DLT-U1100 UPS Uninterruptible Power Supply Manual V1.00. Industrial PCs applied in

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1 Industrial PCs applied in / Logistics and Warehouse / Heavy Duty / Fleet Management / Stationary and Automation DLT-U1100 UPS Uninterruptible Power Supply Manual V1.00

2 IMPORTANT: Read this manual carefully. Keep for future reference. The software and hardware designations as well as the brand names used in this documentation are in most cases also registered trademarks and are subject to the international law (trademark, brand and protection laws). We recognize all national and internationalen trademarks and product names. We reserve the right to modify the contents of this document at any time and without prior notice. DLoG GmbH assumes no liability for technical inaccuracies, typographic errors or faults in this documentation. DLoG GmbH also assumes no liability for damages caused directly or indirectly by the delivery, performance or usage of this material. This documentation is protected by copyright. Duplication, in whole or in part, is not permitted without prior written approval of DLoG GmbH. Manual title: Manual DLT-U1100 External Uninterruptible Power Supply (UPS) for MTC 6 and XMT 5 Industrial PCs (12/24 VDC) Manual completed on: 01/29/2014 Manual Version: V1.00 DAN E Copyright By DLoG GmbH All rights reserved DLoG GmbH Industriestraße 15 D Germering (+49) 89 /

3 Content 1. Available Manuals for UPS DLT-U Overview Target group / Qualifications required for installation Current manuals on the internet Design method in this manual Basic safety guidelines Intended use Always mount, operate and service the device correctly Industrial PCs approved for UPS DLT-U No combination of UPS + automatic start/shut down via ignition possible Vehicle EMERGENCY Stop Switch cannot switch off industrial PCs with UPS Written abbreviations used for devices and accessories Device identification, device type plate Mounting the DLT-U Modification, repairs and handling of batteries Technical specifications Warranty System Environment Approvals entire unit Approvals batteries DLT-U1100 dimensions Mounting brackets with drill holes Unpacking the DLT-U Scope of delivery Packaging / Returning your device Transport and storage Mounting the DLT-U Important notes read before installation Only electronic and mechanical skilled persons Admissible locations Modification, repairs and handling of batteries Check automatic switch-off settings Suitable mounting position Electrical connection points on the vehicle Mounting steps Required components Procedure Pins Input/Output Power supply cable (detail view) Cleaning the DLT-U Reasonably forseeable misuse Technical customer support End-of-life device disposal Return shipment form List of figures... 26

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5 Available Manuals for UPS DLT-U Available Manuals for UPS DLT-U Overview The following manuals are available for the Uninterruptible Power Supply (UPS) DLT-U1100: Contents: For target group: Available as: Poster "For your safety" References to hazards e.g. from electric power Skilled electronics person Skilled mechanics person A3 poster printed, enclosed with the device Poster "Quickstart DLT- U1100" First steps in commissioning, mechanical and electrical mounting Skilled electronics person Skilled mechanics person A3 poster printed, enclosed with the device Manual "DLT-U1100" Complete operating instructions User Skilled electronics person Skilled mechanics person PDF file in Download Center at Read all manuals carefully because they help avoid hazards, reduce repair costs and downtimes and increase the reliability and service life of the DLT-U1100. Keep the manuals for future use. Contact the responsible business office of DLoG GmbH if you require additional information or clarification Target group / Qualifications required for installation This DLT-U1100 manual is intended for skilled persons. WARNING: Electric shock due to contact with live parts / property damage Only electronic and mechanical skilled persons are permitted to install the DLT-U1100. Specialized knowledge of batteries and the applicable safety regulations is also required. Unauthorized persons must be kept away from the UPS which contains rechargeable Lithium Ion batteries. If the DLT-U1100 is incorrectly installed and configured, the DLoG GmbH warranty for this device will be canceled. DLoG GmbH assumes no liability for damages caused directly or indirectly by the incorrect installation or usage of the DLT-U1100. DLT-U1100 operators must be trained Current manuals on the internet Current manuals can be found in our Download Center on the internet at Advantech-DLoG DLT-U1100 Manual V1.00 Page 5 of 26

6 Available Manuals for UPS DLT-U Design method in this manual The following icons are used in this manual to indicate dangers, notices etc.: Personal injury The following levels apply, denoted by the respective keyword: DANGER: There is an immediate risk of death / serious injury WARNING: There is a possible risk of death / serious injury CAUTION: Mild injury is possible Hazardous voltage, electric shock Explosion hazard NOTICE Risk of physical damage Tipps for using product or manual Instructions look like this: Instruction 1 Instruction 2 Listings look like this: Item 1 Item 2 Page 6 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

7 Basic safety guidelines 2. Basic safety guidelines In order to prevent injury and damage, please read and observe the following safety guidelines prior to assembly and commissioning. The manufacturer assumes no liability for any and all damages that can be attributed to non-compliance with these guidelines Intended use The DLT-U1100 is a battery-operated uninterruptible power supply for the Advantech-DLoG industrial PCs MTC 6 and XMT 5, each with 12/24 VDC power supply unit. Any other or additional use is not as intended. The user/operator of the DLT-U1100 is solely responsible for any resulting damage. This also applies to unauthorized modifications to the unit. The intended usage particularly requires compliance with the safety instructions set out in this guide. Figure 2.1: UPS DLT-U1100 Area of application: not for use in life-support systems or critical safety systems The device is not designed for use in life-support systems or critical safety systems where system malfunction can lead to the direct or indirect endangerment of human life. The operator shall take full responsibility for using the device in these situations. Advantech-DLoG DLT-U1100 Manual V1.00 Page 7 of 26

8 Basic safety guidelines 2.2. Always mount, operate and service the device correctly The DLT-U1100 was designed and built according to modern technology and accepted safety regulations. However, the operation of the DLT-U1100 can endanger personnel or third parties and cause damage to the device and other material assets when for example the device is installed incorrectly or improperly. operated by untrained or uninstructed personnel. improperly operated and maintained. not used as intended. The operator commitments in regards to safety (accident prevention regulations, work protection) are to be followed Industrial PCs approved for UPS DLT-U1100 The DLT-U1100 can only supply the following devices with power: MTC 6 Series Industrial PCs with 12/24 VDC power supply unit XMT 5 Series Industrial PCs with 12/24 VDC power supply unit The DLT-U1100 has been designed for this supply voltage. Application example: Figure 2.2: Application example DLT-U1100 and MTC 6 Page 8 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

9 Basic safety guidelines 2.4. No combination of UPS + automatic start/shut down via ignition possible The Advantech-DLoG industrial PCs MTC 6 and XMT 5 can be used with automatic startup/shut down capabilities. This automatic feature controls the startup and shutdown of the industrial PC via the <POWER> button or the vehicle s ignition. Please take into consideration: If the DLT-U1100 is connected, the industrial PCs MTC 6 and XMT 5 cannot be started or shut down automatically via vehicle ignition. Hence it is important to make the following setting before the DLT-U1100 is connected to MTC 6 and XMT 5: Define that the MTC 6 and XMT 5 always start and shut down with the <POWER> button, not via ignition signal. Make the respective adjustments in the configuration tools: Configuration tool "DLoG Config" for MTC 6 Configuration tool "DLoG NextConfig" for XMT 5 Otherwise, MTC 6 and XMT 5 can not be started, because with a connected UPS system no ignition signal is available Vehicle EMERGENCY Stop Switch cannot switch off industrial PCs with UPS Please note: If an industrial PC with an uninterruptible power supply (UPS) is installed on a vehicle, the vehicle emergency stop switch will not affect the the industrial PC Written abbreviations used for devices and accessories Please note that to save space on the DLT-U1100 and supplied accessories, the following abbreviations have been used: Abbreviation Explanation + DC+ - DC- Ign Ignition 2.7. Device identification, device type plate Device identification via serial number on the device type plate: Advantech-DLoG device code for DLT-U1100 models: 35 Week and year of manufacture Six digits for device identification Advantech-DLoG DLT-U1100 Manual V1.00 Page 9 of 26

10 Basic safety guidelines 2.8. Mounting the DLT-U1100 WARNING: Electric shock due to contact with live parts / property damage Only electronic and mechanical skilled persons are permitted to install the DLT-U1100 UPS. Specialized knowledge of batteries and the applicable safety regulations is also required. If the DLT-U1100 is incorrectly installed and configured, the DLoG GmbH warranty for this device will be canceled. DLoG GmbH assumes no liability for damages caused directly or indirectly by the incorrect installation or usage of the DLT-U1100. WARNING: Explosion hazard Do not use the DLT-U1100 at locations where flammable gases or vapors are present. Do not use the DLT-U1100 near gas stations, fuel depots, chemical facilities or locations where blasting work is being performed. Do not throw the DLT-U1100 into fire; the batteries may explode Modification, repairs and handling of batteries WARNING: Electrical shock possible from touching live parts / property damage Do not commission the DLT-U1100 if there are visible signs of damage to the device. The DLT-U1100 contains Lithium Ion batteries. Replacement of the rechargeable batteries by the customer is expressly prohibited. Do not open or modify the DLT-U1100. Do not perform any repairs. Repairs on the DLT-U1100 may be made only by Service Centers authorized by Advantech-DLoG. Do not submerge the DLT-U1100 and cables in water or other liquids because of the danger of electrical shock. Use only original power cables by Advantech-DLoG; they meet special requirements for low-temperature flexibility, UV resistance, oil resistance, etc. Condensation can occur if the DLT-U1100 is moved from a cold environment into a work room. Therefore, allow for an acclimatization time of approx. 2 hours. Page 10 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

11 Technical specifications 3. Technical specifications 3.1. Warranty DLT-U1100 devices (batteries excluded) Batteries DLT-U1100 devices (batteries excluded) are warranted as specified in Advantech-DLoG TOB ( Batteries are warranted for a period of six (6) months from delivery System Bridging time Maximum output Nominal output voltage of the UPS Nominal input voltage of the UPS Input voltage range Output voltage range Charging time 10 min 40 W 12 VDC 12, 24, 48 VDC 9 to 60 VDC 10 to 14 VDC 2.5 h (fully recharge a completely discharged battery) Compatibility Compatible with 12/24 VDC power supply of MTC 6 and XMT 5 Battery Housing Dimensions Weight Lithium-ion battery Coated aluminum 170 x 120 x 55 mm 3 (6,69 x 4,72 x 2,16 in) 1.1 kg Connectors Input Lumberg Pin male Output Lumberg Pin female Cables required Fixing Cable set included 2 mounting brackets with 2 drill holes each for M3.5x6 mm screws Advantech-DLoG DLT-U1100 Manual V1.00 Page 11 of 26

12 Technical specifications 3.3. Environment Temperature range, in which the UPS supplies the terminal with power from the battery Temperature range, in which the batteries of the UPS are recharged Storage temperature range Humidity -10 to +50 C (+14 to +122 F) 0 to +45 C (+32 to +113 F) -20 to +60 C (-4 to +140 F) 10 to +40 C (+104 F), non-condensing Vibration/shock Class 5M3 according to DIN EN Approvals entire unit IP protection IP65 EMC immunity EN :2005 EN :2009 EN : A1: A2:2010 EN :2012 EN :2006 EN :2009 EN :2010 EMC emissions EN : A1:2011 EN 55011: A1:2010 CE-marking 3.5. Approvals batteries UN 38.3 EN Page 12 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

13 Technical specifications 3.6. DLT-U1100 dimensions Dimensions in mm: Figure 3.1: Dimensions DLT-U1100 top view Figure 3.2: Dimensions DLT-U1100 side view Advantech-DLoG DLT-U1100 Manual V1.00 Page 13 of 26

14 Technical specifications 3.7. Mounting brackets with drill holes Dimensions in mm: Mounting bracket with 2 drill holes for M3.5x6 mm threaded screws Mounting bracket with 2 drill holes for M3.5x6 mm threaded screws Figure 3.3: Two mounting brackets with drill holes Page 14 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

15 Unpacking the DLT-U Unpacking the DLT-U Scope of delivery The delivery includes at least the following: UPS case UPS connection cable <-> power source on the vehicle UPS connection cable <-> industrial PC Phoenix contact plug and ground cable for industrial PC Connecting wires for power source on the vehicle 4.2. Packaging / Returning your device Save the packaging material for possible forwarding transports or returns of the DLT-U1100. When returning the device, use the Return shipment form at the end of the manual Transport and storage Storage temperature range Humidity Dimensions Weight -20 to +60 C (-4 to +140 F) 10 to +40 C (+104 F), non-condensing 170 x 120 x 55 mm 3 (6,69 x 4,72 x 2,16 in) 1.1 kg Advantech-DLoG DLT-U1100 Manual V1.00 Page 15 of 26

16 Mounting the DLT-U Mounting the DLT-U Important notes read before installation Only electronic and mechanical skilled persons WARNING: Electric shock due to contact with live parts / property damage Only electronic and mechanical skilled persons are permitted to install the DLT-U1100 UPS. Specialized knowledge of batteries and the applicable safety regulations is also required. If the DLT-U1100 is incorrectly installed and configured, the DLoG GmbH warranty for this device will be canceled. DLoG GmbH assumes no liability for damages caused directly or indirectly by the incorrect installation or usage of the DLT-U Admissible locations WARNING: Explosion hazard Do not use the DLT-U1100 at locations where flammable gases or vapors are present. Do not use the DLT-U1100 near gas stations, fuel depots, chemical facilities or locations where blasting work is being performed. Do not throw the DLT-U1100 into fire; the batteries may explode Modification, repairs and handling of batteries WARNING: Electrical shock possible from touching live parts / property damage Do not commission the DLT-U1100 if there are visible signs of damage to the device. The DLT-U1100 contains Lithium Ion batteries. Replacement of the rechargeable batteries by the customer is expressly prohibited. Do not open or modify the DLT-U1100. Do not perform any repairs. Repairs on the DLT-U1100 may be made only by Service Centers authorized by Advantech-DLoG. Do not submerge the DLT-U1100 and cables in water or other liquids because of the danger of electrical shock. Use only original power cables by Advantech-DLoG; they meet special requirements for low-temperature flexibility, UV resistance, oil resistance, etc. Condensation can occur if the DLT-U1100 is moved from a cold environment into a work room. Therefore, allow for an acclimatization time of approx. 2 hours. Page 16 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

17 Mounting the DLT-U Check automatic switch-off settings The Advantech-DLoG industrial PCs MTC 6 and XMT 5 can be used with automatic startup/shut down capabilities. This automatic feature controls the startup and shutdown of the industrial PC via the <POWER> button or the vehicle s ignition. Please take into consideration: If the DLT-U1100 is connected, the industrial PCs MTC 6 and XMT 5 cannot be started or shut down automatically via vehicle ignition. Hence it is important to make the following setting before the DLT-U1100 is connected to MTC 6 and XMT 5: Define that the MTC 6 and XMT 5 always start and shut down with the <POWER> button, not via ignition signal. Make the respective adjustments in the configuration tools: Configuration tool "DLoG Config" for MTC 6 Configuration tool "DLoG NextConfig" for XMT 5 Otherwise, MTC 6 and XMT 5 can not be started, because with a connected UPS system no ignition signal is available Suitable mounting position Important when determining the mounting position of the DLT-U1100 on the vehicle: Take the permissible working temperature range of the DLT-U1100 into account (heat development of the vehicle, e.g. near the engine). The UPS DLT-U1100 heats up during the charging process; for this reason, make sure to provide for adequate ventilation. Do not cover the UPS. Check the available cable length. Both the electronic connection point of the vehicle and the industrial PC must be easily reached. Install the cables according to the regulations. Cables must not interfere with the ongoing operation or present a hazard to persons. Screw the cables sufficiently tight but make sure not to pinch them. Otherwise, the cable may break or the cable insulation may be damaged. Observe the specifications of the vehicle manufacturer for the attachment of additional devices. Special attention must be paid to regulations about welding or drilling work performed on structural parts. Observe the permissible ambient conditions of the DLT-U1100; refer to Chapter 3.3 Environment Electrical connection points on the vehicle The electrical connection point suitable for the DLT-U1100 depends on the respective vehicle type. Make sure to observe the technical/electrical information of the vehicle manufacturer. Keep in mind that certain electrical connection points are not suitable for the DLT-U1100, e.g. for vehicles with braking energy reclamation. Position the DLT-U1100 as closely as possible to the connection point and connect it there. Make sure that the connection point exhibits a stable potential level. Do not connect the DLT-U1100 directly to the circuit of high power consumption devices (e.g. converters for forklift drives); this may result in sudden restarts, malfunctions or damage to the device. Advantech-DLoG DLT-U1100 Manual V1.00 Page 17 of 26

18 Mounting the DLT-U1100 With some vehicles, the chassis represents DC+. The DLT-U1100 chassis is then also DC+. If peripheral devices now supply DC-, e.g. via a plug connector through a serial interface to the shield connection of the DLT-U1100, a short circuit is inevitable and malfunctions/total failures are unavoidable. It must be ensured with these vehicles that the UPS case does not have any electrical connection to the vehicle body Mounting steps Required components (1) UPS DLT-U1100 case (2) UPS connection cable < > power source on the vehicle (3) UPS connection cable < > industrial PC (5) (1) (4) Phoenix contact plug and ground cable for industrial PC (5) Cables with numbered wires for the power source on the vehicle: 1 = DC+ 2 = Ign+ (setting: not connected or DC+) 3 = DC- 4, Blue = Ground (6) (7) (3) (6) Direct current input from the power source at the vehicle (2) (7) Direct current output to the industrial PC (4) Figure 5.1: DLT-U1100 components Page 18 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

19 Mounting the DLT-U Procedure Mount the DLT-U1100 (1) on the vehicle via the two mounting brackets and four M3.5x6 mm threaded screws. Connect the connection cable (2) to the electrical connection point of the vehicle. Connect with the DLT-U1100 (input) as shown in position (6). Connect connection cable (3) to the industrial PC: For this purpose, plug the Phoenix contact plug (4) into the UPS connection of the industrial PC and screw tight. Connect and fasten the ground cable (4) to the ground pin of the industrial PC. Connect with the UPS (output) as shown in position (7). Fasten all cables securely Pins Input/Output Figure 5.2: Input, output pins Advantech-DLoG DLT-U1100 Manual V1.00 Page 19 of 26

20 Mounting the DLT-U Power supply cable (detail view) Figure 5.3: Power supply cable CAUTION: Hazardous voltage, electric shock Use only original power supply cables from Advantech-DLoG. Advantech-DLoG power cables meet the specific requirements for low-temperature flexibility, UV resistance, oil resistance, etc. If other power supply cables are used: The user/operator of DLT-U1100 is solely responsible for the resulting damage. All warranties by DLoG GmbH are voided. Page 20 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

21 Cleaning the DLT-U Cleaning the DLT-U1100 WARNING: Danger due to electric shock when cleaning the device To avoid electric shock, turn the DLT-U1100 off and disconnect it from the power supply before cleaning it. Servicing permitted only through skilled electronics persons. Turn off the DLT-U1100. Clean the housing with a damp cloth. Do not use compressed air, a high-pressure cleaner or vacuum cleaner, as this can damage the surface. Using a highpressure cleaner poses the additional risk of water entering the device and damaging the electronics. Advantech-DLoG DLT-U1100 Manual V1.00 Page 21 of 26

22 Reasonably forseeable misuse 7. Reasonably forseeable misuse The UPS DLT-U1100 can only supply the following devices with power: MTC 6 Series Industrial PCs with 12/24 VDC power supply unit XMT 5 Series Industrial PCs with 12/24 VDC power supply unit The UPS DLT-U1100 has been designed for this supply voltage. Don t connect other devices. Page 22 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

23 Technical customer support 8. Technical customer support If you experience technical difficulties, please consult your distributor or contact the technical services department at Advantech-DLoG s headquarters: Phone: (+49) 89 / service@dlog.com Supplier address: DLoG GmbH Industriestraße 15 D Germering Internet: info@dlog.com Advantech-DLoG DLT-U1100 Manual V1.00 Page 23 of 26

24 End-of-life device disposal 9. End-of-life device disposal End-of-life electrical devices must be recycled and may not disposed of with general/domestic waste. Contact an approved certified electrical scrap-recycling company for proper disposal. Used batteries may also not be disposed of with general/domestic waste. Page 24 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

25 Return shipment form 10. Return shipment form Return shipment form (please fill in once per return shipment): Company Street Zip code, town Contact Phone number / Type(s) of unit(s) returned: Serial number(s) of the unit(s) returned: [ ] The units have not been returned, as they are currently being used. However, the following parts are missing: [ ] Unit was already damaged on delivery (please enclose a copy of the delivery note) [ ] Delivery was incomplete Missing parts: [ ] The following error occurs when operating the unit: [ ] Separate error report is enclosed. Advantech-DLoG DLT-U1100 Manual V1.00 Page 25 of 26

26 List of figures 11. List of figures Figure 2.1: UPS DLT-U Figure 2.2: Application example DLT-U1100 and MTC Figure 3.1: Dimensions DLT-U1100 top view Figure 3.2: Dimensions DLT-U1100 side view Figure 3.3: Two mounting brackets with drill holes Figure 5.1: DLT-U1100 components Figure 5.2: Input, output pins Figure 5.3: Power supply cable Page 26 of 26 DLT-U1100 Manual V1.00 Advantech-DLoG

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