Emergency lighting units EM converterled

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1 EM converter EM converter BASIC icd/imh 250 V BASIC series Product description lighting Driver for manual testing For self-contained emergency lighting For modules with a forward voltage of V ow profile casing (21 x 30 mm cross-section) For luminaire installation 5-year guarantee Properties on maintained operation 1 or 3 h rated duration Operating time selectable with plug (duration link) Compatible with all dimmable and non-dimmable constant current Driver (see chapter 5.3) 3-pole technology: 2-pole module changeover and delayed power switching for the Driver Automatic shutdown of output if load is out of range Constant power output Maximum light output for all modules Electronic charge system Deep discharge protection Short-circuit-proof battery connection Polarity reversal protection for battery Batteries High-temperature cells icd or imh batteries D, Cs or A cells 4-year design life 1-year guarantee For battery compatibility refer to chapter 7.1 È Standards, page 4 Wiring diagrams and installation examples, page 5 1

2 EM converter EM converter BASIC icd/imh 250 V BASIC series Duration link 3 h 30 o duration link 1 h ote: Driver supplied with duration link in 3 hours position. Remove duration link for 1 hour duration. Duration link must be set before battery and mains connection. Technical data Rated supply voltage V Mains frequency 50 / 60 Hz Typ. λ (at 230 V, 50 Hz) 0.65 module forward voltage range V Output current see chapter 5.2 Time to light < 0.25 s from detection of emergency event Overvoltage protection 320 V (for 48 h) U-OUT 280 V charging time 24 h 1 Ambient temperature range ta C Max. casing temperature tc 75 C Mains voltage changeover threshold according to E of protection IP20 Dimensions xwxh 179 x 30 x 21 mm 1 16 h battery charging time for 2 h emergency lighting function according to AS Ordering data EM converter BASIC 203 icd/imh 250V EM converter BASIC 204 icd/imh 250V EM converter BASIC 205 icd/imh 250V Article number Rated duration umber of cells Packaging, Packaging, Weight carton pallet per pc /3 h 3 10 pc(s). 1,600 pc(s) kg /3 h 4 10 pc(s). 1,600 pc(s) kg /3 h 5 10 pc(s). 1,600 pc(s) kg Specific technical data EM converter BASIC 203 icd/imh 250V EM converter BASIC 204 icd/imh 250V EM converter BASIC 205 icd/imh 250V Rated duration Typ. output power Mains current in charging operation Rated power in charging operation Initial charge Fast recharge Trickle charge Initial charge Fast recharge Trickle charge 1 h 2.5 W 17 ma 17 ma 15 ma 2.3 W 2.3 W 1.9 W 3 h 2.5 W 21 ma 21 ma 17 ma 3.2 W 3.2 W 2.3 W 1 h 3.5 W 18 ma 18 ma 16 ma 2.4 W 2.4 W 2.1 W 3 h 3.5 W 22 ma 22 ma 18 ma 3.5 W 3.5 W 2.4 W 1 h 4.5 W 19 ma 19 ma 17 ma 2.6 W 2.6 W 2.2 W 3 h 4.5 W 24 ma 24 ma 19 ma 3.7 W 3.7 W 2.6 W 2

3 EM converter ACCES- SORIES Test switch EM3 Product description For connection to the emergency lighting unit For checking the device function Plug connection Ordering data Article number Packaging, bag Packaging, carton Weight per pc. Test switch EM pc(s). 200 pc(s) kg ACCES- SORIES Status indication green Product description A green indicates that charging current is flowing into the battery Plug connection Ordering data Article number Packaging, Packaging, bag carton Weight per pc. EM green, 1.0 m CO pc(s). 200 pc(s) kg EM green, HO 1.0 m CO pc(s). 200 pc(s) kg EM green, 0.6 m CO pc(s). 200 pc(s) kg EM green, HO 0.6 m CO pc(s). 200 pc(s) kg EM green, 0.3 m CO pc(s). 200 pc(s) kg EM green, HO 0.3 m CO pc(s). 200 pc(s) kg 3

4 EM converter 1. Standards according to E according to E E E E E E E E E E E Glow-wire test according to E with increased temperature of 850 C passed. 1.2 Isolation and electric strength testing of luminaires Electronic -Drivers can be damaged by high voltage. This has to be considered during the routine testing of the luminaires in production. According to IEC Annex Q (informative only!) or EEC 303-Annex A, each luminaire should be submitted to an isolation test with 500 VDC for 1 second. This test voltage should be connected between the interconnected phase and neutral terminals and the earth terminal. The isolation resistance must be at least 2 MΩ. As an alternative, IEC Annex Q describes a test of the electrical strength with 1,500 VAC (or 1,414 x 1,500 VDC). To avoid damage to the electronic devices this test must not be conducted. 2. Thermal details and life-time 2.1 ife-time Average life-time 50,000 hours under rated conditions with a failure rate of less than 10 %. Average failure rate of 0.2 % per 1000 operating hours. Expected life-time ta 40 C 50 C 55 C tc 65 C 70 C 75 C EM converter BASIC 203 icd/imh 250V life-time > 100,000 h 73,000 h 51,000 h tc 65 C 70 C 75 C EM converter BASIC 204 icd/imh 250V life-time > 100,000 h 87,000 h 61,000 h tc 65 C 70 C 75 C EM converter BASIC 205 icd/imh 250V life-time > 100,000 h 79,000 h 56,000 h 3. Installation / Wiring 3.1 Wiring diagram One or more modules with a total forward voltage of 50 to 250 V can be connected to the EM converter 250V module. These module(s), marked with are operated in emergency mode from the associated battery. In normal mains mode all modules are operated by the Driver from the mains supply. Use of the test switch: For checking the device function press the test switch for a minimum of 3 seconds. 4

5 EM converter EM converter BASIC with one module for non-maintained emergency operation ot connected ot connected Un-Switched ine out in Control gear EM Converter BASIC Control gear Test switch Indicator P O EM converter BASIC with a standard Driver and one module for mains and emergency operation Switched ine out Switched ine in Un-Switched ine out in Control gear EM Converter BASIC Control gear Test switch Indicator P O control gear max. 150 W in operation EM converter BASIC with a standard Driver and series operation of modules Switched ine out Switched ine in Un-Switched ine out in Control gear EM Converter BASIC Control gear Test switch Indicator P O control gear max. 150 W in operation One module is operated in emergency mode. All modules are operated in mains mode. 5

6 EM converter EM converter BASIC with a standard Driver and series operation of modules Switched ine out Switched ine in Un-Switched ine out in Control gear EM Converter BASIC Control gear Test switch Indicator P O control gear max. 150 W in operation Two or more modules are operated in emergency mode. All modules are operated in mains mode. EM converter BASIC with a standard Driver and parallel operation of modules Switched ine out Switched ine in Un-Switched ine out in Control gear EM Converter BASIC Control gear Test switch Indicator P O control gear max. 150 W in operation One module is operated in emergency mode. All modules are operated in mains mode. 6

7 EM converter EM converter BASIC with a standard Driver and parallel operation of modules Switched ine out Switched ine in Un-Switched ine out in Control gear EM Converter BASIC Control gear Test switch Indicator P O control gear max. 150 W in operation Two or more modules are operated in emergency mode. All modules are operated in mains mode. 3.2 Wiring type and cross section Solid wire with a cross section of mm². Strip 8 9 mm of insulation from the cables to ensure perfect operation of terminals. Wiring: module/ Driver/supply wire preparation: mm² 8 9 mm 3.3 oose wiring 3.4 Wiring guidelines The output to the is DC but has high frequency content, which should be considered for good EMC compliance. leads should be separated from the mains connections and wiring for good EMC performance. Maximum lead length on the terminals is 3 m. For a good EMC performance keep the wiring as short as possible. Maximum lead length for the Test switch and Indicator connection is 1 m. The test switch and Indicator wiring should be separated from the leads to prevent noise coupling. leads are specified with 0.5 mm cross section and a length of 1.3 m To avoid the damage of the control gear, the wiring must be protected against short circuits to earth (sharp edged metal parts, metal cable clips, louver, etc.) To ensure that a luminaire containing emergency units complies with E for radio frequency conducted interference in both normal and emergency mode it is essential to follow good practice in the wiring layout. Within the luminaire the switched and unswitched 50 Hz supply wiring must be routed as short as possible and be kept as far away as possible from the leads.through wiring may affect the EMC performance of the luminaire. oosen wire through twisting and pulling or using a Ø 1 mm release tool The length of leads must not be exceeded. ote that the length of the leads from the EM converter to the modules is added to the length of the leads from the Driver to the EM converter module when considering the max. permitted lead length of the Driver. eads should always be kept short as possible. 7

8 EM converter 3.5 Maximum lead length 3 m Status indication 1 m Batteries 1.3 m 3.6 Use of different phases The use of different phases for switched line and unswitched line is allowed. When using different phases, the unswitched line must fail if the switched line fails. This is required to assure correct switching into emergency mode. It can be realised with a relay. 4. Mechanical values 4.1 Housing properties Casing manufactured from polycarbonate. 4.2 Mechanical data accessories status indicator Green Mounting hole 6.5 mm dia ead length 0.3 m / 0.6 m / 1.0 m Insulation rating: 90 C Plug connection Test switch Mounting hole 7.0 mm dia ead length 0.55 m Plug connection leads All icd and imh 2 Ah: Quantity: 1 red and 1 black ength: 1.3 m Wire type: 0.5 mm 2 solid conductor Insulation rating: 90 C imh 4 Ah: Quantity: 1 red and 1 black lead with plug-in connection suitable for the plug-in connection of the battery Total length: 1,000mm (100 mm on battery side / 900 mm on device side) Wire type: 0.5mm² solid conductor Insulation temperature rating: 90 C end termination All icd and imh 2 Ah: push on 4.8 mm receptacle to suit battery spade fitted with insulating cover imh 4 Ah: lead with connector Module end termination 8.0 mm stripped insulation Two-piece batteries All icd and imh 2 Ah: are supplied with a 200 mm lead with 4.8 mm receptacle at each end and insulting covers to connect the separate sticks together. imh 4 Ah: are supplied with a 100mm firmly welded lead to connect the separate sticks together. A lockable plug connection is used to connect the battery on the battery side. On the device side the cable has a strip length of 8 mm from factory 8

9 EM converter 5. Electrical values 5.1 Maximum loading of automatic circuit breakers Automatic circuit breaker type B10 B13 B16 B20 C10 C13 C16 C20 Inrush current Installation Ø 1.5 mm mm mm mm mm mm mm mm 2 I max time EM converter BASIC 203 icd/imh 250V A 120 μs EM converter BASIC 204 icd/imh 250V A 120 μs EM converter BASIC 205 icd/imh 250V A 120 μs 5.2 Typ. current/voltage characteristics The current in emergency mode is automatically adjusted by the EM converter module based on the total forward voltage of the modules connected and the associated battery. The start of the in emergency mode does not result in a current peak. EM converter BASIC 203 icd/imh 250V Article number: V battery voltage ma battery discharge current (tolerance) EM converter BASIC 204 icd/imh 250V Article number: V battery voltage ma battery discharge current (tolerance) current [ma] current [ma] V [V] V [V] EM converter BASIC 205 icd/imh 250V Article number: V battery voltage ma battery discharge current (tolerance) current [ma] V [V] current at nominal battery voltage and min. battery discharge current current at nominal battery voltage and max. battery discharge current 9

10 EM converter 5.3 Driver compatibility The EM converter emergency unit use 3 pole technology and is compatible with most Drivers on the market, however it is important to check that the rating of the Driver does not exceed the values specified below: The max. allowed output current rating of the associated Driver is 2.4 A peak (current rating of switching relays of EM converter) The max. allowed inrush current rating of the associated Driver is 60 A peak for 1 ms or 84 A for 255 μs (inrush current rating of switching relay of EM converter) The max. allowed output voltage of the associated Driver applied to the EM converter output is 450V (voltage withstand between adjacent contact of the single switching relay of the EM converter) The max. allowed load of the associated Driver is 150 W in operation. The load must be an module. 6. Functions 6.1 Duration link selection Duration Usage duration link 3 h With link 1 h Without link lighting Driver supplied with duration link in 3 hours position. The position of the link will only be read on first power up. If it is changed afterwards both the battery and mains supply must be disconnected for 10 seconds to enable the EM converter to read the new link position on reconnection of the battery and mains. It will lead to a false battery failure indication if the link is changed after installation without this reset. 10

11 EM converter 7. data 7.1 selection EM converter BASIC, 1 / 3 h EM converter BASIC 203 icd/imh 250V EM converter BASIC 204 icd/imh 250V EM converter BASIC 205 icd/imh 250V Article no Cells 3 cells 4 cells 5 cells Duration 1 h 3 h 1 h 3 h 1 h 3 h Technology and capacity icd 1.6 Ah Cs cells icd 4 Ah D cells imh 2 Ah Cs cells imh 4 Ah A cells Design umber of cells Article no. Assignable batteries stick 1 x 3 Accu-iCd C 3A stick 1 x 4 Accu-iCd C 4A stick 1 x 5 Accu-iCd C 5A stick stick 2 2 Accu-iCd C 4C stick stick 2 3 Accu-iCd C 4C side by side 4 x 1 Accu-iCd C4B side by side 5 x 1 Accu-iCd C5B stick 1 x 3 Accu-iCd 3A stick 1 x 4 Accu-iCd 4A stick 1 x 5 Accu-iCd 5A side by side 3 x 1 Accu-iCd 3B side by side 4 x 1 Accu-iCd 4B stick stick 2 2 Accu-iCd 4C stick stick 3 2 Accu-iCd 5C stick 1 x 3 Accu-iMH C 3A stick 1 x 4 Accu-iMH C 4A stick 1 x 5 Accu-iMH C 5A side by side 5 x 1 Accu-iMH C 5B stick 1 x 3 Accu-iMH 4Ah 3A CO stick 1 x 4 Accu-iMH 4Ah 4A CO stick stick 2 2 Accu-iMH 4Ah 4C CO stick stick 2 3 Accu-iMH 4Ah 5C CO charge / discharge data EM converter BASIC, 1 / 3 h EM converter BASIC 203 icd/imh 250V EM converter BASIC 204 icd/imh 250V EM converter BASIC 205 icd/imh 250V Article no Cells 3 cells 4 cells 5 cells Duration 1 h 3 h 1 h 3 h 1 h 3 h charge time Initial charge Fast recharge Trickle charge 24 h 24 h continuously Initial charge 105 ma 195 ma 105 ma 195 ma 105 ma 195 ma Charging current Fast recharge 105 ma 195 ma 105 ma 195 ma 105 ma 195 ma Trickle charge 70 ma 105 ma 70 ma 105 ma 70 ma 105 ma Discharge current ma ma ma ma ma ma 11

12 EM converter 7.3 Accu-iCd 1.6 Ah voltage/cell 1.2 V Cell type Cs Case temperature range to ensure 4 years design life 5 C to 50 C Max. short term temperature (reduced life-time) 70 C Max. number discharge cycles 4 cycles per year plus 4 cycles during comissioning Max. storage time 6 months 8. Miscellaneous 8.1 Additional information Additional technical information at Technical Data Guarantee conditions at Services ife-time declarations are informative and represent no warranty claim. o warranty if device was opened. 4.2 / 4.5 Ah voltage/cell 1.2 V Cell type D Case temperature range to ensure 4 years design life 5 C to 55 C Max. short term temperature (reduced life-time) 70 C Max. number discharge cycles 4 cycles per year plus 4 cycles during comissioning Max. storage time 6 months 7.4 Accu-iMH 2.0 Ah voltage/cell 1.2 V Cell type Cs Case temperature range to ensure 4 years design life 5 C to 50 C Max. short term temperature (reduced life-time) 70 C Max. number discharge cycles 4 cycles per year plus 30 cycles during comissioning Max. storage time 6 months 4.0 Ah voltage/cell 1.2 V Cell type A Case temperature range to ensure 4 years design life 5 C to 45 C Max. short term temperature (reduced life-time) 70 C Max. number discharge cycles 4 cycles per year plus 30 cycles during comissioning Max. storage time 6 months 7.5 Wiring batteries To inhibit inverter operation disconnect the batteries by removing the connection at battery side. For further informations refer to corresponding battery datasheet. 7.6 Storage, installation and commissioning Relevant information about storage conditions, installation and commissioning are provided in the battery datasheets. 12

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