GRAIN HEADER MANUAL: CASE/ NEW HOLLAND
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1 GRIN HEDER MNUL: CSE/ NEW HOLLND f HEDSIGHT.COM
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3 bout Headsight Headsight Contact Info Headsight, Inc B Road Bremen, IN Phone: Fax: Web: Technical ssistance Phone: bout this Manual How to use this manual The instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. n index is available in the front of the manual to help find technical information for previously installed systems. This icon designates information of which you should take note. This icon indicates a special tool needed for a given task. This icon designates an important instruction. Disclaimers Headsight, Horizon, Pinpoint, Insight, Foresight, Feathersight Truesense and Truesight are trademarks of Headsight, Inc. ll other trademarks are property of their respective owners. Suggestions If you have any suggestions to improve this manual please call or info@headsight. com. Headsight s products are protected by one or more of the following US Patents , , 73093, , and other patents pending. Copyright Headsight, Inc. 208 i
4 Table of Contents bout Headsight i bout this Manual i Installation ssembling Terrace Sensors (If Equipped) 2 Mounting Terrace Sensors (If Equipped) 3 Terrace Sensors ll Except For CIH3020 / NH740CF Flex uger 3 Terrace Sensors CIH3020 / NH740CF Flex uger 4 Standard Sensors (Undermount) 5 CIH352 / NH840CD Rigid Draper 5 CIH362 / NH880CF Flex Draper & CIH3020 / NH740CF Flex uger 6 CIH2020 / NH74C & NH73C & NH973 Flex uger 7 CIH200 / NH72C & CIH00 Rigid uger 8 CIH020 Flex uger 9 Routing Wiring Harness Length Table Removing Wires for Tight ccess Install Terrace Sensor Wiring (If Equipped) 2 Install Undermount Sensor Wiring 3 Install Sensor Wands and Tether Cables 4 Install Controller 5 Settings 6 Sensor djustment 6 Terrace Sensor 6 Standard Sensor 7 Low Profile Sensor 8 Parts 9 Terrace Sensor 9 Standard Sensor 20 Low Profile Sensor 2 STTEMENT OF LIMITED WRRNTY 22 ii
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6 Installation Installation Before working under header always:. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Turn off combine and remove key from ignition. 4. Set combine parking brake. 5. Disconnect all drive shafts from the header.
7 ssembling Terrace Sensors (If Equipped). lign holes in sensor and mounting bracket with spring. Spring must be installed short leg up and long leg back in mounting tube Use hardware provided in kit B Insert pin and secure with retaining ring. Installation 3. Install clamp, leveling bolt (), and jam nut. Place wire clamp over wire tail Install jam nut onto bolt Insert bolt through wire clamp and thread into sensor This bolt will be adjusted to level sensor after tube has been mounted on head 4. Tighten bolt (B) holding clamp on side of sensor. B 2
8 Installation Mounting Terrace Sensors (If Equipped) Terrace Sensors ll Except For CIH3020 / NH740CF Flex uger. ttach sensor to bracket as shown. 2. Mount terrace sensor into end panel tube. Use angle iron spacer and 8mm hardware ny spring tension in the end panels must be fully released so they stay down (not floating). This allows the terrace sensor arm to force its way down through the crop stubble. If necessary, request the optional lock down brackets from Headsight. 3
9 Terrace Sensors CIH3020 / NH740CF Flex uger. Remove long crop divider if applicable. Installation 2. Lock end panel tube in rigid position. Remove spring and bolts and B Neither bolt B nor the spring are used with the terrace sensor djust length C to manufacturers recommendations ( inches) Replace only bolt and finger tighten C B Install lock bracket onto eye bolt to keep crop divider tube from raising djust length C so angle iron seats firmly against end of lock bracket at D Tighten bolt (the crop divider should now be locked down) D 3. Mount terrace sensor into end panel tube using 8mm bolts. ngle iron spacer is used for new model headers 4
10 Installation Standard Sensors (Undermount) CIH352 / NH840CD Rigid Draper. ttach sensor to bracket as shown. 2. Choose locations on header to mount the sensors. If terrace sensors are not equipped, place outer two sensors as close to end of header as possible Evenly space inner sensors 3. Remove skid plates at chosen sensor locations. 4. Hold sensor/bracket assembly in place and verify there is clearance for sensors. On inner sensors, flange on header gusset many need to be ground off to allow sensor clearance 5. Bolt bracket in place using the cutter bar bolts. 5
11 CIH362 / NH880CF Flex Draper & CIH3020 / NH740CF Flex uger. ttach sensor to bracket as shown. Installation 2. Choose locations on header to mount the sensors. If terrace sensors are not being used, place outer two sensors as close to end of header as possible Evenly space inner sensors 3. Remove skid plates at chosen sensor location. Hold sensor/bracket assembly in place and verify there is clearance for sensors For most heads this will require the sensor be to 3 skid plates from the end 4. Bolt bracket in place using the cutter bar bolts. 6
12 Installation CIH2020 / NH74C & NH73C & NH973 Flex uger. ttach sensor to bracket as shown. 2. Choose locations on header to mount the sensors. If terrace sensors are not being used, place outer two sensors as close to end of header as possible Evenly space inner sensors 3. Remove skid plates at chosen sensor location. Hold sensor/bracket assembly in place and verify there is clearance for sensors For outer sensors, remove skid plate adjacent to outer skid plate 4. Bolt bracket in place using the cutter bar bolts. 7
13 Left and Right (Undermounts). Choose locations on header to mount the sensors. Place outer two sensors as close to the end of the header as possible Evenly space inner sensors 2. Remove the sickle guard bolts at each sensor mounting location. Installation CIH200 / NH72C & CIH00 Rigid uger 3. ttach sensor using provided bolts. Use the shortest bolt which fully engages the threads If the bolt it too long it may damage the sensor or down pressure the spring Insert provided spacer between sensor and guard if needed 4. Route wiring behind guard bolts to end of header. Center (Undermount). Install sensors the same as left and right above. 2. Drill ½" hole through the front edge of the cutterbar. 3. Use this hole for routing when you proceed to the wiring section of this manual. The WeatherPack connected will need to be removed from the harness for routing See Routing Wiring, Removing Wires for Tight ccess If possible, you may route the wiring between the skids as shown. If not, drop the skid plate and route wiring over the skid. 8
14 Installation CIH020 Flex uger Right and Center (Undermounts). ttach sensor to bracket as shown. 2. Choose locations on header to mount the sensors. If terrace sensors are not equipped, place outer two as close to the end of the header as possible Evenly space other sensors 3. Remove skid plates at chosen sensor location. Hold sensor/bracket assembly in place and verify there is clearance for sensors For adequate clearance the right sensor will probably need to be 4 skid plates from the end of the head 4. Bolt bracket in place using the cutter bar bolts. 9
15 Left (Undermount). Use channel shaped bracket provided. Skid style bracket will not work due to interference or header brace on left side of head 2. Drill 3/8" holes in wobble box support angle iron as shown. Installation 3. ttach sensor to bracket and bracket to angle iron using provided hardware. 0
16 Installation Routing Wiring. Select appropriate wiring from chart below and mark blue connector with sensor position. Properly routing the wiring is the most critical part of the installation process. Please take time to ensure that you have allowed sufficient slack for motion as well as sufficient clearance from moving header parts or crop flow. Terrace sensors use a 0' extension harness to route from the sensor back to the end panel and an additional extension harness to route to the feederhouse. ll undermount sensors use only one extension harness. Harness Length Table Terrace Sensor Undermount Sensors Header Width Left Right Left Left Center Center Right Center Right 20' 0' 23' 0' 0' 0' 7 23' 25' 27' 33' 0' 0' 0' 7' 23' 30' 7' 33' 7' 0' 0' 7' 23' 35' 23' 33' 7' 0' 7' 23' 33' 40' 23' 38' 23' 0' 7' 23' 38' 45' 23' 38' 23' 0' 7' 23' 38' 45'+ 33' 38'+0' 33' 7' 7' 33' 38' *Use Left, Left Center, Center, Right Center and Right for 5 sensor system *Use Left, Left Center, Right Center and Right for 4 sensor system *Use Left, Center and Right for 3 sensor system *Use Left and Right for 2 sensor system Removing Wires for Tight ccess When routing the wiring, there may be times when you would like to route the wiring through a small hole. You may remove the Weather-Pack connector by using the following procedure. This step is NOT required; it is only shown to aid installation as needed.. Release wire retaining clip on each connector. Insert removal tool and pull each wire out of connector. 2. Flare connector terminal tabs using removal tool. 3. Reinstall wires in connector body: Black into White into B Green into C 4. Latch wire retaining clip. 5. Connect wiring harness to sensor.
17 Install Terrace Sensor Wiring (If Equipped). ttach 0' extension harness to terrace sensor pigtail. 2. If back of tube is open, route through tube into end panel. It may be necessary to remove the tube mounting bolts to fit connector through tube Be careful not to pinch wire when reinstalling bolts Installation 3. If back of tube is not open, drill a hole in the front of the end divider and zip tie harness securely onto the top of the tube. 4. Route harness through end panel to back of head. Zip tie harness away from pinch points, moving parts, or hot components 5. Connect 0' extension harness to longer extension harness and route along back of head to singlepoint. If accessible, route through tube or channel lternately, use clamps and zip ties provided to secure to existing hardware along the back of the head 2
18 Installation Install Undermount Sensor Wiring. Select appropriate length harness using table above. 2. Install protective conduit on wiring coming from sensor. Use 6ft conduit for outer sensors Use 3ft conduit for inner sensors 3. To aid installing conduit on sensor wiring without damaging wire insulation, tape a wrench big enough to open conduit wider than wire diameter. 4. Insert box end of wrench into conduit using it as a guide to slide conduit over wire. Remove wrench and repeat for all other standard mount sensors. 5. Slide conduit all the way up to sensor and fasten with one or two clamps depending on which direction the wire needs to route for best protection. 3
19 6. Route conduit carefully toward back of header. Clamp along a gusset or frame member to shield it from wearing or pinching along the ground Installation 7. Route along back of head to singlepoint. If accessible, route through tube or channel lternately, use clamps and zip ties provided to secure to existing hardware along back of header Install Sensor Wands and Tether Cables. Use hardware provided and fasten wand to sensor. Install long wands on all terrace sensors If terrace sensors are not used, install long wands on outer undermount sensors Install short wands on all inner sensors 2. ttach a tether cable to each undermount sensor wand. Use a screwdriver to pry open the slit in the rear of the wand Tether cables are not used on terrace sensors as they may get caught in the cutterbar. 4
20 Installation 3. Fasten the rear of the cable to a secure location on the header Make sure that the cable cannot catch on any moving or solid parts djust the cable length so that is pulls the arm slightly (/2") back from its original position Install Controller. Install universal mounting on back of header near the singlepoint. Use one or both of the brackets to mount off back panel or side of a gusset Mount off existing hardware if possible Otherwise, use a self-taping bolt (provided) 5
21 Settings Sensor djustment Terrace Sensor Insert header stop to prevent movement. Increasing or Decreasing Voltage. Loosen the screws indicated. 2. Turn sensor to new location. 3. Tighten screws. B Settings djusting Voltage Swing. Loosen jam nut B. 2. Turn bolt to adjust. Rotating bolt counter-clockwise increases voltage swing Rotating bolt clockwise decreases voltage swing 3. Tighten jam nut B. djusting Down Pressure. Loosen jam nut. 2. Turn bolt to adjust tension. Rotating bolt counter-clockwise decreases down pressure Rotating bolt clockwise increases down pressure 3. Tighten jam nut. 6
22 Standard Sensor Insert header stop to prevent movement. Settings Increasing or Decreasing Voltage. Remove sensor cover. 2. Loosen sensor mounting screws. 3. Twist sensor to new position. Twisting sensor clockwise (viewed from the end of the sensor) will increase voltage Twisting sensor CCW will decrease voltage 4. Tighten sensor mounting screws. djusting Down Pressure. Remove spring cover. 2. Loosen indicated nut. 3. Press adjustment bolt toward sensor. Spring tension will release 4. Preload spring to a new position. 5. Use one wrench to turn the adjustment bolt B. 6. Use a second wrench to tighten nut. 7. Tightening the bolt clockwise increases spring down pressure. B Make sure that the leg of the spring is fully seated in the shaft to prevent rubbing on the cover plate. 8. Reinstall cover plate. 7
23 Low Profile Sensor Insert header stop to prevent movement. Increasing or Decreasing Voltage. Remove sensor cover. 2. Loosen sensor mounting nut while holding B. 3. Twist sensor to new position. Twisting sensor clockwise (viewed from the end of the sensor) will increase voltage Twisting sensor CCW will decrease voltage 4. Tighten sensor mounting nut while holding B. 5. Reinstall sensor cover. B Settings djusting Down Pressure. Remove spring cover. 2. Loosen indicated nut. 3. Press adjustment bolt toward sensor. Spring tension will release 4. Preload spring to a new position. Tightening the bolt clockwise increases spring down pressure 5. Use one wrench to turn the adjustment bolt B. 6. Use a second wrench to tighten nut. B Make sure that the leg of the spring is fully seated in the shaft to prevent rubbing on the cover plate. 7. Reinstall cover plate. 8
24 Parts Terrace Sensor H G F E D C B ITEM NUMBER PRT NUMBER DESCRIPTION QUNTITY HT77 SHIELD M8-.25x2, SERRTED FLNGE BOLT /6 CBLE CLMP, 3/8 HOLE RETINING RING M8-.25, SERRTED FLNGE NUT M8-.25x45 HEX BOLT 7 HT705 TRIP BCK SPRING 8 HT76 PIN M0-.5x30, HEX BOLT M5-0.80x20, SHCS 4 HT228 SENSOR O-RING, SIZE-20 3 HT70 SENSOR BODY BUSHING 5 HT709 BERING BLOCK 6 HT704 SPRING O-RING, SIZE-04 8 HT7 SENSOR RM 9 HT63 CROP DIVIDE TIP M8-.25x30 SERRTED FLNGE BOLT M8-.25x55 HEX BOLT 22 HT706 SPRING DJUSTING CLIP M0-.5 HEX NUT 24 HT70-BU LONG WND, BLUE NYLON 25 PFBxx HRNESS (xx - LENGTH IN FT) LENGTHS: 6, 0, 7, 23, 33, & 38 26* B7000 BOLT KIT, INCLUDES ITEMS WITH N STERISK* 27 HT7000 COMPLETE SENSOR SSEMBLY STNDRD (SSEMBLY EXCLUDES ITEMS, 20, 24, 25, & 26*) 28 HT700 COMPLETE SENSOR SSEMBLY FOR SHELBOURNE UNDERMOUNTS (SSEMBLY EXCLUDES ITEMS 9, 20, 24, 25, & 26*) * 5* 3* 8* 7* 2 4* NOTE: SENSOR CLIBRTION TRGET HIGH VOLTGE = 4.30V (CCEPTBLE RNGE 4.20V V) TRGET LOW VOLTGE = 0.70V (CCEPTBLE RNGE 0.65V V) Parts HT7000_PRTS 2 02 CHG LEVEL C TERRCE SENSOR PRTS THE INFORMTION CONTINED ON THIS DRWING IS PROPRIETRY TO HEDSIGHT, INC. NY UNUTHORIZED USE OF SUCH CONTENTS IS STRICTLY PROHIBITED. HEDSIGHT INC. UNLESS OTHERWISE SPECIFIED DIMENSIONS RE IN INCHES DIMENSIONS W/O TOL RE BSIC THIRD NGLE PROJECTION SHEET OF DTE UG 8, 7 MTERIL N/ HT7000_PRTS H G F E D C B 9
25 Standard Sensor DTE UNLESS OTHERWISE SPECIFIED DIMENSIONS RE IN INCHES DIMENSIONS W/O TOL RE BSIC THIRD NGLE PROJECTION SHEET OF HEDSIGHT INC. THE INFORMTION CONTINED ON THIS DRWING IS PROPRIETRY TO HEDSIGHT, INC. NY UNUTHORIZED USE OF SUCH CONTENTS IS STRICTLY PROHIBITED. HT8000_PRTS 2 CHG LEVEL C H G F E D C B Parts H G F E D C B ITEM NUMBER PRT NUMBER DESCRIPTION QUNTITY HT825 SENSOR BODY /4 CBLE CLMP, 5/6 HOLE M6-.00x6, BHCS M5-0.80x2, SHCS 2 5 HT228 SENSOR 6 HT87 SHFT 7 HT862 BUSHING RETINING RING 9 HT863 BUSHING 0 HT840 SPRING HT869 DJUSTING CLIP M8-.25, SERRTED FLNGE NUT M8-.25x30, HEX BOLT 4 HT8 LEFT COVER M8-.25x2, SERRTED FLNGE BOLT M8-.25x30 BHCS, TORX 7 HT85 RM 8 HT84 RIGHT COVER 9 HT70-B HT70-Y HT70-BU LONG WND, BLCK POLY LONG WND, YELLOW POLY LONG WND, BLUE NYLON HT80-B HT80-Y HT80-BU SHORT WND, BLCK POLY SHORT WND, YELLOW POLY SHORT WND, BLUE NYLON M8-.25x30 SERRTED FLNGE BOLT 2 2 PFBxx HRNESS (xx = LENGTH IN FT) LENGTHS: 6, 0, 7, 23, 33, & HT8000 COMPLETE SENSOR SSEMBLY (SSEMBLY EXCLUDES ITEMS 9 & 20) (SSEMBLY INCLUDES ITEM 2, PFB0) NOTE: SENSOR CLIBRTION TRGET HIGH VOLTGE = 4.30V (CCEPTBLE RNGE 4.20V V) TRGET LOW VOLTGE = 0.70V (CCEPTBLE RNGE 0.65V V) 9 2 HT8000_PRTS MTERIL N/ NOV 23, 6 GRIN SENSOR PRTS 04 20
26 Low Profile Sensor H G F E D C B ITEM NUMBER PRT NUMBER DESCRIPTION QUNTITY HT99 HT939 SENSOR BODY JD SENSOR BODY CSE/IH 2 HT942 SENSOR 3 HT924 SENSOR MOUNT M6-.00x8, SHCS 2 5 HT944 SHFT 6 HT946 BUSHING RETINING RING 8 HT945 BUSHING 9 HT930 SPRING 0 HT93 DJUSTING CLIP M8-.25, SERRTED FLNGE NUT M8-.25x30, HEX BOLT 3 HT934 RIGHT COVER M8-.25x2, SERRTED FLNGE BOLT 2 5 HT929 HT947 HT94 RM, JD RIGID (STRIGHT) RM, JD 600FD (WITH 0 DEGREE BEND) RM, CSE/IH (WITH 20 DEGREE BEND) M8-.25x20, BHCS, TORX 7 HT926 LEFT COVER M8-.25x30 SERRTED FLNGE BOLT 2 9 HT70-B HT70-Y HT70-BU LONG WND, BLCK POLY LONG WND, YELLOW POLY LONG WND, BLUE NYLON 8 HT80-B HT80-Y HT80-BU 7 SHORT WND, BLCK POLY SHORT WND, YELLOW POLY SHORT WND, BLUE NYLON 20 HT900JD COMPLETE SENSOR SSEMBLY FOR JOHN DEERE RIGID (SSEMBLY USES: HT99 & HT929) (SSEMBLY EXCLUDES ITEMS 8 & 9 ) 2 HT900FD COMPLETE SENSOR SSEMBLY FOR JOHN DEERE FLEX (SSEMBLY USES HT99 & HT947) (SSEMBLY EXCLUDES ITEMS 8 & 9) 22 HT900IH COMPLETE SENSOR SSEMBLY FOR CSE/IH (SSEMBLY USES HT939 & HT94) (SSEMBLY EXCLUDES ITEMS 8 & 9) NOTE: SENSOR CLIBRTION TRGET HIGH VOLTGE = 4.0V (CCEPTBLE RNGE 4.00V V) TRGET LOW VOLTGE = 0.90V (CCEPTBLE RNGE 0.65V -.00V) HT900_PRTS UNLESS OTHERWISE SPECIFIED DIMENSIONS RE IN INCHES DIMENSIONS W/O TOL RE BSIC DTE NOV 3, 7 THIRD NGLE PROJECTION SHEET OF THE INFORMTION CONTINED ON THIS DRWING IS PROPRIETRY TO HEDSIGHT, INC. NY UNUTHORIZED USE OF SUCH CONTENTS IS STRICTLY PROHIBITED. MTERIL N/ DESCRIPTION LOW PROFILE GRIN SENSOR PRTS HT900_PRTS CHG LEVEL C 2 03 Parts H G F E D C B 2
27 STTEMENT OF LIMITED WRRNTY For Headsight Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (2) consecutive months following the date of purchase by the retail purchaser. Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months. Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer. Headsight s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight s judgment, shows evidence of such defect. Limitations to Warranty This warranty does not cover: Warranty claims directly resulting from improper installation of the product. ny product damaged by accident, abuse, misuse, or negligence after shipment from Headsight. ny unauthorized product alteration or modification. ny unauthorized repairs made with parts other than genuine Headsight parts. ny repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized by Headsight. Warranty Procedure Troubleshooting should be done between farmer/dealer and Headsight through our technical Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate basis or reasonable time allowance in Headsight s judgment. There is no mileage reimbursement. Diagnostic time will not be reimbursed except in pre-arranged circumstances. Warranty claims should be on typical dealer service work order with a number and name to be attached for any future correspondence. ll warranty work must be performed, and claims submitted, within thirty (30) days of the occurrence of the claim and within the warranty period. ll parts removed during warranty repair must be returned to Headsight with Headsight s Return Form within thirty (30) days of the occurrence of the claim and within the warranty period. Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser s location or require it to be returned to Headsight, Inc. for inspection. Limitation of Liability Headsight makes no express warranties other than those, which are specifically described herein. ny description of the goods sold hereunder, including any reference to buyer s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description. THIS WRRNTY IS EXPRESSLY IN LIEU OF LL OTHER WRRNTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight s entire and exclusive liability and buyer s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEDSIGHT WILL IN NO EVENT BE LIBLE FOR NY INCIDENTL OR CONSEQUENTIL DMGES WHTSOEVER, NOR FOR NY SUM IN EXCESS OF THE PRICE RE- CEIVED FOR THE GOODS FOR WHICH LIBILITY IS CLIMED. No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it. Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: /208 22
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