BEDDING CHOPPER GAZ AND ELECTRIC MODELS OPERATOR S MANUAL AND PARTS BOOK

Transcription

1 BEDDING CHOPPER GAZ AND ELECTRIC MODELS OPERATOR S MANUAL AND PARTS BOOK

2 VALMETAL INC. BEDDING CHOPPER WARRANTY ValMetal Incorporated (ValMetal) warrants the new BEDDING CHOPPER to be free from defects in material and workmanship, under normal use and service. Obligation under this warranty shall extend for a period of 1 year (12 months) following the date of delivery to the original purchaser and shall be limited to, at the option of ValMetal, replacement or repair of any parts found, upon inspection by ValMetal, to be defective. WARRANTY CLAIMS The purchaser claiming under this warranty shall submit a warranty claim in the prescribed form to ValMetal or an Authorized Dealer, for inspection by an authorized company representative. LIMITATIONS OF LIABILITY This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on our part of any kind or character, including liabilities for alleged representations or negligence. We neither assume nor authorize any other person to assume on our behalf, any liability in connection with the subsequent sale of the BEDDING CHOPPER. This warranty shall not apply to any BEDDING CHOPPER which has been altered outside the factory in any way so as, in the judgement of ValMetal, to affect its operation or reliability, or which has been subject to misuse, neglect or accident. This warranty does not cover parts and accessories which are under separate guarantees from the manufacturers and where service can be obtained from their service facilities. No warranty is extended to regular service items such as lubricants, belts, paint and the like. OPERATOR S MANUAL The Purchaser acknowledges having received training in the safe operation of the BEDDING CHOPPER and further acknowledges that ValMetal does not assume any liability resulting from the operation of the BED- DING CHOPPER in any manner other than described in the Operator s Manual supplied at the time of purchase. INSPECTION PROCEDURE Belts Tensioned Lubricate Machine Fasteners Tight Clutches Engage Freely Handles Installed Rotor Turns Freely Knives not Damaged All Decals Installed Guards Installed and Secured Review Operating and Safety Instructions WARRANTY VOID IF NOT REGISTERED

3 SERIAL NUMBER LOCATION Always state the serial number of your Valmetal Bedding Chopper when ordering parts or requesting service or other information. The serial number plate is located where indicated. Please mark the number in the space provided for easy reference. MODEL TYPE: SERIAL NUMBER:

4 Contents SECTION 1 INTRODUCTION... 1 SECTION 2 SAFETY GENERAL SAFETY OPERATING SAFETY MAINTENANCE SAFETY REFUELING SAFETY STORAGE SAFETY BATTERY SAFETY TIRE SAFETY SAFETY DECALS SIGN-OFF FORM SECTION 3 SAFETY DECAL LOCATIONS... 9 SECTION 4 OPERATION TO THE NEW OPERATOR OR OWNER MACHINE COMPONENTS BREAK-IN PRE-OPERATION CHECKLIST CONTROLS OPERATING STORAGE SECTION 5 SERVICE AND MAINTENANCE SERVICE FUEL, FLUIDS AND LUBRICANTS GREASING SERVICING INTERVALS SERVICE RECORD MAINTENANCE CHANGING ENGINE OIL CLEANING ENGINE AND COMPARTMENT TUB ROTATION DRIVE KNIFE DRIVE REPAIRS KNIFE REPLACEMENT SECTION 6 TROUBLE SHOOTING SECTION 7 SPECIFICATIONS MECHANICAL BOLT TORQUE... 38

5 SECTION 1 INTRODUCTION INTRODUCTION Congratulations on your choice of a ValMetal Bedding Chopper to complement your farming operation. This equipment has been designed and manufactured to meet the needs of a discerning livestock industry. Safe, efficient and trouble free operation of your ValMetal Bedding Chopper requires that you and anyone else who will be operating or maintaining the Chopper, read and understand the Safety, Operation, Maintenance and Trouble Shooting information contained in the Operator's Manual. This manual covers the GA90, GA110 & GA130 gaz models and EL30, EL50 & EL75 electric models Bedding Chopper manufactured by ValMetal. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your ValMetal Dealer or Distributor if you need assistance or information. OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual, are as seen from behind the push bar and facing in the direction of the Chopper. 1

6 2 INTRODUCTION

7 SECTION 2 SAFETY SAFETY SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert symbol identifies important safety messages on the ValMetal Bedding Chopper and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. Why is SAFETY important to you? 3 Big Reasons Accidents Disable and Kill Accidents Cost Accidents Can be avoided Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each message has been selected using the following guide-lines: SIGNAL WORDS: DANGER - CAUTION - An immediate and specific hazard which WILL result in severe personal injury or death if the proper precautions are not taken. A specific hazard or unsafe practice which COULD result in severe personal injury or death if proper precautions are not taken. WARNING - Unsafe practices which COULD result in personal injury if proper practices are not taken, or as a reminder of good safety practices. 3

8 SAFETY SAFETY YOU are responsible for the SAFE operation and maintenance of your ValMetal Bedding Chopper. YOU must ensure that you and anyone else who is going to operate, maintain or work around the machine be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will take you step-by-step through your working day and alerts you to all good safety practices that should be adhered to while operating the Bedding Chopper. Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. Bedding Chopper owners must give operating instructions to operators or employees before allowing them to operate the Chopper, and at least annually thereafter per OSHA regulation The most important safety device on this equipment is a SAFE operator. It is the operator's responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these. All accidents can be avoided. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the Iife of the equipment. 2.1 GENERAL SAFETY 1. Read and understand the Operator's Manual and all safety signs before operating, maintaining or adjusting the Bedding Chopper. 2. Have a first-aid kit available for use should the need arise and know how to use it. 3. Have a fire extinguisher available for use should the need arise and know how to use it. 4. Wear appropriate protective gear. This list includes but is not limited to: - A hard hat - Protective shoes with slip resistant soles - Protective glasses or goggles - Heavy gloves - Hearing protection 5. Install and secure all guards before starting. 6. Wear appropriate ear protection for prolonged exposure to excessive noise. 7. Do not allow riders. 8. Disengage tub rotation control, raise rotor grate, disengage rotor, stop engine, remove ignition wire and wait for all moving parts to stop before servicing, maintaining, adjusting, repairing or unplugging. 9. Clear the area of people, especially small children, before starting the unit. 10. Review safety related items annually with all personnel who will be operating or maintaining the Bedding Chopper. Think SAFETY! Work SAFELY! 4

9 SAFETY 2.2 OPERATING SAFETY 1. Read and understand the Operator's Manual and all safety signs before operating, servicing, adjusting, repairing, unplugging or filling. 2. Do not allow riders. 3. Install and secure all guards and shields before starting or operating. 4. Keep hands, feet, hair and clothing away from moving parts. 5. Never climb into the Chopper tub or place hands in any opening when th engine is running. 6. Disengage tub rotation control, raise rotor grate, disengage rotor, stop engine, remove ignition wire and wait for all moving parts to stop before servicing, maintaining, adjusting, repairing or unplugging. 7. Place all controls in neutral before starting. 8. Operate machine only while standing behing push bar. 9. Clear the area of bystanders, especially small children, before starting. 10. Allow engine to cool for 5 minutes before refueling. 11. Do not smoke while refueling. Do not allow others to smoke. 12. Never operate the machine inside a closed building unless it has adequate ventilation. 13. Do not reach into tub while the engine is running even if rotors are not activated. 14. Review safety instructions with all operators annually. 2.3 MAINTENANCE SAFETY 1. Follow ALL the operating, maintenance and safety information in the manual. 2. Support the machine with blocks or safety stands when changing tires or working beneath it. 3. Disengage tub rotation control, raise rotor grate, disengage rotor, stop engine, remove ignition wire and wait for all moving parts to stop before servicing, maintaining, adjusting, repairing or unplugging. 4. Follow good Shop Practices - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded - Use adequate light for the job at hand 5. Remove wire from spark plug before working on machine. 6. Do not adjust drive belts when the engine is running. 7. Make sure all guards and access doors are in place and properly secured when maintenance work is completed. 8. Keep hands, feet, hair and clothing away from moving and/or rotating parts. 9. Never wear ill-fitting,baggy or frayed clothing when working around or on any of the drive system components. 10. Clear the area of bystanders, especially small children, when carrying out any maintenance and repairs or making any adjustments. 11. Wear heavy canvas or leather gloves when working with the rotor or knives. 5

10 SAFETY 2.4 REFUELING SAFETY 1. Handle fuel with care. It is highly flammable. 2. Allow engine to cool for 5 minutes before refueling. Clean up spilled fuel before restarting engine. 3. Do not refuel the machine while smoking or when near open flame or sparks. 4. Fill fuel tank outdoors. 2.7 TIRE SAFETY 1. Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death. 2. Do not attempt to mount a tire unless you have the proper equipment and experience to do the job. 3. Have a qualified tire dealer or repair service perform required tire maintenance. 5. Prevent fires by keeping machine clean of accumulated trash, grease or debris. 2.8 SAFETY DECALS 2.5 STORAGE SAFETY 1. Store The Chopper on a firm, level surface. 2. Store the Chopper in an area away from human activity. 3. Do not permit children to play on or around the stored machine. 4. Make sure the unit is sitting, or blocked up firm and solid and will not tip or sink into a soft area. 5. Cover with a weather-proof tarpaulin and tie down securely. 2.6 BATTERY SAFETY 1. Keep all sparks and flames away from batteries, as gas given off by electrolyte is explosive. 2. Avoid contact with battery electrolyte; wash off any spilled electrolyte immediately. 3. Wear safety glasses when working near batteries. 4. Do not tip batteries more than 45 degrees to avoid electrolyte loss. 5. To avoid injury from sparks or short circuit, dis connect battery ground cable before servicing any part of electrical system. 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your Dealer Parts Department or the factory. How to install Safety DecaIs : * Be sure that the installation area is clean and dry. * Decide on the exact position before you remove the backing paper. * Remove the smallest portion of the split backing paper. * Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. * Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. * Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper. 6

11 SAFETY 2.9 SIGN-OFF FORM ValMetal follows the general Safety Standards specified by the Society of Automotive Engineers (SAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Bedding Chopper must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annually review this information before the season start-up. Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. We feel that an untrained operator is unqualified to operate this machine. A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in the Operator's Manual and have been instructed in the operation of the equipment. SIGN-OFF FORM DATE EMPLOYEE'S SIGNATURE EMPLOYER'S SIGNATURE 7

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13 SAFETY DECALS SECTION 3 SAFETY DECAL LOCATIONS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 9

14 SAFETY DECALS The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 10

15 The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! SAFETY DECALS REMEMBER - if Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 11

16 12 SAFETY DECALS

17 SECTION 4 OPERATION OPERATION OPERATING SAFETY 1. Read and understand the Operator's Manual and all safety signs before operating, servicing, adjusting, repairing, unplugging or filling. 2. Do not allow riders. 3. Do not go into tub when engine is running. Keep others out. 4. Keep hands, feet, hair and clothing away from from moving parts. 5. Do not smoke when refueling. 6. Never operate the machine inside a closed building unless there is adequate ventilation. 7. Clear the area of bystanders, especially small children, before starting. 8. Install and secure all guards and shields before starting or operating. 9. Review safety instructions with all operators annually. 10. Do not reach into tub when the engine is running. 11. Run machine only while standing behind the push bar at the operator's position. 4.1 TO THE NEW OPERATOR OR OWNER ValMetal Bedding Choppers are designed to quickly and efficiently shred compacted bulk material to distribute and spread it evenly over a surface. The compacted material is loaded into a tub that has rotating knives on the bottom to shred the material. The shredded material is conveyed out the side of the machine and distributed evenly over the desired area. It is the responsibility of the owner or operator to read this manual and to train all other operators before they start working with the machine. Follow all safety instructions exactly. Safety is everyone's business. By following recommended procedures, a safe working environments is provided for the operator, bystanders and the area around the worksite. Untrained operators are not qualified to operate the machine. Many features incorporated into this machine are the result of suggestions made by customers like you. Read this manual carefully to learn how to operate the machine safely and how to set it to provide maximum efficiency. By following the operating instructions in conjunction with a good maintenance program, your Bedding Chopper will provide many years of trouble-free service. 12. Place all controls in neutral before starting. 13. Disengage tub rotation control, raise rotor grate, disengage rotor, stop engine, remove ignition wire and wait for all moving parts to stop before servicing, maintaining, adjusting, repairing or unplugging. 13

18 OPERATION 4.2 MACHINE COMPONENTS The ValMetal Bedding Chopper is a large rotating tub that is filled with compacted bulk material used for bedding. A retractable grate in the bottom of the tub allows the material into a set of rotating knives for shredding. The shredded material moves out the side of the machine and is distributed evenly over the adjacent area. Power is provided by a small gas engine mounted on 4 rubber bushings (electric motor is offered as an option). A parking brake is provided to keep the unit in position if required. A retractable rack allows for extra bales to be carried along with the machine. A Tub B Engine C Tub Roation Control D Knife Drive Control E Grate Height Control F Brake G Chopping knives H Outlet Doors Fig. 1 MACHINE COMPONENTS 14

19 OPERATION 4.3 BREAK-IN Although there are no operational restrictions on the machine when used for the first time, it is recommended that the following mechanical items be checked: A. Before starting: 1. Read the Operators Manual and all safety decal before starting. B. After operating for 1 hour: C. After operating for 10 hours: 1. Repeat steps 1 through 4 listed before. (Section B). 2. Check tension of all belts. Adjust if required. 3. Check the parking brake. 4. Change the engine oil. 5. Then go to the normal service schedule as defined in the Maintenance section. 1. Retorque all wheel bolts and axle nuts. 2. Check the air pressure in the tires. Add if required. 3. Check alignment of the sheaves. Align as required. 4. Retorque all other fasteners and hardware. 15

20 OPERATION 4.4 PRE-OPERATION CHECKLIST Efficient and safe operation of the ValMetal Bedding Chopper requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided for the operator. It is important to follow this checklist in order to ensure personal safety and the good mechanical condition of the machine. Before operating the Chopper and each time thereafter, the following areas should be checked off: 1. Lubricate the machine according to the schedule outlined in the Maintenance Section. 2. Check engine oil level. Add as required. 3. Check all fluid levels. Add as required. 4. Check tension and alignment of all belts and pulleys. Tension or align as required. 5. Check that all bearings turn freely. Replace any that are rough or siezed. 6. Check the grate and rotor. Remove any twine, wire or other material that has become entangled. 7. Check the condition of the knives on the rotor. Repair or replace any bent or broken sections. 8. Ensure that the tires are inflated to the specified pressure. 9. Be sure all guards and shields are in place, secured and functioning as intended. 10. Clean all straw, chaff and debris from machine. 16

21 OPERATION 4.5 CONTROLS All controls are conveniently positioned next to where the operator would stand when running the machine. Review this section to familiarized yourself with the location and function of each control. 3. Knife Drive Control: The control lever to engage the knife drive is located on the right side of the frame. Move the lever up to engage the knife drive. Move the lever down to disengage the drive. 1. Tub Rotation Control: Located on the left corner of the machine. Move the control lever to the left in a clockwise motion to engage the tub rotation drive. Move the control right in a counterclockwise direction to disengage the drive. Fig. 4 KNIFE DRIVE CONTROL 4. Gas engine Controls: (see figure 5 on next page) Fig. 2 TUB ROTATION CONTROL 2. Grate Height Control: Two intermeshing levers, located in the center next to the rotating tub, control the height of the grate over the knives. Position the levers in their lowest slot to lift the grate and stop the shredding process. Position the levers in their top slot to lower the grate to allow the material in the tub into the knives for shredding. A. Engine Stop Switch: Turn the switch clock wise to turn the engine ON. Turn the switch counter-clockwise to turn the engine OFF. B. Fuel Shut Off: Mover the lower sliding control to the left to shut off the fuel supply to the engine. Move the lever to the right to open the fuel supply. IMPORTANT! Always shut off fuel valve after turning off engine C. Choke: Move the top sliding control to the left to close the choke for starting when engine is cold. Move the control to the right as engine warms to open choke. D. Throttle: Move the throttle to the right to run the engine at low RPM. Move the control to the left to increase engine RPM. E. Rope Pull for starting: Located on right side of engine flywheel. Pull sharply when starting engine. Fig. 3 GRATE HEIGHT CONTROL 17

22 OPERATION 6. Material Outlet Doors: Two outlet doors on the left side control the flow of material out of the machine. The door is normally raised all the way to allow 1/2 the material to be distributed over a wide area. The other door is opened part way to distribute 1/2 the material next to the machine. Fig. 5 GAS ENGINE CONTROLS 5. Electric Motor Controls (Optional): A: Make sure machine is plugged. B: Press the start/stop switch to start the machine. Press it once more to stop it. Fig. 7 MATERIAL OUTLET DOORS 7. Safety Brake: A lever on the frame controls the safety brake. Move the lever to the left to release the brake. Move the lever to the right to engage the brake. Fig. 6 OPTIONAL ELECTRIC MOTOR Fig. 8 SAFETY BRAKE 18

23 OPERATION 4.6 OPERATING The Valmetal Bedding Chopper can quickly and efficiently shred compacted bulk material to distribute and spred evenly over a surface. When using the machine, follow these procedures: IMPORTANT! New operators or people who have not operated the unit for a period of time should review the location and function of all controls before starting. It is recommended that they move the machine to a large open area and practice operating. This practice will familiarize them with the controls of the machine. 1. Clear the area of bystanders, especially small children, before starting. 2. Review and follow the Pre-Operation Checklist (see Section 4.3). 3. Do not operate the machine in a closed building unless there is adequate ventilation. Fig. 9B TUB LOADING 9. If required, load an extra bale or two on the rear rack so they will be available later (figure 10). 4. Be sure that all guards and access doors are in place and secured before starting. 5. Do not climb into the tub or place hands in any opening when the engine is running. 6. Be sure that the tub rotation and knife drive controls are disengaged and the tub grate is in its highest position. 7. Place a bale end first into the tub (figure 9A-9B). 8. Remove the strings and dispose of them away from the machine and working area. WARNING Never attempt to remove strings while the engine is running. If the strings get caught in the knives, you could easily be pulled into the tub before you can let go! Fig. 10 BALE RACK 10. Starting engine Standard gas engine: a. Turn the switch to the ON position. b. Open the fuel supply valve. c. Move the throttle into its mid-range position. Fig. 9A: Right way to place a bale into the tub d. Close the choke if the engine is cold or if the unit has not been run for a while. 19

24 OPERATION (Starting gas engine...continue) e. Pull sharply on the starter rope to start the engine or turn the ignition switch to the START position. f. Gradually open the choke as the engine warms to operating temperature. g. Open the throttle to provide maximum power and RPM when operating. 11. Starting engine Optional Electrical motor: a. Make sure machine is connected. b. Press on the start button. Fig. 11 VANES 12. Push on the transport bar (push bar) to move the machine into position. 13. Engage the parking brake. 14. Open a material outlet door (figure 12) 1/2 way and the other all the way open. Adjust them to give the required distribution pattern and coverage. 15. Move the knife control lever up to engage the knife drive. 16. Set the grate control levers to give the desired material feed rate. It is recommended that a slow feed rate be used to provide good control over the shredding and distributing of material. 17. Engage the tub rotation control. The vanes inside the tub will turn the bale and feed the material into the rotating knives. (figure 11) 18. Release the safety brake and move the machine past the area to be covered. 19. By varying the material feed rate and how fast the operator moves the machine, a thick or thin layer of bedding can be distributed. With a little practice, the operator will quickly learn what rates give the best coverage. Fig. 12 BEDDING 20. At the highest feed rate, the machine can shred and distribute a bale in about a minute. Be sure you are aware of how thick you wish to distribute. This machine can lay down a thick layer very quickly. 21. When the bale in the tub is used up, place all controls in neutral, raise the grate, set the safety brake and shut off the engine. 22. Add another bale into the tub from the bale rack or from storage. 23. Repeat steps 8 through 20 to distribute the bale. 20

25 OPERATION 4.7 STORAGE PLACING IN STORAGE After the season's use or when the machine will not be used for period of time, completely inspect all major systems of the Chopper. Replace or repair any worn or damaged components to prevent any unnecessary down time at the beginning of next season. Follow this procedure before storing: 1. Engage safety brake STORAGE SAFETY 1. Store the machine in an area away from human activity. 2. Do not allow children to play around the stored unit. 3. Disconnect the spark plug wire from the spark plug. 2. Remove all material from the machine. 3. Open the material outlet doors. 4. Thoroughly wash the machine using a water hose or a pressure washer to remove all dirt, mud, manure, debris or residue. 5. Inspect all rotating parts for entangled material. Remove all entangled materials such as twine, wire, etc. 6. Check the condition of the belts and pulleys. Replace or adjust as required. 7. Check the condition of knives. Repair or replace any bent or broken sections. 8. Lubricate all grease fittings with one shot of grease to displace any residual moisture. 11. Block up the machine to take the load off the tires. If the unit is stored outside and exposed to sunshine, it is recommended that the tires be removed and stored inside. 12. Disconnect the spark plug wire. 13. Remove the battery (electric start option) and store it in a cool and dry area on wooden blocks or on a wooden pallet. Charge it monthly to maintain an adequate charge. 14. It is best to store the machine inside. If that is not possible, cover with a waterproof tarpaulin and tie down securely. 15. Store in an area away from human activity. 16. Do not allow children to play around the stored unit REMOVING FROM STORAGE When removing the machine from storage, follow this procedure: 1. Remove the tarpaulin if covered. 2. Install the wheels if they were removed. 3. Remove blocks from frame if supported. 4. install and connect the battery (electric start option). 5. Connect the spark plug wire. 6. Review and follow the Pre-Operation Checklist (Section 4.3). If the machine has been stored for more than 6 months, warm the engine by running it for 2-3 minutes and drain the oil. Change the oil while the oil is warm to remove any condensation. Refer to Maintenance Section. 9. Run the machine at low idle for 1 minute to distribute the lubricants to all surfaces. 10. Touch up all paint nicks and scratches to prevent rusting. 21

26 22 OPERATION

27 SERVICE & MAINTENANCE SECTION 5 SERVICE AND MAINTENANCE MAINTENANCE SAFETY 1. Follow ALL the operating, maintenance and safety information in the manual. 2. Support the machine with blocks or safety stands when changiang tires or working beneath the machine. 3. Disengage tub rotation control, raise rotor grate, disengage rotor, stop engine, remove ignition wire and wait for all moving parts to stop before servicing, maintaining, adjusting, repairing or unplugging. 4. Do not adjust drive belts when the engine is running. 5. Keep hands, feet, hair and clothing away from moving parts. 6. Make sure that all guards and access doors are closed and secured before operating or servicing the Chopper. 7. Never wear ill-fitting, baggy or frayed clothing when working around or on any of the drive system components. 8. Disconnect spark plug wire before servicing, adjusting or repairing the machine. 9. Wear heavy canvas or leather gloves when working with the rotor or knives. 5.1 SERVICE FUEL, FLUIDS AND LUBRICANTS 1. Grease Use an SAE multi-purpose high temperature grease with extreme pressure (EP) performance. Also acceptable is an SAE multi-purpose lithium base grease. 2. Fuel Use a regular unleaded gas for all operating conditions. (1 US gal or 4 liters capacity). 3. Engine Oil and Air Cleaner Use a typical multi-viscosity motor oil for all operating conditions (SAE 10W30). Consult engine manual for operating in cold temperatures (0.6 US quart or 0.6 liter capacity crankcase). 60 cc air cleaner capacity. 4. Storing Lubricants Your machine can operate at top efficiency only clean lubricants are used. Use clean containers handle all lubricants. Store them in an area protected from dust, moisture and other contaminants GREASING Refer to Section for recommended grease. Use the Maintenance Checklist provided to keep a record of all scheduled maintenance. 1. Use only a hand-held grease gun for all greasing. Air powered greasing systems can damage the seals on bearings and lead to early bearing failure. 2. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit. 3. Replace and repair broken fittings immediately. 4. If fittings will not take grease, remove and clean thoroughly. Also clean lubricant passage. Replace fitting if necessary. 23

28 SERVICE & MAINTENANCE IMPORTANT Over-greasing may damage bearing seals. If seals are damaged, replace bearing immediately. Sealed bearings are used in several places on this machine. All sealed bearings are lubricated at the factory. The seals retain the grease inside the bearing and prevent dirt and other contaminants from getting inside. The life of the seal is virtually limitless provided it is not damaged in any way SERVICING INTERVALS 8 hours or daily. 1. Check engine oil. Add if required. When sealed bearings are greased, the grease is introduced next to the outer face of the seal. When a hand-held grease gun is used, the grease slips in next to the seal without damaging it. Should a seal be damaged, the factory installed grease will come out and the bearing runs dry. Seizing will then occur in a short time. If you notice that a seal is damaged, replace the bearing immediately to prevent problems at a later time. Occasional greasing of sealed bearings is required to remove moisture and contaminants from the space next to the seals. It is not recommended that sealed bearings on the machine be greased no more than every 50 operating hours and then only give them one shot. More frequent lubrication runs the risk of damaging the seals and causing bearing failure. The exception to this rule is at the beginning and the end of a season. At those times, each bearing should be given only one shot of grease to remove moisture or water next to the seal that can accumulate during washing or storage. Fig. 13 ENGINE OIL LEVEL 2. Clean the engine. Use a high-pressure air hose to blow the trash, dust and debris off the engine and out of the engine compartment. Fig. 14 ENGINE 24

29 SERVICE & MAINTENANCE 3. Check fuel level. Add if required. Monthly 1. Change the engine oil and refill with SAE 10W30 oil. (See Maintenance section for instructions on how to change the oil). 2. Change the oil in the engine air cleaner. Remove, wash out and refill with SAE 10W30 oil. Refer to engine manual for additional information. Change more frequently if working conditions are very dusty. Fig. 15 REFUELING Wait 5 minutes to cool engine before refueling! A. Always use the a proper container to refuel. B. Remember the fuel tank is small. Use only the required amount. Fig. 16 AIR CLEANER C. Do not over fill fuel tank. Resulting spilled fuel can create a fire hazard. DANGER FIRE HAZARD - Allow engine to cool for 5 minutes before refueling. - Do not smoke when refueling. - Keep smoking materials, sparks and open flames away when refueling. FAILURE TO FOLLOW THESE INSTRUCTIONS WILL RESULT IN SERIOUS INJURY OR DEATH! 25

30 SERVICE & MAINTENANCE 6 Months 1. Lubricate knife rotor shaft bearings (2 locations) with one shot of grease. Fig. 17 KNIFE ROTOR BEARINGS 2. Lubricate wheel bearings (3 locations) Fig. 18 WHEELS 26

31 SERVICE & MAINTENANCE SERVICE RECORD See Lubrication and Maintenance sections for details of service. Copy this page to continue record. ACTION CODE: CHECK R REPLACE CL CLEAN L LUBRICATE C CHANGE HOURS SERVICED BY MAINTENANCE 8 Hours or Dally Engine oil Fuel Level Monthly C Engine Oil Bath in Air Cleaner CL Engine 50 hours or 6 Months L L C Knife Rotor Shaft Bearings (2) Wheel Bearings (3) Engine Oil 27

32 SERVICE & MAINTENANCE 5.2 MAINTENANCE CHANGING ENGINE OIL 1. Review the Operator's Manual for the engine. 2. Allow the engine to cool before changing oil. Hot oil can cause burns if it contacts exposed skin. 3. Be sure the spark plug wire is removed from the spark plug. 4. Place a 2 quart pan under the drain plug. 5. Remove the drain plug and allow oil to drain for 10 minutes. 6. Install the engine drain plug. OIL LEVEL Fig. 20 ENGINE OIL LEVEL 7. Dispose of the oil in an approved container. 8. Add 1 quart US (1 liter) of SAE 10W30 motor oil. 9. Run the engine for 1 minute and check for leaks. 10. Check engine oil level. Top up as required. The oil should come to the top of the filler neck. Be sure the engine is level. NOTE! Always use genuine ValMetal replacement parts to insure proper oil filtration CLEANING ENGINE AND COMPARTMENT Dirt, dust and trash can build up in the engine compartment. Use a high-pressure air hose to keep the engine and compartment clean. Clean the air intake louvres as required to insure that a free flow of outside air is maintained to the engine. Blow out the compartment annually or more often if operating in very dirty conditions. A clean engine runs better, stays cool and eliminates chances of fire. Fig. 19 CHANGING ENGINE OIL Fig. 21 ENGINE AREA 28

33 SERVICE & MAINTENANCE TUB ROTATION DRIVE BELT TIGHTENING When the tub rotation drive is engaged, an idler is moved into position to tighten the belt and transmit power. As the belt wears and stretches, it will be necessary to move the belt adjuster pulley to maintain proper tension. To set belt tension, follow this procedure: 1. Clear the area of bystanders, especially children. 2. Stop engine, shut off fuel supply lever, remove ignition key (electric start models), disengage drives and wait for all moving parts to stop. 3. Engage the tub rotation drive control BELT REPLACEMENT To replace the belt, follow this procedure: 1. Clear the area of bystanders, especially small children. 2. Stop engine, shut off fuel supply lever, remove ignition key (electric start models), disengage all drives and wait for all moving parts to stop. 3. Loosen the bolts holding the rear tub guide wheels. 4. Slide the tub guide wheels back in their slots. IMPORTANT! NEVER LOOSEN THE 2 FRONT TUB GUIDE WHEELS! 4. Check the tension of the belt by applying a small force to the center of the belt span. It should deflect from 1/2 to 1 inch (12 to 25 mm) in either direction. 5. If the belt deflection is greater than 1 inch (25 mm), the idler should be adjusted to provide more movement. 6. Turn the turnbuckle on the control lever to provide more movement on the idler pulley. Fig. 23 SLIDING BACK REAR TUB GUIDE WHEELS 5. Slide the belt down the lower edge of the tub and raise the tub to slide the belt under it. 6. Slip the belt out from around the gearbox and the tightener pulleys. 7. Remove the bolt holding the grate height control in position (fig. 24 on next page). 8. V-belt is now free and can be replaced. 9. Proceed backward to install a new belt. Fig. 22 TUB ROTATION TURNBUCKLE 7. Recheck the belt tension. If the turnbuckle does not provide sufficient adjustment to tighten the belt, the belt will have to be replaced. 10. Tighten the grate height control bolt. 11. Tighten the rear tub guide wheels. 12. Adjust the turnbuckle to provide the required belt tension. 13. Check the belt tension after running for 10 hours. 29

34 SERVICE & MAINTENANCE BELT REPLACEMENT To replace the belt, follow this procedure 1. Clear the area of bystanders, especially small children. 2. Stop engine, shut off fuel supply lever, remove ignition key (electric start models), disengage all drives and wait for all moving parts to stop. Fig. 24 GRATE CONTROL LEVER 3. Move the turnbuckle until the idler pulley is in its lowest position KNIFE DRIVE BELT TIGHTENING When the rotor drive is engaged, an idler pulley is moved into position to tighten the belt and transmit power. As the belt wears and stretches, it will be necessary to adjust the turnbuckle to maintain proper tension. To set belt tension, follow this procedure: 1. Clear the area of bystanders, especially small children. 2. Stop engine, shut off fuel supply lever, remove ignition key (electric models only), disengage all drives and wait for all moving parts to stop. 3. Engage the rotor drive control. 4. Check the tension of the belt by applying a small force to the center of the belt span. It can deflect 1/2 to 1 inch (12 to 25 mm) in either direction. 5. If the belt deflection is greater than 1 inch (25 mm) or the drive slips during operation, the idler should be adjusted to provide more movement. 6. Turn the turnbuckle on the control lever to provide more movement on the idler pulley (fig. 25). Fig. 25 KNIFE DRIVE TURNBUCKLE 4. Loosen speed reducer mount holding bolts and remove all rotor V-belts. 5. Install the new belt and reinstall the reducer V-belt 6. Tension and tighten reducer mount bolts. 7. Adjust the turnbuckles to give the required belt tension. 8. After 10 hours of running, check the belt tension. Adjust as required. 7. Recheck the belt tension. If the turnbuckle does not provide sufficient adjustment to tighten the belt, the belt will have to be replaced. 30

35 SERVICE & MAINTENANCE 5.3 REPAIRS IMPORTANT! During normal operation, the only component that normally will require replacement is the knife assembly on the shredding rotor. Read this section carefully before attempting to remove the rotor for repair. Do not attempt to remove the rivets to change a blade on a disc, you must replace the entire disc. 5. Remove the 2 bolts securing the top plate to the main housing, loosen the retaining bracket bolts and flip over the top plate and tub to gain access to the rotor (fig. 27). WARNING 1. Always wear heavy canvas or leather gloves when working with the knives on the rotor. 2. Knives are sharp and can give serious cuts. 3. Never use your hands to keep the rotor from turning KNIFE REPLACEMENT To replace a knife section, follow this procedure: 1. Clear the area of bystanders, especially small children. Fig. 27 ACCES TO THE ROTOR 6. Place a block of wood between the housing and the knives to prevent the rotor from turning when loosening the rotor clamping nut. Use the wrench provided with the machine to loosen the clamping nut (fig. 28). 2. Be sure the fuel valve is OFF, the spark plug wire is disconnected and all drives are in neutral. 3. Loosen tub belt guard bolts and slide guard backward to clear the way for the tub and disen gage the tub V-belt (fig. 26). 4. Remove V-belt from reducer pulley Fig. 28 LOOSENING THE CLAMPING NUT 7. Remove rotor V-belt, unfasten and take out bearing bolts. 8. Remove the rotor from the machine and place it on a wooden surface to change knife sections. Fig. 26 SLIDE GUARD BACKWARD 9. When replacing a knife section, remove the disc with the damaged knife section. Install a new disc using only genuine ValMetal replacement parts. 31

36 SERVICE & MAINTENANCE 10. When reversing cutting edges of the knives, always discard the discs with chipped, bent or broken knife sections. Replace with new original discs (see fig. 30 & 31). IMPORTANT! Use only genuine ValMetal parts for all repairs to the machine. Special non-standard knife sections are used in this machine. If the special sections from ValMetal are not used, the rotor will not be balanced and the knives will contact other parts of the machine. 11. Proceed backward, step by step to reinstall. Place the roror in the machine. 12. Place a block of wood between the knife and the bottom of the machine to keep the rotor from turning (fig. 29). Tighten the clamping nut using the wrench supplied. Be sure that all discs and retaining rings seat properly. 13. Lower the top plate with tub in position. Secure the 2 bolts and tighten the retaining bracket bolts. Be sure the grate moves freely and verify the drive pulleys alignment. Fig. 30 KNIFE PATTERN 15. Check all belts tension and replace all removed belt guards. 14. Place the belt on the reducer pulley and around the tub. Fig. 29 TIGHTENING CLAMPING NUT WARNING 1. Always wear heavy canvas or leather gloves when working with the knives on the rotor. 2. The knives are sharp and can give serious cuts. 3. Never use your hands to keep the rotor from turning. 32

37 SERVICE & MAINTENANCE Fig. 31 REVERSING KNIVES WARNING 1. Always wear heavy canvas or leather gloves when working with the knives on the rotor. 2. The knives are sharp and can give serious cuts. 3. Never use your hands to keep the rotor from turning. 33

38 34 SERVICE & MAINTENANCE

39 SECTION 6 TROUBLE SHOOTING TROUBLE SHOOTING The ValMetal Bedding Chopper is a gas or electric engine powered cart that shreds bales of compacted material and spreads it out over a controlled area. It is a simple, reliable system that requires minimal maintenance. In the following section, we have listed many of the problems, causes and solutions to the problems that you may encounter. If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your ValMetal representative. Before you call, please have this Operator's Manual and the serial number from your machine ready. PROBLEM CAUSE SOLUTION Engine won't start No fuel Fuel shut off Engine cold Battery dead Defective, worn out or durty spark plug Add fuel Open fuel control Open choke Recharge battery Clean, adjust ou replace spark plug Poor capacity Grate plugged Rotor plugged Tub or rotor don't turn full revolution Entangled parts Remove all material from the tub. Clean grate. Remove all material from the tub. Clean all debris, twine and wire from the rotor. Adjust belt tension. Replace belt if worn or stretched. Inspect all moving parts. Remove all twine, wire or other debris that has become entangled. Machine vibrates Rotor out of balance Replace all broken knife sections. 35

40 36 TROUBLE SHOOTING

41 SECTION 7 SPECIFICATION SPECIFICATIONS 7.1 MECHANICAL Model GAS ELECTRIC PTO PTOP LENGTH 47"(119cm) 49.5"(126cm) 51"(129cm) 64"(162cm) WIDTH 33"(84cm) 33"(84cm) 33"(84cm) 31.5"(80cm) HEIGHT 55"(140cm) 55"(140cm) 53"(135cm) 53"(135cm) WEIGHT 397lb(180Kg) 417lb(189Kg) 500lb(227Kg) 622lb(283Kg) TIRE SIZE: Front: Rear: PRESSURE: 50 psi 37

42 SPECIFICATIONS 7.2 BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. ENGLISH TORQUE SPECIFICATIONS METRIC TORQUE SPECIFICATIONS Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%. * Torque value for bolts and capscrews are identified by their head markings. 38

43 BEDDING CHOPPER GAZ AND ELECTRIC MODELS PARTS BOOK

44

45 BEDDING CHOPPER (MOD:GA90, GA110 & GA130) REF. PART NO DESCRIPTION QTY 1 01A SPEED REDUCER BOX A TUB ARM CONTROL C PLASTIC KNOB 1 7/8" Dia A BUSHING 5/8" X 3/8" X 1/2" LG A TUB BELT TIGHTENER C TURNBUCKLE 5/16" A FLAT WASHER 1 1/2 Dia. X Ø 33/64 X 11GA A BUSHING 3/4" X 1/2" X 1/2" LG A IDLER PULLEY PI-300 " BUSHING INCLUDED " A BUSHING 5/8" Dia. X 14GA X 2 3/4" LG C METRIC BOLT 8MM X 20MM (GR8.8 ) C SPEED REDUCER BH40-L-10: C PULLEY 1MA25 X Ø 5/8" KW 3/16" 2SS 5/16" A SQUARE KEY 3/16" X 3/16" X 1 1/4" LG C PULLEY 1MA40 X Ø 1/2" KW 1/8" 2SS 5/16" A SQUARE KEY 1/8" X 1/8" X 1" LG C HANDLE (STANDARD) C V-BELT 4L270 (1/2" X 27") C BEFORE -08/87 # PULLEY 1MA30 X Ø 5/8" KW 3/16" 2SS 5/16" C AFTER -08/87 # PULLEY 1MA30 X Ø 1" KW 1/4" 2SS 5/16" A SQUARE KEY 1/4" X 1/4" X 2 3/4" LG C PULLEY 1MB50 X Ø 1" KW 1/4" 2SS 5/16"-18 (MODEL 9 HP) 1 14C PULLEY 2MB50 X Ø 1" KW 1/4" 2SS 5/16"-18 (MODEL 11 HP & 13 HP) C V-BELT 5L400 (5/8" X 40") (MODEL 9 HP) 1 V-BELT 5L400 (5/8" X 40") (MODEL 11 HP & 13 HP) A IDLER PULLEY PI-300 " BUSHING INCLUDED " (MODEL 9 HP) 1 01A IDLER PULLEY PI-300 " BUSHING INCLUDED " (MODEL 11 HP & 13 HP) A ADJUSTABLE ARM A TEETH ARM A ROTOR BELT TIGHTENER A ROTOR ARM CONTROL C PLASTIC FLAT WASHER 2" Dia. X Ø 3/8" A ROTOR BELT GUARD COMPL."STICKER INCLUDED" A U.H.M.W. CAP A TOP U.H.M.W.SLEEVE A BOTTOM U.H.M.W. SLEEVE A SWIVEL CASTER C HEX.BOLT 1/2"-13 X 5" LG (GRADE 2) 1 02C HEX.NUT 1/2" A BUSHING AXLE 4" LG C WHEEL 10" Dia. ASSY. 1 14C TIRE 4.10/ C TUBE C RIM 4" Dia. 1 14C ROLLER BEARING X Ø 3/4" 1 14C STEEL SHOULDER X Ø 3/4" C BATTERY 12 VOLTS A POSITIVE CABLE (36" LG) A NEGATIVE (34" LG) A FLAT WASHER 1 1/2" Dia. X Ø 25/64" X 11GA C RUBBER MOUNT A DRAIN OIL SLAB "STICKER INCLUDED" A BASE PLATE (HONDA) 9 H.P. 1 01A BASE PLATE (HONDA) 11 H.P. & 13 H.P A ROCKER ARM SUPPORT A ROCKER ARM A MANUAL 9 H.P. HONDA MOTOR ASSY. 1 revised: A-1

46 BEDDING CHOPPER (MOD:GA90, GA110 & GA130) REF. PART NO DESCRIPTION QTY 01A ELECTRIC STARTER 9 H.P. HONDA MOTOR ASSY. 1 01A MANUAL 11 H.P. HONDA MOTOR ASSY. 1 01A ELECTRIC STARTER 11 H.P. HONDA MOTOR ASSY. 1 01A MANUAL 13 H.P. HONDA MOTOR ASSY. 1 01A ELECTRIC STARTER 13 H.P. HONDA MOTOR ASSY C PULLEY 1MB40 X Ø 1" KW 1/4" 2SS 5/16"-18 (MODEL 9 HP) 1 14C PULLEY 2MB40 X Ø 1" KW 1/4" 2SS 5/16"-18 (MODEL 11 HP) 1 01A SQUARE KEY 1/4" X 1/4" X 1 1/2" LG A ENGINE BELT GUARD "STICKER INCLUDED" A BEDDING CHOPPER BODY C V-BELT A-105 (1/2" X 107") A ROUND TUB COMPL."STICKER INCLUDED" A FLAT WASHER 13/16" Dia. X Ø 25/64" X 14GA A TUB BELT GUARD A BUSHING 5/8" X 3/8" X 5/16" LG 2. 00A NOT SHOWN. 01A SWIVEL WHELL 10" Dia. COMPL. 1 14C SWIVEL CASTER 1 14C WHEEL 10" Dia. ASSY. 1 14C TIRE 4.10/ C TUBE C RIM 4" Dia. 1 14C ROLLER BEARING X Ø 3/4" 1 01A BUSHING AXLE 4" LG 1 14C BEFORE -00/94 # SHOULDER BEARING 2 14C AFTER -00/94 # STEEL SHOULDER X Ø 3/4" 2 revised: A-2

47

48 BEDDING CHOPPER (MOD:GA90, GA110 & GA130) REF. PART NO DESCRIPTION QTY 1 01A BEFORE -01/88 # SIMPLE KNIVES FULL LENGTH 68 01C BEFORE -01/88 # HEX.BOLT.1/4"-28 X 5/8" LG (GRADE 5) C BEFORE -01/88 # STOP NUT 1/4" A BETWEEN -01/88 AND 04/90 # ROTOR COMPL.(HALF SECTION & 1 RIVETED KNIVES INCLUDED) 01A BETWEEN -01/88 AND 04/90 # HEXAGONE ROTOR SHAFT 33 1/4" LG 1 01A BETWEEN -01/88 AND 04/90 # HALF SECTION RIVETED KNIVES COMPL A BETWEEN -01/88 AND 04/90 # SPACER 3 1/2" Dia. X 11GA X 1 3/8" LG 16 01A BETWEEN -01/88 AND 04/90 # ROTOR FLAT WASHER 3 3/4" Dia. X Ø X 3/8" 1 01C BETWEEN -01/88 AND 04/90 # STOP NUT 1 1/4" A AFTER -04/90 # ROTOR COMPL.(WASHER & RIVETED KNIVES 1 INCLUDED) 01A AFTER -04/90 # HEXAGONE ROTOR SHAFT 33 1/4" LG 1 01A AFTER -04/90 # RIVETED KNIFE AND HEX. WASHER COMPL A AFTER -04/90 # SPACER 2" Dia. X 11GA X 1.310" LG 16 01A AFTER -04/90 # ROTOR ADJUSTMENT SPACER KIT 1 01C AFTER -04/90 # STOP NUT 1 1/4" C FLANGE BEARING UCFL X Ø 1" A SQUARE KEY 1/4" X 1/4" X 2 3/4" LG A CUT GRILL (16 FINGERS) 1 01A FINE CUT GRILL (32 FINGERS) A FLAT WASHER 1 1/4" Dia. X Ø 3/4" X 10GA 3 01A FLAT WASHER 1 1/4" DIA. X Ø 3/4" X 14GA C COLLAR Ø 3/4" Dia C SPRING PIN 1/4" X 1 3/4" LG A ROTOR WRENCH A SWINGING COVER C BALE SUPPORT A TUB BEARING GUARD A TUB BEARING A BUSHING 1" Dia. X 1/2" X 1 1/8" LG 4 N/I 01A FLAT WASHER 1 1/8" Dia. X Ø 1/2" X 16 GA A EVACUATION DOOR COMPL."STICKER INCLUDED" A SLIDE A FRICTION PLATE C SPRING 1/2" Dia. X 1 1/8" LG C COLLAR Ø 3/4" DIA.INT.1SS 5/16" A WHEEL 16" Dia. COMPL. 2 14C TIRE 4.80 / C RIM 8" Dia. 1 14C TUBE C ROLLER BEARING X Ø 3/4" 1 14C STEEL SHOULDER X Ø 3/4" C CUTTER PIN 1/4" Dia. X 1 3/4" LG A STOPER C THIN NUT 3/8" A GUARD SPACER A BEARING GUARD A CLOSING PLATE 1 revised: B-1

49 BEDDING CHOPPER (MOD:GA90, GA110 & GA130) REF. PART NO DESCRIPTION QTY 01A STICKER KIT (GA90,GA-110,GA-130) 1 01A VALMETAL (16" X 4 1/2") LARGE 1 01A VALMETAL (6" X 1 3/4") SMALL 2 01A OIL LEVEL (3 3/4" X 1 3/4") 1 01A CAUTION. DO NOT STAND IN FRONT OF EXIT DURING OPERATION... (5" X 3") 1 01A CAUTION 1.READ OPERATOR'S MANUAL BEFORE STARTING...(8 1/2" X 5") 1 01A BRAKE OFF ON (3 3/4" X 2 3/4") 1 01A ROTOR OFF ON (3 3/4" X 2 3/4") 1 01A TUB OFF ON (3 3/4" X 2 3/4") 1 01A GRATE OFF ON (3 3/4" X 2") 1 01A WARNING MOVING PART HAZARD...(5 5/8" X 5") 1 01A WARNING ROTATING PART HAZARD...(4 1/2" X 3 1/2") 2 01A WARNING TUB HAZARD DO NOT CLIMB INTO MACHINE WHEN...(5 3/4" X 5") 1 01A OIL DRAIN EXTENSION (3" X 1") 1 revised: C-1

50

51 BEDDING CHOPPER (MOD:EL30, EL50 & EL75) REF. PART NO DESCRIPTION QTY 1 01A SPEED REDUCER BOX A TUB ARM CONTROL C PLASTIC KNOB 1 7/8" Dia A BUSHING 5/8" X 3/8" X 1/2" LG A TUB BELT TIGHTENER C TURNBUCKLE 5/16" A FLAT WASHER 1 1/2 Dia. X Ø 33/64 X 11GA A BUSHING 3/4" X 1/2" X 1/2" LG A IDLER PULLEY PI-300 " BUSHING INCLUDED " A BUSHING 5/8" Dia. X 14GA X 2 3/4" LG C METRIC BOLT 8MM X 20MM (GR8.8 ) C SPEED REDUCER BH40-L-10: C PULLEY 1MA25 X Ø 5/8" KW 3/16" 2SS 5/16" A SQUARE KEY 3/16" X 3/16" X 1 1/4" LG C PULLEY 1MA40 X Ø 1/2" KW 1/8" 2SS 5/16" A SQUARE KEY 1/8" X 1/8" X 1" LG A HANDLE (ELECTIC MODEL) C V-BELT 4L270 (1/2" X 27") C BEFORE -08/87 # PULLEY 1MA30 X Ø 5/8" KW 3/16" 2SS 5/16" C AFTER -08/87 # PULLEY 1MA30 X Ø 1" KW 1/4" 2SS 5/16" A SQUARE KEY 1/4" X 1/4" X 2 3/4" LG C PULLEY 1MB50 X Ø 1" KW 1/4" 2SS 5/16"-18 (MOD:EL30) 1 14C PULLEY 2MB50 X Ø 1" KW 1/4" 2SS 5/16"-18 (MOD:EL50 & EL75) C V-BELT 5L400 (5/8" X 40") (MOD:EL30) 1 V-BELT 5L400 (5/8" X 40") (MOD:EL50 & EL75) A ADJUSTABLE ARM A TEETH ARM A ROTOR BELT GUARD COMPL."STICKER INCLUDED" A U.H.M.W. CAP A TOP U.H.M.W.SLEEVE A BOTTOM U.H.M.W. SLEEVE A SWIVEL CASTER C HEX.BOLT 1/2"-13 X 5" LG (GRADE 2) 1 02C HEX.NUT 1/2" A BUSHING AXLE 4" LG C WHEEL 10" Dia. ASSY. 1 14C TIRE 4.10/ C TUBE C RIM 4" Dia. 1 14C ROLLER BEARING X Ø 3/4" 1 14C STEEL SHOULDER X Ø 3/4" A ELECTRIC STARTER (MOD.3HP) 1 01A ELECTRIC STARTER (MOD.5HP) 1 01A ELECTRIC STARTER (MOD.7 5HP) A ELECTRIC BOX SUPPORT A BASE PLATE (MOD.EL30,EL50) 1 01A BASE PLATE (MOD.EL7.5 HP) A BELT TIGHTENER C ELECTRIC MOTOR 3 HP 1725 RPM 1 14C ELECTRIC MOTOR 5 HP 1725 RPM 1 14C ELECTRIC MOTOR 7.5 HP 230 VOLTS 1725 RPM C PULLEY 1MB70 X Ø 1 1/8" KW 1/4" 2SS 5/16"-18 (MOD:EL30) 1 14C PULLEY 2MB70 X Ø 1 1/8" KW 1/4" 2SS 5/16"-18 (MOD:EL50 & EL75) 1 01A SQUARE KEY 1/4" X 1/4" X 1 1/2" LG A MOTOR BELT GUARD COMPL."STICKER INCLUDED" A BEDDING CHOPPER BODY C V-BELT A-105 (1/2" X 107") 1 revised: D-1

52 HACHE-PAILLE (MOD:EL30, EL50 & EL75) RÉF. NO PIÈCE DESCRIPTION QTÉ 39 01A CUVE RONDE COMPL."INCLUANT AUTO-COLLANT" A RONDELLE PLATE 13/16" Dia. X Ø 25/64" X 14GA A GARDE DE COURROIE DE CUVE A BAGUE 5/8" X 3/8" X 5/16" LONG 2. 00A NON ILLUSTRÉ. 01A ROUE PIVOTANTE 10" Dia.COMPL. 1 14C BRANCARD TOURNANT 1 14C ROUE 10" Dia. ASS. 1 14C PNEU 4.10/ C TUBE C JANTE 4" Dia. 1 14C ROULEMENT À ROULEAU X Ø 3/4" 1 01A BAGUE D'ESSIEU 4" LONG 1 14C AVANT -00/94 # ROULEMENT À BILLE À ÉPAULEMENT 2 14C APRÈS -00/94 # EPAULEMENT D'ACIER Ø 3/4" 2 révision: D-2

53

54 BEDDING CHOPPER (MOD:EL30, EL50 & EL75) REF. PART NO DESCRIPTION QTY 1 01A BEFORE -01/88 # SIMPLE KNIVES FULL LENGTH 68 01C BEFORE -01/88 # HEX.BOLT.1/4"-28 X 5/8" LG (GRADE 5) C BEFORE -01/88 # STOP NUT 1/4" A BETWEEN -01/88 AND 04/90 # ROTOR COMPL.(HALF SECTION & 1 RIVETED KNIVES INCLUDED) 01A BETWEEN -01/88 AND 04/90 # HALF SECTION RIVETED KNIVES COMPL A BETWEEN -01/88 AND 04/90 # SPACER 3 1/2" Dia. X 11GA X 1 3/8" LG 16 01A BETWEEN -01/88 AND 04/90 # ROTOR FLAT WASHER 3 3/4" Dia. X Ø X 3/8" 01C BETWEEN -01/88 AND 04/90 # STOP NUT 1 1/4" A AFTER -04/90 # ROTOR COMPL.(WASHER & RIVETED KNIVES 1 INCLUDED) 01A AFTER -04/90 # HEXAGONE ROTOR SHAFT 33 1/4" LG 1 01A AFTER -04/90 # RIVETED KNIFE AND HEX. WASHER COMPL A AFTER -04/90 # SPACER 2" Dia. X 11GA X 1.310" LG 16 01A AFTER -04/90 # ROTOR ADJUSTMENT SPACER KIT 1 01C AFTER -04/90 # STOP NUT 1 1/4" C FLANGE BEARING UCFL X Ø 1" A SQUARE KEY 1/4" X 1/4" X 2 3/4" LG A CUT GRILL (16 FINGERS) 1 01A FINE CUT GRILL (32 FINGERS) A FLAT WASHER 1 1/4" Dia. X Ø 3/4" X 10GA 3 01A FLAT WASHER 1 1/4" DIA. X Ø 3/4" X 14GA C COLLAR Ø 3/4" Dia C SPRING PIN 1/4" X 1 3/4" LG A ROTOR WRENCH A SWINGING COVER C BALE SUPPORT A TUB BEARING GUARD A TUB BEARING A BUSHING 1" Dia. X 1/2" X 1 1/8" LG 4 N/I 01A FLAT WASHER 1 1/8" Dia. X Ø 1/2" X 16 GA A EVACUATION DOOR COMPL."STICKER INCLUDED" A SLIDE A FRICTION PLATE C SPRING 1/2" Dia. X 1 1/8" LG C COLLAR Ø 3/4" DIA.INT.1SS 5/16" A WHEEL 16" Dia. COMPL. 2 14C TIRE 4.80 / C RIM 8" Dia. 2 14C TUBE C ROLLER BEARING X Ø 3/4" 1 14C STEEL SHOULDER X Ø 3/4" C CUTTER PIN 1/4" Dia. X 1 3/4" LG A STOPER C THIN NUT 3/8" A GUARD SPACER A BEARING GUARD A CLOSING PLATE 1 revised: E-1

55 BEDDING CHOPPER (MOD:EL30, EL50 & EL75) REF. PART NO DESCRIPTION QTY 01A STICKER KIT (EL30,EL50,EL75) 1 01A VALMETAL (16" X 4 1/2") LARGE 1 01A VALMETAL (6" X 1 3/4") SMALL 2 01A OIL LEVEL (3 3/4" X 1 3/4") 1 01A CAUTION. DO NOT STAND IN FRONT OF EXIT DURING OPERATION...(5" X 3") 1 01A CAUTION 1.READ OPERATOR'S MANUAL BEFORE STARTING...(8 1/2" X 5") 1 01A BRAKE OFF ON (3 3/4" X 2 3/4") 1 01A ROTOR OFF ON (3 3/4" X 2 3/4") 1 01A TUB OFF ON (3 3/4" X 2 3/4") 1 01A GRATE OFF ON (3 3/4" X 2") 1 01A WARNING MOVING PART HAZARD...(5 5/8" X 5") 1 01A WARNING ROTATING PART HAZARD...(4 1/2" X 3 1/2") 2 01A WARNING TUB HAZARD DO NOT CLIMB INTO MACHINE WHEN...(5 3/4" X 5") 1 01A OIL DRAIN EXTENSION (3" X 1") 1 01A ROTATION (2 7/8" X 1 3/8") 1 01A ELECTROCUTION HAZARD 1.HAVE A QUALIFIED...(3 1/2" X 3 1/4") 1 revised: F-1

56 VALMETAL INC. 230, BOUL. INDUSTRIEL ST-GERMAIN, QUEBEC CANADA, J0C 1K0 TEL: (819) FAX.: (819) PRINTED IN CANADA ISSUED DATE: PART NUMBER: 01A

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93 HAY CHOPPER (T.M.R.) REF. PART NO DESCRIPTION QTY 1 01A SPEED REDUCER BOX COMPL."STICKER INCLUDED" A TUB ARM CONTROL C PLASTIC KNOB 1 7/8" Dia A BUSHING 5/8" X 3/8" X 1/2" LG A TUB BELT TIGHTENER C TURNBUCKLE 5/16" A FLAT WASHER 1 1/2 Dia. X Ø 33/64 X 11GA A BUSHING 3/4" X 1/2" X 1/2" LG A IDLER PULLEY PI-300 " BUSHING INCLUDED " A BUSHING 5/8" Dia. X 14GA X 2 3/4" LG C METRIC BOLT 8MM X 20MM (GR8.8 ) C SPEED REDUCER BH40-L-10: C PULLEY 1MA25 X Ø 5/8" KW 3/16" 2SS 5/16" A SQUARE KEY 3/16" X 3/16" X 1 1/4" LG C PULLEY 1MA40 X Ø 1/2" KW 1/8" 2SS 5/16" A SQUARE KEY 1/8" X 1/8" X 1" LG C V-BELT 4L270 (1/2" X 27") C PULLEY 1MA30 X Ø 1" KW 1/4" 2SS 5/16" A SQUARE KEY 1/4" X 1/4" X 2 3/4" LG C PULLEY 2MB50 X Ø 1" KW 1/4" 2SS 5/16" C V-BELT 5L400 (5/8" X 40") A ADJUSTABLE ARM A TEETH ARM A ROTOR BELT GUARD COMPL."STICKER INCLUDED" A ELECTRIC STARTER (MOD.5HP) 1 01A ELECTRIC STARTER (MOD.7 5HP) 1 01A ELECTRIC STARTER (MOD.10 HP) A ELECTRIC BOX SUPPORT A BASE PLATE (MOD.EL50) 1 01A BASE PLATE (MOD.EL7.5,EL10 ) A BELT TIGHTENER C ELECTRIC MOTOR 5 HP 1725 RPM 1 14C ELECTRIC MOTOR 7.5 HP 230 VOLTS 1725 RPM 1 14C ELECTRIC MOTOR 10 HP 230 VOLTS 1725 RPM 1 revised: A-1

94 HAY CHOPPER (T.M.R.) REF. PART NO DESCRIPTION QTY 27 14C PULLEY 2MB70 X Ø 1 1/8" KW 1/4" 2SS 5/16"-18 (MOD.EL.50,EL.7.5) 1 14C CAST IRON SHAVE PULLEY 2B6.6 SDS (MOD.EL.10) 1 14C TAPERED QD BUSHING SDS 1 3/8" KW 5/16" (MOD.EL.10) 1 01A SQUARE KEY 1/4" X 1/4" X 1 1/2" LG (MOD.EL.50,EL.7.5) 1 01A SQUARE KEY 5/16" X 5/16" X 1 1/2" LG (MOD.EL.10) A MOTOR BELT GUARD COMPL."STICKER INCLUDED" C V-BELT A-105 (1/2" X 107") A ROUND TUB COMPL."STICKER INCLUDED" A FLAT WASHER 13/16" Dia. X Ø 25/64" X 14GA 4 revised: A-2

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97 HAY CHOPPER (T.M.R.) REF. PART NO DESCRIPTION QTY 1 01A BEFORE -03/89 # SIMPLE KNIVES FULL LENGTH 36 01C BEFORE -03/89 # HEX.BOLT.1/4"-28 X 5/8" LG (GRADE 5) 72 01C BEFORE -03/89 # STOP NUT 1/4" A BETWEEN -03/89 AND 01/93 ROTOR (36 COUTEAUX) "INCLUANT DEMI-RONDELLE HEXAGONE RIVETÉ" COMPL. 1 01A BETWEEN -03/89 AND 01/93 HEXAGONE ROTOR SHAFT 33 1/4" LG 1 01A BETWEEN -03/89 AND 01/93 # HALF SECTION RIVETED KNIVES COMPL A BETWEEN -03/89 AND 01/93 # SPACER 3 1/2" Dia. X 11GA X 2 7/8" LG 8 01A BETWEEN -03/89 AND 01/93 # ROTOR FLAT WASHER 3 3/4" Dia. X Ø X 3/8" 1 01C BETWEEN -03/89 AND 01/93 # STOP NUT 1 1/4" A BETWEEN -03/89 AND 01/93 # ROTOR COMPL.(HALF SECTION & RIVETED KNIVES INCLUDED) 1 01A BETWEEN -03/89 AND 01/93 # HEXAGONE ROTOR SHAFT 33 1/4" LG 1 01A BETWEEN -03/89 AND 01/93 # HALF SECTION RIVETED KNIVES COMPL A BETWEEN -03/89 AND 01/93 # SPACER 3 1/2" Dia. X 11GA X 1 3/8" LG 16 01A BETWEEN -03/89 AND 01/93 # ROTOR FLAT WASHER 3 3/4" Dia. X Ø X 3/8" 1 01C BETWEEN -03/89 AND 01/93 # STOP NUT 1 1/4" A AFTER -01/93 # ROTOR (STANDARD 36 KNIVES) "WASHER & RIVETED KNIVES INCLUDED" COMPL. 1 01A AFTER -01/93 # HEXAGONE ROTOR SHAFT 33 1/4" LG 1 01A AFTER -01/93 # RIVETED KNIFE AND HEX. WASHER COMPL. 9 01A AFTER -01/93 # SPACER 2" Dia. X 11GA X 2.810" LG 8 01A AFTER -01/93 # ROTOR ADJUSTMENT SPACER KIT 1 01C AFTER -01/93 # STOP NUT 1 1/4" A AFTER -01/93 # ROTOR COMPL.(WASHER & RIVETED KNIVES INCLUDED) 1 01A AFTER -01/93 # HEXAGONE ROTOR SHAFT 33 1/4" LG 1 01A AFTER -01/93 # RIVETED KNIFE AND HEX. WASHER COMPL A AFTER -01/93 # SPACER 2" Dia. X 11GA X 1.310" LG 16 01A AFTER -01/93 # ROTOR ADJUSTMENT SPACER KIT 1 01C AFTER -01/93 # STOP NUT 1 1/4" A FLANGE BEARING X Ø 1" (SPECIAL) A SQUARE KEY 1/4" X 1/4" X 2 3/4" LG A CUT GRILL (8 FINGERS) 1 01A CUT GRILL (16 FINGERS) A FLAT WASHER 1 1/4" Dia. X Ø 3/4" X 10GA 3 01A FLAT WASHER 1 1/4" DIA. X Ø 3/4" X 14GA C COLLAR Ø 3/4" Dia. 1 revised: B-1

98 HAY CHOPPER (T.M.R.) REF. PART NO DESCRIPTION QTY 7 01C SPRING PIN 1/4" X 1 3/4" LG A ROTOR WRENCH A ACCESS DOOR C ELECTRIC MOTOR 2 HP 230 VOLTS 1725 RPM 1 14C ELECTRIC MOTOR 3 HP 1725 RPM C PULLEY 1MB70 X Ø 7/8" KW 3/16" 2SS 5/16"-18 "MOTOR 2 HP" 1 14C PULLEY 1MB70 X Ø 1 1/8" KW 1/4" 2SS 5/16"-18 "MOTOR 3 HP" 1 01A SQUARE KEY 3/16" X 3/16" X 1 1/4" LG "MOTOR 2 HP" 1 01A SQUARE KEY 1/4" X 1/4" X 1 1/2" LG "MOTOR 3 HP" C V-BELT B-59 (5/8" X 62" LG) "MOTOR 2 HP" 1 14C V-BELT B-58 (5/8" X 61" LG) "MOTOR 3 HP" A BASE PLATE (MOTOR 2 HP & 3 HP) C GALV.SPRING 1" Dia. X 5 1/2" LG C EYE BOLT 3/8"-16 X 5" LG A BLOWER HOUSING COMPL."STICKER INCLUDED" A TUB BEARING GUARD A TUB BEARING A BUSHING 1" Dia. X 1/2" X 1 1/8" LG 4 N/I 01A FLAT WASHER 1 1/8" Dia. X Ø 1/2" X 16 GA A BLOWER BELT GUARD COMPL."STICKER INCLUDED" C HEX.BOLT 3/8"-16 X 6 1/2" LONG (GRADE 2) C WING NUT 3/8" A BODY A IMPELLER 1 N/I 03A IMPELLER SHAFT 1" Dia. X 9" LG C PILLOW BEARING UCP X Ø 1" C PULLEY 1MB50 X Ø 1" KW 1/4" 2SS 5/16"-18 "MOTOR 2 HP" 1 14C PULLEY 1MB40 X Ø 1" KW 1/4" 2SS 5/16"-18 "MOTOR 3 HP" 1 01A SQUARE KEY 1/4" X 1/4" X 1 1/2" LG A GREASE HOSE 1/4-H ASS. X 22" LG C GREASE FITTING 1/4 NPT X DROIT C BRASS COUPLING 1/4 NPT X 7/8" LG C RUBBER GROMMETS 2 revised: B-2

99 HAY CHOPPER (T.M.R.) REF. PART NO DESCRIPTION QTY 01A STICKER KIT (MOD.HAY CHOPPER R.T.M.) 1 01A VALMETAL (16" X 4 1/2") LARGE 1 06A VALMETAL (10 3/4" X 3") MEDIUM 1 01A VALMETAL (6" X 1 3/4") SMALL 2 01A WARNING MISSING SHIELD HAZARD...(3 1/2" X 4") 2 01A WARNING ROTATING PART HAZARD...(4 1/2" X 3 1/2") 3 01A TUB OFF ON (3 3/4" X 2 3/4") 1 01A CAUTION. DO NOT STAND IN FRONT OF EXIT DURING OPERATION... (5" X 3") 1 01A GRATE OFF ON (3 3/4" X 2") 1 01A BRAKE OFF ON (3 3/4" X 2 3/4") 1 01A ROTOR OFF ON (3 3/4" X 2 3/4") 1 01A WARNING MOVING PART HAZARD...(5 5/8" X 5") 2 01A WARNING TUB HAZARD DO NOT CLIMB INTO MACHINE WHEN...(5 3/4" X 5") 1 01A CAUTION 1.READ OPERATOR'S MANUAL BEFORE STARTING...(8 1/2" X 5") 1 01A ELECTROCUTION HAZARD 1.HAVE A QUALIFIED...(3 1/2" X 3 1/4") 1 revised: C-1

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103 BEDDING CHOPPER P.T.O. REF. PART NO DESCRIPTION QTY 1 01A BEFORE -08/90 # PTO SHAFT #4 (1 1/4" Dia. X 36" LG) 1 01A AFTER -08/90 # PTO SHAFT T40 X 36 13/16" LG A PTO SHAFT GUARD "STICKER INCLUDED" A SQUARE KEY 5/16" X 5/16" X 1 1/2" LG A BEFORE -08/90 # TRANSMISSION A624A RATIO 1:5.28 ASS. 1 01A BEFORE -08/90 # TRANSMISSION A624A RATIO 1: C BEFORE -08/90 # GALV.ELBOW 90 3/8 FEM. NPT X 3/8 MALE NPT 1 01C BEFORE -08/90 # AIR VENT 3/8"-18 NPT A AFTER -08/90 # TRANSMISSION A624A RATIO 1:5.15 ASS. 1 01A AFTER -08/90 # TRANSMISSION A624A RATIO 1: C AFTER -08/90 # HEX.REDUCER 3/8 FEM. NPT X 1/2 MÂLE NPT 2 13C AFTER -08/90 # GALV.NIPPLE 3/8 NPT X 1 1/2" LG 1 01C AFTER -08/90 # AIR VENT 3/8"-18 NPT 1 01A AFTER -08/90 # ABS OIL TANK COMPL C AFTER -08/90 # GALV.ELBOW 90 3/8 FEM. NPT X 3/8 MALE NPT A BODY (MODEL P.T.O) A P.T.O. CHAIN A CHAIN GUARD COMPL."STICKER INCLUDED" C HITCH PIN 7/8" Dia. X 6 1/2" LG A BUSHING 1 1/4" Dia. X 1 1/8" LG A EVACUATION DOOR COMPL."STICKER INCLUDED" A SLIDE A FRICTION PLATE C SPRING 1/2" Dia. X 1 1/8" LG A BODY SUPPORT C HITCH PIN CLIPS 3/16" X 3 3/4" LG A TUB BEARING GUARD A TUB BEARING A BUSHING 1" Dia. X 1/2" X 1 1/8" LG 4 N/I 01A FLAT WASHER 1 1/8" Dia. X Ø 1/2" X 16 GA A BEFORE -08/91 # ROTOR GUARD 1 01A AFTER -08/91 # ACCESS DOOR C PLASTIC KNOB 1 7/8" Dia A BUSHING 5/8" X 3/8" X 1/2" LG 1 revised: G-1

104 BEDDING CHOPPER P.T.O. REF. PART NO DESCRIPTION QTY 23 01A TUB ARM CONTROL A TUB BELT TIGHTENER A BUSHING 3/4" X 1/2" X 1/2" LG C TURNBUCKLE 5/16" A TEETH ARM C SPRING PIN 1/4" X 1 3/4" LG A FLAT WASHER 1 1/4" Dia. X Ø 3/4" X 10GA 3 01A FLAT WASHER 1 1/4" DIA. X Ø 3/4" X 14GA A ADJUSTABLE ARM C FLANGE BEARING UCFL X Ø 1" A BEFORE -04/80 # SIMPLE KNIVES FULL LENGTH 68 01C BEFORE -04/80 # HEX.BOLT.1/4"-28 X 5/8" LG (GRADE 5) C BEFORE -04/80 # STOP NUT 1/4" A BETWEEN -04/80 AND 04/90 # ROTOR COMPL.(HALF SECTION & RIVETED KNIVES INCLUDED) 1 01A BETWEEN -04/80 AND 04/90 # HEXAGONE ROTOR SHAFT 34 3/4" LG 1 01A BETWEEN -04/80 AND 04/90 # HALF SECTION RIVETED KNIVES COMPL A BETWEEN -04/80 AND 04/90 # SPACER 3 1/2" Dia. X 11GA X 1 3/8" LG 16 01A BETWEEN -04/80 AND 04/90 # ROTOR FLAT WASHER 3 3/4" Dia. X Ø X 3/8" 1 01C BETWEEN -04/80 AND 04/90 # STOP NUT 1 1/4" A AFTER -04/90 # ROTOR COMPL.(WASHER & RIVETED KNIVES INCLUDED) 1 01A AFTER -04/90 # HEXAGONE ROTOR SHAFT 34 3/4" LG 1 01A AFTER -04/90 # RIVETED KNIFE AND HEX. WASHER COMPL A AFTER -04/90 # SPACER 2" Dia. X 11GA X 1.310" LG 16 01A AFTER -04/90 # ROTOR ADJUSTMENT SPACER KIT 1 01C AFTER -04/90 # STOP NUT 1 1/4" A ROTOR WRENCH C COLLAR Ø 3/4" Dia A CUT GRILL (16 FINGERS) 1 01A FINE CUT GRILL (32 FINGERS) A SPEED REDUCER BOX COMPL."STICKER INCLUDED" C SPEED REDUCER BH40-L-10: C METRIC BOLT 8MM X 20MM (GR8.8 ) A CHAIN COUPLING 4016 X Ø 1" X Ø 1 1/4" COMPL. 1 01A COUPLING 4016 X Ø 1" KW 1/4" 2SS 5/16"-18 1 revised: G-2

105 BEDDING CHOPPER P.T.O. REF. PART NO DESCRIPTION QTY 01A COUPLING 4016 X Ø 1 1/4" KW 1/4" 2SS 5/ C DOUBLE CHAIN # C DOUBLE CONNECTING LINK # A SQUARE KEY 1/4" X 1/4" X 2 3/4" LG C PULLEY 1MA40 X Ø 1/2" KW 1/8" 2SS 5/16" A SQUARE KEY 1/8" X 1/8" X 1" LG C V-BELT 4L270 (1/2" X 27") C BEFORE -05/88 # PULLEY 1MA30 X Ø 5/8" KW 3/16" 2SS 5/16" C AFTER -05/88 # PULLEY 1MA30 X Ø 1" KW 1/4" 2SS 5/16" C PULLEY 1MA25 X Ø 5/8" KW 3/16" 2SS 5/16" A SQUARE KEY 3/16" X 3/16" X 1 1/4" LG C V-BELT A-105 (1/2" X 107") A IDLER PULLEY PI-300 " BUSHING INCLUDED " A ROUND TUB COMPL."STICKER INCLUDED" 1 revised: G-3

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