Thermon. SafeTrace TM. BTS Steam Tracer Product Specifications

Transcription

1 BTS Steam Tracer Application... SafeTrace BTS is a metallic tracer tube covered with a special high temperature polymer jacket. The SafeTrace BTS jacket provides a measure of personnel burn protection without sacrificing thermal performance when compared to bare metal tube tracers installed on a pipe. SafeTrace BTS tracers utilise a safety yellow identification jacket to signify materials inherently dangerous such as steam per ASME/ ANSI A SafeTrace BTS is supplied in long length coils and may be installed anywhere bare tracing is specified. Specifications/Ratings... Available tube diameters... 3/8" & /" and 0 & Available tube materials... copper & stainless steel Typical pipe temperature range C to C Maximum exposure temperature... 5 C Minimum installation temperature C Max. recoended steam pressure kpa Benefits... Significantly reduces risk of burns Superior corrosion resistance to most acids and alkalis Lower installed costs long length coils reduce the number of tube fittings and lower maintenance costs Simple tape-on installation Quick delivery Free design assistance Construction... Copper or Stainless Steel Tube Safety Yellow Polymer Jacket. Patent pending.. does not purport to address all of the safety issues, if any, associated with the use of products when handling steam or other dangerous materials. It is the responsibility of the user to establish appropriate practices to ensure compliance with local health and safety legislation. Typical BTS Cross Section (Tracer attached to pipe with FT-H tape) 5-6.

2 BTS Steam Tracer Typical Steam Tracing System... Strainer Steam Tracing Materials Scope ThermoTube SafeTrace BTS Steam FAK-7 ThermoTube Steam Supply Manifold FT-H Attachment Tape SafeTrace BTS Hairpinned on Valve Trap Station To Nearest Return Point Return Manifold Product Configurations... Basic Accessories... Related Materials... Product Type BTS-3B3 BTS-4B35 BTS-3A35 BTS-4A35 BTS-3F35 BTS-4F35 BTS-0B BTS-B BTS-0A BTS-A BTS-0F BTS-F Tube Material Tube Dia. (O.D.) Wall Thickness C opper 0.03" C opper /" S S Welded S S Welded /" S S Seamless S S Seamless /" Copper Copper Welded Welded Seamless Seamless FT-H...polyester fibre tape for circumferential banding of SafeTrace BTS to piping every 30 cm or as required by code or specification. Tape is 9 wide x 55 m long and has a maximum exposure temperature of 60 C. Connections between the steam and condensate headers and the SafeTrace BTS may be accomplished with ThermoTube preinsulated tubing (available in numerous configurations to meet the requirements of the application). For information on ThermoTube preinsulated tubing, refer to Form TSP0009U.. Copper tubing meets ASTM Std B68-B75. Stainless steel tubing meets ASTM Std A69.. All imperial tubes are available in 0.049" wall thickness; contact. 5-6.

3 SLS-IT Steam Tracer Application... SafeTrace SLS-IT is a metallic tracer tube covered with composite materials that lower thermal conductance to reduce heat output and temperature. SafeTrace provides a reduced yet predictable heat output along a traced pipe while preventing hot spots and overheating. It replaces bare metallic tracers that waste energy and stress pipe works by raising pipe temperatures much higher than desired. SafeTrace SLS-IT tracers utilise a safety yellow identification jacket to signify materials inherently dangerous such as steam per ASME/ANSI A All SafeTrace IT tracers also comply with ASTM Std C-055, which requires that human skin temperature be less than 58 C when in contact with a hot surface for five seconds. SafeTrace SLS-IT is supplied in long length coils and may be run continuously from the steam supply manifold, along the pipe and to the condensate return manifold. 3 4 Specifications/Ratings... Available tube diameters... 3/8" & 0 Nominal O.D....9 Available tube materials... copper & stainless steel Typical pipe temperature range...4 C to 93 C Maximum exposure temperature... 5 C Minimum installation temperature C Max. recoended steam pressure kpa Skin contact temperature... <58 C 3 Construction... Copper or Stainless Steel Tube Thermal Retardant 3 Heat Reflective Tape 4 Safety Yellow Polymer Jacket Benefits... Significantly reduces risk of burns Saves up to 35% of steam consumption compared to bare metal tube Predictable heat transfer no hot spots or overheating Lower cost of ownership can be run continuously from the steam supply to the condensate collection system Simple tape-on installation Quick delivery Free design assistance. Patents pending.. does not purport to address all of the safety issues, if any, associated with the use of products when handling steam or other dangerous materials. It is the responsibility of the user to establish appropriate practices to ensure compliance with local health and safety legislation. 3. Based on operating at maximum recoended steam pressure. Temperature derived in accordance with ASTM Std C-055 and ASTM Std C-057 (skin temperature after five-second contact). Typical SLS-IT Cross Section (Tracer attached to pipe with FT-H tape) 5-6.3

4 SLS-IT Steam Tracer Typical Steam Tracing System... Strainer Steam Tracing Materials Scope SafeTrace SLS-IT Steam FAK-7 Steam Supply Manifold FT-H Attachment Tape SafeTrace SLS-IT Trap Station To Nearest Return Point Return Manifold Product Configurations... Basic Accessories... Product Type Tube Material Tube Dia. (O.D.) Wall Thickness SLS-IT-3B3 C opper 0.03" SLS-IT-3A35 S S Welded SLS-IT-3F35 S S Seamless SLS-IT-0B SLS-IT-0A SLS-IT-0F Copper Welded Seamless Copper tubing meets ASTM Std B68-B75. Stainless steel tubing meets ASTM Std A69.. All imperial tubes are available in 0.049" wall thickness; contact. FT-H...polyester fibre tape for circumferential banding of SafeTrace SLS-IT to piping every 30 cm or as required by code or specification. Tape is 9 wide x 55 m long and has a maximum exposure temperature of 60 C. FAK-7...end termination kit contains a roll of self-vulcanising silicone rubber tape and RTV sealant (sufficient materials to waterproof approximately six terminations). No heat gun or special tools are needed for installation. The FAK-7 has a maximum exposure temperature of 04 C

5 DLS-IT Steam Tracer Application... SafeTrace DLS-IT is a metallic tracer tube covered with composite materials that lower thermal conductance to reduce heat output and temperature. SafeTrace provides a reduced yet predictable heat output along a traced pipe while preventing hot spots and overheating. It replaces bare metallic tracers that waste energy and stress pipe works by raising pipe temperatures much higher than desired. SafeTrace DLS-IT tracers utilise a safety yellow identification jacket to signify materials inherently dangerous such as steam per ASME/ANSI A All SafeTrace IT tracers also comply with ASTM Std C-055, which requires that human skin temperature be less than 58 C when in contact with a hot surface for five seconds. SafeTrace DLS-IT is supplied in long length coils and may be run continuously from the steam supply manifold, along the pipe and to the condensate return manifold. 3 4 Specifications/Ratings... Available tube diameters... 3/8" & 0 Nominal O.D....5 Available tube materials... copper & stainless steel Typical pipe temperature range... 5 C to 54 C Maximum exposure temperature... 5 C Minimum installation temperature C Max. recoended steam pressure kpa Skin contact temperature... <58 C 3 Construction... Copper or Stainless Steel Tube Thermal Retardant 3 Heat Reflective Tape 4 Safety Yellow Polymer Jacket Benefits... Significantly reduces risk of burns Saves up to 50% of steam consumption compared to bare metal tube Predictable heat transfer no hot spots or overheating Lower cost of ownership can be run continuously from the steam supply to the condensate collection system Simple tape-on installation Quick delivery Free design assistance. Patents pending.. does not purport to address all of the safety issues, if any, associated with the use of products when handling steam or other dangerous materials. It is the responsibility of the user to establish appropriate practices to ensure compliance with local health and safety legislation. 3. Based on operating at maximum recoended steam pressure. Temperature derived in accordance with ASTM Std C-055 and ASTM Std C-057 (skin temperature after five-second contact). Typical DLS-IT Cross Section (Tracer attached to pipe with FT-H tape) 5-6.5

6 DLS-IT Steam Tracer Typical Steam Tracing System... Strainer Steam Tracing Materials Scope SafeTrace DLS-IT Steam FAK-7 Steam Supply Manifold FT-H Attachment Tape SafeTrace DLS-IT Trap Station To Nearest Return Point Return Manifold Product Configurations... Basic Accessories... Product Type Tube Material Tube Dia. (O.D.) Wall Thickness DLS-IT-3B3 C opper 0.03" DLS-IT-3A35 S S Welded DLS-IT-3F35 S S Seamless DLS-IT-0B DLS-IT-0A DLS-IT-0F Copper Welded Seamless Copper tubing meets ASTM Std B68-B75. Stainless steel tubing meets ASTM Std A69.. All imperial tubes are available in 0.049" wall thickness; contact. FT-H...polyester fibre tape for circumferential banding of SafeTrace DLS-IT to piping every 30 cm or as required by code or specification. Tape is 9 wide x 55 m long and has a maximum exposure temperature of 60 C. FAK-7...end termination kit contains a roll of self-vulcanising silicone rubber tape and RTV sealant (sufficient materials to waterproof approximately six terminations). No heat gun or special tools are needed for installation. The FAK-7 has a maximum exposure temperature of 04 C

7 SnapTrace TM Heat Transfer Compound Application... SnapTrace is a preformed flexible heat transfer compound designed for rapid, consistent installation on straight piping runs with outer diameters of 40 and larger. s heat transfer compounds provide an efficient thermal connection between the tracer and the process equipment. By eliminating the air voids that would ordinarily exist, heat is directed into the pipe wall primarily through conduction rather than convection and radiation. A single tracer utilising s heat transfer compound has the equivalent performance of three to five air convection (bare) tracers. SnapTrace includes TFK galvanised steel channel, providing mechanical and weather protection to the installation. Refer to the back of this specification sheet for details. Specifications/Ratings... Standard size... preformed. m sections Maximum exposure temperature C Minimum exposure temperature C Minimum installation temperature... - C Heat transfer coefficient, U... tracer to pipe wall 4-7 W/m C Electrical resistivity Ohm/cm Shelf life... indefinite Bond shear kpa Water-soluble... no Benefits... Factory-formed to fit the tracer and pipe Installs five times faster than hand trowel compounds Nonsoluble in water No surface preparation required No curing required Increases heat transfer rates significantly over bare tracing Free design assistance Note.... If under normal conditions heat transfer fluids are below 93 C, a four-hour start-up procedure should be implemented to circulate fluids > 93 C through the tracers. Description... SnapTrace sections are shipped in. m lengths and are packaged 5 sections per box. Each SnapTrace order includes protective galvanised steel channel. SnapTrace is nonsoluble in most liquids and requires no curing procedures when the heating medium is at or above 93 C. Typical Installed Cross Section (ChannelTrace TM system) 5-6.7

8 SnapTrace TM Heat Transfer Compound Typical Steam Tracing System... Strainer Steam Tracing Materials Scope ThermoTube SnapTrace with TFK Channel Steam FAK-7 Tracer Tube ThermoTube Steam Supply Manifold T34PB-CR TB T-80 or T-85 Trap Station To Nearest Return Point Return Manifold Product Configurations... Basic Accessories... Product Type Description ST- Fits 0 O.D. Tracer Tubing for Nominal Pipe Sizes 40 or Larger ST- ST-3 ST-4 ST-5 ST-6 Fits O.D. Tracer Tubing for Nominal Pipe Sizes 40 or Larger Fits 0 O.D. Tracer Tubing for Nominal Pipe Sizes 80 or Larger Fits DN 5 or / inch NPS Pipe Tracers for Nominal Pipe Sizes 80 or Larger Fits DN 0 or 3/4 inch NPS Pipe Tracers for Nominal Pipe Sizes 50 or Larger Fits DN 5 or inch NPS Pipe Tracers for Nominal Pipe Sizes 50 or Larger TFK-4...galvanised steel channel 3 x covers SnapTrace heat transfer compound applied to 0 and O.D. tube tracers. TFK-7...galvanised steel channel 43 x 3 covers SnapTrace heat transfer compound applied to 0 O.D. tube and DN 5 (/ inch NPS) pipe tracers. TFK-9...galvanised steel channel 64 x 44 covers SnapTrace heat transfer compound applied to 5 O.D. tube and DN 0 or 5 (3/4 or inch NPS) pipe tracers. Stainless Steel Banding...used to secure tracer, compound and channel to piping. TB ( wide, 0,5 thick) for 0 and O.D. tube tracers. T3B ( wide, 0,8 thick) for 0 or 5 O.D. tube and DN 0 or 5 (3/4 or inch NPS) pipe tracers. C00...banding tool for applying tension to TB or T3B banding. 950A...crimping tool for T34PB-CR seals. T34PB-CR...crimp seals for fastening tensioned banding