INSTRUCTION MANUAL FLUID POWER DIVISION Miniature Series. F300, R160, R260, R2424 & L180 Mini Particulate Filter Regulator Lubricator...

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3 INSTRUCTION MANUAL FLUID POWER DIVISION Miniature Series Pages 2-3 F300, R160, R260, R2424 & L180 Mini Particulate Filter Regulator Lubricator F500 Mini Coalescing Filter MINIATURE Five Series F350 Particulate Filter F450, F550, F540,F750 Coalescer & CharcoalFilter R350 Regulator L350, L450 Lubricator B750 Integral Filter/Regulator (Piggyback) P10, P14 High Performance Regulators IK50 Modular Connector , FIVE SERIES Seven/Eight Series F370W, F380W Particulate Filters F470W, F570W, F770W/F480W, F580W, F670W, F680W, F780W Coalescing & Charcoal Filters R370 Regulator L370W, L470W/L380W, L480W -Lubricators Nine Series R39 - High Flow Regulator SEVEN SERIES NINE SERIES F329-00W, F358HF-00, F3N1-00, F3NHF-00 High Flow Particulate High Flow F405-00W, F408-00W, F505-00W, F508-00W, F510-00, F511-00, F518-00, F F528-00, F529-00, F705-00, F708-00, F720-00, F711-00, F718-00, F F728-00, F Coalescing Filters Lubricator (Wick) Dryers Drains Accessories DFD-10 Disposable Dryer T53 - External Float Drain/Drain Trap Z3 & Z5 Pulse Drain Float Drain S Economatic Electric Drain V200/V250 Lockout Slide Valve PD A4 - Pressure Switch DP-10 Differential Pressure Gauge , , , ,36 ACCESORIES DRAINS DRYERS HIGH FLOW

4 F. R. L. Instruction Sheet IS-FRLM -1 5/00 2 MINIATURE F300; R160, R242, R260, R342, R360; L181 and L182 MINIATURE AIR FILTERS, REGULATORS, LUBRICATORS AND WATER SERVICE REGULATORS WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Never use polycarbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution systems and chemically attack and possibly rupture the bowls. On these applications use a metal bowl. Also, do not expose these polycarbonate plastic bowls to materials such as trichlorethylene, acetone or pain thinner. Cleaning fluids or other harmful materials, will craze and/or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl. MAINTENANCE AND OPERATION Install units so the air flow is in the direction IN-OUT as indicated on the head of all units. Filters should be installed upstream of regulators. Lubricators should be downstream of regulators. Units should be installed as close as possible to the pneumatic tools or appliances being serviced. Model Max. Pressure Temp. Range Polycarbonate Bowl 150 PSI 40 F to 125 F Metal Bowl-Filter 250 PS 40 F to 200 F Metal Bowl-Lube 250 PSI 40 F to 175 F Piston Drain 150 PSI 40 F to 125 F Regulators-STD 250 PSI 40 F to 120 F Regulators-Water 5 GPM 40 F to 120 F FILTER Filtering of liquid, water and dirt particles is automatic with air flow. There are no moving parts and no adjustments are required. Accumulated sludge and moisture should be drained off. Water, dirt or sediment should not be permitted to fill above the filter element. Wash or replace element at regular intervals to prevent excessive pressure drop. To clean element, depressurize system, unscrew bowl and remove element from head. Wash element with cleaning solvent and allow to dry before reassembling. Inspect gasket and replace if damaged or distorted. Avoid stripping threads on bowl when rebuilding. LUBRICATOR OPERATION AND ADJUSTMENTS: L181/L182. Lubricator automatically varies oil mist delivery with air flow variation at any adjustment. The oil flow rate can be observed through the sight dome. The oil flow rate setting depends on the air flow and on the equipment being lubricated. The recommended lubrication range, is 1-3 drops/minute. Increased oil mist delivery is obtained by rotating the adjustment knob counterclockwise when in the upward position. Once desired adjustment is reached, push adjusting knob down to lock in current position. To prevent unauthorized adjustment the plastic knob may be removed and replaced at a later date. REGULATOR Install the regulator so the supply pressure enters the IN port. Any OUT port may be used for either gauge or regulated pressure. After regulator is installed, back off pressure adjusting knob before air is turned on. Turn on air supply and regulate the adjusting knob until the pressure gauge shows desired pressure. Push knob down to lock, remove knob to assure tamper resistance. REDUCED PRESSURE RANGES STD 3-60 L 3-20 I Air Service mini regulator will accurately control the secondary pressure between PSI on standard units. The self-bleed venting feature permits use on dead end applications. Special Service Viton and EPDM seals are available for applications with chemicals that are incompatible with Buna-N. IMPORTANT: Care must be taken to avoid screwing fittings too far into body of units, as it may close internal ports. Normally finger tight plus one turn will seal. TAMPER-PROOF OPTION The optional cap (P/N 91806) has been provided in the plastic bag to ensure that the reduced pressure setting cannot be tampered with. To make the unit tamper-proof, proceed as follows: Turn the adjustment knob until the desired reduced pressure is reached. Remove the adjustment knob by pulling upward. Install the tamper-proof cap in its place. NOTE: To make permanently tamper-proof, LOCTITE the cap in place. CAUTION: By permanently loctiting the tamper-proof cap into place, the pressure adjustment cannot be changed.

5 F. R. L. Instruction Sheet, con t IS-FRLM /00 FILTERS - F300-01, F ID# KIT DESCRIPTION KIT PART NO. CONTENTS 2, 3, 4 Element Kit EKF300 Vane, O-Ring, 20 Micron Element 1, 5, 6 Bowl Kit BKF300 Bowl Gasket, Plast Bowl, Drain Valve Not Shown BKF300M Bowl Gasket, Metal Bowl, Drain Valve Not Shown BKF300J Bowl Gasket, Plastic Bowl, Overnight Drain Not Shown Piston Drain Kit PKF300 Piston Drain, Drain Valve MINIATURE REGULATORS - R161, R162, R242, R261, R262 ID# KIT DESCRIPTION KIT PART NO. CONTENTS 1, 2, 3 Spring Cage RB260 Cap, Spring Cage, Repair Kit Adj. Screw Assembly 4 Adjust Spring Kit SK260 Adj. Spring SK260L Adj. Spring 3-60 SK260I Adj. Spring Relieving RK260 Relieving Diaphragm Diaphragm Kit Non-Relieving RK260N Non-Relieving Diaphragm Diaphragm Kit NOTE: PUSH TO CONNECT REGULATOR R242 Cut the tube square. It is essential that the outside diameter be free of score marks and that burrs and sharp edges be removed before inserting into fitting. LUBRICATORS - L181, L182 ID# KIT DESCRIPTION KIT PART NO. CONTENTS 1, 2, 3 Adjustment AK35 Adj. Cap, Adj. Dome 4, 5, 6 Dome Kit Assembly, Internal Sight Dome, O-Rings 7, 8, 9 Lubricator Repair RK1812 Tube, O-Ring, Ball Check, 10,11 Kit Dip Tube, By-Pass 12 Housing Gasket, Washers Spring, By-Pass Housing, Screw 13 Bowl Assembly Kit BK1811 Polycarbonate Bowl with Bowl Gasket Not Shown BK1811M Metal Bowl with Bowl Gasket and Drain Valve

6 Coalescing Filter Instruction Sheet COALESCING FILTER IS-F500 SERIES IS-F500 Series 9/19/00 4 MINIATURE Bowl Max. Pressure Temp. Range Metal 250 PSIG 40 F to 175 F Polycarbonate 150 PSIG 40 F to 125 F WARNING: For compressed air service only. Not to be used on life support systems. Never use polycarbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution systems and chemically attack and possibly rupture the bowls. Also, do not expose these polycarbonate plastic bowls to materials such as trichlorethylene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl. F-500 Install filter units so the air flow is in the direction IN-OUT as indicated on the head of the unit. Filters should be installed upstream of regulators. If an air dryer is being used, install the filter downstream from the dryer. In most cases, a pre-filter with a 5 micron sintered bronze element is recommended to greatly extend the life of the coalescer unit. When the coalescer element becomes clogged with dirt, it must be replaced. If it is kept from from dirt it will coalesce oil indefinitely. A pre-filter will remove water and dirt before it reaches the coalescer and is less costly to maintain. The coalescer filter is then free to remove oil, oil vapor, and submicron sized particles without prematurely clogging with large particles of dirt and scale. WARNING Pressurize unit slowly after installation of unit or new element to avoid damage to element. OPERATION AND ADJUSTMENTS If the filter is installed properly, it should give long trouble-free service. The pressure drop across the filter should not exceed 10 PSI. If the pressure drop exceeds 10 PSI, either the filter element needs to be replaced or the unit is being operated beyond its capacity and a larger sized unit is required. Operating the filter at a pressure drop in excess of 10 PSI will greatly reduce the efficiency of the filter. If oil appears downstream; 1) check downstream air lines to be sure that they are free of residual oil; 2) check to see that the filter element gasket and O-ring are in good condition and installed properly. ID# DESCRIPTION KIT NO. CONTENTS F500 F500V 1,6 Bowl Kit BKF300 Plastic Bowl Assembly, Bowl Gasket N/S BKF300 Metal Bowl Assembly, Bowl Gasket 2,4 Element Kit EKF500A-V Element, O-Ring ).01 Micron) EKF500-V O-Ring (.03 Micron) 3,5 Repair Kit RKF500-V End Cap Screw

7 Miniature Filter/Regulator Instruction Sheet IS-B740 1/96 5 MINIATURE FILTER/REGULATOR INSTRUCTION SHEET IS-B740 Bowl Max. Pressure Temp. Range Metal 250 PSI 40 F to 200 F Plastic 150 PSI 40 F to 125 F Piston Drain 150 PSI 40 F to 125 F MINIATURE WARNING: For compressed air service only. Not to be used on life support systems. Never use polycarbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution systems and chemically attack and possibly rupture the bowls. On these applications use a metal bowl. Also, do not expose these polycarbonate plastic bowls to materials such as trichlorethylene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze and/or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl. Install units so the airflow is in the direction IN-OUT as indicated on the head of all units. Filters should be installed upstream of regulators, and lubricators should be installed downstream. Units should be installed as close as possible to the pneumatic tools or appliances being serviced. Do not install polycarbonate bowls in pressure that exceeds 150 PSI or where there is a presence of solvents harmful to polycarbonate. Use metal bowls. MAINTENANCE AND OPERATION FILTERS: Filtering out of dirt and foreign particles and moisture separation is automatic with airflow. There are no moving parts and no adjustments are necessary. Accumulated sludge and moisture should be drained off. Sediment should not be permitted to fill above the filter element. Wash filter elements at intervals with kerosene to maintain filtering efficiency. To clean element, depressurize system, unscrew polycarbonate bowl and unscrew element from head. Dry filter element thoroughly before reassembling. Filter bowls are to be cleaned only with soapy water. Inspect gasket, replacing if damaged or distorted. Reassemble with care to avoid stripping threads on bowl. REGULATORS: The regulator will accurately control secondary pressure between 2 and 125 PSI, maximum primary pressure is 250 PSI. The self-bleed venting feature permits use on dead-end applications. After the regulator is installed, back off pressure adjusting knob before the air is turned on. Turn on the air supply and regulate the adjusting knob until the pressure gauge shows the desired pressure. Push knob down to lock. Remove knob to assure tamper resistance. IMPORTANT: Care must be taken to avoid screwing fitting too far into body of units as it may close internal ports. Normally finger tight plus one turn will seal. ID# DESCRIPTION KIT NO. CONTENTS 1, 2, 3 Regulator Bonnet RB260 Cap, Bonnet, Adj. Screw Assembly Repair Kit 4 Adj. Spring Kit SK260 Adj. Spring, PSIG SK260I Adj. Spring, 0-20 PSIG SK 260L Adj. Spring, 0-60 PSIG 5 Diaphragm RK260 Relieving Diaphragm Repair Kit RK260N Non-Relieving Diaphragm 10, 11, Element Kit EKF Micron Element, Assy. and 12 Vane, O-Ring 9, 13 Bowl Kit BKF300 Plastic Bowl, Bowl Gasket, Drain Valve Not Shown BKF300M Metal Bowl, Bowl Gasket, Drain Valve 6, 7, 8 Valve Kit VK740 Valve Assy., Spring, Spring Rest

8 Miniature Air Relief Valve Instruction Sheet IS-E190/ /98 MINIATURE MINIATURE AIR RELIEF VALVE (NON A.S.M.E.) SERIES E190, E290 Type Max. Pressure Temp. Range Adjustment Knob 125 PSI 40 F to 120 F E190/290 WARNING: For compressed air service only. Not to be used on life support systems. Install relief valve so that the air flow is in the direction IN-OUT as indicated on the unit. OPERATION AND ADJUSTMENTS The standard relief valve is adjustable between 2 and 125 PSIG. Turn the adjusting knob to get the desired relief pressure. Push down knob to lock. Remove knob to insure tamperresistance. MAINTENANCE On detection of air leaks, depressurize system and perform these checks: 1) Turn adjusting knob counterclockwise to zero setting. 2) Unscrew plastic bonnet. 3) Remove diaphragm and check valve seat and check for dirt. 4) Clean if necessary and reassemble. Care must be used when tightening plastic bonnet to avoid cross-threading. ID# DESCRIPTION KIT NO. CONTENTS E190, E290 1, 2, 3 Bonnet Repair Kit RB260 Cap, Bonnet, Adj. Screw Assembly 4 Adjusting Spring SK260 Adjusting Spring PSI SK260I Adjusting Spring, 3-20 PSI SK260L Adjusting Spring, 3-60 PSI 5, 6 Diaphragm Repair RK290 Diaphragm, Diaphragm Plate

9 Tri-Star Series F35 Instruction Sheet IS-F35-1V 5/99 7 FILTER INSTRUCTION SHEET TRI-STAR SERIES F35 F-35-1V Bowl Max. Pressure Temp. Range Plastic 150 PSI 40 F to 125 F Metal 250 PSI 40 F to 200 F w/sight 250 PSI 40 F to 160 F w/auto Drain 30 PSI to 175 PSI 40 F to 120 F WARNING: For compressed air service only. Do not use on life support systems or breathing air systems. Never use polycarbonate plastic bowls with air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution system and chemically attack and possibly rupture the bowl. On these applications use a metal bowl. Also, do not expose the polycarbonate plastic bowl to materials such as trichlorethylene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze and/or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl. FIVE SERIES Install units so the air flow is in the direction IN-OUT as indicated on the head of the unit. Install filter upstream of regulators and lubricators, and as close as possible to the pneumatic tools or appliances being serviced. Do not install polycarbonate bowl in pressure that exceeds 150 PSI or where there is a presence of solvents harmful to polycarbonate. In these cases, use a metal bowl. MAINTENANCE AND OPERATION Filtering out of dirt and foreign particles, and the separation of moisture is automatic with air flow. There are no moving parts and no adjustments are necessary. Accumulated sludge and moisture should be drained off. Sediment should not be permitted to fill above the lower baffle. Wash filter element at intervals with kerosene to maintain filtering efficiency. To clean element, depressurize system, unscrew polycarbonate bowl and unscrew element from head. Dry filter element thoroughly before reassembling. Clean filter bowl(s) only with soapy water. Inspect O-ring, replacing if damaged or distorted. Reassemble with care to avoid stripping threads on bowl. After a metal bowl with sight is tightened, it may be rotated up to 180( for proper viewing. ID# DESCRIPTION KIT NO. CONTENTS F35 4 Element Kit EK35 40 Micron Sintered Bronze Element EK Micron Sintered Bronze Element Not Shown EK Micron Absolute Element 2, 3, 5 Repair Kit RKF35 Retainer/Vane Assembly, O-Ring, Baffle Not Shown Bowl Kit BKF35 Polycarbonate Plastic Bowl with Push Drain, O-Ring, Bowl Guard BKF45M Metal Bowl without Sight, Drain (6oz.) Cock, O-Ring 1, 6 BKF45W Metal Bowl with Sight, Drain Cock, (6 oz.) O-Ring Not Shown Replacement WK45 Sight, Retainer, Indicator Ball, Sight Kit O-Ring 7 Auto Drain 5200 Float Drain Assembly, Bowl Insert, O-Ring, Retainer Ring Model 5200 Internal Float Drain Available (Item #7). To be used for pressures from 30 PSI to 175 PSI and from 40 F to 120 F. To order filter with float drain assembled, add suffix F to filter model number.

10 Coalescing & Charcoal Filter Instruction Sheet COALESCING FILTER INSTRUCTION SHEET SERIES F45 OIL REMOVING (.9 MICRON) SERIES F55 COALESCING (.03 OR.01 MICRON) SERIES F65 CHARCOAL ADSORBER Bowl Max. Pressure Temp. Range Metal 250 PSI 40 F to 200 F w/sight 250 PSI 40 F to 160 F w/auto Drain 30 to 175 PSI 40 F to 120 F IS-F45/55/65 01/01 F-45/55/65 8 FIVE SERIES WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal Bowl sight is made of polycarbonate, which will craze and/or crack if exposed to chemicals incompatible with polycarbonate. Install filter so the air flow is in the direction IN-OUT as indicated on the head of the unit. Filter should be installed upstream of regulators. If an air dryer is being used, install the filter downstream from the dryer. In most cases, an F3 particulate pre-filter with a 3 micron absolute element is recommended to greatly extend the life of the coalescer element. When the coalescer element becomes clogged with dirt, it must be replaced. If it is kept free from dirt, it will coalesce oil indefinitely. A pre-filter will remove water and dirt before it reaches the coalescer and will reduce maintenance costs. The coalescer filter is then free to remove oil, oil vapors, and submicron sized particles without prematurely clogging with large particles of dirt and scale. WARNING Units are die cast aluminum, do not over torque when installing. Also, pressurize unit slowly after installation of unit or new element to avoid damage to element. OPERATION AND ADJUSTMENTS If the filter is installed properly, it should give long trouble-free service. The pressure drop across the filter should not exceed 10 PSI. If the pressure drop exceeds 10 PSI, either the filter element needs to be replaced or the unit is being operated beyond its capacity and a larger size unit is required. Operating the filter at a pressure drop in excess of 10PSI will greatly reduce the efficiency of the filter. If oil appears downstream: 1) check downstream air lines to be sure that they are free of residual oil; 2) check to see that the filter element of O-ring are in good condition and installed properly. NOTE: IN ALL CASES, AN F5 OR F7 MUST PRECEDE AN F6 ADSORBER DIFFERENTIAL PRESSURE INDICATOR MAINTENANCE When the filter is depressurized, periodically clean and grease the piston O-ring with a non-silicon ring grease. Note: Optional Automatic Float Drain is to be used for pressure from 30 psi to 175 psi, and from 40 F to 120 F. ID# DESCRIPTION KIT NO. CONTENTS F450, F650, F550 4 Indicator Sight Kit DBK-05 Screws, Sightglass, Spring Bracket, EK35-5 O-Rings, Inner/ Outer Cylinders, Sight Dome 2, 7 Bowl Kit BKF45M (6 oz.) Metal Bowl w/drain Cock, O-Ring BKF45W (6oz.) Metal Bowl w/sight and Drain Cock, O-Ring 2, 3, 6 Repair Kit RKF45 Retainer, O-Ring, Baffle 5 Element Kit EK45.9 Micron Oil Removing Element EK55.03 Micron Coalescing Element (STD) EK55A.01 Micron Coalescing Element EK65 Charcoal Adsorber 8 Auto Float Drain Kit 5200 Float Drain Assembly, Bowl Insert, O-Ring, Retaining Ring N/S Sight Kit WK45 Indicator Ball, Sight Tube, Retainer (replacement only) O-Ring

11 Regulator Instruction Sheet IS-R35 11/98 9 REGULATOR INSTRUCTION SHEET SERIES R35 Standard Units: Relieving N Designates: Non-Relieving Maximum Supply Pressure: 250 PSI Operating Temperature Range: 40 F to 120 F WARNING: For compressed air service only. Not to be used on life support systems. R-35 Install regulators so the airflow is in the direction IN-OUT as indicated on the head of all units. Regulators should be installed downstream from filter or upstream from lubricators, but as close as possible to the pneumatic tools or appliances being serviced. The regulator will accurately control secondary pressure between 3 and 250 PSI (see optional spring kits), maximum primary pressure is 250 PSI. The self-bleed feature permits use on dead-end applications. WARNING: Units are die cast aluminum, do not over torque when installing regulator or gauge. Use of Teflon tape is not recommended. FIVE SERIES OPERATION AND ADJUSTMENTS After the regulator is installed, back off pressure adjusting knob before the air is turned on. Turn on the air supply and regulate the adjusting knob until the pressure gauge shows the desired pressure. To lock adjusting knob, push down until knob snaps into locking groove. To make regulator tamper-resistant, remove adjusting knob from unit. Regulator may be readjusted by replacing knob. MAINTENANCE On detection of air leaks, pressure fluctuation, or creep, depressurize system and remove bottom cap. Inspect valve seat for damage or wear. Inspect seat in head casting for foreign material or damage. Clean with kerosene and blow out with air. Replace any damaged parts. If leaks persist, remove bonnet, inspect diaphragm and diaphragm seat for wear or foreign materials. TAMPER-PROOF OPTION The tamper-proof cap (P/N 75104) has been provided in the plastic bag to ensure that the reduced pressure cannot be tampered with. To make the unit tamper-proof, proceed as follows: Turn the adjustment knob until the desired reduced pressure is reached. Remove the adjustment knob by pulling upward. Install the tamper-proof cap in its place. NOTE: To make permanently tamper-proof, LOCTITE the cap into place. CAUTION: By permanently loctiting the tamper-proof cap into place, the pressure adjustment cannot be changed. ID# DESCRIPTION KIT NO. CONTENTS R350 4, 5, 6, 7 Valve Kit VK35 Valve Assy., O-Rings, Valve Spring, Bottom Plug 3 Diaphragm Kit DK35HD Relieving Diaphragm (STD) DK35HDN Non-Relieving Diaphragm (STD) 2 Spring Kit SK35 Spring, PSI Range (STD) SK35L Spring, 3-60 PSI Range SK35H Spring, PSI Range 1 Spring Cage Kit SC35 Adjusting Knob, Adjusting Screw Assembly Spring Cage, Screws (STD) Not Shown SC35T T-Handle Adjusting Screw Assy., Spring Cage, Screws

12 Lubricator Instruction Sheet LUBRICATOR INSTRUCTION SHEET SERIES 5: L35, L45 Bowl Max. Pressure Temp. Range Plastic 150 PSI 40 F to 120 F Metal 250 PSI 40 F to 200 F w/sight 250 PSI 40 F to 160 F IS-L35/45-1 5/99 10 L-35/45-1 FIVE SERIES WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Never use polycarbonate plastic bowls with air supplied by a compressor lubricated with synthetic oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution system and chemically attack and possibly rupture the bowls. On these applications use a metal bowl. Do not expose these polycarbonate plastic bowls to materials such as trichlorethylene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze and/or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl. Install lubricator so the air flow is in the direction as indicated on the head of the unit. Lubricator should be installed downstream from filter or regulator units and as close as possible to the pneumatic tools or appliances being serviced. Fill the lubricator with SAE 10 oil or lighter. Normal operating maximum for plastic bowls are: 150 PSI and 125 F. Do not install lubricators with polycarbonate bowls in the presence of materials harmful to polycarbonate. A metal bowl should be used under these conditions. With polycarbonate, the use of a bowl guard is always recommended. Metal bowls are available for pressures up to 250 PSI and temperatures to 200 F. WARNING: Units are die cast aluminum, do not over torque when installing the lubricator. OPERATION AND ADJUSTMENTS L350 ARROWFOG STYLE: Lubricator automatically varies oil mist delivery with air flow variation at any adjustment. The oil flow rate can be observed through the sight dome. The oil flow rate setting depends on the air flow and on the equipment being lubricated. For general purpose applications the recommended lubrication ranges are: 1/4 pipe 1-3 drops/minute; 3/8 pipe 2-6 drops/minute; 1/2 pipe 3-9 drops/minute; 3/4 pipe 5-15 drops/minute. Increased oil mist delivery is obtained by rotating the adjustment knob counterclockwise when in the upward position. Once desired adjustment is reached, push adjusting knob down to lock in current position. To prevent unauthorized adjustment the plastic knob may be removed and replaced at a later date. Fill under pressure is a standard feature with the drop-type lubricator. To release pressure in the bowl, slowly remove the filler plug. Oil is then added to the bowl through the fill port. A long spout/funnel that can be inserted in the opening is recommended for filling the bowl. The bowl should not be removed while the lubricator is under pressure. L450 ULTRAFOG STYLE: Ultrafog lubricators automatically vary oil delivery with the air flow variation at any adjustment. The oil flow rate can be observed through the sight dome. However, in Ultrafog operation, the actual amount of oil downstream represents about 1 drop out of 30, as the droplets are collected in the bowl. Do not remove the oil fill cap while the unit is pressurized, as the L45 module does not contain a fill under pressure feature. ID# KIT DESCRIPTION PART NO. CONTENTS 1, 2, 3, 4, 5, 6 Adjustment Dome Kit AK35 Adj. Cap, Adj. Dome Assy., Internal Sight Dome, O-Rings 7, 8 Fill Plug Kit FK35 Fill Plug, O-Ring Not Shown Sight Kit (Replacement WK45 Indicator Ball, Sight Tube, Tube, with Retainer, O-Rings for metal bowl only) 9, 10, 11, 12, 0r Repair Kit RKL352 Aspirator/By-pass Housing Assy., Oil Flow Check Ball, By-Pass 13, 14, 15 16, 18 RKL452 By-Pass Spring, O-Rings, Retaining Ring Tube 17, 19, 20 Bowl Kit BKL35 Polycarbonate Plastic Bowl Assy., O-Rings, Bowl Guard Not Shown BKL45M Metal Bowl Assy., O-Ring BKL45W Metal Bowl w/sight Assy., O-Ring

13 Filter/Regulator Instruction Sheet FILTER/REGULATOR INSTRUCTION SHEET SERIES B75 IS-B75-1 9/00 11 B75-1 Bowl Max. Pressure Temp. Range Plastic 150 PSI 40 F to 125 F Metal 250 PSI 40 F to 200 F w/sight 250 PSI 40 F to 175 F Auto Drain 30 to 175 PSI 40 F to 125 F WARNING: Not to be used on life support systems. For compressed air service only. Never use polycarbonate plastic bowl with air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution system and chemically attack and possibly rupture the bowl. On these applications use a metal bowl. Also, do not expose the polycarbonate plastic bowl to materials such as carbon tetrachloride, trichlorethylene, acetone, paint thinner, cleaning fluids, or other harmful materials, for they too will craze and/or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl. MAINTENANCE AND OPERATION FILTER: Filtering out of dirt and foreign particles and separation of moisture is automatic with air flow. There are no moving parts and no adjustments are necessary. Accumulated sludge and moisture should be drained off. Sediment should not be permitted to fill above the lower baffle. FIVE SERIES Wash filter element with naphtha cleaner to maintain filtering efficiency. To clean element, depressurize system, unscrew polycarbonate bowl, and unscrew element from head. Dry filter element thoroughly before reassembling. Filter bowl(s) are to be cleaned only with soapy water. Inspect gasket, replacing if damaged or distorted. Reassemble with care to avoid stripping threads on bowl. After metal bowl with sight is tightened it may be rotated up to 180( for proper sight orientation. REGULATOR: The regulator will accurately control secondary pressure between 5 and 125 PSI. The self-bleed venting feature permits use on dead-end applications. After the regulator is installed, back off pressure adjusting knob before the air is turned on. Turn on the air supply and regulate the adjusting knob until the pressure gauge shows the desired pressure. To lock adjusting knob, push down until knob snaps into locking groove. To make regulator tamper-resistant, remove adjusting knob from unit. Regulator may be readjusted by replacing knob. IMPORTANT: Use care to avoid screwing fittings too far into body of units as it may close internal ports. Normally finger tight plus one turn will seal. TAMPER-PROOF OPTION The optional cap (P/N 91806) has been provided in the plastic bag to ensure that the reduced pressure setting cannot be tampered with. To make the unit tamper-proof, proceed as follows: turn the adjustment knob until the desired reduced pressure is reached. Remove the adjustment knob by pulling upward. Install the tamper-proof cap in its place. NOTE: To make permanently tamper-proof, LOCTITE the cap in place. CAUTION: By permanently loctiting the tamper-proof cap into place, the pressure adjustment cannot be changed.

14 Filter Regulator Instruction Sheet (cont.) IS-B75-1 9/00 12 ID# KIT DESCRIPTION PART NO. CONTENTS B75-1 FIVE SERIES B750 1 Regulator Bonnet Repair SC35 Cap, Bonnet Lock Screws Kit SC35T (T-Handle) 2 Adjusting Spring Kit SK35 Adj. Spring SK35L Adj. Spring 3-60 SK35H Adj. Spring Diaphragm Repair Kit DK35HD Relieving Diaphragm DK35HDN Non-Relieving Diaphragm (STD) 5, 6, 7, 8, 9, 10 Valve Kit VKB75 Valve Assy., O-Ring, Spring, Gasket,Back Cap 9 Element Kit EK35 (STD) 40 Micron EK Micron Absolute EK Micron Not Shown Bowl Kit BK35 Plastic Bowl, Bowl Guard, Drain Valve,O-Ring 4, 11, 13 BKF45M Metal Bowl, O-Ring, Drain (6 oz.) 4, 11, 12, 13 BKF45W Metal Bowl, Sight Tube (6 oz.) and Ball, O-Rings, Drain 14 Optional Auto Drain Kit 5200 Float Drain

15 Regulator Instruction Sheet IS - P10 9/00 13 PRECISION REGULATOR INSTRUCTION SHEET SERIES P10, P14 Standard Units Max. Pressure Temp. Range Relieving (Contant Bleed) 250 PSI 40 F to 120 F P10 WARNING: Units are die cast aluminum, do not over torque when installing regulator or gauge. Use of Teflon tape is not recommended. For compressed air service only. Not to be used on life support systems. Install regulators so the air flow is in the direction IN-OUT as indicated on the head of the units. Regulators should be installed downstream from filters or upstream from lubricators, but as close as possible to the pneumatic tool or appliances being serviced. FIVE SERIES OPERATION AND ADJUSTMENTS The P10 series regulator will accurately control secondary pressure between 2 and 25 PSIG, and the P14 series regulator between 2 and 125 PSIG. The self-bleed venting feature permits use on dead-end applications. After the regulator is installed, back off pressure adjusting screw before the air is turned on. Turn on the air supply and regulate the adjusting screw until the pressure gauge shows the desired pressure. To lock adjusting screw tighten lock nut. MAINTENANCE On detection of air leaks, pressures fluctuation, or creep, depressurize system and remove bottom cap. Inspect valve seat for damage or wear. Inspect seat in head casting for foreign material or damage. Clean with kerosene and blow out with air. Replace any damaged parts. If leaks persist, remove bonnet, inspect diaphragm and diaphragm seat for wear or foreign material. Replace damaged or worn parts. ID# DESCRIPTION KIT NO. CONTENTS P10-02 P14-02 P14-03 P10-03 P , 3 Regulator Bonnet RBP10 RBP10 RBP10 Bonnet, Adjusting Screw, Repair Kit Locknut 4 Adjusting Spring Kit SK35 N/A N/A 0-25 PSI Spring (STD) SK35L N/A N/A 0-50 PSI Spring (SP) N/A SK35L SK35L 0-60 PSI Spring (LP) N/A SK35 SK PSI Spring (STD) N/A SK35H SK35H PSI Spring (HP) 5 Diaphragm RKP10R RKP10R RKP10R Constant Bleed Diaphragm Repair Kit RKP10NB RKP10NB RKP10NB Non-Bleeding/Relieving Diaphragm High Pressure N/A RKP10H RKP10H Constant Bleed Diaphragm Diaphragm Repair RKP10HNB RKP10HNB RKP10HNB Non-Bleeding/Relieving Kit Diaphragm 6, 7, Valve Kit RKP10V RKP14V RKP14V Valve Assy., Spring, O-Ring, 8, 9 Bottom Plug 2 PKR35 PKR35 PKR35 Panel Mounting Ring

16 Modular Connector Instruction Sheet IS-IK50 9/99 14 MODULAR CONNECTOR INSTRUCTION SHEET ASSEMBLE AND DISASSEMBLE TRI-STAR UNITS QUICKLY AND EASILY FIVE SERIES 1. Install O-Ring in insert. 2. Slide the insert onto the product end port. The insert will now be held in place by the end port safety bars. 3. Align the insert lock plate assembly with the insert plate holes. 4. Tighten to snug fit which will mechanically lock the insert in place and form a wedge O-Ring seal with the end port. 5. When assembling combinations together, use a connector insert kit or diverter insert kit. 6. Slide the insert O-Ring against the end port. 7. Then repeat this process with the end port seal on the next product keeping in mind the direction of flow. 8. Lock up the insert plate and simply repeat this process for linking up additional product. CHANGE TRI-STAR UNITS ON-LINE WITHOUT DISTURBING PIPING Simply unscrew lock plates and slide unit out. Reverse the procedure to install. This exploded view drawing illustrates the engineering uniqueness of the Tri-Star modular system. Components shown can be ordered as a total system, or as individual items. Tri-Star state-of-the-art engineering from Arrow. The space age answer to compressed air line needs. Ask today for complete details. ID# DESCRIPTION KIT NO. CONTENTS 2, 3, 4 Modular Connector Insert Kit IK50 Modular insert, cover plate assy., (2) O-Rings 1, 3, 4 1/4 NPT Pipe Port Kit IK52 (2) 1/4 NPT Modular Pipe Ports, (2) Cover Plate Assemblies, (2) O-Rings 3/8 NPT Pipe Port Kit IK53 (2) 3/8 NPT Modular Pipe Ports, (2) Cover Plate Assemblies, (2) O-Rings 1/2 NPT Pipe Port Kit IK54 (2) 1/2 NPT Modular Pipe Ports, (2) Cover Plate Assemblies, (2) O-Rings 3/4 NPT Pipe Port Kit IK56 (2) 3/4 NPT Modular Pipe Ports, (2) Cover Plate Assemblies, (2) O-Rings N/S 1/4 NPT Diverter Module Kit DK52 (1) 1/4 NPT Diverter Module, (2) Cover Plate Assemblies, (2) O-Rings 3/8 NPT Diverter Module Kit DK53 (1) 3/8 NPT Diverter Module, (2) Cover Plate Assemblies 1/4 NPT-3 Port Diverter Module DK54 (1) 1/4 NPT - 3 Port Diverter Module, (1) Kit Cover Plate Assembly, (1) O-Ring

17 Filter Instruction Sheet IS-F37/38 9/99 15 FILTER INSTRUCTION SHEET SERIES F37W/F38W F37/38 Bowl Max. Pressure Temp. Range Metal 250 PSI 40 F to 200 F w/sight 250 PSI 40 F to 160 F w/auto Drain 30 PSI to 175 PSI 40 F to 120 F WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal bowl sight is made of polycarbonate, which will craze and or crack if exposed to chemicals incompatible with polycarbonate. Install units so the air is in the direction of arrow as indicated on the head of the unit. Install filter upstream of regulators and lubricators and as close as possible to the pneumatic tools or appliances being serviced. MAINTENANCE AND OPERATION Filtering out of dirt and foreign particles, and the separation of moisture is automatic with air flow. There are no moving parts and no adjustments are necessary. Accumulated sludge and moisture should be drained off. Sediment should not be permitted to fill above the lower baffle. Wash sintered bronze elements at intervals with kerosene to maintain filtering efficiency. To clean element, depressurize systems, unscrew bowl and unscrew element from head. Dry filter element thoroughly before reassembling. Clean filter bowl(s) only with soapy water. Inspect O-Ring, replace if damaged or distorted. Reassemble with care to avoid stripping threads on bowl. After a metal bowl with sight is tightened, it may be rotated 180 for proper viewing. SEVEN SERIES NOTE: Three (3) micron absolute elements can not be cleaned and should be replaced when plugged. ID# DESCRIPTION KIT NO. CONTENTS F370W F380W 3 Element Kit EK37 EK38 40 Micron Sintered Bronze Element EK37-5 EK Micron Sintered Bronze Element N/S EK37-3 EK Micron Absolute Element 1, 2, 4 Repair Kit RKF37 RKF38 Gasket, Vane Baffle, 5 Threaded Rod, Lower Baffle N/S Bowl Kit BKF57M BKF48M Metal Bowl w/o Sight, 10 oz. 20 oz. Drain Cock, O-Ring 6, 7 BKF57W BKF48M Metal Bowl w/sight, Drain 10 oz. 20 oz. Cock, O-Ring N/S Sight Kit WK57 WK57 Sight Assembly, O-Rings, Screw Replacement 8 Auto Drain Float Drain Assembly, Bowl Insert, Ring, Retainer Ring

18 Coalescing & Charcoal Filter Instruction Sheet COALESCING FILTER INSTRUCTION SHEET SERIES F47W, F48W OIL REMOVING (.9 MICRON) SERIES F57W, F58W COALESCING (.03 OR.01 MICRON) SERIES F77W, F78W TWO IN ONE (3/.03 MICRON) SERIES F67W, F68W CHARCOAL ADSORBER FILTER Bowl Max. Pressure Temp. Range Metal 250 PSI 40 F to 200 F w/sight 250 PSI 40 F to 160 F w/auto Drain 30 PSI to 175 PSI 40 F to 120 F WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal bowl sight is made of polycarbonate, which will craze and/ or crack if exposed to chemicals incompatible with polycarbonate. IS-F47/57/67/68/77 01/01 F47/57/67/68/77 16 SEVEN SERIES Install filter so the air flow is in the direction of arrow as indicated on the head of the unit. Filter should be installed upstream of regulators. If an air dryer is being used, install the filter downstream from the dryer. In most cases an F3 particulate pre-filter with a 3 micron absolute element is recommended to greatly extend the life of the coalescer element. When the coalescer element becomes clogged with dirt, it must be replaced. If it is kept free from dirt it will coalesce oil indefinitely. A pre-filter will remove water and dirt before it reaches the coalescer, and will reduce maintenance costs. The coalescer filter is then free to remove oil, oil vapors, and submicron sized particles without prematurely clogging with large particles of dirt and scale. WARNING: Units are die cast aluminum, do not torque when installing. Also, pressurize unit slowly after installation of unit or new element to avoid damage to element. OPERATION ADJUSTMENTS If the filter is installed properly, it should give long, trouble-free service. The pressure drop across the filter should not exceed 10 PSI. If the pressure drop exceeds 10 PSI, either the filter element needs to be replaced or the unit is being operated beyond its capacity and a larger size unit is required. Operating the filter at a pressure drop in excess of 10 PSI will greatly reduce the efficiency of the filter. NOTE: In all cases, an F5 or F7 must precede an F6 adsorber. If oil appears downstream: 1) Check downstream air lines to be sure that they are free of residual oil; 2) check to see that the filter element and O-Ring are in good condition and installed properly. DIFFERENTIAL PRESSURE INDICATOR MAINTENANCE When the filter is depressurized, periodically clean and grease the piston O-Ring with a ID# DESCRIPTION KIT NO. CONTENTS F470W F480W F570W F580W F670W F680W F770W F780W 1 Indicator Sight DPK-05 DPK-05 Screws, Sightglass, Spring Bracket, Kit O-Ring, Inner & Outer Cylinders, Sight Dome 5, 6 Bowl Kit BKF47M BKF48M Metal Bowl w/drain Cock, 10 oz. 20 oz. O-Ring BKF47W BKF48W Metal Bowl w/sight and 10 oz. 20 oz. Drain Cock, O-Ring 3, 4 Repair Kit RKF47 RKF48 Threaded Rod, Lower Baffle 2 Element Kit EK47 EK48.9 Micron Element EK57 EK58.03 Micron Element EK57A EK58A.01 Micron Element EK67 EK68 Charcoal Element EK77 EK78 3/.03 Micron Element 7 Auto Float Drain Float Drain Assy. Bowl Insert Kit (optional O-Ring, Retaining Ring N/S Sight Kit WK57 WK57 Sight Assy., O-Rings, Screws (replacement only) DIFFERENTIAL PRESSURE INDICATOR MAINTENANCE When the filter is depressurized, periodically clean and grease piston O-Ring with a nonsilicon ring grease.

19 Regulator Instruction Sheet IS-R37 11/98 17 REGULATOR INSTRUCTION SHEET SERIES R37 Standard Units: Relieving N Designates: Non-Relieving Maximum Supply Pressure: 250 PSI Operating Temperature Range: 40 F to 120 F WARNING: For compressed air service only. Not to be used on life support systems. R37 Install regulators so the airflow is in the direction In-Out as indicated on the head of all units. Regulators should be installed downstream from filter or upstream from lubricators, but as close as possible to the pneumatic tools or appliances being serviced. The regulator will accurately control secondary pressure between 10 and 250 PSI (see optional spring kits), maximum primary pressure is 250 PSI. The self-bleed feature permits use on dead-end applications. WARNING: Units are die cast aluminum, do not over torque when installing regulator or gauge. Use of Teflon tape is not recommended. OPERATION ADJUSTMENTS After the regulator is installed, back off pressure adjusting knob before the air is turned on. Turn on the air supply and regulate the adjusting knob until the pressure gauge shows the desired pressure. To lock adjusting knob, push down until knob snaps into locking groove. To make regulator tamper-resistant, remove adjusting knob from unit. Regulator may be readjusted by replacing knob. MAINTENANCE On detection of air leaks, pressure fluctuation, or creep, depressurize system and remove bottom cap. Inspect valve seat for damage or wear. Inspect seat in head casting for foreign material or damage. Clean with kerosene and blow out with air. Replace any damaged parts. If leaks persist, remove bonnet, inspect diaphragm and diaphragm seat for wear or foreign materials. SEVEN SERIES TAMPER-PROOF OPTION The tamper proof cap (P/N 75104) has been provided in the plastic bag to ensure that the reduced pressure cannot be tampered with. To make the unit tamper-proof, proceed as follows: turn the adjustment knob until the desired reduced pressure is reached. Remove the adjustment knob by pulling upward. Install the tamper-proof cap in its place. NOTE: To make permanently tamper-proof, LOCTITE the cap into place. CAUTION: By permanently loctiting the tamper-proof cap into place, the pressure adjustment cannot be changed. ID# DESCRIPTION KIT NO. CONTENTS R370 4, 5, 6, 7 Valve Kit VK37 Valve Assy., O-Rings, Valve Spring, Bottom Plug 3 Diaphragm Kit DK35HD Relieving Diaphragm Lbs. DK35HDN Non-Relieving Diaphragm Lbs. 2 Spring Kit SK35 Spring, PSI Range (STD) SK35L Spring, 3-60 PSI Range SK35H Spring, PSI Range 1 Spring Cage Kit SC35 Adjusting Knob, Adjusting Screw Assembly Spring Cage, Screws (STD) Not Shown SC35T T-Handle Adjusting Screw Assy., Spring Cage, Screws

20 Lubricator Instruction Sheet IS-L37/47 9/99 18 LUBRICATOR INSTRUCTION SHEET SERIES 4106, 4108, 4112 Bowl Max. Pressure Temp. Range Metal 250 PSI 40 F to 175 F w/sight 250 PSI 40 F to 175 F L37/47 WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal bowl sight is made of polycarbonate, which will craze and/or crack if exposed to chemicals incompatible with polycarbonate. Install lubricator so the air flow is in the direction as indicated on the head of the unit. Lubricator should be installed downstream from filter or regulator units, and as close as possible to the pneumatic tools or appliances being serviced. Fill the lubricator with SAE 10 oil or lighter. SEVEN SERIES OPERATION ADJUSTMENTS 37W/L38W Arrowfog Style: Lubricator automatically varies oil mist delivery with air flow variation at any adjustment. The oil flow rate can be observed through the sight dome. The oil flow rate setting depends on the air flow and on the equipment being lubricated. For general purpose applications the recommended lubrication ranges are: 1/4 pipe, 1-3 drops/minute; 3/8 pipe, 2-6 drops/minute; 1/2 pipe, 3-9 drops/minute; 3/4 pipe, 5-15 drops/minute. Increased oil mist delivery is obtained by rotating the adjustment knob counterclockwise when in the upward position. Once desired adjustment is reached, push adjusting knob down to lock in current position. To prevent unauthorized adjustment the plastic knob my be removed and replaced at a later date. Fill under pressure is a standard feature with the drop-type lubricator. To release pressure in the bowl, slowly remove the filler plug. Oil is then added to the bowl through the fill port. A long spout/funnel that can be inserted in the opening is recommended for filling the bowl. The bowl should not be removed while the lubricator is under pressure. L47W/L48W Ultrafog Style: Ultrafog lubricators automatically vary oil delivery with the air flow variation at any adjustment. The oil flow rate can be observed through the sight dome. However, in Ultrafog operation, the actual amount of oil downstream represent 1 drop out of 30, as the droplets are collected in the bowl. Do not remove the oil fill cap while the unit is pressurized, as the L4 module does not contain a fill under pressure feature. ID# KIT DESCRIPTION KIT PART NO. CONTENTS L370W L380W L470W L580W 1, 2, 3, 4, 5, 6 Adjustment Dome Kit AK35 AK35 Adj. Cap, Adj. Dome Assy., Internal Sight Dome, O-Rings 7, 8 Fill Plug Kit FK37 FK37 Fill Plug, O-Ring Not Shown Sight Kit (Replacement WK57 WK57 Indicator Ball, Sight Tube, Tube, with Retainer, O-Rings for metal bowl only) 9, 10, 11, 12, 0r Repair Kit RKL372 RKL382 Aspirator/By-pass Housing Assy., Oil Flow Check Ball, By-Pass 13, 14, 15 16, 18 RKL472 RKL482 By-Pass Spring, O-Rings, Retaining Ring Tube 17, 19, 20 Bowl Kit BKL47W BK48W Polycarbonate Plastic Bowl Assy., O-Rings, Bowl Guard Not Shown BKL47M BKL48M Metal Bowl Assy., O-Ring

21 Regulator Instruction Sheet IS-R390 01/01 19 REGULATOR INSTRUCTION SHEET SERIES R390 Standard Units: Relieving Maximum Supply Pressure: 250 PSI Operating Temperature Range: 40 F to 120 F R390 WARNING: For compressed air service only. Not to be used on life support systems. Install regulators so the airflow is in the direction of the arrow as indicated on the head of unit. Regulators should be installed downstream from filters and upstream from lubricators, but as close as possible to the pneumatic tools or appliances being serviced. The regulator will accurately control secondary pressure between 5 and 200 PSI (see optional spring kits), maximum primary pressure is 250 PSI. The self-bleed feature permits use on dead-end applications. WARNING: Units are die cast aluminum, do not over torque when installing regulator or gauge. Use of Teflon tape is not recommended. OPERATION ADJUSTMENTS After the regulator is installed, back off pressure by adjusting T-handle counter-clockwise before the air is turned on. Turn on air supply and adjust T-handle clockwise until the pressure gauge shows desired pressure. To lock the T-handle, tighten lock nut on adjustment screw. MAINTENANCE On detection of air leaks, pressure fluctuation, or creep, depressurize system and remove bottom cap. Inspect valve seat for damage or wear. Inspect seat in head casting for foreign material or damage. Clean with naptha or kerosene and blow out with air. Replace any damaged parts. If leaks persist, remove spring cage, inspect piston and piston seat for wear or foreign materials. NINE SERIES ID# DESCRIPTION KIT NO. CONTENTS R390 4, 5, 6 Valve Kit VK39 Valve Assembly, Valve Spring, O-ring 3 Piston DK39 Relieving Piston Assembly (STD) 2 Spring Kit SK39 Spring, PSI Range (STD) SK39L Spring, 0-60 PSI Range SK39H Spring, PSI Range 1 Spring Cage Kit SC39 T-Handle Adjusting Screw Assy.,

22 Filter Instruction Sheet IS-F3 9/00 20 FILTER INSTRUCTION SHEET SERIES: F3N1, F3NHF F329 Bowl Max. Pressure Temp. Range Plastic 150 PSI 40 F to 125 F Metal 250 PSI 40 F to 200 F w/sight 250 PSI 40 F to 175 F WARNING: For compressed air service only. Do not use on life support systems. Never use polycarbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into air distribution system and chemically attack and possibly rupture the bowl. On these applications use a metal Install filter so air flow is in the direction IN-OUT as indicated on head of all units. Install filter upstream of regulators or lubricators, and as close as possible to the pneumatic tools or appliances being serviced. WARNING: Units are die cast aluminum, do not over torque when installing. OPERATING ADJUSTMENTS Filtering of dirt and foreign particles, and separating out moisture is automatic with air flow. There are no moving parts, no adjustments are needed. HIGH FLOW MAINTENANCE Regularly drain accumulated sludge and moisture using the petcock. Internal float drain (option F) will automatically eject moisture at regular intervals. Transparent bowl or sight gauge show amount of collected sediment. Do not permit the sediment to fill above the lower baffle. For units above 2 NPT use an external float drain. Wash filter elements at intervals with cleaning solvent to maintain filtering efficiency. Unscrew ring nut by hand. DO NOT USE A WRENCH. Remove bowl and filter element screw. Remove element to clean. Dry filter element thoroughly before reassembling. Clean filter bowl only with kerosene or soapy water. Inspect gaskets and O-Ring, replace any that are damaged or distorted. Tighten ring nut by hand, make sure O-Ring is in filter head groove. ID# DESCRIPTION KIT NO. CONTENTS F329 F358HF 1, 9, 10 Bowl Kit BKF329M BKF364M Metal Bowl, Bowl Gasket, Drain 11, 12 Valve, Bowl Ring, Adapter BKF329W BKF364W Metal Bowl w/sight Dome and Ball, Gaskets, Drain Valve,Bowl Ring Adapter 4, 5, 6 Element Kit EKF329 EKF Micron Element and Gaskets (STD) N/S EKF329-3 EKF Micron Absolute Element Gaskets 4,5, 6 EKF329-5 N/A 5 Micron Element, Gaskets EKF N/A 20 Micron Element, Gaskets EKF N/A 90 Micron Element, Gaskets 2, 3, Repair Kit RKF329 N/A Upper Baffle Shroud, Lower 7, 8 Baffle, Screw Nut (for 1.5 specify RKF329-12) N/S N/A RKF508 Threaded Rod, Bottom Cap, Wing Nut N/S Sight Repair Kit WK35 WK35 Sight, Ball, Retainer, Gaskets

23 Filter Instruction Sheet IS-F3 9/00 21 FILTER INSTRUCTION SHEET SERIES: F3N1, F3NHF F3N1 Bowl Max. Pressure Temp. Range Plastic 150 PSI 40 F to 125 F Metal 250 PSI 40 F to 200 F w/sight 250 PSI 40 F to 175 F WARNING: For compressed air service only. Do not use on life support systems. Never use polycarbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into air distribution system and chemically attack and possibly rupture the bowl. On these applications use a metal Install filter so air flow is in the direction IN-OUT as indicated on head of all units. Install filter upstream of regulators or lubricators, and as close as possible to the pneumatic tools or appliances being serviced. WARNING: Units are die cast aluminum, do not over torque when installing. OPERATING ADJUSTMENTS Filtering of dirt and foreign particles, and separating out moisture is automatic with air flow. There are no moving parts, no adjustments are needed. MAINTENANCE Regularly drain accumulated sludge and moisture using the petcock. Internal float drain (option F) will automatically eject moisture at regular intervals. Transparent bowl or sight gauge show amount of collected sediment. Do not permit the sediment to fill above the lower baffle. For units above 2 NPT use an external float drain. Wash filter elements at intervals with cleaning solvent to maintain filtering efficiency. Unscrew ring nut by hand. DO NOT USE A WRENCH. Remove bowl and filter element screw. Remove element to clean. Dry filter element thoroughly before reassembling. Clean filter bowl only with kerosene or soapy water. Inspect gaskets and O-Ring, replace any that are damaged or distorted. Tighten ring nut by hand, make sure O-Ring is in filter head groove. ID# DESCRIPTION KIT NO. CONTENTS F3N1 F3NHF 1, 9, Bowl Kit BKF510 BKF518 O-Ring, Metal Bowl, Drain Valve 10 N/S BKF510W BKF518W O-Ring, Metal Bowl w/sight, Drain Valve 3, 4, 5 Element Kit EKF3N1 EKF3NHF 40 Micron Element, Gaskets(STD) N/S EKF3N1-3 EKF3NHF-3 3 Micron Absolute Element, Gaskets 3, 4, 5 EKF3N1-20 N/A 20 Micron Element, Gaskets 2, 6, 8 Repair Kit RKF3N1 RKF519 Threaded Rod, Bottom Cap, Wing Nut HIGH FLOW

24 Coalescing & Charcoal Filter Instruction Sheet COALESCING FILTER INSTRUCTION SHEET SERIES F40, F41, F42 OIL REMOVING (.9 MICRON) SERIES F50, F51, F52 COALESCING (.03 MICRON) SERIES F60, F61, F62 CHARCOAL FILTER SERIES F70, F71, F72 TWO IN ONE (3/.03 MICRON) IS-F4/5/6/7 01/01 F405, F505, F605, F705, F408, F508, F608, F Bowl Max. Pressure Temp. Range Metal 250 PSI 40 F to 175 F W/Sight 250 PSI 40 F to 175 F WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal Bowl Sight is made of polyetherimide resin (Ultem) that will crack if exposed to solvents or oils containing ethyl acetate, methylenedichloride, methylethylketone, phenol, 1, 1, 2-trichloroethane, xylene, benzyl alcohol, dichlorobenzene or any partially halogenated or aromatic hydrocarbons. For any additional information regarding chemical compatibility contact: General Plastic Group, One Plastics Avenue, Pittsfield, MA Install filter units so the air flow is in the direction IN-OUT as indicated on the head of the unit. Filters should be installed upstream of regulators. If an air dryer is being used, install the filter downstream from the dryer. In most cases, a pre-filter with a 5 micron sintered bronze element is recommended to greatly extend the life of the coalescer. When the coalescer element becomes clogged with dirt, it must be replaced. If it is kept free from dirt it will coalesce indefinitely. A prefilter will remove water and dirt before it reaches the coalescer and is less costly to maintain. The coalescer filter is then free to remove oil, oil vapor and sub micron sized particles without prematurely clogging with large particles of dirt and scale. NOTE: In all cases, an F5 or F7 must precede an F6 adsorber. WARNING: Units are die cast aluminum, do not over torque when installing. Pressurize unit slowly after installation of unit or new element to avoid damage to element. HIGH FLOW OPERATION ADJUSTMENTS If the filter is installed properly, it should give long, trouble-free service. The pressure drop across the filter should not exceed 10 PSI. If the pressure drop exceeds 10 PSI, either the filter element needs to be replaced or the unit is being operated beyond its capacity and a larger size unit is required. Operating the filter at a pressure drop in excess of 10 PSI will greatly reduce the efficiency of the filter. It oil appears downstream: 1) check downstream air lines to be sure that they are free of residual oil; 2) check to see that the filter element gasket and O-Ring are in good condition and installed properly. ID# DESCRIPTION KIT NO. CONTENTS F405 F408 F505 F508 F605 F608 F705 F708 4, 7, 9 Bowl Kit BKF329M BKF364M O-Ring, Metal Bowl w/drain 10, 11 Valve, Adapter Ring, Bowl Ring 4, 7, 8 Bowl Kit W/Sight BKF329W BKF364W O-Ring, Metal Bowl w/sight & 9, 10 Drain Valve, Adapter Ring, Bowl 11 Ring 3, 5 Element Kit EKF405 EKF408 Element Gasket EKF505 EKF508 EKF605 EKF608 EKF705 EKF708 1, 4, 6 Repair Kit RKF505 RKF508 Threaded Rod, Bottom Cap, Wing Nut 8 Replacement Sight WK35 WK35 Sight Body, O-Rings, Retaining Kit Nut, Indicator Ball, Sight Dome, Dome Retainer See Auto Drain Float Drain Above

25 Coalescing & Charcoal Filter Instruction Sheet IS-F4/5/6/7 01/01 23 ID# DESCRIPTION KIT PART NO. CONTENTS F410 F411 F418 F419 F428 F429 F510 F511 F518 F519 F528 F529 F610 F611 F618 F619 F628 F629 F710 F711 F718 F719 F728 F729 1,7, 8 Bowl Kit BKF510 BKF510 BKF518 BKF518 BKF528 BKF528 O-Ring, Metal Bowl, Drain Valve Not BKF510W BKF510W BKF518W BKF518W BKF528W BKF528W O-Ring, Metal Shown Bowl w/sight Assembly, Drain 3, 5, Element Kit EKF410 EKF411 EKF418 EKF419 EKF428 EKF429 Element Gasket EKF510 EKF511 EKF518 EKF519 EKF528 EKF Micron EKF510A EKF511A EKF518A EKF519A EKF528A EFK529A.01 Micron EKF610 EKF611 EKF618 EKF619 EKF628 EKF629 Charcoal Element EKF710 EKF711 EKF718 EFK719 EKF728 EKF729 3/.03 Micron 2, 4, 6 Repair Kit RKF511 RKF511 RKF519 RKF519 RKF529 RKF529 Threaded Rod, Bottom Cap, Wing Nut Not Sight BSF510 BSF510 BSF510 BSF510 BSF510 BSF510 Sight with Shown Replacement Adapter Kit Assembly F41, F51, F61, F71, F42, F52, F62, F72 HIGH FLOW

26 Lubricator Instruction Sheet LUBRICATOR INSTRUCTION SHEET SERIES 7: L370W, L470W SERIES 8: L380W, L480W IS /94S 24 Bowl Max. Pressure Temp. Range Metal 250 PSI 40 F to 175 F w/sight 250 PSI 40 F to 175 F WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal Bowl Sight is made of polyetherimide resin (Ultem) that will crack if exposed to solvents or oils containing ethyl acetate, methylenedichloride, methylethylketone, phenol, 1, 1, 2-trichloroethane, xylene, benzyl alcohol, dichlorobenzene or any partially halogenated or aromatic hydrocarbons. For any additional information regarding chemical compatibility contact: General Plastic Group, One Plastics Avenue, Pittsfield, MA Install lubricator so the air flow is in the direction as indicated on the head of the unit. Lubricator should be installed downstream from filter or regulator units, and as close as possible to the pneumatic tools or appliances being serviced. Fill the lubricator with SAE 10 oil or lighter. It may be necessary to fill the unit initially while the system is not pressurized. Thereafter, the oil in the unit will facilitate proper operation of the ball checks. WARNING: Units are die cast aluminum, do not overtorque when installing the the lubricator. MAINTENANCE Clean the plastic bowl occasionally. If the oil delivery is noticeably reduced, depressurize the unit and disassemble ring nut and bowl, remove feeder with element assembly and clean with kerosene. Reassemble with adjustment at previous setting. OPERATION ADJUSTMENTS To fill the lubricator, release pressure in the bowl by slowly removing fill plug. Oil is then added to the bowl through fill port without the necessity of depressurizing the system. A long spout or funnel that can be inserted into the opening is recommended for filling the bowl. The bowl should not be removed wile the lubricator is under pressure. Oil may be filled at the top of the bowl. HIGH FLOW The lubricator automatically varies oil mist delivery with air flow variations at any adjustment. The lubricator wick element assembly is factory pre-set at a mean (halfway) adjustment that is appropriate for most applications. Increased oil mist delivery is obtained by raising the feeder wick (A) higher in the venturi (air stream). To decrease oil mist delivery, lower the oil feeder wick into the venturi. See following instructions. TO ADJUST OIL FEEDER WITH ASSEMBLY (A, C, E) 1. Depressurize unit, then loosen bowl ring nut BY HAND. Remove bowl by using ring nut. Loosen locknut (B). 2. Increase oil mist delivery by turning nut (C) up to raise feeder with (A) into venturi, or turn nut (C) down to decrease oil mist delivery as needed. 3. Tighten locknut (B). The height of the feeder wick (A) in the venturi is visually indicated by the relative position of the notch (D) on adjust nut (C) to the bottom of locknut (B). 4. Replace bowl with ring nut, be sure O-ring seal is correctly set in lubricator head groove. Tighten bowl ring nut BY HAND. MINIMUM AIR FLOW TO START LUBRICATOR Bowl Model Air Size No. Flow 3/4 4106M 30 CFM M 50 CFM 1-1/2 4112M 50 CFM ID# KIT DESCRIPTION KIT PART NO. CONTENTS CLM CLM 4112CLM 1, 2, 4 Repair Kit RK4106 RK4106 RK4112 Filter Plug, O-Ring, Elemant, Tube Assembly 3, 5, 6 Bowl Kit Without Sight BK4106M N/A BK4106M Metal Bowl, Drain Valve, Gasket Adapter, Bowl Ring Not Shown Bowl Kit with Sight BK4106W BK4106CLM BK4106W Metal Bowl, Sight & Ball, Gasket Drain Valve, BK4106CLM Adapter Not Shown Sight Repair Kit WK35 WK35 WK35 Sight, Ball, Retainer, Gaskets

27 DFD -10 Disposable In-Line Filter Dryer IS-DFD-10 2/99 25 DISPOSABLE IN-LINE FILTER/DRYER Maximum Flow Capacity: 15 CFM Maximum Pressure: 125 PSI Maximum Temperature: 130 F WARNING: This device will collect moisture which could freeze and rupture the unit if used below 32(F. GENERAL INSTRUCTIONS This disposable filter/dryer is designed to remove oil aerosols and any moisture that might by-pass your current air filtration system. It will provide dry air during its life, but is not designed to replace your current air filtration system. The DFD-10 is equipped with a 1/4 NPT (F) & (M) ports and can be installed in either direction. When installing the filter/dryer hand tighten to a leak proof seal. Do not use any mechanical means to hold the filter/dryer and do not over torque the threads. OPERATION 1. The unique feature of the filter/dryer design allows you to visually see when it is time to install a new DFD-10 by observing the color change from the original dark color to a complete light transparent color in the desiccant beads. 2. Do not attempt to clean the filter/dryer as the use of solvents, ketones, etc., will adversely affect the plastic housing. 3. Keep the hose free of snags. Extra tension on the filter/dryer assembly could break the unit at the connecting ports. To clear stuck hoses, grasp hose below the filter/dryer. DRYERS

28 Desiccant Dryer Instruction Sheet IS-D10V/25/05 9/00 26 DESICCANT DRYER INSTRUCTION SHEET SERIES D05, D10, D25 Bowl Max. Pressure Temp. Range Metal 250 PSI 40 F to 175 F w/sight Glass 250 PSI 40 F to 160 F WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal Bowl Sight is made of polycarbonate resin that will crack if exposed to solvents or oils containing ethyl acetate, methylenedichloride, methylethylketone, phenol, 1,1,2-trichloroethane, xylene, benzyl, alcohol, dichlorobenzene or any partially halogenated or aromatic hydrocarbons. For any additional information regarding chemical compatibility please contact: General Electric Plastics, One Plastic Ave., Pittsfield, MA. Install dryer so that air flow is in the direction IN-OUT as indicated on the head of the unit. A prefilter combination is an absolute necessity ahead of the dryer. The first stage (our F3 style Particulate Filter) will remove heavy liquid water and solid particulates down to 40 microns. The second stage (our F5 Coalescer) will remove oil and water particles down to.03 microns. NOTE: Used desiccant material can be regenerated by spreading desiccant material in a thin layer in a shallow pan, heating in a circulating furnace at 275(F until complete color transformation occurs, in approximately three hours. Caution should be used in heating the desiccant. DO NOT exceed 20(F per minute on heat up and 350(F on bake out. MAINTENANCE Care must be taken to change the dryer s desiccant material or regenerate it whenever it appears completely pink in color. Following are the steps to be taken when recharging dryer: 1) Shut off air supply and bleed system. 2) Unscrew ring nut, remove bowl assembly. 3) Remove used desiccant. 4) Check, and clean if necessary, the Exhaust Tube of dust particles by removing acorn nut, gasket seal and nut. 5) Before filling bowl with desiccant, remove Sight Retainer, O-ring and used desiccant. 6) Fill Sight Body to O-ring seal level with new or recharged desiccant beads. 7) Secure Sight Retainer, Sight, and O-ring by hand-tightening. 8) Fill bowl with new or recharged desiccant (3 1/2 cups, 1 1/4 lbs., or 1 Qt.). 9) Replace bowl assembly and tighten ring nut hand-tight. CAUTION: Do not remove Sight Retainer while bowl is under pressure. STORAGE Store replacement desiccant in a dry area making certain that jar is tightly sealed and shelf life noted. Series D10 DRYERS ID# DESCRIPTION KIT NO. CONTENTS D10 D10XL 2, 11, Bowl Kit BKD10V BKDXLV O-Ring, Bowl Assy. W/Sight, Adapter, 12, 13 Bowl Ring BKD10M BKD10XLM O-Ring, Bowl Assy. W/o Sight, Adapter, Bowl Ring 1, 3, 4, Repair Kit RKD10 RKD10XL Threaded Rod, Exhaust Tube, Exhaust 6, 7, 10 Tube Adapter Assy., Washer Retaining Ring, Cap Nut 5, 8, 9 Element Kit EKD10 EKD10XL Exhaust Element, Gasket, Dispersion Filter N/S Sight Kit SKD10 SKD10 Sight, O-Ring NOTE: To prevent excessive pressure drop, it is recommended that the Exhaust Element (EKD10) be replaced whenever the desiccant is replaced or recharged.

29 Desiccant Dryer Instruction Sheet cont d IS-D10V/25/05 9/00 27 Series D26-06 Series D26-06 ID# DESCRIPTION KIT NO. CONTENTS 1, 11, 12 Bowl Kit with Sight BKD25 O-Ring, Bowl Assy. W/Sight, Pipe Plug Bowl Kit w/o Sight BKD25M O-Ring, Bowl Assy., Pipe Plug 2, 3, 5, 6, Repair Kit RKD25 Threaded Rod, Exhaust Tube, Exhaust 7, 10 Tube Adapter Assy., Washer Retaining Ring, Cap Nut 4, 8, 9 Element Kit EKD25 Exhaust Element, Gasket, Dispersion Filter NOTE: To prevent excessive pressure drop, it is recommended that the Exhaust Element (EKD25) be replaced whenever the desiccant is replaced or recharged. D05-03 MAINTENANCE When filling Sight Glass Tube with new desiccant, remove Sight Glass Pipe Plug, empty out used pink desiccant, and fill with new or recharged blue desiccant. Reinstall Pipe Plugs with new thread sealant. Series D05-03 Series D05-03 ID# DESCRIPTION KIT NO. CONTENTS DRYERS 1, 9, 10 Bowl Kit w/sight BKD05W-1 O-Ring, Bowl Assy. W/sight, Pipe Plug 2, 4, 5, 8 Repair Kit RKD05-1 Threaded Rod, Exhaust Tube, Exhaust Tube Adapter Assy., Washer Retaining Ring, Cap Nut 3, 6, 7 Element Kit EKD05 Exhaust Element, Gasket, Dispersion Filter Not Shown Sight Kit SKD05 Sight, O-Ring NOTE: To prevent excessive pressure drop, it is recommended that the Exhaust Element (EKD10) be replaced whenever the desiccant is replaced or recharged.

30 Drain Trap Instruction Sheet IS-T53-V 4/96 28 DRAIN TRAP INSTRUCTION SHEET SERIES T53 Bowl Max. Pressure Temp. Range Plastic 30 to 150 PSI 40 F to 120 F WARNING: For compressed air service only. Not to be used on life support or breathing air systems. Never use polycarbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution systems and chemically attack and possibly rupture the bowls. On these applications use a metal bowl. Also, do not expose these polycarbonate plastic bowls to materials such as trichlorethylene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze and/or rupture the bowl. If materials harmful to polycarbonate are present, either inside or outside the bowl, use a metal bowl. Always mount drain trap in a vertical position. The pump screen will protect the float drain from heavy sludge and pipe scale, but should be removed and cleaned periodically when the system is depressurized. For best results check system regularly. When using a plastic bowl always replace the bowl guard. ID# KIT DESCRIPTION KIT PART NO. CONTENTS 1, 4, 5 Bowl Kit BKT53 Plastic Bowl Assy., Bowl Guard, 6, 7, 8 O-Ring Not Shown BKT53M Metal Bowl Assy., O-Ring Not Shown BKT53W Metal Bowl Assy. W/Sight Glass, O-Ring 3 Auto Drain Kit 5200 Float Drain 2 Screen Kit SKT53 Screen Not Shown Piston Drain Kit PKF300 Piston Drain, Drain Valve DRAINS

31 Piston Drain Instruction Sheet IS-PKF 300/500 9/19/00 29 Piston Drain SERIES PKF300, PKF500 AND FKF50P PKF300 Series: For Metal Bowl: Unscrew drain cock and follow normal installation. PKF500 Series: Remove original from polycarbonate bowl. PKF50P Series: Assemble parts from inside as shown. DESCRIPTION KIT PART NO. CONTENTS Piston Drain F300 Series PKF300 Valve Assembly, Drain Cock Brass Insert Piston DrainF500 Series PKF50P Valve Assembly, Drain Cock Brass Insert, Polycarbonate Bowl Only DRAINS

32 5200 Float Drain Instruction Sheet IS /99 30 Piston Drain SERIES PKF300, PKF500 AND FKF50P Kit contains float drain plus the following parts: O-Ring, Snap Ring, Brass Insert Metal Bowls with Drain Cock: Remove drain cock and install float drain. Polycarbonate Bowls w/push Drain: Remove complete drain assembly and install brass insert, O-Ring and snap ring into bowl. Next, install float drain. DRAINS

33 Electric Drain Instruction Sheet IS-5700S 4/99 31 ECONOMATIC DRAIN INSTRUCTION SHEET SERIES 5700S Read carefully before attempting to install, operate or maintain ECONOMATIC drain. Protect yourself and others by observing all safety information. Failure to do so could result in personal injury and/or property damage. Keep instruction sheet for future reference. SPECIFICATIONS Adjustable Cycle Time Minutes Adjustable Drain Time Seconds Max. Working Pressure PSIG Max. Fluid Temperature (F Ambient Temperature F to 165 F Enclosure NEMA 1 Voltage V, 1 Phase, 60 Hz Amps Seals Buna-N Power Plug ft. Heavy-Duty Grounded WARNING: Do not apply electrical power to the drain unless the unit is fully assembled. Failure to do so could result in personal injury or damage to unit. Take care to insure that pipe dope, pipe tape, scale or metal chips are trapped before the solenoid valve seat. Install the Y-strainer (S202 or S204) upstream of the ECONOMATIC drain to trap large debris and sludge, and to extend the life of the ECONOMATIC drain. The ECONOMATIC drain must be installed with the direction of flow (as indicated on the solenoid valve) to atmosphere. The solenoid piping should be pitched downhill. In cases where the normal installation of the ECONOMATIC drain is not possible, it may be piped to a higher discharge point provided that: (a) a trap test port is provided to check for plugging, and (b) the blow down cycle is adjusted to account for increased volume. OPERATION The ECONOMATIC drain may be operated by simply connecting the provided electrical power and adjusting the desired time cycle of 1 to 60 minutes and the open drain cycle of 1 to 30 seconds. Operation of the drain should only take place when using compressed air. When the compressor is shut down, the ECONOMATIC drain should also be disconnected. Failure to do so could lead to solenoid burn out or premature life failure. The ECONOMATIC drain is equipped with a manual override switch to check drain performance or excessive water accumulation, do not use as a blow down for the compressed air system. The switch indicator light will be on when the solenoid valve is in the open position during automatic or manual operation. MAINTENANCE Your Arrow ECONOMATIC drain will give you years of service if the drain is properly maintained on a regular basis. It is recommended that the maintenance be done monthly. Operating conditions will have to be taken into consideration and the schedule adjusted accordingly. 1. Depressurize the pneumatic system. 2. Disconnect the electrical supply to the ECONOMATIC drain. 3. Remove the drain and flush the solenoid inlet and outlet ports with a safe oil cutting detergent such as Lestoil or Fantastic and water. Make sure water is kept away from all wiring and the ECONOMATIC drain box to prevent damage to the electrical components. 4. Replace the drain in the system and reconnect the power. DRAINS

34 Electric Drain Instruction Sheet cont d IS-5700S 32 SOLENOID DISASSEMBLY If the drain is bleeding air, it may be necessary to disassemble the drain solenoid completely. Remove it from the system to clear the seat of foreign materials. TOOLS NEEDED: (1) Small slot screwdriver (2) Adjustable crescent wrench (3) #2 Phillips screwdriver (5704S only) 1. Be sure the electrical power is disconnected. 2. Remove the cover of the ARROW ECONOMATIC drain assembly. 3. Remove the nut which retains the solenoid to the coil and remove the solenoid valve. Observe the direction of flow indicated on the solenoid so that it can be reassembled in the same direction. 4. Remove the stem assembly. 5702S Carefully unthread the stem assembly of the solenoid (CCW). 5704S Remove the 4 Phillips head screws which retain the solenoid actuator. DO NOT STRIKE OR TWIST THE STEM WITH ANY OBJECT. DOING SO MAY DAMAGE THE ASSEMBLY. 5. Inspect the valve seat and remove any foreign material. 6. Inspect the diaphragm or plunger assembly and remove any foreign material. If it is necessary to use a solvent, it may be used only on metal surfaces. 7. Reassemble the solenoid and valve reversing the above procedures. On the 5704, be sure the diaphragm and spring are aligned correctly. Be sure that the actuator cover is carefully aligned over the pin and the additional outer cast portion is positioned on the outer side of the solenoid. 8. Reinstall the solenoid into the housing. Be sure the inlet and outlet are positioned correctly for the flow. ID# KIT DESCRIPTION KIT PART NO. CONTENTS DRAINS 5702S 5704S 1, 8, 9, 10 Solenoid Valve Kit VK5702 1/4 Solenoid Valve w/coil, Flag Disconnects, Female Disconnects VK5704 1/2 Solenoid Valve w/coil, Flag Disconnects, Female Disconnects 8, 9, 10 Solenoid Coil Kit CK5700 Solenoid Valve Coil, Flag Disconnects, Female Disconnects 5, 6, 7, 9 Timer Board Kit TK5700 Timer Board, Knobs, Screws, Female Disconnects 4 & 9 Switch Kit SK5700 Lighted Switch, Female Disconnects 2, 3, 8, 9 Power Cord Kit PK5700 Power Cord, Cable Restraint, Flag Disconnects, Female Disconnects 11 Y-Strainer S202 1/4 Y-Strainer S204 1/2 Y-Strainer N/S Y-Strainer Screen SSK202 Replacement Screen for S202/S204 Y-Strainers

35 Lockout Slide Valve Instruction Sheet IS-V100/200 9/99 33 Maximum Supply Pressure: 250 PSI Maximum Temperature: 150 F QUICK SHUT-OFF SLIDE VALVE INSTRUCTION SHEET WARNING: When installing the 3-way lockout valve, always install the unit with the vented side to the downstream air, as indicated by the label reading VENTED SIDE WHEN CLOSED. Arrow slide valves are available as 2-way valves, or 3-way valves OSHA lockout valves which exhaust all downstream pressure when closed. The valves can be installed in the vertical or horizontal position and can be locked in the closed position with a padlock (not included). This exploded view drawing illustrates the simple installation of the TRI-STAR modular slide valve. Please follow the appropriate installation procedures as outlined below. TRI-STAR SLIDE VALVES 1. Install O-Ring into slide valve groove, keep direction of flow in mind. 2. Slide the valve onto the product end port. The valve will now be held in place by the end port safety bars. 3. Align the valve lock plate assembly with the insert place holes. 4. Tighten to snug fit which will mechanically lock the valve in place and form a wedge O-Ring seal with the end port. STANDARD LINE WITH THREADED PORTS 1. Position valve with the vented side to the downstream air. 2. Secure wrench to valve flats to avoid damage to the valve. ORDERING INFORMATION VALVE TYPE MODEL PORT SIZE STANDARD LINE W/THREADED PORTS 3-Way OSHA Lockout Valve V202 1/4 V203 3/8 V204 1/2 TRI STAR END PORT UNIT 3-Way OSHA Lockout Valve V252 1/4 V253 3/8 V254 1/2 ACCESSORIES

36 Pressure Switch Instruction Sheet IS-PDA4 34 1/96 PRESSURE SWITCH INSTRUCTION SHEET IMPORTANT: Please read carefully before attempting to install. The PDA4 miniature pressure switch can be installed in a 1/4 NPT connection anywhere in the pneumatic system. It is field adjustable from 25 to 100 PSIG. The maximum over pressure is 350 PSIG. 1. The PDA4 can be installed in a 1/4 NPT connection wherever desired in the pneumatic system. 2. Adjust pressure by using a 1/8 allen wrench through the adjustment center (see illustration). NOTE: Adjustment can be made tamper-resistant by adding silicone caulk over preset screw center. ELECTRICAL SPECIFICATIONS VOLTAGE INDUCTIVE RESISTIVE TEMP. RANGE WEIGHT 125/150/VAC 5 AMP 7 AMP -40 to 180 F 0.25 LB. 12 VDC 7 AMP 7 AMP 24 VDC 5 AMP 7 AMP STANDARD ELECTRICAL CIRCUIT WIRE COLOR Black Green CIRCUIT Common N. Closed Note: 20% Differential for reset and 1% repeatability when operated at recommended conditions. ACCESSORIES

37 Differential Pressure Gauge Instruction Sheet IS-DP10A/B 7/96 35 DIFFERENTIAL PRESSURE GAUGE DP-10A INSTRUCTION SHEET Maxiumum Working Pressure 300 PSI Maximum Working Temperature 150 F Maximum Working Differential Pressure 12 PSI IMPORTANT: Please read before attempting to install. 1. Be sure the two O-Rings are in place on the bottom of the gauge body. 2. The low pressure bolt is captured by the side bolt during the construction process and is not removable. 3. To mount the gauge on your filter head: a. Thread the LOW pressure transmission bolt into the threaded boss on the downstream side of body ( OUT port on filter). Hand tighten. b. Thread the HIGH pressure transmission bolt into the threaded boss on the upstream side of body ( IN port on filter). Torque both bolts to 25+/- 5 inch - oz. ACCESSORIES

38 Differential Pressure Gauge Instruction Sheet cont d IS-DP10A/B 7/96 36 DIFFERENTIAL PRESSURE GAUGE DP-10B REMOTE MOUNTING INSTRUCTION SHEET IMPORTANT: Please read before attempting to install. 1. Locate a flat surface for mounting block using diagram to locate the position of mounting holes. 2. Insert 1/8 tube fittings into mounting block. 3. Drill holes 1/4 deep and tap #10-32 thread. 4. Attach the mounting block to the flat surface using the cap screws and nuts provided. 5. Attach the DP-10 gauge to the block as instructed on reverse side. 1. Tubing Kit (TK-10) including tubing and fittings. 2. Mounting Kit (MK-10) used for angle and vertical wall mount. OPTIONS AVAILABLE ACCESSORIES

39 Date Codes IS-DP10A/B 37 FLUID POWER DATE CODES MONTH CODE YEAR CODE JANUARY A 1988 K FEBRUARY B 1989 L MARCH C 1990 M APRIL D 1991 N MAY E 1992 O JUNE F 1993 P JULY G 1994 Q AUGUST H 1995 R SEPTEMBER I 1996 S OCTOBER J 1997 T NOVEMBER K 1998 U DECEMBER L 1999 V 2000 W 2001 X EXAMPLE: F352W AU January 1998

40 Notes Arrow Pneumatics Fluid Power Division 2111 West 21 st Street Broadview, IL Phone: (708) Fax: (708) X5000