Premium Torque Arms. Products and Solutions for Assembly
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1 Premium Torque Arms Products and Solutions for Assembly
2 Automation Product Group Engineered Performance The ASG Automation group provides custom solutions to meet both the imminent and inevitable expectations of our clients. Underpinned by world class knowledge of threaded fastening, our systems are distinctive in their operation; providing market leading precision. With robust elements of flexibility and expansion built in, the systems are designed to persevere life cycle changes to provide our customers with the ultimate automated solution. We are personally committed to understanding and exceeding our customers requirements. We are committed to continuously improving our products and processes. We are dedicated to delivering products, services, and solutions on time and at a competitive value. About ASG ASG, Division of Jergens, Inc. is an ISO 9001:2008 certified manufacturer, provider and service center for products and solutions focused around assembly. Since the 1970s, we have developed a first-class reputation unrivaled in the industry offering a wide range of world class products through our various world wide locations. We offer a wide selection of products including: electric, pneumatic and manual torque control screwdrivers; torque and angle control precision fastening systems; automatic screw feeders and screw presenters; torque testers and calibration services; custom designed automation equipment as well as a full line of accessories. ASG also offers a selection of value-added products and solutions including engineering and consulting services, financing, and extended protection and maintenance plans. Industry Commitment ASG is committed to the highest quality standards, ensuring that all processes and procedures are followed to produce the best products for our customers. We maintain ISO 9001:2008 certification for the manufacture, distribution, and service of assembly tools. Maintaining membership in key industry organizations in order to stay abreast of the most current industry trends and information is vital to serving our customers. Table of Contents About ASG... 2 About ASG Automation... 3 Section 1: Telescoping Torque Arms... 4 Telescoping Torque Arms with Encoders...6 Section 2: Vertical Telescoping Torque Arms...10 Section 3: Torque Tubes...12 Section 4: Folding Torque Arms...14 Folding Torque Arms with Encoders...14 Section 5: Linear Torque Arms...16 Linear Torque Arms with Encoders...16 Section 6: Accessories...18 Section 7: ASG Nav-P 4.0 System WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
3 Section 1: Telescoping Torque Arms TTA Series Telescoping Torque Arms Telescoping Torque Arms Suggested Standard Tool Holder and Balancer Specifications Degree Angle of Tool Holder Movement Torque reaction is kept perpendicular to arm axis Efficient design for torque reaction High strength carbon fiber arm When purchasing a Telescoping Torque Arm, the following also must be purchased: (1) Tool Holder (unless noted as included) (1) Tool Balancer NOTE: Suggested standard tool holder and standard tool balancer are listed in the main chart below. NOTE: For specifications on the suggested options, please see the Standard Tool Holder Specifications and Standard Tool Balancer Specifications charts on the next page. If in need of a different option, additional products, information and images can be found on pages 18 (Tool Holder) and 24 (Tool Balancer). Optional balancer bracket kit (ASG #90023) is available to keep the balancer cable in a protected position. Standard Tool Holder Specifications mm in mm in mm in. Additional information and images can be found on page 18 (Tool Holder) and 24 (Tool Balancer) Standard Tool Balancer Specifications kg lb kg lb kg lb. ASG #90002 Optional Tool Balancer Kit Bracket ASG #90023 ASG Model Number Max. Torque Min. Reach Max. Reach Degree Angle of Weight Suggested Standard Tool Suggested Standard Tool Optional Balancer Kit lbf.ft N.m in. mm in. mm Tool Holder Movement lb. g Holder Balancer Bracket TTA o INCLUDED N/A TTA o INCLUDED N/A TTA o TTA o TTA o TTA o TTA o TTA o TTA o TTA o TTA o TTA o TTA o TTA o TTA o TTA o TTA o TTA o WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
4 Telescoping Torque Arms Telescoping Torque Arms Degree Angle of Tool Holder Movement Linear Encoder TPTA-2E Series Telescoping Torque Arms with 2 Encoders Torque reaction is perpendicular to arm axis Tool positioning detection on X-Y axis Designed for use with the ASG Nav-P 4.0 System Ensures the correct tightening sequence Torque arm with wall attachment included When purchasing a Telescoping Torque Arm with 2 Encoders, the following also must be purchased: (1) Tool Holder (1) Tool Balancer (1) ASG Nav-P 4.0 System (ASG #90073) NOTE: Suggested standard tool holder and standard tool balancer are listed in the main chart below. NOTE: For specifications on the suggested options, please see the Standard Tool Holder Specifications and Standard Tool Balancer Specifications charts on the next page. If in need of a different option, additional products, information and images can be found on pages 18 (Tool Holder) and 23 (Tool Balancer). Suggested Standard Tool Holder and Balancer Specifications Standard Tool Holder Specifications mm in mm in mm in. Standard Tool Balancer Specifications kg lb kg lb kg lb. Additional information and images can be found on page 18 (Tool Holder) and 23 (Tool Balancer) Optical Encoder ASG #90002 ASG Nav-P 4.0 System ASG #90073 ASG Model Number Max. Torque Min. Reach Max. Reach Degree Angle of Suggested Standard Tool Holder Suggested Standard Tool Balancer ASG Nav-P 4.0 System lbf.ft N.m in. mm in. mm Tool Holder Movement TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
5 Telescoping Torque Arms Telescoping Torque Arms Degree Angle of Tool Holder Movement Linear Encoder TPTA-3E Series Telescoping Torque Arms with 3 Encoders Torque reaction is perpendicular to arm axis Tool positioning detection on X-Y-Z axis Designed for use with the ASG Nav-P 4.0 system Ensures the correct tightening sequence Torque arm with wall attachment included When purchasing a Telescoping Torque Arm with 3 Encoders, the following must also be purchased: (1) Tool Holder (1) Tool Balancer (1) ASG Nav-P 4.0 System (ASG #90073) NOTE: Suggested standard tool holder and standard tool balancer are listed in the main chart below. NOTE: For specifications on the suggested options, please see the Standard Tool Holder Specifications and Standard Tool Balancer Specifications charts on the next page. If in need of a different option, additional products, information and images can be found on pages 18 (Tool Holder) and 23 (Tool Balancer). Suggested Standard Tool Holder and Balancer Specifications Standard Tool Holder Specifications mm in mm in mm in. Standard Tool Balancer Specifications kg lb kg lb kg lb. Additional options, information and images can be found on page 18 (Tool Holder) and 23 (Tool Balancer) Optical Encoder ASG #90002 ASG Nav-P 4.0 System ASG #90073 ASG Model Number Max. Torque Min. Reach Max. Reach Degree Angle of Suggested Standard Tool Holder Suggested Standard Tool Balancer ASG Nav-P 4.0 System lbf.ft N.m in. mm in. mm Tool Holder Movement TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o TPTA E o WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
6 Section 2: Vertical Telescoping Torque Arms TTAV Series Vertical Telescoping Torque Arms Vertical Telescoping Torque Arms Suggested Standard Tool Holder and Balancer Specifications Torque reaction is perpendicular to arm axis Efficient design for torque reaction High-module carbon fiber arm When purchasing a Vertical Telescoping Torque Arm, the following also must be purchased: (1) Tool Holder (1) Tool Balancer NOTE: Suggested standard tool holder and standard tool balancer are listed in the main chart below. NOTE: For specifications on the suggested options, please see the Standard Tool Holder Specifications and Standard Tool Balancer Specifications charts on the next page. If in need of a different option, additional products, information and images can be found on pages 18 (Tool Holder) and 22 (Tool Balancer). Standard Tool Holder Specifications mm in mm in mm in. Standard Tool Balancer Specifications kg lb kg lb kg lb. Additional options, information and images can be found on page 18 (Tool Holder) and 22 (Tool Balancer) Degree Angle of Tool Holder Movement ASG #90002 ASG Model Number Max. Torque Min. Reach Max. Reach Degree Angle of Weight Suggested Standard Tool Holder Suggested Standard Tool Balancer lbf.ft N.m in. mm in. mm Tool Holder Movement lb. kg TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o TTAV o WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
7 Section 3: Torque Tubes TT Series Torque Tubes Torque Tubes Suggested Standard Tool Holder and Balancer Specifications Torque reaction is parallel to arm axis Anti-rotation design Torque arm with mounting attachment included Smooth sliding with ball splined shaft When purchasing a Torque Tube, the following must also be purchased: (1) Tool Holder (1) Tool Balancer (Inline or Right Angle) NOTE: Suggested standard tool holder and standard tool balancer are listed in the main chart below. NOTE: For specifications on the suggested options, please see the Standard Tool Holder Specifications and Standard Tool Balancer Specifications charts on the next page. If in need of a different option, additional products, information and images can be found on pages 19, 21 (Tool Holder) and 23 (Tool Balancer). Standard Tool Holder Specifications Tool Type mm Inline mm Inline mm Right Angle mm Right Angle Standard Tool Balancer Specifications kg lb kg lb. Additional options, information and images can be found on page 19, 21 (Tool Holder) and 23 (Tool Balancer) ASG #90044 ASG #90042 ASG Model Number Max. Torque Max. Reach Stroke Suggested Standard Inline Suggested Standard Right Angle Standard Tool Balancer lbf.ft N.m in. mm in. mm Tool Holder Tool Holder TT / TT / TT / TT / TT / TT / TT / TT / WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
8 Section 4: Folding Torque Arms FTA Series Folding Torque Arms Folding Torque Arms Suggested Standard Tool Holder and Balancer Specifications Folding torque arm which allows perpendicular tightening to workbench plane Standard tool holder included. See Standard Tool Holder Specifications chart on next page for more information. Encoder Arms are available. If the encoder style arm is purchased, the ASG Nav-P 4.0 System (ASG #90073) is required. Arms with Pneumatic Downward Assistance are available. Contact ASG for additional information. Arms with 3 Encoders are available, contact ASG for additional information. When using ASG s SD2500 screwdriver, ASG recommends the ASG SD2500 tool holder (ASG #90113). See page 20 for more information. When purchasing a Folding Torque Arm, the following must also be purchased: (2) Tool Balancers If an encoder arm is purchased, the ASG Nav-P 4.0 (ASG #90073) is required NOTE: For specifications on the suggested options, see the Standard Tool Holder Specifications and Standard Tool Balancer Specifications charts on the next page. If in need of a different option, additional products, information and images can be found on pages 20 (Tool Holder) and 24 (Tool Balancer). Standard Tool Holder Specifications (Included with arm purchase) Torque Arm FTA 10 and 15 N.m Models mm in. FTA 40 N.m Models mm in. FTA 80 N.m Models mm in. Standard Tool Balancer Specifications Length kg/each lb./each 1600 mm kg/each lb./each 2000 mm kg/each lb./each 2000 mm kg/each lb./each 2000 mm Max. Reach Additional options, information and images can be found on page 20 (Tool Holder) and 24 (Tool Balancer) Min. Reach ASG Model Number Max. Torque Min. Reach Max. Reach Max. Tool Weight Weight to Balance Number of lbf.ft N.m in. mm in. mm lb. kg lb. kg Encoders Standard Tool Balancer * ASG Nav-P 4.0 System FTA * N/A FTA * N/A FTA * N/A FTA * N/A FTA * N/A FTA * N/A FTA * N/A FTA * N/A Folding Torque Arms with Encoders FTA E * FTA E * FTA E * FTA E * FTA E * FTA E * *2 balancers required 14 WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
9 Section 5: Linear Torque Arms LTAE Series Linear Torque Arms Linear Torque Arms Suggested Standard Tool Holder and Balancer Specifications Torque reaction is parallel to arm column (2) of the same balancers are required with the Linear Torque Arm (LTAE) models Standard tool holder included. See Standard Tool Holder Specifications chart on next page for more information. Optional encoder arms are available. If the encoder style arm is purchased, the ASG Nav-P 4.0 System (ASG #90073) is required. Arms with Pneumatic Downward Assistance are available. Contact ASG for additional information. Arms with 3 Encoders are available, contact ASG for additional information. When using ASG s SD2500 screwdriver, ASG recommends the ASG SD2500 tool holder (ASG #90114 or ASG #90094). See page 20 for more information. When purchasing a Linear Torque Arm, the following must also be purchased: (2) Tool Balancers If an encoder arm is purchased, the ASG Nav-P 4.0 (ASG #90073) is required NOTE: For specifications on the suggested options, see the Standard Tool Holder Specifications and Standard Tool Balancer Specifications charts on the next page. If in need of a different option, additional products, information and images can be found on pages 20 (Tool Holder) and 24 (Tool Balancer). Standard Tool Holder Specifications (Included with arm purchase) Torque Arm LTAE 10 and 15 N.m Models mm in. LTAE 40 N.m Models mm in. LTAE 80 N.m Models mm in. Standard Tool Balancer Specifications Length kg/each lb./each 1600 mm kg/each lb./each 2000 mm kg/each lb./each 2000 mm kg/each lb./each 2000 mm Max. Reach ASG Nav-P 4.0 System ASG #90073 Additional options, information and images can be found on page 20 (Tool Holder) and 24 (Tool Balancer) ASG Model Number Max. Torque Min. Reach Max. Reach Max. Tool Weight Weight to Balance Number of lbf.ft N.m in. mm in. mm lb. kg lb. kg Encoders Standard Tool Balancer * LTAE * N/A LTAE * N/A LTAE * N/A LTAE * N/A LTAE * N/A LTAE * N/A LTAE * N/A LTAE * N/A Linear Torque Arms with Encoders LTAE E * LTAE E * LTAE E * LTAE E * LTAE E * LTAE E * LTAE E * LTAE E * ASG Nav-P 4.0 System *2 balancers required 16 WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
10 Section 6: Accessories Tool Holders for Telescoping Torque Arms (TTA, TPTA, and TTAV) Reference Number in. mm Description ASG Application 1 * Base Tool Holder* TTA 10 N.m Models Base Tool Holder 2 screws TTA, TPTA, TTAV 15 N.m Models Base Tool Holder 4 screws TTA, TPTA, TTAV 15 N.m Models Base Tool Holder 2 screws TTA, TPTA, TTAV 40 and 80 N.m Models Base Tool Holder 4 screws TTA, TPTA, TTAV 40 and 80 N.m Models Base Tool Holder TTA, TPTA, TTAV 150 and 220 N.m Models * Included in TTA010 and TTA and TTA arm as standard Accessories Multi-Position Tool Holders for Telescoping Torque Arms (TTA, TPTA, and TTAV) (Continued) Tool Holders for Torque Tubes (TT) Multi-Position Tool Holders for Telescoping Torque Arms (TTA, TPTA, and TTAV) Requires purchase of multi position tool holder, multi-position tool holder interface and extension (if the extension is needed) Reference Number in. mm Description ASG Application N/A N/A Multi-position tool holder interface TTA, TPTA, TTAV 15 N.m Models Multi-position tool holder TTA, TPTA, TTAV 15 N.m Models N/A N/A Extension L=90mm TTA, TPTA, TTAV 15 N.m Models Multi-position tool holder w/ 5degree TTA, TPTA, TTAV 15 N.m Models freedom X-axis N/A N/A Multi-position tool holder interface TTA, TPTA, TTAV 40 and 80 N.m Models Multi-position tool holder TTA, TPTA, TTAV 40 and 80 N.m Models N/A N/A Extension L=120mm TTA, TPTA, TTAV 40 and 80 N.m Models N/A N/A Multi-position tool holder interface TTA, TPTA, TTAV 150 and 220 N.m Models Multi-position tool holder TTA, TPTA, TTAV 150 and 220 N.m Models N/A N/A Extension L=120mm TTA, TPTA, TTAV 150 and 220 N.m Models Reference Number in. mm Description ASG Application Inline Tool Holder TT 15 N.m Models Right Angle Tool Holder TT 15 N.m Models Inline Tool Holder TT 40 N.m Models Right Angle Tool Holder TT 40 and 80 N.m Models WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
11 Accessories Tool Holders for Folding and Linear Arms (FTA and LTAE) Description in. mm ASG Application Notes Clamp Tool Holder 2 Screws FTA 10 N.m Models Included with arm Clamp Tool Holder 2 Screws FTA 15 N.m Models Included with arm Clamp Tool Holder 2 Screws FTA 40 N.m Models Included with arm Clamp Tool Holder 2 Screws FTA 80 N.m Models Included with arm Tool Holder for Pistol Tool FTA 15 N.m Models Available upon request Tool Holder for Pistol Tool FTA 40 N.m Models Available upon request Tool Holder for Pistol Tool FTA 80 N.m Models Available upon request Clamp Tool Holder 4 Screws FTA 80 N.m Models Available upon request Clamp Tool Holder 2 Screws LTAE 10 N.m Models Included with arm Clamp Tool Holder 2 Screws LTAE 15 N.m Models Included with arm Clamp Tool Holder 2 Screws LTAE 40 N.m Models Included with arm Clamp Tool Holder 2 Screws LTAE 80 N.m Models Included with arm Clamp Tool Holder 4 Screws LTAE 80 N.m Models Available upon request SD2500 Tool Holders (FTA and LTAE) Designed specifically for use with the ASG X-PAQ TM SD2500 tool Description ASG Application SD Tool Holder for Linear Torque Arm 10 N.m LTAE 10 N.m Models SD Tool Holder for Folding Torque Arm N.m FTA 10 and 15 N.m Models SD Tool Holder for Linear Torque Arm 15 N.m LTAE 15 N.m Models Accessories Swivel Holders for Select Arms Customer must provide tool grip diameter when placing the order tool adapter will be supplied according to below dimension 1 5 Reference Number 2 6 in. mm Description ASG Application Swivel Tool Holder TTA 15, 40, and 80 N.m Models Swivel Tool Holder TTA N.m, TT N.m Models 3 * * * * Adapter All Arms n/a n/a Swivel Tool Holder Interface TTA 15 N.m Models n/a n/a Swivel Tool Holder Interface TTA 40 and 80 N.m Models n/a n/a Swivel Tool Holder Interface TTA 150 N.m Models n/a n/a Swivel Tool Holder Interface TT 15 N.m Models n/a n/a Swivel Tool Holder Interface TT 40 and 80 N.m Models * Customized to users tool within the diameter limits indicated for each model of tool-holder 4 Proper Tool Holder Configuration Customer Data WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
12 Accessories Tool Balancer Bracket Kits for Telescoping Torque Arms (TTA) Accessories Tool Balancer Kits for Telescoping Torque Arms with Encoders (TPTA) Optional balancer bracket kit is available to keep the balancer cable in a protected position For use with Telescoping Torque Arms (TTA Models) Easy installation and replacement kg lb Tool Balancer Kits for Telescoping Vertical Torque Arms (TTAV) Bracket Type Cable Length ft. m lb. kg A A A B B B Bracket Type A B C C C C C C C C C C Bracket Type B and C Bracket Type Cable Length ft. m lb. kg D D D B B B B C C C C C C C C C C Tool Balancer Kits for Torque Tubes (TT) Bracket Type Cable Length ft. m lb. kg D D D E E E E E E E E E E E E E E Bracket Type D Bracket Type B and C Bracket Type D Bracket Type E 22 WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
13 Accessories Section 7: ASG Nav-P 4.0 System Tool Balancers (TTA, FTA, and LTAE) Tool balancers designed for Telescoping, Linear and Folding Torque Arms (TTA, FTA, and LTAE Series). For all other arm types, see tool balancer kits on pages 22 and 23. Cable Length ft. m lb. kg The sequence marker turns green when the correct torque is met and fastening is complete Arrows point to the current position in the sequence For use with folding, telescoping, and linear arms 7in LCD TFT screen Supports up to 4 encoders Visual sequence guide using CAD drawings or assembly photos Intuitive programming Stores up to 500 assembly sequences Digital I/O - allows interfacing with tool controllers When the encoders are in the correct position, OK! will be displayed and the tool will be enabled If the encoders are in an incorrect position, the tool will be disabled and the screen will show which encoders are in the wrong position 24 WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
14 ASG Nav-P 4.0 System Installation/Connection Scheme Tool Controller Controller Connection Digital I/O for alternative job selection source USB port for data transfer ASG Nav-P 4.0 System Integrating an X-PAQ TM with a Premium Torque Arm Integrate ASG Automation with ASG X-PAQ TM Precision Fastening to help control manufacturing processes by ensuring that proper torque, sequence and revolution tolerance is achieved. Provides feedback to disable or enable the handheld tool based upon preprogrammed characteristics for proper fastener tightening sequence Complete Error-Proofing Ensures correct fastener sequencing Accurate and repeatable torque Maintains tool alignment with fasteners Increases Quality Reduce or eliminate rework and warranties Encoder Connection Intuitive and User Friendly HMI Visual Sequence Guide using CAD drawings or assembly photos Stores up to 500 assembly sequences Digital I/O - allows interfacing with tool controllers and line control Torque Reaction Arm Tool Connection Standard and positioning Multiple arm configurations Torque reaction capabilities up to 220 N.m (162 lbf.ft) This example has 2-axis control configuration X-PAQ TM System For more information on the ASG X-PAQ TM, visit to view products and the ASG X-PAQ TM SD2500 and EH2 catalog. It is located under the Precision Fastening product group. 26 WARNING: Cancer and Reproductive Harm WARNING: Cancer and Reproductive Harm Phone: (888) Fax: (216)
15 Headquarters Satellite Sales Offices International Subsidiaries Sales Representatives International Distributors U.S. Distributor Network covers all 50 states Our footprint covers the globe! Global Support ASG employs a team of technical experts to provide support, repair, calibration and preventative maintenance services. We welcome the opportunity to provide assistance by telephone or online chat Monday through Friday, 8 a.m. to 5 p.m. (U.S. Eastern Time) excluding holidays. ASG maintains subsidiaries in Shanghai, China and Mumbai, India, and sales offices in Mexico and Europe to provide direct support to our international customers. We work together with our global Field Sales Representative and Distributor Network to help customers standardize their assembly equipment and processes around the world. Distributor: Products and Solutions for Assembly April 2018 ASG USA Headquarters Jergens Way, S. Waterloo Road Cleveland, OH USA Phone: (216) Toll-free USA: (888) Fax: (216) asginfo@asg-jergens.com ASG China Subsidiary Unit 301 Level 3, Block A A-REIT City at Jinqiao, 200 Jinsu Road, Shanghai, Pudong CHINA Phone: Fax: rafael.qi@asg-jergens.com ASG India Subsidiary B-607, Mahaavir Icon, Plot No. 89, Sector 15, C.B.D. Belapur Navi Mumbai , Maharastra INDIA Phone: Mobile: jpk@asg-jergens.com
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