/min (50Hz), 180ml/min (60Hz) volume Discharge 2.0MPa/284psi (safety valve setting) pressure Power AC100Vφ1/0.83A, AC200Vφ10.41A (50Hz) AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz) Output 20W (50Hz/ 60Hz) Capacitor motor Timer Counter Emergency output Controller Emergency detection Liquid crystal display Discharge time adjustable range: 1-99 seconds Interval time adjustable range: 1 to 9999 minutes 1 to 9999 counts Contact type (NO) Contact capacity AC250V 1.5A Oil level switch Prerssure switch Contact type (NO) ON at low level Contact type (NC) Operating pressure: 1.7MPa OFF Reset pressure: 0.9MPa ON INTER- VAL display: 'INT' DISCHARGE display: 'DIS' ALARM Low oil level: 'OILLEVEL ERR' Low pressure: 'PRESSURE ERR' mm 2 /S (50Hz) 1.8l, 3l (plastic) 3l, 4l, 8l (sheet metal) 1.8l Reservoirs: 3.2kg 3l Reservoirs: 4kg Directions for use Do not remove the oil fill strainer in order to keep the pump clear of foreign matter. Replace the suction filter at least once a year. Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any special additive-contained oil, water soluble oil, or solvent. Related parts Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean the reservoir before replacing oil. Make sure that proper voltage is applied. Do not over tighten the discharge joint. Refer to the torque table. (P. 251) Low-oil viscosity versions are available. Contact us for information. * Should the pump malfunction, contact LUBE for consultation. For MO2(C) Valve For MO Valve For MOS Valve MO2(C) Metering valve: P.115 JVPA Junction : P.116 MO Metering valve: P.117 PV Junction : P.118 MOS Metering valve : P.119 PVS Junction : P.121 MB Metering valve : P.123 MIX-S Metering valve : P.127 F-3D Filter : P.181 Pressure gauge : P.184 Tubing : P.203 Compression parts : P.201 Adapters : P.207 Metal reservoirs : P

113 Exterior features of the controller LCD Hydraulic circuit drawing RV Positive Displacement Injector (PDI) System for Large Machines UP key DOWN key RESET & FEED key Enter key M Operation panel of the controller LCD shows the below: INTERVAL INT DISCHARGE DIS ALARM Low oil level OILLEVEL ERR Low pressure PRESSURE ERR Wiring diagram Power E Emergency output Count in (Only count in model) Dimensional drawing Discharge port Rc1/8 167 Installation hole 2-φ6.5 Installation hole 2-φ with P/S Oil fill cap Part Number Discharge port Rc1/8 with P/S Oil fill cap Part Number Pressure gauge installation port Rc1/8 Pressure gauge installation port Rc1/8 Strainer Part Number Strainer Part Number [1.8l] Suction filter set Part Number [3l] Suction filter set Part Number Parts for connecting to the discharge port CB-6 CS-6 SA6-20 EA6-22 or Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. 108

114 Automatic intermittent gear pump AMO-II-150S Automatic intermittent gear pump without controller. Capable of working with a wide range of oil viscosities. [1.8l] [3l] AMO Reference Voltage 1 AC100Vφ1 2 AC200Vφ1 150S Pressure Switch Blank Without Pressure Switch P With Pressure Switch Directions for use Reservoir Mounting Poition Blank Resin F Foot Mount B Wall Mount *Metal reservoir only Reservoir capacity Blank 1.8l Resin reservoirs 3 3l Resin reservoirs 30 3l Metal reservoirs 40 4l Metal reservoirs 80 8l Metal reservoirs *Pump is installed on the right side, if a metal reservoir is selected. This pump unit requires a separate control circuit to operate. Do not remove the oil fill strainer in order to keep the pump clear of foregn matter. Replace the suction filter at least once a year. Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any special additive-contained oil, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean the reservoir before replacing oil. Make sure that proper voltage is applied. Do not over tighten the discharge joint. Refer to the torque table. (P. 251) Low-oil viscosity versions are available. Contact LUBE for information. *Should the pump malfunction, contact LUBE for consultation. Part Number AMO-II -150S AMO-II-150S AMO-II-150S-1-P AMO-II-150S-1-P AMO-II-150S AMO-II-150S AMO-II-150S-2-P AMO-II-150S-2-P Pump Motor Emergency detection Discharge time Working viscosity range Reservoir capacity Weight Specifications Discharge volume Discharge pressure Voltage/ current Output Oil level switch Pressure switch 150ml/ min (50Hz), 180ml/ min (60Hz) 2.0Mpa (20kgf/cm 2 ) 284psi AC100Vφ1/0.83A, AC200Vφ1/0.41A (50Hz) AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz) 20W (50Hz/ 60Hz) Condenser Motor Contact type (NO) ON at low level Contact capacity 0.5A AC DC200V/30W smaller Contact type (NC) Operating pressure: 1.7MPa OFF Reset pressure: 0.9MPa ON Contact capacity AC DC250V/3A Max. Discharge time:99sec Min. Interval time:1min mm 2 /S (50Hz) 1.8l, 3l (plastic) 3l, 4l, 8l (sheet metal) 1.8l Reservoirs: 3.2kg 3l Reservoirs: 4kg (plastic) Related parts For MO2(C) Valve For MO Valve For MOS Valve MO2(C) Metering valve: P.115 JVPA Junction : P.116 MO Metering valve: P.117 PV Junction : P.118 MOS Metering valve : P.119 PVS Junction : P.121 MB Metering valve : P.123 MIX-S Metering valve : P.127 F-3D Filter : P.181 Pressure gauge : P.184 Tubing : P.203 Compression parts : P.201 Adapters : P.207 Metal reservoirs : P

115 0 0 Dimensional drawing 190 Wiring port 275 Wiring port Positive Displacement Injector (PDI) System for Large Machines Discharge port RC1/8 Pressure gauge installation port RC1/8 167 Oil fill cap Part Number Option / Pressure gauge PB-50B 170 Installation hole 2-φ6.5 Installation hole 2-φ9 Discharge port RC1/ LUBE 4 MPa 5 Strainer Discharge port RC1/8 Pressure gauge installation port RC1/8 Oil fill cap Part Number Option / Pressure gauge PB-50B 234 Part Number Discharge port RC1/ LUBE 4 MPa 5 Strainer Part Number Suction filter set Part Number [1.8l] Suction filter set Part Number [3l] Parts for connecting to the discharge port CB-6 CS-6 SA6-20 EA6-22 or Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. Hydraulic circuit drawing Wiring diagram PG RV Power Emergency output E OL COM P/SW M

116 Automatic intermittent gear pump AMI-300S. AMI-1000S Reference AMI Discharge volume (50Hz/60Hz) ml/min ml/min Voltage 1 AC100Vφ1 2 AC200Vφ3 S / 330ml/min / 1100ml/min Reservoir capacity 2 2l Metal 3 3l Resin reservoirs 30 3l Metal reservoirs 40 4l Metal reservoirs 80 8l Metal reservoirs Specifications AMI-300S Pump Discharge volume 300ml/min (50Hz) 330ml/min (60Hz) Discharge pressure Motor Power Operation rate Reservoir Mounting Position Blank Resin reservoirs F Foot Mount B Wall Mount Pump Position L R Pump position-left Pump position-right *Except 2l reservoir. 2.5MPa (25kgf/cm 2 ) psi AC100Vφ1/0.76/0.74A (condenser 11 µf) AC200Vφ3/0.32A/0.3A AMI-1000S Oil level switch Blank Without L With *If the controller is used, please select With. 1000ml/min (50Hz) 1100ml/min (60Hz) AC100Vφ1/1.2/1.19A (50Hz) (condenser 20 µf) AC200Vφ3/0.5/0.43A Output 40W Induction motor 60W Induction motor Working viscosity range Reservoir capacity Max. Discharge time :3min Min. Interval time : 3min mm 2 /S (50Hz) Standard reservoir up to 50 liters available. Weight 4.4kg 7.1kg With Pressure relief mechanism, Others Motor rotation: Clockwise Meca-tron controller is available. External fuse 100V/2A 200V/1A 100V/3A 200V/1A [AMI-300S] Directions for use [AMI-1000S] Replace or clean the suction filter at least once a year. Do not remove the oil fill strainer in order to keep the pump clear of foregn matter. Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range. (P.237) Do not use any special additive-contained oil, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean the reservoir before replacing oil. Make sure that proper voltage is applied. Do not over tighten the discharge joint. Refer to the torque table. (P. 251) * Should the pump malfunction, contact LUBE for consultation. Part Number AMI-1000S AMI-1000S AMI-300S AMI-300S Related parts For MO2(C) Valve For MO Valve For MOS Valve MO2,MO2C Metering valve: P.115 JVPA Junction : P.116 MO Metering valve: P.117 PV Junction : P.118 MOS Metering valve : P.119 PVS Junction : P.121 MB Metering valve : P.123 F-3D Filter : P.181 Pressure gauge : P.184 Tubing : P.203 Compression parts : P.201 Adapters : P.207 Metal reservoirs : P

117 Dimensional drawing (AMI-300S) Cable outlet Adaptation cable φ6 - φ12 Dimensional drawing (AMI-1000S) Cable outlet Adaptation cable φ6 - φ Positive Displacement Injector (PDI) System for Large Machines φ φ Installation hole 4-φ Discharge port for φ6 tubing Wiring port φ21 Flange Discharge port for φ6 tubing Installation hole 4 - φ6.5 Pressure relief valve 140 Pressure relief valve 140 Relief valve Relief valve Suction filter set Part Number φ66 Suction filter set Part Number Parts for connecting to the discharge port Parts for connecting to the discharge port CB-6 CS-6 CN-6 CS-6 [AMI-300S] [AMI-1000S] Wiring diagram Hydraulic circuit drawing Three-phase connection Single phase connection Three-phase connection Single phase connection U V W U1 U2 C Z2 U V W U1 U2 C Z2 RV Option T S R Power 11μF Power AC100V R S Power T Power AC100V 20μF M [AMI-300S] [AMI-1000S] 112

118 Manually-operated high pressure intermittent piston pump LT-S Suitable for intermittent manual lubrication. Reservoirs and pump are assembled as a unit. [LT-S] Specifications Dimensional drawing Pump Discharge volume 8ml/Shot Discharge pressure 3.4MPa (Safety valve set pressure) φ72 Working viscosity range mm 2 /s 69 (128) Reservoir capacity 260ml (Resin) Weight 1.2kg Others Depressurizing mechanism is built-in Part Number LT-S Discharge port Rc1/8 Lever Cap Reservoir Installation hole 3-φ6.5 Directions for use Approximately 60 degrees Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not remove the oil fill strainer in order to keep the pump clear of foregn matter. Do not use any special additive-contained oil, water soluble oil and solvent. Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean the reservoir before replacing oil. Do not over tighten the discharge joint. Refer to the torque table. (P. 251) Use clean oil. Total discharging volume from all of the metering valves must be below 5 ml per cycle. Contact LUBE when the system is designed with this pump. Parts for connecting to the discharge port or CB-6 CS-6 SA6-20 EA6-22 Related parts For MO Valve For MOS Valve MO Metering valve : P.117 PV Junction : P.118 MOS Metering valve : P.119 PVS Junction : P.121 MB Metering valve : P.123 F-3D Filter : P.181 Pressure gauge : P.184 Tubing : P.203 Compression parts : P.201 Adapters : P.207 MO2. MO2C Metering valve : P.115 JVPA junction : P

119 Positive Displacement Injector (PDI) System for Large Machines Valve Metering valve MO2. MO2C 115 MO2. MO2C Junctions for MO2 and MO2C valve JVPA 116 Metering valve MO 117 MO Junction for MO valve PV 118 Compact metering valve MOS 119 MB Junction for MOS compact metering valve PVS 121 Junction for main tubing PV 121 JV 122 DVR Spring piston metering valve MB 123 Adjustable PDI valve DVR 125 MIX Air-oil metering valve MIX. MIX-S 127 MIX-S

120 Metering valve MO2. MO2C Positive displacement injectors are available with compression or push to connect tail tubing connections. [MO2] [MO2C] Specifications Discharge volume Operating pressure Reset pressure 0.03, 0.05, 0.1, 0.2, 0.3, 0.5 ml/stroke 1.0MPa 0.3MPa Part Number Discharge volume (ml) MO L (mm) MO Mark 3 MO MO MO MO MO2C HEX12 MO2C MO2C MO2C MO2C MO2C Operation Sequence Dimensional drawing Pump operation Pump stops M8 1 φ4nylon tubing Finish Return of valve piston Inner pressure relieves Pump stops Pump relief opens Valve opens Start of pressure rise Start of pump operation 10 HEX12 10 HEX12 Pressure starts rising before discharge of grease Discharge Valve begins to discharge Depressed Collar A O-ring Check valve O-ring and collar go up and push up the grease (oil) in the measuring chamber. Spring starts pushing down O-ring and collar. In the meantime, the path (A) opens up and the tip of the check valve seals the path from the junction. Grease (oil) refills the measuring chamber. Discharge volume Manufacturing lot 3 3A L Discharge volume Manufacturing lot 3 3A L M12 1 M Before the discharge (Start of pressure rise) 2. Pump pressurizing Completion of discharge (under pressure) 3. Measuring (piston returning) Inner pressure relieves Related parts O-ring [MO2] O-ring [MO2C] AMZ-III : P.103 AMO-III DS : P.107 AMO-II -150S : P.109 AMI-300S. 1000S : P.111 PM Pump : P.105 LT-S : P.113 Tubing : P.203 Branch tubing : P.203 Adapters : P.207 Compression parts : P.201 Push-in-Fitting : P.214 Pressure switch : P.185 Ludo-sensor : P.187 * Production lot is indicated by a number and letter code. Number indicates year of production, letter indicates month of production. [A(January)-L(December)] 115

121 Junctions and special fittings for MO2 series valve installation JVPA For MO2 valve installation Positive Displacement Injector (PDI) System for Large Machines Dimensional drawing Part Number SCP Rc1/8 HEX12 24 O-ring Material: Brass (C3604) M12 1 [Connector assembly] M12 1 Part Number BPP Material: Steel (SUM24) 5 14 O-ring [Plug assembly] Part Number Specification L 1 L 2 L1 L2 2 - φ7 JVPA-1S Single type for 1 port JVPA-2S Single type for 2 ports JVPA-3S Single type for 3 ports JVPA-4S Single type for 4 ports M Rc1/ JVPA-5S Single type for 5 ports JVPA-6S Single type for 6 ports JVPA-7S Single type for 7 ports JVPA-8S Single type for 8 ports JVPA-9S Single type for 9 ports [Junction JVPA-2S] JVPA-10S Single type for 10 ports JVPA-11S Single type for 11 ports JVPA-12S Single type for 12 ports L1 L2 2 - φ7 Part Number Specification L 1 L 2 JVPA-2D Double type for 2 ports JVPA-4D Double type for 4 ports JVPA-6D Double type for 6 ports JVPA-8D Double type for 8 ports Rc1/8 12-M JVPA-10D Double type for 10 ports JVPA-12D Double type for 12 ports JVPA-14D Double type for 14 ports JVPA-16D Double type for 16 ports Material: Aluminum A6063S-T5 [Junction JVPA-12D] 116

122 Metering valve MO Positive displacement injectors (PDI) for oil. Nine different discharge volumes are available. [MO] Specifications Discharge volume Operating pressure Reset pressure 0.03, 0.05, 0.1, 0.2, 0.3, 0.5ml/stroke 1.0MPa 0.3MPa Part Number Discharge volume (ml) L (mm) Mark B MO MO MO MO HEX12 MO MO MO MO HEX19 MO Directions for use Nipple Dimensional drawing When installing the valve to a junction, screw it into place with a wrench applied to the valve body. When connecting the valve to tail tubing, turn bushing holding the nipple with a wrench. Body B M8 1 Thread (Use sealing material) 8 L R1/8 Related parts AMZ-III : P.103 AMO-III DS : P.107 AMO-II -150S : P.109 AMI-300S. 1000S : P.111 PM Pump : P.105 LT-S : P.113 Tubing : P.203 Branch tubing : P.203 Adapters : P.207 Compression parts : P.201 Push-in-Fitting : P.214 Pressure switch : P.185 Ludo-sensor : P

123 Junction for MO valve PV For MO valve installation Positive Displacement Injector (PDI) System for Large Machines Dimensional drawing Rc1/8 Part Number Specifications PV Single type for 1 port Material: Zinc Die Casting (ZDC) 2-M10 1 φ φ11 φ Part Number Specifications L 1 L 2 PV Single type for 2 ports φ7 16 Rc1/8 PV Single type for 3 ports PV Single type for 4 ports L2 L1 2-M φ PV Single type for 5 ports PV Single type for 6 ports PV Single type for 7 ports PV Single type for 8 ports [PV-7] Material: Zinc Die Casting (ZDC) Part Number Specifications φ7 2-Rc1/8 2-M PV-2D Double type for 2 ports Material brass C φ Rc1/ M10 1 Part Number Specifications L 1 L 2 PV-4D Double type for 4 ports PV-6D Double type for 6 ports PV-8D Double type for 8 ports PV-10D Double type for 10 ports PV-12D Double type for 12 ports L2 L1 Material brass C3604 [PV-4D] 118

124 Compact metering valve MOS MOS metering valve is the compact version of MO valve. Four different discharge volumes are available. Specifications Discharge volume Operating pressure Reset pressure 0.01, 0.03, 0.05, 0.1ml/Stroke 0.9MPa 0.3MPa Adapters(SAS) Part Number Didcharge volume (ml) Mark HEX10 M M10 1 MOS MOS MOS MOS Plug(BPS) Directions for use Nipple HEX10 21 M10 1 When installing the valve to a junction, screw it into place with a wrench applied to the valve body (Tightening torque : 50kgf cm ) When connecting the valve to tail tubing, turn bushing holding the nipple with a wrench. Body Thread Related parts AMZ-III : P.103 AMO-III DS : P.107 AMO-II -150S : P.109 AMI-300S. 1000S : P.111 PM Pump : P.105 LT-S : P.113 Tubing : P.203 Branch tubing : P.203 Adapters : P.207 Compression parts : P.201 Push-in-Fitting : P.214 Pressure switch : P.185 Ludo-sensor : P

125 10 Dimensional drawing M8 1 Piping layout (Example) EA4-20 Elbow adapter TI-4 Tube insert CB-4-8 Compression Bushing CS-4 Compression sleeve A B SA4-16 Straight adapter CS-4 Compression sleeve CB-4-10 Compression Bushing ST-4Z φ4 Steel tubing Positive Displacement Injector (PDI) System for Large Machines 41 Discharge Volume M10 1 NT-4 φ4nylon tubing CB-4-10 Compression Bushing CS-4 Compression sleeve CB-4-8 Compression Bushing CS-4 Compression sleeve SAS Adapter BPS Plug TI-4 Tube insert PVS Junction CP-4 Closure plug Use an appropriate sealant where mark is shown. Mark denote tightening torque. See the tightening torque list. P.251 Operation Sequence Pump operation Pump stops Finish Return of valve piston Inner pressure relieves Pump stops Pump relief opens Valve opens Start of pressure rise Start of pump operation Pressure starts rising before discharge of grease Discharge Valve begins to discharge Depressed Collar A O-ring Check valve O-ring and collar go up and push up the grease (oil) in the measuring chamber. Spring starts pushing down O-ring and collar. In the meantime, the path (A) opens up and the tip of the check valve seals the path from the junction. Grease (oil) refills the measuring chamber. 1. Before the discharge (Start of pressure rise) 2. Pump pressurizing Completion of discharge (under pressure) 3. Measuring (piston returning) Inner pressure relieves 120

126 Junction for MOS compact metering valve PVS Valve installation ports are threaded in M10x1 specially for MOS valves. Plug the installation ports not in use with Blanking Plug (BPS). When connecting tubing, use the adapter (SAS). Dimensional drawing 3-M L φ13 2-M8 1 L1 [PVS-3S] R φ12 Part Number Specifications L 1 L 2 PVS-2S Single type for 2 ports PVS-3S Single type for 3 ports PVS-4S Single type for 4 ports PVS-5S Single type for 5 ports PVS-6S Single type for 6 ports PVS-7S Single type for 7 ports PVS-8S Single type for 8 ports Material: Zinc Die Casting (ZDC) 2-M10 1 φ13 Part Number Specifications PVS-2D Double type 2ports 2-M8 1 Material: Zinc Die Casting (ZDC) φ12 φ R M10 1 Part Number Specifications PVS-4D Double type 4ports 16.5 φ12 Material: Zinc Die Casting (ZDC) M Junction for main tubing PV For 6mm O.D tubing Dimensional drawing 29 2-M10 1 External diameter φ16 φ7 PJ φ11 Part Number Specifications PJ Two-way PJ Three-way PJ PJ4S Four-way Material: Zinc Die Casting (ZDC) 3-M10 1 φ φ φ11 PJ

127 Dimensional drawing φ7 33 φ16 33 PJ M10 1 φ11 Example of connecting nylon tubing NT-6. CS-6 Positive Displacement Injector (PDI) System for Large Machines 2 - φ M10 1 φ φ11 NT-6 CB-6 TI-6 PJ4S Junction JV For, MGI, valve installation / 6mm / 8mm O.D tubing [JV-6S] Dimensional drawing 2-Rc 1 8 Part Number 2-Rc1/8 φ7 29 φ φ11 JV Material: Zinc Die Casting (ZDC) φ Rc1/ Part Number Specifications JV Single type for 1 port Material: Zinc Die Casting (ZDC) φ Part Number Specifications L 1 L 2 [JV-4S] 2-φ7 φ16 16 L2 L Rc1/ φ JV-4S Single type for 2 ports JV-5S Single type for 3 ports JV-6S Single type for 4 ports JV-7S Single type for 5 ports JV-8S Single type for 6 ports JV-9S Single type for 7 ports JV-10S Single type for 8 ports Material: Zinc Die Casting (ZDC) φ Rc1/8 φ11 Part Number Specifications JV-4D Double type for 2 ports Material: brass (C3604) 2 - φ RC 1 8 Part Number Specifications L 1 L 2 JV-6D Double type for 4 ports φ11 JV-8D Double type for 6 ports JV-10D Double type for 8 ports [JV-8D] L2 L JV-12D Double type for 10 ports JV-14D Double type for 12 ports Material: brass (C3604) 122

128 Spring piston metering valve MB Low pressure discharge metering valve. Discharge is confirmed by indicator pin. Specifications Discharge volume Working pressure Reset pressure Normal pressure for operation Permissible range of discharge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5ml/stroke 0.6MPa 0.25MPa MPa ±20% MB-L MB-C MB-R Discharge volume Mark MB-L-3 MB-C-3 MB-R MB-L-5 MB-C-5 MB-R MB-L-10 MB-C-10 MB-R MB-L-20 MB-C-20 MB-R MB-L-30 MB-C-30 MB-R MB-L-50 MB-C-50 MB-R-50 Material: brass Combinations dimension list Size Number of port A B Directions for use Fasten main pipe fittings and tighten the bushings to install the tubing. * of MB valves depend on the number of port and discharge volume. Please contact LUBE for consultation when selecting model. Related parts AMZ-III : P.103 AMO-III DS : P.107 AMO-II -150S : P.109 AMI-300S. 1000S : P.111 LT-S : P.113 Tubing : P.203 Branch tubing : P.203 Adapters : P.207 Compression parts : P.201 Push-in-Fitting : P.214 Pressure switch : P.185 Ludo-sensor : P

129 Dimensional drawing A M8 1 Mark 2-φ M Piping layout (Example) CP-6 Closure plug SA4-16 Straight adapter B ST-4Z ø4 steel pipe CB-4-10 Bushing CS-4 Sleeve EA4-20 Elbow adapter Positive Displacement Injector (PDI) System for Large Machines T B D ST-6Z ø6 steel pipe CB-6 Bushing Use an appropriate sealant where mark is shown. Mark denote tightening torque. See the tightening torque list. P.251 Operation sequence Pump operation Pump stop Secondary discharge Inner pressure discharged Pump stops Measuring complete Pump relief opens Measuring Measuring starts Start of pressure rise Start of pump operation Discharge 1. Before the discharge (Start of pressure risen) 2. Measuring starts (pump pressurising) 3. Measuring is complete (pressurising complete) 4. Discharging oil starts (piston returns) 124

130 Adjustable PDI valve (DVR-M) including DVR Discharges a metered volume of oil which is delivered from a PM pump. Specifications Part number Number of port L1 L2 DVR DVR DVR DVR DVR DVR DVR DVR DVR DVR Discharge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5cc/stroke Operating pressure 1.2MPa Reset pressure 0.5MPa Discharge volume Piston stroke (mm) L3 scale(mm) Motion flow chart Discharge port c d d a Oil inlet 1 Before the oil discharge 2 During the oil discharge (pressure rises) 3 End of discharge 4 During the measurement of oil 5 Ready for the next cycle 1. Once the pump starts running, the check valve c is in the ready position 2. When check valve c is open, piston a is push up. The oil in cylinder will be discharged. 3. When piston a completes its stroke, the discharge ends. 4. When pump stops, pressure relives. Once the pressure in the tubing reduce, the piston a is being pushed down by the spring b. At the same time, the valve reloading oil in the chamber above piston a. 5. The piston has returned and is ready for the next cycle. 125

131 Dimensional drawing φ4 Tubing 23 Positive Displacement Injector (PDI) System for Large Machines Installation hole φ 5.3 φ6 Tubing L3 40 φ4 Tubing L2 2-M1 0 1 φ6 Tubing L (Minimum) 104 (Maximum) Part number Specifications L R Installation hole φ (Minimum) 104 (Maximum) L1 126

132 Air-oil metering valve MIX. MIX-S Air Oil Mixing Blocks have precision Positive Displacement Injectors built into them. [MIX-S] [MIX] Reference Fill the blanks with the valve marking from the left to right. * Markings designate discharge volume. (Ex:5 0.05ml/ stroke) Example) Discharge port Valve marking (From left to right) MIX-S When ordering Mix-S, use the order sheet on P.128. * Please contact LUBE when specifying MIX valves. MIX MIX-S Discharge volume (ml) Mark MIX-S MIX-1 MIX-S MIX-S MIX-3 MIX-S MIX-5 MIX-S MIX MIX-20 Air Oil system Specifications Pipe Nozzle Discharge volume Operating pressure 1.0MPa Reset pressure MIX: 0.01, 0.03, 0.05, 0.1, 0.2 MIX-S: 0.005, 0.01, 0.015, 0.03, 0.05ml/Stroke 0.3MPa Check valve Metering valve MIX Number of port Combination dimension list 1 port 2 ports 3 ports 4 ports 5 ports 6 ports L L Material: Aluminum Directions for use Please read Operation Manual before operation. MIX-S Number of port 1 port 2 ports 3 ports 4 ports 5 ports 6 ports L L Material: Aluminum Related parts * of Mix valves depend on the number of port and discharge volume. Please contact LUBE when selecting the model. AMZ-III : P.103 AMO-III DS : P.107 AMO-II -150S : P.109 Main tubing : P.203 Branch tubing : P.203 Compression parts : P.201 Adapters : P.207 Push-in fitting : P.214 Jet nozzle : P.219 Pressure switch : P.185 O/A sensor : P

133 L No. Discharge volume(ml) CODE No. Valve block assembly Installation hole 2-φ5.5 Discharge port 6-M8 1(φ4 tubing) L PCS PCS PCS PCS PCS PCS Namber of port CODE No. Block assembly Valve assembly L-MIX-S CODE NO.SL4020 LUBE OIL / AIR MIXING Valve STANDARD PRODUCT INQUIRY&ORDER SHEET Positive Displacement Injector (PDI) System for Large Machines Visitor order affirmation sign LUBE affirmation sign Mounting pitch Namber of port mm Size (mm) Namber of port L1 L Accessory Part number CB CS Tubing air in M14 1.5(φ8 tubing) Tubing oil in M10 1(φ6 tubing) Mark which is showing the discharge volume 128

134 Dimensional drawing Oil inlet M10X1 for φ6 tubing Air inlet φ8 tubing L2 L1 2-φ6.5 Mark Compression bushing φ4 (M8 1) [MIX] Piping layout (Example) SA4-16 Straight adapter OTS-4 Push-to-connect Fitting Straight A J02, J05, J08 Jet nozzle CB-4-8 Compression bushing TI-4 Tube insert CS-4 Compression sleeve NT-4 φ4 Nylon tubing Straight adapter P.207 SA8-28 adapter TI-8 Tube insert CS-8 Compression sleeve CB-8 Compression bushing NT-8 φ8 Nylon tubing E EA4-20 Elbow adapter A CB-4-10 Compression bushing BP-2 Blanking plug T SA6-20 Straight adapter C TI-6 Tube insert NT-6 φ6 Nylon tubing CB-6 Compression bushing CS-6 Compression sleeve [MIX] CP-6 Closure plug SA6-20 Straight adapter Use an appropriate sealant where mark is shown. Mark denote tightening torque. See the tightening torque list. P

135 Dimensional drawing Positive Displacement Injector (PDI) System for Large Machines Discharge port 5 M8 1 (φ4 tubing) Air inlet 2 M (φ8 tubing) Mounting 2 φ (70) 60 3 Oil inlet 2 M (φ6 tubing) 86 Mark which indicates the discharge volume 25 [MIX-A] 130

136 131

137 Single Line Resistance (SLR) compact system for small machines with intermittent delivery Valve [Pump] Automatic intermittent piston pump MLZ MLZ 133 Automatic intermittent piston pump MMXL-III 135 MMX-II (Discontinued) 137 MMXL-III Solenoid driven intermittent piston pump EX 139 EX Automatic intermittent gear pump MMX-II AMR-III DS 141 Manually operated piston pump EX L3. L5 143 LK 144 L8. L AMR-III DS

138 Automatic intermittent piston pump MLZ Compact version of MMXL-III. Ideal for small machines with limited installation space. [CE] Reference MLZ CE Interval (50Hz/60Hz) A 6min/4min48sec B 15min/12min C 30min/24min D 60min/48min E 120min/96min Part Number MLZ-CE-A MLZ-CE-A-1L MLZ-CE-A MLZ-CE-A-2L MLZ-CE-B MLZ-CE-B-1L MLZ-CE-B MLZ-CE-B-2L MLZ-CE-C MLZ-CE-C-1L Related parts Oil level switch Blank Without L With Voltage 1 AC100V φ1 2 AC200V φ1 Part Number MLZ-CE-C MLZ-CE-C-2L MLZ-CE-D MLZ-CE-D-1L MLZ-CE-D MLZ-CE-D-2L MLZ-CE-E MLZ-CE-E-1L MLZ-CE-E MLZ-CE-E-2L Pump Motor Emergency detection Operation rating Working viscosity range Reservoir capacity Weight Specifications Protection class Discharge volume Discharge pressure Voltage/ current Output Oil level switch Continuous mm 2 /s 0.8l 1.2kg ml/stroke 0.3MPa AC100Vφ1/50mA, AC200Vφ1/25mA (50Hz) AC100Vφ1/42mA, AC200Vφ1/18mA (60Hz) 3W Synchronous IP54 (CE Approved type) Directions for use Contact type A contact (NO) ON at low level Contact capacity 0.5A, AC DC200V/30W smaller Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Make sure that proper voltage is applied. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Do not press the discharge volume adjusting knob down by force. Adjust discharge volume only when the piston is fully relaxed (The knob is at the lowest position.). Replace the suction filter at least once a year. Do not remove the oil fill strainer in order to keep the pump clear of foreign matter. *Should the pump malfunction, contact LUBE for consultation. Flow unit : P.149 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P.201 Adapters : P.207 Reservoir : P

139 Replacement Motor Dimensional drawing Interval 6min 15min 30min 60min 120min Motor RPM (50Hz) /2 M-B1 M-C1 M-D1 M-E1 M-F1 Replacement 100V Part Number Motor M-B2 M-C2 M-D2 M-E2 M-F2 200V Part Number Replacement Motor 41 Discharge port M8 1 (φ4tubing) Ground terminal (M3) Ground mark Wiring port (G1/2) (SLR) Single Line Resistance compact system for small machines with intermittent delivery Oil fill cap Part Number Instant feed button Installation hole 3 - φ6.5 Packing [CE] Suction filter set Part Number Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. Discharge Volume Adjustment Wiring diagram Decrease Piston rod Lock nut Connecting rod Increase Loosen lock-nut by turning it counter-clockwise. After loosening lock-nut, turn and adjust the connecting rod to the desired discharge volume and tighten lock-nut. Turn clockwise to increase discharge and turn counter-clockwise to decrease discharge. Adjusting scale is shown below. M U V Power input [Standard] OL OL Contact output Reference position 2.5ml 2.0ml 1.5ml 0 U M V E OL OL [Oil volume adjustment knob] Power input [CE] Contact output 134

140 Automatic intermittent piston pump MMXL-III Automatic intermittent pump incorporating a small energysaving motor. Interval is controlled by the RPM of the motor so no external controllers or timers are needed. Widely used for small machines in many different industries. [CE] MMXL Reference Discharge volume 1 1ml 2 2.5ml 5 5.5ml Interval (50Hz/60Hz) A 3min/2min24sec B 6min/4min48sec C 15min/12min D 30min/24min E 60min/48min F 120min/96min CE Voltage 1 AC100V φ1 2 AC200V φ1 Oil level switch Blank Without L With Reservoir Mounting Poition Blank Resin F Foot Mount B Wall Mount *Metal reservoir only Pump Position L Pump position-left R Pump position-right *Metal reservoir only Reservoir capacity Blank 1.8l Resin reservoirs 3 3l Resin reservoirs 30 3l Metal reservoirs 40 4l Metal reservoirs 80 8l Metal reservoirs Pump Specifications Motor (Other voltages available.) Emergency detection Operation rating Working viscosity range Reservoir capacity Discharge volume Discharge pressure Power Output Oil level switch Continuous mm 2 /s ml/stroke ml/stroke ml/stroke 0.3MPa AC100Vφ1/50mA, AC200Vφ1/25mA (50Hz) AC100Vφ1/42mA, AC200Vφ1/18mA (60Hz) 3W Synchronous Motor Contact type A contact (NO) ON at low level Contact capacity 0.5A, AC DC200V/30W smaller 1.8l, 3l (plastic) 3l, 4l, 8l (sheet metal) Weight 1.8kg (With 1.8l Reservoirs ) Protection class IP54 (CE Approved type) Part Number MMXL-III CE-1A MMXL-III CE-1A-1L MMXL-III CE-1A MMXL-III CE-1A-2L MMXL-III CE-1B MMXL-III CE-1B-1L MMXL-III CE-1B MMXL-III CE-1B-2L MMXL-III CE-1C MMXL-III CE-1C-1L MMXL-III CE-1C MMXL-III CE-1C-2L MMXL-III CE-1D Part Number MMXL-III CE-1D-1L MMXL-III CE-1D MMXL-III CE-1D-2L MMXL-III CE-1E MMXL-III CE-1E-1L MMXL-III CE-1E MMXL-III CE-1E-2L MMXL-III CE-1F MMXL-III CE-1F-1L MMXL-III CE-1F MMXL-III CE-1F-2L MMXL-III CE-2A MMXL-III CE-2A-1L Part Number MMXL-III CE-2A MMXL-III CE-2A-2L MMXL-III CE-2B MMXL-III CE-2B-1L MMXL-III CE-2B MMXL-III CE-2B-2L MMXL-III CE-2C MMXL-III CE-2C-1L MMXL-III CE-2C MMXL-III CE-2C-2L MMXL-III CE-2D MMXL-III CE-2D-1L MMXL-IIICE-2D Related parts Flow unit : P.149 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P.201 Adapters : P.207 Reservoir : P

141 Dimensional drawing Part Number MMXL-III CE-2D-2L MMXL-III CE-2E MMXL-III CE-2E-1L MMXL-III CE-2E MMXL-III CE-2E-2L MMXL-III CE-2F MMXL-III CE-2F-1L MMXL-III CE-2F MMXL-III CE-2F-2L MMXL-III CE-5A MMXL-III CE-5A-1L MMXL-III CE-5A MMXL-III CE-5A-2L MMXL-III CE-5B MMXL-III CE-5B-1L MMXL-III CE-5B MMXL-III CE-5B-2L MMXL-III CE-5C MMXL-III CE-5C-1L MMXL-III CE-5C MMXL-III CE-5C-2L MMXL-III CE-5D MMXL-III CE-5D-1L MMXL-III CE-5D MMXL-III CE-5D-2L MMXL-III CE-5E MMXL-III CE-5E-1L MMXL-III CE-5E MMXL-III CE-5E-2L MMXL-III CE-5F MMXL-III CE-5F-1L MMXL-III CE-5F MMXL-III CE-5F-2L Oil fill cap Part Number φ6.5 Installation hole [CE] Discharge port M8 1 (φ4tubing) 166 Instant feed button Ground terminal Ground mark Wiring port G1/2 Suction filter set Part Number Strainer Part Number Terminal box (with cover) Packing 218 (SLR) Single Line Resistance compact system for small machines with intermittent delivery Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. Directions for use Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Make sure that proper voltage is applied. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Do not press the discharge volume adjusting knob down by force. Adjust discharge volume only when the piston is fully relaxed (The knob is at the lowest position.). Replace the suction filter at least once a year. Do not remove the oil fill strainer in order to keep the pump clear of foreign matter. Replacement Motor Interval 3min 6min 15min 30min 60min 120min Motor RPM (50Hz) /2 Replacement Motor 100V 200V M-A1 M-B1 M-C1 M-D1 M-E1 M-F1 Part Number M-A2 M-B2 M-C2 M-D2 M-E2 M-F2 Part Number Hydraulic circuit drawing U M Wiring diagram V OL OL U M V E OL OL * Should the pump malfunction, contact LUBE for consultation. Power input Connection output Power input Connection output [Normal type] [CE type] 136

142 Discharge Volume Adjustment Decrease Piston rod Lock nut Connecting rod Increase Loosen lock-nut by turning it counter-clockwise. After loosening lock-nut, turn and adjust the connecting rod to the desired discharge volume and tighten lock-nut. Turn clockwise to increase discharge and turn counter-clockwise to decrease discharge. Adjusting scale is shown below. Reference position 1.0ml 0.8ml 0.6ml 0.4ml 0.2ml Reference position 2.5ml 2.0ml 1.5ml Reference position 5.5ml 4.5ml 3.5ml 2.5ml [Oil volume adjustment knob] Automatic intermittent piston pump MMX-II Highly reliable pump with a long history of service. Now Discontinued. Discontinued product Directions for use Specifications * Refer to MMXL-III for replacement Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Make sure that proper voltage is applied. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Do not press the discharge volume adjusting knob down by force. Adjust discharge volume only when the piston is fully relaxed (The knob is at the lowest position.). Replace the suction filter at least once a year. Do not remove the oil fill strainer in order to keep the pump clear of foreign matter. Check the direction of motor rotation. Change U and W of the three-phase connection to change the direction of rotation. Do not place the pump sideways or upside down. Pump Motor (Capable of coping with a different voltage) Anomaly detection Operation rate Working viscosity range Reservoir capacity Weight Others Discharge volume Discharge pressure Working voltage/ Working current Output Oil level switch Continuous cSt cc/stroke cc/stroke 0.4MPa AC100Vφ1/0.23A AC200Vφ3/0.11A (50Hz) AC100Vφ1/0.23A AC200Vφ3/0.10A (60Hz) 5W Direction of rotation: CW Induction generator E-class Contact type: NO Contact capacity 0.5A,AC DC200V/30W Smaller one 1.8l, 3l (plastic) 3l, 4l, 8l (sheet metal) 3kg (1.8l plastic reservoirs) 2μF condenser is built into the terminal box at 100V motor Replacement motor Hydraulic circuit drawing Working voltage N-02 AC100Vφ1 5W N-10 AC200Vφ3 5W N-08 AC200Vφ1 5W 137

143 Dimensional drawing Discharge port M8 1 (φ4 tubing) Manual feeding button Motor Direction of rotation 124 Terminal box (SLR) Single Line Resistance compact system for small machines with intermittent delivery Oil fill cap Part Number Installation hole 3-φ6.5 Strainer for filling oil Part Number Wire pull-out opening 240 Suction filter set Part number: Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. Discharge Volume Adjustment Wiring diagram Piston rod Lock nut Decrease Increase Loosen lock-nut by turning it counter-clockwise. After loosening lock-nut, turn and adjust the connecting rod to the desired discharge volume and tighten lock-nut. Turn clockwise to increase discharge and turn counter-clockwise to decrease discharge. Adjusting scale is shown below. Oil level switch OL OL Motor U V W Power input V V W Oil level switch connection output OL OL Three phase power supply Single phase power supply Connecting rod [Oil volume adjustment knob] Reference position 5.5ml 4.5ml 3.5ml 2.5ml Reference position 2.5ml 2.0ml 1.5ml U V W Power input 200 VAC φ3 U C 2μF V W Power input 100 VAC φ1 138

144 Solenoid driven intermittent piston pump EX Economical intermittent piston pump with low power consumption. Uses a solenoid to operate the piston. Reference Dimensional drawing EX Working voltage 1 AC100Vφ1 2 AC200Vφ1 Solenoid cover Blank Without C With Oil level switch Blank Without L With How to change the oil discharging volume 1. Hold the connecting hexagonal rod (1), and loosen the lock-nut (3) till the spring washer (2) moves freely. 2. To increase the discharging volume, roll the adjusting screw (4) according to the solid arrow. After setting the volume, fix the screw with (2) and (3). 3. To decrease the discharge volume, roll the adjusting screw (4) according to the dotted arrows. After setting the volume, fix the screw with (2) and (3). 4. One revolution of the adjusting screw (4) roll makes 0.06ml of discharge volume difference. 35 Discharge port M8 1 (φ4 tubing) Oil fill cap Part Number Part Number EX EX-1C EX-1L EX-1LC Specifications Part Number EX EX-2C EX-2L EX-2LC (1) (2) (3) (4) Suction filter set Part Number Installation hole 3-φ Pump Working voltage/ Working current Discharge volume Discharge pressure Working voltage / Working current Working viscosity range mm 2 /s Reservoir capacity 1.8l Weight 1.85kg ml/Stroke (adjustable) 0.4MPa (maximum) AC100V φ1 AC200V φ1 50/60Hz AC 100V AC 200V 50Hz Retention 0.5A Start-up 5.8A 60Hz Retention 0.52A Start-up 6.0A 50Hz Retention 0.25A Start-up 2.9A 60Hz Retention 0.26A Start-up 3.0A Wiring diagram Hz/hour 50Hz/hour Hydraulic circuit drawing Solenoid Directions for use Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Make sure that proper voltage is applied. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Do not operate with reservoir empty. Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. Related parts Flow unit : P.149 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P.201 Adapters : P

145 Solenoid driven intermittent piston pump EX-5 Economical, small discharge volume, compact, and lightweight intermittent piston pump. Part Number EX Dimensional drawing (SLR) Single Line Resistance compact system for small machines with intermittent delivery Specifications φ5 Pump Discharge volume Discharge pressure 0.5ml/Stroke 0.2MPa Wire pull-out opening (194) Working voltage/ Working current DC24V 3.0A Energization time 2 seconds (Max. below 30 seconds) Interval time Min. 3 Minutes (Current rate: below 1%) Anomaly detection Working viscosity range Oil level switch Reservoir capacity 400ml Weight mm 2 /s 1kg Contact type (NO) ON at low level Contact capacity 0.5A,AC DC200V/30W Smaller one 104 Suction filter set Part Number Low O Level L Directions for use Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Make sure that proper voltage is applied. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Do not operate with reservoir empty. Wiring diagram DC 24V Input Oil level switch Contact output SOL Hydraulic circuit drawing Solenoid Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. Related parts Flow unit : P.149 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P.201 Adapters : P.207 Reservoir : P

146 Automatic intermittent gear pump AMR-III DS Capable of operating over a wide viscosity range. Digital display gives on sight visual indication. Interval can be a function of time or count. [1.8l Reservoir type] [3lReservoir type] AMR Reference Voltage 1 AC100Vφ1 2 AC200Vφ1 DS Part Number AMR-III DS AMR-III DS AMR-III DS AMR-III DS Directions for use Reservoir Mounting Poition Blank Resin F Foot Mount B Wall Mount *Metal reservoir only Reservoir capacity Blank 1.8l Resin reservoirs 3 3l Resin reservoirs 30 3l Metal reservoirs 40 4l Metal reservoirs 80 8l Metal reservoirs *Pump is installed on the right side, if a metal reservoir is selected. Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Make sure that proper voltage and pressure are proper. Replace the suction filter at least once a year. Do not remove the oil fill strainer in order to keep the pump clear of foreign matter. Pump Motor Controller Working viscosity range Reservoir capacity Weight Specifications Discharge volume Discharge pressure Power Output Timer counter Emergency output Emergency detection Liquid crystal display 150ml/min (50Hz) 180ml/min (60Hz) 0.8MPa (safety valve set pressure) AC100Vφ1/0.83A, AC200Vφ1/0.41A (50Hz) AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz) 20W (50Hz/60Hz) Capacitor motor Discharge time adjustable range: 1-99 seconds ( ml) 50Hz, (3-297ml) 60Hz Interval time adjustable range: 1 to 9999 minutes 1 to 9999 counts Contact type A contact (NO) Contact capacity AC250V 1.5A Oil level switch Prerssure switch INTERVAL DISCHARGE ALARM mm 2 /s (50Hz) Contact type A contact (NO) ON at low level Contact type A contact (NO) ON at low pressure display 'INT' display 'DIS' When oil side decreases, display 'OILLEVEL ERR' When pressure is abnormal, display 'PRESSURE ERR' 1.8l, 3l (plastic) 3l, 4l, 8l (sheet metal) 1.8l Reservoirs: 3.2kg, 3l Reservoirs: 4kg *Should the pump malfunction, contact LUBE for consultation. Related parts Flow unit : P.149 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P.201 Adapters : P

147 Exterior features of the controller Hydraulic circuit drawing LCD RV UP key DOWN key Operation panel of the controller RESET & FEED key Enter key M (SLR) Single Line Resistance compact system for small machines with intermittent delivery LCD shows the below: INTERVAL INT DISCHARGE DIS ALARM Low oil level OILLEVEL ERR Low pressure PRESSURE ERR Wiring diagram Power E Emergency output Count in (Only count in model) Dimensional drawing Discharge port Rc1/8 with P/S 167 Installation hole 2-φ6.5 Installation hole 2-φ Oil fill cap Part Number Discharge port Rc1/8 with P/S Oil fill cap Part Number Pressure gauge installation port Rc1/8 Pressure gauge installation port Rc1/8 Strainer Part Number Strainer Part Number Suction filter set Part Number Suction filter set Part Number [1.8l reservoir type] [3l reservoir type] Parts for connecting to the discharge port CB-6 CS-6 SA6-20 EA6-22 or Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. 142

148 Manually operated piston pump L3. L5 Small sized manual piston pump [L3] [L5] Reference Part Number Discharge volume ml/stroke Discharge pressure (MPa) Reservoir capacity (ml) Weight (kg) L L L L L Directions for use Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Do not pull or press the discharge lever with excessive force. Dimensional drawing Installation hole 2-φ Oil fill cap Part number: φ6.5 Installation hole 25 Oil fill cap Part number: (22) Discharge port (M8 1) (φ4 tubing) (25) Discharge port Rc1/8 LOW Suction filter set Part Number Suction filter set Part Number [L3-3] [L5-5] Related parts Flow unit : P.149 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P.201 Reservoir : P

149 Manually operated piston pump LK Direct machine integration & installation available. Specifications Discharge volume 8ml/Stroke Discharge pressure 0.35MPa Weight 0.32kg(LK), 0.75kg(LK-8T) Part Number Reservoir LK LK-8TL LK-8TR [LK-8] Directions for use [LK-8TR] Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Do not pull or press the discharge lever with excessive force. Choose LK8-TL in order to install the pump on the right side of the machine, and choose LK8-TR in order to install the pump on the left side of the machine. (SLR) Single Line Resistance compact system for small machines with intermittent delivery Dimensional drawing 4-φ6.5 Pump installation hole [LK-8] Oil fill cap Part Number [LK-8TR] Discharge port (M8 1) (φ4 tubing) Drain plug Discharge port (M8 1) (φ4 tubing) Discharge lever 3-φ6.5 Tank installation hole Discharge lever Suction filter set Part Number (40) 199 (40) Related parts Flow unit : P.149 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P

150 Manually operated piston pump L8. L20 Lever operated piston pump. When the lever is released a spring will reset the piston to discharge oil. [L20-R] [L8-L] Discharge volume Discharge pressure 2-7ml/Stroke (Changeable) 0.5MPa Working viscosity range mm 2 /s Reservoir capacity Weight Specifications Part Number 0.8l (L8), 1.8l (L20) 1.2kg (L8), 1.8kg (L20) Lever direction L8-L Left 0.8l L8-R Right L20-L Left 1.8l L20-R Right Directions for use Reservoir capacity Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Do not pull or press the discharge lever with excessive force. Choose L8-L (L20-L) in order to install the pump on the right side of the machine, and choose L8-R (L20-R) in order to install the pump on the left side of the machine. How to change the discharge volume Discharge volume is set to 7ml when the pump is shipped from the factory. Refer to the following manner in order to change the volume. 1. Turn the lock nut CCW to loosen it. 2. After loosening, turn the volume adjusting screw, and tighten the lock nut in order to fix the volume. Lever [L8] [L20] Discharge volume (ml) Discharge volume (ml) Volume adjusting screw Adjusting range (mm) Adjusting range (mm) Adjusting range (mm) Lock nut Related parts Flow unit : P.149 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P.201 Adapters : P.207 Reservoir : P

151 Dimensional drawing Oil fill cap Part Number Discharge port (M8 1) (φ4 tubing) Oil fill cap Part Number Discharge port (M8 1) (φ4 tubing) (SLR) Single Line Resistance compact system for small machines with intermittent delivery Installation hole 3-φ6.5 3-φ Installation hole [L8-L] Suction filter set Part Number [L20-L] Suction filter set Part Number

152 147

153 (SLR) Single Line Resistance compact system for small machines with intermittent delivery [Valve] Resistance type valve HSA-1 Flow unit 149 Junction for main tubing PJ 163 HTU-02 Junction for installing flow units and control units PJ 164 Junction header 165 HJB-1 PJ-2 TG 148

154 Resistance type valve Flow unit Flow Units are resistance devices used for intermittent delivery type systems. Specifications Normal working pressure Under 0.8 MPa Internal construction Inlet [HSA-1] [HTU-02] [HJB-1] Filter Rod Body Check valve seat Directions for use Please conform the flow direction and thread size to connect to the junction. Do not over tighten any joints. Refer to the tightening torque table. (P.251) Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Flow direction Flow direction HSA 1 Spring Clasp No. & Flow rate Piping layout (Example) EA4-20 Elbow adapter A CS-4 Compression sleeve NT-4 φ4 Nylon tubing TI-4 Tube insert CB-4-8 Compression bushing J CN-4 Compression nut CS-4 Compression sleeve EC1-22 Elbow connector HJB H HSA T Q B T B PJ-4S Junction Use an appropriate sealant where mark is shown. CS-4 Compression sleeve ST-4Z φ4 Steel tubing HTG CB-4-10 Compression bushing CP-4 Closure plug Mark denote tightening torque. See the tightening torque list. P

155 RoHS compliant products are also available. Please contact us for details. Part Number Part Number Dimensional drawing Metric Inch Metric Inch HSA HEX10 (0.39 ) M8X1 (5/16-24) 25 (0.98 ) R1/8 (1/8NPT) Dimensional drawing HTU HEX10 (0.39 ) R1/8 R1/8 (1/8NPT) (1/8NPT) 23 (0.91 ) (SLR) Single Line Resistance compact system for small machines with intermittent delivery HJB HEX10 (0.39 ) M8X1 (5/16-24) 29.5 (1.16 ) M8X1 (5/16-24) HTA (1.18 ) 2-M8X1 (2-5/16-24) TA 38 (1.5 ) R1/8 (1/8NPT) HTK (1.85 ) 3-M8X1 (3-5/16-24) TK 47 (1.85 ) R1/8 (1/8NPT) HTD (0.59 ) 2-M8X1 (2-5/16-24) TD 47 (1.85 ) R1/8 (1/8NPT) HTG (1.18 ) 3-M8X1 (3-5/16-24) TG 38 (1.5 ) R1/8 (1/8NPT) HTC (0.59 ) 2-M8X1 (2-5/16-24) TC 47 (1.85 ) R1/8 (1/8NPT) HTH (1.1 ) 4-M8X1 (4-5/16-24) 39 (1.54 ) R1/8 (1/8NPT) HTB (1.18 ) 3-M8X1 (3-5/16-24) TB 46 (1.81 ) R1/8 (1/8NPT) HTL M8X1 (4-5/16-24) R1/8 (1/8NPT) 150

156 151

157 Single Line Resistance (SLR) compact system for small machines to large machines with continuous (recirculation) delivery [Pump] AMS Automatic small discharge volume gear pump AMS 153 Motor driven continuous gear pump ACM-II. AMI-300. AMI AMI-300 Automatic (intermittent & continuous) gear pump AM. ADM (Discontinued) 157 AMI-1000 AM ADM 152

158 Automatic small discharge volume gear pump AMS Motor driven gear pump for continuous micro-volume lubrication used with a resistance type centralized lubrication equipment Reference AMS Discharge volume (50Hz / 60Hz) /1.5ml/min 3 2.5/3ml/min 6 5/6ml/min 15 15/18ml/min Voltage 1 AC100V φ1 2 AC200V φ1 Oil level switch Blank Without L With Reservoir Mounting Position Blank Resin reservoirs F Foot Mount B Wall Mount *Metal reservoir only Pump Position L Pump position-left R Pump Position-Right *Except 1.8l Resin reservoir Reservoir capacity Blank 1.8l Resin reservoirs 3 3l Resin reservoirs 30 3l Metal reservoirs 40 4l Metal reservoirs 80 8l Metal reservoirs AMS-1, AMS-3 Pump Motor (Other voltages available.) Emergency detection Operation rate Working viscosity range Reservoir capacity Weight Specifications Discharge volume Discharge pressure Power Output Oil level switch Continuous mm 2 /s AMS-1: 1.25ml/min (50Hz), 1.5ml/min (60Hz) AMS-3 : 2.5ml/min (50Hz), 3ml/min (60Hz) AMS-6 : 5ml/min (50Hz), 6ml/min (60Hz) 0.8MPa (safety valve setting) AC100Vφ1/50mA AC200Vφ1/25mA (50Hz) AC100Vφ1/42mA AC200Vφ1/18mA (60Hz) AC100Vφ1/25mA (50Hz) AC200Vφ1/18mA (60Hz) 3W Synchronous Motor Contact type A contact (NO) ON at low level Contact capacity 0.5A, AC DC200V/30W smaller 1.8l, 3l (plastic) 3l, 4l, 8l (sheet metal) 1.8kg Part Number Part Number AMS AMS AMS-1-1L AMS-3-1L AMS AMS AMS-1-2L AMS-3-2L AMS AMS AMS-15-1L AMS-6-1L AMS AMS AMS-15-2L AMS-6-2L *Should the pump malfunction, contact LUBE for consultation. Directions for use Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Make sure that proper voltage and pressure are proper. Replace the suction filter at least once a year. Related parts control unit : P.161 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1: P.181 Filter FY20: P.181 Pressure switch : P.185 Compression parts : P.201 Adapters : P.207 Metalreservoir : P

159 Specifications Replacement Motor AMS-15 Pump Motor (Other voltages available.) 30 Discharge port (M8 1) (φ4 Tubing) Oil volume adjusting screw Oil fill cap Part Number Discharge volume Discharge pressure Power Output ml/min (50Hz) 18ml/min (60Hz) 0.8MPa (safety valve setting) Gear Head Speed Reduction Ratio: 1/25 Working viscosity range Reservoir capacity Weight mm 2 /s AC100Vφ1/0.25A (50Hz/60Hz) 200Vφ1 5.0W Accessory - Condesor 3.0μF 1.8l, 3l (plastic) 3l, 4l, 8l (sheet metal) 2.3kg Dimensional drawing 120 Wiring port Installation hole 3-φ6.5 Pump Part Number Voltage Replacement Motor AMS V M-B V M-B2 AMS V M-B V M-B2 AMS V M-A V M-A φ4 Tubing Oil volume adjusting screw Oil fill cap Part Number φ Discharge port (M8 1) Wiring port 267 (SLR) Single Line Resistance compact system for small machines to lage machines with continuous (recirculation) delivery [AMS-1, 3] Suction filter Part Number [AMS-15] Suction filter Part Number Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. Hydraulic circuit drawing Wiring diagram M RV Option OL SW M U V OL OL C Power input Power input Contact output [AMS-1, 3, 6] [AMS-15] 154

160 Motor driven continuous gear pump ACM-II. AMI-300. AMI-1000 Reference ACM AMI 300 AMI 1000 Voltage 1 AC100V φ1 2 AC200V φ3 AC200V φ3 3 With needle valve *AC200V φ3 Needle valve available only with AMI-1000 Reservoir capacity l Metal reservoirs 4l Metal reservoirs 8l Metal reservoirs Oil level switch Blank Without L With Reservoir Mounting Position Blank Resin reservoirs F Foot mount B Wall mount Reservoir Mounting Position L Pump position-left R Pump Position-Right [ACM-II] Directions for use [AMI-300] [AMI-1000] Part Number ACM-II ACM-II * Should the pump malfunction, contact LUBE for consultation. Specifications Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Make sure that proper voltage and pressure are proper. Replace the suction filter at least once a year. Pump Motor ( Other voltages available.) Operation rate Discharge volume Discharge pressure Voltage / Current Output ACM-II AMI-300 AMI ml/min (50Hz) 70ml/min (60Hz) 0.8MPa (safety valve setting) AC100Vφ1/0.51/0.52A (Condenser: 8µF) AC200Vφ3/0.23/0.21A 25W Induction motor Continuous 300ml/min (50Hz) 330ml/min (60Hz) 0.5MPa (safety valve setting) AC100Vφ1/0.76/0.74A (Condenser: 11µF) AC200Vφ3/0.32A/0.3A 40W Induction motor Working viscosity range mm 2 /s mm 2 /s Reservoir capacity 2l, 3l, 4l, 8l (sheet metal) Weight 4.0kg 4.4kg 7.1kg Other External fuse Motor rotary direction: Counter- clockwise 100V/1A 200V/0.5A Motor rotary direction: Clockwise 100V/2A 200V/1A 1000ml/min (50Hz) 1100ml/min (60Hz) 1.2MPa (safety valve setting) AC100Vφ1/1.2/1.19A (Condenser: 20µF) AC200Vφ3/0.50/0.43A 60W Induction motor Motor rotary direction: Counter- clockwise 100V/3A 200V/1A Related parts control unit : P.161 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P.201 Adapters : P.207 Metalreservoir : P

161 Hydraulic circuit drawing RV Option OL SW M AMI-300 with 3L reservoir and low level switch Dimensional drawing A Cable outlet Adaptation cable φ6-φ φ120 View A Discharge port φ4 φ100 Installation hole 4-φ6.5 Cable outlet φ6-φ (SLR) Single Line Resistance compact system for small machines to lage machines with continuous (recirculation) delivery Discharge port M8 1 (φ4 Tubing) Oil volume adjusting screw 15 (315) 298 Installation hole 4-φ Oil fill cap Part Number Suction filter set Part Number Parts for connecting to the discharge port Parts for connecting to the discharge port 6 Bottom face of the tank [ACM-II] CB-4 CS-4 [AMI-300] CB-4 CS-4 Cable outlet Adaptation cable φ6~φ12 View A Wiring diagram Three-phase connection Single-phase connection U V W U1 U2 Z φ120 Installation hole 4-φ6.5 Parts for connecting to the discharge port R S T Power Three-phase connection T U V W S R Power Three-phase connection U V W [ACM- ] [AMI-300] 8μF Power AC100V Single-phase connection U1 U2 Z2 C 11μF Power AC100V Single-phase connection U1 U2 Z2 C [AMI-1000] CN-4 CN-6CS-4 CS-6 R S T Power [AMI-1000] 20μF Power AC100V Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. 156

162 Automatic intermittent gear pump AM High durability and low revolution gear pump. Discontinued product [AM] [ADM] AM Voltage 1 AC100V φ1 2 AC200V φ3 Tank capacity 20 2l Metal reservoirs 30 3l Metal reservoirs 40 4l Metal reservoirs 80 8l Metal reservoirs Pump Motor (Capable of coping with a different voltage) Oil level switch Discharge volume Discharge pressure Working voltage/ Working current Output Rated operation 50ml/min(50HZ), 60ml/min(60HZ) m/hour Changeable by adjusting the cam 0.8MPa (Safety valve set pressure) AC100Vφ1 25W: 0.51/0.52A AC200Vφ3 25W: 0.23/0.21A Induction generator B-class, 4P 25W Optional on the reservoirs flange Continuous Working viscosity range mm 2 /s Weight Others Reference Specifications External fuse AM: 5.4kg ADM: 5.9kg Direction of rotation: CCW Condenser 100V 8μF 100V/1A 200V/0.5A * Contact us if the working viscosity range of the oil exceeds 1300mm2/s Related parts Oil level switch Blank Without L With *Except 2L metal reservoir Reservoir mounting position F Foot mount B Wall mount Pump position L Pump position-left R Pump position-right *Except 2L metal reservoir Cam No. Relational table between cam setting, interval time and discharge volume Interval time Discharge volume per a cycle (ml) Discharge volume per hour (ml) Required time to discharge 1L. 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 1 30min 25min hour 100hour 2 30min 25min hour- 40min 50hour 3 30min 25min hour- 28min 4 30min 25min hour- 20min 5 7min- 30sec 6 7min- 30sec 7 7min- 30sec 8 7min- 30sec 6min- 15sec 6min- 15sec 6min- 15sec 6min- 15sec hour- 20min hour- 50min hour- 40min hour- 26min Part Number AM AM Directions for use 35hour 25hour 10hour 7hour 5hour 3hour Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table. (P.237) Do not use any oil containing special additives, water soluble oil, or solvent. Periodically check the oil in the reservoir for impurities. Replace with fresh oil immediately, if necessary. Be sure to clean the reservoir before oil adding new oil. Do not over tighten the discharge joint. Refer to the tightening torque table. (P.251) Make sure that proper voltage and pressure are proper. Replace the suction filter at least once a year. Check the direction of motor rotation. Change U and W of threephase connection to change the direction of rotation. Do not lie upside down or sideways pump. Flow unit : P.149 PJ junction : P.163 Tubing : P.203 Pressure gauge : P.184 Filter FX1 : P.181 Filter FY20 : P.181 Pressure switch : P.185 Compression parts : P.201 Adapters : P.207 Metalreservoir : P

163 Dimensional drawing [AM] A Detail drawing viewing from A Discharge port M8 1 (φ4a tubing) Installation hole 4-φ6.3 Oil fill cap Part Number Suction filter set Part Number (SLR) Single Line Resistance compact system for small machines to lage machines with continuous (recirculation) delivery [ADM] A Detail drawing viewing from A Direction of rotation φ Discharge port (Intermittent) 297 M8 1(φ4 tubing) Installation hole 4-φ6.3 Discharge port (Continuous) M8 1 (φ4 tubing) Oil fill cap Part Number Suction filter set Part Number Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground. Wiring diagram Hydraulic circuit drawing Three phase power supply U V W RV RV RV Power Single phase power supply U1 U2 Z2 Optional OL SW M Optional OL SW M C 8μF Power [AM] [ADM] 158

164 159

165 Single Line Resistance (SLR) compact system for small machines to large machines with continuous (recirculation) delivery [Valve] CSA-04 Single line resistance valve (continuous) Control unit 161 Junction for main tubing PJ 163 CTU-2 Flow unit/control unit junction PJ 164 Junction header 165 CJB-04 PJ-2 TG 160

166 Single line resistance valve (continuous) control unit Internal construction Inlet [CSA-04] [CTU-2] [CJB-04] Taper pin Helical restrictor Specifications Body Normal working pressure Under 0.8 MPa Directions for use Please conform the flow direction and thread size to connect to the junction. Do not over tighten any joints. Refer to the tightening torque table. (P.251) Flow direction CSA 04 Clasp No. & Flow rate Tubing connection (This is just an example.) EA4-20 Elbow adapter CS-4 Compression A sleeve NT-4 φ4 Nylon tubing TI-4 Tube insert CB-4-10 Compression bushing J T CN-4 Compression nut CSA CJB H CS-4 Compression sleeve EC1-22 Elbow connector B Q B T ST-4Z φ4 Steel tubing PJ-4S Junction CS-4 Compression sleeve CTG CB-4-10 Compression bushing CP-4 Closure plug Use an appropriate sealant where mark is shown. Mark denote tightening torque. See the tightening torque list. P

167 162 (SLR) Single Line Resistance compact system for small machines to lage machines with continuous (recirculation) delivery Part Number Dimensional drawing Part Number Dimensional drawing Metric Inch Metric Inch CSA CTU CJB CTA CTK CTD CTG CTC CTH CTB CTL (0.98 ) HEX10 (0.39 ) M8X1 (5/16-24) R1/8 (1/8NPT) 29.5 (1.16 ) HEX10 (0.39 ) M8X1 (5/16-24) M8X1 (5/16-24) TA 38 (1.5 ) 30(1.18 ) 2-M8X1 (2-5/16-24) R1/8 (1/8NPT) 38 (1.5 ) TD 15 (0.98 ) 2-M8X1 (2-5/16-24) R1/8 (1/8NPT) TB 46 (1.81 ) 30 (1.18 ) 3-M8X1 (3-5/16-24) R1/8 (1/8NPT) 23 (0.91 ) HEX10 (0.39 ) R1/8 (1/8NPT) R1/8 (1/8NPT) TK 47 (0.98 ) 15 (0.98 ) 3-M8X1 (3-5/16-24) R1/8 (1/8NPT) 38 (0.98 ) TG 30 (0.98 ) 3-M8X1 (3-5/16-24) R1/8 (1/8NPT) CTU (1.54 ) 28 (1.1 ) 4-M8X1 (4-5/16-24) R1/8 (1/8NPT) 47 (1.85 ) 28 (1.1 ) 14 (0.55 ) 4-M8X1 (4-5/16-24) R1/8 (1/8NPT)

168 Junction PJ Junction for main tubing PJ Dimensional drawing 7 φ 12 φ M8 1 φ12 For 4mm(5/32)tubing Part Number Specifications PJ Two-way Material: ZDC φ6.2 φ12 Part Number Specifications PJ-2F Two-way 12 Material: ZDC M M8 1 φ12 Part Number Specifications PJ Three-way 15 Material: ZDC 30 3-M8 1 φ M8 1 φ φ Part Number Specifications PJ-3F Three-way Material: ZDC Part Number Specifications PJ Four-way Material: ZDC φ6.5 9 φ

169 Junction PJ For Flow unit/control unit installation Dimensional drawing Part Number M8 1 5/16-24 UNF Specifications L1 Size L2 R3.25 [PJ-7S] 16 (0.63 ) 16 (0.63 ) 16 (0.63 ) 1 (0.04 ) L2 1 (0.04 ) L1 16 (0.63 ) 16.5 (0.65 ) 6-M8X1 (6-5/16-24UNF) 16 (0.63 ) φ 12 (0.47 ) PJ-4S Single type for 2ports PJ-5S Single type for 3ports PJ-6S Single type for 4ports PJ-7S Single type for 5ports PJ-8S Single type for 6ports PJ-9S Single type for 7ports 47 (1.85 ) 34 (1.34 ) 63 (2.48 ) 50 (1.97 ) 79 (3.11 ) 66 (2.60 ) 95 (3.74 ) 82 (3.23 ) 111 (4.37 ) 98 (3.86 ) 127 (5.00 ) 114 (4.49 ) (SLR) Single Line Resistance compact system for small machines to lage machines with continuous (recirculation) delivery PJ- 10S Single type for 8ports 143 (5.63 ) 130 (5.12 ) PJ- 12S Single type for 10ports 175 (6.89 ) 162 (6.38 ) Material: ZDC Part Number M8 1 5/16-24 UNF Specifications L1 Size L2 PJ-6D Double type for 4ports 47 (1.85 ) 34 (1.34 ) PJ-8D Double type for 6ports 63 (2.48 ) 50 (1.97 ) R (0.63 ) PJ- 10D Double type for 8ports 79 (3.11 ) 66 (2.60 ) 16.5 (0.65 ) 6-M8X1 (6-5/16-24UNF) φ12 (0.47 ) 33 (1.3 ) Material: ZDC Part Number Specifications L1 Size L2 1 (0.04 ) L2 L1 1 (0.04 ) 16 (0.63 ) PJ-12D Double type for 10ports PJ-14D Double type for 12ports 82 (3.23 ) 94 (3.70 ) 98 (3.86 ) 110 (4.33 ) [PJ-6D] PJ-16D Double type for 14ports Material: ZDC 114 (4.49 ) 126 (4.96 ) 164

170 Junction header For use with Flow and Control unit Dimensional drawing 30 (1.18 ) T1 Part Number T1 T2 TA M8 1 Rc 1/8 TA /16-24 UNF Material: ZDC 1/8 NPT Dimensional drawing TB TB 30 (1.18 ) T1 Part Number T1 T2 TB M8 1 Rc 1/8 TB /16-24 UNF Material: ZDC 1/8 NPT 20(0.79 ) 14 (0.55 ) TA φ12 (0.47 ) 29 (1.14 ) 14 (0.55 ) TB φ12 (0.47 ) T2 T2 Part Number T1 T2 Part Number T1 T2 TC TC T1 TC M8 1 Rc 1/8 TC /16-24 UNF Material: ZDC 1/8 NPT 15(0.59 ) 15 (0.59 ) T1 TD M8 1 Rc 1/8 TD /16-24 UNF Material: ZDC 1/8 NPT 29 (1.14 ) 14 (0.55 ) T C φ12 (0.47 ) 20 (0.79 ) 14 (0.55 ) T D φ12 (0.47 ) T2 T2 15 (0.59 ) φ16 (0.47 ) 30 (1.18 ) T1 Part Number T1 T2 TG M8 1 Rc 1/8 TG /16-24 UNF Material: ZDC 1/8 NPT φ16 (0.63 ) T1 T2 6 (0.24 ) 12 (0.47 ) 20 (0.79 ) Part Number T1 T2 TH M8 1 Rc 1/8 TH /16-24 UNF Material: C3604 1/8 NPT 20 (0.79 ) 14 (0.55 ) TG T2 28 (1.10 ) 15 (0.59 ) φ12 (0.47 ) Part Number T1 T2 TK M8 1 Rc 1/8 TK /16-24 UNF Material: ZDC 1/8 NPT φ16 (0.63 ) 6 (0.24 ) 12 (0.47 ) T1 20 (0.79 ) Part Number T1 T2 TL M8 1 Rc 1/8 TL /16-24 UNF Material: C3604 1/8 NPT T1 29 (1.14 ) 14 (0.55 ) TK φ12 (0.47 ) T2 28 (1.10 ) T2 165

171 Reservoirs Resin reservoirs l l 168 3l 169 Reservoir (Resin) 0.2L Metal reservoirs 2l 170 3l 171 4l 173 8l 175 Reservoir (Resin) 3L Reservoir (Metal) 2L Reservoir (Metal) 4L Reservoir (Metal) 8L

172 Resin reservoirs l [T-2LP] [T-4LP] Applicable pump Part Number Useful capacity Total capacity L3 T-2LP l 0.22l EX-5, L5 T-4LP l 0.5l Material: PCTA Directions for use Do not use solvents. Clean at least once a year. For details, see instruction manual. *Should the pump malfunction, contact LUBE for consultation. Dimensional drawing A φ LOW Top view A 80 [T-2LP]Part Number M5Tapping screw Low Level [T-4LP]Part Number Top view 167

173 Resin reservoirs l [T-8LP] [T-18LP] Applicable pump Part Number Useful capacity Total capacity L8 MLZ T-8LP l 1.0l AMZ-III, AMZ100S, AMO, MMXL-III, MMX- II, EX, AMR-III -150, L20, AMS, PM-8S T-18LP l 2.0l Material: PCTA Dimensional drawing A 120 Reservoirs M5 Tapping screw (118) Top view [T-8LP]Part Number A A M5 Tapping screw Top view [T-18LP]Part Number

174 Resin reservoirs 3l [T-30LP] Applicable pump Part Number Pump position AMZ100S, AMO, MMXL-III, T-30LP MMX-II, AMR-III -150, AMS, PM- T-30LP-LX Left 8S T-30LP-RX Right Material: PCTA Useful capacity: 3L Total capacity: 4L Dimensional drawing A M5 Tapping screw Top view [T-30LP]Part Number A Top view [T-30LP-LX]Part Number

175 Metal reservoirs 2l Applicable pump Part Number Mounting ACM-II, AM, ADM T-20L-AF Foot T-20L-AB Back AMI-300S, AMI-300 T-20L-HF Foot T-20L-HB Back AMI-1000S, AMI-1000 T-20L-KF Foot T-20L-KB Back Material: SPCC Total capacity: 3.2L Useful capacity: 2.1L Coating color: Silver Dimensional drawing A Reservoirs 158 P.C.D120 φ M8Bolt Installation hole 200 Top view [T-20L-AF]Part Number A PCD100 φ Oil fill cap M8Bolt Installation hole 200 Top view [T-20L-HB]Part Number A PCD120 φ M8Bolt Installation hole 200 Top view [T-20L-KF]Part Number

176 Metal reservoirs 3l [T-30L-OLH] Applicable pump Part Number Pump position Mounting Oil level switch AMZ100S AMO AMR-III -150 MMXL-III MMX-II AMS PM-8S T-30L-AOF Right Foot T-30L-AOB Right Back T-30L-LXF Left Foot T-30L-LXB Left Back T-30L-RXF Right Foot T-30L-RXB Right Back T-30L-LHF Left Foot Without T-30L-LHB Left Back Without T-30L-RHF Right Foot Without AMI-300S AMI-300 T-30L-RHB Right Back Without T-30L-OLHF Left Foot With T-30L-OLHB Left Back With T-30L-ORHF Right Foot With T-30L-ORHB Right Back With T-30L-LKF Left Foot Without T-30L-LKB Left Back Without T-30L-RKF Right Foot Without AMI-1000S AMI-1000 T-30L-RKB Right Back Without T-30L-OLKF Left Foot With T-30L-OLKB Left Back With T-30L-ORKF Right Foot With T-30L-ORKB Right Back With T-30L-LAF Left Foot Without T-30L-LAB Left Back Without T-30L-RAF Right Foot Without ACM-II AM ADM T-30L-RAB Right Back Without T-30L-OLAF Left Foot With T-30L-OLAB Left Back With T-30L-ORAF Right Foot With T-30L-ORAB Right Back With Material: SPCC Total capacity: 3.2L Useful capacity: 2.1L Coating color: Silver 171

177 Dimensional drawing A M8 Bolt Installation hole A [T-30L-AOB]Part Number Top view Reservoirs M8 Bolt Installation hole [T-30L-LXF]Part Number Top view A φ116 φ M8 Bolt Installation hole [T-30L-ORAF]Part Number Top view A φ70 PCD M8 Bolt Installation hole Top view [T-30L-OLHF]Part Number

178 Metal reservoirs 4l Applicable pump Part Number Pump position Mounting Oil level switch AMZ100S AMO AMR-III-150 MMXL-III MMX-II AMS PM-8S T-40L-AOF Right Foot T-40L-AOB Right Back T-40L-LXF Left Foot T-40L-LXB Left Back T-40L-RXF Right Foot T-40L-RXB Right Back T-40L-LHF Left Foot Without T-40L-LHB Left Back Without T-40L-RHF Right Foot Without AMI-300S AMI-300 T-40L-RHB Right Back Without T-40L-OLHF Left Foot With T-40L-OLHB Left Back With T-40L-ORHF Right Foot With T-40L-ORHB Right Back With T-40L-LKF Left Foot Without T-40L-LKB Left Back Without T-40L-RKF Right Foot Without AMI-1000S AMI-1000 T-40L-RKB Right Back Without T-40L-OLKF Left Foot With T-40L-OLKB Left Back With T-40L-ORKF Right Foot With T-40L-ORKB Right Back With T-40L-LAF Left Foot Without T-40L-LAB Left Back Without T-40L-RAF Right Foot Without ACM-II AM ADM T-40L-RAB Right Back Without T-40L-OLAF Left Foot With T-40L-OLAB Left Back With T-40L-ORAF Right Foot With T-40L-ORAB Right Back With Material: SPCC Total capacity: 6.3L Useful capacity: 4.2L Coating color: Silver 173

179 Dimensional drawing A P.C.D 120 φ M8 Bolt Installation hole [T-40L-OLAF]Part Number Top view Reservoirs A 203 φ70 PCD Oil fill cap A M8 Bolt Installation hole [T-40L-OLHF]Part Number Top view M8 Bolt Installation hole 290 [T-40L-LXB]Part Number Top view A M8 Bolt Installation hole [T-40L-AOF]Part Number Top view

180 Metal reservoirs 8l Applicable pump Part Number Pump position Mounting Oil level switch AMZ100S AMO AMR-III -150 MMXL-III MMX-II AMS PM-8S T-80L-AOF Right Foot T-80L-AOB Right Back T-80L-LXF Left Foot T-80L-LXB Left Back T-80L-RXF Right Foot T-80L-RXB Right Back T-80L-LHF Left Foot Without T-80L-LHB Left Back Without T-80L-RHF Right Foot Without AMI-300S AMI-300 T-80L-RHB Right Back Without T-80L-OLHF Left Foot With T-80L-OLHB Left Back With T-80L-ORHF Right Foot With T-80L-ORHB Right Back With T-80L-LKF Left Foot Without T-80L-LKB Left Back Without T-80L-RKF Right Foot Without AMI-1000S AMI-1000 T-80L-RKB Right Back Without T-80L-OLKF Left Foot With T-80L-OLKB Left Back With T-80L-ORKF Right Foot With T-80L-ORKB Right Back With T-80L-LAF Left Foot Without T-80L-LAB Left Back Without T-80L-RAF Right Foot Without ACM-II AM ADM T-80L-RAB Right Back Without T-80L-OLAF Left Foot With T-80L-OLAB Left Back With T-80L-ORAF Right Foot With T-80L-ORAB Right Back With Material: SPCC Total capacity: 12.3L Useful capacity: 8.0L Coating color: Silver 175

181 Dimensional drawing A M8 Bolt Installation hole [T-80L-LXF]Part Number Top view Reservoirs A P.C.D 120 φ M8 Bolt Installation hole [T-80L-OLAF]Part Number Top view A PCD100 φ M8 Bolt Installation hole [T-80L-OLHB]Part Number Top view A M8 Bolt Installation hole Top view [T-80L-AOB]Part Number

182 177

183 Accessories Oil level switch 179 Filter / Strainer 181 Eliminator 183 Oil level switch Pressure gauge 184 Pressure switch 185 Pressure sensor 186 LUDO-sensor 187 Filter / Strainer Air-Oil sensor 189 Air-Oil Sensing and Logging System 190 Pressure gauge Pressure switch Ludo-sensor 178

184 Oil level switch Use for oil level detection. Specifications Contact type Contact capacity Working tempeature range Working liguid specific gravity over 0.7 Max. pressure (NO) On at low level (NC) Off at low level 0.5A,AC DC200V/30W smaller C (limited to liquid in nonfreezing condition) 0.1MPa [W ] 1 Float Terminal box Without marking Non existence T Existence [W-105B] W L U B S 2 Float Terminal box Without marking Non existence T Existence Contact point for lower limit Operating position unit / mm Contact point for lower limit Operating position unit / mm Type of contact point for lower limit Type of contact point for lower limit W L U Contact point for upper limit Operating position unit / mm Contact point for upper limit Operating position unit / mm Type of contact point for upper limit Without marking NO B NC Without marking B NO NC S Single float (1 float) Type of contact point for upper limit Without marking B NO NC Part Number Contact type Specification W NO Without terminal W (B) NC box Cord length 20cm W-105B NO With terminal W-105B (B) NC box Part Number Terminal box WL-100-U30BS WL-105-U32BS WL-120-U50BS WL-150-U35BS WL-150-U50BS WL-160-U80BS WL-190-U80BS WL-210-U50BS WTL-100-U30BS WTL-105-U32BS WTL-120-U50BS WTL-150-U35BS WTL-150-U50BS WTL-160-U80BS WTL-190-U80BS WTL-210-U50BS Examples for using oil level switch 100V or 200V Float Magnet Output terminal Buzzer or lamp Lead switch Power relay 179

185 Dimensional drawing [W ] [WTL] 5 Terminal 6P Wiring port Wiring port φ22 Terminal M8 1 Upper limit position Upper limit position ± φ Lower limit position φ60 ON 7.7 φ50 φ Float 1 Float φ18 Float Positions Accessories Example : 1 float WL105-U35BS White Red Black Example : 2 float WL105-U35 White Red Black WL105B-U35 White Red Black Upper limit position Upper limit position Upper limit position Lower limit position Lower limit position Lower limit position ON ON 105 ON 105 ON ON OFF 180

186 Filter / Strainer In-Line oil filters help eliminate contamination from the oil supply before the metering devices. [FX1-4] [FY20] Line Filter Part Number Connecting port Normal working pressure (MPa) Pressure Loss Filtration rating Additional parts FX M µ SA4-16 FX M10 1 SA6-20 F M8 1 Max µ SA4-16 F M10 1 SA6-20 F µ F µ FY Rc1/ µ Replacement Filter Element Part Number Filtration rating FXE µ F3E µ F3E µ F3E µ [RF-250] [F ] Sintered Strainer Part Number Filtration rating Material FYE µ BC3 Recirculation Filter Part Number Filtration rating RF µ Strainer Part Number D H L d d1 P Installation Screw SAB M4 SAB SAB M5 SAB M6 Connecting parts R1/8 [φ4 Nylon Tubing] CB-4 CS-4 TI-4 SA4-16 R1/8 [φ6 Nylon Tubing] CB-6 CS-6 TI-6 SA

187 Dimensional drawing [Line filter] 4-M M6 1 Depth12 φ φ OUT M10 1 OUT Rc1/8 42 IN Rc1/8 2-φ7 38 Connecting port (OUT) M IN M10 1 (14) 11 φ7 8 [FY20] φ45 [FX1-4] Connecting port (IN) M8 1 [F ] Accessories [Strainer] [Recirculation filter] [Element / Strainer] φ12.2 SAB-30 Returning port TOKYO ROKA KOGYO CHO.CO SHUT Rc1/2 OPEN 65 φ82 4-φ6.5 D 4 L H 42 φ Filter φ30 Replacement filter element [F3E-125 F3E-40 F3E-10] 20 d d1p Magnet φ52 φ8 φ10 Sintered strainer [SAB-30] [RF-250] [FY-20] 182

188 Eliminator Removes impurities down to 1 micron in size. Vaporizes water completely. Standard automatic drain as standard equipment to automatically drain removed impurities. Easy to maintain. (Simple bowl removal, quick-change cartridge). Specifications Filtration Max. working atmosphere Max. working temperature Applicable flow rate Particles down to 1 micron in size Plastic bowl=1.0mpa Metal bowl=1.7mpa Plastic bowl=52 Metal bowl=80 76l/min.-19,800l/min. Principle of operation and feature Down flow Polycarbonate Doublelayered filter Cotton/ Stainless/ Polyester High speed vortex effect Stainless wavy filter 1. Efficient separation As air flows, forced to change its direction in the bowl, moisture, oil and dirt particles in it are coagulated and accumulated on the bottom of bowl and intermittently drained. 2. Coagulation Air entering stainless steel filter is rubbed by stainless steel mesh screen and rid of foreign particles down to 2 microns in size micron filtration Submicron particles in the air are separated by cotton/polyester filter. 4. Vaporization Air pressure is reduced to a minimal level at the final point of filter medium, where air temperature is slightly increased by friction between air and filter medium to heat and vaporize micro-drops of moisture left in the air. Auto-drain Up-flow, Quick change in flow direction. Specifications. Dimension. Plastic bowl type Metal bowl type Flow rate (l/min) Max. Min. Bore (Rc) Outside dimension (mm) Material Overall Overall Weight (kg) height width Depth Head Bowl 3P-020-PT2-Fi / P-035-PT2-Fi P-060-PT4-Fi 1,750 1/2 3P-090-PT6-Fi 2, / P-150-PT8-Fi 4,250 1, P-020-PT2-Fi / P-035-MT2-Fi P-060-MT4-Fi /2 3P-090-MT6-Fi 2, / P-150-MT8-Fi 4,250 1, M-400-M12-Fi 11,300 3, / M-700-M16-Fi 19,600 5,950 2 Zinc diecast Zinc diecast Aluminum diecast Aluminum 183

189 Pressure gauge Recommended for visual inspection of the lubrication systems performance and future troubleshooting. [PB-15] [TAF-50] [PB-7] [PB-50] [PB-35] Specifications Dimensional drawing Accuracy ±3%F.S Temperature range 15 C - 40 C Material Bourdon tube C6872T (Min.10MPa C5191T) Frame SPCC steel plate 2 3 Installation pin (3) (29.5) MPa 4 φ52 14 Pressure gauge [PB-50B] R1/8 * * Part Number Pressure range (MPa) Connection Installation pin PB PB R1/8 Available PB PB-50B TAF TAF M8 1 TAF M10 1 Available PB PB-35B R1/8 Not available MPa 0.6 Installation pin 2- φ6.2 2-M8 1 For φ4 tubing Installation pin φ52 [TAF-7] Accessories Pressure gauge fitting plate 2 3 Part Number PP MPa 4 φ52 * Not usable for PB-35 and PB-35B 57.5 Directions for use Use caution. Do not to drop or expose to strong impact. Do not apply pressure beyond specified range M10 1 For φ6 tubing [TAF-50] φ R1/ LUBE φ LUBE φ φ R1/8 [PB-35] [PB-35B] Pressure gauge fitting plate[pp] 184

190 Pressure switch Installed on main piping to detect any abnormal pressure in the lubrication system. PS [PS] Specifications Electrical ratings Operating pressure Proof pressure Burst Pressure AC120/240V 135VA(AC240V for nonelectrical appliance application) DC28V 2A See list below. 4.4MPa 14.7MPa Directions for use Use caution. Do not drop or expose to strong impacts or shocks. Part Number Contact type Upper limit pressure(mpa) Lower limit pressure(mpa) PS-B NC 1.667± ±0.147 PS-A NO 1.667± ±0.147 PS-B ± ±0.029 PS-B ± ±0.147 NC PS-B ± ±0.029 PS-B ± ±0.029 PS-A ± ±0.098 PS-A ± ±0.029 PS-A ± ±0.147 NO PS-A ± ±0.029 PS-A ± ±0.147 PS-A ± ±0.147 *Use PS pressure switches in combination with junction PV-1. Dimensional drawing HEX φ26 R1/8 [PS] 185

191 SPS Specifications [SPS] Rating Contact type 250V,5A 125V,10A Switch OFF on pressure rise in red-blue circuit Switch ON on pressure rise in red-black circuit Part Number Upper limit pressure (MPa) Lower limit pressure (MPa) SPS-8TP / SPS-8T / SPS-8T / SPS-8T / SPS-8T / Durable pressure (MPa) Dimensional drawing φ51 L-shape mounting bracket : SPS-T R3/8 2-φ3.8 4-φ5.6 φ φ42 26 Accessories φ red blue black 50 [SPS] Pressure sensor Dimensional drawing Specifications Maximum contact capacity Maximum working voltage / Maximum working current 50W (Pure resistance) Maximum conduction current DC, AC, 2.0A Maximum initial resistance 0.1Ω Insulation resistance DC200V/1.0A, AC200V/0.6A 10 9 Ω Length of lead wire L=800 Contact type Remarks OFS-A NO Lead wire drawing direction IN side OFS-B NC Lead wire drawing direction OUT side OUT IN 15 Directions for use M8 1 φ4 tubing M8 1.0 See the instruction manual. 186

192 LUDO-sensor Oil flow monitoring device. For installation after the metering unit. Specifications Reference LUDO-sensor LUDO-sensor Detection capacity 1ml/cycle (working viscosity 65mm 2 /s) LS M Working viscosity range mm 2 /s The length of cable (1m increment) Directions for use Interface See the instruction manual IF 8CH System Planning LUDO-sensor Main tubing Sensor cable Install the sensor near the end of the tubing after the metering valve to detect oil flow inside the tubing. Interface Pump Main tubing Metering valve Controller Related parts For MO Metering valve For MOS Metering valve AMZ-III : P.103 AMO-III DS : P.107 AMO-II -150S : P.109 AMI-300S. 1000S : P.111 MO Metering valve : P.117 PV Junction : P.118 MOS Metering valve : P.119 PVS Junction : P.121 MB Metering valve : P

193 Dimensional drawing [LUDO-sensor] Sensor cable φ4.2 IN (M8 1) 33 OUT (RC1/8) 17 (48) [Interface] Sensor input terminal 1 Sensor input terminal 2 Sensor input terminal φ3.5 Sensor output (33) P 2P 3P 4P 5P 6P 7P 8P 1P 2P 3P 1P 2P 3P 4P 5P 6P 7P 8P Power input Sensor flame ground 113 1P 2P 3P 4P 5P 6P 7P 8P 1P 2P 3P 4P 5P 6P 7P 8P Accessories 188

194 Air-Oil sensor OA- I Integral element of oil/air lubrication system. (suitable for installation on oil tubing beyond mixing valve) Specifications Dimensional drawing Power/Voltage DC24±10% Abnormal output Photo coupler (open collector) Working tempeature range Working ambient humidity C (no sweating) 35-85%RH OA Tubing connection (φ4) LED (Red) Part Number Pipe O.D (φ) Air-Oil sensor mounting plate Sequential number L1 L2 Part Number L2 L1 4-φ5.5 System planning Machine control panel Sealed wiring Lubrication points Detects the oil flow and send the signals to the monitor/or machine control panel. Pump Air-Oil Sensor Solenoid valve Filter regulator Main tubing Branch tubing Eliminator Air-Oil metering valve Air tubing Air compressor 189

195 Air-Oil Sensing and Logging System Air-Oil sensor / logger As the air/oil particles move down the tail tubing to the lubrication points, the air/oil sensors detect this movement to monitor proper delivery. The air/oil loggers can count these signals generated from the Sensors so that proper adjustments can be made to air flow, air volume or system interval during setup to stabilize the air/oil delivery. The loggers can also be used during your PM cycles to ensure none of the adjustments have been changed and the system is operating properly. Air Oil sensor Machine tool Stamping machine Cutting machine Lathe MIX-S Loader Count Count Count When the values are low in general : sec When huge ups and downs are observed: sec Stable oil flow, no up and down and no 0 flow sec Air Oil sensor / logger Element parts Sensing Accessories Store the data obtained when the machine is operating in fine conditions and use it as the standard data for the comparison. 190

196 191

197 Air-driven System delivers small volume of vanishing or biodegradable oil Air-driven pump delivers small volume of vanishing or biodegradable oil VBP 193 VBP Adjustment method of VBP pump 194 Nozzle 195 MH-20D-A Spray cooling system MH-20D-A 196 Accessories for MH-20D-A pump 197 LUBFIT LF LF B LUBFIT 192

198 Air-driven pump for delivering small volumes of vanishing or biodegradable oil VBP For use with many kinds of lubricant oil. Such as biodegradability processing oil and quick-dry processing oil. Electrical power supply is not needed. With a pulse generator, the pump is capable of controling itself, making it suitable for use in explosion proof areas. [VBP-3] VBP Reference Pulse generator Blank Without G With Number of pumps Note: Max. 3 pumps for 1.8L reservoir Max. 5 pumps for 3.0L reservoir Specifications Discharge volume Discharge cycle Effective pump ratio Air pressure range Working viscosity range 2-180mm 2 /s Number of pump units (Standard spec.,) Reservoir capacity Tank capacity Blank 1.8l 3 3.0l ml/shot 2shot / sec (MAX) 1 : 5 (Discharge pressure 1.5Mpa when air pressure 0.3Mpa discharge volume 0.05ml/shot) MPa MPa (with pulse generator) 1.8l reservoir : 3 pumps 3l reservoir : 5 pumps 1.8l, 3l resin reservoir (standard) Part Number Number of pump unit Generator Reservoir 1.8l 3.0l VBP VBP VBP VBP-1-G VBP-2-G VBP-3-G VBP VBP VBP VBP VBP VBP-1-G VBP-2-G VBP-3-G VBP-4-G VBP-5-G Directions for use Contact LUBE for consultation if special fluids must be used. Refer to instruction manual Dimensional drawing Manual feed bottun Pulse generator Oil volume adjustment Knob Oil fill cap φ4 Oil discharge port φ6 Air inlet φ6.5 Installation hole 152 (250) Strainer [VBP-5-G] 193

199 Dimensional drawing Oil volume adjustment Knob Oil fill cap Manual feed bottun Pulse generator φ11 R (250) Strainer [VBP-3-G] Adjustment of VBP pulse generator Revolution number of Discharging Volume Adjustment Knob Discharging Volume Revolutions of knob Dischage volume for 1 shot Discharging: ml/shot Note: 1 revolution is the minimum setting Pulse generator adjustment method Please use flat-head screwdriver for adjusting and refer to table 2. The discharge volume table is just a reference. Pulse oscillator has error rage about ±30%. Please use the table as a rough indication of discharge. Figure 1 Figure 2 0 Air-driven System delivers small volume of vanishing or biodegradable oil Scale Discharging Volume Pressure of pressured air Position Scale * III Discharging times/min Air Bleeding Method Air bleeding is necessary for pump running first time. Bleeding the air with maximum discharging volume. Note: 1. Discharging times of pulse generator depeds on the pressure of pressured air. Please set pressure of the pressure of pressured air with decompression valve. 2. At the scale of pulse oscillator, don't use it between part of 1 and

200 Parts for VBP pump Flexible Spray nozzle Dimensional drawing Part Number VOA Oil inlet M φ Air inlet φ6 Nylon tubing (365) Mixing block Dimensional drawing Part Number MIB φ M8X1 Oil inlet M8X1 Discharging port 30 (50) M8X1 Air inlet Accessories for PM pump [FDM] Flexible pipe nozzle with metering valve Dimensional drawing Part Number Discharge volume (ml/shot) FDM FDM FDM FDM FDM FDM * JO8 (225006) is used for the jet nozzle normally. If JO5 (225007) or JO2 (225008) is needed, contact LUBE Sealing washer 2-φ4.5 Rc1/ Metering valve Jet nozzle Related parts VBP Pump : P.193 PM Pump : P

201 Spray cooling system MH-20D-A Low cost spray cooling system [MH-20D-A] Part Number Oil level switch MH-20D-A Without MH-20D-A-L With Directions for use System components may be deteriorated by certain types of oil. Contact LUBE to confirm compatibility. Contact LUBE if vanishing or biodegradable oil is to be used. Warning Do not open the oil fill cap while system is under pressure. Serious injury can occur. Air input pressure Normal working air pressure 0.7MPa (Maximum) MPa Working viscosity range 2-100mm 2 /s Reservoir capacity Filter (At the oil discharge port) Number of available spray nozzle Material of the reservoirs Weight Optional Specifications Oil level switch Solenoid 2l Filtration accuracy: 40μ 1 to 4 pieces A5052TD-H34 3.3kg Contact capacity AC. DC200V 0.5A 30W Contact type NO Two-way/Three-way AC100V / AC200V DC24V Dimensional drawing System example 2-φ7 A Oil fill cap Filter (At the oil discharge port) 1. In order to stop the oil flow, use a three-way solenoid valve on the air supply. By stopping air flow quickly, oil flow will be stopped well. Air passage φ Filter regulator Three-way solenoid valve MH-20D-A Oil passage Spray nozzle 2-A. By using each pieces of two-way solenoid valve for air hose and oil hose, switching oil fog On and OFF can be done quickly. By switching the solenoid valve for air hose OFF, only oil can be discharge from the spray nozzle. 2-B. If the oil fog is not used, plug the air hose instead of using the two-way solenoid valve. Air-driven System delivers small volume of vanishing or biodegradable oil Two-way solenoid valve Air input Rc1/8 Discharge port Detail drawing viewing from A Drain plug G1/8 Air output Rc1/ (164) Filter regulator Three-way solenoid valve Air passage Oil passage Two-way MH-20D-A solenoid valve 3. Instead of spray nozzle, control units can be used, so this system becomes oil pump run by air. Air passage Spray nozzle Valves (Control unit) Oil discharge port Rc1/8 Filter regulator Three-way solenoid valve MH-20D-A Oil passage 196

202 Accessories for MH-20D-A pump [SJ-265] [SB-N] [SB-R] [DB-3] [Dual hose] Flexible spray nozzle Dimensional drawing Part Number L SJ SJ SJ L 42 Air input Rc1/8 SJ Jet tip Oil input M Volume adjusting screw φ6.5 Block type spray nozzle Dimensional drawing Part Number Top SB-N Nozzle shape SB-R R1/8 Air input Rc1/8 2-φ Oil input M MAX R1/8 Air input Rc1/ φ Oil input M MAX [SB-N] [SB-R] Dual hose Part Number L DH DH DH DH DH *Additional lengths available by special order. Dimensional drawing Compression sleeve Compression bushing R1/8 L Dual block Dimensional drawing Part Number L1 L2 Number of nozzle installation DB way DB way DB way Rc1/ M L1 L2 2-φ7 197

203 LUBFIT Quick-dry processing oil Series LF Pressing oil Series LF-65 No need for degreasing after processing Free from toxic components. Excellent corrosion resistance for many kinds of material. LF Quick-dry processing oil. No need for degreasing after processing. LF-65 Keeps excellent abrasion resistance property without chlorinated components. [LF-53-20] [LF-53-5] Specifications LF-53 LF-55 LF-60 LF-65 Color Colorless and transparent liquid Colorless and transparent liquid Colorless and transparent liquid colorless and transparent liquid Density (g/cm 3 ) Viscosity (mm 2 /s, 40 C) Flash point ( C) > 70 > 80 > 80 > 150 [LF-55-20] [LF-55-5] Copper Corrosion (100 C/h) LF-53-5 LF-55-5 LF-60-5 LF-65-5 LF LF LF LF No change of color No change of color *Numeric value is a measured one. It is not the standard one. Capacity 5l 20l No change of color No change of color [LF-60-20] [LF-60-5] Air-driven System delivers small volume of vanishing or biodegradable oil Directions for use Read Safety Data Sheet before use. Store in a cool, dark place. [LF-65-20] [LF-65-5] 198

204 LUBFIT LF B. 20 Environmentally friendly processing oil that offers good biodegradability based on synthetic lubricant Suitable for MQL (Minimum Quantity Lubrication) Vegetable oil base for reduced impact on human body and environment. Free from chlorine and sulfur components. Low consumption of oil due to high lubricating performance. Less human hour by small consumption. Less damage of tooling due to reduction in heat buildup during processing. LF-15, LF-15B, and LF-20 are suitable for standard processing. Specifications Color LF-15 LF-15B LF-20 Light green and transparent liquid Light yellow and transparent liquid Density (g/cm 3 ) Viscosity (mm 2 /s, 40 C) Flash point ( C) Copper Corrosion (100 C/h) Inert Inert Inert Pour point ( C) Biodegradation rate (%) ~ 86% ~ 95% ~ 99% Pale green and transparent liquid Components Fat > 50wt% > 90wt% Synthetic lubricant > 90wt% > 50wt% Chlorine content Sulfur content [LF-15-20] [LF-15B-20] [LF-15-4] [LF-15B-4] LF-15-4 LF-15B-4 LF-20-4 LF LF-15B-20 LF Capacity 4l 20l Directions for use Read the Safety Data Sheet bfore use the oil. Please store it in a cool, dark place. [LF-20-20] [LF-20-4] 199

205 Tubing Parts Tubing Parts Compression parts 201 Closure plugs/sealing washers Closure plugs, Blanking plugs 202 Compression parts Tubing 203 Tube clips 204 Flexible hose for low pressure 205 for moderate and high pressure 206 Flexible hose Adapter Straight adapters 207 Elbow adapter/t-adapter 209 Connectors 211 Couplers 213 Adapters Push-in fitting 214 Fittings for limited space/brush 215 Wire Brush/Banjo elbow 216 Connectors Fittings Fittings for steel tubing 217 Fittings for copper tubing 218 Swivel elbow, Jet nozzle, Nozzle adapter 219 Indicator pin / Sight feed 220 Drive bushing / Barb fittings/ Check valves 221 Oil pump replacement parts 222

206 Tubing Parts Compression parts RoHS compliant products are also available. Please contact LUBE for details. Used for connecting tubing to junctions, adapters and metering valves. Some parts are available with standard threads. Contact us LUBE. Dimensional drawing Compression nut d 1 B 13 d2 T d B 24 T Part Number Tubing O.D. (φ) T d1 (φ) d2 (φ) B CN M CN4-B CN M [CN-4-B] Material: C3604 CN-4-B is special parts for braided tubing. Compression bushing B d L2 L1 T B d L2 7 L1 T Part Number Tubing O.D. (φ) T d1 (φ) L1 L2 B CB CB M CB-4-B CB M CB-6-B CB M [CB-4-B, CB-6-B] Material: C3604 CB-4B and CB-6-B are special parts for Braided tubing. Compression sleeve d 2 d1 L Part Number Tubing O.D. (φ) d1 (φ) d2 (φ) L CS CS CS Material: C3604 Tube insert (For nylon tubing) 1 d d Part Number Tubing O.D. (φ) d1 (φ) d2 (φ) TI TI TI Material: C

207 t Closure plugs/ Sealing washers Closure plugs, Blanking plugs RoHS compliant products are also available. Please contact LUBE for details. Dimensional drawing B L1 L2 T Closure plug Part Number L1 L2 T B CP M8 1 8 CP M CP M Material: C3604 Blanking plug T Part Number L T B BP R1/8 5 BP R1/4 6 Material: Steel Tubing Parts L B Blanking plug T Part Number L1 L2 T B BP M BP M BP M B L1 L2 BP M Material: C3604 Use with sealing washer. Sealing washer d 2 d 1 Part Number d1 (φ) d2 (φ) T SW SW SW SW Material: C

208 Tubing RoHS compliant products are also available. Please contact LUBE for details. [Nylon tubing] Nylon tubing Part Number Outer diameter (φ) Innner dia-meter (φ) Standard length (m) Working pressure (MPa) Burst Pressure (MPa) Working tempeature range NT C- NT-4H C 16 NT NT-6H NT Material: Nylon PA20 Minimum bending Color radius (R) mm 12 Milky White Polyamide pipe Part Number Outer dia-meter (φ) Innner dia-meter (φ) Standard length (m) Working pressure (MPa) Burst Pressure (MPa) Minimum bending radius (R)mm Color PT-6H black φ5 φ2.5 φ4 φ4nylon tubing Wire Braid [Braid tubing] Braided Nylon Tubing Outer diameter (φ) Part Number Standard length (m) Working pressure (MPa) Burst Pressure (MPa) Working tempeature range Minimum bending radius (R)mm BT C - R16 BT C R17 Surface treatment EP-Fe/ Zn [Steel tubing] *When ordering, refer to each standard length and specify in meters. Aluminium tubing Part Number Outer dia-meter (φ) Innner dia-meter (φ) Standard length (m) Working pressure (MPa) Tensile strength (MPa) Extension AT % AT Material: JIS H4080A1050Td-0 Copper tubing Part Number Outer dia-meter (φ) Innner dia-meter (φ) Standard length (m) Working pressure (MPa) Tensile strength (MPa) Extension CT % CT CT Material: JIS H3300C1220T-OL Steel tubing Surface treatment ST- 4Z ST- 6Z ST- 8Z ST- 10Z Part Number Outer dia-meter (φ) Innner dia-meter (φ) Standard length (m) Working pressure (MPa) Tensile strength (MPa) Extension Over 3 25% Ep-Fe/ Zn /CM Material: JIS G3141 ( Equal to SPCC) 203

209 t t Tube clips RoHS compliant products are also available. Please contact LUBE for details. Dimensional drawing W φ L4 L4 L2 L2 L1 φ Part Number PC Number and O.D. of tubing PC One side fixed 21.2 L1 L2 L3 L4 t W φ 17.2 PC PC PC Two side fixed PC PC-4-1L PC-4-2L One side fixed PC-4-3L PC-4-4L PC-4-5L Two side fixed PC-4-6L PC-4-1LL PC-4-2LL One side fixed PC-4-3LL PC-4-4LL Two side fixed PC-4-5LL One side fixed Tubing Parts W L3 L1 Part Number PC Number and O.D. of tubing PC-6-1L One side 20.2 PC-6-2L fixed 25.2 L1 L2 L4 t W φ 20.2 PC PC PC-6-3L PC-6-1LL PC-6-2LL Part Number Number and O.D. of tubing L1 L2 L4 t W φ PC One side PC fixed 30.7 PC

210 Flexible hose (for low pressure) Dimensional drawing L FH How to order d 1 d 2 d 3 Tubing diameter 4 φ4 6 φ6 Length L(mm) 175~ ~ ~ ~ mm Increments 50mm Increments 100mm Increments 500mm Increments Specifications Outer diameter (φ) 4 6 Working pressure (MPa) 3 4 Working temperature range 20 C C Minimum bending radius (R) d1(φ) 4 6 d2(φ) 8 10 d3(φ) Directions for use Please make some allowance for length, bending radius and working pressure. Please make sure that tubing is not twisted. Please do not bend the tubing at close point to the connectors. Flexible hose - Fritsche (for special applications) Part Number D (φ) D1 (φ) Standard length Working pressure (MPa) Burst pressure (MPa) Minimum bending radius (R) Material PH Polyamide PH-60B Color Black 205

211 Flexible hose (for moderate and high pressure) Dimensional drawing Designated length For moderate pressure and high pressure (working temperature -40 C C) Part Number Working pressure (MPa) Minimum bending radius (R) D (φ) L (mm) L L L L L L L L Free selection of length For high pressure (working temperature -30 C C) Part Number D (φ) D1 (φ) Standard length Working pressure (MPa) Burst pressure (MPa) PH PH-60B Minimum bending radius Material (R) 15 Polyamide Color Black Tubing Parts Directions for use Please make some allowance for length, bending radius and working pressure. How to make connections (PH-60) Dimensional drawing Insert the hose into the hose sleeve. Then rotate counter-clockwise. Applying some oil on the hose surface will make it easier to handle. Stop when reaching the position 11mm away from the end. Then insert the hose stud by rotating clockwise until the hexagonal portion of the hose stud touches the hose sleeve. D L2 L1 L D1 Part Number T L L1 L2 D D1 B PH-N M φ 11.7 φ PH-NB M φ 16.5 φ Material: Steel Sleeve Sleeve Pliers Hose B D1 13 L1 T L L2 Part Number T L L1 L2 D D1 D2 B PH-S M φ 6 φ 3.9 φ 4 10 PH-SB M φ8 φ 6.2 φ 5 14 Material: Steel 11 Hose Hose stud elbow HEX10 Part Number PH-SE Hose stud M Material: Steel 33 D R1/8 HEX-17 D φ L HEX-19 R1/8 [For moderate and high pressure] D1 PH-N PH-NB PH-S PH-SB PH-60 PH-60B [For high pressure] Hose sleeve B T Hose stud D2 D With screw (52) φ6 206

212 Adapter SA Straight Adapters RoHS compliant products are also available. Please contact us for details. Some parts are available with standard threads. Contact LUBE for details. Dimensional drawing T2 Part Number Tubing O.D. (φ) L1 L2 T1 T2 B SA M8 1 R1/8 10 SA B T1 L1 L2 SA SA SA SA M SA M R1/4 17 Material: C3604 M8X1 R1/8 Part Number Tubing O.D. (φ) φ4.2 SA-4K Material: C3604 HEX CB-4-10 or CB-4-8 Rc1/8 R1/8 M8X1 Part Number Tubing O.D. (φ) SAR HEX SAR Material: C3604 SAR-4 Rc1/8 R1/4 M10X1 HEX SAR-6 T M8 1 CS-4 CN-4 Part Number Tubing O.D. (φ) L1s L2 T SAT-6A M6 1 SAT-6B M HEX8 L2 L1 8 Material: C3604 How to connect tubing R1/8 M8 1 Part Number Tubing O.D. (φ) SAT-1R Material: C3604 HEX

213 RoHS compliant products are also available. Please contact LUBE for details. Dimensional drawing T2 T1 B 18 Compression bushing Compression sleeve 6 Part Number SA4-5A Tubing O.D. (φ) L1 L2 T1 T2 B M5 0.8 SA4-6A M6 1 SA4-6B M M8 1 SA4-7A M7 1 SA4-8A M8 1 SA4-10A M10 1 SA6-6A M10 1 M SA4-U M 8 1 1/4-28UNF 10 SA6-U M Material: C3604 HEX14 T 11 L R1/4 Part Number Tubing O.D. (φ) T L SA4-2R M SA6-2R M Material: C3604 Tubing Parts M8 1 Part Number Tubing O.D. (φ) SA6-8T Material: C3604 HEX12 M Compression bushing Compression sleeve PJ Junction ø6 tubing can be used instead of ø4 tubing. HEX14 d T L 6 M12 1 Part Number Tubing O.D. (φ) T d (φ) L SA4-12A M SA6-12A M Material: C3604 *Use with sealing washer. 208

214 Adapter Elbow adapter/t-adapter RoHS compliant products are also available. Please contact LUBE for details. Some parts are available with standard threads. Contact LUBE for details. Dimensional drawing EA B T1 L1 L2 T2 Part Number Tubing O.D. (φ) L1 L2 T1 T2 B EA EA EA R1/8 EA M EA EA EA4-2R R1/4 EA M10 1 R1/8 16 Material: C3604 Rc1/8 M8 1 Part Number Tubing O.D. (φ) EA4-1F Material: C Rc1/8 R1/8 M8 1 Part Number Tubing O.D. (φ) EAR Material: C M8 1 M8 1 Part Number Tubing O.D. (φ) EA4-8A Material: C φ17 M8 1 (φ4 Tubing) M8 1 Taper (Taper 1/16) Part Number Tubing O.D. (φ) EA4-8Taper Material: C Reference position of screw 209

215 RoHS compliant products are also available. Please contact LUBE for details. Dimensional drawing M8X1 M8X1 Part Number Tubing O.D. (φ) EA4-8T Material: C B T1 L 8 T2 Part Number Tubing O.D. (φ) L T1 T2 B Material EA4-6A C3604 M6 1 EA4-6AS SS330B EA4-6B M8 1 M C3604 EA4-US /4-28UNF SUM-21 EA4-8B M8 1.25Taper C3604 EA6-6AS M10 1 M6 1Taper EA6-U /4-28UNF 16 SUM-21 Tubing Parts 2-Rc1/8 M8 1 Part Number TA4-1F Material: C M8 1 Rc1/8 R1/8 Part Number TAR-1F Material: C

216 Connectors SC. EC. TC RoHS compliant products are also available. Please contact LUBE for details. Dimensional drawing SC Rc1/8 HEX14 10 L T Part Number L T SC SC SC SC R1/8 SC SC SC R1/4 Material: C3604 M8 1 Rc1/8 12 HEX14 22 Part Number SC-8T Material: C3604 HEX10 φ5 R1/8 M10 1 Part Number S-10T Material: C R1/8 Part Number SCR HEX10 23 HEX Part Number SC-6A Material: C3604 Rc1/8 M6 1 M8 1 Part Number SC HEX14 Rc1/ Material: C3604 HEX14 Rc1/ M10 1 φ8.4 Part Number SC-10A Material: C3604 *Use with sealing washer EC Part Number L1 L2 L3 Rc1/8 EC R1/8 EC EC EC EC L3 EC EC L2 L1 Material: C Rc1/8 14 L R1/8 Part Number L ECC ECC ECC ECC ECC ECC Material: C

217 RoHS compliant products are also available. Please contact LUBE for details. Dimensional drawing Part Number EC-6A Material: C3604 Part Number EC-8A Material: C M6x1 10 L T Part Number L T ECM-5A M5 0.8 ECM-6B M ECM-6A M6 1 ECM-6BL M Material: C3604 TC 2-R1/8 Rc1/8 Part Number TCR Material: C Tubing Parts 2-Rc1/8 R1/8 Part Number TCF Material: C M8 1 Rc1/8 30 Part Number PGC Material: C3604 This is for pressure gauge. 14 R1/8 27 M10 1 (φ6 Tubing) Rc1/8 30 Part Number PGC Material: C3604 R1/

218 Couplers/ Unions RoHS compliant products are also available. Please contact LUBE for details. Some parts are available with standard threads. Contact LUBE for details. Dimensional drawing B T1 Compression bushing, Compression sleeve [How to connect] L T2 Part Number Tubing O.D. (φ) T1 T2 L B KP M KP M8 1.0 M KP-4R Rc1/8 25 KP M M KP-6R Rc1/8 25 KP-RR Rc1/8 KP M M PSC Rc3/8 Rc1/ Material: C3604 *Use TI-4 for nylon tubing connection. HEX10 M M8 1 Part Number Tubing O.D. (φ) KPW Material: C3604 *Use TI-4 for nylon tubing connection. CN-4 [How to connect] CS-4 R1/8 M8 1 Part Number Tubing O.D. (φ) L KPR Material: C3604 HEX10 M L [How to connect] CB-4-8 CS-4 CS-4 CN-4 HEX10 M M8 1 5 Part Number Tubing O.D. (φ) Material KP C KP-4N SS400 [KP-4] [KP-4N] [How to connect] CB-4-8 CS-4 CS-4 CN-4 213

219 Push-in fitting Specifications Operating pressure Oil: Under 3MPa Grease: Under 4MPa Life Oil: Under 1,000,000 times Grease: Under 100,000 times Working viscosity range 2 Ambient temperature range 0-60 C Vibration resistance 4.5G 10-55Hz, 9G 55Hz (Fixed) Oil: Under 3MPa Oil: 1,000,000 times Dimensional drawing T L2 L1 LUBE 4 B φ4 Tubing Part Number KBC4-01-F Outer diameter of tube (φ) T B L1 L2 R1/8 HEX10 KBC4-02-F R1/4 HEX KBC4-M6-F M KBC4- HEX10 M6P0.75-F M KBC6-01-F R1/8 HEX Material: C3604 T L3 L1 L2 L4 HEX10 φ7 Part Number Outer diameter of tube (φ) T L1 L2 L3 L4 KBL4-01-FN R1/ KBL4-M6-FN M KBL6-01-F R1/ Tubing Parts Material: C3604 *Swivel fitting is designed to set direction easily, not to for use at movable places according to the machine movement. R1/ Part Number KBE4-01-F φ10 Material: C3604 *Swivel fitting is designed to set direction easily, not to for use at movable places according to the machine movement. Specifications Used liquid Lubrication oil Maximum working pressure 6MPa Working viscosity range 10mm 2 /s Vibration resistance 9G Push-in fitting (Straight) Part Number Outer diameter of tube (φ) L1 L2 B OTS OTS For use with nylon tube only. B (26) (20) 20 Push-in fitting (Elbow) Part Number Outer diameter of tube (φ) OTE OTE B R1/8 8 For use with nylon tube only. 214

220 Fittings for limited space Handy for tubing connection in limited spaces such as at linear guide or ball screw. RoHS compliant products are also available. Please contact LUBE for details. Dimensional drawing HEX9 M M φ8 Part Number Tubing O.D. (φ) SAG4-6B SATG-6B Material: C3604 SAG4-6B M M8 1 CS-4: P HEX8 30 SATG-6B [How to connect] 8 CN-4: P T L2 1 4 M6 1 Taper 1/16 Part Number L1 L2 T ECMG-6ALL M6 1 ECMG-6AL M6x1 L1 ECMG-6AL, ECMG-6ALL M6 1 M CN-4 : P.201 CS-4 : P.201 Part Number ECMG-6BL Brush Intended for use when lubricant is applied to chains, etc. Nylon Brush Dimensional drawing Rc 1/ Rc 1/8 Part Number NYB NYS SAT-6A : P.207 ECMG-6BL [NYB] [NYS] 215

221 Wire Brush RoHS compliant products are also available. Please contact LUBE for details. Dimensional drawing Rc 1/ Rc 1/8 Part Number SYB SYS (12) (40) [SYB] [SYS] Banjo elbow Specialized fitting. Use with sealing washer. [ZE-6B] [ZE-8A] Dimensional drawing Tubing Parts 22 5 Part Number Tubing O.D. (φ) ZE-6B M8 1 φ4 Tubing HEX8 M φ Part Number ZE-8A Use with sealing washer M8 1 5 M

222 Adapter assemblies [Fittings for Steel tubing] High pressure adapters for grease system Dimensional drawing Straight nipple T L B1 d B2 Part Number Outer diameter d T L B1 B2 S61-SC R1/ φ 6 S62-SC R1/ S81-SC R1/ φ 8 S82-SC R1/ Material: S25C Union d L B1 B2 Part Number Outer diameter d L B1 B2 U6-SC φ U8-SC φ Elbow nipple L2 T L1 d B Part Number Outer diameter d T L1 L2 B E61-SC R1/ φ 6 E62-SC R1/ E81-SC R1/ φ 8 E82-SC R1/ Elbow union L d B Part Number Outer diameter d L B EU6-SC φ EU8-SC φ L Tee L2 d B Part Number Outer diameter d L1 L2 B T6-SC φ T8-SC φ L1 Nut L Part Number Outer diameter d N6-SC φ N8-SC φ L B d B Sleeve d Part Number Outer diameter d L F6-SC φ 6 14 F8-SC φ 8 L 217

223 Adapter assemblies [Fittings for Copper tubing] Dimensional drawing Straight nipple T L B1 d B2 Part Number Outer diameter d Material: C3604BD T L B1 B2 S61-BD R1/ φ 6 S62-BD R1/ S81-BD R1/ φ 8 S82-BD R1/ Union d L B1 B2 Part Number Outer diameter d L B1 B2 U6-BD φ U8-BD φ Elbow nipple L2 T L1 d B Part Number Outer diameter d T L1 L2 B E61-BD R1/ φ 6 E62-BD R1/ E81-BD R1/ φ E82-BD R1/ Tubing Parts Elbow union L d B Part Number Outer diameter d L B EU6-BD φ EU8-BD φ L Tee L2 L1 d B Part Number Outer diameter d L1 L2 B T6-BD φ T8-BD φ Nut L d B Part Number Outer diameter d N6-BD φ N8-BD φ L B Sleeve L Part Number Outer diameter d L F6-BD φ F8-BD φ d 218

224 For oil system Swivel elbow Dimensional drawing Rc1/8 R1/8 Part Number Specifications SVL MPa 100 rpm/max Jet nozzle Part Number d (φ) M8 1 φ4 Tubing 33 M10 1 d J J J HEX14 31 Directions for use Be sure to use at speeds below maximum RPM. Use as a joint for rotary or rocking part. Dimensional drawing Nozzle adapter Dimensional drawing T2 d Part Number Tubing (φ) L2 L2 T1 T2 B d (φ) NA M8 1 R1/8 10 NA B T1 L1 L2 219

225 Indicator pin [KEN-T] [KEN-M] Dimensional drawing 12 HEX HEX Part Number Specifications KEN-T Installs at valves KEN-M Installs at lubrication point Indicator pin M8 1 Indicator pin HEX HEX12 [KEN-T] HEX12 (3) M8 1 HEX12 [KEN-M] (3) R1/8 Sight feed Visual performance indicators. Directions for use Clogging and/or high back-pressure at the termination points could hinder lubricant flow. Operational temperature range: 0-70 C. Dimensional drawing Tubing Parts T2 Needle valve B d L2 8 L1 T1 Part Number T1 T2 B L1 L2 d SFB M8 1 SFB-R Rc1/8 SFB-RA M8 1 SFB-RL Rc1/8 SF-R Rc1/8 SF-RA M8 1 Specifications Gravity Feed Pressure Feed Rc1/8 R1/ Part Number Specifications SFB-N Gravity Feed with Needle SF-N Pressure Feed with Needle Rc1/8 R1/8 Part Number Specifications SF-D Pressure Feed Needle valve Rc1/8 Part Number Specifications SFB-DN Gravity Feed with Needle R1/8 220

226 Drive bushing/barb fitting Used with nylon tubing with 4mm O.D. and 2.5mm I.D. RoHS compliant products are also available. Please contact LUBE for details. Dimensional drawing Drive bushing / Barb fittings (Threaded type) B T φ3 Part Number Specification T B STE-4A M4 0.7 STE-5A M STE-6B Threaded type M STE-6A M6 1 8 STE-8B M Elbow drive bushing / Barb fittings (Threaded type) B L 7 φ3 17 T Part Number Specification T L B ETE-4A M ETE-5A M5 0.8 ETE-6B Threaded type M ETE-6A M6 1 ETE-8B M Nylon tubing Check valves Dimensional drawing HEX10 M8 1 R1/8 25 [HSAC] Part Number Operation Pressure (MPa) HSAC HJBC HTUC HEX10 M8 1 M [HJBC] Directions for use Check and confirm flow direction and thread size. HEX10 R1/8 R1/8 23 [HTUC] 221

227 Oil pump replacement parts (Oil fill cap, Strainer, Suction filter, Inlet check valve, Outlet check valve, Relief valve) Part Number Applicable pump OC L3, L8 Oil fill cap OC EX, L20, ACM-II, AM, ADM OC MLZ, L5 OC Strainer OS AMZ-III, AMZ100S, AMO-150S-III, AMO-II-150S, MMXL-III, MMX-II, AMR-III-150 AMZ-III, AMZ100S, AMO-150S-III, AMO-II-150S, MMXL-III, MMX-II SF AM, ADM SF L20, EX SF MLZ SF AMI-300S, AMI-1000S, AMI-300, AMI-1000 SF MMXL-III Suction filter SF AMZ-III, AMZ100S, AMO-150S-III, AMO-II-150S, AMR-III-150 SF ACM-II SF MMX-II, L8 SF-A AMS SF-L L3 SF-L L5. LK IC MMX-II (2.5ml) Inlet check valve IC MMX-II (5.5ml), L-8, L-20 IC-EX MLZ, LK Outlet check valve OC MMX-II, EX, L-8, L-20 OC MLZ, LK RV AMI-300 <0.5MPa> Relief valve RV AM, ACM, ADM, AMS <0.8MPa> RV AMI-100S, 200S, 300S, 1000S <2.5MPa> 222

228 223

229 Services Provided by LUBE Seminar Information 225 LRA Analysis

230 Seminar information on basic lubrication systems Understanding preventive maintenance techniques A sound introduction to lubrication techniques at worksites secures reliability and maintainability of machinery and equipment. This yields significant economic effects, including not only effective operation of equipment but also quality assurance of finished products. Through this seminar on preventive technology using lubrication, we would like to help you improve your lubrication and preventative maintenance techniques. Contents of the seminar 1 Importance of machine lubrication and maintenance 10 min. 1. Types of lubrication trouble in machinery and equipment 2. Importance of lubrication control in regards to failure rates. 3. Difference between manual oiling and automatic lubrication 4. Difference between oil and grease 5. Why should designated lubricants be used? 2 Outline of LUBE s centralized grease systems 20 min. 1. Centralized grease systems. Types of centralized grease systems. Outline of LUBE s positive displacement injector system. Outline of LUBE s series progressive system 2. Principles of operation 3. Comparison of centralized grease systems 4. How to select systems and cautions 3 Maintenance of centralized lubrication systems 30 min. 1. Safe use of systems 2. Precautions for maintenance 3. Why LUBE special greases are approved for use by many machine manufacturers Questions and answers 20 min. 225

231 LRA Analysis (LUBE Real oil film Analysis) What is LRA? LUBE offers LRA to find the best suited lubrication film state for your machines. Based on this analysis, we propose the a minimal quantity lubrication (MQL) program specifically for your manufacturing environment. Diagnosis of lubrication status with LRA analysis (Lube Real lubrication film Analysis) (1) Reduces runnning costs (2) Maintains accuracy and performance of your machines and their essential parts (3) Reduces Co2 Emissions Example report of LRA Analysis Quantities of particles At the oil inlet point (large wear particle concentration), and 5 mm downstream of the inlet point (small wear particle concentration) on the particle concentration ferrogram of the oil trapped on the ferrogram. Configuration of particles Types, forms, and quantities of wear particles trapped on the ferrogram are described. History Analysis No. Our control No. is assigned from sample to sample. Date of sampling Customer sampling date Outline of particles Representative particles are shown. Remarks In the remarks column, a description is given of the location of wear, cause of occurrence, whether or not overhaul is required, etc. Services Provided by LUBE 226

232 227

233 SYSTEM PLANNING MANUAL Centralized lubrication system planning (1) System planning sequence 229 (2) Calculating oil requirements 229 Oil system Positive Displacement Injector (PDI System) (1) System overview 230 (2) System planning sequence 231 Single Line Resistance (SLR System) (1) System overview 234 (2) System planning sequence 235 Grease system 239 Tubing connection method 243 Reference for lubricant

234 Centralized lubrication system planning (1) System planning sequence (2) Calculating oil requirements Objective of lubrication: Decrease friction, cooling and extend bearing life. Locate all wear surfaces that need to be lubricated: bearings, slides, cams, gears, chains etc. Take into consideration RPM, load, ambient temperature and nearby hazards. Selecting lubricant: Determine frequency required (min. -hrs. -days). Select lubricant oil or grease, and note viscosity Selecting Desired Delivery Method: Automatic or manual, Intermittent or continuous, Single Line Resistance, Positive Displacement Injector or Series Progressive. Calculate Lubricant Requirements: For each lubrication point, calculate the necessary lubricant volume in cubic centimeters per hour. Then multiply or divide by desired frequency to determine necessary requirement per interval cycle. Add all the requirements together to get the total system requirement. Select Distributor: Based on the desired delivery method, choose the correct distributor for that method that will deliver the amount of lubricant required per interval period. Select Pump and Reservoirs: Based on the desired delivery method and the system total requirements, choose a pump that meets those requirements. Take into consideration it is not recommended to use more than 80% of the pump output. Choose a reservoirs that will meet the desired refilling interval. Select any Protection and Monitoring Device: Based on the type of system there are different monitoring devices that could be used if desired (flow sensor, pressure switch, cycle switch, low level switch or visual indication). Select Controlling Method: Determine if an external system controller will be required and select controls that will not only meet the system requirements, but also the chosen monitoring device if necessary. System Layout: Arrange nearby lubrication points into groups if desired. Based on the particular distributor chosen, arrange the distributors into same groups. Based on the system delivery method and necessary main and branch tubing, engineer the tubing layout and distributor locations. Select Necessary Tubing Parts: After system layout is complete, choose the correct amount of desired fittings, adapters, compression hardware, tubing etc. that will be required to plumb the system. The amount of oil that is required for lubrication point is calculated by the following formulas and are based on experience and actual testing. The necessary requirement is calculated in cubic centimeters per hour. These formulas are based on an average of 120 RPM. In general, the requirement should be doubled for every ten fold speed increase. There have been many calculating formulas published before that use surface smoothness, different operating conditions, RPM, load, ambient temperature, oil type, hazardous conditions, sealing conditions etc. Thus, the formulas below for calculating the oil requirements are not absolute. They are rather a benchmark, and should be adjusted based on actual operating conditions. Oil requirements calculation formulas MULTIPLIER AF. P. FW. CW. Anti-friction bearing (Ball bearing, roller bearing, needle bearing) Oil volume Q(cc/h) =0.04 diameter rows Plain bearing Oil volume Q(cc/h)=0.023 shaft diameter bearing length Flat slide a. Oil volume Q(cc/h)= length width(horizontal slide) b. Oil volume Q(cc/h)=0.006 length width(vertical slide) Cylinder slide Oil volume Q(cc/h)=0.023 diameter length The relationship between rpm and multiplier RPM BW. CA. G. CH. Ball bearing way Oil volume Q(cc/h)=0.012 length rows Cam Oil volume Q(cc/h)= Contacting circumference width Gear Oil volume Q(cc/h)=0.013 pitch circle diameter width of gear Chain Oil volume Q(cc/h)=0.008 length widt 229

235 Oil system Positive Displacement Injector (PDI) (AMO-System) (1) System Overview Characteristics: The AMO-series centralized lubrication system will deliver precise quantities of oil to all of your lubrication points, and have the flexibility to be adapted to just about any applications imaginable. The AMO-series pumps are electrically operated gear pumps, and offer many choices for controller options. The integrity of these system stems from the metering device the MO2 (C)-Valve injector. The MO2 (C)-Valve injector is a precisely calibrated piston distributor that will deliver an exact amount of oil upon main line pressure rise from the AMO-series pump. The MO2 (C)-Valve re-set and re-load when main line pressure returns to zero. The AMO-series pumps come standard with an internal pressure relief valve and a low lubricant switch. Normally they also have an internal pressure switch that will monitor the main line for breakage. AMO-series pumps also have an option for a precision gear assembly that will allow the use of lubricants light as 22 Cst. Lubrication system Tubing Lubricant Type Pump Discharge volume Reservoir Controller Valve Positive displacement injector system Single line (main tubing 6mm, tail tubing 4 mm) Oil ( cst) Motor driven gear pump AMO-II-150S 150/180cc/min (50/60Hz) 1.8 l, 3 l: Resin / 3 l, 4 l, 8 l: Metal Built-in (discharge time/interval timer), with indication lamps MO valve 1. The AMO-series pumps can be used with or without controller whitch allows the flexibility of just about any time or count interval required. 2. The AMO-series pumps are motor driven gear pumps that are preset to deliver 150 to 180 cc/min. and create 285 psi of main line pressure. 3. The AMO-series pumps have a 180 micron suction filter, but LUBE recommends an additional in line filter for added security against contamination. 4. The MO2-Valve injectors are junction mounted distributors that can be arranged in just about any configurations imaginable. 5. The MO2-Valves have 6 different discharge volumes to select from to meet the lubrication points actual cycle requirement. 6. AMO-series systems have great flexibility of design due to individual distributor junction assemblies One main line tube and an optional pressure switch makes the engineering of the system layout and the installation of the system as easy as possible, as well as monitoring much of the system for main line breakage. <System layout> Tubing φ6 MO2 Metering valve Branch tubing φ4 Filter Closure plug CP-6: P.90 AMO Electric gear pump with 3-l resin reservoir Compression sleeve CS-6: P.89 Junction Compression bushing CB-6: P

236 (2) System planning sequence To be considered 1. Total length of main tubing (L) m The total length of the steel tubing and flexible hose in the main tubing. 2. The distance to the furthest valve (l) m The length of the main tubing to the furthest valve from the pump. 3. Total output of all valves (V) cc The total oil output of all valves. 4. Maximum operating viscosity (v) cst The oil viscosity at the lowest temperature of the working environment. (Not to exceed 1800 cst.) 9. Select Lubrication Pump Fill in specifications of the Lubrication Pump in section Based on the working viscosity in section 2 and the main line tubing length in section 6, use the table 1 to figure out pump discharge volume and put the result in section Use the following formula to calculate the valve operation time based on the data of total discharge volume of valve in section 7 and Pump Discharge Volume When the Valve in Operation in section 9 and put the result in section 10. Designing the system (How to complete Data Sheet) 1. Fill in the column Calculate required Oil Volume using the formula provided. Put the results in column Choose the smallest oil requirement from column 22, using it as the divisor, calculate the relative ratios to all other oil requirements. Put the results in column Select valves with the least amount of output as possible and assign the valve to each point. Valve output should be in accordance with the ratios in column 23. Put the results in column 24. Calculate the total and put the result in section Using the valve output in column 24 as the divider, divide the oil requirements in column 22 and put the results in column Select the largest value from column 25, using the following formula, calculate the inteval time for 1 cycle. Put the result in column 26. T= V 60 Q T=1 interval time of cycle (min) V=Discharge volume of valve (cc/shot) Q=Oil requirement (cc/h) 7. Pick the largest value in column 25 and multiply by the values in column 24 to get the actual oil output per hour. Put the results in column Select System Specifications Put the customer information in column 1 8 in the System Specification Section. T= V 78 Q T =Operating time of valve (sec) V =Total discharge volume of valve (cc) Q =Pump discharge volume when the valve in operation (cc/min) 12. Use table 2 to establish the time to reach the maximum pressure. 13. Use the Valve Operation Time in section 10 and the Pressure Rise Time in section 11 to get the Minimum Discharge Time of the pump and put the result in section Establish the pressure relief time by using the table 3 and put the result in section Set the Valve Reset time as 1.5 second according to the valve specification. 16. Calculate the pump minimum interval time from the Pressure Relief Time in section 13 and the Valve Reset Time in section 14. Put the result in section Calculate the Minimum Lubrication Cycle from the Pump Minimum Discharge Time in section 12 and the Minimum Interval Time in section 15. Put the result in section If the Minimum Lubrication Cycle in section 16 is longer than the lubrication cycle, the system would lose its integrity. Then the number of lubrication points should be reduced or adjust the Total Oil Discharge Volume of Valves in section

237 Data sheet LUBRICATION SYSTEM DATA SHEET (AMO- DS-SYSTEM) Name of Company Add. Section in charge Person in charge Machine names Machine model Name of sales office Date Quote No. Item System specifications System planning 1 Working oil 9 Pump discharge volume when valve operating ml/min 14 Reset time of valve 1.5 sec 2 Maximum working viscosity ν cst 10 Valve operating time sec 15 Minimum interval time of pump sec 3 Total length of tubing L m Pressure Steel(copper) tubing sec 16 Minimum lubrication cycle time sec 4 Total length of steel(copper) tubing L m 11 rise Flexible hose sec Lubricating pump AMO- III DS 5 Total length of flexible hose L m time System sec Motor φ VAC Hz 6 Distance to the furthest l m 12 Minimum discharge time of pump sec Condenser μf 17 7 Total oil discharge volume of valves V ml Steel (copper) tubing sec : 1.8l, 3l 8 Maximum discharge volume of valve Pressure Reservoir V ml 13 Flexible hose sec relief time : 4l, 6l, 8l Calculation of required oil volume System sec Controller Yes/No Lubrication points Abbreviated name Coefficient Dimension Width Calculating value Antifriction(ball,roller,needle)bearing A F 0.04 Bearing diameter Row number Plain bearing(metal) P Diameter Length Flat slide way F W Width Length Cylinder slide way C W Diameter Length Slide direction Ball roller bearing slide way B W length Row number Gear G Pitch diameter Gear Cam C A Contacting circumference Width Chain C H Length Width Item Name of lubricating parts RPM or stroke(stroke/min) Oil requirement(ml/h) Ratio Valve discharge volume (cc/shot) Number of discharge Lubricating cycle time(min) Actual oil volume Total cc Total cc/h 232

238 Pump discharge volume when valve in operation (Table 1) ml/min m Discharge volume of pump Q 100 Distance to the tubing end m 10m 20m 30m 40m 50m cSt Maximum working viscosity Pressure rise time (Table 2) (0 - relief pressure sec) Pressure rise time (Table 3) (0 - relief pressure sec) Pump Main tubing AMO-III DS-150S Each pump common Steel tubing Flexible hose Total length (m) Total length (m) Steel tubing Flexible hose

239 Single Line Resistance (SLR) (1) System Overview The basic principle of centralized lubrication systems is that oil will travel to the path of least resistance. These systems can be engineered to be either intermittent or continuous depending on the particular requirements. For intermittent systems the metering restrictors are called Flow Units and have 8 restriction sizes to choose from. For continuous systems the metering restrictors are called Control Units and have 10 restriction sizes to choose from. In either case for every size increase or decrease the amount of restriction will be either half or doubled from the previous size. Flow and Control units will deliver oil in a low pressure and small volume either intermittently or continuously depending on the chosen system, and have a wide range of working viscosities. LUBE SLR Systems can be used from small high precision machine to large casting machinery. Characteristics: 1. Because it is a single main line system, the layout engineering and installation are simple, and visual inspection is easy. 2. There are numerous LUBE SLR electric piston pumps with various outputs, sizes and voltages to fit and lubricate just about any automatic intermittent application. 3. There are numerous LUBE SLR electric gear pumps with various outputs, sizes and voltages to fit and lubricate just about any automatic continuous application. 4. All pumps have a suction filter to help prevent blockage, but recommend an in line filter to help ensure proper oil delivery. 5. Be sure to choose the right size Flow or Control Unit to deliver the correct amount of oil to your lubrication surfaces. Type of Lubrication system Tubing Lubricant Intermittant or continuous resistance Single line (main tubing 4 mm, tail tubing 4 mm) Oil Pump Automatic Motor driven piston pump Motor driven gear pump Reservoir 0.8 l, 1.8 l, 3 l, 4 l, 8 l 2 l, 3 l, 4 l, 8 l Metering restrictor Flow unit - 8 sizes (03, 02, 0, 1, 2, 3, 4, 5) Control unit - 10 sizes (05, 04,03, 02, 0, 1, 2, 3, 4, 5) <System layout> Main tubing Tail tubing Piston pump Automatic pump Restrictor Gear pump 234

240 (2) System planning sequence How to make Data Sheet (Table 5) Designing an Intermittent System Selection of Flow Unit After calculation of required oil volume for each lubrication point, selection of Flow Unit determines whether or not the calculated oil volume will be discharged to each point. A random selection of Flow Unit will not produce any good results. In addition, it is not a perfect lubrication system if Flow Units with the same number provide different oil output depending on the places they are installed. (ie : being close v.s. far away from pump, or high v.s. low position) In LUBE-SLR centralized lubrication system, each Flow Unit is assigned the Flow Constant (φ value) and, by selecting the pump to be used according to the total of φ value of each Flow Unit in the system, the discharge volume from the Flow Units becomes perfectly balanced. Flow direction Filter Flow direction Rod Body Check valve seat Spring Clasp HSA 1 (1) Put lubrication data in Column 1-4. (2) Calculate the required oil volume to each lubrication point using the previous calculation formulas and put the results in Column 5. (3) Choose the smallest value in Column 5 as the divider and divide the other values in Column 5 to get relative oil volume ratio. Put the results in Column 6. Now the relative oil volume ratio for the smallest value is 1. Therefore let's decide its multiplier as 1 as well and put it in Column 8. As shown in Table 4, Flow Unit number for the multiplier 1 is 02. Put 02 in Column 7. (4) Compare Table 4 and the relative oil volume ratios calculated in Column 6. Pick multipliers from Table 4 that are closest to each relative oil volume ratio in Column 6 and put them in Column 8. (ie : If a relative oil volume ratio in Column 6 is 7.5, put 8 in Column 8. If 13.2, put 16 in Column 8.) (5) After completion of the above, select Flow Unit number and Flow Constant, using Table 4, that correspond to each multiplier in Column 8 and put them in Column 7 and 9 respectively (6) Multiply the smallest value in Column 5 by the multipliers in Column 8 to obtain Actual Oil Volume (cc/h) and put them in Column 10. (ie : If the smallest value in Column 5 is 0.5 cc/h and the multipliers in Column 8 are 4, 16, 2 and 1, put the products 2, 8, 1 and 0.5 in Column 10.) (7) Calculate the total of each Column 9 and 10 and put them in the total sections in Table 5. (φ T and FT) 235

241 Flow constant of Flow Unit (φ value) and multiplier (Table 4) Flow unit number Flow constant Multiplier Note: The oil viscosity should be cst under operation temperature. Data sheet (Table 5) LUBRICATION SYSTEM DATA SHEET Name of Company Add. Section in charge Person in charge Mechanical name Name of machine model Name of sales office Date Quote No. System specifications Pump unit specification Cyclic ml/h Discharge volume Continuous Part Number ml/shot Type of system Manual Voltage V kgf/cm 2 Discharge pressure Automatic Output W kgf/cm 2 Oil name Motor Phase φ Min Oil Interval Hz Working cst (40 C/104 F) Frequency (Cam setting No. ) viscosity cst (100 C/212 F) Condenser μf Resrvoir capacity l With/without Oil level switch Calculation of required oil volume Abbreviated Lubrication points name Dimension Width Condition Calculating value Flow unit/control unit Antifriction (ball,roller,needle) bearing Plain bearing(metal) Flat slide way A F P F W Bearing diameter Diameter Width Row number Length Length Cylinder slide way Ball roller bearing slide way Gear Cam Chain C W B W G C A C H Diameter Length Pitch diameter Contacting circumference Length Length Row number Gear Width Width Item Name of lubricating parts RPM or stroke(stroke/min) Required oil volume (ml/h) Oil volume ratio Flow unit or Control unit Number Multiplier Capacity constant (φvalue) Actual oil volume (cc/h) Total φt F T 236

242 Selection of Lubrication Pump (1) The total required oil volume has been calculated in Table 5. Now, let's select a pump with the most appropriate output. (2) Count the actual total number of Flow Unit in the system and pick the closet number of the Flow Unit from the first column in Table 6. Then choose the φ T value, for the number of Flow Unit selected above, from Table 6 that is closest to the φ T value calculated in Table 5. φ T calculated needs to be smaller than φ T selected from Table 6. (3) The selected φ T value indicates the minimum required output of the pump (cc/shot)- See the top row of Table 6. It is recommended to choose the pump with the output The maximum ø T value for intermittent system (Table 6) Pump Discharge volume of pump cc/shot Number of flow unit Designing Continuous System that is a little larger than the minimum required output. Select Control Unit for continuous system by completing the Data Sheet as is done for selection of Flow Unit for intermittent system. Refer to Table 9 for the relation between Control Unit selected, pump output and pump output pressure. (1) Mark the viscosity (cst) of the given oil on V-axis. (2) Divide the total of Column 10 (FT) on the Data Sheet by 60 and mark the result on f-axis. (3) Join the above two (2) marks with a straight line and extend the line until it intersects with X-axis. (4) Mark the maximum and minimum pump discharge pressure on P-axis, (Generally, a well-balanced relation between pump pressure and discharge volume is attained when the pump is used at the pressure 2-6kgf/cm 2.) (5) Join the point on X-axis and two (2) points on P-axis above (Max. & Min. discharge pressure) with straight lines and extend them until they intersect with φ T-axis. These two (2) points on φ T-axis indicate the maximum and minimum value for the φ T value for the system being designed now. Therefore, the calculated φ T value needs to fall in this range. (6) To increase φ T value, increase the size of Control Unit selected by one size and calculate new φ T value. Repeat the same procedure until φ T value falls into the range. (7) To decrease φ T value, decrease the size of Control Unit selected by one size and calculate new φ T value. Repeat the same procedure until φ T value falls into the range. (8) Mark the final φ T value on φ T-axis and join it with the point on X-axis. The point on P-axis, where the line from φ T-axis to X-axis crosses, indicates the pump discharge pressure. Viscosity Viscosity Temperature graph (Table 7) Temperature 40 C/104 F 100 C/212 F 1: Oil # cSt 5.6cSt 2: Oil # cSt 11.9cSt 3: Oil # cSt 26.0cSt 4: Oil # cSt 32.3cSt

243 Flow constant of flow unit (φ value) and multiplier (Table 8) Control unit Number Flow constant Multiplier Relation between oil discharge pressure and oil discharge volume of pump (Table 9) 1,000,000 φt X 500, , , , ,000 V 22,000 50,000 40,000 30,000 P.007 f.1 11,000 8,500 5,500 20, ,500 10, ,200 5,000 4,000 3, , , , , f V P= 0.32 φt f=flow (ml/min) V=Viscosity of oil (cst) P=Pressure in tubing (kgf/cm 2 ) φ T=Total flow value 238

244 Grease system Positive Displacement Injector (PDI) (1) System Overview The Grease centralized lubrication systems will deliver precise amounts of grease to all of your lubrication points, and have the flexibility to be adapted to just about any application imaginable. The Grease systems have a wide assortment of manual, pneumatic and electric pumps to satisfy any lubrication requirement. The integrity of these systems stems from its metering device the MG2 (C)-Valve injector. There is also the option of an MGI-Valve which incorporates the use of a visual indicator pin at the valve which will pop out in the event of a clogged tail tube. MG2 (C)Valve injectors are precisely calibrated piston distributors that will deliver an exact amount of grease upon main line pressure rise from the pump you choose. The MG2 (C) and MGI-Valve injectors will re-set and re-load when main line pressure returns to zero. These systems have been designed and proven to work effectively with grease ranging from NLGI-000 to NLGI-1. General view of specifications of major types of pump Lubrication system Positive displacement injector system Tubing Single line (main tubing φ 8,tail tubing φ 4) Pump Manual Motor driven EGH-4C EGM-10S-4-7C Discharge volume 1 cc/stroke 10 cc/min Discharge pressure 10M Pa (100 kgf/cm 2 ) 10 MPa (100 kgf/cm 2 ) Reservoir 0.4 l 0.4, 0.7 l Controller Positive displacement injector Distributor MG2 Operating pressure 2.5 Mpa (25 kgf/cm 2 ) valve Operating pressure 1.4 Mpa (14 kgf/cm 2 ) Discharge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5, 1.0, 1.5 cc stroke Working lubricant NLGI No.000, 00, 0, 1 Working environment temperature +10 C/+50 F for NLGI No.1 and above 0 C/+32 F for NLGI No.000, 00 and 0 <System layout example > Junction Manual pump MG2-Valve Main tubing Tail tubing Point of lubrication Automatic pump 239

245 Characteristics: 1. There are numerous manual, pneumatic and electric pump with ranging output delivery per cycle and per minute, to satisfy not only your chosen delivery method, but more importantly to satisfy your bearing requirements. 2. MG2 (C)-Valve injectors have 8 different discharge volumes to select from to meet the lubrication points actual cycle requirement. 3. MGI-Valve injectors have 6 different discharge volumes to select from to meet the lubrication points actual cycle requirement, as well as having a visual indication pin for clogged tail tubes. 4. Both MG2 (C) and MGI-Valves are junction mounted distributors that can be arranged in just about any configuration imaginable. 5. Because the Grease Systems have the flexibility of individual distributor junction assemblies using one main line tube, makes the engineering of the system layout and installation of the system as easy as possible. Initial Grease Volume Required There is a tendency that people oversupply grease due to a concern that grease supply may not be enough : Excessive grease will increase power consumption and heat produced by excessive load of the grease and it may also cause grease leakage. So everything should be taken into consideration when deciding the grease volume. There is a large gap between the least amount grease given to bearing without damaging the bearing and the largest amount of grease given to the bearing without grease leaking out of the bearing. But what is the best grease volume? This ideal grease volume can be described in several ways. In general, (1) 1/2-3/4 of the space between the bearing and its housing. (2) 2/3-3/4 of the space between the bearing and bearing cover, when the bearing is installed horizontally; (3) 1/2 of the space between the bearing and its top cover and 3/4 of the space between the bearing and its bottom cover, when the bearing is installed vertically; (4) Fill grease in the bearing and bearing cover for the low and midium speed bearing if in dusty atmosphere; (5) When replacing the grease in bearing, the grease volume should be calculated by the following formular Q = D2.5/K (1) D: Bearing diameter (mm) K: Constant Ball bearing K=900 Roller bearing K=350 These formulas are just basics. Actual grease volume need to be adjusted by rpm, load, and the bearing housing size in actual use (2) System planning sequence Variables to be considered 1. Total tubing length m Total tubing length is the combined length of steel tubing (copper tubing) and flexible hose of the main tubing. 2. Total grease output metering valve cc Total grease output of metering valve is the total discharge volume of the valves. 3. Pressure relief time: The time required for the pressure relief mechanism to relieve the pressure at the end of the main tubing down to valve reset pressure (1.4 MPa (14 kgf/cm 2 ) after all valves have discharged. It is determined by the total length of tubing and the grade of the grease. 4. Interval time: The time between one discharge and the next discharge. The interval time should be longer than the time required for pressure relief and valve reset time combined. 5. Pump pressure rise time The time required for the pump to raise the pressure at the end of the main tubing up to 5 MPa (50 kgf/cm 2 ). 6. Operating environment temperature The operating environment temperature for NLGI No.1 is over +10 C/ +50 F and above 0 C/ +32 F for 000, 00 and 0 grade grease. 7. Grease specifications Use lithium based grease with NLGI No grade. Note: When the base oil viscosity is too low, it may not be used. Please consult us. 240

246 Designing EGH-4C Pump System Selection of valve 1. Select the valves based on the grease volume required to each lubrication point. 2. The total valve grease discharge volume is restricted by the number of handle operation. Also the total length of main line tubing needs to be considered along with the viscosity of the grease for pressure relief time required. Interval lubrication time Interval time should be longer than the time required for presure relief and valve reset time (3 sec) combined. Pressure Relief time (Table 13) Grease No.000 No.00 No.0 No.1 Temperature Total length 0 C/+32 F +10 C/+50 F +20 C/+68 F 0 C/+32 F +10 C/+50 F +20 C/+68 F 0 C/+32 F +10 C/+50 F +20 C/+68 F +10 C/+50 F +20 C/+68 F of tubing 2 m/6.5 F m/13.1 F m/19.7 F m/26.2 F m/32.8 F Note: [ ] = Hours, [ ] = Minutes, [ ] = Seconds 241

247 Disigning EGME II-8S Pump System Selection of valve 1. Select the valves based on the grease volume required to each lubrication point. 2. The total length of main line tubing needs to be considered to determine the running time required to build pressure to cycle the MG2 valves. Pump operating time (T) Calculate the operation time (T) by adding the pressure rising time (T ) and valve action time (T ). T=T +T 1. Pressure rising time Steel tubing (φ8) (Table 19) Total length of tubing Pressure rising time 10 m (32.8 feet) 15 sec * If using flexible hose, because the pressure rising time for flexible hose (350 K/77 lbs) is 4 seconds for 1M (3.2 feet), it should be added into the pressure rising time. 2. Valve operating time (T ) Calculate the valve operating time from the valve total output. V 72 T = 5 V Q V: Valve total output (cc). Q: Pump discharge volume when valve in operation (15 cc/minute) The time between one discharge and the next discharge. The interval time should be longer than the time required for oressure relief and valve reset time (3 sec.) combined. Pressure relief time (Table 20) 1. Steel tubing Total length of tubing Grease (Table 20) No.000 No.00 No.0 No.1 10 m/32.8 F (Table 20) 2. When using flexible hose The pressure relief time for the steel tubing, plus it for the flexible hose. Total length of tubing Grease No.000 No.00 No.0 No.1 1 m/3.28 F m/6.56 F m/13.1 F m/19.6 F m/26.2 F m/32.8 F Note: [ ]=Hours, [ ]=Minutes, [ ]=Seconds 242

248 Tubing connection method 1. In general, the main size tubing used is, 4mmO.D., 6mmO.D, or 8mmO.D. In most cases the secondary tubing is 4mm. 2. The tubing is made of copper, steel, or nylon. 3. When cutting the tubing always use a tubing cutter and cut at a 90 degree angle. After cutting, remove all burs. Be sure not to flatten or damage the tubing. 4. When installing the tubing, always use compression fittings as described in the drawings below. 5. For type HSA/CSA, type HJB/CJB see the illustrations on the right for making tubing connections. 6. For making junction connections, see the illustrations. Standard compression connections Compression nut used example Compression bushing used example Tubing 4 O.D. 6 O.D. Compression nut Compression sleeve Tubing 4 O.D. 6 O.D. Compression bushing Compression sleeve Nylon tube used example Install the tube insert into the end of the nylon tube. Install the compression bushing or nut, followed by the compression sleeve and insert assembly into or onto the the appropriate compression connection. Tighten the compression bushing or nut so that the compression sleeve tightens onto the tubing wall. Compression sleeve Compression bushing or compression nut Tubing insert Nylon tubing 243

249 Junction type (HJB/CJB) Standard type (HSA/CSA) Connector used example Elbow connector Adapter used example Flow unit/control unit (HSA/CSAMode) Elbow connector Straight adapter Main piping connecting example Junction Compression sleeve RC1/8 Compression bushing Compression sleeve Compression nut Compression bushing Compression sleeve (φ6) Compression bushing Main tubing Main tubing Straight adapter 244

250 Reference for lubricant Grease types (classified by JIS standard) Grease types (classified by JIS standard) Type Application Type Grade number General grease Roller bearing grease Centralized lubricating grease High load grease 1 1 No.1, No.2, No.3, No.4 2 No.2, No.3 1 No.1, No.2, No.3 2 No.0, No.1, No.2 3 No.1, No.2, No.3 1 No.00, No.0, No.1 2 No.0, No.1, No.2 3 No.0, No.1, No.2 4 No.0, No.1, No.2 No.0, No.1, No.2, No.3 Gear compound 1 No.1, No.2, No.3 Temperature range of application 10 C/ + 14 F C/ F 10 C/ + 14 F C/ F 20 C/ 4 F C/ F 40 C/ 40 F C/ F 30 C/ 22 F C/ F 10 C/ + 14 F C/ F 10 C/ + 14 F C/ F 10 C/ +14 F C/ F 10 C/ + 14 F C/ F 10 C/ + 14 F C/ F 10 C/ + 14 F C/ F Low Propriety to working condition Load High Impact Reference Contact with water Example of application Yes No No Yes For general low load Yes No No No For intermediate load Yes No No Yes General Yes No No Yes For low temperature Yes No No Yes Yes No No Yes Yes No No Yes Yes Yes Yes Yes Yes Yes Yes Yes For wide range of temperature For centralized lubrication (Medium load) For centralized lubrication (Medium load) For centralized lubrication (High load) For centralized lubrication (High load) Yes Yes Yes Yes For high impact load Yes Yes Yes Yes Open gear and wire rope Oil viscosity ISO viscosity classification (JIS K ) Grade of grease classification (JIS K ) ISO viscosity grade Dynamic viscosity range Central value cst (mm/sec) +40 C/ F ISO viscosity grade Dynamic viscosity range Central value cst (mm/sec) +40 C/ F ISO VG ISO VG VG VG VG VG VG VG VG VG VG VG VG VG VG VG VG VG Grade number (NLGI NO) Worked penetration Appearance Fluid state Semifluid state Semifluid state Soft Soft Semi hard Semi hard Hard Solid NLGI = National Lubricating Grease Institute ISO = International Organization for Standardization 245

251 Viscosity-temperature Chart KINEMATIC VISCOSTY CENTISTOKES ,000 1,500 2,000 3,000 5,000 10,000 20,000 50, , ,000 ISO VG 68 ISO VG 220 ISO VG ,000 1,000,000 2,000,000 6,000,000 10,000,000 20,000, DEGREES FAHRENHEIT DEGREES CENTIGRADE

252 247

253 SAFETY AND TROUBLE SHOOTING 248

254 Safety and trouble shooting For oil Pump not discharging oil Low oil level in reservoir add currently used oil Clogged suction filter clean or change oil filter and clean reservoir Check for incorrect oil if not correct, purge complete system, clean reservoir and fill with correct oil Motor turns in wrong direction check motor wiring Damaged tubing within the pump fix or replace By-pass valve out of adjustment adjust by-pass valve Check inlet and outlet check valve disassemble and clean Note: Never add a check valve to a pump that was not originally intended. No pressure increase in the main line Check for broken Tubing or leaking fittings Replace as needed. Ball seat of relief valve is clogged clean relief valve Air in tubing check for leaks, open system at furthest point and run pump to remove air Improper selection of control unit or flow unit check manufacturers recommendation and replace with correct unit Improper pressure setting (gear pump) adjust by-pass setting Damaged O ring on the piston (piston pump) replace Oil leaking from junction tighten fitting properly or replace tube fitting Air in system Oil level in the reservoir is too low fill with correct oil and follow above procedure for removing air Damaged tubing replace damaged tubing No oil passing thru flow or control unit Check flow direction on hex of flow or control unit if incorrect, replace with correct unit Check for clogged unit replace unit The pump is not running, but light is on (if equipped) Motor is wired wrong check motor wiring Circuit protector is in off position press reset button Trouble indication light is on (if equipped) Discharge time is set too short, pump is not reaching proper pressure check time setting The oil level switched because of low oil level fill reservoir with correct oil Reservoir has proper oil level, but oil level warning is on Mistake on A, B contacts of oil level switch consult with us Cannot turn off trouble light (if equipped) Reset button has not been pressed press the reset button Oil has not been added to reservoir fill reservoir with correct oil Pump did not reach the specified pressure consult with us 249

255 For grease No grease coming out of the pump Low grease level change grease cartridge Change in grease consistency, too thick to pump check grease grade and temperature Only sucks air Crack air bleeding plug to purge air from pump Motor turns in wrong direction check motor wiring connections Solenoid (if equipped) not actuating Replace solenoid and confirm wiring polarity is correct. No pressure rise in the main line Relief valve is dirty clean relief valve Air in tubing loosen closure plug at the furthest point and run the pump to expel the air Check for incorrect connections in the system repair any problems Tubing damage repair or replace damaged tubing No grease coming out of the valves Pressure relief valve is not working for EGH model (manual relief) check valve position, for automatic relief model check valve Valve is clogged repalce the valve The secondary line (from valve to bearing) has no grease in it fill with grease at initial installation Air in main line Air coming from suction side low grease level in the reservoir, fill reservoir with correct grade of grease Tubing damage repair or replace tubing Pump is not running, but indication light is on Wrong wiring connections check motor wiring Circuit protector is in off position press the reset button Trouble indication light is on Pump on time is not set correctly check discharge setting Grease level is too low change cartridge grease Can not turn off the trouble indication light Reset button has not been pressed press the reset button 250

256 Tightening torque table 4mm Compression Bushing for piping 6mm Compression Bushing for piping 8mm Compression Bushing for piping 4mm Compression Nut for piping 6mm Compression Nut for piping Mark A B C D E Product combination Nylon tubing (with tube insert.) Aluminum-pipe Copper pipe, Steel Pipe Nylon tubing (with tube insert.) Copper pipe, Steel Pipe Nylon tubing (with tube insert.) Number of rotations after "hand tightening" Tourque N m Table 21 Number of rotations after hitting a sheet side 2/ /6-1/4 2/ /6-1/4 2/ /6-1/4 2/ /6-1/4 2/ /6-1/4 F Copper pipe 2/ /6-1/4 G Steel pipe 2/ /6-1/4 H Nylon tubing (with tube insert.) 2/ /6-1/4 I Copper pipe 2/ /6-1/4 J Steel pipe 2/ /6-1/4 K L Nylon tubing (Tube Insert is entered.) Copper tubing, Steel tubing 2/ /6-1/4 2/ /6-1/4 Flow unit Q Junctions 1/ /6-1/4 SP valve Others R S T U V W Sealing washer SW iron and aluminium (Plug) Outlet check, straight adapter (dischagre port); With compression sleeves Tubing parts (Rc 1/8); zinc, aluminium, brass and iron, brass Tubing parts (Rc 1/8); iron and iron φ 6 high pressure fitting, fitting body and nut sleeve, steel tubing φ 8 high pressure fitting, fitting body and nut sleeve, steel tubing 1/ /

257 Index 252

258 Index A AB AB AB ACM-II ACM-II ADM ADM AM AM AMI AMI AMI AMI-1000S AMI-1000S AMI AMI AMI-300S AMI-300S AMO-II-150S AMO-II-150S AMO-II-150S-1-P AMO-II-150S-1-P AMO-II-150S AMO-II-150S AMO-II-150S-2-P AMO-II-150S-2-P AMO-III DS AMO-III DS AMO-III DS AMO-III DS AMR-III DS AMR-III DS AMR-III DS AMR-III DS AMS AMS-1-1L AMS AMS-1-2L AMS AMS-15-1L AMS AMS-15-2L AMS AMS-3-1L AMS AMS-3-2L AMS AMS-6-1L AMS AMS-6-2L AMZ-III AMZ-III AMZ-III AMZ-III AMZ-III AT AT AW20-01BG B BP BP BP Part No. Page BP BP BP BPP BPY BT-102(4) BT-102(8) BT BT C CB CB CB-4-B CB CB-6-B CB CBT-SU CJB CJB CJB CJB CJB CJB CJB CJB CJB CJB CN CN-4-B CN CP CP CP CS CS CS CSA CSA CSA CSA CSA CSA CSA CSA CSA CSA CT CT CT CTA CTA CTA CTA CTA CTA CTA CTA CTA CTA CTB CTB CTB Part No. Page CTB CTB CTB CTB CTB CTB CTB CTC CTC CTC CTC CTC CTC CTC CTC CTC CTC CTD CTD CTD CTD CTD CTD CTD CTD CTD CTD CTG CTG CTG CTG CTG CTG CTG CTG CTG CTG CTH CTH CTH CTH CTH CTH CTH CTH CTH CTH CTK CTK CTK CTK CTK CTK CTK CTK CTK CTK CTL CTL CTL CTL CTL

259 Part No. Page CTL CTL CTL CTL CTL CTU CTU CTU CTU CTU CTU CTU CTU CTU CTU D DB DB DB DH DH DH DH DH DVR DVR DVR DVR DVR DVR DVR DVR DVR DVR E E2E-X2E E2F-X2E E2F-X2Y E61-BD E61-SC E62-BD E62-SC E81-BD E81-SC E82-BD E82-SC EA4-1F EA EA EA4-2R EA EA EA EA EA4-6A EA4-6AS EA4-6B EA4-8A EA4-8B EA4-8T EA4-8 Taper EA4-US Part No. Page EA EA6-6AS EA6-U EAR EC EC EC EC EC EC EC EC-6A EC-8A ECC ECC ECC ECC ECC ECC ECM-5A ECM-6A ECM-6B ECM-6BL ECMG-6ALL ECMG-6BL EGH-2C /73 EGH-3P /73 EGH-4C /73 EGM-10S-4-2C EGM-10S-4-4C EGM-10S-4-7C EGMII-10S-4-7CL EGMII-10S-4-7CLFB EGMII-10T-4-7CL EGMII-8S-4-7CLFB-LHL EGMII-8S-4-7CL-LHL EGME-10T-4-2C EGME-10T-4-7C EGMEII-10S-4-7CL EGMEII-10S-4-7CLFB EGMEII-10T-4-7CL EGMEII-8S-4-7CLFB-LHL EGMEII-8S-4-7CL-LHL ETE-4A ETE-5A ETE-6A ETE-6B ETE-8B EU6-BD EU6-SC EU8-BD EU8-SC EX EX-1C EX-1L EX-1LC EX EX-2C EX-2L EX-2LC EX F Part No. Page F F F F F3E F3E F3E F6-BD F6-SC F8-BD F8-SC FDM FDM FDM FDM FDM FDM FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH

260 Index Part No. Page FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FS FS FS FX FX FXE FY FYE G GAS-8P GMN-4-8P GMNH-1-4C GMNH-1-7C GMNH-2-4C GMNH-2-7C GMNH-4-4C GMNH-4-7C GMS-4-3P GMS-4-8P GMS-4L-3P GMS-4L-8P GPL GPL-30-D GPL-50-D GPL GV50-G GV50-R H HJB HJB HJB HJB HJB HJB HJB Part No. Page HJB HJBC HSA HSA HSA HSA HSA HSA HSA HSA HSAC HTA HTA HTA HTA HTA HTA HTA HTA HTB HTB HTB HTB HTB HTB HTB HTB HTC HTC HTC HTC HTC HTC HTC HTC HTD HTD HTD HTD HTD HTD HTD HTD HTG HTG HTG HTG HTG HTG HTG HTG HTH HTH HTH HTH HTH HTH HTH HTH HTK HTK HTK Part No. Page HTK HTK HTK HTK HTK HTL HTL HTL HTL HTL HTL HTL HTL HTU HTU HTU HTU HTU HTU HTU HTU HTUC I IC IC IC-EX IF-8CH 187 J J J J JV JV JV-4D JV-6D JV-8D JV-10D JV-12D JV-14D JV-4S JV-5S JV-6S JV-7S JV-8S JV-9S JV-10S JVPA-2D JVPA-4D JVPA-6D JVPA-8D JVPA-10D JVPA-12D JVPA-14D JVPA-16D JVPA-1S JVPA-2S JVPA-3S JVPA-4S JVPA-5S JVPA-6S JVPA-7S JVPA-8S

261 Part No. Page JVPA-9S JVPA-10S JVPA-11S JVPA-12S JVY K KBC4-01-F KBC4-02-F KBC4-M6-F KBC4-M6P0.75-F KBC6-01-F KBE4-01-F KBL4-01-FN KBL4-M6-FN KBL6-01-F KEN-M KEN-T KP KP KP KP-4N KP-4R KP KP-6R KP KPR KP-RR KPW L L L L L L L L L L L L L L L8-L L8-R L20-L L20-R LF-15-4 LF LF LF LF-15B-4 LF15B4 199 LF-15B-20 LF15B2 199 LF-20-4 LF LF LF LFL50-H LFL50-H1-4SC LFL180-H LFL180-H LF LF LF LF LF LF Part No. Page LF LF LG LHL X LHL X LHL X LHL LK LK-8TL LK-8TR LS- M 187 LT-S M M-A /154 M-A /154 M-B /154 M-B /154 M-C /136 M-C /136 M-D /136 M-D /136 M-E /136 M-E /136 M-F /136 M-F /136 MB-C MB-C MB-C MB-C MB-C MB-C MB-L MB-L MB-L MB-L MB-L MB-L MB-R MB-R MB-R MB-R MB-R MB-R MDP-3E MDP-3HE MDP-3HS MDP-3S MDP-5E MDP-5HE MDP-5HS MDP-5S MDP-10E MDP-10HE MDP-10HS MDP-10S MG MG MG MG MG MG MG2C Part No. Page MG2C MG2C MG2C MG2C MG2C MG2I MG2I MG2I MG2I MG2I MGLA MGLA MGLA MGLA MH-20D-A MH-20D-A-L MIB MIX MIX MIX MIX MIX MLZ-CE-A MLZ-CE-A-1L MLZ-CE-A MLZ-CE-A-2L MLZ-CE-B MLZ-CE-B-1L MLZ-CE-B MLZ-CE-B-2L MLZ-CE-C MLZ-CE-C-1L MLZ-CE-C MLZ-CE-C-2L MLZ-CE-D MLZ-CE-D-1L MLZ-CE-D MLZ-CE-D-2L MLZ-CE-E MLZ-CE-E-1L MLZ-CE-E MLZ-CE-E-2L MMX-II-2A MMX-II-2A-1L MMX-II-2A MMX-II-2A-2L MMX-II-2B MMX-II-2B-1L MMX-II-2B MMX-II-2B-2L MMX-II-2C MMX-II-2C-1L MMX-II-2C MMX-II-2C-2L MMX-II-2D MMX-II-2D-1L MMX-II-2D MMX-II-2D-2L MMX-II-2E MMX-II-2E-1L MMX-II-2E MMX-II-2E-2L

262 Index Part No. Page MMX-II-2F MMX-II-2F-1L MMX-II-2F MMX-II-2F-2L MMX-II-2G MMX-II-2G-1L MMX-II-2G MMX-II-2G-2L MMX-II-5A MMX-II-5A-1L MMX-II-5A MMX-II-5A-2L MMX-II-5B MMX-II-5B-1L MMX-II-5B MMX-II-5B-2L MMX-II-5C MMX-II-5C-1L MMX-II-5C MMX-II-5C-2L MMX-II-5D MMX-II-5D-1L MMX-II-5D MMX-II-5D-2L MMX-II-5E MMX-II-5E-1L MMX-II-5E MMX-II-5E-2L MMX-II-5F MMX-II-5F-1L MMX-II-5F MMX-II-5F-2L MMX-II-5G MMX-II-5G-1L MMX-II-5G MMX-II-5G-2L MMXL-III CE-1A MMXL-III CE-1A-1L MMXL-III CE-1A MMXL-III CE-1A-2L MMXL-III CE-1B MMXL-III CE-1B-1L MMXL-III CE-1B MMXL-III CE-1B-2L MMXL-III CE-1C MMXL-III CE-1C-1L MMXL-III CE-1C MMXL-III CE-1C-2L MMXL-III CE-1D MMXL-III CE-1D-1L MMXL-III CE-1D MMXL-III CE-1D-2L MMXL-III CE-1E MMXL-III CE-1E-1L MMXL-IIICE-1E MMXL-IIICE-1E-2L MMXL-IIICE-1F MMXL-IIICE-1F-1L MMXL-IIICE-1F MMXL-IIICE-1F-2L MMXL-IIICE-2A MMXL-IIICE-2A-1L Part No. Page MMXL-IIICE-2A MMXL-IIICE-2A-2L MMXL-IIICE-2B MMXL-IIICE-2B-1L MMXL-IIICE-2B MMXL-IIICE-2B-2L MMXL-IIICE-2C MMXL-IIICE-2C-1L MMXL-IIICE-2C MMXL-IIICE-2C-2L MMXL-IIICE-2D MMXL-IIICE-2D-1L MMXL-IIICE-2D MMXL-IIICE-2D-2L MMXL-IIICE-2E MMXL-IIICE-2E-1L MMXL-IIICE-2E MMXL-IIICE-2E-2L MMXL-IIICE-2F MMXL-IIICE-2F-1L MMXL-IIICE-2F MMXL-IIICE-2F-2L MMXL-IIICE-5A MMXL-IIICE-5A-1L MMXL-IIICE-5A MMXL-IIICE-5A-2L MMXL-IIICE-5B MMXL-IIICE-5B-1L MMXL-IIICE-5B MMXL-IIICE-5B-2L MMXL-IIICE-5C MMXL-IIICE-5C-1L MMXL-IIICE-5C MMXL-IIICE-5C-2L MMXL-IIICE-5D MMXL-IIICE-5D-1L MMXL-IIICE-5D MMXL-IIICE-5D-2L MMXL-IIICE-5E MMXL-IIICE-5E-1L MMXL-IIICE-5E MMXL-IIICE-5E-2L MMXL-IIICE-5F MMXL-IIICE-5F-1L MMXL-IIICE-5F MMXL-IIICE-5F-2L MO MO MO MO MO MO MO MO MO MO MO MO MO MO MO MO2C Part No. Page MO2C MO2C MO2C MO2C MO2C MOS MOS MOS MOS MP0(1) MP0(1) MU MU-5C MU-5N MU MU-10C MU-10N MU MU-20C MU-20N MU MU-30C MU-30N MU MU-50C MU-50N MU-BP MU-SC MUJ-1S MUJ-2D MUJ-2S MUJ-3S MUJ-4D MUJ-4S MUJ-5S MUJ-6D MUJ-6S MUJ-7S MUJ-8D MUJ-8S MUJ-9S MUJ-10D MUJ-10S MUJ-12D MUJ-14D MUJ-16D N N N N N6-BD N6-SC N8-BD N8-SC NA NA NT NT-4H NT NT-6H NT NYB

263 Part No. Page NYS O OA-I 189 OC OC OC OC OFS-A OFS-B OS OTE OTE OTS OTS P P-102(B) P-102(BK) P-102F2(B) P-102F2(BK) P-107(B) P-107(BK) P-107F2(B) P-107F2(BK) P-202(B) P-202(BK) P-207(B) P-207(BK) P-202F(B) P-202F(BK) P-207F(B) P-207F(BK) P3-C JC PB PB PB PB-35B PB PB-50B PB PB PB250B PC PC-4-1L PC-4-1LL PC PC-4-2L PC-4-2LL PC PC-4-3L PC-4-3LL PC PC-4-4L PC-4-4LL PC PC-4-5L PC-4-5LL PC PC-4-6L PC PC-6-1L PC-6-1LL PC Part No. Page PC-6-2L PC-6-2LL PC PC-6-3L PC PC PC PGC PGC PH PH-60B PH-N PH-NB PH-S PH-SB PH-SE PJ-6D PJ-8D PJ-10D PJ-12D PJ-14D PJ-16D PJ PJ PJ-2F PJ PJ PJ-3F PJ PJ PJ4S PJ-4S PJ-5S PJ-6S PJ-7S PJ-8S PJ-9S PJ-10S PJ-12S PM-8S PM-8S-L PP PS-A PS-A PS-A PS-A PS-A PS-A PS-A PS-B PS-B PS-B PS-B PS-B PSC PUY PUY PV PV PV PV PV Part No. Page PV PV PV PV-2D PV-4D PV-6D PV-8D PV-10D PV-12D PVS-2D PVS-4D PVS-2S PVS-3S PVS-4S PVS-5S PVS-6S PVS-7S PVS-8S R RF RTY RV RV RV S S61-BD S61-SC S62-BD S62-SC S81-BD S81-SC S82-BD S82-SC SA-4K SA4-10A SA4-12A SA SA SA SA4-2R SA SA SA4-5A SA4-6A SA4-6B SA4-7A SA4-8A SA4-U SA6-12A SA SA6-2R SA6-6A SA6-8T SA6-U SA SAB SAB SAB SAB SAG4-6B SAR SAR

264 Index Part No. Page SAT-1R SAT-6A SAT-6B SATG-6B SB-N SB-R SC-10A SC SC-6A SC-8T SC SC SC SC SC SC SC SCP SCR SCY SDM SF SF SF SF SF SF SF SF SF-A SF-D SF-L SF-L5. LK SF-N SF-R SF-RA SFB SFB-DN SFB-N SFB-R SFB-RA SFB-RL SJ SJ SJ SJ SP SP-10K SP-10S SP SP-12K SP-12S SP SP-4K SP SP-6K SP-6S SP SP-8K SP-8S SPA SPA Part No. Page SPB SPC SPN SPS SPS-8T / SPS-8T / SPS-8T / SPS-8T / SPS-8TP / S series mounting panel vertical S series mounting panel horizontal ST-10Z ST-4Z ST-6Z ST-8Z STE-4A STE-5A STE-6A STE-6B STE-8B SVL SW /202 SW SW SW SWY SYB SYS T T-2LP T-4LP T-8LP T-18LP T-20L-AB T-20L-AF T-20L-HB T-20L-HF T-20L-KB T-20L-KF T-30L-AOB T-30L-AOF T-30L-LAB T-30L-LAF T-30L-LHB T-30L-LHF T-30L-LKB T-30L-LKF T-30L-LXB T-30L-LXF T-30L-OLAB T-30L-OLAF T-30L-OLHB T-30L-OLHF T-30L-OLKB T-30L-OLKF T-30L-ORAB T-30L-ORAF T-30L-ORHB T-30L-ORHF T-30L-ORKB T-30L-ORKF Part No. Page T-30LP T-30LP-LX T-30LP-RX T-30L-RAB T-30L-RAF T-30L-RHB T-30L-RHF T-30L-RKB T-30L-RKF T-30L-RXB T-30L-RXF T-40L-AOB T-40L-AOF T-40L-LAB T-40L-LAF T-40L-LHB T-40L-LHF T-40L-LKB T-40L-LKF T-40L-LXB T-40L-LXF T-40L-OLAB T-40L-OLAF T-40L-OLHB T-40L-OLHF T-40L-OLKB T-40L-OLKF T-40L-ORAB T-40L-ORAF T-40L-ORHB T-40L-ORHF T-40L-ORKB T-40L-ORKF T-40L-RAB T-40L-RAF T-40L-RHB T-40L-RHF T-40L-RKB T-40L-RKF T-40L-RXB T-40L-RXF T-80L-AOB T-80L-AOF T-80L-LAB T-80L-LAF T-80L-LHB T-80L-LHF T-80L-LKB T-80L-LKF T-80L-LXB T-80L-LXF T-80L-OLAB T-80L-OLAF T-80L-OLHB T-80L-OLHF T-80L-OLKB T-80L-OLKF T-80L-ORAB T-80L-ORAF T-80L-ORHB T-80L-ORHF T-80L-ORKB

265 Part No. Page T-80L-ORKF T-80L-RAB T-80L-RAF T-80L-RHB T-80L-RHF T-80L-RKB T-80L-RKF T-80L-RXB T-80L-RXF T6-BD T6-SC T8-BD T8-SC TA TA4-1F TAF TAF TAF TAR-1F TB TC TCF TCR TD TG TH TI TI TI TK TL U U6-BD U6-SC U8-BD U8-SC V VACUUMER VBP VBP VBP-1-G VBP-1-G VBP VBP VBP-2-G VBP-2-G VBP VBP VBP-3-G VBP-3-G VBP VBP-4-G VBP VBP-5-G VOA VUC-II VX3114-1G VX3114-2G VX3114-5G W W W (B) Part No. Page W-105B W-105B(B) WL-100-U30BS WL-105-U32BS WL-120-U50BS WL-150-U35BS WL-150-U50BS WL-160-U80BS WL-190-U80BS WL-210-U50BS WTL-100-U30BS WTL-105-U32BS WTL-120-U50BS WTL-150-U35BS WTL-150-U50BS WTL-160-U80BS WTL-190-U80BS WTL-210-U50BS X XP Y YMT-3-1T YMT-3-1T YMT-5-1T YMT-5-1T YMT-C-E-S-AC YMT-TBOX YS YS Z ZE-6B ZE-8A

266 Index P-102(BK) P-107(BK) P-102(B) P-107(B) P-202(BK) P-207(BK) P-202(B) P-207(B) P-202F(BK) P-207F(BK) P-202F(B) P-207F(B) P-102F2(BK) P-107F2(BK) P-102F2(B) P-107F2(B) BT-102(8) BT-102(4) AM AM ADM ADM AMS AMS AMS-1-1L AMS-1-2L AMS AMS AMS-3-1L AMS-3-2L AMS AMS AMS-15-1L AMS-15-2L ACM-II ACM-II AMS AMS GAS-8P PM-8S EX-2C EX-1C EX EX EX-2LC EX-1LC EX-2L EX-1L PM-8S-L GMN-4-8P L L L L L L8-L L8-R L20-L L20-R LK LK-8TL LK-8TR LT-S 113 Part No. Page GMNH-4-7C GMNH-1-7C GMNH-2-7C GMNH-4-4C GMNH-1-4C GMNH-2-4C GMS-4L-3P GMS-4-3P GMS-4-8P GMS-4L-8P EGH-2C 53/ EGH-4C 53/ EGH-3P 53/ EGM-10S-4-2C EGM-10S-4-4C EGM-10S-4-7C EGME-10T-4-2C EGME-10T-4-7C EGMEII -8S-4-7CL-LHL EGMEII -8S-4-7CLFB-LHL EGMEII -10S-4-7CL EGMEII -10S-4-7CLFB EGMEII -10T-4-7CL EGMII -8S-4-7CL-LHL EGMII -8S-4-7CLFB-LHL EGMII -10S-4-7CL EGMII -10S-4-7CLFB EGMII -10T-4-7CL YMT-3-1T YMT-5-1T YMT-3-1T YMT-5-1T T-20L-AF T-20L-KF T-20L-HF T-30L-LAF T-30L-RAF T-30L-LXF T-30L-RXF T-30L-LKF T-30L-RKF T-30L-LHF T-30L-RHF T-30L-OLAF T-30L-ORAF T-30L-OLKF T-30L-ORKF T-30L-OLHF T-30L-ORHF T-30L-AOF T-40L-LAF T-40L-RAF T-40L-LXF T-40L-RXF T-40L-LKF T-40L-RKF T-40L-LHF T-40L-RHF T-40L-OLAF T-40L-ORAF T-40L-OLKF T-40L-ORKF 173 Part No. Page T-40L-OLHF T-40L-ORHF T-40L-AOF T-80L-LAF T-80L-RAF T-80L-LXF T-80L-RXF T-80L-LKF T-80L-RKF T-80L-LHF T-80L-RHF T-80L-OLAF T-80L-ORAF T-80L-OLKF T-80L-ORKF T-80L-OLHF T-80L-ORHF T-80L-AOF T-20L-AB T-20L-KB T-20L-HB T-30L-LAB T-30L-RAB T-30L-LXB T-30L-RXB T-30L-LKB T-30L-RKB T-30L-LHB T-30L-RHB T-30L-OLAB T-30L-ORAB T-30L-OLKB T-30L-ORKB T-30L-OLHB T-30L-ORHB T-30L-AOB T-40L-LAB T-40L-RAB T-40L-LXB T-40L-RXB T-40L-LKB T-40L-RKB T-40L-LHB T-40L-RHB T-40L-OLAB T-40L-ORAB T-40L-OLKB T-40L-ORKB T-40L-OLHB T-40L-ORHB T-40L-AOB T-80L-LAB T-80L-RAB T-80L-LXB T-80L-RXB T-80L-LKB T-80L-RKB T-80L-LHB T-80L-RHB T-80L-OLAB T-80L-ORAB T-80L-OLKB

267 Part No. Page T-80L-ORKB T-80L-OLHB T-80L-ORHB T-80L-AOB T-30LP-LX T-30LP-RX HSA HSA HSA HSA HSA HSA HSA HJB HJB HJB HJB HJB HJB HJB HTA HTA HTA HTA HTA HTA HTA HTD HTD HTD HTD HTD HTD HTD HTC HTC HTC HTC HTC HTC HTC HTB HTB HTB HTB HTB HTB HTB HTK HTK HTK HTK HTK HTK HTK HTG HTG HTG HTG HTG HTG HTG Part No. Page HTH HTH HTH HTH HTH HTH HTH HTL HTL HTL HTL HTL HTL HTL HTU HTU HTU HTU HTU HTU HTU CSA CSA CSA CSA CSA CSA CSA CSA CSA CSA CJB CJB CJB CJB CJB CJB CJB CJB CJB CJB CTA CTA CTA CTA CTA CTA CTA CTA CTA CTA CTD CTD CTD CTD CTD CTD CTD CTD CTD CTD CTC Part No. Page CTC CTC CTC CTC CTC CTC CTC CTC CTC CTB CTB CTB CTB CTB CTB CTB CTB CTB CTB CTK CTK CTK CTK CTK CTK CTK CTK CTK CTK CTG CTG CTG CTG CTG CTG CTG CTG CTG CTG CTH CTH CTH CTH CTH CTH CTH CTH CTH CTH CTL CTL CTL CTL CTL CTL CTL CTL CTL CTL CTU CTU CTU

268 Index Part No. Page CTU CTU CTU CTU CTU CTU CTU HSA HJB HTA HTD HTC HTB HTK HTG HTH HTL HTU SA SA SA SA SA SA-4K EA EA EA EA EA EA ZE-8A EA4-8T EA4-8A EA4-1F EA4-8 Taper TA4-1F TAR-1F SAR SAT-6A SATG-6B SAT-6B EAR EA4-6AS EA4-6B EA4-6A SAT-1R SA4-5A SA4-6A SA4-6B SA4-7A SA4-8A SA4-10A SA4-2R SA6-6A SA6-8T SA4-U EC EC EC EC EC EC Part No. Page EC ECC ECC ECC ECC ECC ECC SC SC SC SC SC SC SC-8T SCR SC-6A TCR TCF SC SC-10A EC-6A EC-8A ECM-5A ECM-6B ECM-6A ECM-6BL KP KP KPW KPR KP KP-4N CN CB CB CS CP TI KP-4R KP KP-6R KP-RR PC PC PC PC PC PC PC-4-1L PC-4-2L PC-4-3L PC-4-4L PC-4-5L PC-4-6L PC-4-1LL PC-4-2LL PC-4-3LL PC-4-4LL PC-4-5LL SA6-U SAG4-6B OTS Part No. Page OTE ECMG-6ALL PJ-4S PJ-5S PJ-6S PJ-7S PJ-8S PJ-9S PJ-10S PJ-12S PJ-6D PJ-8D PJ-10D PJ-12D PJ-14D PJ-16D PJ PJ PJ PJ-2F PJ-3F TA TB TC TD TG TH TK TL SFB SFB-R SFB-RA SFB-RL SF-R SF-RA SFB-N SF-N SF-D SFB-DN OFS-A OFS-B KEN-T KEN-M FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH

269 Part No. Page FH FH FH FH FH FH FH FH FH FH FH FH NT BT NT-4H AT CT ETE-4A ETE-5A ETE-6B ETE-6A ETE-8B STE-4A STE-5A STE-6B STE-6A STE-8B NA NA PP PB PB TAF TAF PB PB-50B PB PB SPS-8T / SPS-8T / SPS-8T / SPS-8T / WL-100-U30BS WL-105-U32BS WL-120-U50BS WL-150-U35BS WL-150-U50BS WL-160-U80BS WL-190-U80BS WL-210-U50BS WTL-100-U30BS WTL-105-U32BS WTL-120-U50BS WTL-150-U35BS WTL-150-U50BS WTL-160-U80BS WTL-190-U80BS WTL-210-U50BS F FX FY RF Part No. Page NYB NYS HSAC SVL HJBC HTUC SYB SYS W W (B) W-105B W-105B(B) AMS-6-1L AMS-6-2L AMR-III DS AMR-III DS AMR-III DS AMR-III DS VBP VBP VBP VBP-1-G VBP-2-G VBP-3-G VBP VBP VBP VBP VBP VBP-1-G VBP-2-G VBP-3-G VBP-4-G VBP-5-G VOA EX SPA EA4-US ECMG-6BL EA6-U ZE-6B EA6-6AS EA4-8B CB-4-B CB-6-B CN-4-B FH FH FH FH FH FH AMI-300S AMI-300S AMI AMI AMO-II-150S AMO-II-150S AMO-II-150S AMO-II-150S AMO-II-150S-1-P AMO-II-150S-2-P 109 Part No. Page AMO-II-150S-1-P AMO-II-150S-2-P AMI-1000S AMI-1000S AMI AMI AMI MO MO MO MO MO MO MO MO MO MB-L MB-L MB-L MB-L MB-L MB-L MB-C MB-C MB-C MB-C MB-C MB-C MB-R MB-R MB-R MB-R MB-R MB-R MOS MOS MOS MOS MGLA MGLA SP-4K SP-6K SP-8K SP-10K SP-12K SP-6S SP-8S SP-10S SP-12S SP SP SP SP SP MGLA MGLA MG2C MG2C MG2C MG2C MG2C MG2C

270 Index Part No. Page MG MG MG MG MG MG MO2C MO2C MO2C MO2C MO2C MO2C MO MO MO MO MO MO MG2I MG2I MG2I MG2I MG2I MU MU MU MDP-3S MDP-5S MDP-10S MDP-3E MDP-5E MDP-10E MDP-3HS MDP-5HS MDP-10HS MDP-3HE MDP-5HE MDP-10HE MU-5N MU-10N MU-20N MU-30N MU-50N MU-5C MU-10C MU-20C MU-30C MU-50C MU MU SA SA6-12A SA4-12A SA6-2R EA4-2R EA SC OTS OTE SAR CN CB Part No. Page CS CP TI BP BP BP PC PC PC PC-6-1L PC-6-2L PC-6-3L PC-6-1LL PC-6-2LL PJ PJ PJ PJ4S JV-4D JV-6D JV-8D JV-10D JV-12D JV-14D JV JV JV-4S JV-5S JV-6S JV-7S JV-8S JV-9S PV PV PV PV PV PV PV PV PV-2D PV-4D PV-6D PV-8D PV-10D PV-12D JV-10S PVS-2D PVS-4D PVS-2S PVS-3S PVS-4S PVS-5S PVS-6S PVS-7S PVS-8S FH FH FH FH FH FH Part No. Page FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH FH AT CT ST-8Z ST-10Z SA KP PSC CB CS CP TI BP PC PC SW SW-10 77/ SW SW PC TAF PB PB-35B PS-B PS-A PS-B PS-B PS-B PS-B PS-A PS-A PS-A SPS-8TP / PS-A

271 Part No. Page PS-A PS-A GPL PB250B F F F FX GPL GPL-50-D GPL-30-D KBC4-M6-F KBC4-M6P0.75-F KBC4-01-F KBC4-02-F KBL4-M6-FN KBL4-01-FN KBC6-01-F KBL6-01-F KBE4-01-F JVPA-1S JVPA-2S JVPA-3S JVPA-4S JVPA-5S JVPA-6S JVPA-7S JVPA-8S JVPA-9S JVPA-10S JVPA-11S JVPA-12S JVPA-2D JVPA-4D JVPA-6D JVPA-8D JVPA-10D JVPA-12D JVPA-14D JVPA-16D MUJ-1S MUJ-2S MUJ-3S MUJ-4S MUJ-5S MUJ-6S MUJ-7S MUJ-8S MUJ-9S MUJ-10S MUJ-2D MUJ-4D MUJ-6D MUJ-8D MUJ-10D MUJ-12D MUJ-14D MUJ-16D NT NT NT-6H BT Part No. Page ST-4Z ST-6Z CT MH-20D-A MH-20D-A-L VACUUMER SB-N SB-R J J J SJ SJ SJ SJ FDM FDM FDM FDM FDM FDM DB DB DB DH DH DH DH DH AB AB AB VX3114-1G VX3114-2G VX3114-5G AW20-01BG MP0(1) FS MP0(1) FS FS YS YS LHL LHL X LHL X LHL X CBT-SU LFL50-H LFL50-H1-4SC LFL180-H LFL180-H XP S61-BD U6-BD E61-BD EU6-BD T6-BD F6-BD N6-BD S61-SC U6-SC 217 Part No. Page E61-SC EU6-SC T6-SC F6-SC N6-SC S81-BD U8-BD E81-BD EU8-BD T8-BD F8-BD N8-BD S81-SC U8-SC E81-SC EU8-SC T8-SC F8-SC N8-SC L L L L L L L L LG T-8LP T-2LP T-4LP FXE F3E F3E F3E SAB SAB SAB SAB AMZ-III AMZ-III AMZ-III AMZ-III AMO-III DS AMO-III DS AMO-III DS AMO-III DS AMZ-III BP E82-SC E62-SC S82-SC S62-SC S62-BD S82-BD E82-BD E62-BD YMT-C-E-S-AC YMT-TBOX VUC-II MMX-II-2E MMX-II-2D

272 Index Part No. Page MMX-II-2C MMX-II-2B MMX-II-2A MMX-II-5E MMX-II-5D MMX-II-5C MMX-II-5B MMX-II-5A MMX-II-2F MMX-II-2G MMX-II-5F MMX-II-5G MMX-II-2E MMX-II-2D MMX-II-2C MMX-II-2B MMX-II-2A MMX-II-5E MMX-II-5D MMX-II-5C MMX-II-5B MMX-II-5A MMX-II-2F MMX-II-2G MMX-II-5F MMX-II-5G MMX-II-2E-2L MMX-II-2D-2L MMX-II-2C-2L MMX-II-2B-2L MMX-II-2A-2L MMX-II-5E-2L MMX-II-5D-2L MMX-II-5C-2L MMX-II-5B-2L MMX-II-5A-2L MMX-II-2F-2L MMX-II-2G-2L MMX-II-5F-2L MMX-II-5G-2L MMX-II-2E-1L MMX-II-2D-1L MMX-II-2C-1L MMX-II-2B-1L MMX-II-2A-1L MMX-II-5E-1L MMX-II-5D-1L MMX-II-5C-1L MMX-II-5B-1L MMX-II-5A-1L MMX-II-2F-1L MMX-II-2G-1L MMX-II-5F-1L MMX-II-5G-1L MMXL-III CE-1A MMXL-III CE-1B MMXL-III CE-1C MMXL-III CE-1D MMXL-III CE-1E MMXL-III CE-1F MMXL-III CE-1A MMXL-III CE-1B Part No. Page MMXL-III CE-1C MMXL-III CE-1D MMXL-III CE-1E MMXL-III CE-1F MMXL-III CE-2A MMXL-III CE-2B MMXL-III CE-2C MMXL-III CE-2D MMXL-III CE-2E MMXL-III CE-2F MMXL-III CE-2A MMXL-III CE-2B MMXL-III CE-2C MMXL-III CE-2D MMXL-III CE-2E MMXL-III CE-2F MMXL-III CE-5A MMXL-III CE-5B MMXL-III CE-5C MMXL-III CE-5D MMXL-III CE-5E MMXL-III CE-5F MMXL-III CE-5A MMXL-III CE-5B MMXL-III CE-5C MMXL-III CE-5D MMXL-III CE-5E MMXL-III CE-5F MMXL-III CE-1A-1L MMXL-III CE-1B-1L MMXL-III CE-1C-1L MMXL-III CE-1D-1L MMXL-III CE-1E-1L MMXL-III CE-1F-1L MMXL-III CE-1A-2L MMXL-III CE-1B-2L MMXL-III CE-1C-2L MMXL-III CE-1D-2L MMXL-III CE-1E-2L MMXL-III CE-1F-2L MMXL-III CE-2A-1L MMXL-III CE-2B-1L MMXL-III CE-2C-1L MMXL-III CE-2D-1L MMXL-III CE-2E-1L MMXL-III CE-2F-1L MMXL-III CE-2A-2L MMXL-III CE-2B-2L MMXL-III CE-2C-2L MMXL-III CE-2D-2L MMXL-III CE-2E-2L MMXL-III CE-2F-2L MMXL-III CE-5A-1L MMXL-III CE-5B-1L MMXL-III CE-5C-1L MMXL-III CE-5D-1L MMXL-III CE-5E-1L MMXL-III CE-5F-1L MMXL-III CE-5A-2L MMXL-III CE-5B-2L MMXL-III CE-5C-2L MMXL-III CE-5D-2L 135 Part No. Page MMXL-III CE-5E-2L MMXL-III CE-5F-2L MLZ-CE-A MLZ-CE-B MLZ-CE-C MLZ-CE-D MLZ-CE-E MLZ-CE-A MLZ-CE-B MLZ-CE-C MLZ-CE-D MLZ-CE-E MLZ-CE-A-1L MLZ-CE-B-1L MLZ-CE-C-1L MLZ-CE-D-1L MLZ-CE-E-1L MLZ-CE-A-2L MLZ-CE-B-2L MLZ-CE-C-2L MLZ-CE-D-2L MLZ-CE-E-2L PH-N PH-S PH-SE PH-NB PH-SB PH PH-60B SF SF SF SF SF SF SF SF SF-A GV50-G GV50-R RV RV RV M-F1 134/ M-E1 134/ M-D1 134/ M-F2 134/ M-E2 134/ M-D2 134/ OS M-C1 134/ M-B1 134/ M-C2 134/ M-B2 134/ M-A1 136/ M-A2 136/ IC IC OC OC SWY BPY

273 Part No. Page JVY S Series mounting panel vertical S Series mounting panel horizontal IC-EX PUY PUY RTY BP SF-L5. LK SF-L OC OC SCY MIB T-18LP T-30LP SPC SPS SPN SPB DVR DVR DVR DVR DVR DVR DVR DVR DVR DVR PGC PGC SPA BPP SCP MU-BP MU-SC FYE N N N E2F-X2Y E2F-X2E E2E-X2E1 98 JC0005 P3-C 96 LF1504 LF LF1520 LF LF15B2 LF-15B LF15B4 LF-15B LF2004 LF LF2020 LF

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276 ISO14001 Certified Registered at Ibaraki plant