GENERAL SAFETY INSTRUCTIONS
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- Garry Darrell West
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1
2 GENERAL SAFETY INSTRUCTIONS 1
3 2 GENERAL SAFETY INSTRUCTIONS
4 INTRODUCTION REPORTING SAFETY DEFECTS 3
5 4 COMPONENT LOCATION AND IDENTIFICATION
6 COMPONENT LOCATION AND IDENTIFICATION 5
7 COMPONENT LOCATION AND IDENTIFICATION SPRAY BAR COMPONENT IDENTIFICATION HYDRAULIC TANK AND COMPONENTS 6
8 COMPONENT LOCATION AND IDENTIFICATION BASIC CONTROL PANEL BASIC CONTROL PANEL WITH ONE-FOOT BAR CONTROLS 7
9 COMPONENT LOCATION AND IDENTIFICATION BASIC CONTROL PANEL AND OPTIONAL ONE-FOOT BAR CONTROLS 8
10 COMPONENT LOCATION AND IDENTIFICATION BASIC DC-2 CONTROL PANEL DC-2 PANEL WITH ONE-FOOT BAR CONTROLS AND ROTARY ACTUATOR SWITCH DC-2 PANEL AND ONE-FOOT BAR CONTROLS 9
11 10 COMPONENT LOCATION AND IDENTIFICATION
12 COMPONENT LOCATION AND IDENTIFICATION 11
13 PREPARING FOR OPERATION INSPECTION Using the Etnyre Computator ESTABLISHING FLOW RATE/GROUND SPEED RATIO Introduction 12
14 PREPARING FOR OPERATION RECORDING SETTINGS WITH HYDROSTATIC DRIVE ENGAGING PUMP ON PTO EQUIPPED MODELS 13
15 PREPARING FOR OPERATION PREHEATING Mixing Dow-Corning DC-200 Anti-Foam Agent S2000 Distrbutor, DC-2 Computer Control Set up Screens 14
16 15
17 16 BASIC CONTROL PANELS COMPONENT IDENTIFICATION
18 BASIC CONTROL PANELS FILLING INSTRUCTIONS FILLING DISTRIBUTOR THROUGH FILL LINE Connections and Preliminary Checks Mixing Dow-Corning DC-200 Anti-Foam Agent GENERAL 17
19 BASIC CONTROL PANELS FILLING INSTRUCTIONS Filling From Cab 18
20 BASIC CONTROL PANELS FILLING INSTRUCTIONS Filling From Rear Control Panel 19
21 BASIC CONTROL PANELS FILLING INSTRUCTIONS FILLING DISTRIBUTOR THROUGH MANHOLE Mixing Dow-Corning DC-200 Anti-Foam Agent 20
22 BASIC CONTROL PANELS CIRCULATING PRODUCT IN TANK 21
23 BASIC CONTROL PANELS CIRCULATING PRODUCT IN TANK Circulating in Tank From Cab Circulating in Tank From Rear Control Panel 22
24 BASIC CONTROL PANELS CIRCULATING PRODUCT IN BAR 23
25 BASIC CONTROL PANELS SPRAYING OPERATIONS Adjusting Spray Bar Nozzle Angle Adjusting Spray Bar Height 24
26 BASIC CONTROL PANELS SPRAYING OPERATIONS Establishing Flow Rate/Ground Speed Ratio 25
27 BASIC CONTROL PANELS SPRAYING OPERATIONS To Spray 26
28 BASIC CONTROL PANELS SUCKBACK OPERATIONS FOR SPRAY BAR Suckback From Cab 27
29 BASIC CONTROL PANELS HANDSPRAYING OPERATIONS Handspray From Cab 28
30 BASIC CONTROL PANELS SUCKBACK FOR HANDSPRAY OPERATIONS 29
31 30 BASIC CONTROL PANELS PUMP-OFF OPERATIONS
32 BASIC CONTROL PANELS TRANSFER OPERATIONS 31
33 32 BASIC CONTROL PANELS FLUSHING OPERATIONS
34 DC-2 PANELS WITHOUT ROTARY ACTUATOR 33
35 DC-2 PANELS WITHOUT ROTARY ACTUATOR FILLING DISTRIBUTOR THROUGH FILL LINE FILLING INSTRUCTIONS Connections and Preliminary Checks Mixing Dow-Corning DC-200 Anti-Foam Agent 34
36 DC-2 PANELS WITHOUT ROTARY ACTUATOR FILLING INSTRUCTIONS Filling From Cab 35
37 DC-2 PANELS WITHOUT ROTARY ACTUATOR FILLING INSTRUCTIONS Filling From Rear Control Panel 36
38 DC-2 PANELS WITHOUT ROTARY ACTUATOR FILLING INSTRUCTIONS FILLING DISTRIBUTOR THROUGH MANHOLE Mixing Dow-Corning DC-200 Anti-Foam Agent 37
39 DC-2 PANELS WITHOUT ROTARY ACTUATOR CIRCULATING PRODUCT IN TANK 38
40 DC-2 PANELS WITHOUT ROTARY ACTUATOR Circulating In Tank From Cab CIRCULATING PRODUCT IN TANK Circulating In Tank From Rear Control Panel 39
41 DC-2 PANELS WITHOUT ROTARY ACTUATOR CIRCULATING PRODUCT IN BAR CIRCULATING PRODUCT IN BAR 40
42 DC-2 PANELS WITHOUT ROTARY ACTUATOR SPRAYING OPERATIONS GENERAL Adjusting Spray Bar Nozzle Angle Adjusting Spray Bar Height 41
43 DC-2 PANELS WITHOUT ROTARY ACTUATOR SPRAYING OPERATIONS 42
44 DC-2 PANELS WITHOUT ROTARY ACTUATOR SPRAYING OPERATIONS Setting Digital Memory Presets 43
45 DC-2 PANELS WITHOUT ROTARY ACTUATOR SUCKBACK FOR SPRAY BAR Suckback With DC-2 Control Panels 44
46 DC-2 PANELS WITHOUT ROTARY ACTUATOR HANDSPRAYING OPERATIONS Handspray With DC-2 Control Panel 45
47 DC-2 PANELS WITHOUT ROTARY ACTUATOR SUCKBACK FOR HANDSPRAY 46
48 DC-2 PANELS WITHOUT ROTARY ACTUATOR PUMP-OFF OPERATIONS 47
49 DC-2 PANELS WITHOUT ROTARY ACTUATOR TRANSFER OPERATIONS 48
50 DC-2 PANELS WITHOUT ROTARY ACTUATOR FLUSHING BAR AND CIRCULATING SYSTEM FLUSHING OPERATIONS 49
51 50 DC-2 PANELS WITH ROTARY ACTUATOR
52 DC-2 PANELS WITH ROTARY ACTUATOR FILLING DISTRIBUTOR THROUGH FILL LINE FILLING INSTRUCTIONS Mixing Dow-Corning DC-200 Anti-Foam Agent 51
53 DC-2 PANELS WITH ROTARY ACTUATOR FILLING INSTRUCTIONS Filling From Cab 52
54 DC-2 PANELS WITH ROTARY ACTUATOR FILLING INSTRUCTIONS Filling From Rear Control Panel 53
55 DC-2 PANELS WITH ROTARY ACTUATOR FILLING INSTRUCTIONS FILLING DISTRIBUTOR THROUGH MANHOLE Mixing Dow-Corning DC-200 Anti-Foam Agent 54
56 DC-2 PANELS WITH ROTARY ACTUATOR CIRCULATING PRODUCT IN TANK 55
57 DC-2 PANELS WITH ROTARY ACTUATOR CIRCULATING PRODUCT IN TANK Circulating In Tank From Cab Circulating In Tank From Rear Control Panel 56
58 DC-2 PANELS WITH ROTARY ACTUATOR CIRCULATING PRODUCT IN BAR CIRCULATING PRODUCT IN BAR 57
59 DC-2 PANELS WITH ROTARY ACTUATOR SPRAYING OPERATIONS GENERAL Adjusting Spray Bar Nozzle Angle Adjusting Spray Bar Height 58
60 DC-2 PANELS WITH ROTARY ACTUATOR SPRAYING OPERATIONS 59
61 DC-2 PANELS WITH ROTARY ACTUATOR SPRAYING OPERATIONS Setting Digital Memory Presets 60
62 DC-2 PANELS WITH ROTARY ACTUATOR SUCKBACK FOR SPRAY BAR Suckback With DC-2 Control Panels 61
63 DC-2 PANELS WITH ROTARY ACTUATOR HANDSPRAYING OPERATIONS Handspray With DC-2 Control Panel 62
64 DC-2 PANELS WITH ROTARY ACTUATOR SUCKBACK FOR HANDSPRAY 63
65 DC-2 PANELS WITH ROTARY ACTUATOR PUMP-OFF OPERATIONS 64
66 DC-2 PANELS WITH ROTARY ACTUATOR TRANSFER OPERATIONS 65
67 DC-2 PANELS WITH ROTARY ACTUATOR FLUSHING BAR AND CIRCULATING SYSTEM FLUSHING OPERATIONS 66
68 HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS 67
69 HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS MANUAL CONTROL BURNERS Burner Control Valves LPG SUPPLY TANK REQUIREMENTS Burner Operation 68
70 HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS BURNERS WITH OUTFIRE CONTROL Equipment Description 69
71 HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS Operation BURNERS WITH AUTOMATIC IGNITION AND TEMPERATURE LIMITING CONTROL Equipment Description 70
72 HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS BurnerOperation Calibrating the Thermostat 71
73 HEATING BITUMEN IN DISTRIBUTOR HIGH PRESSURE FUEL OIL BURNERS 72
74 HEATING BITUMEN IN DISTRIBUTOR HIGH PRESSURE FUEL OIL BURNERS Hydraulic Driven Burners 73
75 HEATING BITUMEN IN DISTRIBUTOR HIGH PRESSURE FUEL OIL BURNERS Electric Driven Burners DIRECTIONS FOR HIGH PRESSURE BURNERS Electric Driven Burners 74
76 TROUBLESHOOTING 75
77 Electrode Assembly Adjustments MAINTENANCE Adjust Hydraulic System Relief Valve Setting Set Burner Blower Wheel Speeds Burner Air Band Settings 76
78 MAINTENANCE Check Ignition Transformer Spark Fire Burners Adjusting Spray Bar Nozzle Angle Adjusting Spray Bar Height 77
79 78 MAINTENANCE
80 VACUUM CHECK SERVICING THE ETNYRE P-15 PUMP PUMP DISASSEMBLY AND INSPECTION IMPELLER INSTALLATION AND PUMP ASSEMBLY 79
81 HYDROSTATIC PUMPS AND MOTORS SUNDSTRAND START-UP AND MAINTENANCE Fluids Start-Up Procedure Maintenance 80
82 HYDROSTATIC PUMPS AND MOTORS SUNDSTRAND TROUBLESHOOTING Gauge Installation 81
83 HYDROSTATIC PUMPS AND MOTORS SUNDSTRAND INSPECTIONS AND ADJUSTMENTS Manual Displacement Control (MDC) Hydraulic Displacement Control (HDC) Neutral Adjustment Electric Displacement Control (EDC) Neutral Adjustment 82
84 HYDRAULIC FLUID QUALITY REQUIREMENTS GENERAL INFORMATION VISCOSITY AND TEMPERATURE REQUIREMENTS HYDRAULIC FLUID REQUIREMENTS 83
85 HYDRAULIC FLUID QUALITY REQUIREMENTS FIRE-RESISTANT FLUIDS Phosphate Ester or Ester with Oil Polyolester Fluids 84
86 HYDRAULIC FLUID QUALITY REQUIREMENTS Invert Emulsion Water Glycol HWCF (95-5) CONTAMINATION LEVELS 85
87 86 HYDRAULIC FLUID QUALITY REQUIREMENTS
88 GENERAL FUEL DATA AND HEATING TERMINOLOGY FUEL DATA APPROXIMATE BURNER FUEL CONSUMTION HEATING TERMINOLOGY 87
89 88 LUBRICATION CHART
90 ETNYRE SPRAYBAR NOZZLES 89
91
92 WARRANTY
93 Proposition 65 Warning Fluoroelastomer Handling
94 TABLE OF CONTENTS GENERAL SAFETY INSTRUCTIONS...1 INTRODUCTION...3 REPORTING SAFETY DEFECTS...3 COMPONENT LOCATION AND IDENTIFICATION...4 SPRAY BAR COMPONENT IDENTIFICATION...6 HYDRAULIC TANK AND COMPONENTS...6 BASIC CONTROL PANEL...7 BASIC CONTROL PANEL WITH ONE-FOOT BAR CONTROLS...7 BASIC CONTROL PANEL AND OPTIONAL ONE-FOOT BAR CONTROLS...8 BASIC DC-2 CONTROL PANEL...9 DC-2 PANEL WITH ONE-FOOT BAR CONTROLS AND ROTARY ACTUATOR SWITCH...9 DC-2 PANEL AND ONE-FOOT BAR CONTROLS...9 PREPARING FOR OPERATION...12 INSPECTION...12 ESTABLISHING FLOW RATE/GROUND SPEED RATIO...12 Introduction...12 Using the Etnyre Computator...12 RECORDING SETTINGS WITH HYDROSTATIC DRIVE...13 ENGAGING PUMP ON PTO EQUIPPED MODELS...13 PREHEATING...14 Mixing Dow-Corning DC-200 Anti-Foam Agent...14 DC-2 Set up Screens...14 BASIC CONTROL PANELS COMPONENT IDENTIFICATION...16 BASIC CONTROL PANELS FILLING INSTRUCTIONS...17 FILLING DISTRIBUTOR THROUGH FILL LINE...17 Mixing Dow-Corning DC-200 Anti-Foam Agent...17 Connections and Preliminary Checks...17 Filling From Cab...18 Filling From Rear Control Panel...19 FILLING DISTRIBUTOR THROUGH MANHOLE...20 Mixing Dow-Corning DC-200 Anti-Foam Agent...20 BASIC CONTROL PANELS CIRCULATING PRODUCT IN TANK...21 Circulating in Tank From Cab...22 Circulating in Tank From Rear Control Panel...22 BASIC CONTROL PANELS CIRCULATING PRODUCT IN BAR...23 BASIC CONTROL PANELS SPRAYING OPERATIONS...24 SUCKBACK OPERATIONS FOR SPRAY BAR...27 BASIC CONTROL PANELS HANDSPRAYING OPERATIONS...28 Handspray From Cab...28 BASIC CONTROL PANELS SUCKBACK FOR HANDSPRAY OPERATIONS...29 BASIC CONTROL PANELS PUMP-OFF OPERATIONS...30 BASIC CONTROL PANELS TRANSFER OPERATIONS...31 BASIC CONTROL PANELS FLUSHING OPERATIONS...32 DC-2 PANELS WITHOUT ROTARY ACTUATOR...33 DC-2 PANELS WITHOUT ROTARY ACTUATOR FILLING INSTRUCTIONS...34 FILLING DISTRIBUTOR THROUGH FILL LINE...34 Mixing Dow-Corning DC-200 Anti-Foam Agent...34 Connections and Preliminary Checks...34 Filling From Cab i
95 TABLE OF CONTENTS Filling From Rear Control Panel...36 FILLING DISTRIBUTOR THROUGH MANHOLE...37 Mixing Dow-Corning DC-200 Anti-Foam Agent...37 DC-2 PANELS WITHOUT ROTARY ACTUATOR CIRCULATING PRODUCT IN TANK...38 Circulating In Tank From Cab...39 Circulating In Yank From Rear Control Panel...39 DC-2 PANELS WITHOUT ROTARY ACTUATOR CIRCULATING PRODUCT IN BAR...40 CIRCULATING PRODUCT IN BAR...40 DC-2 PANELS WITHOUT ROTARY ACTUATOR SPRAYING OPERATIONS...41 GENERAL...41 Setting Digital Memory Presets...43 DC-2 PANELS WITHOUT ROTARY ACTUATOR SUCKBACK FOR SPRAY BAR...44 Suckback With DC-2 Control Panels...44 DC-2 PANELS WITHOUT ROTARY ACTUATOR HANDSPRAYING OPERATIONS...45 Handspray With DC-2 Control Panel...45 DC-2 PANELS WITHOUT ROTARY ACTUATOR SUCKBACK FOR HANDSPRAY...46 DC-2 PANELS WITHOUT ROTARY ACTUATOR PUMP-OFF OPERATIONS...47 DC-2 PANELS WITHOUT ROTARY ACTUATOR TRANSFER OPERATIONS...48 DC-2 PANELS WITHOUT ROTARY ACTUATOR FLUSHING OPERATIONS...49 DC-2 PANELS WITH ROTARY ACTUATOR...50 DC-2 PANELS WITH ROTARY ACTUATOR FILLING INSTRUCTIONS...51 FILLING DISTRIBUTOR THROUGH FILL LINE...51 Mixing Dow-Corning DC-200 Anti-Foam Agent...51 Filling From Cab...52 Filling From Rear Control Panel...53 FILLING DISTRIBUTOR THROUGH MANHOLE...54 Mixing Dow-Corning DC-200 Anti-Foam Agent...54 DC-2 PANELS WITH ROTARY ACTUATOR CIRCULATING PRODUCT IN TANK...55 Circulating In Tank From Cab...56 Circulating In Tank From Rear Control Panel...56 DC-2 PANELS WITH ROTARY ACTUATOR CIRCULATING PRODUCT IN BAR...57 CIRCULATING PRODUCT IN BAR...57 DC-2 PANELS WITH ROTARY ACTUATOR SPRAYING OPERATIONS...58 GENERAL...58 Setting Digital Memory Presets...60 DC-2 PANELS WITH ROTARY ACTUATOR SUCKBACK FOR SPRAY BAR...61 Suckback With DC-2 Control Panels...61 DC-2 PANELS WITH ROTARY ACTUATOR HANDSPRAYING OPERATIONS...62 Handspray With DC-2 Control Panel...62 DC-2 PANELS WITH ROTARY ACTUATOR SUCKBACK FOR HANDSPRAY...63 DC-2 PANELS WITH ROTARY ACTUATOR PUMP-OFF OPERATIONS...64 DC-2 PANELS WITH ROTARY ACTUATOR TRANSFER OPERATIONS...65 DC-2 PANELS WITH ROTARY ACTUATOR FLUSHING OPERATIONS...66 ii
96 TABLE OF CONTENTS HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS...67 LPG SUPPLY TANK REQUIREMENTS...68 MANUAL CONTROL BURNERS...68 Burner Control Valves...68 Burner Operation...68 BURNERS WITH OUTFIRE CONTROL...69 Equipment Description...69 Operation...70 BURNERS WITH AUTOMATIC IGNITION AND TEMPERATURE LIMITING CONTROL...70 Equipment Description...70 BurnerOperation...71 Calibrating the Thermostat...71 HEATING BITUMEN IN DISTRIBUTOR HIGH PRESSURE FUEL OIL BURNERS...72 TROUBLESHOOTING...75 MAINTENANCE...76 Electrode Assembly Adjustments...76 Burner Air Band Settings...76 Set Burner Blower Wheel Speeds...76 Adjust Hydraulic System Relief Valve Setting...76 MAINTENANCE...77 Check Ignition Transformer Spark...77 Adjusting Spray Bar Nozzle Angle...77 Adjusting Spray Bar Height...77 Fire Burners...77 MAINTENANCE...78 SERVICING THE ETNYRE P-15 PUMP...79 VACUUM CHECK...79 PUMP DISASSEMBLY AND INSPECTION...79 IMPELLER INSTALLATION AND PUMP ASSEMBLY...79 HYDROSTATIC PUMPS AND MOTORS SUNDSTRAND...80 START-UP AND MAINTENANCE...80 Fluids...80 Start-Up Procedure...80 Maintenance...80 TROUBLESHOOTING...81 Gauge Installation...81 INSPECTIONS AND ADJUSTMENTS...82 Hydraulic Displacement Control (HDC) Neutral Adjustment...82 Manual Displacement Control (MDC)...82 Electric Displacement Control (EDC) Neutral Adjustment...82 HYDRAULIC FLUID REQUIREMENTS...83 GENERAL INFORMATION...83 HYDRAULIC FLUID QUALITY REQUIREMENTS...83 VISCOSITY AND TEMPERATURE REQUIREMENTS...83 Fluid Viscosity Limits For Petroleum Based Fluids...83 Fluid Temperature Limits For Petroleum Based Fluids...83 iii
97 TABLE OF CONTENTS HYDRAULIC FLUID QUALITY REQUIREMENTS...84 FIRE-RESISTANT FLUIDS...84 Modified Operating Parameters For FIre-Resistant Fluids...84 Phosphate Ester or Ester with Oil...84 Polyolester Fluids...84 Invert Emulsion...85 Water Glycol...85 HWCF (95-5)...85 CONTAMINATION LEVELS...85 GENERAL FUEL DATA AND HEATING TERMINOLOGY...87 FUEL DATA...87 APPROXIMATE BURNER FUEL CONSUMTION...87 HEATING TERMINOLOGY...87 LUBRICATION CHART...88 ETNYRE SPRAYBAR NOZZLES...89 WARRANTY...92 Proposition 65 Warning...93 Fluoroelastomer Handling...93 TABLE OF CONTENTS...94
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