INSTALLATION, OPERATION, LUBRICATION, & MAINTENANCE MANUAL FOR THE 300-G JUMBO PUGMILL
|
|
- Oscar Kelley
- 5 years ago
- Views:
Transcription
1 INSTALLATION, OPERATION, LUBRICATION, & MAINTENANCE MANUAL FOR THE 300-G JUMBO PUGMILL Contents: I. Lifting instructions II. Installation III. Prior to start-up IV. After 40 hours operation V. Maintenance VI. Words of caution Attachments: SEW Eurodrive Technical Documents Gearbox Model M3PSF60 Carlson Powerflo Clutch - Service Instructions Falk Single Engagement Gear Coupling Maintenance Instructions Clutch Solenoid - Engineering & Technical Data APS Pug Knife Installation Diagram I. Lifting instructions The 300G Jumbo Pugmill weighs approximately 13,000 pounds (excluding motor). The sling points for this machine are shown in the diagram below (reference Drawing 300G-101). Note that the water shroud (and, if applicable, the safety fence around the pug tub) should be removed prior to lifting. Figure 1: Lifting diagram for 300G Pugmill. The water shroud should be removed prior to lifting. RevJANUARY
2 II. Installation The pugmill should be installed following the recommendations on the certified installation print. These recommendations include structural steel or foundation requirements, foundation bolts, grouting, and leveling. A. Leveling The pugmill should be leveled using shims to within per foot. This must be checked on the top of the gearbox (remove small cover on top for machined surface) and on each coupling half as shown in Figures 2, 3, and 4. Note that the difference between the two hub measurements must be or less, not each individual measurement or less. For example, it is acceptable if the gearbox side hub is sloping uphill per foot and the pugshaft side hub is sloping downhill per foot. In a similar manner, it is okay if the gearbox side hub is sloping downhill per foot and the pugshaft hub is also sloping downhill per foot. The surfaces where the level is checked should be cleaned of all paint and dirt. Once the machine is level make sure all foundation clamps or bolts are tight before grouting or welding the shims in place. Figure 2: Machinist level on the gearbox coupling half. RevJANUARY
3 Figure 3: Machinist level on the pug shaft hub. The difference between the level on the gearbox coupling half and the pug shaft hub should be less than Figure 4: Machinist level on the top of the gearbox. RevJANUARY
4 B. For machines mounted on a concrete foundation The Pugmill must be leveled using 1 Grade 8 tie-down clamps and flat metal shims. The approximate 1 space between the bottom of the machine sills and the concrete pad should be filled with a non-metallic non-shrinking grout made from a base of either Portland cement or epoxy. This grout should have a compressive strength of no less than 5,000 psi (350kg/cm2) after fully cured, and a 4,000 psi (280 kg/cm2) 24-hour strength. The grout must completely fill the space under the machine sills and should extend from the foundation pad to the upper edges of the sill lower flange at a slope of 45 degrees. This will properly bed the machine and the shims so misalignment does not occur over time due to creep or erosion. All foundation clamps should be checked to ensure they are tight after the grout has properly cured. C. For machines mounted on steel framework The Pugmill must be leveled using tie-down bolts and shims between the sills and the support beams. Do not weld the machine sills to the support structure; this will make any future leveling adjustment difficult. Holes may be drilled or burned through the Pugmill sills and supporting steel framework for the tie-down bolts (minimum 1 Grade 8). Flat steel shims should be placed under the sills at all bolt-down locations and tack welded in place to prevent them from loosening or moving. All foundation bolts should be checked to ensure they are tight after the shims have been secured. D. Motor installation The driving motor should be set only after the Pugmill has been set in place. Refer to the certified installation drawing for details. If the motor is to be mounted to either side of the Pugmill, all reasonable effort should be made to keep the motor shaft height even with the gearbox input shaft height. This will minimize the motor bearing overhung load. E. Material feed to the pugmill The material fed into the Pugmill should be added at the end farthest from the discharge. This provides the most complete mixing of the material as it travels the length of the tub to the discharge end. Also, never feed material into the Pugmill unless it is running. It is important not to allow material to fall onto the clutch and sheave. This may affect both the operation and life of the clutch and sheave. Depending on the location and operation of overhead conveyors or other equipment, some type of cover may be required over the clutch and sheave to prevent this from happening. F. Crane We strongly recommend an overhead crane system over the gear housing area. G. Electrical The electrical connections required include drive motor (horsepower and voltage are specific to each installation), clutch solenoid, and (if applicable) safety proximity switch(es) for tub safety grating or safety fence. Refer to installation drawing for specific RevJANUARY
5 voltages on these components. All safety switches should be interlocked with the clutch solenoid so that the clutch is disengaged if any safety switch is opened. The feed conveyor should also be interlocked so that no material is fed if the clutch is disengaged. H. Compressed air for pneumatic clutch The Carlson Powerflo PM clutch is designed to operate at 100 psi. The maximum allowable air pressure is 120 psi. It is important to note the volume of air required by the clutch diaphragm per engagement; an accumulation tank may be needed to ensure adequate air volume is available at the required pressure. The use of a low pressure switch to disengage the clutch if the air pressure drops below 100 psi is recommended to prevent damage to the clutch lining. Table 1:Clutch air supply requirements Clutch Model Operating Air Pressure Air Volume Per Engagement 14PM 100 psi psi (6.895 bar bar) 18 cubic inches I. Air line lubricator These are required for the solenoid air valves. SAE 10W non-detergent type oil should be used. Adjust the lubricator so that one drop of oil will enter the clutch at each clutch engagement. J. Belt installation and proper tensioning Belt tension must be sufficient to overcome slipping under maximum peak load (either at start or under standard operation). To increase total tension, increase the center distance. Before tensioning any drive it is imperative that the sheaves be properly installed and aligned. Never apply belt dressing, as this will damage the belt and cause early failure. Reduce the center distance so the belts may be placed over the sheaves and into the grooves, without forcing them over the sides of the grooves. Arrange the belts so the top and bottom have about the same sag. Increase the center distance until the belts are snug. Operate the drive a few minutes to seat the belts in the sheave grooves. Under the highest loading condition there should be a slight bowing of the slack side, which indicates proper tension. If the slack side remains taut during peak load, the belts are too tight. If the belts bow excessively or slip, the drive must be stopped and belts tightened. Check the tension of a new drive frequently during the first days of operation by observing the slack side span. After a few days operation the belts will seat themselves in the grooves and it may be necessary to readjust the drive tension. RevJANUARY
6 III. Prior to start-up A. Check all grease fittings on the Pugmill All grease fittings are lubricated at the factory but should be checked again. B. Check the oil level in the gear housing The oil level can be checked at the sight-glass and should be at the designated level (this is marked but is usually the shaft centerline). C. Clear the Pugmill tub Tools, materials, and any other foreign material can cause damage to the Pugmill. It is good practice to also check any upstream equipment such as conveyors or feeders for such objects. D. Check the rotation of the driving motors The rotation of the motors must be such that the pug-shaft rotates in a clockwise direction if standing at the front of the Pugmill (end opposite the gearbox). Observe directional arrows on the drive. E. Remove any dust plugs from the air solenoid and air exhaust valves IV. After 40 hours of operation A. Open inspection covers on gear cases and inspect gear teeth. B. Check foundation bolts to make sure they are still pulled tight. C. Inspect the tension and alignment of the V-belts and sheaves. D. Observe the flow of material through the tub. The optimum material level is roughly 3 inches (7.6 mm) above the top of the pug-shaft on the high material side. Observe the level of material in the pugmill during operation and adjust the pitch of the pug knives if necessary. It is usually unnecessary to readjust all the knives. The knives are set with +1/8 (0.32 mm) pitch at the factory. The rear knife pitch should be set so the knife nearly touches the rear bulkhead. This action will then wipe the rear bulkhead as clean as possible. The adjustable dam at the discharge can also be raised or lowered to change the material level in the tub. RevJANUARY
7 V. Maintenance A. Lubrication Instructions Table 2: Lubrication schedule LOCATION FREQUENCY AMOUNT REMARKS TYPE SEW Eurodrive Gearbox First oil change after 500 hours. Drain when oil is warm. Subsequent oil changes must be at 2,000 hours intervals, minimum. 22 Gal (83 L) Oil level should be checked when unit is at rest. Do not overfill. AGMA 8EP/ ISO VG 680 (Chevron ISO VG 680) SEW Eurodrive Gearbox Input and Output Shaft Seals Every 160 hours Small amount until grease appears. Lithium soap based, EP NLGI #2 grease (Chevron Dura-Lith EP2) Falk Gear Coupling Re-lubrication is required every 6 months. If the coupling leaks grease, is exposed to extreme temperatures, excessive moisture, or experiences frequent reversals, more frequent lubrication may be required. Fill as needed. NLGI #0 grease with minimum Timken OK load of 30 lbs. for ambient temperatures between - 30 and 20 F (-34 to 94 C). Front pug-shaft bearing Every 40 hours Until grease appears. Lithium soap based, EP NLGI #2 grease (Chevron Dura-Lith EP2) Rear dirt seals Every 4 hours Small amount until grease appears. Running these seals dry may prematurely wear the shaft. Lithium soap based, EP NLGI #2 grease (Chevron Dura-Lith EP2) Air solenoid lubricator Check daily Fill as needed. One drop of oil per clutch engagement. SAE 10W Non-detergent oil RevJANUARY
8 Figure 5 shows greasing points for the 300G Pugmill (Reference Drawing 300G-102 Rev 1). Figure 5: Location of greasing points Table 3 shows a list of products that meet these specifications. Chevron products are used at the factory unless noted. Table 3: Acceptable gear oils and greases MANUFACTURER AGMA 8 EP ISO VG 680 Gear Oil (Mineral) AGMA 5 EP ISO VG 220 Gear Oil EP NLGI #2, Lithium Soap Based Grease EP NLGI #0 Lithium Soap Based Grease CHEVRON ISO VG 680 EP ISO 220 Dura-Lith EP2 Dura-Lith EP0 EXXON Spartan EP 680 Spartan EP 220 Unirex EP2 Lidok EP0 MOBIL Mobilgear 636 Mobilgear 630 Mobilux EP2 Mobilux EP0 SHELL Omala Oil 680 Omala Oil 220 Alvania EP2 Alvania EP R0 TEXACO Meropa 680 Meropa 220 Multifak EP2 Multifak EP0 RevJANUARY
9 B. Clutch Maintenance Over time, the clutch unit must be adjusted for friction lining wear. The capscrews around the outside diameter of the clutch use tube spacers to set the gap between the two outer pressure plates. As the lining wears, the clearance between each friction lining and pressure plate increases. When the total of the two clearances (one lining and pressure plate on either side of the diaphragm) is greater than (3.175 mm), one of the thin spacers should be removed from behind each capscrew. This reduces the travel of the diaphragm and prolongs its life. The total clearance cannot exceed (6.35 mm) or damage to the return bolts or diaphragm can result. After the adjustment spacers have been removed, the diaphragm and friction linings must be centered to obtain equal clearance between the linings and pressure plates. Refer to the clutch IOL&M for additional information. C. Pug Knives Make sure the machine is properly locked out before attempting to make any adjustments to the pug knives. Setting the pitch of the knives controls the rate at which material is discharged and the degree of mixing. Decrease the pitch (rotate the knife tips toward the discharge end) of two or three rows of the knives to raise the level of material in the tub, or increase the pitch to lower it. The material level may run lower or higher at different sections of the pugmill, even with all the knives at the same pitch. Pug Knife Pitch Setting Procedure 1) Clear the tub of material and turn the shaft until one row of pug shank bolts is exposed on top of the shaft. Begin with the first pug knife in the row. 2) Loosen the shank bolt three turns counterclockwise. 3) Tap on the knife/shank assembly with a soft mallet until it can be turned. The knife material is brittle; do not use a metal hammer and do not apply excessive force when tapping. 4) Place the short leg of a 24 framing square against the wall of the pug tub and the long leg against the side of the knife towards the discharge end. 5) Turn the knife until the trailing edge is touching the square and the leading edge of the knife point is plus the desired pitch from the square. For reverse pitch, place the square on the opposite side of the knife and add to the desired reverse pitch setting. 6) Apply 225 ft-lbs. torque to the shank bolt. Make sure the minimum gap is maintained between the pug-shaft and pug knife blades after the shank bolt is tight. 7) Rotate the pug-shaft by hand when finished to make sure no knives are rubbing the pug tub. 8) Run the pug mill for one hour and reapply 225 ft-lbs. torque to the shank bolts of all knives that were adjusted. See the attached diagram. RevJANUARY
10 VI. Words of caution A. Guarding The pug tub should always guarded to prevent accidental contact with the rotating knives. The guards should never be raised or removed without properly locking out the electrical controls. Unless special arrangements have been made, the customer is responsible for installing and maintaining guards or fences around the motor and belt drive. Once again, these should never be removed or opened without properly locking out the electrical controls. The Pugmill is equipped with a coupling guard. This guard must be removed to service the coupling, but only after the machine electrical controls have been properly locked out and tagged out. B. Foreign objects in the pug tub Tramp iron, bolts, etc. can cause damage to the machine and all reasonable measures should be taken to prevent them from entering the pug tub. Magnets on the feed conveyor should be considered. Also, after any breakage inside a machine all material should be cleaned out to find the cause of the wreck. The offending item or a cracked knife or other part will almost invariably cause another breakage if left in the machine. C. Lubricants The specifications provided on oils and greases should be strictly followed. Any departure from these specifications will diminish performance and void the warranty on the machine. RevJANUARY
MARLEY ENGINEERED PRODUCTS OPERATING INSTRUCTIONS AND PARTS LIST
MARLEY ENGINEERED PRODUCTS OPERATING INSTRUCTIONS AND PARTS LIST TUBE AXIAL DUCT FANS INDUSTRIAL PROPELLER FANS INDUSTRIAL ROOF EXHAUSTERS HEAVY DUTY MAN/PRODUCT COOLERS WARNING BY ACCEPTANCE OF THIS MERCHANDISE,
More informationPO Box 645, Stockton, Missouri, FAX superiorgearbox.com
I000-7000-D0447-A 4/7/05 1 SAFETY PRECAUTIONS CAUTION Please read this entire document prior to operating the gear drive. Gear drive failure and / or injury to operators may be caused by improper installation,
More informationPackaging. Specifications Falk LTG (Long Term Grease)
Falk Continuous Sleeve Gear Couplings Installation and Maintenance Types GC02/05 Sizes 1010 thru 1035 (Page 1 of 7) How To Use This Manual This manual provides detailed instructions on installation, maintenance
More informationMaintenance and Repair
Maintenance and Repair WARNING ALWAYS shut off the engine, remove key from ignition, make sure the engine is cool, and disconnect the spark plug and positive battery terminal from the battery before cleaning,
More informationFalk Double & Single Engagement Gear Couplings Install. & Maint. Type G/GP/GF20
Falk Double & Single Engagement Gear Couplings Install. & Maint. Sizes 1010 thru 1070G & GP & Sizes 1 thru 7GF (Page 1 of 8) How To Use This Manual This manual provides detailed instructions on installation,
More informationPO Box 645, Stockton, Missouri, FAX superiorgearbox.com W D0446-A 4/1/05 1
W000-7000-D0446-A 4/1/05 1 SAFETY PRECAUTIONS CAUTION Please read this entire document prior to operating the gear drive. Gear drive failure and / or injury to operators may be caused by improper installation,
More informationINSTALLATION AND MAINTENANCE MANUAL
TYPE 2 PTO INSTALLATION AND MAINTENANCE MANUAL P.O. Box 8148 Wichita Falls, Texas 76307 1600 Fisher Rd. Wichita Falls, Texas 76305 Phone: (940) 7611971 Fax: (940) 7611989 www.wptpower.com email: info@wptpower.com
More informationFalk Double Engagement Lifelign Couplings Install. & Maint. Type GR20 Sizes 1010 thru 1070 (Page 1 of 6) Packaging
Type GR20 Sizes 1010 thru 1070 (Page 1 of 6) How To Use This Manual This manual provides detailed instructions on installation, maintenance and parts identification for Falk Lifelign gear couplings, Type
More informationCH150 HOIST MATERIAL LIST (05617)
CH150 HOIST MATERIAL LIST (05617) PACR WINCH DIVISION P.O. BOX 547 BROKEN ARROW, OK U.S.A. 74013 PHONE (918) 251-8511 FAX (918) 259-1575 www.paccarwinch.com LIT2239 R1 6/2005 Printed in U.S.A. Copyright
More informationPackaging. Specifications Falk LTG (Long Term Grease) USDA Approval
Falk Double Engagement Lifelign Couplings Install. and Maint. Type GL20-4 Sizes 1080/2080 thru 1120/2120 (Page 1 of 6) How To Use This Manual This manual provides detailed instructions on installation,
More informationFalk Single & Double Engagement Lifelign Couplings Install. & Maint. TYPE G32 TYPE G20
Falk Single & Double Engagement Lifelign Couplings Install. & Maint. Types G20/G2/G2 Sizes 1080-100 & 2080-200 (Page 1 of 10) How To Use This Manual This manual provides detailed instructions on installation,
More informationOIL CAPACITIES FOR SERIES HP APPROXIMATE CAPACITIES IN QUARTS AND GALLONS
OIL CAPACITIES FOR SERIES HP APPROXIMATE CAPACITIES IN QUARTS AND GALLONS SINGLE REDUCTION REDUCERS - FLOOR MOUNTED POSITION UNIT SIZE 0 5 0 5 0 50 60 80 00 0 WORM OVER GEAR WORM UNDER GEAR VERTICAL OUTPUT
More information/{H ~U5 IRRIGATION MAINTENANCE. Description. ..._Uiiiiiil (PTYJ LTD. ~ Final Drive Gearbox Maintenance Procedures
/{H ~U5..._Uiiiiiil (PTYJ LTD IRRIGATION MAINTENANCE Description ~ Final Drive Gearbox Maintenance Procedures ~ Spur Gear Center Drive Maintenance Procedures ~ Worm Gear Center Drive Maintenance Procedures
More informationChapter 3 Lubrication
Chapter 3 Lubrication Avoid injury! Bring all crane functions to complete stop and turn engine OFF before lubricating crane. If necessary, spot grease fittings at access points, then stop engine. Attach
More informationFalk Steelflex Couplings Installation and Maintenance
Type F Sizes 3 thru 190 (Page 1 of 5) How To Use This Manual This manual provides detailed instructions on maintenance, lubrication, installation, and parts identification. Use the table of contents below
More informationXCEL Series of Turbine Mixers
TABLE OF CONTENTS - TABLE OF CONTENTS Bulletin 01-050 (Recommended bolting torques)..pg.1 Bulletin 02-135 (Installation of Mixer Drive Size 15 to 19)..Pg. 2 Bulletin 04-135 (Maintenance of Mixer Drive
More informationMAINTENANCE - LPX PORTABLE TREATER
MAINTENANCE - LPX PORTABLE TREATER Proper maintenance of the Portable LPV Treater is critical for peak performance, reliability and accuracy of this system. The following is a guideline for the type of
More informationInstallation, Operation and Maintenance Manual
PN 47 Models XUEB - Series 00 and 200 Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
More informationBG8A and BG8B MATERIAL LIST
BG8A and BG8B HYDRAULIC WINCH MATERIAL LIST PACR WINCH DIVISION P.O. BOX 547 BROKEN ARROW, OK U.S.A. 7403 PHONE (98) 25-85 FAX (98) 259-575 www.paccarwinch.com LIT226 R4 4/2009 Printed in U.S.A. Copyright
More informationWe can get more favorable convenience and cost down by using the WCC Taper Grid Steel Flexible Coupling.
We can get more favorable convenience and cost down by using the WCC Taper Grid Steel Flexible Coupling. 1) PARALLEL The movement of the grid in the lubricated grooves accommodates parallel misalignment
More informationMODEL VBO-HV & VBO UPBLAST PROPELLER ROOF FANS
READ AND SAVE THESE INSTRUCTIONS 9668-D Heinrich Hertz Drive, San Diego, CA 92154 PH: 619-946-1224 MODEL VBO-HV & VBO UPBLAST PROPELLER ROOF FANS SHIPPING INSPECTION Romlair Model VBO-HV & VBO fans are
More informationWSM-05-1 SECTION 1. GENERAL
CONTENT PAGE SECTION 1 GENERAL 3 SECTION 2 INSTATLLATION 5 SECTION 3 LUBRICATION SYSTEM 11 SECTION 4 INSPECTION AND MAINTEANCE 15 SECTION 5 FLUID END REPAIR 17 SECTION 6 POWER END REPAIR 31 2 - SECTION
More informationKysor On/Off Rear Air Fan Drive
. Proper precautions must be taken to prevent personal injury from contact with moving parts, unintended engine start, or other hazards present when working with powered equipment. Refer to the vehicle
More informationGrid Coupling Full Spacer Style Installation Guide
Grid Coupling 1020-1090 Full Spacer Style Installation Guide 1.0 INTRODUCTION: The following document is intended for the explicit use of Lovejoy customers to aid in the installation of Lovejoy power transmission
More informationThey are mainly used with hydraulic machineries, pumps, blower fans, conveyors, cranes & general power driven industrial equipments.
www.koreacoupling.co.kr Korea Coupling Co., Ltd., This is a specialist for power transmission equipments manufacturer including shaft couplings and supply high quality products to various industries, such
More informationINSTALLATION MANUAL HYDRAULIC HOSE REEL
INSTALLATION MANUAL HYDRAULIC HOSE REEL 1 TABLE OF CONTENTS SECTION PAGE SECTION PAGE 1 HOW TO ORDER PARTS 3 MAINTENANCE SCHEDULE... 11 1.1 HOW TO ORDER PARTS... 2 1.2 MODEL IDENTIFICATION... 3 2 INSTALLATION
More informationComTrac Adjustable Speed Drives Electric Remote Control
Electric Remote Control The STOER Electric Remote Control (ERC) is a compact double reduction gearmotor which is pinion mounted to the motor slide track in place of the handwheel. A mechanical clutch within
More informationDomestic Pump 2 NPSH Horizontal Pumps Series HB17, HB35, DB, DB-F
INSTRUCTION MANUAL DN0141 REVISION E Domestic Pump 2 NPSH Horizontal Pumps Series HB17, HB35, DB, DB-F TM TM Series HB and DB only TM Series DB-F only TM DESCRIPTION These horizontal end suction pumps
More informationMaintenance Instructions
General Note These instructions contain information common to more than one model of Bevel Gear Drive. To simplify reading, similar models have been grouped as follows: GROUP 1 Models 11, 0, 1,, (illustrated),,
More informationSeries Base mounted pump. Installation and operating instructions
Series 4030 Installation and File No: 40.80 Date: june 25, 2015 Supersedes: 40.80 Date: october 10, 2009 contents General 4 Inspection 4 Installation - Series 4030 base mounted Pump 4 1.0 Location 4 2.0
More informationSECTION 1 LUBRICATION
SECTION 1 LUBRICATION Model M2500 OMPS1 M2500 10-2002 Avoid injury! Bring all crane functions to complete stop and turn off engine before lubricating crane. If necessary, spot grease fittings at access
More informationOPERATION AND PARTS MANUAL
manual-r-pul, 30p, 21 April, 2000 MYUNGSAN HYDRAULIC ROTATABLE PULVERIZER OPERATION AND PARTS MANUAL MYUNGSAN Congratulations on your joining as a MYUNG SAN customer Myungsan pulverizer have been developed
More informationLUBE FITTINGS Cover halves have 3/8 NPT Iube holes. Use a standard grease gun and Iube fitting as instructed on Page 4.
Falk Steelflex Couplings Installation & Maintenance Type T10 Sizes 1150 1260 & 150 260 (Page 1 of 6) How To Use This Manual This manual provides detailed instructions on maintenance, lubrication, installation,
More informationDeZURIK R1 POWERRAC ACTUATOR ON 1/2-3" PEC ECCENTRIC VALVES
R1 POWERRAC ACTUATOR ON 1/2-3" PEC ECCENTRIC VALVES Instruction D10381 August 2012 Instructions These instructions provide information about the R1 PowerRac actuator. They are for use by personnel who
More informationLUBE FITTINGS Cover halves have 1 8 NPT Iube holes. Use a standard grease gun and Iube fitting as instructed on Page 5.
Type T31 Sizes 1020 1140 & 20 140 (Page 1 of 7) How to Use This Manual This manual provides detailed instructions on maintenance, lubrication, installation, and parts identification. Use the table of contents
More informationTroubleshooting Power Transmission Couplings
Troubleshooting Power Transmission Couplings Introduction Power transmission couplings are used to connect two shafts that turn in the same direction on the same centerline. There are three principle types
More informationGrid Coupling Horizontal and Vertical Cover Installation Guide
Grid Coupling 1020-1220 Horizontal and Vertical Cover Installation Guide 1.0 INTRODUCTION: The following document is intended for the explicit use of Lovejoy customers to aid in the installation of Lovejoy
More informationDeZURIK R1 AND R2 POWERRAC ACTUATORS
R1 AND R2 POWERRAC ACTUATORS Instruction D10268 July 2016 Instructions These instructions provide installation, operation, and maintenance information for R1 AND R2 POWERRAC Actuators. They include procedures
More informationTABLE OF CONTENTS PART 7 - MACHINERY AND MACHINERY GUARDING
TABLE OF CONTENTS PART 7 - MACHINERY AND MACHINERY GUARDING Page DEFINITIONS...7-1 SAFEGUARDS...7-1 GUARDING...7-2 PULLEYS, BELTS AND BELT-SHIFTERS...7-3 CONTROLS...7-3 FLYWHEELS...7-3 GRINDING WHEELS...7-3
More informationKysor Rear Air Fan Drives
On/Off Technology for Heavy-Duty Truck Applications Installation & Service Guide Kysor Rear Air Fan Drives thermal.borgwarner.com For Additional BorgWarner Thermal Systems Information: 800-927-7811 USA
More informationMATERIAL LIST LB400B RD400B SD400B TD400B. (Covering Part Numbers 05194, 05275, 05276, 05278)
LB400B RD400B SD400B TD400B MATERIAL LIST (Covering Part Numbers 05194, 05275, 05276, 05278) PACR WINCH DIVISION P.O. BOX 547 BROKEN ARROW, OK U.S.A. 74013 PHONE (918) 251-8511 FAX (918) 259-1575 www.paccarwinch.com
More informationTorque-Hub Planetary Final Drive S12A1 & 2 Series Service Manual
Torque-Hub Planetary Final Drive S12A1 & 2 Series Service Manual Rev 8/30/13 1 While every precaution has been taken in the preparation of this document, Fairfield Manufacturing Co. Inc. assumes no liability
More informationKysor On/Off Rear Air Fan Drive
. Proper precautions must be taken to prevent personal injury from contact with moving parts, unintended engine start or other hazards present when working with powered equipment. Refer to the vehicle
More informationINSTRUCTION MANUAL FOR DODGE GRID-LIGN FLEXIBLE COUPLINGS
INSTRUCTION MANUAL FOR DODGE GRID-LIGN FLEXIBLE COUPLINGS Sizes 1020-1140 T10 (Close Coupled, Horizontally Split Cover) T20 (Close coupled, Vertically Split Covers) T31 (Full Spacer ) T35 (Half Spacer
More informationtRIPr Chief Grain Cart. Operator s Manual. Operator s Manual
125-000-01 125-000-01 1tRIPr 1tRIPr Operator s Manual 1210 Chief Grain Cart Operator s Manual Operator s Manual TO THE DEALER Predelivery/Delivery Checklist 1210 Grain Cart PREDELIVERY/DELIVERY CHECKLIST
More informationLUBRICATION, INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS FOR STAINLESS STEEL CONE DRIVE SPEED REDUCERS
LUBRICATION, INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS FOR STAINLESS STEEL CONE DRIVE SPEED REDUCERS Cone Drive double-enveloping worm gear speed reducers are used throughout industry to provide
More informationINSTALLATION AND OPERATION
WARNING: Because of the possible danger to persons(s) or property from accidents which may result from the improper use of products, it is important that correct procedures be followed. Products must be
More informationTM-VE436MC.KIT. VE436MC Roll Grooving Tool WARNING EXPLODED VIEW OF SLIDE UPGRADE KIT SLIDE UPGRADE KIT INSTRUCTIONS
5656 Rev. A R132460LBL 5655 Rev. A R129460LBL SLIDE UPGRADE KIT INSTRUCTIONS WARNING Read and understand all instructions before attempting to operate, adjust, or maintain any Victaulic grooving tools.
More informationInstallation, Operation & Maintenance Instructions for Liquid Ring. Compressor Systems. Liquid Ring & Rotary Vane Vacuum Pumps and Systems
Installation, Operation & Maintenance Instructions for Liquid Ring Compressor Systems Liquid Ring & Rotary Vane Vacuum Pumps and Systems INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS FOR COMPRESSOR
More informationOperation and Maintenance Instructions for Bettis GVO-C Series GVO-CLP-SR Pneumatic Actuators
Part Number: GVO-CLP-SR.IOM.1003, Rev. 0 Release: March 2016 Operation and Maintenance Instructions for Bettis GVO-C Series GVO-CLP-SR Pneumatic Actuators Part Number: GVO-CLP-SR.IOM.1003, Rev. 0 Table
More informationInstallation Instructions Capacity 10,000 lbs. (100 Series Lift)
Installation Instructions Capacity 10,000 lbs. (100 Series Lift) IMPORTANT Reference ANSI/ALI ALIS, Safety Requirements for Installation and Service of Automotive Lifts before installing lift. OPERATING
More informationMOREHOUSE INSTRUMENT COMPANY, INC. 60,000 LBS CAPACITY AIRCRAFT PART NUMBER SCALE S FORCE CALIBRATION PRESS PART NO.
INDEX 1. GENERAL SPECIFICATION AND DRAWING 804000-03... 2 2. ASSEMBLY INSTRUCTIONS... 5 3. OPERATING INSTRUCTIONS... 6 4. MAINTENANCE INSTRUCTIONS... 7 5. CERTIFICATE OF CAPACITY LOAD TEST AND OVERLOAD...
More informationOPERATING & MAINTENANCE INSTRUCTIONS
OPERATING & MAINTENANCE INSTRUCTIONS HELICAL HELICAL-WORM BEVEL-HELICAL SHAFT MOUNT NORD GEAR CORPORATION 800 Nord Drive P.O. Box 367 Waunakee, Wl 53597-0367 Phone (608)849-7300 TWX 910-286-2704 FAX 608-849-7367
More information11-24 CKCP: KCM: 7-34 CKCM:
INSTALLATION INSTRUCTION MANUAL for Fluid Couplings Coupling Styles: KCP: 11-24 CKCP: 12-24 KCM: 7-34 CKCM: 12-34 Sheave Style: KSD: 7-24 Major Topics: I. Description II. Installation/Disassembly III.
More informationInstallation, Operation and Maintenance Manual
Part #455308 Model SWB - Series 100, 200 and 300 Models SFB and SFD Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting
More informationMarine Engineering Exam Resource Review of Couplings
1. What are rigid couplings used for? Used to join drive shafts together. True alignment and rigidity are required. Example Drive shafts and production lines, bridge cranes, solid shaft that needs to be
More informationF O R M. Rotating Biological Contractor Drives Installation and Maintenance Manual. 8368E Revised October Table of Contents.
Rotating Biological Contractor Drives Installation and Maintenance Manual Power Transmission Solutions Regal Beloit America, Inc. 7120 New Buffington Road Florence, KY 41042 Application Engineering: 800
More informationSeries Base mounted pump. Installation and operating instructions
Series 4030 Installation and File No: 40.80 Date: december 12, 2016 Supersedes: 40.80 Date: july 27, 2016 contents General 4 Inspection 4 Installation - Series 4030 base mounted Pump 4 1.0 Location 4
More informationFalk Steelflex Horizontal & Vertical Couplings Install. & Maint. Types T50 & T70 Sizes 1030 thru 1200 (Page 1 of 7) Types T50/T70
Types T50 & T70 Sizes 1030 thru 1200 (Page 1 of 7) How to Use This Manual This manual provides detailed instructions on installation, maintenance, and parts identification for Steelflex couplings, Types
More informationTSL and QSL Inline Centrifugal and Mixed Flow Fans
TSL and QSL Inline Centrifugal and Mixed Flow Fans INSTALLATION, OPERATION & MAINTENANCE MANUAL ES-89 September 07 Throughout this manual, there are a number of HAZARD S that must be read and adhered to
More informationSD Bendix Manual Slack Adjusters DESCRIPTION ADJUSTING MECHANISM OPERATION
SD-05-1200 Bendix Manual Slack Adjusters WORM SHAFT (LOCK SCREW) FIGURE 1 - POSITIVE LOCK TYPE SLACK ADJUSTER DESCRIPTION In an s-cam type foundation brake, the final link between the pneumatic system
More informationINSTALLATION, OPERATION AND MAINTENANCE MANUAL WALL EXHAUST FANS BELT DRIVE XBL FANS
INSTALLATION, OPERATION AND MAINTENANCE MANUAL WALL EXHAUST FANS BELT DRIVE XBL FANS The purpose of this manual is to aid in the proper installation and operation of the fans. These instructions are intended
More informationFalk Steelflex Couplings Installation and Maintenance. Type T10 Sizes & (Page 1of 6)
Falk Steelflex Couplings Installation and Maintenance Type T10 Sizes 1020 1140 & 20 140 (Page 1of 6) How To Use This Manual This manual provides detailed instructions on maintenance, lubrication, installation,
More informationInstallation Operation and Maintenance Manual
Installation Operation and Maintenance Manual C Water-sealed liquid ring compressors and compressor systems SERIAL NO.: May 2013/3 C WATER-SEALED LIQUID RING COMPRESSORS AND COMPRESSOR SYSTEMS TABLE OF
More informationINTEGRAL POWER STEERING GEAR FORD Applies to F-100 F-350 (4X2), F-150 F-250 (4X4) And Bronco
Rockcrawler Steering Shop Manual page1 The following is from the Ford 1978 Truck Shop Manual, Volume 1 Chassis. It is provided here as a courtesy to classic Ford owners who would like to perform their
More informationMAINTAINING YOUR BEHLEN STITCHER
MAINTAINING YOUR BEHLEN STITCHER Your Behlen stitcher was designed to give years of trouble free service. The design of your machine contains the best combination of function and reliability. In order
More informationDeZURIK MANUAL G-SERIES ACTUATORS USED ON PEC ECCENTRIC VALVES
MANUAL G-SERIES ACTUATORS USED ON PEC ECCENTRIC VALVES Instruction D10063 August 2012 Instructions These instructions provide information about Manual G-Series Actuators. They are for use by personnel
More informationDPL/DPL-AF SERIES PLENUM FANS OPERATION INSTRUCTIONS AND PARTS MANUAL MODELS: DPL/DPL-AF-12, 13, 15, 16, 18, 20, 22, 24, 27, 30, 33, 36 GENERAL SAFETY
DPL/DPL-AF SERIES PLENUM FANS OPERATION INSTRUCTIONS AND PARTS MANUAL MODELS: DPL/DPL-AF-12, 13, 15, 16, 18, 20, 22, 24, 27, 30, 33, 36 GENERAL SAFETY Rotating parts on fans should not be exposed. Where
More informationGear Products Inc N. 161st E. Ave. Tulsa, OK Phone (918) Fax (918)
SERVICE MANUAL Disassembly & Assembly Procedures Worm Gear Swing Drive 003 Series Gear Products Inc. 1111 N. 161st E. Ave. Tulsa, OK 74116 Phone (918) 234-3044 Fax (918) 234-3455 Worm Gear Swing Drive
More informationInstruction Manual For DODGE. Airport Baggage Handling Systems Speed Reducers
Instruction Manual For DODGE Airport Baggage Handling Systems Speed Reducers ABHS TXT109 - TXT115 - TXT125 ABHS TXT209 - TXT215 - TXT225 ABHS TXT309A - TXT315A - TXT325A ABHS TXT409A - TXT415A - TXT425A
More informationATTENTION. 1. Do not attempt to use the power unit to extend your cylinder. This must be done manually.
NSS8XLT Installation Manual ATTENTION By following the instructions in this manual you can save yourself much time, frustration and money. The installation of your lift will take 4-5 hours. Do not rush.
More informationCALIFORNIA TRIMMER MOWER MAINTENANCE MANUAL
CALIFORNIA TRIMMER MOWER MAINTENANCE MANUAL 2 Table of Contents Section 1: General Information Page Handle Assembly Instructions 4 Maintenance All Models 6 Oil Change Procedures All Models 9 Height Adjustment
More informationINSTRUCTIONS FOR INSTALLATION OF THE CH-2 and CH-3 DRIVE UNIT TO AN ENGINE WARNING
INSTRUCTIONS FOR INSTALLATION OF THE CH-2 and CH-3 DRIVE UNIT TO AN ENGINE WARNING! Never reach hands or other body parts in or near moving parts!! Maintain a safe distance from any fixed or moving propeller!!
More informationGROUNDSMASTER. 52 Recycler. for 120 Traction Unit. Model No & UP. Operator s Manual
FORM NO. 8-980 Rev A GROUNDSMASTER 5 Recycler for 0 Traction Unit Model No. 077 79000 & UP Operator s Manual IMPORTANT: Read this manual carefully. It contains information about your safety and the safety
More informationTech Note Truck 14 & 15.5 Twin Plate Cast Iron Type Installation Guidelines
1. (14 & 15.5 ) Check condition of the flywheel. Grind to resurface or replace flywheel. Surface MUST BE machined or premature clutch failure can occur. Flywheel depth must be 2.938 (74.62mm) for 14 (350mm)
More informationBray/ VAAS Slurry Series Knife Gate Valve 760/762/765/766/767/768 Series Operation and Maintenance Manual
Bray/ VAAS Knife Gate Valve 760/762/765/766/767/768 Series Table of Contents Definition of Terms 1 Safety Instructions 1 Introduction 2 Unpacking 2 Storage 2 Installation 3 Commissioning 3 Cylinder-Operated
More informationINSTRUCTION MANUAL AND PARTS LIST FOR SERIES 8L-630J AND 630M WARNING
INSTRUCTION MANUAL AND PARTS LIST FOR SERIES 8L-630J AND 630M WARNING READ CA-l AND TIDS INSTRUCTION MANUAL PRIOR TO INSTALLATION, OPERATION OR MAINTENANCE WARNING This Instruction Manual and General Instructions
More information2000HB K-SERIES HELICAL BEVEL GEAR REDUCER
2000HB K-SERIES HELICAL BEVEL GEAR REDUCER INSTALLATION AND MAINTENANCE MANUAL January 22, 2018 7997 Allison Avenue, Indianapolis, IN 46268 Website: www.sterlingelectric.com (800) 866-7973 FAX (317) 872-0907
More informationHow To Use This Manual. How the Controlled Torque Coupling or Clutch Operates. Table of Contents. Introduction. Overload Cutout Switch
Falk Steelflex Couplings Installation and Maintenance Types T41, T41-2, T44, & T44-2 (Page 1 of 12) How To Use This Manual This manual provides detailed instructions on maintenance, lubrication, installation,
More informationBatch Plant Maintenance
Batch Plant Maintenance Batch Plant Maintenance Preventative Maintenance PM Schedules Mixer (Haarup) Skip Hoist Cement Systems Pneumatic Valve Panels Water Systems Aggregate Bins & Equip Dust Collectors
More informationBLISS PELLET MILL 200
BLISS PELLET MILL 200 TORQUE GUIDE 200 PELLET MILL The Brake B-loc 112 series torque 225nm The Brake b-loc 115 series torque 142nm Mainshaft nut Drive belt 250 mm Drive belt 340mm Roll settings Gap for
More informationI-317. AWWA Check Valves WARNING INSTALLATION AND MAINTENANCE INSTRUCTIONS SERIES 317 WARNING
Read and understand all instructions before attempting to install, remove, adjust, or perform maintenance on any Victaulic piping products Wear safety glasses, hardhat, and foot protection. Failure to
More informationINSTALLATION AND PARTS MANUAL
INSTALLATION AND PARTS MANUAL MODEL H140A FOR CATERPILLAR PS TRACTORS Equipped w/ripper Hydraulics TABLE OF CONTENTS Mounting Group...2 Control Group...4 Dual Solenoid Manifold Valve...10 Hydraulic Motor
More informationInstallation, Operation and Maintenance Instructions
SM-305J Installation, Operation and Maintenance Instructions Suspended permanent magnets ERIEZ MAGNETICS HEADQUARTERS: 2200 ASBURY ROAD, ERIE, PA 16506 1402 U.S.A. WORLD AUTHORITY IN ADVANCED TECHNOLOGY
More informationBrake System H TX, H2.0TXS [B475]; H TX [B466] Safety Precautions Maintenance and Repair
HMM180001 Brake System H1.5-1.8TX, H2.0TXS [B475]; H2.5-3.5TX [B466] Safety Precautions Maintenance and Repair When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened,
More informationTECHNICAL SERVICE MANUAL
Electronic copies of the most current TSM issue can be found on the Viking Pump website at www.vikingpump.com TECHNICAL SERVICE MANUAL HEAVY-DUTY Stainless steel BRACKET MOUNTED PUMPS SERIES 127 AND 4127
More information60 Series End-Mount Brake Instructions Standard Housing
Bulletin No. BK4655 (04/18) 60 Series End-Mount Brake Instructions Standard Housing Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and
More informationINSTALLATION, OPERATION AND MAINTENANCE MANUAL WALL EXHAUST FANS BELT & DIRECT DRIVE XB, HV, HVA, ADD, DDS, DDP
INSTALLATION, OPERATION AND MAINTENANCE MANUAL WALL EXHAUST FANS BELT & DIRECT DRIVE XB, HV, HVA, ADD, DDS, DDP The purpose of this manual is to aid in the proper installation and operation of the fans.
More informationRolsplicerTM. Maintenance Manual And Illustrated Parts List
RolsplicerTM Maintenance Manual And Illustrated Parts List List of Illustrations Figure Page. Rolsplicer 3 2. Roller Adjustment 4 3. Rolsplicer 6 4. Lid Hold Down Assembly 8 5. Automatic Lid Speed Adjustment
More informationHOOD EXHAUST OR SUPPLY PROPELLER FAN
jtantay 08/10/10 HOOD EXHAUST OR SUPPLY PROPELLER FAN D x D 1 C x C 1 A x A 1 B HINGE BELT DRIVE 0.5 E SECURITY LOCK B1 SHUTTER (Optional) 1 B THROAT SIZE A x A 2 2 CUSTOM CURB (Optional) WOOD OR INSULATION
More informationInstallation and Parts Replacement Manual For No. 188D BIO-DISC Reducer
Installation and Parts Replacement Manual For No. 88D BIO-DISC Reducer These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of printing.
More informationREAD AND SAVE THESE INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS Part #469003 Model Vektor -H Installation Operation and Maintenance Manual for Vektor-H Laboratory Exhaust System Receiving Greenheck model Vektor-H fans are thoroughly
More informationAuger Belt Tension Adjustment DB7659
Rev 1.0 3-23-13 Auger Belt Tension Adjustment DB7659 WARNING Entanglement Hazard - Before performing any adjustment procedures, make sure the engine is off and remove the spark plug wire from the spark
More information20 Gauge Super-Speed. shoprpmachine
Operator tor s s manual 20 Gauge Super-Speed 1 WARRANTY Our guarantee on the products we manufacture is limited to repair or replacement without charge, of any part found to be defective in materials or
More information4. MAINTENANCE MANUAL
4. MAINTENANCE MANUAL 4.1 INTRODUCTION The maintenance program has been developed by ORIENTAL in accordance to our supplier s own maintenance program for each component. Conforming to this maintenance
More informationSection 13. Tail Rotor Drive. RotorWay International A600 TALON Construction Manual. Section 13. Page A
RotorWay International Page A Tail Rotor Drive Procedures covered in this section: Install driveshafts and gearboxes; install drive belt and tensioner; fabricate and install tail rotor pitch actuator arms;
More informationOperation and Maintenance Instructions
Operation and Maintenance Instructions One Research Drive Stratford, CT 06615 (203) 375-0063 www.sonicmixing.com 1 Installation and Start-up Do not perform following adjustments without disconnecting power
More informationDIAMOND CONCRETE SAW MODEL CC1800XL P R O D U C T S OPERATOR S MANUAL. February Part #
DIAMOND P R O D U C T S OPERATOR S MANUAL CONCRETE SAW MODEL CC1800XL February 2007 Part #1801038 Intentionally Blank GENERAL SAFETY WARNINGS AND PRECAUTIONS PERSONAL SAFETY Read and understand all operating
More informationSERIES PC INSTRUCTION AND OPERATION MANUAL
MEGGA SERIES PC INSTRUCTION AND OPERATION MANUAL Models PCT and PCF Close-coupled and frame-mounted single-stage horizontal end-suction pumps. WARNING: Read this manual before installing or operating this
More informationSD Bendix E-10PR Retarder Control Brake Valve DESCRIPTION. OPERATION - Refer to Figure 2
SD-03-832 Bendix E-10PR Retarder Control Brake Valve MOUNTING PLATE SUPPLY 4 PORTS ELECTRICAL AUXILIARY DESCRIPTION TREADLE RETARDER CONTROL SECTION EXHAUST DELIVERY 4 PORTS FIGURE 1 - E-10PR RETARDER
More information