JAGUAR. Post Harvest Check
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1 JAGUAR Post Harvest Check
2
3 TABLE OF CONTENTS Introduction Handling... 4 Checklists Cab / Operator's platform... 7 Electric system... 9 Feeder unit Chopping Discharge Gearbox Chassis Brakes / steering Various components / Machine body Hydraulic system Central lubrication system Engine Test run Outdoor test run Confirmation JAGUAR post harvest check NEC JAGUAR - 11/2011 3
4 Introduction Handling Introduction Handling Dear customer, dear CLAAS service partner The post harvest check enables you to ascertain the machine condition after the harvest. This helps to identify any possible damage in advance and remove such damage in good time. The operational safety in the next harvest is increased and downtimes are avoided. This document also applies to rented machines. At the end of the rent period, this form must be completed and signed by the customer and by the service partner. The degree of wear in percent must be stated in the Remarks column for components subject to natural wear. The machine must be cleaned inside and outside. Apart from that the full scope of maintenance should be carried out according to the Operator's Manual. A combination of the specified maintenance operations along with the post harvest check is recommended. Carry out the post harvest check as follows: Complete the customer / machine data: Customer / machine data Machine condition Owner Farmer Maintenance was carried out according to the Operator's Manual Contractor Co-operative Machine cleaned Engine oil changed... Transmission oil changed Street Postcode, city Hydraulic oil changed Engine ready to start NEC JAGUAR - 11/2011 4
5 Introduction Handling Customer / machine data Machine condition Dealer... Machine type Serial number Operating hours Harvested area [ha] Date, technician Check all components listed in the checklist. Check the items marked in the "Check" column. Complete / Correct fit / Condition Level / Pressure / Charge Sealing Adjustment / Tension / Play Operation Mark the relevant result column. In the Remarks column, further information, e.g. details of specific repair efforts, can be entered. Not available / Not correct To be adjusted NEC JAGUAR - 11/2011 5
6 Introduction Handling To be repaired To be replaced No fault detected For all identified faults or damages, ascertain if the measures required for removing this condition are possibly covered by a service contract. Confirm work included in service contract by making a cross in the following column: Included in service contract Enter the ascertained or estimated repair hours in this column: Repair hours The completed post harvest check should be signed by the dealer as well as the customer NEC JAGUAR - 11/2011 6
7 Cab / Operator's platform Checklists Cab / Operator's platform Ladder Mirror Driver's seat Steering column Windscreen washer Brake fluid (not for type 494) Fire extinguisher Cab roof Heater Radiator Cab filter Evaporator Hoses NEC JAGUAR - 11/2011 7
8 Cab / Operator's platform Cab bottom Orbitrol Master cylinder Pressure switch Brake pedal switch (not for type 494) Cab support NEC JAGUAR - 11/2011 8
9 Electric system Electric system Central terminal compartment Roof central terminal compartment Fuses Relays Central terminal compartment modules Modules outside of central terminal compartment Cabling Connectors Battery isolating switch Battery Reading out of CDS fault memory NEC JAGUAR - 11/2011 9
10 Feeder unit Feeder unit Housing Wear plates Sealing rubber Bottom plate Shock absorber (not type 494) Threaded bolt Cover plate Upper compression roller Lower compression roller Pressure roller Plain roller Scraper bar Roller bearings Hydraulic system / Feeder unit drives Feeder drive hydraulic cylinder NEC JAGUAR - 11/
11 Feeder unit Raise / lower front attachment hydraulic cylinder Reversing hydrostatic motor (not for type 494) Reversing hydraulic cylinder (not for type 494) Jockey pulley Universal drive shaft Manual and reversing gearbox Elastic clutch (not for type 494) Drive head (not for type 494) Cut-out clutch (not for type 494) Chain drive (not for type 494) Power band belt Hydraulic damper (type 494) NEC JAGUAR - 11/
12 Chopping Chopping Housing Sharpening cover Cylinder bottom Cover plate Shear bar Shear bar support Wear bar Shear bar adjustment Cutting cylinder Cutting cylinder bearing Cylinder knife Clamping plates Knife bolts Knife carrier Sharpening device NEC JAGUAR - 11/
13 Chopping Sharpening stone Chopping hydraulics Sharpening stone hydraulic cylinder Sharpening device flap hydraulic cylinder NEC JAGUAR - 11/
14 Discharge Discharge Housing Housing sealing Cracker rollers Cracker support Cracker adjustment Jockey pulley Intermediate drive Baffle plate Wear plates - housing Filler housing Rear panel Sealing profile Accelerator housing Paddle wheel Paddle NEC JAGUAR - 11/
15 Discharge Bearing Housing Ring gear Flange joint ring Discharge chute plate Auger shaft Discharge chute End flap Wear plate - upper discharge chute Hydraulic system / discharge drives Corn cracker hydraulic cylinder Cracker power band belt Corn cracker drive Square tube adjustment hydrostatic motor Raise / lower square tube hydraulic cylinder Discharge flap adjustment hydraulic cylinder NEC JAGUAR - 11/
16 Discharge NEC JAGUAR - 11/
17 Gearbox Gearbox Clutch plate Cylinder drive V-belt pulleys / bearing Tensioning and guide rollers Power band belt Cylinder drive tensioning device Belt guard Locking pawls Key-type cut-out clutch (not for type 494) Gearbox of top rollers Manual gearbox Final drive (not for type 494) Profiled bushing (not for type 494) NEC JAGUAR - 11/
18 Chassis Chassis Drive axle Final drives Steering axle Steering knuckle Wheel bearings Rear drive axle / Rear wheel drive Rear wheel drive universal drive shaft (not for type 494) Hydrostatic ground drive Hydrostat actuating rope (if provided) Disc wheel Tyres NEC JAGUAR - 11/
19 Brakes / steering Brakes / steering Brakes (not for type 494) - Drum / Brake calliper / Linings - Parking brake actuation rope Parking brake hydraulic cylinder (if provided) Steering Steering cylinder 3/2-way valve AUTO PILOT Rear wheel position sensor NEC JAGUAR - 11/
20 Various components / Machine body Various components / Machine body Left-hand guard Right-hand guard Rear guard Guard locks Safety decals NEC JAGUAR - 11/
21 Hydraulic system Hydraulic system Hydraulic tank Hydraulic pumps Hydraulic system oil filter Hydraulic lines Unions Master valve (type 492) Working hydraulics valves Low-pressure valves Accumulator Rotary feed NEC JAGUAR - 11/
22 Central lubrication system Central lubrication system Central lubrication system Pressure switch Non-return valve Distributor Grease container Grease pump Lubrication lines / bolting NEC JAGUAR - 11/
23 Engine Engine Dry-type air cleaner Safety filter cartridge Intake screen Air intake pipes Fuel tank Fuel filter Fuel lines Oil filter Engine / Engine oil Valve clearance Engine venting filter (not for type 494) Cooling water hoses Coolant / Antifreeze Cooling system Air conditioner condenser / Hydraulic oil / charge air / water cooler NEC JAGUAR - 11/
24 Engine Fan / Bearings V-belts Air conditioner compressor Filter drier Exhaust system Engine insulation Engine mounting DOUBLE SI Check all engine check items for the second diesel engine as well. Hydraulic system / motor drives Engine speed adjustment hydraulic cylinder (type 491) Radiator chaff screen hydrostatic motor Engine output shaft Transfer gearbox / Bearings NEC JAGUAR - 11/
25 Engine DOUBLE SI - Intermediate drive - Clutch NEC JAGUAR - 11/
26 Test run Test run Ignition switch Vehicle information unit Electric starting motor Alternator Turn signal indicators Headlights / taillights Working lights Warning beacon Windscreen wiper motor Windscreen washer Fan (not for type 494) Heater (not for type 494) Air conditioner Ground speed control / Hydraulic pump neutral position NEC JAGUAR - 11/
27 Test run Gear shift mechanism Brakes / braking pressure switch Engine temperature display NEC JAGUAR - 11/
28 Outdoor test run Outdoor test run All fieldwork computer / on-board computer functions (CIS / CEBIS / CEBIS MOBILE) All switch console functions All multifunction handle functions Please enter anything that goes wrong here and mark the relevant results column NEC JAGUAR - 11/
29 Checklists NEC JAGUAR - 11/
30 Confirmation JAGUAR post harvest check Confirmation JAGUAR post harvest check The post harvest check was carried out properly. Date Dealer signature / stamp Customer signature NEC JAGUAR - 11/
31 Confirmation JAGUAR post harvest check NEC JAGUAR - 11/
32 NEC JAGUAR - 11/
33 Following the policy of CLAAS KGaA mbh to improve their products as technical developments continue, CLAAS reserve the right to make alterations which must not necessarily correspond to text and illustrations contained in this publication, and without incurring obligation to alter any machines previously delivered. Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted. Reproduction or translation of this publication, in whole or in part, is not permitted without the written consent of CLAAS KGaA mbh. All rights under the provisions of the Copyright Act are reserved. CLAAS KGaA mbh HARSEWINKEL Germany Our contribution to the environment: CLAAS have printed this manual on 100% chlorine free paper.
34 CLAAS KGaA mbh Postfach Harsewinkel Tel. +49 (0) NEC JAGUAR EN - 11/2011 Printed in Germany
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