PIAA Multi-Fit 005/1100X Light Bracket Kits
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1 ENGLISH PIAA Multi-Fit 005/1100X Light Bracket Kits Thank you for your purchase. Please read all the instructions before beginning.! WARNING Lighting laws vary state to state, check your local laws before use. Do not splash water directly on the hot lamps, as this may cause cracking of the lens due to dramatic change in temperature. The lamps and relay harness are to be used only with 12 volt electrical systems. Using this light system while the engine is not running will drain the battery. Do not repeatedly turn the light system on and off as it will shorten the life of the system. Some vehicles generate high voltage at start up and when it is turned off, do not have lights on as you start or turn off your vehicle. Using the wrong bulbs may cause a malfunction, use only specified PIAA bulbs. Leave at least 1/8 clearance between the lamps and any plastic surface as the heat may damage the plastic. If lights are mounted in an upright position they could cause clearance issues. 1 PN 74222INS
2 Each Kit Includes: Light Mounts Two spacers Two replacement fender fasteners (see below for applicable part numbers to fastener sizes) Kit # 74220, 74222, X35, # X35, X50, X45, X40 Two 5x50 button head fasteners Two 5mm Nylock nuts Four black nylon shimming washers Two nylon step washers Two.125 thick black spacers for kits using the 005 lights only. Kit # 74222, Two 5mm washers 4 washers for kit # CONTENTS Complete Wiring harness with switch and relay Two PIAA 005 or 1100X lamps TOOLS 8mm Socket Wrench Torque Wrench BEFORE BEGINNING INSTALLATION 1. Place vehicle in a safe work environment with enough space to complete the installation without distractions. 2. Set parking brake. (Only applicable for vehicles with factory equipped parking brakes.) 3. Disconnect negative battery terminal. 2
3 BRACKET INSTRUCTIONS 1. Attaching the lights to the mounts and shimming them: Remove the stock mounting plates from the PIAA lights. The area between the light mounting tabs and the mount needs to be shimmed for a snug fit. We recommend you do the following procedure at a table. You will need the two 5X50 fasteners, two 5mm washers, the nylon shimming washers, and the 5mm nylock nuts to mount your PIAA lights. The 005 light kits, #74222, 74228, will also require the use of the thick (.125) black nylon spacers. Slide the mount between the mounting ears of the light. Slide the 5X50 fastener through the light/mount but don t allow it to come all the way through just yet. Use the appropriate amount of shims to snug up the area between the mount and the light, then slide the 5X50 the remaining way though. When mounting the 005 lights you can put the black spacer on top of the light mount and the shims on the bottom if you desire. Secure it with a 5mm washer and nylock nut. Be sure and use the shims if you can fit them in, or the light housings may crack when you tighten the lights. The torque on the fastener holding the lights to the mount should be between INCH lbs. You will be able to move the light after whole assembly is installed on the bike. That is ok, they will stay adjusted. 2. Attaching the mounts with the lights to the motorcycle: On the side of your front fender, near the top, you will see a fastener that holds your fender on. There is one on each side. Remove this fastener. Inspect the fastener; if it has a significant unthreaded shoulder near the head you should use the supplied nylon step washer between the mount and the fender. This helps support and aligns the fender on some bikes; the small diameter of the step washer goes in the fender hole. If there is a plastic washer between the fastener head and the fender, reuse it when you attach the light mount, unless you are using one of the nylon step washers. Use the replacement fastener and put it though the mount. If you are using a 5mm replacement fender fastener, kit# 74224, use a 5mm washer inside the counter bore of the mount (Between the 5mm fastener head and the mount). Slide a spacer on and then the plastic washer if there was one, or the step washer. Put a drop of blue loctite on the threads and thread the whole assembly into where you removed the fastener from the fender. Repeat this on the other side. Use at your own risk! We will not be responsible for injuries, damage, or motorcycle warranties being voided. If you think this product poses any kind of safety hazard to you, or could cause you any type of problem, DO NOT use it! Remember to use your lights courteously, be aware of laws regarding lighting, and enjoy! 3
4 HARNESS INSTALLATION When connecting the wires on the harness, follow the wiring diagram and connect them as in the diagram. 1. Route wires from lamp(s) to battery or lighting coil under the gas tank or other protected area. Make sure wires are clear of sharp edges, hot surfaces and any moving parts. CAUTION: If lamps are mounted on handlebars, fork legs or other moving surfaces, make sure there is enough wire length for a full range of motion. 2. Connect lamp wire connector(s) to wiring harness connector(s). 3. Connect black ground wiring harness ring terminal to negative (-) battery terminal. If no battery, connect ground to an engine frame bolt. 4. Connect white wiring harness ring terminal to positive (+) battery terminal. If no battery, connect to positive lighting coil wire. 5. Attach switch so it can be conveniently accessed and secure lead wire with wire ties. If mounted on the handlebars, route wire near the pivot and check full range of motion. 6. The switch power lead controls when both the switch and lights can be operated. Choose the best option to connect the switch power lead from the following: A. Connect to ignition switch positive wire. Lights will operate anytime ignition is on. B. Connect to high beam positive wire. Lights will only operate on high beam. Recommended for long range driving lights. Required by some state laws for highway use. C. Connect to low beam positive wire. Lights will only operate on low beam. Recommended for all weather and fog lights. Required by some state laws for highway use. D. Connect to battery or lighting coil positive. Lights will operate anytime with battery and anytime engine is running with the lighting coil. CAUTION: Direct battery connection has a higher risk of running the battery down. 4
5 WIRING DIAGRAM 5
6 PIAA LIMITED WARRANTY With the exception of bulbs, PIAA Corporation, USA ("PIAA") warrants its products to be free from defects in workmanship and materials under normal use for as long as the original purchaser owns them. EXCLUSIONS This Limited Warranty specifically excludes defects resulting from misuse, abuse, neglect, alteration, modification, improper installation, unauthorized repairs, submersion, theft, vehicle crash, or by any other type of impact. Except for the Limited Warranty stated above, there are no warranties of PIAA products or any part thereof, whether express or implied. Any implied warranty of merchantability or any warranty of fitness for a particular purpose is expressly disclaimed. Some states do not permit the disclaimer of implied warranties. LENS CRACKS Crash or impact damage is not covered. This can be determined by a chip or scrape on the lens or the housing. Stress cracks sometimes occur when the lens is subjected to sudden and extreme temperature changes. A stress crack has no chip or other sign of impact. Stress cracks are covered under warranty. EXCLUSION OF DAMAGES In no event shall PIAA be liable for any damages whatsoever (including, without limitation, consequential damages, incidental damages, or damages for loss of use, loss of business profits, business interruption, loss of business information, loss of time, inconvenience, or other losses) arising out of the use, misuse, or inability to use a PIAA product. PIAA reserves the right to change the design its products without any obligation to modify any previous product. This warranty gives you specific legal rights. You may also have other rights that vary from state to state. REPAIR AND REPLACEMENT If a PIAA product is suspected of being defective, it must be submitted freight prepaid, to either an authorized dealer or distributor for warranty inspection. The receipt or other proof of purchase and a description of the problem must be included. The returned product will be inspected. If the product is found to be defective and covered by this Limited Warranty, the sole remedy is repair or replacement, at PIAA's option. A repaired or replacement product will be shipped back at no charge, and will be warranted to be free from defects in workmanship and materials under normal use for as long as the original purchaser owns it. Removal, installation, or reinstallation costs are not covered by this Limited Warranty. PIAA CORPORATION, USA 3004 NE 181st Avenue Portland, Oregon Telephone: Fax: Web: 6
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