PO12530LT LAWN TRACTOR MODEL: REPAIR PARTS MANUAL Rev. 1 WARNING:

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1 IMPORTANT MANUAL DO NOT THROW AWAY 5000 REPAIR PARTS MANUAL MODEL: PO530LT LAWN TRACTOR WARNING: Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry. ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: Rev.

2 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information: Product - TRACTOR MODEL NUMBER - PO530LT ( ) Part Number Part Description TABLE OF CONTENTS SCHEMATIC... 3 ELECTRICAL CHASSIS...-7 DRIVE...-9 ENGINE...0- STEERING...-3 DECALS... 4 SEAT...5 MOWER DECK...-7 MOWER LIFT... WARRANTY... 9

3 SCHEMATIC SCH RED A AMMETER (OPTIONAL) FUSE BATTERY RED SOLENOID STARTER M WHITE WHITE B S M G L A A ATTACHMENT CLUTCH (CLUTCH OFF) CLUTCH/BRAKE (PEDAL UP) GRAY REVERSE SWITCH (NOT IN REVERSE) 3 SEAT SWITCH (NOT OCCUPIED) GRAY NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. /WHITE BLUE BLUE FUEL LINE FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) RED IGNITION UNIT (OPTIONAL) HOUR METER JUNCTION CONNECTOR CHASSIS HARNESS CHARGING SYSTEM OUTPUT 3 AMP 300 RPM SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) V POWER OUTLET (OPTIONAL) SHORTING CONNECTOR VOLTS AC 300 RPM (CHARGING SYSTEM DISCONNECTED) DIODE ALTERNATOR IGNITION SWITCH POSITION CIRCUIT OFF M+G+A RUN/OVERRIDE B+A RUN B+A START B+S+A MAKE L+A 3 CHASSIS HARNESS CONNECTOR (MATING SIDE) DASH HARNESS CONNECTOR (MATING SIDE) WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS 3

4 ELECTRICAL T3K With V Outlet Option With Service Minder Option

5 ELECTRICAL 4494 Battery Bolt Hex Hd /4-0 unc x 3/4 93 Box Battery 73 Switch Interlock Cable Starter Battery Ga. BL/Red Fuse Nut Keps Hex /4-0 unc 95 Cable Ground " Rear Battery Blk Ga Switch Seat Switch Ign Key/Chain Harness Ign Screw /4-0 unc x / Cover Terminal Red Solenoid Screw 5/- x 3/ Harness Ign. Chass Switch Interlock Clutch Cover Terminal 9 95 Harness Pigtail Reverse Switch Screw Plastic 0-4 x Modual Reverse ROS NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5

6 CHASSIS Chassis-tex_ALPHA_

7 CHASSIS X4 Dash X4 Hood X4 Grille Plate Engine Screw 5/- x 3/ X505 Fender Nut Lock 5/ Drawbar Upper Screw Thdrol 5/- x / Screw #0 x Bumper Hood 3 934X4 Cupholder 5 75 Bracket Pivot Shield Browning/Debris 443 Screw Hex Wsh Hi-Lo /4 x / Crossmember Screw 0-4 x 5/ Wshd Qdrx Bushing Steering Chassis 930X4 Bushing Mtg. Fender Crgo Dash Lower Bolt 5/- x -/ Screw 5/- x 3/ Nut Lock Hex Flange 5/ Console Asm. Deck Lift Bolt 5/- x 3/ Rod Pivot Hood 9395 X-Piece Hood Stop 95 Stud Fastener Spacer Fender Nut Center Lock 5/ Screw /4-0 x 3/ X4 Plug Switch Light NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7

8 DRIVE drive-tex_peerless_fender_39

9 DRIVE Transaxle, Peerless X Key Square Washer 3/3 x 3/ x Ga Spring, Brake 970 Rod Shift X Knob Spring Brake RTN Rod, Brake Ring E Rod, Brake, Park X Washer 5/3 x -/4 x Ga. 4 3R Cover, Foot Pedal Bolt Pulley Idler Flat Lock Nut 3/ Idler V-Groove V-Belt, Drive 5999 Pulley Transaxle Shaft Asm. Pedal Brake Control X4 Console Bolt 5/- Gr Screw /4 x / Nut Lock Hex Flange 5/ Screw 5/- x 3/ Arm Shift Bolt /4-0 unf Gr. w/patch Washer Lock Hvy Helical / Washer 9/3 x 3/4 x 0 Ga Ring Retainer X Washer Plate Shf Keeper T/A Pin Cotter / x 3/ Retainer Clip 05709X Spring, Return, Clutch 5 9 Busing Shaft Brake Hand Control 494 Nut Push Latch Brake Parking Strap Torque LH Nut Push Shaft Asm Shift 7 94 Arm Clevis Rod Shift Spring Shift Spacer, Axle X505 Handle Parking Brake 5 70 Bolt 943 Spacer Retainer Washer 9433 Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Nut Lock Center / Screw 5/- x 3/ Bracket Brake Rod Link Shift 03 9 Washer /3 x / x Ga X Washer 5/3 x -5/ x Ga Retainer Spring Clip Handle Bolt 7/-4 x Gr Washer Serrated 7 44 Keeper Pulley T/A NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 9

10 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine-tex_bs_30 0

11 ENGINE Engine Briggs Model No B 7975 Muffler Keeper Belt Engine 40 Pulley Engine Tank Fuel Cap Control Throttle 435 Screw #0 x Fuel Line Spark Arrester Kit Clamp Hose Washer Lock 7/ Nut Keps Hex /4-0 unc 9 59 Gasket Screw 5/ - x Screw 3/- x -/ Bolt Hex 7/-0 x 4 Gr Screw 3/- x Washer 9/3 x 7/ x Ga Screw /4-0 x 3/4 49 Extension Drain Oil NOTE: All component dimensions given in U.S. inches. inch = 5.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J995 (Revision 00-05). Torque values are derived at 300 RPM; horsepower values are derived at 300 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual on-site or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-toengine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.

12 STEERING steering-tex_stdhrs_0 53

13 STEERING 4403X4 Wheel, Steering 4 Axle Asm., Front Spindle Asm., LH 5 44 Spindle Asm., RH H Washer Thrust 0.75 x X Washer 5/3 x -5/ x Ga Ring, Clip #T X Cap, Spindle 3 749X Washer 5/3 x -/4 x Ga Washer Lock 3/ Nut, Crown Lock 3/-4 unf Shaft Steering Plate Steering X4 Boot, Steering 737 Adapter, Wheel Steering Support, Strg. Lower 4454X4 Insert, Wheel Steering 7000 Screw 3/- x 3/ Washer Lock 5/ Gear, Sector Plate Washer /3 x -3/ x Ga Washer Hardened.793 x.37 x Bracket Upstop Bolt Shoulder Sector Pivot CFM Washer Thrust Sector Steering Nut Flange Lock 5/ Draglink, LH 9474 Draglink, RH Screw 5/- x 3/ Retainer Clip Spring Steering Bolt Hex Fghd 7/-4 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7/-4 Gr Washer.5 x.505 x Bracket Deck Susp. Front Shaft Ext. Steering 7 49 Bolt 5/- x 4 w/patch 74 33R Bearing NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 3

14 Decal Engine HP 433 Decal Fender RH/LH Decal Hood RH/LH Decal LWD. Dash 45 Decal Warning Dflect/Cut Finger Decal Replacement Parts 45 Decal Fender Warn S/F Decal Fender Logo 439 Decal Ins Strg Whl Decal V-Belt Schematic Decal Bat Dan/Psn X4 Pad Footrest LH X4 Pad Footrest RH Manual Operator's (English/French) Manual Operator's (Spanish) Manual Parts (English) WHEELS AND TIRES Cap Valve Tire 539 Stem Valve X47 Rim Asm Front 4 45 Tube Front (Service Item Only) 5 340X Tire F T 7H Fitting Grease (Front Wheel Only) H Bearing Flange (Front Wheel Only) 04757X47 Cap Axle Blk 50 x X Tire R T 0 754J Tube Rear (Service Item Only) 4533X47 Rim Asm " Rear Service Sealant, Tire (0 oz. Tube) wheel_art_-tex NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 4

15 SEAT seat-tex_knob_ Seat 0 Bracket Pivot Fender Strap, Asm Fender Clip Push-In Hinged Nut, Lock w/ins. 3/- unc 7 4X Spring, Seat Cprsn 777 Bolt 5/- unc x 3/4 w/sems Pan, Seat Bracket Seat Mounting 3 4X Bushing Snap Bolt /4-0 X -/ Spacer Split 3740X Spring CPRSN Plate SW.30 Ga X Nut Lock /4 Gr Knob Seat 75 Bolt, Shoulder 5/ Nut, Lock 5/- unc Washer Cup Seat NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5

16 MOWER DECK tex-deck_srd r 3

17 MOWER DECK 497 Deck Weldment 30"Srd 95 Stud Fastner w/'d'anti-rotatio Nut Lock Hex Flange 5/ Bracket Clutch Cable Bolt 5/- 43 Arm Susp Mower Rear Srd Screw #0 x BOS Thread 405 Arm Idler 30"Srd Spacer Retainer Screw 3/ - X Smgml Tap/R Blk 3779 Screw Thd Roll /4-0 X 5/ Arm Brake Mower 3" RH Tex 3 70 Bolt Carr Sh 3/ - X - / Gr Keeper Belt Idler Pulley Idler V-Groove Dim Nut Lock FlG 3/ - unc Nut Flange Lock Top 790 Washer Spacer Mandrel 9 045X Bearing Ball Mandrel Screw Thd Roll Dod Pt Hex 490 Keeper Belt Mandrel 30" 939 Pulley Idler Flat Unplated Screw Thdrol 3/ - X -3/ Washer 3/3 X - /4 X Ga Keeper Belt 30"Srd 4055 Cover Mandrel Mwr 30"Black Drive, Belt Deflector Hinge Pin Spring Torsion 3 045X Nut Push Spring Return Deck 3/4" 33 7 Housing Mandrel 4pt Service Shaft Asm Mndrl N/Greaseable Blade Mower Bagging Srd Bolt/Washer Asm 7/ - 0 unf Washer 3/3 x 3/ x Ga Bolt Shoulder X Cap Sleeve Keeper Belt Engine LH Keeper Belt Engine RH Screw Hexwsh THDR 3/- x 3/4 BL Pulley Mandrel 5 Pd 30" 7 939X505 Handle clutch cable Clutch Asm. Manual Screw 3/- x / Manual Clutch Cable Mandrel Assembly (Includes Housing, Shaft Assembly, And Bearing Only -Pulley/Nut/Washer And Blade Bolt/Washers Not Included) Replacement Mower Complete NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7

18 MOWER LIFT * 9 7 lift-tex r *Key 9 may be substituted for Key Shaft Asm.,Cross Lift Lever Asm., Lift RH 7 949X4 Grip, Lever Spring Torsion Pin Cotter 7/ Bow Tie Lock 4070 Spring Lift Assist Washer Clear Zinc Pin Cotter 5/ Bow Tie Lock 9 95 Link Lift Susp Mower Rear Screw 3/- x.75 Smgml Tap/R.Z Link Lift Susp. Front Mower Nut Centerlock 3/ - unc Link Asm Lift Fixed Washer 7/3 x -3/ x Ga. NOTE: All component dimensions given in U.S. inches inch = 5.4 mm

19 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two () years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer. 3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you / of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. 5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in accor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance. 7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: HOP Outdoor Products Customer Service Dept. 030 Stevens Creek Road Augusta, GA USA In Canada contact: HOP 555 Terry Fox Way Mississauga, Ontario L5V 3E4 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN- TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of

20 PARTS AND SERVICE This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For Parts and service, contact our authorized distributor: call For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number b. Description of part. For Technical Assistance: call For a Parts Manual, go to our website: NOTE: HOP provides parts and service through its au thor ized dis tribu tors and dealers; there fore, all requests for parts and service should be directed to your local dealer(s). The phi loso phy of HOP is to con tinu ally improve all of its prod ucts. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local dealer for updated in for ma tion and as sis tance SR/TH Printed in the U.S.A.