Spare Parts List Hydraulic Cutter

Spare Parts List Hydraulic Cutter CombiCutter CC 4000 CC 4000 002582 Valid from: 07/2002 GB

Spare Parts List Hydraulic Cutter CombiCutter CC 4000 Atlas Copco Construction Tools GmbH Atlas Copco Construction Tools GmbH P.O. Box: 0252, D 4502 Essen Helenenstrasse 49, D 454 Essen Telephone: +49 20 0 Telefax: +49 20 547 Telefax Customer Services: +49 20 52 Federal Republic of Germany 2

Inhaltsverzeichnis. Part identification numbers necessary for ordering the cutter................... 4 2. Main dimensions CC 4000................................................... 5. Hydraulic cutter CC 4000.................................................... 4. Spare parts list hydraulic cutter CC 4000 R.................................... 7 5. Spare parts list hydraulic cutter CC 4000 S.................................... 7. Hydraulic cutter CC 4000.................................................... 8 7. Spare parts list hydraulic cutter CC 4000..................................... 9 8. Hydraulic Cutter CC 4000................................................... 0 9. Spare parts list hydraulic cutter CC 4000..................................... 0. Cutter casing CC 4000...................................................... 2. Spare parts list for cutter casing CC 4000..................................... 2. Spare parts list for cutter casing / View of cylinder........................... 4. Presentation cutter casing / View of cylinder................................ 4 4. Spare parts list for cutter casing / View of cylinder 2........................... 5 5. Presentation cutter casing / View of cylinder 2................................ 5. Upper part................................................................. 7. Spare parts list for upper part CC 4000....................................... 7 8. Spare parts list for rotary transmission (type I)................................ 8 9. Presentation rotary transmission (type I)...................................... 8 20. Spare parts list for rotary transmission (type II)................................ 9 2. Presentation rotary transmission (type II)..................................... 9 22. Spare parts list for single cutter jaw CC 4000 R............................... 20 2. Presentation single cutter jaw CC 4000 R..................................... 20 24. Spare parts list for double cutter jaw CC 4000 R.............................. 2 25. Presentation double cutter jaw CC 4000 R.................................... 2 2. Spare parts list for single cutter jaw CC 4000 S................................ 22 27. Presentation single cutter jaw CC 4000 S..................................... 22 28. Spare parts list for double cutter jaw CC 4000 S............................... 2 29. Presentation double cutter jaw CC 4000 S.................................... 2 0. Spare parts list for cutter cylinder CC 4000 (to SN 7)........................ 24. Presentation cutter cylinder CC 4000......................................... 24 2. Spare parts list for rapid movement valve of cutter cylinder CC 4000 (to SN 7 on).............................................................. 25. Presentation rapid movement............................................... 25 4. Spare parts list for double cutter jaw CC 4000 S (from SN 8 on)............. 2 5. Presentation cutter cylinder CC 4000 (from SN 8 on)........................ 2. Spare parts list for rapid movement valve of cutter cylinder CC 4000 (from SN 8 on)........................................................... 27 7. Presentation rapid movement............................................... 27

Instructions for use First determine the hydraulic cutter type with full identification code. Compare the part to be replaced with the corresponding part on the exploded drawing and note the part number. Instructions for ordering Proceed at first as described in the instructions for use. Please note the full identification code of your hydraulic cutter. This code can be found on the nameplate. Determine the quan of individual parts which need to ordered. The order must indicate the following: H full identification code of the hydraulic cutter H required quan H part ident. H designation Sample spare part order H Type: CC 4000 H Serial number: 0000 H Year built: 0000 H Quan: H Cutter cylinder H 08259 Important: Please indicate the address to which the parts should be sent and the type of shipment required.. Part identification numbers necessary for ordering the cutter Comments 228797 Hydraulic cutter CC 4000 R for Recycling 0 Hydraulic cutter CC 4000 S for cutting Scrap Note: Attachement to an existing carrier requires an additional adapter matching the carrier in question. Mounting parts for the hydraulic cutter: Quan 04820 0 Hexagonal socket head screw M 0 x 0 850747 0 Lock washer for M 0 079 0 Hexagonal socket head screw M x 70 855 0 Lock washer for M Note: Special tool for correcting the blade clearance: Quan 22257 Special tool 09809 Special tool 4

2. Main dimensions CC 4000 Nameplate on underside of cutter casing 745 A B A = open B = close 252 CC 4000 50 5 75 20 75 40 25 00 25 25 7,5 425 7,5 50 44,5 5 5

. Hydraulic cutter CC 4000 CC 4000 4

4. Spare parts list hydraulic cutter CC 4000 R ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂ Part ÂÂÂÂÂÂÂ ÂÂÂÂÂ Quan ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ 228797 x Hydraulic cutter CC 4000 R 058 Hydraulic cutter CC 4000 0879 Single cutter jaw CC 4000 R 4 0895 Double cutter jaw CC 4000 R 5. Spare parts list hydraulic cutter CC 4000 S ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Part Quan ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ 0 x Hydraulic cutter CC 4000 S 058 Hydraulic cutter CC 4000 07797 Double cutter jaw CC 4000 S 4 07799 Triple cutter jaw CC 4000 S 7

. Hydraulic cutter CC 4000 4 2 tightening torque for part 9 70 + 0 Nm C 9 7 2 8 2 8 CC 4000 E 2 8 D F 8

7. Spare parts list hydraulic cutter CC 4000 Part Quan 058 x Hydraulic cutter CC 4000 22859 Cutter casing 2 22850 Upper part K 082 Guide 4 K 0897 Setscrew 8 K 22879 4 Pin 2 224757 8 Ring 7 22854 2 Cutter cylinder (to SN 7) 7 22854 2 Cutter cylinder (from SN 8 on) 8 22875 2 Cover plate 9 048 8 Hexagonal head screw 2 02997 2 Protective sheath for piston rod 2 228082 8 Washer Those parts marked with a K are subject to wear and tear during operation. 9

8. Hydraulic Cutter CC 4000 5 Section C D 4, 22 tightening torque for part 4 50 + 40 Nm, 2 tightening torque for part 90 + 0 Nm cavity to fully filled with grease during assembly 7 5, 9 9, 5 5 Section E F 5, 0 5 0, 5 4 5 0

9. Spare parts list hydraulic cutter CC 4000 Part Quan 058 x Hydraulic cutter CC 4000 5 K 0824 4 Sliding bush K 22929 Pin 7 K 22922 Pin 9 22872 2 Cover for pin 0 228725 2 Cover for pin 082457 4 Locking pin 007 2 Hexagonal socket head screw 4 08450 Hexagonal socket head screw 5 K 085845 4 Seal 22800 4 Lock ring 2 70 2 Lock washer 22 850748 Lock washer 4 2228 4 Nut for sliding bush 5 K 22229 Rotary shaft seal Those parts marked with a K are subject to wear and tear during operation.

0. Cutter casing CC 4000 tightening torque for part 58, 75 + 0 Nm 58 57, 59 tightening torque for part 72, 75 + 0 Nm 72, 7 7 57, 58, 59 X Y cylinder 2 cylinder tightening torque for part 0, 75 + 0 Nm 0, 7 2 7 4 4 5 5 4 tightening torque for part 4, 54 + Nm 2

. Spare parts list for cutter casing CC 4000 Part Quan 22859 x Cutter casing CC 4000 228595 Cutter casing 2 22577 Distributor block K 22780 Hydraulic hose 4 K 227799 Hydraulic hose 5 K 227798 Hydraulic hose K 227800 Hydraulic hose 7 2905 2 Flange connection 0 228078 Hexagonal socket head screw 4 047849 Screw plug 57 K 0470 O ring 58 0025 24 Hexagonal socket head screw 59 85208 2 Flange half K 04549 4 O ring 4 0029 Hexagonal socket head screw 5 09954 8 Flange half 7 2227 2 Cover 72 0075 8 Hexagonal socket head screw 7 8508 Lock washer Those parts marked with a K are subject to wear and tear during operation.

2. Spare parts list for cutter casing / View of cylinder Part Quan 22859 x Cutter casing K Hydraulic hose (see page 2) 5 K Hydraulic hose (see page 2) K Hydraulic hose (see page 2) Those parts marked with a K are subject to wear and tear during operation.. Presentation cutter casing / View of cylinder View X Connections on cylinder 5 4

4. Spare parts list for cutter casing / View of cylinder 2 Part Quan 22859 x Cutter casing K Hydraulic hose (see page 2) 4 K Hydraulic hose (see page 2) K Hydraulic hose (see page 2) Those parts marked with a K are subject to wear and tear during operation. 5. Presentation cutter casing / View of cylinder 2 View Y Connections on cylinder 2 4 5

. Upper part 2 2 5 tightening torque for part 9 + 5 Nm tightening torque for part, 90 + 0 Nm, 4 8 7 4 2, 27 0 7 A 5 5 7 0 4 B tightening tor que for part 2 9 + 5 Nm 0 tightening tor que for part 9 78 + 5 Nm 9, 29 9, 40 7 4 5 8 2 tightening torque for part 28, 78 + 5 Nm 8 9 28, 29 tightening torque for part, 75 + 0 Nm partial section A B Part 5, secured by Loctite 275 9 24 5 20 22 7 8 tightening torque for part 8, 590 + 20 Nm 25 2 tightening torque for part 25, 70 + 5 Nm thread secured by Loctite 24

7. Spare parts list for upper part CC 4000 Part Quan 22850 x Upper part CC 4000 228505 Upper part 2 085 Rotary transmission (see page 8) 2272 Valve block, compl. 4 22809 2 Screw adaptor (male thread) 5 0204484 2 Bulkhead screw coupling 2905 2 Flange connection 7 0478 Screw coupling (male thread) 8 22808 2 Screw coupling 9 00750 2 Hexagonal socket head screw 0 0845 Connecting plate 08802 4 Hexagonal head screw 2 228755 Cover plate 228 8 Hexagonal socket head screw 4 70 8 Lock washer 5 22797 Four point bearing 22854 Fixing ring 7 850748 Lock washer 8 000 Hexagonal socket head screw 9 22700 Hydraulic motor 20 220807 Spur pinion 22 228759 Ring 2 2287 Pin 24 K 004 O ring 25 0405 Hexagonal socket head screw 2 0078 2 Hexagonal socket head screw 27 85074 2 Lock washer 28 0025 4 Hexagonal socket head screw 29 85059 Lock washer 0 0948 2 Screw cap 0459 2 Plug 2 22745 2 Reducing connector 224527 Holder 4 22424 Holder 5 2280 2 Angular screw coupling K 2275 2 Hydraulic hose 7 K 22707 Hydraulic hose 8 K 22705 Hydraulic hose 9 02828 0,4 m Sealing wire 40 0980492 2 Lead seal 8 mm 0 Loctite 24 2272 Loctite 275 Those parts marked with a K are subject to wear and tear during operation. 7

8. Spare parts list for rotary transmission (type I) Two different types of rotary transmission are used. The outer dimensions are the same, but the internal components differ. The diagram below shows the differences between the two types. Two bore holes on the upper face: Type I Four bore holes on the upper face: Type II (see page 9) It is important to differentiate between types I and II when ordering spare parts. Part Quan 22449 x Rotary transmission (type I) 22 Inner body 2 224 Outer body 22804 4 Hexagonal socket head screw 4 0944 4 Screw plug K 225 Slide ring seal 7 K 22 4 O ring 8 K 227 V ring 9 K 228 V ring 0 K 020997 8 Ball 229 4 Closing flange K 0807 Set of sealings Those parts marked with a K are subject to wear and tear during operation. 9. Presentation rotary transmission (type I) X View X Type I 8 2 0 4,7 9 8

20. Spare parts list for rotary transmission (type II) Two different types of rotary transmission are used. The outer dimensions are the same, but the internal components differ. The diagram below shows the differences between the two types. Two bore holes on the upper face: Type I (see page 8) Four bore holes on the upper face: Type II It is important to differentiate between types I and II when ordering spare parts. Part Quan 085 x Rotary transmission (Type II) 04 Inner body 2 047 Outer body 048 Cover 4 049 Ball bearing 5 0420 Ball bearing K 042 V ring 7 K 0422 O ring 8 K 042 2 Seal ring 9 K 0424 Slide ring seal 0 0425 4 Hexagonal socket head screw K 080 Set of sealings Those parts marked with a K are subject to wear and tear during operation. 2. Presentation rotary transmission (type II) X View X 7 0 Type II 4 9 2 8 5 9

22. Spare parts list for single cutter jaw CC 4000 R Partn o. Quan 0879 x Single cutter jaw R 088 Single cutter jaw R 2 K 0505 Cutter blade (shaped edge) 070085 Hexagonal socket head screw 4 850748 Lock washer 5 K 220849 Bearing bush K 2229 2 Wear ring 7 K 0507 Lock ring Partn o. Quan 8 K 099 Tip of tooth 9 020984 Lubricating nipple 0 070084 Screw plug 08459 Spacer ring 2 04 Hexagonal head screw 02049 Hexagonal nut 4 074 4 Conical plug 5 078 2 Conical plug 08447 Lining Those parts marked with a K are subject to wear and tear during operation. 2. Presentation single cutter jaw CC 4000 R tightening torque for part 0 40 + 0 Nm 0 C section C C 9 A A 4 5 5 tightening torque for part 50 + 0 Nm section B B B B 7, 2, section D D partial section A A 8 2 tightening torque for part 2 920 + 0 Nm C D D 4 20

24. Spare parts list for double cutter jaw CC 4000 R Partn o. Quan 0895 x Double cutter jaw R 0897 Double cutter jaw R 2 K 0505 Cutter blade (straight edge) 228057 Hexagonal socket head screw 4 850748 Lock washer 5 K 22285 2 Bearing bush K 2229 2 Wear ring 7 K 0507 Lock ring Partn o. Quan 8 099 2 Tip of tooth 9 04 2 Hexagonal head screw 0 02049 2 Hexagonal nut 020984 Lubricating nipple 2 070084 Screw plug 074 4 Conical plug 4 078 2 Conical plug 5 08459 Spacer ring 08447 Lining Those parts marked with a K are subject to wear and tear during operation. 25. Presentation double cutter jaw CC 4000 R 2 5 tightening torque for part 2 40 + 0 Nm tightening torque for part 9 920 + 0 Nm section C C 4 A 9 0 8 A section B B B B 2, 7, 5 4 partial section A A tightening torque for part 50 + 0 Nm C C 2

2. Spare parts list for single cutter jaw CC 4000 S Partn o. Quan 07797 x Single cutter jaw S 07727 Single cutter jaw S 2 K 08457 Cutter blade (straight edge) 2287 Hexagonal socket head screw 4 850748 Lock washer 5 K 220849 Bearing bush Partn o. Quan K 2229 2 Wear ring 7 K 0507 Lock ring 9 020984 Lubricating nipple 0 070084 Screw plug 074 4 Conical plug 2 078 2 Conical plug Those parts marked with a K are subject to wear and tear during operation. 27. Presentation single cutter jaw CC 4000 S 0 tightening torque for part 9 40 + 0 Nm 9 2 5 2 section B B partial section A A 4 7 tightening torque for part 50 + 0 Nm 22

28. Spare parts list for double cutter jaw CC 4000 S Partn o. Quan Partn o. Quan 07799 x Double cutter jaw S 07747 Double cutter jaw S 2 K 08457 Cutter blade (shraight edge) 22848 Hexagonal socket head screw 4 850748 9 Lock washer 5 K 22285 2 Bearing bush K 2229 2 Wear ring 7 K 0507 Lock ring 8 0729 Slider 9 228057 Hexagonal socket head screw 0 020984 Lubricating nipple 070084 Screw plug 2 074 4 Conical plug 078 2 Conical plug Those parts marked with a K are subject to wear and tear during operation. 29. Presentation double cutter jaw CC 4000 S tightening torque for part 40 + 0 Nm 5 0 A A partial section A A 2 C B section B B partial section C C 9 4 2 8 B 8 7 C 4 tightening torque for part and 9 50 + 0 Nm 2

0. Spare parts list for cutter cylinder CC 4000 (to SN 7) Partn o. Quan 22854 x Cutter cylinder 0044 Cylinder 2 0045 Piston rod 004 Guide bush 4 0047 Piston 5 22794 Guide bush 0048 Leadthrough tube 7 K 0049 2 Bush 8 K 0050 Stripper 9 K 005 Grooved ring 0 K 0052 Outer slide ring K 227920 Inner slide ring 2 K 22792 Inner slide ring K 2280 O ring 4 K 005 Back up ring 5 K 228 O ring K 0054 2 Back up ring 7 K 2289 O ring 8 K 227924 2 Back up ring Partn o. Quan 9 K 0472 O ring 20 K 227925 Back up ring 2 K 0498 O ring 22 K 22792 Back up ring 2 K 0055 Guide strap 24 K 005 2 Guide strap 25 K 0057 2 Guide strap 2 K 22790 2 Guide strap 27 0058 Safety plate 28 K 0059 2 Guide strap 29 2282 Threaded pin 0 22822 Threaded pin 002752 Screw plug 2 K 0454 O ring 000 Pin 4 228 Threaded pin 5 0557 Rapid movement valve (see page 25) K 002 Set of sealings Those parts marked with a K are subject to wear and tear during operation.. Presentation cutter cylinder CC 4000 7 8 27 2 9 24 4 2 5 5 25 0 25 4 29 0 7 28 24 7 8 2 2 2 9 20 4 2 2 22 5 24

2. Spare parts list for rapid movement valve of cutter cylin der CC 4000 (to SN 7 on) Partn o. Quan 5 0557 Rapid movement valve 05575 Valve bush 2 000 Bush 0557 Slide 5 05577 Screw connection 0004 Screw plug 7 K 22794 Pressure spring 8 K 0449 O ring Partn o. Quan 9 0457 Guide strap 0 227948 Piston K 227949 Outer slide ring 2 K 22824 O ring K 04487 O ring 4 0002 Needle roller 5 K 0750 O ring 047842 Screw plug Those parts marked with a K are subject to wear and tear during operation.. Presentation rapid movement 9 8 9 8 8 9 2 2 0 4 7 5 5 25

4. Spare parts list for double cutter jaw CC 4000 S (from SN 8 on) Part Quan 08259 x Cutter cylinder 08948 Cylinder 2 08949 Piston rod 08950 Guide bush 4 0895 Piston 5 08952 Guide bush 0895 Leadthrough tube 7 08954 Tab washer 8 08955 2 Cap 0 K 0895 2 Bush 020984 2 Lubricating nipple 2 07558 2 Screw plug 089 2 Threaded pin 4 22809 Threaded plug 5 047844 Plug 08957 Screw plug 7 08958 Pin 8 0920 Rapid movement valve (see page 27) 9 K 0898 Stripper Part Quan 20 K 08987 Sealing 2 K 08988 2 Guide strip 22 K 2280 O ring 2 K 08989 Back up ring 24 K 228 O ring 25 K 08990 2 Back up ring 2 K 0899 2 Guide strip 27 K 08992 Sealing 28 K 0899 2 Guide strip 29 K 08994 2 Guide strip 0 K 08995 2 Guide strip K 0899 Sealing 2 K 08997 Sealing K 047 O ring 4 K 08998 2 Back up ring 5 K 0472 O ring K 08999 2 Back up ring 7 K 0498 O ring 8 K 085800 Back up ring K 08985 Set of sealings Those parts marked with a K are subject to wear and tear during operation. 5. Presentation cutter cylinder CC 4000 (from SN 8 on) 5 Z 25 24 4 2 29 7 8 Y 7 2 4 5 27 2 0 0 8 4 8 0 Y Z 9 2 20 28 2 22 5 7, 2 2

. Spare parts list for rapid movement valve of cutter cylin der CC 4000 (from SN 8 on) Partn o. Quan 8 0920 Rapid movement valve 07007 Bush 2 070074 Piston 070075 Washer 4 07007 Stroke reducer 5 094 Threaded plug 0944 Sleeve 7 K 0945 Pressure spring Partn o. Quan 8 K 070072 Pressure spring 9 K 0947 Pressure spring 0 0940 Threaded plug K 0949 O ring 2 K 0948 2 O ring K 070078 O ring 4 K 070079 Sealing K 07007 Set of sealings Those parts marked with a K are subject to wear and tear during operation. 7. Presentation rapid movement 8 4 2 2 A, 4 B 7 5 9 0 tightening torque for part 0 40 + 0 Nm A tightening torque for part 80 + 20 Nm B 27

Atlas Copco Construction Tools GmbH Helenenstrasse 49 S D 454 Essen P. O. Box 0 2 52 S D 4502 Essen Telephone +49 20 0 Telefax +49 20 547 Telefax after sales service +49 20 52 Internet: Federal Republic of Germany