INSTALLATION AND MAINTENANCE MANUAL for ST400-C339 SOLENOID VALVE

Transcription

1 Edition 2 February, 1999 INSTALLATION AND MAINTENANCE MANUAL for ST400-C339 SOLENOID VALVE. IMPORTANT SAFETY INFORMATION ENCLOSED. READ THIS MANUAL BEFORE OPERATING VALVE. IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS MANUAL INTO THE HANDS OF THE OPERATOR. FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. Aways beed off the air pressure before attempting to remove the Starter Reay Vave from the Air Tank or before attempting to perform any maintenance on the Starter Reay Vave. When activating manua override, make sure that the vehice is in NEUTRAL. The vehice must be in neutra to prevent any movement during engine start-up. The Coi can be repaced with the Vave sti mounted in the system. No further disassemby of the Vave shoud be attempted whie the Vave is sti mounted. The use of other than genuine Ingerso-Rand repacement parts may resut in safety hazards, decreased starter reay vave performance and increased maintenance, and may invaidate a warranties. Ingerso-Rand is not responsibe for customer modification of vave for appications on which Ingerso-Rand was not consuted. Repairs shoud be made ony by authorized, trained personne. Consut your nearest Ingerso-Rand Authorized Servicenter. Refer A Communications to the Nearest Ingerso-Rand Office or Distributor. Ingerso-Rand Company 1999 Printed in U.S.A. INGERSOLL-RAND PRODUCTION EQUIPMENT

2 WARNING LABEL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. A WARNING Aways wear eye protection when performing maintenance on this vave. I Aways wear hearing protection when testing this vave. WARNING A WARNING Aways turn off the air suppy and disconnect the air suppy hose before instaing, removing or adjusting any accessory on this vave, or before performing any maintenance on this vave. Do not use damaged, frayed or deteriorated air hoses and fittings. For Order Entry, and Technica Order Status Support Ingerso-Rand Distribution Center P.O. Box 618 White House, TN Phone: (615) Fax: (615) Web Site at: 2

3 Aways wear eye protection when performing any maintenance on this vave. Aways isoate the eectrica power suppy to the vave. Pre-Instaation Check to make sure foreign materia has been removed from the pipework prior to the instaation of this vave. Ensure that enough space is eft for remova and service of this vave. Ensure that the pipework is suitaby aigned and supported to avoid strained joints. Do not over-tighten the pipework connections. A vave are to be instaed with the soenoid vertica above the pipeine uness otherwise stated. This wi optimise the ife and performance of the instaed unit. Features 1. Manua Override - Aows the Vave to be activated without eectrica power. If it is necessary to use the Manua Override, make sure that the vehice is in NEUTRAL. The vehice must be in neutra to prevent any movement. To activate Manua Override remove Pug, shown on page 4. Depress Punger to open Vave. 2. Inet Check Vave Port - Can be used to charge Reservoir Tank, shown on page Test Points - Pressure readings can be taken at the two /4-18 NPT test points, shown on page 4. This Starter Reay Vave is speciay designed and manufactured by Ingerso-Rand for use on Starter instaations. Insta it according to the foowing instructions: Instaation of the Starter Reay Vave 1. Pace the O-Ring suppied with the fange fitting onto Vave Housing. 2. Mount the ST400-C339 Soenoid Vave to the tank using ST Fange Assemby. The air fow arrow must point toward the starter. MAINTENANCE SECTION 3. ighten the four fange bots to ft-bs (47-61 Nm) torque. Tune-up Kits Three! Tune-up Kits are avaiabe for maintaining the Soenoid Vave: ST400-K1051A - Coi Tune-up Kit ST400-K619A - Cover Tune-up Kit ST400-K618A - Badder Tune-up Kit Disassemby of the Tune-up Kit Ensure eectrica suppy is isoated from the coi. Disconnect Packard connection from the eectrica suppy. Remove the 4 M8 bots, which retain the vave bonnet to body. Remove the vave bonnet. Remove existing badder and spring, not the orientation of fit. Remove existing non-return end cap assemby and spring noting orientation of parts. Remove non-retum 0 ring ensuring no damage to end cap 0 ring contacting faces. Assemby of the Tune-up Kit 1. Pace the repacement badder in the same orientation as previousy fitted. 2. Pace the repacement spring over the riveted section upon the badder as previousy fitted. 3. Pace the vave bonnet onto the vave body ensuring that the orientation has not atered from when disassembed. 4. Repace the 4 MS bots tightening eveny to a torque of 16 ft-b (24N/m) 5. Pace the repacement non-return spring into its ocation bore as previousy fitted. 6. Pace the non-return assemby as previousy fitted ensuring the orientation has not atered. 7. Pace the non-return 0 ring on the non-return end cap. 8. Assembe the non-return end cap tightening to a torque 16 ft-b (24N/m). 9. Assembe coi and abe and tighten M8 nut to a torque of 15 ft-b (22N/m). 10. Reconnect the ST P Packard connector to suppy. 11. Aways check for eaks after assemby. 3

4 ST400-C339 SOLENOID VALVE DIMENSIONS Specifications Votage : 12 / 24 VDC Maximum Operating Pressure : 150 psig Proof Pressure : 225 psig Burst Pressure : 750 psig Media : Air, Inert Gases, Natura Gas Operating Temperature : -20 F to 120 F DUAL DIMENSIONS INCH (MM) TPE_1033

5 MAINTENANCE SECTION COIL TUNE-UP ST400-K1051A KIT COVER TUNE-UP KIT ST400-K619A BLADDER TUNE-UP KIT ST400-K618A \ TPE_1034 5

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7 NOTES

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