EM06-004b NTB06-072b September 3, 2009 DRIVE BELT NOISE
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1 Classification: Reference: Date: EM06-004b NTB06-072b September 3, 2009 DRIVE BELT NOISE This bulletin has been amended. The Service Procedure, Applied Vehicles / VIN / Date, ACTION, and Claims Information have been revised. Please discard all previous copies of this bulletin. APPLIED VEHICLES: APPLIED ENGINE: Xterra (N50) Pathfinder (R51) Frontier (D40) VQ40 engine ONLY APPLIED VINS: Xterra: V ehicles built before 5N1AN0(***)8C Pathfinder: Vehi cles built before 5N1AR18(**)8C Frontier: Vehicles built before 1N6AD0(***)8C APPLIED DATE: Vehicles built before March 5, 2008 IF YOU CONFIRM: A chirping or squeak noise is coming from the engine area, usually occurring at start-up in the morning especially in cold or damp conditions. OR A squealing or chirping noise occurs when the vehicle has been driven for awhile (an extended period of time). Duplication of the noise may require operation of the engine for at least one (1) hour. AND In either of these cases the noise is heard coming from the drive belt. ACTION: Inspect power steering oil pump pulley alignment. Realign the pump bracket, if needed. Replace the Auto-Tensioner and Drive Belt with the ones listed in the Parts Information section of this bulletin, if needed. Refer to the Service Procedure in this bulletin for details. IMPORTANT: The purpose of ACTION (above) is to give you a quick idea of the work you will be performing. You MUST closely follow the entire SERVICE PROCEDURE (starting on page 2) as it contains information that is essential to successfully completing the repair. Nissan Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle. 1/5
2 PARTS INFORMATION DESCRIPTION PART NUMBER QUANTITY Auto-Tensioner EA20A 1 Drive Belt EA200 1 CLAIMS INFORMATION RPL Drive Belt, Check pulley alignment without replacing tensioner (1) CX12AA ZL RPL Drive Belt, Check and adjust pulley alignment without replacing tensioner (1) CX13AA ZL RPL Auto-Tensioner & Drive Belt Check Pulley Alignment (1) CX04AA ZL RPL Auto-Tensioner & Drive Belt Adjust Pulley Alignment (1) CX05AA ZL SERVICE PROCEDURE 1. Remove engine cover. Refer to the appropriate ESM if needed. 2. Remove air duct. 3. Rotate the drive belt auto tensioner counterclockwise (loosening direction of the tensioner) using a suitable tool. CAUTION: Do not move it clockwise. 4. Remove drive belt. 2/5 NTB06-072b
3 5. Using a straightedge (or other equivalent tool), visually check the power steering oil pump pulley and crankshaft pulley alignment. The pulleys should be evenly aligned as shown in Figure 1. If the pulleys are not evenly aligned, go to Step 6. If the pulleys are evenly aligned, go to Step 12. Power Steering Oil Pump Pulley Crankshaft Pulley Figure 1 6. Loosen three bolts holding heat shield to the right hand exhaust manifold. Push the heat shield out of the way and secure with a bungee cord or similar tool. 7. Loosen the two front bolts securing the power steering pump bracket to the engine block. See Figure 2. Bolts Figure 2 3/5 NTB06-072b
4 8. Loosen the 2 side bolts on the bracket. RF Upper Link RF Steering Knuckle Figure 3 Bolts 9. Finger tighten the two front bolts. 10.Finger tighten the two side bolts. 11.Torque the bolts in the following sequence: Torque the lower front bolt N m ( kg-m, ft-lb). Torque the two side bolts N m ( kg-m, ft-lb). Torque the upper front bolt to N m ( kg-m, ft-lb). 4/5 NTB06-072b
5 12.Check the part number on the front of the tensioner arm using a mirror (see Figure 4). Auto-Tensioner If the part number reads EA20A, DO NOT install a new auto-tensioner. If the part number reads EA200, install a new auto-tensioner. Figure 4 13.Install a new drive belt. Do not reuse the existing belt. 14.Install the engine cover in reverse order of removal. 15.Install air duct and exhaust heat shield. 16.Check to make sure the incident has been resolved. 5/5 NTB06-072b
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