Installation instructions for the LUX LED-GYM WAVE
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1 Installation instructions for the LUX LED-GYM WAVE LUX WAVE 5 BAR LUX dynamics luminaires install in ¼ the time. It s a bold statement, but it s the truth. We do all the work for you. Simply snap on the provided aircra cable hanger, do a single J box connec on and you re done. We even strip the cord wire for you. All of our fixtures ship preinstalled with op onal cord, lenses, sensors, and even emergency drivers. At LUX we know that Less me equals greater profit.
2 Table of Contents Installation Instructions Page No. 1.0 Installation Guidelines 2 Determine Anchor Point 2.0 Determine Anchor Point 3 Mounting Fixture to Cable Point Mount Point Mount Leveling Luminaire 6 Electrical 4.0 Cord and Ballast disconnect J-Box Connection Typical wiring diagrams 9 Maintenance 5.0 Maintaining Fixture Installation Guidelines LOAD Do not exceed the SAFE WORKING LOAD (SWL) of any suspension product. NO LIFTING Do not use for lifting such as in a crane or pulley situation NO MOVEMENT Hangers are to be used to suspend static loads only. Do not use to suspend objects subjected to movement. NO JOINING Hangers are not to be spliced together using any joining device. Hanger assembly must comprise one length of cable and one fastener only. If longer lengths are needed, do not join two assemblies together. LIMITATIONS OF USE All hangers, accessories, and other products must only be used for their intended use. PAINTING If cable is painted after installation, do not attempt to adjust fastener. BUILDING CODES Compliance with local codes, and where applicable national codes, is the buyer s and/or installer s responsibility. NOT FOR RE-USE Hangers are designed for permanent installations and not for reuse. LUBRICANTS Do not apply oil or any other lubricant to any part of the assembly. NOT FOR SEISMIC BRACING Unless otherwise noted, hangers are not to be used for seismic bracing. For products that have been tested and approved for seismic restraint applications, please contact manufacturer. ENVIRONMENT Hangers intended for indoor locations. QUESTIONS CALL (775)
3 2.0 Determining Anchor Point Step 1: Find Suitable Anchor Determine anchoring method. Anchors should be placed at 48 to 50 O.C. and be capable of accepting the Gripple Quick-Connect Snap Hook. An example of an anchor point is shown below. Other acceptable anchor points include but aren t limited to eyebolts, uni-strut, pipe or other-sized beam. Step 2: Attached Cable to Anchor After determining anchor point, cables shall be mounted. Cables should be hung at 48 to 50 O.C. An example of mounting the cable to anchor is shown below. Step 3: Attach Cable Lock Thread cable into locking mechanism and pull cable through as shown below: Now you are ready to mount the fixture! 3
4 3.0 2-Point Mount Identify the proper mounting point. The LED-GYM WAVE has many variations, such as 1. Standard 2. With Emergency Driver (EM) 3. With wireless controls Your mounting point will vary depending on the fixture lumen package and any additional variations. Identify your hanging position from the diagram below. *IMPORTANT* Your fixtures will be mounted from: Step 1: Thread Through Mounting Hole Pass one end of mounting cable through one port in the locking mechanism. Loop each mounting cable through fixture mounting hole and pass the tail end of cable through the other port in locking mechanism. Pull tail end to adjust desired length as shown. 4
5 3.1 4-Point Mount (all configurations) When the LED-GYM WAVE uses a 4-Point Mounting System, there is ONLY 1 Mounting Configuration. Step 1: Thread Through Mounting Hole Pass both mounting cables on each side of the fixture through a port on a locking mechanism. There will only be one mechanism per cable. Loop cables through fixture mounting holes and pass tail end of cable through other port in locking mechanism. Pull tail end to adjust desired length as shown: 5
6 3.2 Leveling Luminaire Step 1 Press button on locking mechanism and slide UP or DOWN along cable to adjust height. Using a level, the fixture can be leveled within seconds. Make sure that leveling is completed BEFORE moving onto the electrical connections. 6
7 4.0 Electrical Connection Step 1 LUX dynamics Luminaires come with the Optional Cord Pre-installed. Create a small loop in the cord, for adjustment later. Loosely fasten cord directly to aircraft cable. Tighten when completed and level. TIP-While keeping an eye on the level, continue to fasten the cord neatly up the cable until you reach the J-Box. Once cord is neatly secured in place, re-check that the fixture is level. NOTE: The weight of the cord and the tension applied to the fasteners can cause the fixture to twist, turn or slant. You can correct this by adjusting the fasteners (zip ties) on the cord and also by the locking mechanism on the cables. Step 2 SAFETY FIRST! TURN OFF POWER BEFORE MAKING ANY ELECTRICAL CON- NECTIONS. This luminaire is equipped with a factory-installed luminaire disconnect on the cord side of the fixture. Disconnect can be accessed by removing the Vented Channel Lid. No tools required - using only your fingers slide the LID Locker away from LID and pull up on LID to remove. Locate the orange Luminaire Disconnect and pull to disconnect. 7
8 4.1 Electrical Connection Step 3 Using a circuit tester, test conductors to ensure POWER IS TURNED OFF. Using an NEC approved connector, attach cord to Junction box in cover plate or knock-out (NOT Included). See figure below for more information- NOTE: Cord provided by LUX dynamics may have more than one conductor or HOT wire for multi level switching, dimming, etc. Refer to the wire diagram provided by LUX dynamics to identify conductors. 4-wire (2 conductor) Cord Cable Clamp NEC Use ONLY approved Connectors Step 4 Connect to J -Box in accordance with Local & National Building Codes. Note: Cord is 10 or 15 in length including the portion inside fixture depending on what was specified. End of wire should be pre-stripped, but should be checked for correct length and trimmed as needed. Double check that fixture is level and hanging straight. FOR INSTALLATION QUESTIONS CALL LUX dynamics at (775)
9 4.2 Typical Wiring Diagrams WARNING: All electrical work shall be done in accordance with the National Electrical Code (NEC) and all applicable Federal, State and local electrical codes. Installation should be performed by qualified personnel only. FOR INSTALLATION QUESTIONS CALL LUX dynamics at (775)
10 5.0 Luminaire Maintenance Luminaire Maintenance Schedule All luminaires should be periodically cleaned to maintain maximum light output. Lack of proper maintenance, cleaning and dusting of luminaires can lead to as much as 30% loss of the light output over the life of the fixture. Annual Dusting LUX dynamics recommends blowing out the top of the LED BAR area of the fixtures annually to remove dirt, debris, and bugs that may accumulate in order to maintain optimal light levels. Using compressed air (90 psi maximum) and a typical air nozzle held at 6 away from lamps, thoroughly blow out the fixture. You should not have to remove the lensing to perform dusting maintenance. Inspect fixture for any defects. Disclaimer Because all facilities are different, cleaning and maintenance schedules will vary. The above recommendations should be considered as a guide for a typical facility. It is recommended that an evaluation be done after first year installation to determine if dusting and cleaning should be done more often Capital Blvd., Reno, NV Phone (775)
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