2-Port Ball Valve Threaded connection for PN25/ Flanged connection for PN16

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1 Datasheet No. TBL Port Ball Valve connection for PN25/ Flanged connection for PN16 Caliber:DN15...DN50: connection, DN65...DN150:Flanged connection Valve body material:dn15...dn50:stainless steel, DN65...DN150:ductile iron Control model:3-position control type, proportional control type "V" shape stainless steel ball core Type Summary Kv MediumTemperature: C(Chilled/hot water,refrigerant,glycol,hydrazine, etc) Simultaneously has the functions of proportional type and 3-position type. Rated torque:10n.m/ 50N.M Supply Voltage: 24VAC/ 24VDC DC Brushless Motor is used for driving. Constant torque, large forces and long service life. Input/valve position feedback signals: 0(2) ~10VDC and 0(4) ~20mA (only proportional). Speed can be set: high speed 30s/90, low speed 60s/90 Optional auxiliary function:spdt feedback,rs485 Communication, NFC(near field communication) function. The PCB adopts 32bit signal chip + embedded operating system, using SMT technology. All the electric devices are purchased from the first-class brand at home and aboard. The control precision is above 1%. Proportional control type has self-adaption function which can automatically test the max stroke of valve. Actuator has the mechanical manual function, it could assure that the valve could be manually closed if the electricity is down. Besides, it adopts the manual function priority design. When insert the wrench, the actuator will be automatically powered off which is safe and convinent. Actuator has local mode, that is electric manual function. The actuator debugging can be controlled by the button when the actuator is powered on. 2-port Ball Valve with v-shape valve core Actuator type Caliber DN [in.] Connection Kvs [m 3 /h] Torque [N.M] Ps [MPa] p max [MPa] TBL15-2VBD-BX TW10NM-BX24 1/2" TBL20-2VBD-BX TW10NM-BX24 3/4" Open TBL25-2VBD-BX TW10NM-BX24 1" TBL32-2VBD-BX TW10NM-BX24 1 1/4" TBL40-2VBD-BX TW10NM-BX24 1 1/2" TBL50-2VBD-BX TW10NM-BX24 2" TBF65-2VGC-BX TW50NM-BX24 2 1/2" 65 Flanged TBF80-2VGC-BX TW50NM-BX24 3" 80 Flanged TBF100-2VGC-BX TW50NM-BX24 4" 100 Flanged TBF125-2VGC-BX TW50NM-BX24 5" 125 Flanged TBF150-2VGC-BX TW50NM-BX24 6" 150 Flanged

2 Kv 2-port Ball Valve without v-shape valve core Actuator type Caliber DN [in.] Connection Kvs [m 3 /h] Torque [N.M] Ps [MPa] Pmax [MPa] TBL15-2VBD-BD TW10NM-BX24 1/2" Open TBL20-2VBD-BD TW10NM-BX24 3/4" TBL25-2VBD-BD TW10NM-BX24 1" TBL32-2VBD-BD TW10NM-BX24 1 1/4" TBL40-2VBD-BD TW10NM-BX24 1 1/2" TBL50-2VBD-BD TW10NM-BX24 2" TBF65-2VGC-BD TW50NM-BX24 2 1/2" 65 Flanged TBF80-2VGC-BD TW50NM-BX24 3" 80 Flanged TBF100-2VGC-BD TW50NM-BX24 4" 100 Flanged TBF125-2VGC-BD TW50NM-BX24 5" 125 Flanged TBF150-2VGC-BD TW50NM-BX24 6" 150 Flanged Relationship between Differential Pressure and Flow Kvs Wiring Instructions P: Differential pressure when valve is full open(unit:kpa) V: Rating flow at the P (unit: m 3 /h) Kvs = Norminal flow coefficient,which refer to the flow when medium (Density=1g/cm 3 ) go throught the full open control vlave, whose P is 100KPa. 1.Open the cover and prepare to wire. 2.Wiring correctly according to the wiring diagram. S1 RS485 Functional Terminal Functional DIP Switch Proportional Terminal 3-position Terminal SPDT Feedback Terminal 2

3 Wiring Diagram Proportional type Power 24V Control Signal Valve Position Feedback Signal 3-position type UP DOWN Power 24V Auxiliary function UP DOWN RS485 Communication COM NO COM NO d- d+ Wiring terminals Description Terminals Description B Power terminal, 24VAC/DC, connect to the positive pole when there is a DC power supply O Power terminal,24vac/dc, connect to the negative pole when there is a DC power supply Control signal/valve position feedback signals public side, negative pole E Y O,UP O,DOWN 4,5 6,7 Control signal input, positive pole Valve position feedback signals output, positive pole 3-position control power supply input,o,up short connected, the actuator shaft retracts 3-position control power supply input,o,down short connected, the actuator shaft extends SPDT feedback output terminal, normally open contact,contact capacitance of the dry contact is 30VDC/1A. SPDT feedback output terminal, normally open contact,contact capacitance of the dry contact is 30VDC/1A. 8,9 RS485 Communication Input Terminal Note: 1. When controlled by 3-position type, the power terminal B,O and UP(or DOWN) terminal need to be connected. 2. When wiring the actuator with RS485 communication, it only need to wire the power terminal B, O and RS485 communication terminal. 3

4 Debugging Description A. Connect actuator and valve body. B. Wiring power and control signal wires C. Set dip switch to needed position. After the setting,turn on power of actuator,setted function will come into effect.(dip switch can be setted with power) D. Turn on the power of actuator. E. Actuator self-stroking: this step is for matching stroke of actuator and valve. 1) Actuator yellow light will keep flickering(1hz),actuator shaft run anticlockwise 90 to valve full close,then run clockwise 90 to valve full open. At the same time,actuator will not be controlled by signal now. 2) Yellow light stops flickering after about 3 minutes, self-stroking stops and the matching modulating of the valve and actuator is finished. By then, actuator running direction can be controlled by control signal. Remarks: If self-stroking is needed in a power-on state, press down the Reset button on PCB over 5 seconds and then the actuator start self-stroking. Self-stroking phenomenon are the same as step (1), (2) above. F. Local mode:press the "Reset" button for 1s, the actuator start the local mode. and the Reset light will on red. If you need the actuator shaft retracts,just long press the retract button and the UP light will on green;if you need the actuator shaft extends,just long press the extend button and the DOWN light will on green. After reach to the expected position, repress Reset after 1s and exit the local mode. Note: 1. The factory default setting is automatic self-stroking, it means that actuator will repeat automatic selfstroking when power on each time! 2. If you don't need automatic self-stroking function, you can set the 7th switch to. It will change into manual self-stroking, phenomenon are the same as step (1), (2). Indicating Light Reset Status Description Green Always Normal mode Red Always Local mode Yellow Flickering(1Hz) Self-stroking UP Status Description Green Always Normal mode Red Always Reach upper limit position Red Flickering(1Hz) Alarming DOWN Status Description Green Always Normal mode Red Always Reach down limit position Red Flickering(1Hz) Alarming 4

5 The S1 switch setting Switch Function Description S1-1 Starting of control/ feedback signal S1-2 Type of control signal S1-3 Impedence match of control signal S1-4 Type of feedback signal 20%:the starting control / feedback signal is 20% (namely 4~20mA or 2~10V) 0:the starting control / feedback signal is 0 (namely 0~20mA or 0~10V) II:current signal UI:voltage signal UI:voltage signal II:current signal IO:current signal UO:voltage signal S1-5 Operating mode DA:DA mode (when control signal is increasing, the actuator shaft extends ) S1-6 Losing control signal mode S1-7 Self-stroking mode RA:RA mode (when control signal is increasing, the actuator shaft retracts) DW:When lose control signal (voltage type), actuator will provide a min. control signal internally. When lose control signal (current type), actuator will provide a min. control signal internally. UP:When lose control signal (voltage type), actuator will provide a max. control signal internally. When lose control signal (current type), actuator will provide a min. control signal internally. S1-8 Control mode 3-position type DF:Power up each time, self-stroking starts automatically (factory setting) RF:Self-stroking starts only when press the red self-stroking button manually Proportional type S1-9 Control type RS485 interface control(modbus protocol) Proportional type and 3-position type S1-10 Running speed High speed30s/90 Low speed 60s/90 Norminal setting of S1 Switch S1 Control signal: 0~10VDC; Feedback signal: 0~10VDC; DA mode(factory setting); When lose control signal (voltage type), means input a minimum control signal, the actuator shaft retracts S Control signal: 4~20mA; Feedback signal: 4~20mA; DA mode; When lose control signal (current type), means input a minimum control signal, the actuator shaft retracts. 5

6 Dimension DN Rp L H1 H 15 1/ / / / DN D D2 K L H1 H

7 Technology Data Caliber range Valve rangeability Flow characteristic Permissible pressure Leakage rate Standard of connection Rated torque Electric motor Operating voltage Frequency Power consumption TW10NM... TW50NM... Impedance(only for proportional type) voltage input impedance current input impedance DN15~DN150 >100 Equal-percentage DN15~DN50:PN25;DN65~DN150:PN16/PN25 are optional % Kvs DN15~DN50:ISO 7/1 DN65~DN150:ISO N.M/ 50N.M DC Brushless Motor 24VAC± 15%,24VDC+15% 50Hz or 60Hz available 25 VA 34VA >100K <0.125K Load requirements (only for proportional type) voltage output load requirement current output load requirement Running speed Mounting orientation Medium Permissible medium temperature Control signal TW...-BX... Valve position feedback signal TW...-BX... >1K <0.5K High speed30s/90 ; Low speed60s/90 Installed Vertically Chilled/hot water, Refrigerant,Glycol, etc C 0(2)~10VDC, 0(4)~20mA 0(2)~10VDC, 0(4)~20mA Material Environment Parameter Valve body Valve core Valve stem Seal ring Cover Bracket Base Running Enviroment tempreture: Enviroment humidity: Transportation Enviroment tempreture: Enviroment humidity: Storage Enviroment tempreture: Enviroment humidity: DN15~DN50 for Stainless steel; DN65~DN150 for Ductile iron Stainless steel Stainless steel EPDM PC Die casting aluminum Die casting aluminum -10~+60 95% RH -30~+65 95% RH -15~+50 95% RH 7

8 RS485 Communication (Optional) RS485 Communication: there is a RS485 communication port on the PCB. RS485 Communication could set the control mode of the actuator: Remote(Modbus) control, Local control. It can control the actuator opening remotely. It can ready the valve position feedback value remotely. It can ready the actuator operating status remotely. It can set the actuator operating speed, sensitivity, dead zone and so on remotely. NFC(near field communication) (Optional) NFC supports the actuator's parameter reading and setting without the electricity supply. Open the mobile NFC client and close to the actuator NFC scanning area. After connected, it can set the actuator parameters. As shown on the left, the NFC client mainly contains the Actuator basic parameters, Actuator configuration parameters and Advanced functions, the function of each part is shown as below: Actuator basic parameters: the actuator feedback,running cycle,current time and valve stroke can be read. Actuator configuration parameters: the actuator curve type,running speed,actuator address, opening range, dead zone,sensitivity can be set. Advanced functions: it contains signal division and conversion function, winter and summer mode conversion function,opening range of summer and winter mode and so on. 8

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