Declaration of Conformity

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1 Declaration of Conformity We, Manufacturer: Spartanics Ltd Edison Place Rolling Meadows, Illinois Phone: Fax: USA ENGLISH declare under our sole responsibility that the product, Product: Model: Tri-Axis Strip Feed M334 conforms to the following standards Safety: EN292 Safety of Machinery (1991) EN Electrical Equipment of Industrial Machines (1992) EMC: EN Electromagnetic Emissions (Heavy Industrial) EN55011 Electromagnetic Emissions of ISM Equipment EN Electromagnetic Immunity (Heavy Industrial) following the provisions of Machinery Directive (89/392/EEC) Low Voltage Directive (73/23/EEC) EMC Directive (92/31/EEC) when installed in strict accordance to all relevant safety, emc, and installation instructions set forth in the accompanying documentation. Authorized Signature: Authorized Representative: Thomas Kleeman, Vice President, Engineering Date of Issue: 27 April CE/E JAN 2000

2 Model TRI-AX 334 Decorated Material Press Feed Operator Manual CE/E JAN 2000

3 SPARTANICS Model 334 Tri-AXIS Feed Operator Manual CE Edition The information furnished herein is believed to be accurate and reliable. However, no responsibility is assumed by Spartanics for damages incurred directly or indirectly from errors, omissions or discrepancies between the product and this manual. In order to show equipment detail, this manual may show equipment with guards or covers removed. In normal use, equipment must never be operated with guards or covers removed or modified, and safety mechanisms must never be defeated! Spartanics Ltd. reserves the right to change specifications at any time without notice. For information not contained in this manual, contact Spartanics Technical Services Department for assistance. Spartanics is a registered trademark of Spartanics Ltd. Rolling Meadows, Illinois CE/E JAN 2000

4 Spartanics Model TRI-AX 334 Table of Contents Declaration of Conformity 0-0 Introduction 1-1 Spartanics Address: Sales Service World Wide Web Safety General Responsibilities Operator Requirements Malfunction Procedures Safety Rules Warnings Safety Devices Protective Equipment Technical Data Model Accuracy Correction Range Material Thickness Width (strip or coil) Length (strip) Part Step-up Feed Rate Cycle Rate Power Requirements System Identification Location of Nameplate Manual Symbols Document Identification Designation Execution Copyright Unpacking and System Components CE/E i-i JAN 2000

5 Spartanics Model TRI-AX 334 Unpacking Unpacking the Cart Parts in Cart Drawer Touch Screen Assembly Axis Die Mount Assembly, Die Switch & Parts. 2-3 Power Box, Stand, Power Cable & Foot Switch Axis Die Mount Assembly Electronic Box Packing Identification of System Components Accessories Kit Die Modification Kit Press Interface Kit Power Box Assembly Power Box Cable Assembly Rear Sensor Assembly Feed Assembly Die Mount Assembly Die Switch Assembly Cart Assembly Electronics Package Assembly Touch Screen Assembly Remote Box Assembly Touch Screen Interconnect Cable Assembly Edge Guide Assembly Foot Switch Feed Stand Extension Table Assemblies Power Box Setup 3-1 Setup 4-1 Setup, Cart & Stand Setup of Cart Securing the Feed to the Stand Cable Connections R/Y Axis Motor Cable Connection Die Switch Connection Electronics Package Connection Functional Checks 5-1 Power On and Functional Check Press Interface Check CE/E i-ii JAN 2000

6 Spartanics Model TRI-AX 334 Displays 6-1 Premarks Register Marks Feed Punch Press Die Batch & Stats Config Run Setup The Remote Box 7-1 Feed Fault Indicator: Sense Fault Indicator: Batch Limit Indicator: Spartanics Indicator: Eject Indicator: Advance Indicator: Register Adjust Arrows: Operation 8-1 Typical System Typical Mounting System Power UP Operator Corrections Artwork - Pre-Press 9-1 Schematics CE/E i-iii JAN 2000

7 Spartanics Model TRI-AX 334 Introduction 1. Introduction 1.1. Spartanics Address: Sales Spartanics, Ltd Edison Place Rolling Meadows, IL U.S.A. Tel: Fax: Service World Wide Web Tel: Fax: CE/E 1-1 JAN 2000

8 Spartanics Model TRI-AX 334 Introduction 1.2. Safety General This device conforms to established safety regulations. However, hazards are involved in the operation of this device if: The operation and safety guide lines in this manual are not followed. The device is not operated for it s intended use Responsibilities The manufacturer is responsible for delivering the device in a flawless state in terms of operation and safety regulations. The company operating the device is responsible for; Ensuring that the device is used in accordance with its intended purpose; Training the personnel Providing any required protective gear Controlling that only authorized personnel work on the device; Meeting the required maintenance requirements; The operating personnel is responsible for; Operating the device only when it is in a flawless state with all safety guards properly installed; Immediately notifying the supervisor in charge of anything affecting safety; Ensuring that no unauthorized persons are near the device during operation; The use and care of appropriate safety and protective equipment; Cleaning the device and the work area around the device Operator Requirements All persons involved in the operation of this device shall; Be of legal age to operate this type of machinery; Be adequately trained and instructed in the operation of this device; Have read and understood all operation and safety instructions in this manual; CE/E 1-2 JAN 2000

9 Spartanics Model TRI-AX 334 Introduction Have read and understood all local and regional safety instructions governing the use of this type of machinery. Trainees shall only work on this device when supervised by an experienced operator Malfunction Procedures In the event of any malfunction, turn power off and contact qualified service personnel Safety Rules The operation of this device is subject to the local, state, federal, and international regulations regarding safety at work and accident prevention. Read this manual before operating this device. For any operation or maintenance procedures that may be required, but are not covered in this manual, contact Spartanics Technical Service Department before proceeding. Before device is put into operation, always check the safety equipment and protective covers. Unauthorized modifications and changes to the device are not authorized. Accessories, replacement, or spare parts produced from other manufacturers may only be used when approved by Spartanics Before carrying out any maintenance, repair, or modification work, lockout mains supply voltage to prevent power from inadvertently being switching on. Never operate this device unless it is properly grounded according to local regulations. Never operate this device with any of its safety guards removed or improperly installed. Never operate this device in an explosive atmosphere. Never operate this device in a wet or moist environment CE/E 1-3 JAN 2000

10 Spartanics Model TRI-AX 334 Introduction Warnings Warning Mains voltage is used to operate this device Possible hazards Death or injuries due to electrical shock Safety measures Covers containing electrical components, controls and distribution circuits may only be opened by authorized personnel. Warning Automatic or manual clamping action Possible hazards Pinch or compression injury under material hold down clamp or under tool punch area. Safety measures Do not operate press with safety guards removed. Do not place inappropriate material into die area. Do not operate press with any other personnel near machine Safety Devices Warning Foreign object may be ejected from clamp or die area. Possible hazards Face, hand, or other injuries due to ejected objects Safety measures Wear safety glasses, gloves or other protective Protective Equipment Close fitting work clothing Safety glasses Gloves CE/E 1-4 JAN 2000

11 Spartanics Model TRI-AX 334 Introduction 1.4. Technical Data Model Model TRI-AX Accuracy ± in. (±0.13 mm) or better relative to the registration marks Correction Range Material Thickness X Axis: ±0.5 in. (± 12.7 mm) Y Axis: ±0.075 in. (±1.9 mm) R Axis: ±5 milliradian, which is: ±0.05 in. (±1.25 mm) on 10 in. (250 mm) wide material ±0.14 in. (±3.5 mm) on 28 in. (710 mm) wide material Type: metal, plastic or paper in. (0.25 mm) to in. (1.6 mm) Coil material to in. (0.05 mm) thickness Width (strip or coil) in. (19 mm) minimum; 40 in. (1 meter) maximum Length (strip) Part Step-up Feed Rate Cycle Rate 12 in. (300 mm) minimum in. (6.3 mm) minimum 40 in. (1 meter) maximum Up to 24 in. (600 mm) per second Up to 180 press strokes per minute (based on part step-up) Power Requirements 220 to 480 VAC, 50/60 Hz.., 350 VA, CE/E 1-5 JAN 2000

12 Spartanics Model TRI-AX 334 Introduction 1.5. System Identification Location of Nameplate 1.6. Manual Symbols Nameplate Warning Designation of a possible hazardous situation. If this situation is not prevented, the consequences may be; Unhealthy effects Serious injuries Caution Designation of a hazardous situation. If this situation is not prevented, the consequences may be; Slight or minor injuries Damage to the equipment. Important Designation of special working instructions Dangerous voltages Designates parts of the unit with a possible dangerous voltage CE/E 1-6 JAN 2000

13 Spartanics Model TRI-AX 334 Introduction 1.7. Document Identification Designation Model TRI-AX 334 Decorated Material Press Feed Operator Manual P/N CE/E Execution Copyright This manual is compiled following the provisions of the EC directive for operating instructions. The information contained in this manual was derived in part from proprietary and patent data of Spartanics. The express purpose of this publication is to assist users in the installation of said equipment. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form without the prior written permission of Spartanics. Spartanics 3605 Edison Place Rolling Meadows, IL U.S.A. All rights reserved CE/E 1-7 JAN 2000

14 Spartanics Model TRI-AX 334 Unpacking and System Components 2 Unpacking and System Components 2.1 Unpacking Installation of this equipment may only be conducted by qualified personnel of the manufacturer, personnel trained and authorized by the manufacturer, or by qualified and licensed personnel authorized by the customer Unpacking the Cart CE/E 2-1 JAN 2000

15 Spartanics Model TRI-AX 334 Unpacking and System Components Parts in Cart Drawer CE/E 2-2 JAN 2000

16 Spartanics Model TRI-AX 334 Unpacking and System Components Touch Screen Assembly Axis Die Mount Assembly, Die Switch & Parts CE/E 2-3 JAN 2000

17 Spartanics Model TRI-AX 334 Unpacking and System Components Power Box, Stand, Power Cable & Foot Switch Axis Die Mount Assembly CE/E 2-4 JAN 2000

18 Spartanics Model TRI-AX 334 Unpacking and System Components Electronic Box Packing CE/E 2-5 JAN 2000

Spartanics Model TRI-AX 334 Unpacking and System Components 2.

2.2.2 Die Modification Kit Part Number 34-0030 Three kits consisting sockets that hold the front and rear bayonet mount sensors and

2.3 Press Interface Kit Part Number 34-1100 Kit includes a relay and cable to interface the feed with the press. 2.2.4 Power Box

19 Spartanics Model TRI-AX 334 Unpacking and System Components 2.2 Identification of System Components Accessories Kit Part Number Kit includes small tools, fuses, fasteners and spare parts Die Modification Kit Part Number Three kits consisting sockets that hold the front and rear bayonet mount sensors and the die mounting block for the feed assembly Press Interface Kit Part Number Kit includes a relay and cable to interface the feed with the press Power Box Assembly Part Number Assembly contains a line match transformer, main system circuit breakers and assorted interface wiring Power Box Cable Assembly Part Number Cable connects the power box assembly to the electronics package assembly CE/E 2-6 JAN 2000

sensor, fiber optic cable and sensor amplifier electronics. 2.

motors and mechanism that drives the guide tube in the Y axis and R axis. 2.

20 Spartanics Model TRI-AX 334 Unpacking and System Components Rear Sensor Assembly Part Number Assembly includes a bayonet mount sensor, fiber optic cable and sensor amplifier electronics Feed Assembly Part Number Assembly includes the input and output X drive modules and the front sensor Die Mount Assembly Part Number Assembly includes the guide tube, motors and mechanism that drives the guide tube in the Y axis and R axis Die Switch Assembly Part Number Assembly is mounted to the die mount assembly and signals the feed each time the die closes CE/E 2-7 JAN 2000

21 Spartanics Model TRI-AX 334 Unpacking and System Components Cart Assembly Part Number Cart includes a storage drawer, work table and temporary mount for the feed mechanism and supports the touch screen assembly and electronics package assembly during operation Electronics Package Assembly Part Number Assembly is housed in a 4U rack mount enclosure and contains the motor drive amplifiers, power supplies and microprocessor which directly controls the feed assembly Touch Screen Assembly Part Number Assembly consists of a PC compatible computer, color touch screen display and 3.5 inch floppy drive and is the primary operator interface for the feed system Remote Box Assembly Part Number Remote box contains switches and indicators that duplicate some of the more essential commands of the control PC CE/E 2-8 JAN 2000

screen assembly to the electronics package assembly. 2.

22 Spartanics Model TRI-AX 334 Unpacking and System Components Touch Screen Interconnect Cable Assembly Part Number Cable connects the touch screen assembly to the electronics package assembly Edge Guide Assembly Part Number Edge guide assembly provides additional material controlled inside the die Foot Switch Part Number Foot switch is used to start and stop the press Feed Stand Part Number Stand supports the feed assembly on a work bench or storage shelf CE/E 2-9 JAN 2000

23 Spartanics Model TRI-AX 334 Unpacking and System Components Extension Table Assemblies Part Numbers: Input , Output Extension tables accommodate wide materials CE/E 2-10 JAN 2000

24 Spartanics Model TRI-AX 334 Power Box Setup 3 Power Box Setup The power box has an input voltage ranging from 200 to 480 VAC Hz. that is converted to 120 VAC single phase to power the feed. Warning Do not change the wiring configuration on the pre-wired side of the transformer. Transformer is Prewired at the factory for the voltage requested by the customer. The electrician installing the device must verify that the actual measured input supply voltage matches the voltage set at the factory. Refer to Wiring Chart on Schematic, Power Box # CE for proper voltage jumper configurations CE/E 3-1 JAN 2000

1 Setup of Cart Place mast into cart s mast opening and secure with washer and screw.

25 Spartanics Model TRI-AX 334 Setup 4 Setup 4.1 Setup, Cart & Stand Setup of Cart Place mast into cart s mast opening and secure with washer and screw. Position one yoke collar one inch from table top and secure with 10-24x5/8 screw. Place feed mount on mast above first collar and secure second collar four inches from the top of the mast. Anchor touch screen yoke mount above second collar Rear View CE/E 4-1 JAN 2000

26 Spartanics Model TRI-AX 334 Setup Securing the Feed to the Stand Assemble the two sensor mounts to the stand CE/E 4-2 JAN 2000

27 Spartanics Model TRI-AX 334 Setup Mount the feed onto the mounting block with two 5/16-18 bolts CE/E 4-3 JAN 2000

28 Spartanics Model TRI-AX 334 Setup Place the Input module on the right side of the guide tube and the Output module on the left and secure with the lock knobs located under each module. Secure front and rear sensors to the bayonet mounts CE/E 4-4 JAN 2000

1 R/Y Axis Motor Cable Connection Connect the cable to the bottom of the output module. 4.2.

29 Spartanics Model TRI-AX 334 Setup 4.2 Cable Connections R/Y Axis Motor Cable Connection Connect the cable to the bottom of the output module Die Switch Connection Secure the die switch to the left or right die switch post studs on the mounting slide with washer and nut, then connect the die switch connector to the back of the input module CE/E 4-5 JAN 2000

Spartanics Model TRI-AX 334 Setup 4.2.3 Electronics Package Connection Remove the four washers and screws from the section of the cart where the electronics package will be placed.

30 Spartanics Model TRI-AX 334 Setup Electronics Package Connection Remove the four washers and screws from the section of the cart where the electronics package will be placed. Insert package into the cart with handles facing out and secure with washers and screws. Connect the touch screen to the electronics package with the touch screen assembly cable. Connect the foot switch to the power box. Connect the remote box to the touch screen and tighten screws. Place edge guide on the die mounting assembly slide and secure with mounting screws. Connect the power box cable to the power connector on the electronics package CE/E 4-6 JAN 2000

31 Spartanics Model TRI-AX 334 Functional Checks 5 Functional Checks 5.1 Power On and Functional Check Press green ON button on the touch screen, wait for screen to cycle through its startup. Touch the screen to bring up the main menu screen. Press SETUP which will initialize the feed drive wheels, control LED and mini-sensor light before bringing up the Setup screen. Press RESET which will stop the drive wheels and return to the main menu. Press SETUP then EJECT to jog the feed and cause the input module LED and feed fault indicator on the remote box to flash. Press RUN then hold down the reset button on the die mounting assembly. When the Y Stop adjustment knob is turned, the feed should move freely. Release the reset button and push the arm of the die switch down to release. Touch each menu button on the display to verify screen changes for each menu. A beep should sound from each button on the remote box when pressed. Press the red OFF button to power down. 5.2 Press Interface Check Power on feed and press, set the press in FEED mode and verify that the feed is in CONTINUOUS mode if available. Press RUN to initialize the RUN mode, feed in a strip of material, press foot switch to calibrate press when prompted. The display will show Press is off or Die Switch Not Operated CE/E 5-1 JAN 2000

32 Spartanics Model TRI-AX 334 Displays 6 Displays Premarks CE/E 6-1 JAN 2000

33 Spartanics Model TRI-AX 334 Displays Register Marks CE/E 6-2 JAN 2000

34 Spartanics Model TRI-AX 334 Displays Feed CE/E 6-3 JAN 2000

35 Spartanics Model TRI-AX 334 Displays Punch CE/E 6-4 JAN 2000

36 Spartanics Model TRI-AX 334 Displays Press CE/E 6-5 JAN 2000

37 Spartanics Model TRI-AX 334 Displays Die CE/E 6-6 JAN 2000

Spartanics Model TRI-AX 334 Displays 6.0.

38 Spartanics Model TRI-AX 334 Displays Batch & Stats CE/E 6-7 JAN 2000

39 Spartanics Model TRI-AX 334 Displays Config CE/E 6-8 JAN 2000

40 Spartanics Model TRI-AX 334 Displays Run CE/E 6-9 JAN 2000

41 Spartanics Model TRI-AX 334 Displays Setup CE/E 6-10 JAN 2000

42 Spartanics Model TRI-AX 334 The Remote Box 7 The Remote Box Feed Fault Indicator: 1 Illuminates to indicate a Feed Fault condition. When pressed, Feed Fault Clear is performed Sense Fault Indicator: 2 Indicates a Sense Fault condition when lit. When pressed while in Setup Mode only, the feed will back up the material and re-sense the register pattern Batch Limit Indicator: 3 Indicates a Batch Limit condition. When pressed the feed will clear the Batch Count and the Batch Limit condition Spartanics Indicator: 4 This button must be pressed down to enable the Register Adjust arrow buttons Eject Indicator: 5 Used to clear all material from the feed Advance Indicator: 6 Used to manually step the material, part by part, through the die. The indicator is lit when the advance function is enabled CE/E 7-1 JAN 2000

43 Spartanics Model TRI-AX 334 The Remote Box Register Adjust Arrows: The six arrows are used to make fine adjustments to the Register Position. The part will move in the indicated direction each time a directional is pressed. Register Adjust Arrows The six Register Adjust arrows are used to make fine adjustments to the Register Position. The part will move in. (0.025 mm) in the indicated direction each time a directional is pressed. English mode is in. ( mm) per touch. In Metric mode the motion is 0.01 mm ( in.) per touch. These arrows are duplicated in the Run screen. The Spartanics button must be held down to enable these buttons CE/E 7-2 JAN 2000

44 Spartanics Model TRI-AX 334 Operation 8 Operation 8.1 Typical System 8.2 Typical Mounting 8.3 System Power UP Press ON button (Green button) Displays Touch screen to continue CE/E 8-1 JAN 2000

45 Spartanics Model TRI-AX 334 Operation Touch screen Then, Press run on screen Feed is ready to run. Load strip in input side Slide material into feed CE/E 8-2 JAN 2000

46 Spartanics Model TRI-AX 334 Operation Feed takes strip and positions it under the die Turn press on (Typical Press) Screen indicates punch or advance CE/E 8-3 JAN 2000

47 Spartanics Model TRI-AX 334 Operation Press foot switch Material automatically advances and is punched Insert next strip and repeat procedure CE/E 8-4 JAN 2000

48 Spartanics Model TRI-AX 334 Operation Turn off feed when finished CE/E 8-5 JAN 2000

Spartanics Model TRI-AX 334 Operation 8.

correction, use the left and right arrows

49 Spartanics Model TRI-AX 334 Operation 8.4 Operator Corrections To make minor corrections, use the remote control Press and hold Spartanics symbol To adjust X Axis correction, use the left and right arrows (while holding the Spartanics symbol) CE/E 8-6 JAN 2000

Spartanics Model TRI-AX 334 Operation To adjust Y Axis

Spartanics symbol) To adjust Rotation Axis Correction, use

symbol) To advance strip to next part manually, use the

50 Spartanics Model TRI-AX 334 Operation To adjust Y Axis correction, use the Up and Down arrows (while holding the Spartanics symbol) To adjust Rotation Axis Correction, use the curved arrows (while holding down the Spartanics symbol) To advance strip to next part manually, use the advance button (Do not hold the Spartanics symbol) CE/E 8-7 JAN 2000

51 Spartanics Model TRI-AX 334 Operation To manually eject a strip, use the eject button CE/E 8-8 JAN 2000

52 Spartanics Model TRI-AX 334 Artwork - Pre-Press 9 Artwork - Pre-Press Angle and Line pattern is recommended for material although feed software accommodates different mark types. The recommended line width is 0.03 in. (0.75 mm), minimum is 0.02 in. (0.5 mm). The recommended gap in 0.03 in. (0.75 mm). The recommended pattern height is 0.25 in. (6.4 mm). The pattern should be printed in the most critical registration color with the highest contrast possible. The window area must be clear of any markings except the registration pattern in (13 mm) in (0.75 mm) in (6.5 mm) in (0.75 mm) CE/E 9-1 JAN 2000

53 Spartanics Model TRI-AX 334 Schematics 10 Schematics The Following Schematics are included in this manual; CE....Schematic, Feed Assy CE...Schematic, Electronic Package CE...Schematic, Controller Housing CE....Schematic, Power Box CE/E 10-1 JAN 2000

3-PHASE SMART CONTROLLER STP-SCIIIC INSTALLATION GUIDE

3-PHASE SMART CONTROLLER STP-SCIIIC INSTALLATION GUIDE The information in this publication is provided for reference only. While every effort has been made to ensure the reliability and accuracy of the