PARTS MANUAL EH25-2 ENGINE. Model. PUB-EP5714 Rev. 7/99
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1 PARTS MANUAL Model EH25-2 ENGINE PUB-EP5714 Rev. 7/99
2 940 Lively Blvd. Wood Dale, IL Phone: Fax: Copyright 1999 Robin America, Inc.
3 HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. PRODUCT NUMBER LABEL PRODUCT NUMBER LABEL LOCATIONS The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E H X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) EH '99-7
4 MANUAL LAYOUT SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..: Electrical Device Group). 3. REF. No. The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. EH '99-7
5 GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL GROUP FUEL GROUP - CARBURETOR ELECTRIC DEVICE GROUP - RECOIL START ELECTRIC DEVICE GROUP - ELECTRIC START ELECTRIC DEVICE GROUP - ELECTRIC STARTER ELECTRIC DEVICE GROUP - OIL SENSOR INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY... ASSEMBLY CP... COMPLETE EX... EXPORT (from Japan) FIG.... FIGURE FR.... FRONT "... INCH INCL.... INCLUDE ~L... LITER L=... LENGTH (in. mm) L.H. (LH)... LEFT-HAND SIDE MECH... MECHANICAL NO (NON)... NONE OPT.... OPTIONAL O.S.... OVER SIZE SYMBOL DESCRIPTION P=... PITCH (in mm) P.T.O. (PTO)... POWER TAKE OFF REF.... REFERENCE R.H. (RH)... RIGHT HAND SIDE RR.... REAR STD.... STANDARD SW... SWITCH T=... THICKNESS (in mm) UN... UNIT U.S.... UNDER SIZE ~V... VOLTAGE ~W... WATT W/... WITH W/O... WITHOUT EH '99-7
6 SECTION 1 CRANKCASE GROUP FIG. 100 EH '99-7
7 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKCASE CP CRANKCASE CP 1 electric start type AA0-80 VALVE GUIDE 2 STD OIL SEAL 1 30 x 45 x BALL BEARING 1 BB-6206C BALL BEARING 1 BB-6202C DOWEL PIN PIPE 2 electric start type STUD PLUG GASKET MAIN BEARING COVER CP 1 metric OIL SEAL 1 30 x 45 x BALL BEARING 1 BB-6206C BALL BEARING 1 D,DS type BB-6202C BALL BEARING 1 BB-62/28C GOVERNOR GEAR CP GOVERNOR SLEEVE OIL GAUGE AY OIL GAUGE AY 1 w/ OIL SENSOR GASKET GASKET 1 w/ OIL SENSOR GASKET, BEARING COVER BOLT AND WASHER AY OlL SHELTER (SENSOR) 1 w/ OIL SENSOR SCREW AND WASHER AY 3 w/ OIL SENSOR CYLINDER HEAD CP GASKET, HEAD FLANGE BOLT ROCKER COVER GASKET, ROCKER COVER DOWEL PIN FLANGE BOLT BREATHER COVER CP BREATHER PLATE CP GASKET, BREATHER COVER GASKET, BREATHER PLATE RUBBER PIPE 1 8 x 11 x RUBBER PIPE 1 CYCLONE type 8 x 11 x GASKET SET EH '99-7
8 SECTION 2 CRANKSHAFT GROUP FIG. 200 EH '99-7
9 SECTION 2 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT CP 1 SAE 1" KEYED SHAFT CRANKSHAFT CP 1 SAE PUMP SHAFT CRANKSHAFT CP 1 SAE TAPER SHAFT CRANKSHAFT CP 1 metric DS type CRANKSHAFT CP 1 metric PUMP type CRANKSHAFT CP 1 metric GENERATOR type SPACER T=0.6 1 select 1 spacer only SPACER T=0.8 1 select 1 spacer only SPACER T=1.0 1 select 1 spacer only NUT SPRING WASHER WOODRUFF KEY BALANCER SHAFT CONNECTING ROD AY CONNECTING ROD BOLT PISTON PIN PISTON 1 STD PISTON 1 oversize 0.25mm PISTON 1 oversize 0.50mm PISTON RING SET 1 STD PISTON RING SET 1 oversize 0.25mm PISTON RING SET 1 oversize 0.50mm CLIP EH '99-7
10 SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 CYCLONE AIR CLEANER TOP INLET TYPE FOAM AIR CLEANER EH '99-7
11 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CAMSHAFT CP RELEASE LEVER SPRING PIN SNAP RING TAPPET VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLET VALVE PUSH ROD A3 ROCKER ARM BOLT, PIVOT NUT GUIDE PLATE MUFFLER CP MUFFLER COVER GASKET, MUFFLER NUT TAPPING BOLT TAPPING BOLT BOLT AND WASHER AY EXHAUST PIPE COVER DEFLECTOR AY TAPPING SCREW INTAKE PIPE CP STUD AIR CLEANER AY 1 CYCLONE, top inlet type PACKING 1 CYCLONE, top inlet type GROMMET 1 CYCLONE, top inlet type AIR CLEANER AY 1 FOAM AIR CLEANER type PACKING 1 FOAM AIR CLEANER type PLATE 1 FOAM AIR CLEANER type CLEANER ELEMENT 1 FOAM AIR CLEANER type ELEMENT SET 1 CYCLONE type INSULATOR GASKET, INTAKE PIPE BOLT AND WASHER AY GASKET 2, INSULATOR NUT AND WASHER AY 2 CYCLONE, top inlet type FLANGE NUT 2 FOAM AIR CLEANER type BOLT AND WASHER AY 2 CYCLONE, top inlet type CHOKE KNOB 1 CYCLONE, top inlet type 300 EH '99-7
12 SECTION 4 FIG. 400 GOVERNOR GROUP MANUAL THROTTLE CONTROL with REMOTE CABLE OPTION MANUAL ONLY THROTTLE EH '99-7
13 SECTION 4 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD CP ROD SPRING CLIP BOLT AND WASHER AY NUT GOVERNOR SPRING SPEED CONTROL AY 1 manual w/remote cable option SPEED CONTROL AY manual only control SPEED CONTROL CP 1 manual w/remote cable option SPEED CONTROL 1 manual only control KNOB STOP PLATE SCREW IDLE SET SPRING SPRING WASHER SCREW NUT FLANGE-BOLT 1 manual w/remote cable option FLANGE BOLT 1 manual only control WIRE BRACKET 1 manual w/remote cable option SCREW 1 manual w/remote cable option NUT 1 manual w/remote cable option 400 EH '99-7
14 SECTION 5 COOLING and STARTING GROUP FIG. 500 EH '99-7
15 SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG BLOWER HOUSING CP 1 BLACK BLOWER HOUSING CP 1 BLACK, electric start type LABEL, TRADE MARK 1 ROBIN/SUBARU FLANGE BOLT LABEL, RECOIL OHV HEAD COVER RECOIL STARTER AY 1 D type SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING STARTER PULEY RATCHET GUIDE 1 D type SET SCREW FLANGE BOLT EH '99-7
16 SECTION 6 FUEL GROUP FIG. 600 EH '99-7
17 SECTION 6 FUEL GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FUEL TANK CP 1 BLACK LABEL, CAUTION FUEL TANK CAP CP FUEL FILTER CP FUEL STRAINER AY FILTER RUBBER PACKING CUP LOCK NUT LOCK BOLT SPRING FUEL PIPE CP RUBBER PIPE 1 6 x 12 x HOSE CLAMP BOLT AND WASHER AY EH '99-7
18 SECTION 6 FUEL GROUP - CARBURETOR FIG. 610 EH '99-7
19 SECTION 6 FUEL GROUP - CARBURETOR REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CARBURETOR AY 1 CYCLONE, top inlet type CARBURETOR AY 1 FOAM AIR CLEANER type THROTTLE VALVE SCREW VALVE, CHOKE SCREW PANHEAD PILOT JET ADJUSTER SPRING CHOKE LEVER AY 1 CYCLONE, top inlet type CHOKE LEVER AY 1 FOAM AIR CLEANER type RING 1 CYCLONE, top inlet type RING 1 FOAM AIR CLEANER type SHAFT AY, THROTTLE 1 CYCLONE, top inlet type SHAFT AY, THROTTLE 1 FOAM AIR CLEANER type BOLT RING NEEDLE VALVE AY FLOAT PIN FLOAT CHAMBER BODY INSERT WASHER PACKING, CHAMBER FLOAT AY MAIN NOZZLE MAIN JET 1 CYCLONE, top inlet type MAIN JET 1 FOAM AIR CLEANER type BOLT 1 CYCLONE, top inlet type CLIP 1 CYCLONE, top inlet type CLIP 1 FOAM AIR CLEANER type SEAL 1 CYCLONE, top inlet type ADJUST SCREW SPRING CAP 1 CYCLONE, top inlet type SEAL 1 CYCLONE, top inlet type GUIDE HOLDER PACKING 1 CYCLONE, top inlet type CAP EH '99-7
20 SECTION 7A ELECTRIC DEVICE GROUP - RECOIL START FIG. 700 EH '99-7
21 SECTION 7A ELECTRIC DEVICE GROUP - RECOIL START REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL CP IGNITION COIL CP BOLT AND WASHER AY SWITCH AY TAPPING SCREW CLAMP CLAMP 1 w/oil sensor SPARK PLUG 1 NGK B-6HS SPARK PLUG 1 EXPORT(CE) NGK (BR-6HS) SPARK PLUG 1 CHAMPION (L86C) 700 RL86C SPARK PLUG 1 EXPORT(CE) CHAMPION SPARK PLUG CAP EH '99-7
22 SECTION 7B ELECTRIC DEVICE GROUP - ELECTRIC START FIG. 710 EH '99-7
23 SECTION 7B ELECTRIC DEVICE GROUP - ELECTRIC START REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL CP IGNITION COIL CP CHARGE COIL CP RING GEAR BOLT AND WASHER AY SCREW AND WASHER AY GROMMET CLAMP PLUG TERMINAL SPARK PLUG 1 NGK B-6HS SPARK PLUG 1 EXPORT(CE) NGK (BR-6HS) SPARK PLUG 1 CHAMPION (L86C) 710 RL86C SPARK PLUG 1 EXPORT(CE) CHAMPION SPARK PLUG CAP 1 DS,BS type CLAMP CP 1 DS,BS type SCREW, PANHEAD 1 DS,BS type 710 EH '99-7
24 SECTION 7C ELECTRIC DEVICE GROUP - ELECTRIC STARTER FIG. 720 EH '99-7
25 SECTION 7C ELECTRIC DEVICE GROUP - ELECTRIC STARTER REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG STARTING MOTOR AY YOKE AY BRUSH SUB AY HOLDER AY ARMATURE AY CLUTCH SUB AY HOUSING AY FRAME AY SNAP RING BOLT, THROUGH WASHER, PLATE WASHER, PLATE SK SPRING NUT, PINION STOP WASHER, PLATE SK NUT O-RING RING BUSHING O-RING BOLT AND WASHER AY LABEL, BATTERY CONTROL BOX CP LABEL, STARTER SWITCH NUT SPRING WASHER NUT SPRING WASHER SWITCH KEY, SWITCH DIODE RECTIFIER CP SCREW AND WASHER AY WIRE 5 CP WIRE 2 CP NUT SPRING WASHER MAGNETIC SWITCH WIRE 20 CP WIRE 5 CP WIRE 2 CP WIRE CASING EH '99-7
26 SECTION 7D ELECTRIC DEVICE GROUP - OIL SENSOR FIG. 760 EH '99-7
27 SECTION 7D ELECTRIC DEVICE GROUP - OIL SENSOR REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 700 KS OIL SENSOR CP 19 1 W/OIL SENSOR WIRE 22 CP 1 W/OIL SENSOR CLAMP CP 1 W/OIL SENSOR 760 EH '99-7
28 PRINTED IN THE USA
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