PARTS MANUAL PKX301ST PUMP. Model. PUB-PP Rev. 0312
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1 PARTS MANUAL Model PKX301ST PUMP PUB-PP Rev. 0312
2 Robin America, Inc. 905 Telser Road Lake Zurich, IL Phone: Fax: Copyright 2012 Robin America, Inc.
3 HOW TO USE THIS MANUAL Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E X X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) PKX301ST
4 MANUAL LAYOUT SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifi es the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. PKX301ST
5 GROUP INDEX Group Name Page PUMP GROUP... 6 CRANKCASE GROUP... 8 CRANKSHAFT GROUP INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP CARBURETOR GROUP ELECTRIC DEVICE GROUP ACCESSORY GROUP INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY...ASSEMBLY CP...COMPLETE EX...EXPORT (from Japan) FIG....FIGURE FR....FRONT "...INCH INCL....INCLUDE ~L...LITER L=...LENGTH (in. mm) L.H. (LH)...LEFT-HAND SIDE MECH...MECHANICAL NO (NON)...NONE OPT...OPTIONAL O.S....OVER SIZE SYMBOL DESCRIPTION P=...PITCH (in mm) P.T.O. (PTO)...POWER TAKE OFF REF....REFERENCE R.H. (RH)...RIGHT HAND SIDE RR....REAR STD....STANDARD SW...SWITCH T=...THICKNESS (in mm) UN...UNIT U.S...UNDER SIZE ~V...VOLTAGE ~W...WATT W/...WITH W/O...WITHOUT PKX301ST
6 SECTION 1 PUMP GROUP FIG. 100 PKX301ST / PKX320ST
7 SECTION 1 PUMP GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CASING 1 PKX301ST CASING 1 PKX320ST O RING INNER CASING IMPELLER MECHANICAL SEAL ADJUSTING WASHER O RING PLUG AY O RING BOLT SPRING WASHER FLANGE BRACKET SPACER SOCKET BOLT SEAL WASHER SUCTION FLANGE BOLT and WASHER CHECK VALVE DELIVERY FLANGE BOLT and WASHER PACKING, delivery PLUG AY O RING STRAINER HOSE BAND FRAME CUSHION RUBBER BOLT and WASHER BOLT and WASHER SPRING WASHER WASHER NUT NUT LABEL, pump name SPANNER SPANNER HOLDER PKX301ST / PKX320ST
8 SECTION 2 CRANKCASE GROUP FIG. 200 PKX301ST / PKX320ST
9 SECTION 2 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKCASE VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER OIL SEAL BALL BEARING ~ BALL BEARING 1 ~ GOVERNOR GEAR GOVERNOR SLEEVE OIL GAUGE FILLER PLUG GASKET GASKET FLANGE BOLT CYLINDER HEAD GASKET, head FLANGE BOLT FLANGE BOLT ROCKER COVER GASKET, rocker cover PIPE KNOCK FLANGE BOLT GASET SET PKX301ST / PKX320ST
10 SECTION 3 CRANKSHAFT GROUP FIG. 300 PKX301ST / PKX320ST
11 SECTION 3 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT FLANGE NUT WOODRUFF KEY CONNECTING ROD AY CONNECTING ROD BOLT PISTON PIN PISTON 1 STD PISTON 1 Oversize PISTON 1 Oversize PISTON RING SET 1 STD PISTON RING SET 1 Oversize PISTON RING SET 1 Oversize CLIP PKX301ST / PKX320ST
12 SECTION 4 INTAKE and EXHAUST GROUP FIG. 400 PKX301ST / PKX320ST
13 SECTION 4 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CAMSHAFT PIN, camshaft O RING PIN, spring RELEASE LEVER CLIP RETURN SPRING VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE KA0-31 COLLET VALVE TIMING CHAIN TENTIONER SPRING, tentioner PIN, tentioner CHAIN GUIDE ROCKER PIN ROCKER ARM, intake ROCKER ARM, exhaust ADJUST SCREW ADJUST SCREW NUT NUT FLANGE BOLT MUFFLER 1 w/ Spark arrester 5845~ MUFFLER 1 ~ SPARK ARRESTER TAPPING SCREW MUFFLER COVER GASKET, muffl er FLANGE NUT TAPPING BOLT FLANGE BOLT FLANGE BOLT SCREEN TAPPING SCREW AIR CLEANER AY BASE CP PACKING COVER LABEL ELEMENT INSULATOR GASKET, insulator FLANGE NUT PKX301ST / PKX320ST
14 SECTION 4 INTAKE and EXHAUST GROUP FIG. 400 PKX301ST / PKX320ST
15 SECTION 4 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLANGE BOLT RUPPBER PIPE PKX301ST / PKX320ST
16 SECTION 5 GOVERNOR GROUP FIG. 500 PKX301ST / PKX320ST
17 SECTION 5 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD ROD SPRING CLIP BOLT and WASHER NUT GOVERNOR SPRING SPEED CONTROL LEVER STOP PLATE WASHER FRICTION WASHER SCREW SPRING, adjust NUT SPEED CONTROL BRACKET SLEF LOCK NUT FLANGE BOLT PKX301ST / PKX320ST
18 SECTION 6 COOLING and STARTING GROUP FIG. 600 PKX301ST / PKX320ST
19 SECTION 6 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG BLOWER HOUSING 1 Yellow LABEL, trademark FLANGE BOLT BAFFLE 1, case ~ BAFFLE 1, case 1 ~ BAFFLE 2, head FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT PKX301ST / PKX320ST
20 SECTION 6 COOLING and STARTING GROUP FIG. 610 PKX301ST / PKX320ST
21 SECTION 6 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING STARTER PULLEY RATCHET GUIDE SET SCREW PKX301ST / PKX320ST
22 SECTION 7 FUEL, LUBRICATION GROUP FIG. 700 PKX301ST / PKX320ST
23 SECTION 7 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FUEL TANK CAP LABEL, warning LABEL, model FUEL TANK CAP FUEL FILTER UNION FLANGE NUT FLANGE BOLT RUBBER PIPE HOSE CLAMP CHOKE LEVER PKX301ST / PKX320ST
24 SECTION 7 FUEL, LUBRICATION GROUP FIG. 710 PKX301ST / PKX320ST
25 SECTION 7 FUEL, LUBRICATION GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CARBURETOR THROTTLE VALVE SCREW CHOKE VALVE PILOT JET CHOKE LEVER THROTTLE SHAFT BOLT NEEDLE PIN FLOAT BODY PACKING CHAMBER PACKING FLOAT AY MAIN NOZZLE MAIN JET CLIP BOLT AIR JET AIR JET, pilot PACKING PACKING CLIP PKX301ST / PKX320ST
26 SECTION 8 ELECTRIC DEVICE GROUP FIG. 800 PKX301ST / PKX320ST
27 SECTION 8 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL IGNITION COIL BOLT and WASHER WIRE 2 CP SWITCH TAPPING SCREW SPARK PLUG SPARK PLUG CAP OIL SENSOR KU FLOWT C/U CP BOLT and WASHER TAPPING SCREW PKX301ST / PKX320ST
28 SECTION 9 ACCESSORY GROUP FIG. 900 PKX301ST / PKX320ST
29 SECTION 9 ACCESSORY GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG H1 ACCESSORY TOOL KIT PKX301ST / PKX320ST
30 Robin America, Inc 905 T com PRINTED IN THE USA
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