LIGHTING CONSTRUCTION MANUAL CONTROL WIRING
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1 CONSTRUCTION MNUL CONTROL WIRING Back to MIN INDEX Go to SECTION INDEX
2 TYPE DESCRIPTION PGE TYPE DESCRIPTION PGE Zellweger Streetlight Relay Bo Layout & Wiring Details 33 Streetlight Contactor Bo Layout & Wiring Details 34 Luminaire Control Gear Bo Layout & Wiring Details Specification Drawing 35 Streetlight Supply Bo (Joint Use Only) Layout & 36 Wiring Details ORIGINL REFERENCE DRWING ENERGEX pproved Ergon C. Noel 24/04/3 B REFERENCE DRWING ERGON pproved Energe F. Zaini 24/04/3 CONTROL WIRING INDEX ENERGEX ONLY C COPYRIGHT 2002 ENERGEX C COPYRIGHT 2002 ERGON ENERGY Checked ENERGEX Corporation Limited Ergon Energy Corporation Limited BN BN HRD COPY UNCONTROLLED P. Relf /. Bletchly 04/04/3 Drawn L. Burton / T. Borg 0//0 EE DRWG NO: 3 EGX DRWG NO: VOLUME FOLDER PGE 3 0B
3 NOTES:. Minimum size of wiring as stated, single core multistranded single insulated with min temperature» rating of Overall dimensions of Bo are nominal only standard production units preferred. Gear Tray to be securely fied to bo. 3. Terminal blocks thus shown must be colour coded or labelled. 4. This is an optional requirement. Hinge side ZELL S/L RELY /02 96 Min 32 Ma Bo Month/Year of Manufacture Clip side 20mm Clearance Hole Fitted with Weatherproof Plug 2 25mm Clearance Hole Fitted with Weatherproof Plug (refer note 4) Identification Min. 40mm 50 Min MNUFCTURE : In accordance with drawing unless RTING : Bo to suit maimum size of TOLERNCE :» 2.0mm unless otherwise spec MTERIL : Bo Pressed or Cast luminium (Note 2) Gear Bo luminium or Steel (Flat Sheet) FBRICTION : (a) Standard production bo preferred. Note 2. (b) ll sharp edges and burrs to be removed. PROTECTIVE COT : Hot Dip Galvanised in accordance with S 650 MRKING : s shown. STOCK CODE: ZELLWEGER STREETLIGHT RELY BOX PRT DESCRIPTION S.C. QTY Mounting Rail, TH CB SP 240V 5/6 6k Cast or Pressed luminium Bo Contactor 3P 45V 50/ mm 7/.0 PVC Cable G/Yellow 35mm Ma. Cable 0 Relay, udio Frequency Terminal Lug, W/ M6 Hole S/S Earth Stud Min. Size M4 ORIGINL B REFERENCE DRWING ENERGEX REFERENCE DRWING ERGON C COPYRIGHT 2002 ENERGEX ENERGEX Corporation Limited BN R R 8 6mm (Note) MCB.5mm (Note ) C COPYRIGHT 2002 ERGON ENERGY Ergon Energy Corporation Limited BN HRD COPY UNCONTROLLED.5mm (Note) pproved Ergon C. Noel pproved Energe F. Zaini Checked P. Relf /. Bletchly Drawn ZELLWEGER RIPPLE CONTROL RECEIVING RELY N CONTCTOR WIRING DIGRM 24/04/3 24/04/3 04/04/3 L. Burton / T. Borg 4/0/0 LOD SIDE LINE SIDE 6mm (Note ) E EE DRWG NO: 33 CONTCTOR 6mm (Note ) 87 0 NOTE: CONTROL WIRING ENERGEX ONLY Hole position offset towards lid by appro. 5mm to ensure clearance of PE Cell RELY NE LINE ZELLWEGER STREETLIGHT RELY BOX LYOUT & WIRING DETILS EGX DRWG NO: CONT R LOD MCB E LYOUT OF GER TRY 87 VOLUME FOLDER PGE 3 3 0B
4 NOTES:. Minimum size of wiring as stated, single core multistranded single insulated with min temperature rating of 75 C. 2. Overall dimensions of Bo are nominal only standard production units preferred. Gear Tray to be securely fied to bo. 3. Terminal blocks thus shown must be colour coded or labelled. 4. dditional Din. Rail mounted MCB s may be used on the load side in place of terminals if required (Q.T.). 5. For Non PE Cell application use shorting plug (SC 5325). 6. This is an optional item. PRT DESCRIPTION S.C. QTY Mounting Rail, TH CB SP 240V 5/6 6k Cast or Pressed luminium Bo Contactor 3P 45V 50/32 6mm 7/.0 PVC Cable G/Yellow 35mm Ma. Cable NEM Base Terminal Lug, W/ M6 Hole S/S Earth Stud Min. Size M Position of P.E Cell Base when fitted lternative Projection Mounted NEM Base Surface Mounted Preferred Hinge Side 20mm clearance hole fitted with weatherproof plug (note 6) C COPYRIGHT 2002 ENERGEX ENERGEX Corporation Limited BN R R 8 S/L CONT 9/ MIN 32 MX.5mm (note ) C COPYRIGHT 2002 ERGON ENERGY Ergon Energy Corporation Limited BN HRD COPY UNCONTROLLED %%c22 Bo Month/Year of Manufacture Clip Side N 6 N mm clearance holes fitted with weatherproof plugs STREETLIGHT CONTCTOR BOX NEM Base J. Brooks R. English 6mm (note ) White CONTCTOR 50 MIN LOD SIDE LINE SIDE MCB WIRING DIGRM D. Taylor / B. Oyegoke L. Burton / T. Borg E MNUFCTURE : RTING : TOLERNCE : MTERIL : FBRICTION : PROTECTIVE COT : MRKING : STOCK CODE: 6mm (note ) CONTCTOR 6mm (note ) P.E.Cell (SC 05502) or Shorting Plug (SC 5325) 4/0/0 4/0/0 4/0/0 4/0/0 87 EE DRWG NO: 34 In accordance with drawing unless Bo to suit maimum size of 2.0mm unless otherwise specified Bo Pressed or Cast luminium (Note 2) Gear Bo luminium or Steel (Flat Sheet) (a) Standard production bo preferred. Note 2. (b) ll sharp edges and burrs to be removed. CONTROL WIRING ENERGEX ONLY STREETLIGHT CONTCTOR BOX LYOUT & WIRING DETILS EGX DRWG NO: Steel Gear Tray Electro Galvanised or similar S/L supply & Month/Year Manufacture eg. 9/ Note 3 Note 3 NOTES : Hole position offset towards lid by approimately 5mm to ensure clearance of PE Cell. CONTCTOR T/B N E N LYOUT OF GER TRY VOLUME FOLDER PGE
5 PE Cell lternative Projection Mounted NEM Base Surface Mounted Preferred Hinge Side 20mm clearance hole fitted with weatherproof plug S 90 Bo Clip Side 2 25mm conduit entry (Note 2) Note: Hole position offset towards lid by approimately 5mm to ensure clearance of PE Cell. (Note 2) Mains T/B must be suitable for 6mm cable MCB (DIN RIL MTD) TERMINL BLOCKS N MINS CHOKE LL2 LMP IGNITOR MNUFCTURE : RTING : TOLERNCE : MTERIL : FBRICTION : In accordance with drawing unless Bo to suit maimum size of» 2.0mm unless otherwise spec Bo Pressed or Cast luminium Gear Bo luminium or Steel (Flat Sheet) (a) Standard production bo preferred. (b) ll sharp edges and burrs to be removed. 96 MIN 32 MX CONTROL GER BOX 50 MIN LYOUT OF GER TRY Mains T/B must be suitable for 6mm cable PROTECTIVE COT : MRKING : STOCK CODE: Steel Gear Tray Electro Galvanised or similar M400, S50, S, S400. (Refer Specification) S S 2424 S M P.E.CELL NEM Base NEM Base CHOKE CHOKE W hite L W hite L 2 2 Circuit Breaker C L N IGNITOR W hite Circuit Breaker RED Blue Blue N L2 L N L2 L 240V LMP 240V LMP C SUPPLY C SUPPLY WIRING DIGRM WIRING DIGRM HIGH PRESSURE SODIUM & METL HLIDE MERCURY VPOUR NOTES:. Minimum size of wiring to be.5mm single core multistranded single insulated with min temperature» rating of MCB to be 5/6 6k. ORIGINL B REFERENCE DRWING ENERGEX REFERENCE DRWING ERGON C COPYRIGHT 2002 ENERGEX C COPYRIGHT 2002 ERGON ENERGY ENERGEX Corporation Limited Ergon Energy Corporation Limited BN BN HRD COPY UNCONTROLLED pproved Ergon C. Noel 24/04/3 pproved Energe F. Zaini 24/04/3 Checked P. Relf /. Bletchly 04/04/3 Drawn L. Burton / T. Borg 4/0/0 CONTROL WIRING ENERGEX ONLY LUMINIRE CONTROL GER BOX LYOUT & WIRING DETILS SPECIFICTION DRWING EE DRWG NO: 35 EGX DRWG NO: VOLUME FOLDER PGE 3 5 0B
6 NEM Base Surface Mounted Preferred Hinge Side 20mm clearance hole fitted with weatherproof plug Circuit Breaker Note S/L SUPPLY 9/96 96 MIN 32 MX TO LUMINIRE N E 240V C Supply WIRING DIGRM High Pressure Sodium & Mercury Vapour or Lug (refer note 4) 22 Bo Month/Year of Manufacture Clip Side 2 25mm clearance holes fitted with weatherproof plug STREETLIGHT SUPPLY BOX For Eternal Use On Joint Use Supply Poles Low Carbon Steel Plate 0mm Min Thick, Welded with 3mm fillet on all sides CRS 93 CRS 50 MIN 5 CRS 75 MIN Earth Stud BCK PLTE DETILS 87 Bridging Link 70 CRS CRS Note 20 MIN MINS E N 2430(FFL To U/Side Of Pole Baseplate) TO LUMINIRE MCB (DIN RIL MTD) Hole 25 to be ground smooth 6 9 holes Hole 50 to be ground smooth Tolerances : ll dimensions to be 0.5 LYOUT OF EQUIPMENT NOTES: MNUFCTURE : RTING : TOLERNCE : MTERIL : FBRICTION : PROTECTIVE COT : MRKING : STOCK CODE: In accordance with drawing unless Bo to suit maimum size of 2.0mm unless otherwise specified Bo Pressed or Cast luminium Gear Bo luminium or Steel (Flat Sheet) (a) Standard production bo preferred. (b) ll sharp edges and burrs to be removed. Steel Gear Tray Electro Galvanised or similar S/L Supply & Month/Year of Manufacture eg 9/ PRT DESCRIPTION S.C. QTY CB SP 240V 5/6 6k Cast or Pressed luminium Bo 6mm 7/.0 PVC Cable G/Yellow Terminal Lug, W/ M6 Hole DIM Mounting Rail, TH Way T/B Din Rail Mounted For Up To 25mm Cable C/W Bridge Between Earth & Neutral. Minimum size of wiring to be.5mm single core multistranded single insulated with min temperature rating of 05 C. 2. Overall dimensions of bo are nominal only. Standard production units are preferred. Equipment tray to be securely fied to bo. 3. Terminal blocks thus shown must be colour coded or labelled. 4. Mounting strap or lug is optional as mounting is effected via 6 9 holes. 5. Where a U/G pit is adjacent to a joint use pole an alternative connection using a junction bo can be used. Refer Construction Manual Section R R C COPYRIGHT 2002 ENERGEX C COPYRIGHT 2002 ERGON ENERGY ENERGEX Corporation Limited Ergon Energy Corporation Limited BN BN HRD COPY UNCONTROLLED J. Brooks 4/0/0 R. English dd/mm/yy D. Taylor / B. Oyegoke 4/0/0 L. Burton / T. Borg 4/0/0 CONTROL WIRING ENERGEX ONLY STREETLIGHT SUPPLY BOX (JOINT USE ONLY) LYOUT & WIRING DETILS EE DRWG NO: 36 EGX DRWG NO: VOLUME FOLDER PGE 3 6 0
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