openrobotics Drive the robot with your machine control makes the difference in integration
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1 EN openrobotics Drive the robot with your machine control openrobotics is a cooperation between the companies Comau and B&R makes the difference in integration
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3 Index COMAU ROBOTICS.2 COMAU openrobotics. TECHNICAL SPECIFICATIONS.8 NJ4 ADVANTAGES.32 1
4 2
5 makes the difference in integration Why should you use two controllers? Drive the robot directly with your B&R machine control and profit from the benefits of a simplified engineering. openrobotics dispenses with the robot control and enables you to fully integrate the robot mechanics into the engineering environment. openrobotics is the result of an innovative collaboration between Comau and B&R and serves the increasing demand of a seamless integration of robotics into the machine. Integration and connectivity are important elements for the factory of the future. With openrobotics we are already providing for a lot of Robotics applications our customers an innovative and beneficial approach that complies with the trends behind Industry 4.0. For me it is the industrial revolution driven by digitalization, connectivity and the analysis of data. It s the consequent networking of processes and tools that provides flexibilization of the production. openrobotics combines the competencies of two leaders in industrial automation and experts in their fields: B&R and Comau Tobias Daniel, Head of Sales and Marketing at Comau Robotics openrobotics makes the difference in integration.
6 The Robot team available for our clients is wide, well known and appreciated We provide scara and articulated industrial robots suitable for any application and special robots for spot and arc welding, palletizing or press to press automation.
7 All our robots are characterized by high performance in terms of speed, repeatability, accuracy and flexibility. Product range extends from small payload robots to the massive capacity of 50 kg. Each robot model is designed with a reduced footprint, large work envelope, highly precise movements and positioning, great reliability and low maintenance costs. 5
8 100 % integrated solution COMAU and B&R provide a tailored solution for your needs, in order to ensure maximum robot integration in automated systems. THE REVOLUTION IN ROBOTICS AUTOMATION Simplified robot integration Easier error tracking Lower training effort Higher speed Reduced total cost of ownership Modular and scalable SOLUTION ROBOT ARM ROBOT CABLE Our fully integrated robots are under your control Drive the robot with your machine control One common HMI and programming language drives the robot and the machine Easy robot programming with B&R mapp SW architecture No need for robotic experts - the robot becomes an integrated part of your machine CUSTOMER HARDWARE SOFTWARE Easy diagnostics Diagnostics via PLC Central data management to grant the highest integration level Unmatched performance The robot and machine are fully synchronized COMAU supplies the robot arm and robot cables, which are completely ready to be driven directly by your machine s Control Unit B&R provides the automation components and the software for your machines Energy efficiency Energy savings - up to 50% The robot and machine drives are connected via a common DC-bus Space saving One single controller for the machine and robot Reduced cabinet space No duplicated hardware components
9 openrobotics / How it works YOUR MACHINE mapp technology mapp eliminates recurring programming tasks for developers by providing preconfigured blocks that are easy to use and already extensively tested - so-called basic functions. Programmers can concentrate on their main task: implementing machine or system processes in the application software. Robot cable packages (optional) YOUR MACHINE CONTROL Safe PLC Drives I/O modules IP 20 HMI, Control I/O modules IP 7 1. ROBOT CONNECTION PACKAGE (5, 10, 15, 20, 30, 40 m) QTY 2 cables (motors + encoders) with Harting interface on both sides, plus connectors for the machine cabinet QTY 1 fieldbus cable QTY 3 internal machine cabinet cables L = 1.5 m 2. AUXILIARY AXES CONNECTION PACKAGE (5, 10, 15, 20, 30, 40 m) mapp blocks are seamlessly integrated into B&R s Automation Studio. What sets mapp function blocks apart is that they are extremely easy to configure and relieve the developer of having to program every single detail. They make it possible, for example, to put multi-axis systems coupled with cam profiles, electronic gears or various robot kinematics into operation in a matter of just a couple hours. Lower maintenance costs play a significant role in increasing efficiency. This is the benefit of using proven mapp blocks that are fully maintained by B&R. Complete documentation and help functions round of the mapp toolbox and B&R is always available for advanced consultation and support. 7
10 Innovative modular & scalable SCARA Rebel-S Rebel-S Rebel-S
11 TECHNICAL SPECIFICATIONS Model Rebel-S Rebel-S Rebel-S Suggested applications Robot Type Payload Horizontal Reach (Radius) SCARA kg 450 mm SCARA kg 00 mm SCARA kg 750 mm Assembly Handling Machine Tending Vertical Reach (Z-Stroke) 200 mm 200 mm 200 mm Mounting Position Base / Wall Base / Wall Base / Wall Internal User Wiring / Tumbing Electrical Pneumatical 25 pin-to-pin 1 4 mm & 2 mm 25 pin-to-pin 1 4 mm & 2 mm 25 pin-to-pin 1 4 mm & 2 mm Available Protection Classes IP Class ISO Class IP10 (IP54 Option) ISO IP10 (IP54 Option) ISO IP10 (IP54 Option) ISO Outer Diameter of Ball-Screw-Spline 20 mm 20 mm 20 mm Inner Diameter of Ball-Screw-Spline 14 mm 14 mm 14 mm Z Axis Down Force (long-time) 10 N 10 N 10 N Robot Weight 20 Kg 20 Kg 20 Kg Environmental Conditions Temperature Relative humidity C 5-95%* C 5-95%* C 5-95%* *without condensation Rebel-S Rebel-S Rebel-S
12 Innovative modular & scalable SCARA Rebel-S - 0.0c Rebel-S c 10
13 TECHNICAL SPECIFICATIONS Model Rebel-S - 0.0c Rebel-S c Suggested applications Robot Type Payload Horizontal Reach (Radius) Vertical Reach (Z-Stroke) Mounting Position Electrical Internal User Wiring / Tumbing Pneumatical IP Class Available Protection Classes ISO Class Outer Diameter of Ball-Screw-Spline Inner Diameter of Ball-Screw-Spline Z Axis Down Force (long-time) Robot Weight SCARA kg 00 mm 200 mm Ceiling / Wall 25 pin-to-pin 1 4 mm & 2 mm IP10 (IP54 Option) ISO 20 mm 14 mm 10 N 20 Kg SCARA kg 750 mm 200 mm Ceiling / Wall 25 pin-to-pin 1 4 mm & 2 mm IP10 (IP54 Option) ISO 20 mm 14 mm 10 N 20 Kg Assembly Handling Machine Tending Environmental Conditions Temperature Relative humidity C 5-95%* C 5-95%* *without condensation Rebel-S - 0.0c Rebel-S c 11
14 Precision and speed meet beauty and passion Racer3 Racer5-0.3 Racer
15 TECHNICAL SPECIFICATIONS Model Racer3 Racer5-0.3 Racer Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach Axis 1 Axis 2 Axis 3 Stroke Axis 4 Axis 5 Axis 3 kg - 30 mm +/ / / +90 +/ kg* - 30 mm +/ / / +90 +/ kg mm +/ / / +90 +/ /- 125 ) Assembly Cosmetic Sealing Handling / Packaging Machine Tending Measuring / Testing Polishing / Deburring Racer3 Racer5-0.3 Tool coupling flange ISO A 25 ISO A 25 ISO A 25 Robot weight 30 kg 30 kg 32 kg (A) Protection class Mounting position IP54 Floor / Ceiling / Wall IP54 (IP5 Option) Floor / Ceiling / Wall** IP54 (IP5 Option) Floor / Ceiling / Wall** (E) (C) Operating Areas A B C D 1081 mm 30 mm 37 mm 530 mm 1081 mm 30 mm 37 mm 530 mm 1124 mm 809 mm 8 mm 708 mm (B) (D) Racer E 13 mm 13 mm 28 mm (E) (C) (A) *For Pick&Place kg with a limited stroke of the 5 th axis ** Allawable with payload limitations (B) (D) 13
16 Precision and speed meet beauty and passion Racer7-1.0 Racer
17 TECHNICAL SPECIFICATIONS Model Racer7-1.0 Racer7-1.4 Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach Axis 1 Axis 2 7 kg* 10 kg 999 mm +/- 15 ) -5 / kg 10 kg 143 mm +/ / +155 Assembly Cosmetic Sealing Handling / Packaging Machine Tending Measuring / Testing Polishing / Deburring Stroke Axis 3 Axis 4-15 / -37 +/ / -18 +/- 210 Racer7-1.4 Axis 5 +/ /- 135 Axis Tool coupling flange ISO A 40 ISO A 40 (A) Robot weight 173 kg 180 kg Protection class IP5 IP5 (C) Mounting position A Floor / Ceiling / Sloping / Wall 1279 mm Floor / Ceiling / Sloping (45 max) 171 mm (E) B 999 mm 143 mm (B) (D) Operating Areas C D 904 mm 554 mm 412 mm 1130 mm Racer7-1.0 E 385 mm 801 mm (E) (C) (A) *For Pick&Place 10 kg with a limited stroke of the 5 th axis (B) (D) 15
18 Robust and versatile small payload robots NS NS
19 TECHNICAL SPECIFICATIONS Model NS NS Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach 12 kg 10 kg 1850 mm 1 kg 10 kg 150 mm Assembly Foundry Handling / Packaging Machine Tending Axis 1 Axis 2-0 / / +155 Stroke Axis 3 Axis / / +110 Axis 5 +/ /- 120 Axis Tool coupling flange ISO A3 ISO A3 Robot weight 335 kg 335 kg Protection class IP5 / IP7 Foundry Version IP5 / IP7 Foundry Version (A) Mounting position Floor / Ceiling / Sloping (45 max) Floor / Ceiling / Sloping (45 max) A 2150 mm 1951 mm (C) B 1850 mm 151 mm Operating Areas C D 950 mm 1157 mm 950 mm 957 mm (E) E 885 mm 85 mm (B) (D) 17
20 A perfect solution for medium payload applications NJ NJ NJ
21 TECHNICAL SPECIFICATIONS Model NJ NJ NJ Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach 1 kg 12 kg 3108 mm 40 kg 35 kg 2503 mm 0 kg 20 kg 2258 mm Assembly Handling / Packaging Machine Tending Press to Press Axis 1 Axis 2-0 / / / +125 Stroke Axis 3 Axis 4 0 / / / -15 Axis 5 +/ / /- 123 Axis Tool coupling flange ISO A3 ISO A100 ISO A100 Robot weight 80 kg 55 kg 45 kg Protection class IP5 Foundry Version IP5 / IP7 Foundry Version IP5 / IP7 Foundry Version (A) Mounting position Floor / Ceiling / Sloping (max 45 ) Floor / Ceiling / Sloping (max 45 ) Floor / Ceiling / Sloping (max 45 ) (C) A 3258 mm 253 mm 2408 mm B 3108 mm 2503 mm 2258 mm Operating Areas C D 257 mm 1088 mm 215 mm 720 mm 1918 mm 8 mm (E) E 125 mm 1187 mm 941 mm (B) (D) 19
22 A light kinematic structure for better performance NJ NJ NJ
23 TECHNICAL SPECIFICATIONS Model NJ NJ NJ Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach 110 kg 50 kg 2980 mm 130 kg 50 kg 2050 mm 130 kg 50 kg 21 mm Assembly Handling / Packaging Machine Tending Press to Press Axis 1 Axis / / / +95 Stroke Axis 3 Axis 4-10 / -25 +/ / -15 +/ / -25 +/- 280 Axis 5 +/ / /- 120 Axis Tool coupling flange ISO A 125 ISO A 125 ISO A 125 Robot weight 1070 kg 740 kg 1050 kg Protection class IP5 / IP7 Foundry Version IP5 / IP7 Foundry Version IP5 / IP7 Foundry Version Mounting position Floor / Ceiling Floor / Ceiling / Sloping Floor / Ceiling (A) A 340 mm 2200 mm 3097 mm (C) B 2980 mm 2050 mm 21 mm Operating Areas C 242 mm 190 mm 221 mm D E 757 mm 783 mm 720 mm 733 mm 824 mm 404 mm (E) (B) (D) 21
24 Compact design for a wide range of applications NJ NJ
25 TECHNICAL SPECIFICATIONS Model NJ NJ Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach 15 kg 50 kg 3000 mm 220 kg 50 kg 2701 mm Assembly Handling / Packaging Machine Tending Press to Press Axis 1 Axis 2-95 / / +75 Stroke Axis 3 Axis 4-10 / / -25 Axis 5 +/ /- 125 Axis Tool coupling flange ISO A 10 ISO A 10 Robot weight 1240 kg 1220 kg Protection class Mounting position IP5 / IP7 Foundry Version Floor / Ceiling IP5 / IP7 Foundry Version Floor / Ceiling (A) (C) A 3430 mm 3131 mm B 3000 mm 2701 mm Operating Areas C 200 mm 228 mm D 730 mm 78 mm (E) E 738 mm 425 mm (B) (D) 23
26 Robust mechanics and the best-in-class payload / reach ratio NJ NJ NJ
27 TECHNICAL SPECIFICATIONS Model NJ NJ NJ Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach 290 kg 50 kg 2997 mm 370 kg 50 kg 2703 mm 370 kg 50 kg 2997 mm Assembly Foundry Handling / Packaging Machine Tending Axis 1 Axis 2 +/ / / - 0 Stroke Axis 3 Axis 4 0 / / / Axis 5 +/ / /- 125 Axis Tool coupling flange ISO M12 ISO M12 ISO M12 Robot weight 2150 kg 2100 kg 2450 kg Protection class IP5 / IP7 Foundry Version IP5 / IP7 Foundry Version IP5 / IP7 Foundry Version Mounting position Floor Floor Floor (A) A B 380 mm 2997 mm 380 mm 2997 mm 380 mm 2997 mm (C) Operating Areas C 3195 mm 3195 mm 3195 mm D 433 mm 433 mm 433 mm E -118 mm -118 mm -118 mm (E) (B) (D) 25
28 High payload models for the most demanding applications NJ NJ NJ NJ
29 TECHNICAL SPECIFICATIONS Model NJ NJ NJ NJ Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach 420 kg 50 kg 2997 mm 450 kg 50 kg 2703 mm 500 kg 50 kg 2703 mm 50 kg 50 kg 2703 mm Assembly Foundry Handling / Packaging Machine Tending Axis 1 Axis / / / -0-0 / +75 Stroke Axis 3 Axis 4-10 / / / / -10 Axis 5 +/ / / /- 125 Axis Tool coupling flange ISO M12 ISO M12 ISO M12 ISO M12 Robot weight 2450 kg 2400 kg 2400 kg 2450 kg Protection class IP5 / IP7 Foundry Vers. IP5 / IP7 Foundry Vers. IP5 / IP7 Foundry Vers. IP44 / IP5 Wrist Mounting position Floor Floor Floor Floor A 380 mm 3292 mm 3392 mm 3392 mm (A) B 2997 mm 2703 mm 2703 mm 2703 mm (C) Operating Areas C 3195 mm 2895 mm 2895 mm 2895 mm D 433 mm 48 mm 48 mm 48 mm E -118 mm 181 mm 181 mm 181 mm (E) (B) (D) 27
30 Fast and robust palletizing robots PAL PAL PAL
31 TECHNICAL SPECIFICATIONS Model PAL PAL PAL Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach kg 25 kg 3100 mm 4 20 kg 50 kg 3100 mm kg 25 kg 3100 mm Pallettizing Handling PAL 180 / 20 Axis 1 Axis 2-49 / / / + 75 Stroke Axis 3-8 / / / (A) Axis Axis bound to balance Axis (C) Tool coupling flange ISO M12 ISO M12 ISO A 200 (D) Robot weight Protection class Mounting position 1213 kg IP5 Floor / Shelf 1213 kg IP5 Floor / Shelf 2310 kg IP5 Floor / Shelf PAL 470 (B) A 3147 mm 3147 mm 3522 mm Operating Areas B C 3099 mm 952 mm 3099 mm 952 mm 3050 mm 480 mm (A) D 1182 mm 1182 mm 793 mm (C) (D) (B) 29
32 Dedicated PRESS and SHELF version robots NJ NJ SH NJ SH 30
33 TECHNICAL SPECIFICATIONS Model NJ PRESS NJ SH NJ SH Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach Axis 1 Axis kg 50 kg 3209 mm -49 / kg 25 kg 3450 mm -50 / kg 25 kg 3151 mm -50 / +170 Assembly Dispensing Handling / Packaging Machine Tending Press to Press NJ Stroke Axis 3 Axis / -8-18,8 / ,3 / -288 Axis 5 Axis +/ / /- 125 (A) Tool coupling flange ISO A 125 ISO A 10 / 200 ISO A 10 Robot weight 1250 kg 1430 kg 1415 kg (C) Protection class Mounting position IP44 / IP5 Wrist Floor IP5 Foundry Version Shelf IP5 / IP7 Foundry Version Shelf (B) NJ SH / NJ SH (D) A 2780 mm 3100 mm 2801 mm (F) Operating Areas B C D E F 3209 mm 237 mm 92 mm 1035 mm 850 mm 3450 mm 449 mm 397 mm 2100 mm 850 mm 3151 mm 547 mm 93 mm 1800 mm 850 mm (A) (E) (C) (B) (D) 31
34 Best Hollow Wrist in the market 100% INTEGRATED DRESSING COMPACT DIMENSIONS: no need for external cables LOW MAINTENANCE COSTS: integrated dressing means the reduction of cable failures HIGHER PERFORMANCE: agile and light structure allows higher performance and efficiency 32
35 NJ4 ADVANTAGES TRADITIONAL SOLUTION WITH EXTERNAL DRESSING Unpredictable product life Unknown torsion, bending & stretching Frictions, wear HIGH RISK OF PRODUCTION STOP FULL INTEGRATED DRESSING COMAU Hollow Wrist advantages: Lean and compact solution No offset flange - gun Easier access through tooling and framing gates No risk of snagging Simplified tooling design Best results from off-line programming Outstanding dressing-mtbf 33
36 Best-in-class Hollow Wrist robots NJ NJ NJ NJ
37 TECHNICAL SPECIFICATIONS Model NJ NJ NJ NJ Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach Axis 1 90 kg 10 kg 2210 mm 170 kg 50 kg 2500 mm 170 kg 25 kg 2918 mm 175 kg 50 kg 2204 mm Assembly Handling / Packaging Machine Tending NJ Axis 2-0 / / / / +95 Stroke Axis 3 Axis 4 0 / / / / -230 (A) (C) Axis 5 Axis Tool coupling flange ISO M10 ISO A 125 ISO A 125 ISO A 125 (E) ISO M10 ISO A 10 ISO A 10 ISO A 10 (B) (D) Robot weight Protection class Mounting position 85 kg IP5 Floor / Ceiling 1100 kg IP5 Floor / Ceiling 1240 kg IP5 Floor / Ceiling 1080 kg IP5 Floor / Ceiling NJ4 170 / NJ4 175 A 230 mm 2981 mm 3357 mm 285 mm Operating Areas B C D 2210 mm 185 mm 712 mm 2501 mm 222 mm 720 mm 2927 mm 2524 mm 744 mm 2204 mm 2080 mm 959 mm (A) (C) E 893 mm 387 mm 43 mm 30 mm (E) (B) (D) 35
38 Strong mechanical structure for Hollow Wrist high payload robots NJ NJ NJ NJ
39 TECHNICAL SPECIFICATIONS Model NJ NJ NJ NJ Suggested applications Number of axes Maximum wrist payload Additional load on forearm Maximum horizontal reach Axis kg 25 kg 2417 mm 220 kg 25 kg 2738 mm 220 kg 25 kg 3002 mm 270 kg 25 kg 2703 mm Assembly Handling / Packaging Machine Tending NJ / 2.7 Axis 2-75 / / / / +75 Stroke Axis 3 Axis 4 Axis 5-10 / / / / 0 (A) (C) Axis Tool coupling flange ISO A 125 ISO A 125 ISO A 10 ISO A 10 (E) Robot weight Protection class Mounting position ISO A kg IP5 Floor / Ceiling ISO A kg IP5 Floor / Ceiling ISO A kg IP5 Floor ISO A kg IP5 Floor (B) NJ / (D) A 2847 mm 318 mm 385 mm 3392 mm (A) B 2417 mm 2738 mm 3002 mm 2703 mm (C) Operating Areas C 2241 mm 2324 mm 2927 mm 217 mm D 45 mm 779 mm 804 mm 804 mm E 43 mm 44 mm 123 mm -181 mm ( * ) (E) (B) (D) (*) This dimension is negative because the wrist center can not reach positions below the floor level. 37
40 Revolutionary approach: A big step in robotics integration CUSTOMER BENEFIT ROBOT CONTROLLER ROBOT ARM LINE PLC MACHINE ROBOT CONTROLLER ROBOT ARM GATEWAY PLC MACHINE openrobotics Industry 4.0 / Robot to GO! What today is called Industry 4.0 has been a strategical target for COMAU during the last several years. We started in 2010, launching the C5G control unit, by choosing B&R standard industrial automation components instead of specific hardware. Today, with our openrobotics concept, COMAU robots have become an organic part of customers machines, bringing the added advantage of flexible, efficient and smooth integration. THAT S SMART FACTORY TECHNOLOGY: Implementation-endless possibilities: customers can have many different hardware configurations. COMAU openrobotics is a unit of the whole system. Homogeneous network: sometimes production plants have a collection of subnetworks that are interconnected with different degrees of efficiency. The Industry 4.0 principles recommend developing a single homogeneous network that incorporates every machine. This is a guarantee of quality and production efficiency. COMAU openrobotics is ready to be the arm of your network. Seamless traceability: everybody does functional testing, but today the real value is to work with complete traceability for every single product. COMAU openrobotics is ready to be tracked. Robot programming Machine programming Hardwired integration PLC programming No synchronization Duplicated hardware components Run the robot by integrated fieldbus interface No real time No synchronization Duplicated hardware components REAL INTEGRATION Run the robot by machine PLC Full synchronization Effective diagnostics 100% integration No duplicated hardware components Real-time communication and feedback: communication throughout the networked factory works in every direction. Every step of production gives immediate feedback and every machine can put the answer it receives into immediate actions. Just ask, COMAU openrobotics always replies. COMAU openrobotics is ready for the future, ready now. 38
41 compatible Do you prefer a classic solution? In addition to the openrobotics solution, with the C5G controller COMAU also offers the possibility to integrate the standard robot into Automation Studio via a flexible POWERLINK fieldbus interface. 39
42 40
43 41 The information contained in this brochure is supplied for information only. Comau S.p.A. reserves the right to alter specifications at any time without notice for technical or commercial reasons. The illustration does not necessarily show the products in their standard version. - 11/1 - Turin
44 Made in Comau
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