Universal Lane. Installation and Maintenance Manual IMPORTANT PRODUCT LIABILITY INFORMATION

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Sylvia Lane
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1 Universal Lane Installation and Maintenance Manual IMPORTANT PRODUCT LIABILITY INFORMATION READ ALL INSTRUCTIONS BEFORE PROCEEDING WITH ASSEMBLY. VITAL PRODUCT INFORMATION PERTAINING TO PROPER SETUP, INSTALLATION, OPERATIONS AND CAUTIONS ARE INCLUDED. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE. RETAIN THIS MANUAL FOR FUTURE REFERENCE Revised May 11, REV-E 1

2 WARRANTY The following items are under warranty. DO NOT DISCARD VITAL PRODUCT INFORMATION Motor, photoelectronics (Eye and Controller) Invoice date to 3 years Belts Invoice date to 1 year Service Invoice date to 90 days To Order Parts for Service, Follow These Easy Steps: 1. Find the serial number on the transport. Serial Number can be found on inside of knee space under scanner 2. Call Royston Customer Service at with your request. Please have serial number ready. At this time, Royston will order your warranty items. With this shipment you will receive your Return Authorization Label. 3. When returning warranty parts, be certain that your Return Authorization Number is included with the returned part RETURN AUTHORIZATION NUMBER Royston LLC Attn: Receiving/Returns 1556 Old Elbert Road Royston, Georgia Customer Service

3 SECTION TABLE OF CONTENTS PAGE 1. Installation Instruction General Cleaning Trouble Shooting Component Parts a. Photoelectric Eye..8 b. Photoelectric Controller 9-10 c. Conveyor Front Transport Maintenance Replacement of Belt \ Motor Maintenance Record..19 3

4 SECTION 1 INSTALLATION INSTRUCTIONS (See Figure 1) 1. Review packaging list against the order and the material received. Check all cartons for freight damage. Any which show damage must be noted on the bill of lading before signing. Request damage claim with carrier. If damage is concealed, save packing material and request an on-site carrier inspection and claim. 2. Set left hand or right hand transport (A) in place. 3. Attach carousel (B) to front transport unit (A) using ¼-20 screws (provided). Make sure the steel panels on the customer side are in line or flush with each other prior to attachment of the screws. 4. Set front cash stand (C) in place. Once the holes on the cash stand are aligned with the holes on the transport (A), attach with ¼-20 screws provided. 5. Attach the power pole to the unit. 6. Attach the two pieces of the merchandising-rack filler kit (F) to the side of the front transport by sliding the keyhole slots under the screws provided in the transport and tightening. 7. Attach the keyboard pedestal (G) by locating it on the rail behind the scanner opening. Attach it to the transport with (8) ¼-20 screws provided in the customer panel. 8. Secure the entire system in place using clear silicone caulk. 9. After the entire system is in place, the belt alignment has to be checked. If adjustment is required, follow these instructions: o o o To adjust the unit, remove the (4) screws located on the front stainless steel cover of the conveyor, and remove the cover. If the belt is running to one side, tighten the adjusting bolt on that side approximately ½ turn or loosen the bolt on the opposite side ½ turn using a large slotted screw driver. After an adjustment is made, the conveyor has to be run for three to five minutes to ensure there is no over travel. Finally, re-install the stainless steel cover and screws. 4

5 Figure 1 5

6 SECTION 2 GENERAL CLEANING 1. CARE OF BELT: Daily clean the belt with a Windex type cleaner using Scotch-Brite Delicate Duty style sponge (a soft bristle brush can be used for tougher spots). DO NOT USE PAPER TOWELS. Rub belt with cleaner and sponge. Coarse side of sponge may also be used but finish wipes are to be done with the sponge side. Wipe belt dry with a cloth towel. 2. CLEANING OF UNIT: Wipe clean with damp cloth daily. 3. CARE OF STAINLESS STEEL: Clean stainless steel components with spray window cleaner, wiping in the direction of the grain. 4. MAINTENANCE OF DRUM DRIVE: The Drum Drive System is permanently sealed and no lubrication is required. 6

7 SECTION 3 TROUBLE SHOOTING WARNING DISCONNECT ELECTRICAL POWER AND DISCHARGE MOTOR CAPACITOR BEFORE WORKING ON ELECTRICAL SYSTEM PROBLEM POSSIBLE CAUSE SOLUTION 1.Motor will not run Electrical power is off Cycle power with main switch under scanner. Replace blown fuse or reset circuit breaker Loose wire connections Check wires and tighten loose connections Defective Rocker Switch Check continuity, replace bad switch Defective Motor Capacitor Check continuity, replace bad motor capacitor Defective Motor Check continuity, replace bad motor Electric Eyes are blocked Remove obstruction or clean electric eyes Burned out or defective eyes or Photoelectric control Replace components with known working components to test 2. Motor will not stop Defective switch Replace Switch 3.Excessive Belt wear Belt not aligned Readjust belt alignment 4.Belt is stuck to drum or belt pan Improper maintenance Push firmly on belt in the direction of movement while the motor is running 5.Belt will not move but motor runs Belt is too loose Readjust belt tension and alignment 7

8 SECTION 4 COMPONENT PARTS A. PHOTOELECTRIC EYE (See Figure 2) REQ D DESCRIPTION PART-NUMBER ITEM 1 2-WIRE SENDER WIRE RECIEVER ITEM 1 ITEM 2 Figure 2 8

9 B. PHOTOELECTRIC CONTROLLER (See Figure 3a & 3b) REQ D DESCRIPTION PART-NUMBER ITEM 1 Electric Panel Weldment Probe Light Probe Light Rocker Switch ON/OFF Rail Switch Guard Power Switch Cover Controller Switch Guard Controller W/O BASE AND WIRE Controller WITH BASE AND WIRE

10 Figure 3b

11 Conveyor-Transport (See Figure 4) REQ D DESCRIPTION PART- ITEM NUMBER 1 Front Cap Weldment Conveyor Roller Seamless Belt (93 Unit Exposed Belt Length = ) 1 Seamless Belt (75 Unit Exposed Belt Length = ) 1 Adjustable Arm Weldment Drive Drum HP Motor Drum Dead plate Support Floating Deadplate Weldment Upper Back Panel x ½ Rolok Screw ¼-20 x 4 Hex Head Machine Screw #10 Counter Sunk Finish Washer #10-24 x ½ Phillips Flat Head Self-Tap Screw ¼-20 x 2 Hex Head Machine Screw Sensormatic Filler 8-32x1/2 Oval Phillips Machine Screw

12 Figure 4 12

ordering a new conveyor belt, specify model and serial numbers. STEP 2: 1.

13 SECTION 5 MAINTENANCE Changing Belt and/or Motor Dead Plate Removal STEP 1: Remove (4) four screws that retain the dead plate to the transport located near the back rail NOTE: When ordering a new conveyor belt, specify model and serial numbers. STEP 2: 1. Remove front stainless nose cap 2. Loosen bolts that are threaded into shaft of front idler (approximate bolt length = 4 long) 13

14 STEP 3: Remove both (2) idler roller bolts. (One side shown) STEP 4: Slide idler roller out of retaining slots ( If only replacing idler roller. Stop here and do steps 4-1 in reverse) 14

(2) screws WARNING DISCONNECT ELECTRICAL POWER BEFORE

15 STEP 5: Remove pan by lifting out. STEP 6: Remove hinged transition plate attached by remove (2) screws WARNING DISCONNECT ELECTRICAL POWER BEFORE WORKING ON BELT NOTE: The Motor Drive is permanently sealed and no lubrication is required. 15

16 STEP 7: Remove scanner bracket (cashier side) by removing two (2) screws STEP 8: Remove scanner bracket and filler (customer side) by removing (2) screws. 16

17 STEP 9: Remove Dead Plate support by removing four (4) screws (Follow steps A-C) A. B. C. 17

18 STEP 10: Disconnect wire harness and remove motor from mounts. After the motor is removed, the belt can now be removed and replaced STEP 11: To reinstall removed items, begin in reverse order of the disassembly steps. 18

19 SECTION 5 MAINTENANCE RECORD DATE REMARKS 19

Checker Unload Checkstand Installation Instructions

Front-End Checkouts Commercial Refrigeration Equipment Display Merchandisers Store Fixtures Checker Unload Checkstand Installation Instructions Attention Store Manager: Please find enclosed in this packet