CONVEY-ALL. Swing Away. Standard

Transcription

1 CONVEY-ALL Swing Away Standard BELT TUBE CONVEYOR OPERATOR'S MANUAL TCH MODELS 35', 45', 70' & 85' TC MODELS 35', 45', 55', 65', 70', 75', 80' & 85'

2 LIMITED WARRANTY Convey-All warrants to the buyer that the new machinery is free from defects in material and workmanship. This warranty is only effective as to any new machinery which has not been altered, changed, repaired or treated since its delivery to the buyer, other than by Convey-All or its authorized dealers or employees, and does not apply to accessories, attachments, tools or parts, sold or operated with new machinery, if they have not been manufactured by Convey-All. Convey-All shall only be liable for defects in the materials or workmanship attributable to faulty material or bad workmanship that can be proved by the buyer, and specifically excludes liability for repairs arising as a result of normal wear and tear of the new machinery or in any other manner whatsoever, and without limiting the generality of the foregoing, excludes application or installation of parts not completed in accordance with Convey-All operator's manual, specifications, or printed instructions. Written notice shall be given by registered mail, to Convey-All within seven (7) days after the defect shall have become apparent or the repairs shall have become necessary, addressed as follows: Convey-All Industries Inc., Box 2008, 130 Canada St., Winkler, Manitoba, R6W 4B7. This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, Convey-All shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Convey-All has authorized such expenses in advance. The warranty shall not extend to any repairs, changes, alterations, or replacements made to the new equipment other than by Convey-All or its authorized dealers or employees. This warranty extents only to the original owner of the new equipment. This warranty is limited to the terms stated herein and is in lieu of any other warranties whether expressed or implied, and without limiting the generality of the foregoing, excluded all warranties, expressed or implied or conditions whether statutory or otherwise as to quality and fitness for any purpose of the new equipment. Convey-All disclaims all liability for incidental or consequential damages. This machine is subject to design changes and Convey-All shall not be required to retrofit WARRANTY VOID IF NOT REGISTERED

3 CONVEY-ALL BELT TUBE CONVEYOR WARRANTY REGISTRATION FORM & INSPECTION REPORT WARRANTY REGISTRATION This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery. Customer s Name Address City, State/Prov., Code Dealer Name Address City, State/Prov., Code Phone Number ( ) Conveyor Model Application Serial Number Delivery Date Private Commercial DEALER INSPECTION REPORT All Fasteners Tight Drive System Rotates Freely Driveline Secured To Machine Hydraulic Hoses Free and Fittings Tight Drives Aligned and Tensioned Belting Moves Freely Check Belting Tension and Alignment Lubricate Machine Check Tire Pressure SAFETY All Guards and Shields Installed and Secured All Safety Signs Installed and Legible Reflectors and SMV Clean Review Operating and Safety Instructions I have thoroughly instructed the buyer on the above described equipment which review included the Operator s Manual content, equipment care, adjustments, safe operation and applicable warranty policy. Date Dealer s Rep. Signature The above equipment and Operator s Manual have been received by me and I have been thoroughly instructed as to care, adjustments, safe operation and applicable warranty policy. Date Owner's Signature WHITE CONVEY-ALL YELLOW DEALER PINK CUSTOMER

4 TABLE OF CONTENTS SECTION DESCRIPTION 1 Introduction Safety General Safety Operating Safety Placement Safety Maintenance Safety Hydraulic Safety Transport Safety Refueling Safety Storage Safety Tire Safety Battery Safety Gas Motor Safety Safety Signs Sign-Off Form Safety Sign Locations Operation To the New Operator or Owner Machine Components Machine Break-In Pre-Operation Checklist Controls Attaching/Unhooking Machine Placement Operating Transporting Storage Service and Maintenance Service Fuels, Fluids and Lubricants Greasing Servicing Intervals Service Record Maintenance Conveying Belt Tension and Alignment Drive Belt Tension and Alignment (Electric Drive) Drive Belt Tension and Alignment (Gas Drive) Cleaning Air Cleaner Changing Engine Oil and Filter PTO Driveline Guard Trouble Shooting Specifications Mechanical Bolt Torque Hydraulic Fitting Torque Index... 70

5 SERIAL NUMBER LOCATION Always give your dealer the serial number of your Convey-All Conveyor when ordering parts or requesting service or other information. The serial number plate is located where indicated. Please mark the number in the space provided for easy reference. Gas Drive PTO Drive Swing Away Electric SERIAL NUMBER LOCATIONS (TYPICAL) Model Number Serial Number Production Year

6 1 INTRODUCTION Congratulations on your choice of a Convey-All Belt Tube Conveyor to complement your agricultural operation. This equipment has been designed and manufactured to meet the needs of the discriminating buyer for the efficient moving of grain, pulse crops, fertilizer or any other granular material. Safe, efficient and trouble free operation of your Belt Tube Conveyor requires that you and anyone else who will be operating or maintaining the Conveyor, read and understand the Safety, Operation, Maintenance and Trouble Shooting information contained within the Operator's Manual. Swing Away Standard This manual covers all the Belt Tube Conveyors made by Convey-All. Use the Index or Table of Contents as a guide when searching for specific information. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Convey-All distributor or dealer if you need assistance, information or additional copies of the manual. OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout the manual, are as seen from the tractor driver's seat and facing in the direction of travel when the unit is being transported. 1

7 2 SAFETY SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS IN- VOLVED! The Safety Alert symbol identifies important safety messages on the Convey-All Belt Tube Conveyor and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. Why is SAFETY important to you? 3 Big Reasons Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided SIGNAL WORDS: WARNING and CAUTION with the safety messages. The appropriate signal word for each message has been selected using the following guide-lines: Note the use of the signal words DANGER, DANGER - Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. WARNING - Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION - Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. 2

8 SAFETY YOU are responsible for the SAFE operation and maintenance of your Convey-All Belt Conveyor. YOU must ensure that you and anyone else who is going to operate, maintain or work around the Belt Conveyor be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will take you step-by-step through your working day and alerts you to all good safety practices that should be adhered to while operating the Conveyor. Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. Conveyor owners must give operating instructions to operators or employees before allowing them to operate the machine, and at least annually thereafter per OSHA (Occupational Safety and Health Administration) regulation The most important safety device on this equipment is a SAFE operator. It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow them. Most accidents can be avoided. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. Think SAFETY! Work SAFELY! 2.1 GENERAL SAFETY 1. Read and understand the Operator s Manual and all safety signs before operating, maintaining, adjusting or unplugging the Conveyor. 2. Only trained competent persons shall operate the Conveyor. An untrained operator is not qualified to operate the machine. 3. Have a first-aid kit available for use should the need arise and know how to use it. 4. Provide a fire extinguisher for use in case of an accident. Store in a highly visible place. 5. Do not allow children, spectators or bystanders within hazard area of machine. 6. Wear appropriate protective gear. This list includes but is not limited to: - A hard hat - Protective shoes with slip resistant soles - Protective goggles - Heavy gloves - Hearing protection - Respirator or filter mask 7. Place all controls in neutral or off, stop engine or motor, remove ignition key or disable power source and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging. 8. Review safety related items annually with all personnel who will be operating or maintaining the Conveyor. 3

9 2.2 OPERATING SAFETY 1. Read and understand the Operator s Manual and all safety signs before using. 2. PTO drives: Stop the engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 3. Hydraulic drives: Stop the engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 4. Gas engine drives: Stop engine, place all controls in neutral, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 5. Electric motor drives: Disconnect and disable electrical supply completely and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 6. Clear the area of bystanders, especially children, before starting. 7. Be familiar with machine hazard area. If anyone enters hazard areas, shut down machine immediately. Clear the area before restarting. 8. Keep hands, feet, hair and clothing away from all moving and/or rotating parts. 9. Do not allow riders on the Conveyor or tractor when transporting. 10. Stay away from overhead obstructions and power lines during operation and transporting. Electrocution can occur without direct contact. 11. Do not operate machine when any guards are removed. 12. Set park brake on tractor before starting. 13. Lower Conveyor to its lowest position before moving or transporting or when not in use. 14. Inspect lift cable before using Conveyor. Replace if frayed or damaged. 2.3 PLACEMENT SAFETY 1. Move only with a tractor. Never move by hand. 2. Stay away from overhead power lines when moving Conveyor. Electrocution can occur without direct contact. 3. Keep Conveyor as low as possible. 4. Chock Conveyor and tractor wheels front and rear before operating. 5. Locate Conveyor to provide ample space for trucks to unload. 6. Keep Conveyor as low as possible when moving. Raise only when it is next to storage facility. 7. Be familiar with the machine hazard area. If anyone enters hazard area, shut down machine immediately. Clear the area before restarting. 8. Operate the Conveyor on level ground free of debris. If ground is uneven, anchor the Conveyor to prevent tipping or upending. IMPORTANT Before raising or placement of Conveyor be sure that ground is reasonably level. Conveyor could topple if ground is too uneven damaging equipment and/or causing personal injury. IMPORTANT When releasing Conveyor from the towing vehicle, test the intake end for downward weight. Do not raise the intake end above drawbar height. When the intake end is elevated too high with machine in raised position, the balance of weight quickly transfers to the discharge end, causing the machine to upend. 15. Make certain lift cable is properly seated in cable pulleys. 16. Be sure that conveyor is empty before raising or lowering. 4

10 WORKPLACE HAZARD AREA (PTO DRIVE) 5

11 WORKPLACE HAZARD AREA (HYDRAULIC DRIVE) 6

12 WORKPLACE HAZARD AREA (ELECTRIC DRIVE & GAS DRIVE) 7

13 2.4 MAINTENANCE SAFETY 1. Review items before the Operator's working with, Manual maintaining and all safety or operating the Conveyor. 2. Place all controls in neutral or off, stop engine or motor, remove ignition key or disable power source and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 3. Follow good shop practices: - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded. - Use adequate light for the job at hand. 4. Before applying pressure to a hydraulic system, make sure all components are tight and that hoses and couplings are in good condition. 5. Relieve pressure from hydraulic circuit before servicing or disconnecting from tractor. 2.5 HYDRAULIC SAFETY 1. Always neutral before place all disconnecting tractor hydraulic from controls tractor or in working on hydraulic system. 2. Make sure that all components in the hydraulic system are kept in good condition and are clean. 3. Replace any worn, cut, abraded, flattened or crimped hoses. 4. Do not attempt any makeshift repairs to the hydraulic fittings or hoses by using tape, clamps or cements. The hydraulic system operates under extremely high-pressure. Such repairs will fail suddenly and create a hazardous and unsafe condition. 5. Wear proper hand and eye protection when searching for a highpressure hydraulic leak. Use a piece of wood or cardboard as a backstop instead of hands to isolate and identify a leak. 6. If injured by a concentrated high-pressure stream of hydraulic fluid, seek medical attention immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface. 6. Keep hands, feet, hair and clothing away from all moving and/or rotating parts. 7. Clear the area of bystanders, especially children, when carrying out any maintenance and repairs or making any adjustments. 8. Place stands or blocks under the frame before working beneath the machine. 9. Before resuming work, install and secure all guards when maintenance work is completed. 10. Support Conveyor tube before attempting maintenance on the under carriage assembly. Where possible Conveyor should be in the full down position. 11. Keep safety signs clean. Replace any sign 8

14 2.6 TRANSPORT SAFETY 1. Read and understand ALL the information in the Operator's Manual regarding procedures and SAFETY when moving or transporting the Conveyor. 2. Check with local authorities regarding Conveyor transport on public roads. Obey all applicable laws and regulations. 3. Always travel at a safe speed. Use caution when making corners or meeting traffic. 4. Make sure the SMV (Slow Moving Vehicle) emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean and can be seen clearly by all overtaking and oncoming traffic. 5. Do not allow riders on the Conveyor or the tractor when transporting. 6. Attach Conveyor to towing vehicle with a pin and retainer. Always attach the safety chain. 7. Lower Conveyor to its lowest position for transporting. 8. Keep to the right and yield the right-of-way to allow faster traffic to pass. Drive on the road shoulder, if permitted by law. 9. Do not exceed 20 mph (32 km/h). Reduce speed on rough roads and surfaces. 10. Stay away from overhead obstructions and power lines when transporting. Electrocution can occur without direct contact. TRANSPORTING HAZARD AREA 11. Always use hazard warning flashers on tractor when transporting unless prohibited by law. 9

15 2.7 REFUELLING SAFETY 1. Handle fuel with care. It is highly flammable. 2. Allow engine to cool for 5 minutes before refuelling. Clean up spilled fuel before restarting engine. 3. Do not refuel the machine while smoking or when near open flame or sparks. 4. Fill fuel tank outdoors. 5. Prevent fires by keeping machine clean of accumulated trash, grease and debris. 2.9 TIRE SAFETY 1. Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death. 2. Do not attempt to mount a tire unless you have the proper equipment and experience to do the job. 3. Have a qualified tire dealer or repair service perform required tire maintenance. 4. When replacing worn tires, make sure they meet the original tire specifications. Never undersize. 2.8 STORAGE SAFETY 1. activity. Store the unit in an area away from human 2. Do not permit children to play on or around the stored machine. 3. Lower Conveyor to its lowest position for storage unless supported by a storage facility BATTERY SAFETY 1. Keep all sparks and flames away from batteries, as gas given off by electrolyte is explosive. 2. Avoid contact with battery electrolyte: wash off any spilled electrolyte immediately. 3. Wear safety glasses when working near batteries. 4. Do not tip batteries more than 45 degrees, to avoid electrolyte loss. 5. To avoid injury from spark or short circuit, disconnect battery ground cable before servicing any part of electrical system. 10

16 2.11 GAS MOTOR SAFETY BEFORE STARTING ENGINE, READ AND UNDERSTAND THE OPERATING AND MAIN- TENANCE INSTRUCTIONS THAT CAME WITH YOUR ENGINE. WARNING: DO NOT 1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison. 2. DO NOT place hands or feet near moving or rotating parts. 3. DO NOT store, spill, or use gasoline near an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark. 4. DO NOT refuel indoors where area is not well ventilated. Outdoor refuelling is preferred. 5. DO NOT fill fuel tank while engine is running. Allow engine to cool for 5 minutes before refuelling. Store fuel in approved safety containers. 6. DO NOT remove fuel tank cap while engine is running. 7. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated. 8. DO NOT smoke when filling fuel tank. 9. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping. 10. DO NOT run engine above rated speeds. This may result in injury. 11. DO NOT tamper with governor springs, governor links or other parts which may increase the governed engine speed. 13. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester. 14. DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in "FAST" position and crank until engine starts. 15. DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine. 16. DO NOT operate engine without a muffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary with correct deflector. 17. DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible materials in the muffler area. 18. DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. 19. DO NOT touch hot muffler, cylinder or fins because contact may cause burns. 20. DO NOT run engine with air cleaner or air cleaner cover removed. 12. DO NOT tamper with the engine speed selected by the original equipment manufacturer. WARNING: DO 11

17 1. ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING. Disconnect the negative wire from the battery terminal if equipped with a 12 volt starting system. 2. DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed. 3. DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary. 4. DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage. 5. DO check fuel lines and fittings frequently for cracks or leaks. Replace if necessary SAFETY SIGNS 1. Keep safety signs clean and legible at all times. 2. Replace safety signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety signs are available from your Distributor or the factory. How to Install Safety Signs: Be sure that the installation area is clean and dry. Be sure temperature is above 50 F (10 C). Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper. Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place. Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place. Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper. 12

18 2.13 SIGN-OFF FORM Convey-All follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Belt Conveyor must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annually review this information before the season start-up. Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. We feel that an untrained operator is unqualified to operate this machine. A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in the Operator s Manual and have been instructed in the operation of the equipment. SIGN-OFF FORM DATE EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE 13

19 3 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! A WARNING A A E H M N ROTATING PART HAZARD KEEP AWAY To prevent serious injury or death from rotating parts: 1. Place all controls in neutral or off, stop engine or motor, remove ignition key or disable power source and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 2. Install and secure all guards before operating. 3. Do not operate with rotating parts exposed A E L HM N B DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT - ALL DRIVELINE, TRACTOR AND EQUIPMENT SHIELDS IN PLACE. DRIVELINES SECURELY AT- TACHED AT BOTH ENDS. H M E A DC B DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE N REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts replaced without safety signs, new signs must be applied. New safety signs are available from your authorized dealer. 14

20 3 SAFETY SIGN LOCATIONS requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or The particular types function of safety related signs and to that locations area, that on the requires equipment your SAFETY are shown AWARENESS. in the illustration below. Good safety Think SAFETY! Work SAFELY! C DANGER A ROTATING DRIVELINE HAZARD KEEP AWAY To prevent serious injury or death from rotating driveline: E H M N D 1. Keep all guards in place when operating. 2. Operate a 540 RPM. 3. Keep hands, feet, hair and clothing away from moving parts. 4. Keep U joint angles equal and small as possible. 5. Do not exceed driveline manufacturer's recommended operating length DANGER N H M E A A K ROTATING DRIVELINE HAZARD KEEP AWAY To prevent serious injury or death from rotating driveline: 1. Keep all guards in place when operating. 2. Operate a 1000 RPM. 3. Keep hands, feet, hair and clothing away from moving parts. 4. Keep U joint angles equal and small as possible. 5. Do not exceed driveline manufacturer's recommended operating length N H M E A G K REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts replaced without safety signs, new signs must be applied. New safety signs are available from your authorized dealer. 15

21 3 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! E CAUTION 1. Read and understand the Operator's Manual before operating. 2. Keep all safety shields and devices in place and in good working order. 3. Make certain everyone is clear before operating or moving the machine. Keep children, visitors and untrained people away. 4. Keep hands, feet, hair and clothing away from moving parts. 5. Shut off and disable power source before adjusting, servicing, repairing or cleaning. 6. Disconnect power before resetting motor overload. 7. Be sure electric motors are grounded. 8. Support discharge end or anchor intake end to prevent upending. 9. Empty Conveyor before moving to prevent upending. 10. Lower Conveyor to its fully down position before moving or transporting. Use a tractor to move and transport. 11. Lower Conveyor well below level of power lines before moving or transporting. Electrocution can occur without direct contact. 12. Keep away from intake. Keep others away. 13. Train operators annually F WARNING HIGH-PRESSURE FLUID HAZARD To prevent serious injury or death: 1. Relieve pressure on system before repairing or adjusting. 2. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. 3. Keep all components in good repair B A G A REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts replaced without safety signs, new signs must be applied. New safety signs are available from your authorized dealer. 16

22 3 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! A B F L M C D N G DANGER MISSING SHIELD HAZARD Install and secure shield before operating E N H DANGER ELECTROCUTION HAZARD KEEP AWAY FROM POWER LINES To prevent serious injury or death from electrocution: 1. Stay well away from power lines. Electrocution can occur without direct contact. 2. Lower Conveyor well below level of power lines before moving or transporting REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts replaced without safety signs, new signs must be applied. New safety signs are available from your authorized dealer. 17

23 3 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! A N M E H L B K DANGER A F FIRE HAZARD NO SMOKING To prevent serious injury or death from fire: 1. Do not smoke when refueling. 2. Keep sparks, flames and hot material away from flammable substances J DANGER ELECTROCUTION ARD HAZ- 1. Turn machine OFF, shut down and lock out power source, unplug power cord and wait for all moving parts to stop before servicing or repairing machine or electrical components. 2. Keep electrical components in good repair L WARNING Close valve when Conveyor positioned or before transporting REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts replaced without safety signs, new signs must be applied. New safety signs are available from your authorized dealer. 18

24 3 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! J A E H M N A J G E H M N A J N M H E A A REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts replaced without safety signs, new signs must be applied. New safety signs are available from your authorized dealer. 19

25 3 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! J N M H E G A J N M H E A A M DANGER N WARNING UPENDING HAZARD To prevent serious injury or death from upending: MOVING PART HAZARD To prevent serious injury or death from falling: 1. Support discharge end or anchor intake end before using. 2. Do not move Conveyor by hand. 3. Empty Conveyor before moving or transporting. 4. Do not hook or unhook unless hitch weight is down Do not stand or climb on machine when operating. Keep others off. 2. Keep hands away from moving parts. 3. Wear tight clothing and safety gear REMEMBER - If Safety Signs have been damaged, removed, become illegible or parts replaced without safety signs, new signs must be applied. New safety signs are available from your authorized dealer. 20

26 4 OPERATION 1. Read and understand the Operator s Manual and all safety signs before using. 2. PTO drives: Stop the engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 3. Hydraulic drives: Stop the engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 4. Gas engine drives: Stop engine, place all controls in neutral, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 5. Electric motor drives: Disconnect and disable electrical supply completely and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. OPERATING SAFETY all moving and/or rotating parts. 9. Do not allow riders on the Conveyor or tractor when transporting. 10. Stay away from overhead obstructions and power lines during operation and transporting. Electrocution can occur without direct contact. 11. Do not operate machine when any guards are removed. 12. Set park brake on tractor before starting. 13. Lower Conveyor to its lowest position before moving or transporting or when not in use. 14. Inspect lift cable before using Conveyor. Replace if frayed or damaged. 15. Make certain lift cable is properly seated in cable pulleys. 6. Clear the area of bystanders, especially children, before starting. 16. Be sure that conveyor is empty before raising or lowering. 7. Be familiar with machine hazard area. If anyone enters hazard areas, shut down machine immediately. Clear the area before restarting. 8. Keep hands, feet, hair and clothing away from 4.1 TO THE NEW OPERATOR OR OWNER Follow all safety instructions exactly. Safety is everyone's business. By following recommended procedures, a safe working environ- material The Convey-All between Belt a truck, Conveyor trailer is or designed wagon and to efficiently a ment move is grain, provided pulse for crops, the or operator, granular bystanders storage facility. Power is provided by a tractor and the area around the worksite. Untrained PTO, electric motor, gas engine or hydraulic motor. Be familiar with the machine before starting. operators are not qualified to operate the machine. It is the responsibility of the owner or operator to read this manual and to train all other operators before they start working with the machine. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, and prudence of personnel involved in the operation, transport, maintenance and storage of equipment or in the use and maintenance of facilities. Many features incorporated into this machine are the result of suggestions made by customers like you. Read this manual carefully to learn how to operate the machine safely and how to set it to provide maximum efficiency. By following the operating instructions in conjunction with a good maintenance program, your Conveyor will provide many years of trouble-free service. 21

27 4.2 MACHINE COMPONENTS The through Belt a Conveyor tube for moving is an endless grain or belt any that granular travels product. The machine is portable and can be raised or lowered as required for filling storage facilities. A PTO, gas engine, electric motor or hydraulic motor can supply power to the belt drive located under the tube. Material enters the system through an intake on the bottom end and exits through the discharge on the top end. A manual winch or hydraulic cylinder is used to raise or lower the frame. An optional swing away intake conveyor is also available. O J A K E M N B A L A D K C G K C E G M 22 A Main Tube B Outlet C Lift Valve D Hydraulic Lift E Belt Drive Housing F Electric Motor Drive G PTO Drive H Hydraulic Drive J Gas Engine Drive K Undercarriage L Guide Rollers M Intake N Truss Bridging O Winch Fig. 1 MACHINE COMPONENTS M B K A D N G C

28 4.3 MACHINE BREAK-IN 4.4 PRE-OPERATION CHECKLIST Although there are no operational restrictions on the Conveyor when used for the first time, it is recommended that the following mechanical items be checked: A. Before starting work: 1. Read the Conveyor and engine (if so equipped) Operator's Manuals. 2. Run the unit for an hour to seat the belting and flashing around the intake hopper. It is normal for rubber from the flashing to be expelled out the discharge and form a pattern on the belt. B. After operating or transporting for 1/2 hour: 1. Retorque all the wheel bolts fasteners and hardware. 2. Check the drive belt tension and alignment. Tension or align as required. 3. During the conveyors first few minutes of operation, check belt alignment to ensure preset alignment and tension does not vary under loaded conditions. 4. Check the flashing seal on the input hopper. If any grain comes out of the hopper around the flashing, stop, loosen flashing mounting screws and adjust. Retighten anchor screws and try again. Repeat until no grain is lost. 5. Check that all guards are installed and working as intended. C. After operating for 5 hours and 10 hours: 1. Repeat items 1 through 5 above. 2. Change the gas engine crankcase oil (if so equipped). 3. Then go to the normal servicing and maintenance schedule as defined in the Maintenance Section. Efficient and safe operation of the Belt Conveyor requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided for the operator. It is important for both the personal safety and maintaining the good mechanical condition of the Conveyor that this checklist is followed. Before operating the Conveyor and each time thereafter, the following areas should be checked off: 1. Service the machine per the schedule outlined in Section 5 Service and Maintenance. 2. Use only a tractor, gas engine or electric motor of adequate power to operate the machine. 3. Check that all guards are installed, secured and functioning as intended. Do not operate with missing or damaged shields. 4. Check worksite. Clean up working area to prevent slipping or tripping. 5. Check winch and cable for security and operation. There should be at least 3 complete wraps of cable around winch drum in full down position. Cable anchor on winch drum must be tight. Inspect cable for fray or damage and replace if damaged or frayed. 6. Check that cable clamps are secure. 7. Check that drive and conveying belts are not frayed or damaged and that they are properly adjusted and aligned. 8. Be sure Conveyor wheels are chocked. 9. Check that discharge and intake areas are free of obstructions. IMPORTANT Anchoring and/or support of Conveyor during operation is necessary. When lower half of Conveyor empties of material, the weight balance transfers to the upper end of the machine, which can cause upending. 23

29 4.5 CONTROLS Before starting to work, all operators should familiarize themselves with the location and function of the controls. Read engine manufacturers operator manual to ensure controls are similar to control functions listed below. 1. Gas Engine a. Ignition switch: This switch controls the electrical power to the engine electrical system. Turn the switch counterclockwise to turn OFF. Turn clockwise to the first position for ON. If your machine is equipped with electric start, turn the switch clockwise to the second detent (spring-loaded) to engage the starter. Release the switch when the engine starts and the switch returns to the ON position. c b a b. Choke: This lever controls the position of the choke. Slide the Fig. 2 GAS ENGINE CONTROLS lever to the left to close the choke valve for starting when the engine is cold. Slide to the right to open the choke as the engine warms. Always open the choke fully when operating the machine. the T bar firmly and pull the rope sharply to start the engine. Close the choke if the engine is cold. c. Throttle: This lever controls the engine RPM. Move the lever to the left to increase the engine speed and right to decrease. Always run at maximum engine RPM when operating. d. Fuel shut-off switch: This switch controls the flow of fuel to the engine. Turn the switch to its vertical position to close the valve and stop the flow of fuel. Turn the switch to its horizontal position to open the valve and the engine will run. e. Starting Rope: This retracting rope and T bar is used to turn the engine over for starting. Grasp 24

30 e. Engine position: This lever sets the position of the engine base. Move the lever up to slide the engine base away from the drive pulley and disengage the belt. Move downward to engage drive belt. Always disengage belt when starting or stopping engine. Set the belt tension so the belt does not slip during operation. Engaged Disengaged Fig. 3 GAS ENGINE DRIVE 2. Electric Drive Use a licensed electrician to provide power to the machine per the National Electrical Code ANSI/NFPA 70 and local codes. Install an ON/OFF switch next to the motor for the convenience of the operator. Fig. 4 ELECTRIC SWITCH (TYPICAL) 25

31 3. Winch A winch is located on the top of tube and is used to raise and lower the Conveyor. Turn the handle clockwise to raise and counterclockwise to lower. 4. Hydraulic Safety Ball Fig. 5 WINCH Valve This valve allows oil to flow into or out of the hydraulic cylinder that raises or lowers the tube. Turn the handle so it is parallel to the hydraulic line to open the valve. Position at right angles to the line to close valve. Always close the valve when the machine is positioned. NOTE Hydraulic safety ball valve must be fully opened prior to lifting or lowering conveyor. Valve must be closed fully when conveyor is to remain in a fixed position to prevent the ram from creeping downward during operation or storage. Fig. 6 HYDRAULIC SAFETY BALL VALVE 26

32 4.6 ATTACHING/UNHOOKING It is recommended that the Conveyor be attached to a tractor whenever it is moved. Follow this procedure when attaching to or unhooking from a tow unit: 1. Make sure that bystanders, especially small children, are clear of the working area. 2. Be sure that there is sufficient room and clearance to back up to the machine. 3. Align the drawbar with the hitch of the Conveyor while backing up. 4. Set the park brake before dismounting. 5. The hitch is removeable. Install hitch and secure with the anchor pin and retainer before using hitch. 6. Raise the intake end only high enough to install the hitch. IMPORTANT The machine is closely balanced. Do not lift unless there is downward weight on the intake end to prevent upending. 7. Slide the hitch into the front tube. 8. Install the anchor pin and retainer. 9. If the conveyor is in its working position next to a bin and resting on the bin, it will have to be raised slightly to allow the intake end to come up. NOTE If equipped with the hydraulic lift, it will be necessary to connect lifting circuit to raise and lower machine. Fig. 7 HITCH ASSEMBLY 10. Use the jack to raise the intake end to the drawbar height and install the pin with its retainer. 11. Secure the safety chain around the drawbar cage to prevent unexpected separation. Fig. 8 ATTACHING 27

33 12. If equipped with the optional hydraulic lift, attach the hydraulic line: a. Use a clean rag or paper towel to clean the dirt from around the coupler on the hose end and on the tractor. b. Connect the hose to the tractor coupler. Be sure the coupler is securely seated. c. Route the hose to prevent pinching rubbing or binding and allow enough slack for raising and lowering. Keep the hose away from moving parts. WARNING Use extreme care when work- ing around a high-pressure hydraulic system. Make sure all connections are tight and all components are in good repair. Wear hand and eye protection when searching for suspected leaks. 13. Open the hydraulic valve in the line and use the controls in the tractor to raise or lower the Conveyor. Close the valve when the machine is at its desired position. 14. Raise and stow the jack. 15. Remove chocks from machine wheels. 16. If conveyor is next to a storage facility, move forward until the discharge end clears the facility. Then lower machine to its lowest position before moving. 17. Move to new location. 18. Refer to Section 4.11 Transporting before moving the machine. 19. Reverse the above procedure when unhooking. Fig. 9 ATTACHED DANGER ELECTROCUTION HAZARD KEEP AWAY FROM POWER LINES To prevent serious injury or death from electrocution: 1. Stay well away from power lines. Electrocution can occur without direct contact. 2. Lower Conveyor well below level of power lines before moving or transporting

34 4.7 MACHINE PLACEMENT Follow this procedure when placing the Conveyor into its working position: 1. Clear the area of bystanders, especially small children, before starting. 2. Be sure there is enough clearance from overhead obstructions and power lines or other equipment to move the machine into its working position. 3. Attach the Conveyor to the tractor (See Section 4.6). 4. Back the machine up to Fig. 10 MACHINE the storage facility while it is in its lowered configuration. 5. Set the park brake on the tractor before dismounting. 6. Use the winch to raise the machine so it clears the storage facility. Stay away from power lines. 7. If equipped with the optional hydraulic lift, use the tractor hydraulics to slowly raise the machine into position. Stay away from power lines. DANGER Stay away from overhead power lines. Electrocution can occur without direct contact. 8. Slowly back the machine until the discharge is over the opening in the storage facility. 9. Use the winch or hydraulics to slowly lower the discharge end of the machine until it is just above the storage facility. 10. Place chocks in the front and rear of each wheel. Starting Fig. 11 POSITIONING OVER BIIN Raising 29

35 11. Unhook the unit from the tractor or towing vehicle and lower to the ground. IMPORTANT Always check the weight of the intake end to prevent up ending. Weigh down or stake intake when unhooked. 12. Lower machine until discharge end is just above the storage facility. To prevent belt damage, be sure the belt does not rest on the storage facility. 13. If equipped with hydraulic lift, disconnect hydraulic hose and close valve in lift line. 14. Remove the hitch from the machine to prevent interferring with other equipment. 15. Lower the machine again so the discharge end is just above the storage facility. Weigh down or stake intake end. 16. If the conveyor is not being used with a storage facility, it will be necessary to stake or weight the intake end to prevent upending when the machine is emptying. Fig. 12 POSITIONED - STORAGE FACILITY 17. Review the Workplace Safety Diagram for your model prior to starting work. Follow all set-up instructions and do not allow any unauthorized people into the working area. 18. For the PTO Drive Model: a. Back tractor into position. b. Chock tractor wheels. c. Attach PTO shaft. 19. For the Hydraulic Drive Model: a. Back tractor into position. b. Chock tractor wheels. c. Plug hydraulic hoses into tractor couplers. 20. For the Electric Motor Model: a. Have a certified electrician provide power to the machine. b. Provide convenient shut-down switches and comply with local electrical codes. c. Use a totally enclosed electric motor when conveying in extremely dusty conditions. Be sure electric motor is properly grounded. Fig. 13 POSITIONED - TRUCK 21. For the Gas Engine Model: a. Place engine in its loosest belt position. 22. Reverse the above procedure when removing the machine from its working position. 30

36 4.8 OPERATING OPERATING SAFETY 1. Read and understand the Operator s Manual and all safety signs before using. 2. PTO drives: Stop the engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 3. Hydraulic drives: Stop the engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 4. Gas engine drives: Stop engine, place all controls in neutral, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 5. Electric motor drives: Disconnect and disable electrical supply completely and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 6. Clear the area of bystanders, especially children, before starting. 8. Keep hands, feet, hair and clothing away from all moving and/or rotating parts. 9. Do not allow riders on the Conveyor or tractor when transporting. 10. Stay away from overhead obstructions and power lines during operation and transporting. Electrocution can occur without direct contact. 11. Do not operate machine when any guards are removed. 12. Set park brake on tractor before starting. 13. Lower Conveyor to its lowest position before moving or transporting or when not in use. 14. Inspect lift cable before using Conveyor. Replace if frayed or damaged. 15. Make certain lift cable is properly seated in cable pulleys. 16. Be sure that conveyor is empty before raising or lowering. 7. Be familiar with machine hazard area. If anyone enters hazard areas, shut down machine immediately. Clear the area before restarting. When using the Conveyor, follow this procedure: 1. Clear the area of bystanders, especially small children, before starting. 2. Review the Pre-Operation Checklist (Section 4.4) before starting. 3. Review the Workplace Hazards schematics and use extra care when inside the hazard area. Keep all spectators and bystanders out of this area. Should anyone enter this area, stop the machine immediately. 31

37 PTO Gas and Electric Hydraulic Fig. 14 WORKPLACE HAZARDS 32

38 4. Check that the machine is placed per Section On the electric drive models, be sure a certified electrician is used to provide power and shut-down switches are conveniently positioned for the operator. 6. On the gas engine model, be sure the engine assembly is in its loosest belt position. 7. On the PTO models: a. Back a tractor up to the input shaft (see Section 4.5). Align the tractor axis with the input shaft so the universal joints are equal and as small as possible. b. Place chocks next to tractor tires and set the park brake. c. Attach the PTO shaft: i. Clean the splines on the shaft and in the yoke if required. ii. Check that the guard rotates freely and the driveline telescopes easily. If not, clean, lubricate or repair as required before installing. iii. Retract collar on yoke and slide the yoke over the tractor shaft. Stop when the lock pin clicks into position in the groove. Fig. 15 PTO ATTACHED iv. Pull on the yoke to make sure it is locked to the shaft. d. Check that the yokes on the driveline are secured to their respective shafts. 8. On hydraulic drive models: IMPORTANT angles Position equal tractor and to as keep small U joint as possible. 15 or less is recommended. 33

39 a. Back a tractor up to the machine so the hydraulic outlets are next to the hydraulic motor. b. Place chocks next to the tractor tires and set the park brake. c. Use a clean rag or paper towel to clean the dirt from around the couplers on the hose end and on the tractor. d. Connect the hoses to the tractor couplers. Be sure the couplers are securely seated. Fig. 16 HYDRAULIC DRIVE - SWING OUT CONVEYOR e. Route the hoses to prevent pinching, rubbing or binding and cover or protect to prevent damage should they be run over by a vehicle. Keep the hoses away from moving parts. 9. Check that all guards are in place and working WARNING Use extreme care when work- ing around a high-pressure hydraulic system. Make sure all connections are tight and all components are in good repair. Wear hand and eye protection when searching for suspected leaks. as intended. 10. Check drive and conveying belt tension and alignment. There may be rapid decrease in belt tension during the first few hours of operation until the belts have run in. The correct operating tension is the lowest tension at which the belts will not slip under peak load conditions. 34

40 11. Drive or back the truck into position for unloading. 12. Starting: A. PTO Models: a. Place all controls in neutral. b. Start tractor and run at low idle. c. Slowly engage the PTO clutch. d. Start the flow of material and unload. e. Increase engine speed to have a PTO speed of 540 or 1000 RPM depending on model. B. Hydraulic Drive Models: a. Place all controls in neutral. b. Start tractor and run at low idle. Fig. 17 PTO c. Place hydraulic control lever in detent. d. Increase engine speed to rated RPM. e. Start the flow of material and unload. C. Electric Motor Models: a. Turn the electric motor ON. b. Start the flow of material and unload. D. Gas Engine Models: a. Move engine assembly into its loosest belt position. b. Do not stand under conveyor when operating engine or engaging belt unless the intake end is staked. c. Move throttle to its 1/4 position for starting. d. Close choke if engine is cold. e. Turn ignition switch to start. Then Fig. 18 GAS ENGINE release key. f. Run for a couple of minutes until the engine warms and the choke is opened. g. Slow engine speed to low idle. h. Move engine assembly to engage belt and start Conveyor. i. Start the flow of material and unload. 35

41 13. Stopping: A. PTO Models: a. Run until the belting is empty. b. Reduce engine speed to low idle. c. Disengage PTO clutch. d. Shut off engine and remove ignition key. B. Hydraulic Drive Models: a. Run until belting is empty. b. Place hydraulic control lever in neutral. c. Shut off engine and remove ignition key. C. Electric Motor Models: a. Run until the belting is empty. b. Turn off motor and lock out power source. D. Gas Engine Models: a. Run until the belting is empty. b. Reduce engine speed to low idle. c. Move engine assembly to disengage belt drive. d. Shut off engine. Fig. 19 OPERATING 14. Emergency Stopping: Although it is recommended that the tube be emptied before stopping, in an emergency situation, stop or shut-down the power source immediately. Correct the emergency before resuming work. 15. Restarting (full tube): When the machine is shut down inadvertently or for an emergency, the belting will still be filled with material. Since the start-up torque loads are much higher than normal when the belting is full, restart at low idle engine speed for the PTO and gas engine models. It may be necessary to tighten the drive belts slightly to handle the heavier than normal loads. Truck 16. Transfer Conveyor: The best results are obtained when a transfer conveyor is used to move the grain from a truck or storage bin discharge into the hopper. 36 Storage Bin Fig. 20 TRANSFER CONVEYOR

42 17. Operating Angle: The manual or optional hydraulic lift can set the tube angle at any position between 12 and 30 when operating. Because the belt does not have roll-back barriers, the material will roll-back if the angle is too steep. Do not position at more than 30. NOTE greater The lower the the capacity. angle, the Schematic Fig. 21 PLACEMENT ANGLE Positioned 18. Power Requirements: Use Table 1 as a guide in selecting an appropriate power source for the Conveyor. 19. Belt Speed: The best results are obtained when the input drives are set to provide a belt speed of ft./min. Count the number of belt revolutions per unit time to determine belt speed. Belt length is double the length of your machine plus 3 feet. Use the connector splice as a reference when counting belt revolutions. Contact your dealer or the factory for the appropriate drive components to give the recommended belt speed. Table 1 Minimum Power Requirements Model TC and TCH Electric Hp Gas Hp N/A N/A N/A N/A N/A 37

43 20. PTO Shaft Alignment: Always position the tractor at right angles to the machine before attaching the PTO shaft. This will minimize the angles of the universal joints of the shaft during operation to reduce vibration. The best performance is obtained when the angles are less than Operating hints: Fig. 22 TRACTOR/SHAFT ALIGNMENT a. Direct the flow of material into the input hopper when moving material. Best results will be obtained when flow of incoming materials are directed to the front (upper) area of hopper and material being dumped is centred in hopper. Keep the hopper full for maximum capacity. b. Always listen for any unusual sounds or noises. If any are heard, stop the machine and determine the source. Correct the problem before resuming work. c. Never allow anyone into the workplace hazard area. If anyone enters, stop immediately. Make them LEAVE before resuming work. Fig. 23 INPUT HOPPER 38 d. An optional hydraulic lift is available for the machine. Always close the Hydraulic Safety Ball Valve when the machine is positioned. e. Do not run the machine for long periods of time with no material on the belting. It increases the wear. Try to run only when moving material. f. Do not move the machine by hand. Always use a tractor. g. Do not support discharge end Fig. 24 OPTIONAL HYDRAULIC LIFT

44 directly on the storage facility. Stake the intake (hopper) or weight it down to prevent up ending. h. Keep intake end completely covered with material for maximum capacity. i. On the PTO drive models, align the tractor axis with the conveyor input shaft to minimize the angles of the universal joints on the PTO driveline. j. The best capacity is obtained when the material is loaded into the hopper as close to the tube as possible. k. Use a transfer conveyor to move grain Grain Bin Fig. 25 FILLING Truck 39

45 from the bin or truck discharge into the grain conveyor when emptying units. Grain Bin Fig. 26 EMPTYING Truck 40

46 4.9 TRANSPORTING 1. Read and understand ALL the information in the Operator's Manual regarding procedures and SAFETY when moving or transporting the Conveyor. 2. Check with local authorities regarding Conveyor transport on public roads. Obey all applicable laws and regulations. 3. Always travel at a safe speed. Use caution when making corners or meeting traffic. 4. Make sure the SMV (Slow Moving Vehicle) emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean and can be seen clearly by all overtaking and oncoming traffic. 5. Do not allow riders on the Conveyor or the tractor when transporting. TRANSPORT SAFETY 6. Attach Conveyor to towing vehicle with a pin and retainer. Always attach the safety chain. 7. Lower Conveyor to its lowest position for transporting. 8. Keep to the right and yield the right-of-way to allow faster traffic to pass. Drive on the road shoulder, if permitted by law. 9. Do not exceed 20 mph (32 km/h). Reduce speed on rough roads and surfaces. 10. Stay away from overhead obstructions and power lines when transporting. Electrocution can occur without direct contact. 11. Always use hazard warning flashers on tractor when transporting unless prohibited by law. Convey-All Belt Conveyors are designed to be easily and conveniently moved from place to place. When transporting, follow this procedure: 1. Review the Transport Safety Schematic before starting. 2. Be sure all bystanders are clear of the machine. Fig. 27 TRANSPORT HAZARD AREA 41

47 3. On electric motor drive units, unplug the power cord, wrap around frame and secure to prevent dragging. 4. On hydraulic powered units, disconnect hydraulic hoses, remove power source, wrap hose around frame and secure to prevent dragging. 5. On the PTO drive models, place the driveline in its stowed position before moving or transporting. 6. Attach to a tractor or truck using a hitch pin with a retainer and a safety chain. (Refer to Section 4.6 Attaching/Unhooking). NOTE the It may discharge be necessary end above to raise the storage facility to provide clearance to raise the intake end. PTO Driveline 7. If equipped with an optional lighting package, connect wiring harness to the towing vehicle and secure across the hitch. Do not allow the harness to hang or drag on the ground. 8. Remove chocks from the wheels. 9. Slowly pull away from the storage facility and stop as soon as the discharge end clears the storage facility. 10. Stop and lower the conveyor into its fully down position and the tube is resting on the undercarriage. Swing-Away Driveline 11. Lower the machine if required. Transport only when machine is in its lowest position. 12. Stay away from overhead power lines. Electrocution can occur without direct contact. DANGER Stay away from overhead power lines. Electrocution can occur without direct contact. Hitch/Hopper 42 Fig. 28 MACHINE PREPARATION

48 13. Never go across slopes of more than 20. It is better to go straight up or straight down. 14. Make sure the SMV (Slow Moving Vehicle) emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean and can be seen clearly by all overtaking and oncoming traffic. Fig. 29 TRANSPORT 15. Keep to the right and yield the right-of-way to allow faster traffic to pass. Drive on the road shoulder, if permitted by law. 16. It is not recommended that the machine be transported faster than 20 mph (32 km/h). Table 2 gives the acceptable transport speed as the ratio of tractor weight to Conveyor weight. 17. Do not allow riders on the machine or tractor. Table 2 Speed vs Weight Ratio Road Speed Up to 32 km/h (20 mph) Up to 16 km/h (10 mph) Weight of fully equipped or loaded implement(s) relative to weight of towing machine 1 to 1, or less 2 to 1, or less 18. During periods of limited visibility, use pilot vehicles or add extra lights to the machine. 19. Always use hazard flashers on the tractor when transporting unless prohibited by law. Do not tow More than 2 to 1 43

49 4.10 STORAGE STORAGE SAFETY 1. Store the unit in an area away from human activity. 2. Do not permit children to play on or around the stored machine. 3. Lower Conveyor to its lowest position for storage unless supported by a storage facility. After the season's use, the machine should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent any unnecessary down time at the start of next season. To insure a long, trouble free life, this procedure should be followed when preparing the unit for storage: 1. Remove all residual material from the hopper and the tubes. 2. Wash the entire machine thoroughly using a water hose or pressure washer to remove all dirt, mud, debris or residue. 3. Inspect all moving or rotating parts to see if anything has become entangled in them. Remove the entangled material. 4. Inspect all hydraulic hoses, fittings, lines, couplers and valves. Tighten any loose fittings. Replace any hose that is badly cut, nicked or abraded or is separating from the crimped end of the fitting. 5. Touch up all paint nicks and scratches to prevent rusting. 6. Select an area that is dry, level and free of debris. 7. If the Conveyor is not being left at a storage facility, it should be placed in its lowest position. 8. Follow the procedure given in Section 4.5 when unhooking. Fig. 30 STORAGE 44

50 5 SERVICE AND MAINTENANCE MAINTENANCE SAFETY 1. Review the Operator's Manual and all safety items before working with, maintaining or operating the Conveyor. 2. Place all controls in neutral or off, stop engine or motor, remove ignition key or disable power source and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 3. Follow good shop practices: - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded. - Use adequate light for the job at hand. 4. Before applying pressure to a hydraulic system, make sure all components are tight and that hoses and couplings are in good condition. 5. Relieve pressure from hydraulic circuit before servicing or disconnecting from tractor. 6. Keep hands, feet, hair and clothing away from all moving and/or rotating parts. 7. Clear the area of bystanders, especially children, when carrying out any maintenance and repairs or making any adjustments. 8. Place stands or blocks under the frame before working beneath the machine. 9. Before resuming work, install and secure all guards when maintenance work is completed. 10. Support Conveyor tube before attempting maintenance on the under carriage assembly. Where possible Conveyor should be in the full down position. 11. Keep safety signs clean. Replace any sign that is damaged or not clearly visible. 5.1 SERVICE FLUIDS AND LUBRICANTS 1. Grease Use an SAE multi-purpose high temperature grease with extreme pressure (EP) performance. Also acceptable is an SAE multi-purpose lithium based grease. 2. Engine Crankcase oil: Honda Engines Use an SAE 10W30 multi-viscosity oil meeting the American Petroleum Institute (API) classification of SF or SG for normal operating temperatures. Consult the engine manual for unusual operating conditions. Do not mix oil types or viscosities. Crankcase Capacity: 5.5 hp: 0.5 l (0.53 US qt, 0.44 Imp qt) 9.0 hp: 1.1 l (1.16 US qt, 1.94 Imp pt) 3. Engine Gasoline Use a standard automotive unleaded gasoline for all operating conditions. Fuel Tank Capacity: 1 U.S. quart (0.85 liter) 4. Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants GREASING Use the Maintenance Checklist provided to keep a record of all scheduled maintenance. 1. Use a hand-held grease gun for all greasing. 2. Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit. 3. Replace and repair broken fittings immediately. 4. If fittings will not take grease, remove and clean thoroughly. Also clean lubricant passageway. Replace fitting if necessary. 45

51 5.1.3 SERVICING INTERVALS Initial Start Up Servicing: As the belt alignment is preset to run true under a condition of no load, it is important to check alignment and make adjust- ments, if required during the initial few minutes of loaded operation. 10 Hours or Daily PTO Drive Models (Bottom) 1. Grease PTO shaft. 2. Grease PTO jack shaft. Fig. 31 PTO SHAFT Fig. 32 PTO JACK SHAFT Gas Engine Drive Models 1. Check fuel level. Add as required. 2. Check crankcase oil level. Add as required. Fig. 33 FUEL 46 Fig. 34 OIL LEVEL

52 Electric Drive Models 1. Grease jack shaft bearings. Left Side 2. Grease drive box shaft bearings. WARNING Machine is shown with guards removed for illustrative purposes only. Do not operate machine with guards removed. Fig. 35 BEARINGS Right Side 47

53 Conveyor 1. Grease tail roller bearings. Fig. 36 TAIL ROLLER BEARINGS 2. Grease upper end belt roller bearings. Fig. 37 UPPER END BEARINGS 3. Grease Cross Shaft drive bearings. WARNING Machine is shown with guards removed for illustrative purposes only. Do not operate machine with guards removed. 48 Fig. 38 CROSS SHAFT BEARINGS

54 4. Grease belt drive assembly bearings. Economy PTO Fig. 39 BELT DRIVE BEARINGS PTO/Upper Tensioner 49

55 40 Hours or Weekly Belt Conveyor 1. Check the conveying belt tension. The conveying belt should not slip on its drive roller during operation. 2. Check condition of Top Fig. 40 TENSION SPRINGS Bottom hopper seals. Be sure it seals the hopper and prevents leaking. Fig. 41 HOPPER SEAL 50

56 3. Check the conveying belt tracking. 4. Check alignment of the conveying belt. Drive Electric Drive Models 1. Check drive belt tension and alignment. Bottom Fig. 42 CONVEYING BELT ALIGNMENT WARNING Machine is shown with guards opened for illustrative purposes only. Do not operate machine with guards opened. Drive Fig. 43 DRIVE BELT Bottom 51

57 Gas Engine Drive Models 1. Check drive belt tension and alignment. Primary Secondary WARNING Machine is shown with guards opened for illustrative purposes only. Do not operate machine with guards opened. 52 Fig. 44 DRIVE BELTS Alignment

58 2. Clean air cleaner foam. NOTE Clean more frequently in very dirty or dusty conditions. Conveyor Fig. 45 AIR CLEANER 1. Grease each end of the machine lift cylinder. 2. Check the gear box oil level. Add as required. Fig. 46 LIFT CYLINDER Fig. 47 LEVEL PLUG 53

59 200 Hours or Annually Belt Conveyor 1. Check for tube straightness. Adjust eyebolts if required. Tube 2. Grease upper guide roller ends. Fig. 48 STRAIGHTNESS Eyebolts 54 Fig. 49 GUIDE ROLLER ENDS

60 3. Repack wheel bearings. 4. Wash machine. Fig. 50 MACHINE Hydraulic Drive Models 1. Oil the roller chain on the input coupler (1 location). Gas Engine Drive Models Fig. 51 INPUT COUPLER 1. Change engine oil. Fig. 52 DRAIN PLUG 55

61 5.1.4 SERVICE RECORD See Lubrication and Maintenance sections for details of service. Copy this page to continue record. ACTION CODE: CHECK CL CLEAN R REPACK L LUBRICATE C CHANGE MAINTENANCE HOURS SERVICED BY 10 Hours or Daily PTO Drive Models L PTO Shaft & PTO Jack Shaft Gas Engine Drive Models Fuel Level & Crank. Oil Lvl. Electric Drive Models L Jack Shaft & Drive Box Shaft Bearings Conveyor L Tail Roller Bearings L Upper End Belt Roller Bearings L Cross Shaft Drive Bearings L Belt Drive Assembly Bearings 40 Hours or Weekly Belt Conveyor Convey Belt Tension & Hopper Seals Convey Belt Tracking Alignment Convey Belt Electric Drive Models Drive Belt Tension & Alignment Gas Engine Drive Models Drive Belt Tension & Alignment CL Air Cleaner Foam Conveyor L Machine Lift Cylinder (each) Gear Box Oil Level 200 Hours or Annually Belt Conveyor Tube Straightness L Upper Guide Roller Ends R Wheel Bearings CL Machine Hydraulic Drive Models L Roller Chain (1) 56 Gas Engine Drive Models C Engine Oil

62 5.2 MAINTENANCE By following a careful service and maintenance program for your machine, you will enjoy many years of trouble-free service CONVEYING BELT TENSION AND ALIGNMENT A flat belt is used to convey material through the tube. The tension and alignment of the belt should be checked weekly, or more often if required, to be sure that it does not slip or run to one side. To maintain the belt, follow this procedure: 1. Place all controls in neutral or off, stop engines or motors and disable power source before working on belt. 2. Tension: a. Use the intake idler roller position bolts to set the tension of the belting. b. The tension is correct when the belting deflects 5 to 6 inches when pulled with a 40 lb. force at the center of a 9 to 10 foot span. c. A properly tensioned belt will not slip when it is operating. Lower Spring 3. Alignment: The belting is properly aligned when the belt runs in the center of the rollers on the ends and in the drive housing. a. Checking alignment: Use the drive and idler rollers in the driving assembly to set the tension and alignment. The belt should be centered. Turn the belt 1/2 revolution when the belt is new and check the drive and idler roller. If out of alignment, the belt will move to the loose side. Loosen the roller bearing assembly mounting bolts and use the bearing position bolts to set the position. Tighten mounting bolts. Run a couple of revolutions and check again. Check Fig. 53 BELTING TENSION Upper Spring frequently during the first few minutes of operation and then several times during the first 10 hours. The belt normally seats itself during the first 10 hours of operation and can be checked weekly after that. 57

63 b. Adjusting tracking: A misaligned belt will track toward the loose side. Set the tracking by loosening the bearing mounts on the tight side and using the bearing position bolt to move the end of the roller into the required position. Tighten the bearing mount. Move the belting another revolution and check the tracking again. Loosen the tight side slightly again if required. Repeat the adjusting and checking procedure until the belting centers on the input end roller and stays centered when running. Always repeat this aligning procedure when installing a new belt. Check frequently during the first 10 hours of operation. After 10 hours, the belt is normally seated and checking the alignment can be done less frequently. NOTE Use a square to align the small guide rollers at 90 to the main tube. Misaligned guide rollers can skew the belt during operation or fray the edges of the belt. Adjustment 4. Belt Replacement: a. Rotate the belting until the seam is between the drive housing and the intake. Fig. 54 TRACKING Centered b. Move the tension roller in the drive housing in its loosest position. c. Pull all the slack to the seam area. d. Remove the lacing pin and open the belt. e. Attach one end of the replacement belt to the belt end being removed. f. Pull the old belt out and the new belt will be threaded into place. g. Disconnect the old. h. Connect the ends of the new belt together and secure. i. Set the belting tension. Fig. 55 LACING PIN j. Check and set the belting alignment. 58

64 5.2.2 DRIVE BELT TENSION AND ALIGNMENT (ELECTRIC DRIVE) Power to the Conveying Belt is transmitted through a set of V belts. The drive system must be maintained at the proper belt tension and pulley alignment to obtain the desired performance and life. When maintaining the belt drive system for the electric drive model, follow this procedure: 1. Turn motor off and unplug power cord or turn off power at the master panel before starting on drive belt systems. Schematic 2. Belt tension: a. Push on the center of the belt span with a force of approximately 5 lbs. b. The belts will deflect approximately 1/4 to 1/2 inch when properly tensioned. c. Move the motor base or cross shaft to set drive belt tension. d. Close and secure guards. Primary WARNING Guards are opened for illustrative purposes only. Do not operate machine with guards opened. Secondary Fig. 56 BELT TENSION 59

65 3. Alignment: a. Lay a straight-edge across the pulley faces to check the alignment. b. Use the pulley hub to move the pulley to the required position for alignment. c. Tighten hub bolts to secure pulley on shaft. d. Check belt tension. e. Close and secure guards. Fig. 57 ALIGNMENT (TYPICAL) 4. Belt replacement: a. Set belt in its loosest position. b. Remove old belts and replace with new one. c. Move motor base or cross shaft to set the belt tension. d. Check pulley alignment. Adjust if required. e. Close and secure guards. WARNING Guards are opened for illustrative purposes only. Do not operate machine with guards opened. Fig. 58 BELT REPLACEMENT (TYPICAL) 60

66 5.2.3 DRIVE BELT TENSION AND ALIGNMENT (GAS DRIVE) Power to the conveying belt is transmitted through 2 sets of V belts; the primary and secondary drive. Each drive system must be maintained at the proper belt tension and pulley alignment to obtain the desired performance and life. When maintaining the belt drive systems for the gas engine drive model, follow this procedure: 1. Turn engine off and remove ignition key before starting work on drive belt systems. Primary 2. Belt tension: a. Push on the center of the belt span (input system) with a 5 lb. force. The center should deflect approximately 1/4 to 1/2 inch when properly tensioned. b. Push on the center of the belt span (engine system) with a 5 lb. force. The center should deflect approximately 1/4 to 1/2 inch when properly tensioned. c. Use the idler pulley position adjustment on both drives to set the drive belt tension. Secondary d. Use the eye bolt position of the engine base position lever to set the tension of the motor drive belt system when engaged. e. Close and secure guards. WARNING Guards are removed for illustrative purposes only. Do not operate machine with guards removed. Fig. 59 BELT TENSION Eye Bolt 61

67 3. Alignment: a. Lay a straight-edge across the pulleys faces or sight along the pulleys to check the alignment of the secondary drive system. Use the pulley hub to move the pulleys to the required position for alignment. Tighten hub bolts to secure pulley on shaft. Set the belt tension. b. Sight along the pulleys of the engine drive system to align the system. Use the pulley hubs or move the engine itself to align the system. Tighten hubs and the engine base when the system is aligned. Set the belt tension. c. Close and secure guards. WARNING Guards are opened for illustrative purposes only. Do not operate machine with guards opened. 4. Belt Replacement: a. Set belt tension in its loosest position. Secondary b. Remove old belts and replace with new ones. c. Set belt tension. d. Check alignment. Adjust as required. e. Close and secure guards. 62 Fig. 60 ALIGNMENT Primary

68 5.2.4 CLEANING AIR CLEANER 1. Review the Operator's Manual for the engine. 2. Place all controls in neutral, stop engine and remove ignition key before maintaining. 3. Remove the cover over the air cleaner. 4. Remove the foam from the engine. 5. Use an air hose to blow the dust and debris out of the foam. 6. Install foam. 7. Install and secure the cover CHANGING ENGINE OIL AND FILTER 1. Review the Operator's Manual for the engine. 2. Place all controls in neutral, stop engine, and remove ignition key before maintaining. Fig. 61 AIR CLEANER 3. Allow the engine to cool before changing the oil. Hot oil can cause burns if it contacts exposed skin. It is best to change oil while the engine is warm to keep the contaminants in suspension. b 4. Place a pan under the drain plug. 5. Remove the drain and allow the oil to drain for 10 minutes. Fig. 62 ENGINE a. Drain Plug b. Filter a 6. Install and tighten the drain plug. 7. Dispose of the used oil in an approved container. 8. Remove engine oil filter. 9. Apply a light coat of oil to the O ring and install the replacement filter. Snug up by hand and then tighten another 1/2 turn. 10. Fill the crankcase with specified oil. 11. Run the engine for 1-2 minutes and check for oil leaks. 12. If leaks are found around the drain plug or filter, tighten slightly. Repeat step Check engine oil level. Top up as required. 63