NLB Corp. The Leader in High-Pressure Water Jet Technology
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1 NLB Corp. The Leader in High-Pressure Water Jet Technology
2 MAKING WATER WORK FOR YOU applying it is what really sets us apart from our competitors. Top-quality accessories, like lances, patented SPIN-NOZZLES, high-pressure hose, and system valves, are available for virtually any application. Like our pumps, accessories are NLBdesigned and NLB-manufactured to ensure that they meet the highest standards of quality. Every NLB product also passes rigorous testing before it is released to the customer. WATER WITH MUSCLE For the toughest industrial and commercial cleaning problems, a high-pressure water-jetting system from National Liquid Blasting Corporation NLB is the answer. For more than 25 years, we ve been harnessing the power of water to provide an efficient, cost-effective cleaning tool for industrial plants and contractors. Whatever the build-up rust and scale, resins, chemical residues, paint, epoxies an NLB waterblast system cuts right through it, spray-rinses it away, and leaves a clean, smooth surface. It s faster than manual cleaning. No chemicals, solvents or caustics are needed (or the expensive safety and disposal procedures that go with them). NLB waterblasting can save a plant hundreds of thousands of dollars a year. YOU NAME IT, WE CLEAN IT Manufacturers and contractors throughout North America and around the world depend on NLB water-jet equipment. In manual, semi-automatic, robotic and even custom-designed, fully automated systems, NLB s ingenuity and performance are unsurpassed. Innovations such as our SPIN JET, which sets the standard in rotating water-jet technology, are good examples. These unique designs use standard, proven components, so you can maintain them yourself. With over 300 years of water-jetting industry experience on staff, represented by numerous patents and countless successful installations, NLB has established itself as a world leader in the manufacture of high-pressure water-jetting equipment. The following pages present an overview of NLB s capabilities and how we apply them to customer problems. If you d like to know more, please contact our headquarters or the regional sales and service center nearest you. We ll be pleased to discuss your application at no obligation. HEAVY-DUTY PUMPS DELIVER UP TO 40,000 PSI (2,800 BAR) Standard and custom-designed systems are NLB specialties. The heart of any waterblast system is its high-pressure pump, and NLB s are well known for rugged performance. With a range of models to choose from both triplex and quintuplex designs we can deliver pressures from 2,000 to 40,000 psi (140-2,800 bar). NLB pumps can be electrically or diesel-powered, and mounted on skids or trailers to go where you need them. With NLB, you don t have to sacrifice power for flexibility. Delivering power is an NLB specialty, but NLB s line of easily-convertible pumps lets customers match operating pressures to their jobs. 2 Copyright 1998 NLB Corporation
3 3 For in-plant applications, choose from stationary or portable electric pump units, like this Model 4030E. NLB waterblasting equipment and accessories make manual cleaning more productive. The diesel-powered Model 20253D, mounted here on a skid, delivers 22 gpm (83 lpm) at a water pressure of 20,000 psi (1,400 bar). NLB has harnessed the force of waterblasting to accomplish many different tasks. The Concrete Buster, for robotic hydrodemolition of deteriorated roads, bridges and parking decks is a clean, economical alternative to jackhammers.
4 CONTRIBUTING TO AUTOMOTIVE QUALITY 4 Multi-axis robots with SPIN JET rotating nozzles operate at pressures from 5,000 psi to 40,000 psi (350 to 2,800 bar). They can be programmed to clean an entire carrier or selected areas (e.g., mounting details). Removing paint overspray build-up has always been a challenge for automotive plants, but today it s as critical to product quality as it is to plant maintenance. Contamination from dirt or loose, flaking paint can ruin a car s finish and require costly repainting and even warranty repair. High-pressure waterblasting easily removes tough paint build-up. That s why hundreds of NLB systems are depended upon throughout the automotive industry (OEM and suppliers) across North America and Europe. Since its introduction in the 1970s, NLB s patented SPIN JET has set the standard for paint booth grate cleaning. Its power and clean-in-place operation have proven repeatedly how easy it is to reduce cleaning costs and labor requirements. Today SPIN JET technology is also widely used for on-line or off-line carrier cleaning, chain cleaning and body wash applications. In manual, robotic and fully automated systems, SPIN JETs quickly remove virtually any kind of paints, resins and epoxies, minimizing labor and maintenance. In the past two decades, NLB has developed more innovative solutions to automotive cleaning problems than any other company. Talk to us about your application.
5 5 NLB can design an automated carrier cleaning system featuring overhead and side-mounted SPIN JETs in a sound-attenuated enclosure. Modular designs allow prewiring and prepiping before shipment to reduce installation time and minimize plant disruption. A SPIN JET grate cleaner delivers up to 11 gpm (42 lpm) at 40,000 psi (2,800 bar), yet is easily controlled by one man. Off-line carrier cleaning can be handled manually with an NLB cleaning lance and a highspeed SPIN-NOZZLE rotating head.
6 SOLVING THE TOUGHEST INDUSTRIAL PROBLEMS W hen product build-up leads to downtime for cleaning and maintenance, or your present cleaning method causes safety or environmental concerns, you need an NLB water-jet system. High-pressure water is as versatile and clean as it is powerful. Whether you re removing resins from 6,000-gallon reactor tanks, scale from forgings or chips from machined parts, NLB systems cut right through with clean, efficient water... no solvents, acids or chemicals. Our superior accessories, like SPIN JETs and 3-D rotating heads and telescopic lances, ensure 100 percent coverage, no matter what shape the surface. For stripping and degreasing jobs, NLB cleaning cabinets are hard to beat. We start with a standard, proven concept and customize each one for the specific job. On a larger scale, NLB designs many complete, turnkey cleaning systems for fully automated, specialized applications. They typically reduce cleaning time from hours to minutes, with comparable labor savings. Whatever your product build-up problem, let the NLB team put the power of water to work for you. NLB automated systems clean an IBC (tote) in a fraction of the time required for manual cleaning. 6
7 7 NLB custom cleaning cabinets are widely used for a variety of applications, like removing ceramic shells from castings, degreasing and stripping parts for remanufacturing. 3-D SPIN JET nozzles and telescoping lances clean reactors and tank interiors quickly and efficiently. NLB custom-engineers sophisticated water-jetting systems for high-production chip removal from engine blocks after machining (shown here), deburring, deflashing and other automated applications. NLB helps forging companies and steel mills significantly reduce scrap by descaling as many as 500 hot billets per hour with highpressure water.
8 EXPANDING CONTRACTOR OPPORTUNITIES Pipe joints and valves are blasted at pressures up to 20,000 psi (1,400 bar). NLB s ULTRA-CLEAN 40 system removes tough coatings and more at ultra-high pressures of 40,000 psi (2,800 bar). If you re a contractor just getting started, trying to keep up with your growing business, or interested in taking on bigger jobs you can t do better than NLB waterblasting equipment. Thanks to NLB, you can blast off paint, wet sandblast, clean floors and grates, cut slag out of drain lines, remove deposits from pipe or tank interiors, prepare surfaces, and do hundreds of other jobs quickly and profitably. NLB systems can be rented to handle special jobs, leased for longer term needs or purchased outright to perform current contracts and take advantage of new business. With so many companies cutting overhead costs today, and environmental and waste handling regulations changing almost daily, opportunities for contractors have never been better. NLB offers the widest range of pump units and accessories available anywhere, as well as the training and factory support that are so critical to your success. For equipment you can depend on, job after job, you need a supplier who really understands the contracting business. That s NLB. 8
9 High-pressure water-jet abrasive cutting equipment from NLB, mounted to a track, cuts steel pipe to precise lengths and angles. 9 The mobile STRIPEJET quickly removes stripes and coatings without damaging the surface. Model Power Flow HP (KW) GPM (LPM) Maximum Pressure: 10,000 psi (700 bar) (12) 2.32 (9) (23) 4.5 (17) (35) 5.4 (21) (45) 10 (38) (57) 12 (46) (75) 16 (61) (95) 22 (84) (115) 25 (95) (150) 34 (129) (300) 68 (257) (450) 99 (375) Maximum Pressure: 20,000 psi (1,400 bar) (23) 2.5 (10) (45) 5.0 (20) (57) 6.5 (25) (75) 8.5 (32) (90) 8.0 (30) (300) 33 (125) (450) 53 (201) Maximum Pressure: 40,000 psi (2,800 bar) (22) 1.5 (5.7) (75) 3 (11.4) (138) 6 (23) (190) 10 (37.8) Convertible Unit Pressures: 10,000-12,000-20,000-24,000 psi ( ,400-1,680 bar) , 230, to 38 (149, 172, 194) (38 to 142) Convertible Unit Pressures: 10,000-20,000 psi (700-1,400 bar) to 58 (246) (91-219) Convertible Unit Pressures: 10,000-20,000 psi (700-1,400 bar) , to 74 (261, 317) ( ) NLB offers units ranging from 15 to 600 hp (11 to 450 kw), mounted on skids or trailers for portability. The HydroPrep system automates vertical surface preparation, with a Crawler that combines SPIN JET action with vacuum recovery.
10 CUSTOMER- FOCUSED, EVERY STEP OF THE WAY NLB applications specialists apply their waterblasting experience to solve customer problems. Training is an ongoing commitment for many customers, as well as for NLB personnel. Since 1971, NLB has grown into one of the premier high-pressure water-jet equipment manufacturers in the world. Why? Because we understand the tough cleaning problems faced by industry and contractors, and we design and manufacture top-quality pumps and accessories to solve those problems. From engineering to assembly, from the parts department to our convenient regional sales/rental and service centers, every member of the NLB team is committed to serving the customer. Take spare parts, for example. We know that downtime costs you money, so a toll-free number rings directly into the parts department, and most orders from our 20,000- item inventory can be shipped the same day. NLB service technicians are just as responsive, traveling worldwide for start-ups, modifications, repairs, and training. And speaking of training, many customers learn the ins and outs of waterblasting or stay upto-date in the comprehensive courses taught in our fully-equipped training center. From hand-held lances to fullyautomated, computer-controlled systems, NLB products are engineered by experienced professionals who are dedicated to quality and excellence. Our innovative water-jet technology much of it the result of NLB s ongoing R&D program continues the tradition of entrepreneurial spirit that launched NLB more than 25 years ago. 10 Our advanced quality control lab verifies that current and new products meet all performance criteria.
11 11 All NLB equipment is manufactured at the company's 200,000-square-foot headquarters facility. The part you need from our 20,000-item inventory is available with a telephone call. Specially trained technicians maintain NLB s rental fleet and perform factory service on customer units. NLB's extensive R & D program has resulted in many innovations and several U.S. patents.
12 THE NLB ADVANTAGE NLB has become a global leader in high-pressure and ultra-high pressure water jetting by providing our customers with the most dependable pumps and support in the industry. With NLB, you get: the broadest range of pump pressures, flows and horsepower, available with diesel or electric power; a simple, low-rpm pump design that minimizes wear, thus increasing uptime and simplifying maintenance; heavy-duty construction for continuous duty under tough operating conditions; low operating costs, as well as economical (and readily available) parts; the industry s largest selection of accessories (lances, crawlers, protective clothing, etc.); your choice of purchase, rental or lease, from convenient regional offices; factory-trained service technicians, always on-call; comprehensive product and safety training; dedicated engineering and R&D efforts, all in-house; a global network of dependable, full-service distributors with comprehensive spare parts inventories. The 225 Series can be diesel-powered, for mobility, and is convertible to four operating pressures. Electric pumps, like the NLB 10250, are ideal for in-plant use. NLB water jets cut cleanly through rubber, PVC, composites, and many other materials. The leader in High-Pressure Water Jet Technology U.L./7.5M-6/03 NLB Corp. Headquarters Beck Road Wixom, MI (248) Fax: (248) nlbmktg@nlbusa.com Regional Offices 159 Harmony Road, Mickleton, NJ (856) , Fax: (856) S. 16th, La Porte, TX (281) , Fax: (281) Highway 44 N., Gonzales, LA (225) , Fax: (225) NLB Europe Gentianenlaan VC Oostvoorne Netherlands 31-(0) Fax: 31-(0) watercle@publishnet.nl
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