VEHICLE WASH CATALOG VOLUME

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1 VEHICLE WASH CATALOG VOLUME

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3 INDEX ABOUT US CHEMICAL DISPENSING SYSTEMS Aqua-Lab System Benefits Next Generation Features Aqua-Lab Product Line Overview Tunnel/Conveyor (Standard-Flow) - Aqua-Lab MD GEN2 Tunnel/Conveyor (High-Flow) - Aqua-Lab XD GEN2 Truck, Bus, Train (High-Flow) - Aqua-Lab HD ACCESSORIES REPLACEMENT S Aqua-Lab Panel Parts Diagram Aqua-Lab Pump Parts Diagram Aqua-Lab Control Parts Diagram Aqua-Lab Replacement Parts CHEMICAL INJECTORS Chem-Flex Injectors Standard - SST Connections Injectors All-Composite Injectors Metering Tips Chemical Dilution Ratio Chart Optimizing Your System HIGH PRESSURE NOZZLES Blast-Tec Pro Rotating Nozzles Nozzle Retrofit Kits Nozzle Adapters Nozzle Selection and Sizing Blast-Force Static, Solid-Stream Nozzles Nozzle Adapters Aqua-Rocket Industrial Turbo Nozzle Flow Rate Chart - Standard Flow Rate Chart - Metric WARRANTY

4 ABOUT US OUR BEGINNINGS: Hydra-Flex, Inc. was founded in 2002 as two men, a beer fridge, and a machine shop driven by the simple belief that we could find a better way to manufacture innovative and reliable fluid handling products for the vehicle wash industry, including chemical injectors, chemical dispensing systems, and high-pressure nozzles. Since our beginnings, we have stayed true to our core values innovation, reliability, and accuracy which are evident in the products we develop that are revolutionizing the way our customers do business. HFI Corporate Headquarters, Eagan, MN INNOVATION RELIABILITY ACCURACY OUR MISSION: By claiming an all-out war on waste, our mission is to develop innovative products that solve problems, save precious resources, reduce operating costs, and provide exceptional and measurable results for our customers. OUR INDUSTRIES: VEHICLE WASH HYDRO EXCAVATION INDUSTRIAL CLEANING

5 ABOUT US OUR AWARDS: Listed on the Inc Fastest Growing Private Companies, the Minneapolis-St. Paul Business Journal Fast 50, named a Top Inventor by Twin Cities Business Magazine, and winner of Best In Class at the Minnesota Business Magazine s 2016 Minnesota Manufacturing Awards, Hydra-Flex is proud to say that our ground-breaking inventions and innovative processes are leading the way for others to follow. TOP INVENTORS 2013 January 2013 HYDRA-FLEX, INC. Top Inventors Twin City Busness 2015 #26 Hydra-Flex, Inc # BEST IN CLASS SMALL COMPANY Hydra-Flex, Inc. OUR CULTURE: Customer Focused We understand that our customers are the reason we re in business. Teamwork We believe that teamwork divides the task and doubles the success. Integrity We work hard and play hard. Our success is defined not just in the products we make, but in the people who are making them. Results Driven We believe that what gets measured improves. OUR PEOPLE: From the beginning, Hydra-Flex has attracted a very passionate group of individuals to join our war on waste. Based in Eagan, Minnesota, we love what we do and who we do it with. Our work hard, play hard culture along with our shared passion, values, and commitment to innovation - are evident in the products we make, and how we do business. A movement in the making, you are welcome to join

6 - DO MORE WITH LESS Aqua-Lab Chemical Dispensing Systems were developed using Hydra-Flex s innovative, patented 1 technology to provide the vehicle wash industry a chemical dispensing system that will Do More With Less. Our reliable and efficient systems will deliver consistent and accurate mixed solution, improving your chemical performance and vehicle coverage while using less water and chemistry, taking up less space, and requiring less ongoing maintenance than traditional mixing, dosing, and pumping equipment. With thousands of systems in operation, Hydra-Flex has become The Most Trusted Name in Chemical Dispensing. CONSISTENT AND ACCURATE CHEMICAL DELIVERY Many traditional chemical dispensing systems rely on municipal water pressure, which can fluctuate from PSI (2-7 bar), with spikes of up to 200 PSI (14 bar). Because Aqua-Lab uses regulated, boosted-pressure you don t have to worry about fluctuations in water pressure affecting your chemical dilution ratios. The properly diluted solution is delivered to the applicator, every time. And because of its precise control, Aqua-Lab is the preferred equipment solution for use with hyper-concentrated chemistries. IMPROVED VEHICLE COVERAGE Chemistry is applied to the car not the floor. Unlike traditional delivery systems, you don t have to overcompensate for weak application pressure by increasing the flow rate. Aqua-Lab uses the same dilution ratio but increases the delivery pressure, resulting in less solution used with better vehicle coverage and stunning visual results. LOW PRESSURE TRADITIONAL CHEMICAL DISPENSING SYSTEMS THE SCIENCE BEHIND IT VS. HIGH PRESSURE CHEMICAL DISPENSING SYSTEMS Lower pressure results in larger water droplets and less coverage area. BEFORE Higher pressure results in smaller water droplets and more coverage area. AFTER Up To 40% Wasted Solution 1 US Patents: US B2, US , US , US , US , other patents pending. 2 Reed Construction Data 2013, U.S. National Average for Car Wash Square Foot Building Cost Assuming Brick with Concrete Block Back-Up / Bearing Walls

7 - DO MORE WITH LESS SMALL FOOTPRINT Most components can be wall or rack mounted, and the system accurately delivers solution without cumbersome mixing tanks. Compare the wall space required to hang a bank of up to 16 mixing tanks to the 38 sq. ft. (3.53 m 2 ) required for the equivalent Aqua-Lab system at the national average build cost of $313.48/sq ft. 2 and you can see the savings add up. DURABLE, RELIABLE CONSTRUCTION In most other dispensing systems chemistry is run through a pump to the applicator, which over time is the most common reason for failure. In Aqua-Lab systems chemistry is injected downstream of the pump. Chemistry only comes into contact with the injector, metering tip, and solution outlet line. Our systems are also designed using the most chemically resistant materials and our simple yet robust air-actuated valves offer enhanced dependability over electric solenoid valves. FAST AND EASY MAINTENANCE Color-coded, quick-change chemical injectors are easy to install and replace. In the event of a pump failure, quick-connects on all water and electrical feed lines also allow fast-change out to back-up pumps. MODULAR AND CONFIGURABLE From a single arch unit to complete, integrated systems configurations are available for any number of applications. Accessories are also available to customize Aqua-Lab to your unique equipment configuration. HOW CHEMICAL IS DELIVERED TO THE VEHICLE UNDILUTED CHEMICAL WATER (200 PSI) (14 bar) MIXED SOLUTION (<60 PSI) (<4 bar) Valve Body Plunger Spring End Cap STEP 1: A signal is generated from Car Wash Brains (motor control unit) STEP 2: Pump delivers 200 PSI (14 bar) of water to the Water Manifold STEP 3: Air-actuated water valve opens on demand STEP 4: Water & chemical mix in the Chem-Flex Injector STEP 5: Mixed solution is delivered to the applicator in the wash bay 200 PSI (14 bar)

8 THE NEXT GENERATION Building on the efficiency, durability, and consistency that car wash owners have grown to trust, the next generation of Aqua-Lab Chemical Dispensing Systems were engineered for improved performance with these new features: CHEMICAL-RESISTANT KYNAR MANIFOLD Plunger Spring An inert, chemically resistant Kynar manifold with integrated, reliable, air-actuated valves offer enhanced simplicity and dependability over electric solenoid valves. Valve Body End Cap CHEMICAL-RESISTANT MATERIALS CHEMICAL 304 STAINLESS STEEL 316 STAINLESS STEEL KYNAR Acetic Acid 20% B B A Citric Acid B A A Dodecyl Benzene Sulfonic Acid B B A Ethylene Glycol Monobutyl Ether (Butyl Cellosolve) B B A Petroleum Distillates A A A Phosphoric Acid < 40% D C B Potassium Hydroxide B A A Sodium Hydroxide B B A Sulfuric Acid 10% D B A Hydrochloric Acid 20% D D A Hydrofluoric Acid 20% D D A A Minor effect, slight Excellent B Moderate effect, softening, corrosion or discoloring C swelling, not for continuous use D Severe effect, don t use Manufactured using a corrosion-resistant composite material, a full line of PC2 and PC3 composite injectors stand up to the most aggressive, yet common car wash chemicals. COMPOSITE CHEMICAL INJECTORS Barb Fitting XFC o-ring for increased chemical resistance to reduce o-ring swelling Teflon check ball Hastelloy spring Chemically inert composite nozzle & body

9 NEW FEATURES INTUITIVE PANEL DESIGN New features include vertical valve orientation for clean plumbing management, a hinged panel for easy access to air regulators, and a small injector/tip storage tray. Reliable, integrated air actuated valve New all composite injectors Vertical valve orientation for clean plumbing management Inert, chemically resistant Kynar manifold Air regulators aligned with valve position Hinged panel for easy access to air regulators Small tray for quick storage of injectors and metering tips Optional rack mounting kit

10 PRODUCT LINE APPLICATION PANEL MANIFOLD / VALVES TUNNEL/CONVEYOR (STANDARD FLOW) MDGEN2 MAM: 5 OR 7 TUNNEL/CONVEYOR (HIGH FLOW) XDGEN2 MAM: 5 + BAM: 2 TRUCK, BUS, TRAIN HD BAM: 3, 5 OR

11 A SOLUTION FOR EVERY APPLICATION INJECTOR(S) FLOW RANGE PUMPS / CONTROLS GPM/VALVE BOOSTER PUMP W/MCU 20 GPM/EACH OR UP TO 28 GPM/MANIFOLD GRUNDFOS PUMP W/VFD 40 GPM/EACH PC /15.0 GPM/VALVE BOOSTER PUMP W/MCU 20 GPM/EACH OR UP TO 28/40 GPM/MANIFOLD GRUNDFOS PUMP W/VFD 40 GPM/EACH PC2 + PC GPM/VALVE BOOSTER PUMP W/MCU 20 GPM/EACH OR UP TO 40 GPM/MANIFOLD GRUNDFOS PUMP W/VFD 40 GPM/EACH PC

12 TUNNEL/CONVEYOR - MD GEN2, XD GEN2, & HD MEDIUM FLOW, CROSSOVER, & HIGH FLOW CHEMICAL DISPENSING SYSTEMS DESIGNED FOR: The Aqua-Lab MD GEN2, XD GEN2, and HD Chemical Dispensing Systems are intended for use with tunnel/conveyor vehicle wash equipment, as well as truck, bus, and train wash applications. These systems deliver precisely diluted chemistry to multiple applications simultaneously. Customizable systems are equipped to feed any and all applications in your tunnel, from a 1/4 GPM (1 LPM) CTA up to high-volume foam curtain applications. UNIQUE FEATURES: Dependable Kynar air-actuated valves, now with flow rates up to 15 GPM per valve (up to 40 GPM per manifold), were designed and tested for reliable operation up to 700,000 wash cycles. HOW TO CUSTOMIZE: Select your panel(s), pump(s), and motor control unit based on the number of applicators/arches and the total GPM flow required to feed all functions. Systems are delivered pre-wired and pre-plumbed for water, air, and chemical control. Accessories are also available to customize Aqua-Lab to your unique equipment configuration. NEW!

13 CUSTOMIZE YOUR SYSTEM Choose one or a combination of panels based on the total number of arches/applications in your car wash. MD GEN2 5/7 STEP 1: PICK YOUR PANEL(S) MEDIUM APPLICATION MANIFOLD (MAM) PANELS Manifold panel for up to (5) applications (up to 6 GPM each valve or 28 GPM total). INCLUDES: (5) Integrated, Air-Actuated MAM Water Valves (5) Air Valves (7) Foaming Air Regulators* VOLTAGE 24 VAC VDC VAC * Intended for use with a Tri-Foam Kit (sold separately) MD GEN2 7/9 Manifold panel for up to (7) applications (up to 6 GPM each valve or 28 GPM total). INCLUDES: (7) Integrated, Air-Actuated MAM Water Valves (7) Air Valves (9) Foaming Air Regulators* VOLTAGE 24 VAC VDC VAC * Intended for use with a Tri-Foam Kit (sold separately) XD GEN2 5/2/9 HD 3/5 CROSSOVER (MAM + BAM) PANELS Manifold panel for up to (7) applications. Combination of (5) medium-flow valves (up to 6 GPM each or 28 GPM total) and (2) high-flow valves (up to 15 GPM each or 30 GPM total). INCLUDES: (5) Integrated, Air-Actuated MAM Water Valves (2) Integrated, Air-Actuated BAM Water Valves (7) Air Valves (9) Foaming Air Regulators* VOLTAGE BIG APPLICATION MANIFOLD (BAM) PANELS 24 VAC VDC VAC * Intended for use with a Tri-Foam Kit (sold separately) Manifold panel for up to (3) applications (up to 15 GPM each valve or 40 GPM total.) INCLUDES: (3) Integrated, Air-Actuated BAM Water Valves (3) Air Valves (5) Foaming Air Regulators* VOLTAGE 24 VAC VDC VAC * Intended for use with a Tri-Foam Kit (sold separately)

14 CUSTOMIZE YOUR SYSTEM HD 5/7 Manifold panel for up to (5) applications (up to 15 GPM each valve or 40 GPM total.) INCLUDES: (5) Integrated, Air-Actuated BAM Water Valves (5) Air Valves (7) Foaming Air Regulators* VOLTAGE 24 VAC VDC VAC * Intended for use with a Tri-Foam Kit (sold separately) HD 7/9 Manifold panel for up to (7) applications (up to 15 GPM each valve or 40 GPM total.) INCLUDES: (7) Integrated, Air-Actuated BAM Water Valves (7) Air Valves (9) Foaming Air Regulators* VOLTAGE 24 VAC VDC VAC * Intended for use with a Tri-Foam Kit (sold separately) STEP 2 (STANDARD OPTIONS): PICK YOUR PUMP SYSTEM Choose pump configuration based on total flow rate for all applications and number of water sources used. See page 14 for upgraded pump and MCU options. Wall-mount or floor-mount 20 GPM (75 LPM) booster pump systems are equipped with quick-connects to both electrical and plumbing connections, high-temperature sensor, wye strainer, regulator, and easy-to-mount stainless steel bracket. SINGLE BOOSTER PUMP SYSTEM Flow Rate: 20 GPM (75 LPM) (each pump) ASSEMBLY CONFIGURATION: (1) Active pump, for use with (1) Water source SITE VOLTAGE* WALL-MOUNT 230V or 460V FLOOR-MOUNT 230V or 460V SINGLE BOOSTER PUMP SYSTEM WITH BACK-UP Flow Rate: 20 GPM (75 LPM) (each pump) ASSEMBLY CONFIGURATION: (1) Active pump, for use with (1) Water source (1) Back up pump SITE VOLTAGE* WALL-MOUNT 230V or 460V FLOOR-MOUNT 230V or 460V *Other voltage options may be available. Contact Hydra-Flex for more information

15 CUSTOMIZE YOUR SYSTEM MULTI-SOURCE BOOSTER PUMP SYSTEM Flow Rate: 20 GPM (75 LPM) (each pump) ASSEMBLY CONFIGURATION: (2) Active pumps, for use with (2) Water sources SITE VOLTAGE* WALL-MOUNT 230V or 460V FLOOR-MOUNT 230V or 460V MULTI-SOURCE BOOSTER PUMP SYSTEM WITH BACK-UP Flow Rate: 20 GPM (75 LPM) (each pump) ASSEMBLY CONFIGURATION: (2) Active pumps, for use with (2) Water sources (1) Back up pump SITE VOLTAGE* WALL-MOUNT 230V or 460V FLOOR-MOUNT 230V or 460V SINGLE BOOSTER PUMP SYSTEM FOR RACK MOUNTING KIT Simply slide the rack(s) in place - no wall mounting required. The rack mount kit holds any size Aqua-Lab panel with booster pump, motor controls, and basic tubing management. Don t lose revenue by shutting down to make upgrades. Because it doesn t require any wall space, the rack mount kit allows live change-over from legacy equipment. Install panel racks together to create a centralized chemical control station or space them out in your back room. *Other voltage options may be available. Contact Hydra-Flex for more information. SINGLE MOTOR CONTROL UNIT (MCU) SITE VOLTAGE* STEP 3: PICK YOUR MOTOR CONTROL UNIT Choose motor control unit based on pump configuration and panel voltage. SINGLE BOOSTER PUMP 230V or 460V BACK-UP PUMP 230V or 460V RACK KIT RACK KIT - MCU RACK KIT - VFD OPTIONAL TRAY For use with Single Booster Pump or Single Booster Pump with Back-up. NEW: Now equipped with high-temp shutoff to protect and extend the life of your booster pumps. CONTROL VOLTAGE 24 VAC VDC VAC DUAL MOTOR CONTROL UNIT (MCU) For use with Multi-Source Booster Pump or Multi-Source with Back-Up Booster Pump. NEW: Now equipped with high-temp shutoff to protect and extend the life of your booster pumps. CONTROL VOLTAGE 24 VAC VDC VAC

16 CUSTOMIZE YOUR SYSTEM STEPS 2 & 3 (UPGRADE OPTIONS): PICK YOUR PUMP & MOTOR CONTROL UNIT New vertical centrifugal multistage pumps with VFD controls offer enhanced efficiency and reliability. GRUNDFOS PUMP SYSTEM VARIABLE FREQUENCY DRIVE (VFD) LARGER FLOW CAPACITY Upgrade to Grundfos vertical multistage centrifugal pump system with 40 GPM (7.5 HP) flow capacity. LONGER LIFE & LESS MAINTENANCE Grundfos pumps are equipped with stainless steel impellers, TEFC (totally enclosed fan cooled) motors, and higher temperature thresholds for longer life and less maintenance. Grundfos pump systems are also rebuildable (rebuildable stack, replaceable motor with bearing) for lower lifetime operating costs. FULLY INTEGRATED SYSTEMS Grundfos pump systems include VFD motor controls, a pressure transducer for pressure and flow control, inlet and outlet plumbing connections for up to 3 panels, wye strainer, and 8 ft. power cord with flying leads. EFFICIENT Because a VFD adjusts the speed of the motor based on real-time site demands and system flow requirements, it can reduce related energy consumption and costs. EXTENDS THE LIFE OF THE PUMP Puts less wear and tear on the motor and results in cooler running pumps due to water not bypassing. IMPROVED CHEMICAL CONSISTENCY Tighter tolerances on a VFD eliminate pressure fluctuations that may vary by +/ PSI on a standard water pressure regulator. POTENTIAL LOCAL UTILITY REBATES The federal government and many local utilities offer incentives and rebates when installing energy efficient devices like VFDs. Contact your local utility or check the national database at PUMP SYSTEM & VFD MCU 40 GPM (150 LPM) 7.5 HP Pump w/ VFD 40 GPM (150 LPM) 7.5 HP Pump w/ VFD 40 GPM (150 LPM) 7.5 HP Pump w/ VFD 40 GPM (150 LPM) 7.5 HP Pump w/ VFD SITE VOLTAGE* CONTROL VOLTAGE 230V 24 or 120 VAC V 24 VDC V 24 or 120 VAC V 24 VDC PUMP ONLY (NO MCU)* 40 GPM (150 LPM) 7.5 HP Pump 40 GPM (150 LPM) 7.5 HP Pump SITE VOLTAGE CONTROL VOLTAGE *Customer must supply own Motor Control Unit. OPTIONAL ACCESSORIES Protective Kick Plate Cover, Floor-Mount (protects the pump, plumbing, and pressure transducer against accidental damage). 230V V *Other voltage options may be available. Contact Hydra-Flex for more information

17 CUSTOMIZE YOUR SYSTEM STEP 4: PICK YOUR ACCESSORIES See pages SYSTEM REQUIREMENTS/SPECIFICATIONS POWER REQUIREMENTS 20 GPM (75 LPM) Booster Pump 230V/3PH/60Hz/8.9A 460V/3PH/60Hz/4.2A *Recommended for use with 30A breaker. 40 GPM (150 LPM) Grundfos Pump 230V/3PH/60Hz/18.6A* 460V/3PH/60Hz/8.9A Air-Actuated Valves 24 VAC, 24 VDC, or 120VAC, 3.5 Watts/Port SPACE REQUIREMENTS WALL-MOUNTED BOOSTER PUMPS (DEPTH X WIDTH X HEIGHT) 1-Pump Wall-Mount 2-Pump Wall-Mount 3-Pump Wall-Mount SPACE REQUIREMENTS FLOOR-MOUNTED BOOSTER PUMPS (DEPTH X WIDTH X HEIGHT) 1-Pump Floor-Mount 2-Pump Floor-Mount 3-Pump Floor-Mount 12 x 24 x 48 (31 x 61 x 122 cm) 12 x 24 x 48 (31 x 61 x 122 cm) 12 x 36 x 48 (31 x 91 x 122 cm) 12 x 24 x 54 (31 x 61 x 138 cm) 12 x 32 x 54 (31 x 82 x 138 cm) 22 x 32 x 54 (56 x 82 x 138 cm) SPACE REQUIREMENTS GRUNDFOS PUMPS (DEPTH X WIDTH X HEIGHT) 40 GPM Grundfos Pump SPACE REQUIREMENTS FOR MCU, VFD, & MANIFOLD PANELS (DEPTH X WIDTH X HEIGHT) Motor Control Unit VFD MD GEN2, XD GEN2, HD Panels 19 x 15 x 42 (49 x 38 x 107 cm) 9 x 14 x 15 (23 x 36 x 38 cm) 14 x 21 x 20 (36 x 54 x 51 cm) 7 x 32 x 34 (18 x 81 x 86 cm) WATER INLET LINES 20 GPM (75 LPM) Booster Pump 40 GPM (150 LPM) Grundfos Pump 1 ID 2 ID SOLUTION OUTLET LINES Up to 2.25 GPM (8.5 LPM) GPM ( LPM) 5.5 GPM (20.8 LPM) GPM ( LPM) 3/8 ID (1/2 OD Polyflow*) 1/2 ID* 5/8 ID 3/4 ID* *Assuming line length is 50 (15 m) or less. Refer to user manual for recommended size chart for other lengths. OPERATING WATER PRESSURE 200 PSI (14 bar) Factory Set (Assumes 40 PSI (2.8 bar) City Feed) MAX. WATER SOURCE TEMP. 137 F (58 C) WATER FILTRATION (SUGGESTED) 50 Micron AIR INLET LINE 3/8 OD Polyflow per Panel AIR OUTLET LINE 3/8 OD Polyflow per Application AIR INLET PRESSURE PSI ( bar) Dry Air

18 ACCESSORIES FOR INJECTOR S & RECOMMENDED STARTING POINTS SEE PAGES DUO-FOAM KIT (MD GEN2) Two position quick connect manifold that fits into a single Aqua-Lab port for dispensing two chemicals or colors to the same applicator. Also for use with foam applicators that use two foam generators. Kit includes (1) duo-foam manifold, (2) check valves, (2) 1/2 poly push-connect fittings, (2) anti-siphon devices, and (2) packs of standard metering tips. For use with PC2 injectors (not included). MD GEN DUO-FOAM KIT (HD/XD GEN2) Two position quick-connect manifold that fits into a single Aqua-Lab port for dispensing two chemicals or colors to the same applicator. Also for use with foam applicators that use two foam generators. Includes (1) duo-foam manifold, (2) check valves, (2) anti-siphon devices, (2) packs of standard metering tips, and (2) 1/2 poly push-connect fittings. For use with PC2 injectors (not included). XD GEN2, HD TRIPLE FOAM KIT (MD GEN2) Three position quick-connect manifold that fits into a single Aqua-Lab port for dispensing two chemicals or colors to the same applicator. Also for use with foam applicators that use three foam generators. Kit includes (1) triple-foam manifold, (3) check valves, (3) 1/2 poly push-connect fittings, (3) anti-siphon devices, and (3) packs of standard metering tips. For use with PC2 injectors (not included). MD GEN TRIPLE-FOAM KIT (HD/XD GEN2) Three position quick-connect manifold that fits into a single Aqua-Lab port for dispensing two chemicals or colors to the same applicator. Also for use with foam applicators that use three foam generators. Kit includes (1) triple-foam manifold, (3) check valves, (3) 1/2 poly push-connect fittings, (3) anti-siphon devices, and (3) packs of standard metering tips. For use with PC2 injectors (not included). XD GEN2, HD

19 ACCESSORIES QUAD-FOAM KIT (MD GEN2) Four-position quick-connect manifold that fits into a single Aqua-Lab port for dispensing two chemicals or colors to the same applicator. Also for use with foam curtain applicators that use four foam generators. Kit includes (1) quad-foam manifold, (4) check valves, (4) 1/2 poly push-connect fittings, (4) anti-siphon devices, and (4) packs of standard metering tips. For use with PC2 injectors (not included). DISTRIBUTION MANIFOLD (XD GEN2/HD) MD GEN Allows you to split one large chemical line (3/4 NPT inlet) into (3) or (4) smaller lines (1/2 OD poly flow outlets) at the arch. Includes (1) 3/8 NPT plug & hose clamp for 3/4 ID inlet. MD GEN2, XD GEN2, HD HIGH-FLOW RINSE KIT The high-flow rinse kit is a manifold that holds a single injector and a ball valve, and fits into a single port on an Aqua-Lab panel. Kit includes the manifold, check valve, and 1/2 poly push-connect fittings. Simply connect injector outlet to ball valve outlet when running to your high-flow device and adjust ball valve flow as needed. MD GEN2, XD GEN ANTI-SIPHON KIT (PC2) Anti-siphon kit reduces the effects of water hammer. Prevents drawing concentrated chemical into your solution line when the valve is closed (includes 5 pieces). For use with 1/2 OD poly flow. MD GEN2, XD GEN ANTI-SIPHON KIT (PC3) Anti-siphon kit reduces the effects of water hammer. Prevents drawing concentrated chemical into your solution line when the valve is closed (Includes 1 piece). For use with 3/4 ID braided line. XD GEN2, HD

20 ACCESSORIES PC3 TO PC2 ADAPTER (HD/XD) Allows you to adapt a high-flow PC3 valve to be used with any PC2 Chem-Flex injector. XD GEN2, HD INJECTOR OPTIMIZATION TOOL This tool is for initial setup and troubleshooting of Chem-Flex Injectors and an Aqua-Lab Chemical Dispensing System. In order for the injector to work properly and draw chemical, this gauge must be in the GREEN section when installed immediately after an injector that is running. MD GEN2, XD GEN2, HD VACUUM TESTER KIT This troubleshooting tool allows you to test if your injector is working correctly. See user manual for testing process. MD GEN2, XD GEN2, HD WATER FILTRATION SYSTEM - COLD PC2 PLUG - STAINLESS STEEL 50 micron canister filter for cold water. Enhances the life of your pumps and valves by reducing particulates including sand, scale, and rust. Includes visual pressure gauge for monitoring filter status and bracket for easy mounting. Max flow of 20 GPM (75 LPM). Uses Pleated Polyester Replacement Filter Cartridge P/N MD GEN2, XD GEN2, HD Replacement Filter Cartridge MD GEN2, XD GEN2, HD Plugs an unused MAM valve position. MD GEN2, XD GEN2, HD FLOW-THRU ADAPTER Allows you to use a single MAM valve position for an approximate 200 PSI (14 bar) rinse pass. MD GEN2, XD GEN2, HD

21 ACCESSORIES BUG PREP 2.0 KIT The Bug Prep 2.0 Kit converts 1 port on your Aqua-Lab into a gun-operated hand-prep system for applying foamed solution fast. Foaming prep gun with built-in foam generator maximizes your solution s foaming, cleaning, and cling ability. Longer working length (30 ft.) of durable Polyflow hose runs air and solution to the gun simultaneously and is coiled for easy retraction and operation. Improved reliability with new and improved features include a gauge isolator to prevent chemical attack on the pressure switch, a large dead-band on the pressure switch reduces unwanted air valve chatter, and a high-temperature shutdown box protects your pumps in the event of a plumbing leak. Bug Prep Kit For New Systems MD GEN2, XD GEN2, HD REPLACEMENT S Foam Generator For Prep Gun MD GEN2, XD GEN2, HD Foaming Prep Gun MD GEN2, XD GEN2, HD Foaming Prep Gun, Hose, & Injector MD GEN2, XD GEN2, HD Dual Lumen 3/8 Spiral Hose 30 (9 m) MD GEN2, XD GEN2, HD RACK MOUNTING KIT Simply slide the rack(s) in place - no wall mounting required. The rack mount kit holds any size Aqua-Lab panel with booster pump, motor controls, and basic tubing management. Systems include a pre-wire electrical kit, and are delivered pre-wired and pre-plumbed for water, air, and chemical control. Don t lose revenue by shutting down to make upgrades. Because it doesn t require any wall space, the rack mount kit allows live change-over from legacy equipment. Install panel racks together to create a centralized chemical control station or space them out in your back room. A stainless steel storage tray is available as an optional accessory. Motor Control Unit Mounted Rack (Shown) MD GEN2, XD GEN2, HD Variable Frequency Drive Mounted Rack MD GEN2, XD GEN2, HD Rack Tray Option MD GEN2, XD GEN2, HD STAINLESS STEEL MOTOR DRIP SHIELD (WALL MOUNTED BOOSTER PUMPS ONLY) The Hydra-Flex all stainless steel drip shield offers extra protection to pump motors. The drip shield uses the existing pump mounting bolts for securement. The drip shield should be secured using the existing nuts and mounted behind any washers. MD GEN2, XD GEN2, HD KICK PLATE COVER (FLOOR MOUNT GRUNDFOS PUMP ONLY) Protects the pump, plumbing, and pressure transducer against accidental damage. MD GEN2, XD GEN2, HD

22 ACCESSORIES VINYL HOSE BARB CAP Allows you to cap the chemical inlet to the injector. Allows additional customization when using dual barb injectors. MD GEN2, XD GEN2, HD REMOTE METERING DEVICE/CHECK HUB For use with chemicals that are prone to gelling, this device moves the metering point further from the injector. (Note: When using this tool in line, the metering tip should be installed on the remote metering device, not on the injector.) MD GEN2, XD GEN2, HD /8 COUPLER 3/8 FNPT x 3/8 FNPT poly coupler used to connect outlet of injector to push-connect fitting. MD GEN2, XD GEN2, HD /8 ELBOW 3/8 FNPT x 3/8 FNPT elbow used to connect injector outlet to push-connect fittings. MD GEN2, XD GEN2, HD /8 X 1/2 PUSH-TO-CONNECT 3/8 MNPT x 1/2 Poly fitting used to connect poly tubing to injector. MD GEN2, XD GEN2, HD

23 ACCESSORIES 3/8 CHECK VALVE (PC2) 3/8 FNPT x 3/8 FNPT check valve prevents the backward flow of fluid. For use with PC2 injectors only. MD GEN2, XD GEN2, HD /4 CHECK VALVE (PC3) 3/4 FNPT x 3/4 FNPT check valve prevents the backward flow of fluid. For use with PC3 injectors only. XD GEN2, HD /4 TO 3/4 HOSE BARB & CHECK VALVE KIT (PC3) 3/4 FNPT x 3/4 FNPT check valve kit with a 3/4 hose barb prevents the backward flow of fluid. Includes hose clamp to secure braided 3/4 tubing to PC3 injector. XD GEN2, HD /4 TO 1 HOSE BARB & CHECK VALVE KIT (PC3) 3/4 FNPT x 3/4 FNPT check valve kit with a 1 hose barb prevents the backward flow of fluid. Includes hose clamp to secure braided 1 tubing to PC3 injector. XD GEN2, HD

24 - PANEL S DIAGRAM or or For legacy system parts, visit our website at

25 - PANEL S LIST NAME 1 Single MAM Valve Replacement Single BAM Valve Replacement MAM Valve Repair Kit BAM Valve Repair Kit MAM O-Ring Repair Kit BAM O-Ring Repair Kit VAC Solenoid Actuated Air Valve - Foaming 24VDC VAC VAC Solenoid Coil Replacement For Air Actuated Valve 24 VDC VAC M12 X Din I Cordset 24 VAC/VDC VAC Primary Air Regulator Primary Air Regulator Replacement Bowl Foaming Small Air Regulator & 60 PSI Gauge Outlet Pressure Gauge PSI Bottom Mount MAM Inlet Kit BAM Inlet Kit BAM To MAM Coupler MAM End Cap Kit BAM End Cap Kit (Shown On Page 27) 1/4 Push To Connect Tee (Shown On Page 27) 1/4 Push To Connect To 1/8 NPT Elbow (Shown On Page 28) 1/4 Push To Connect To 1/8 NPT Elbow - Plastic (Shown On Page 28) 1/4 Hose Barb Foaming Air Check Valve M12 Junction Block - 8 Port, With Homerun Cable 24 M12 Junction Block - 6 Port, With Homerun Cable 25 (Shown On Page 28) Ball Valve 30 (10 m) (30 m) (10 m) (30 m) / (Shown On Page 28) Manifold Inlet 3/4 ID Hose X 1/2 NPT Ends - 72 (1.8 m) Long (Shown On Page 28) Manifold Inlet 1 ID Hose X 1 NPT Ends - 72 (1.8 m) Long Male Quick Connect - Brass 29 (Shown On Page 28) Female Quick Connect - Brass / / All panel replacement parts found on pages

26 - PUMP S DIAGRAM & LIST For legacy system parts, visit our website at or NAME 28 Male Quick Connect - Brass 29 Female Quick Connect - Brass / / Wye Strainer - 30 Mesh NPT T16 Wye Strainer Screen & Gasket Kit NPT T15 Wye Strainer Screen & Gasket Kit GPM (150 LPM) Bypass Pressure Regulator - Stainless Steel Quick Connect 9 (3 m) Cordset For Booster Pump Temperature Switch Assembly GPM (75 LPM) Quick Connect Regulator Plumbing Assembly GPM (150 LPM) Grundfos Plumbing Assembly Grundfos Pump System Manifold O-Ring Replacement/Backup 40 GPM (150 LPM) Grundfos Pump Replacement/Backup 20 GPM (75 LPM) Booster Pump (Show On Page 30) Booster Pump Floor Stand Dual Booster Pump Wall Mount Bracket (Show On Page 30) Triple Booster Pump Wall Mount Bracket All Pump replacement parts found on pages

27 - CONTROL S DIAGRAM & LIST For legacy system parts, visit our website at or or or NAME 44 (Shown On Page 30) M12 Cordset (Gray) High-Temp Light Quick Connect Pump Plug - Female Thermal Overload - Eaton Timer Relay Current Sensor - AC Current Sensor - DC VFD Replacement - 5HP 52 VFD Replacement - 7.5HP 230V V V V (Shown On Page 31) VFD MCU Keypad VFD MCU Exhaust Fan VFD MCU Exhaust Filter VAC Contactor - Eaton 24 VDC VAC (Shown On Page 31) VFD MCU Pressure Transducer (Shown On Page 31) Pressure Transducer Cable VFD MCU Primary Fuse 1/2 AMP VFD MCU Fuse All motor control unit replacement parts found on pages A A

28 REPLACEMENT S 1 SINGLE MAM VALVE REPLACEMENT 6 BAM O-RING REPAIR KIT MD GEN XD GEN2, HD NOTE: Not compatible with MD GEN1 Hydra-Cannon. 2 SINGLE BAM VALVE REPLACEMENT 7 SOLENOID ACTUATED AIR VALVE - FOAMING XD GEN2, HD MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD 24VAC VDC VAC MAM VALVE REPAIR KIT 8 SOLENOID COIL REPLACEMENT FOR AIR ACTUATED VALVE MD GEN2, XD GEN MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD 24VAC VDC VAC BAM VALVE REPAIR KIT 9 M12 X DIN I CORDSET XD GEN2, HD MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD 24 VAC/VDC VAC MAM O-RING REPAIR KIT 10 PRIMARY AIR REGULATOR MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD

29 REPLACEMENT S 11 PRIMARY AIR REGULATOR REPLACEMENT BOWL 16 BAM TO MAM COUPLER MD GEN2, XD GEN2, HD XD GEN FOAMING SMALL AIR REGULATOR & 60 PSI GAUGE 17 MAM END CAP KIT MD GEN2, XD GEN2, HD MD GEN OUTLET PRESSURE GAUGE PSI BOTTOM MOUNT 18 BAM END CAP KIT MD GEN2, XD GEN2, HD HD MAM INLET KIT 19 1/4 PUSH TO CONNECT TEE MD GEN MD GEN2, XD GEN2, HD BAM INLET KIT 20 1/4 PUSH TO CONNECT TO 1/8 NPT ELBOW XD GEN2, HD MD GEN2, XD GEN2, HD

30 REPLACEMENT S 21 1/4 PUSH TO CONNECT TO 1/8 NPT ELBOW - PLASTIC 26 MANIFOLD INLET 3/4 ID HOSE X 1/2 NPT ENDS - 72 (1.8 m) LONG MD GEN2, XD GEN2, HD MD GEN /4 HOSE BARB FOAMING AIR CHECK VALVE 27 MANIFOLD INLET 1 ID HOSE X 1 NPT ENDS - 72 (1.8 m) LONG MD GEN2, XD GEN2, HD XD GEN2, HD M12 JUNCTION BLOCK - 8 PORT HOMERUN CABLE 28 MALE QUICK CONNECT - BRASS MD GEN2, XD GEN2, HD 30 (10 m) XD GEN2, HD MD GEN2, XD GEN2, HD 100 (30 m) MD GEN2 1/ M12 JUNCTION BLOCK - 6 PORT HOMERUN CABLE 29 FEMALE QUICK CONNECT - BRASS MD GEN2, HD 30 (10 m) XD GEN2, HD MD GEN2, HD 100 (30 m) MD GEN2 1/ BALL VALVE 30 1 WYE STRAINER - 30 MESH XD GEN2, HD MD GEN / MD GEN2, XD GEN2, HD

31 REPLACEMENT S 31 1 NPT T16 WYE STRAINER SCREEN & GASKET KIT GPM (75 LPM) QUICK CONNECT REGULATOR PLUMBING ASSEMBLY 1 3/4 MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD NPT T15 WYE STRAINER SCREEN & GASKET KIT GPM (150 LPM) GRUNDFOS PLUMBING ASSEMBLY 2 5/8 MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD GPM (150 LPM) BYPASS PRESSURE REGULATOR - STAINLESS STEEL 38 GRUNDFOS PUMP SYSTEM MANIFOLD O-RING MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD QUICK CONNECT 9 (3 m) CORDSET FOR BOOSTER PUMP 39 REPLACEMENT/BACKUP 40 GPM (150 LPM) GRUNDFOS PUMP MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD TEMPERATURE SWITCH ASSEMBLY 40 REPLACEMENT/BACKUP 20 GPM (75 LPM) BOOSTER PUMP MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD

32 REPLACEMENT S 41 BOOSTER PUMP FLOOR STAND 46 QUICK CONNECT PUMP PLUG - FEMALE MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD DUAL BOOSTER PUMP WALL MOUNT BRACKET 47 THERMAL OVERLOAD - EATON MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD TRIPLE BOOSTER PUMP WALL MOUNT BRACKET 48 TIMER RELAY MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD M12 CORDSET (GRAY) 49 CURRENT SENSOR - AC MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD HIGH-TEMP LIGHT 50 CURRENT SENSOR - DC MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD

33 REPLACEMENT S 51 VFD REPLACEMENT - 5 HP 56 CONTACTOR - EATON MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD 230V V MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD 24 VAC VDC VAC VFD REPLACEMENT HP 57 VFD MCU PRESSURE TRANSDUCER MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD 230V V MD GEN2, XD GEN2, HD VFD MCU KEYPAD 58 PRESSURE TRANSDUCER CABLE MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD VFD MCU EXHAUST FAN 59 VFD MCU PRIMARY FUSE 1/2 AMP MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD VFD MCU EXHAUST FILTER 60 VFD MCU FUSE MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD MD GEN2, XD GEN2, HD 30A A

34 CHEM-FLEX CHEMICAL INJECTORS (STANDARD) CHEM-FLEX CHEMICAL INJECTORS (STANDARD - SST CONNECTIONS) Injectors are color-coded based on the water flow needed for each individual application, and combine with color-coded chemical metering tips to proportion the precise chemical mix ratio. CHEMICAL-RESISTANT: The heart of our Aqua-Lab Chemical Dispensing Systems, Chem-Flex Injectors are one of the most chemical resistant injectors on the market. These long lasting injectors are manufactured using Kynar Venturi inserts, stainless steel connections, a Hastelloy spring, a Teflon check ball, and an exclusive XFC o-ring material. DURABLE: Dual material construction combines the excellent corrosion and chemical resistance of Kynar with the mechanical strength of stainless steel. NPT injectors now use 316 stainless steel for longer life. RELIABLE: Because of their Kynar-molded wetted surface, Chem-Flex Standard Injectors can last 2-4 times longer than injectors machined from stainless steel or brass. Threaded fitting to allow for installation of metering tips Barb fitting XFC O-ring for increased chemical resistance to reduce O-ring swelling Hastelloy or Teflon check ball Hastelloy spring Innovative insert molded Kynar body; resistant to chemicals and corrosion Many nozzle sizes, body color coded to nozzle size Now with 316 stainless steel on NPT injectors

35 STANDARD - SST CONNECTIONS THREADED INJECTORS 3/8 NPT X 3/8 NPT CONNECTIONS QUICK-CONNECT INJECTORS PC2 X 3/8 NPT CONNECTIONS SINGLE HOSE BARB For diluting one chemical with water. DUAL HOSE BARB For diluting two chemicals with water. Ideal for adding a color or scent to your solution. INLET CONNECTION 3/8 MNPT PC2* (QUICK-CONNECT) OUTLET CONNECTION 3/8 MNPT 3/8 MNPT FOR USE WITH MODEL(S) - MD GEN2, XD GEN2, HD COLOR FLOW ORIFICE FLOW 200 PSI (14 bar) SINGLE BARB DUAL BARB SINGLE BARB DUAL BARB White (0.74 mm) 0.25 GPM (1.0 LPM) Yellow (1.02 mm) 0.50 GPM (1.9 LPM) Tan (1.39 mm) 0.75 GPM (2.8 LPM) Red (1.45 mm) 1.00 GPM (3.8 LPM) Orange (1.78 mm) 1.50 GPM (5.7 LPM) Gray (2.11 mm) 2.00 GPM (7.6 LPM) Dark Blue (2.18 mm) 2.25 GPM (8.5 LPM) Light Blue (2.41 mm) 3.00 GPM (11.3 LPM) Light Green (2.49 mm) 3.25 GPM (12.3 LPM) Pink (2.69 mm) 3.75 GPM (14.2 LPM) Purple (2.98 mm) 4.50 GPM (17.0 LPM) Dark Green (3.18 mm) 5.50 GPM (20.8 LPM) *For exclusive use with Aqua-Lab Chemical Dispensing Systems. SPECIFICATIONS Max Pressure Inlet NPT up to 1000 PSI (69 bar) PC2 up to 500 PSI (34 bar) Temperature Range Maximum Wrench Torque 33 F F (.5 C - 79 C) 30 ft-lbs (41 N-m) Max Pressure Outlet 333 PSI (23 bar)

36 CHEM-FLEX CHEMICAL INJECTORS (COMPOSITE) CHEM-FLEX CHEMICAL INJECTORS (ALL COMPOSITE) NEW! Injectors are color-coded based on the water flow needed for each individual application, and combine with color-coded chemical metering tips to proportion the precise chemical mix ratio. THE MOST CHEMICAL RESISTANT INJECTOR ON THE MARKET: Hydra-Flex has developed an innovative solution that will stand up to the most aggressive, yet common car wash chemicals the composite injector. The nozzle and body of these injectors are manufactured using a corrosion-resistant composite material, which has been tested by the industry s leading chemical manufacturers with consistently positive results. A Hastlelloy spring, a Teflon check ball, and an exclusive XFC o-ring material are also used for long life and durability. IDEAL FOR USE WITH: Hydrochloric Acid Sulfuric Acid Hydrofluoric Acid Sodium Hydroxide Potassium Hydroxide Petroleum Distillates 2-Butoxy Ethanol Sodium Metasilicate Threaded fitting to allow for installation of metering tips Barb Fitting XFC o-ring for increased chemical resistance to reduce o-ring swelling Teflon check ball Hastelloy spring Chemically inert composite nozzle & body. Body color coded to nozzle size

37 ALL - COMPOSITE PC2 COMPOSITE INJECTORS PC2 x 3/8 MNPT PC3 COMPOSITE INJECTORS PC3 x 3/4 MNPT SINGLE HOSE BARB For diluting one chemical with water. DUAL HOSE BARB For diluting two chemicals with water. Ideal for adding a color or scent to your solution. INLET CONNECTION PC2* PC3* OUTLET CONNECTION 3/8 MNPT 3/4 MNPT FOR USE WITH MODEL(S) MD GEN2, XD GEN2, HD XD GEN2, HD COLOR FLOW ORIFICE FLOW 200 PSI (14 bar) SINGLE BARB DUAL BARB SINGLE BARB White (0.74 mm) 0.25 GPM (1.0 LPM) Yellow (1.02 mm) 0.50 GPM (1.9 LPM) Tan (1.39 mm) 0.75 GPM (2.8 LPM) Red (1.45 mm) 1.00 GPM (3.8 LPM) Orange (1.78 mm) 1.50 GPM (5.7 LPM) Gray (2.11 mm) 2.00 GPM (7.6 LPM) Dark Blue (2.18 mm) 2.25 GPM (8.5 LPM) Light Blue (2.41 mm) 3.00 GPM (11.3 LPM) Light Green (2.49 mm) 3.25 GPM (12.3 LPM) Pink (2.49 mm) 3.75 GPM (14.2 LPM) Purple (2.69 mm) 4.50 GPM (17.0 LPM) Dark Green (2.98 mm) 5.50 GPM (20.8 LPM) Black (4.09 mm) 8.00 GPM (30.3 LPM) Black (4.50 mm) 10.0 GPM (37.9 LPM) Black (4.72 mm) 12.0 GPM (45.2 LPM) Black (5.30 mm) 15.0 GPM (56.8 LPM) *For exclusive use with Aqua-Lab Chemical Dispensing Systems. SPECIFICATIONS Max Pressure Inlet / Outlet Up to 250 PSI (17 bar) Maximum Wrench Torque (PC2) Hand Tighten Only (30 in-lbs) Temperature Range 33 F F (.5 C - 60 C) Maximum Wrench Torque (PC3) Hand Tighten Only (60 in-lbs)

38 METERING TIPS METERING TIPS Color-coded tips are used to control the amount of chemical that is mixed with the water and the strength of the chemical solution. COLOR(S) DESCRIPTION Tan, Orange, Turquoise, Pink, Light Blue, Brown, Red, White, Green, Blue, Yellow, Black, Purple, & Grey Thread In Standard Metering Tips - 14 Pack (Multi Color) Tan Thread In Standard - 10 pack (Single Color) Orange Thread In Standard - 10 pack (Single Color) Turquoise Thread In Standard - 10 pack (Single Color) Pink Thread In Standard - 10 pack (Single Color) Light Blue Thread In Standard - 10 pack (Single Color) Brown Thread In Standard - 10 pack (Single Color) Red Thread In Standard - 10 pack (Single Color) White Thread In Standard - 10 pack (Single Color) Green Thread In Standard - 10 pack (Single Color) Blue Thread In Standard - 10 pack (Single Color) Yellow Thread In Standard - 10 pack (Single Color) Black Thread In Standard - 10 pack (Single Color) Purple Thread In Standard - 10 pack (Single Color) Gray Thread In Standard - 10 pack (Single Color) Copper, Pumpkin, Burgundy, & Green Thread In Ultra Lean Metering Tips - 4 Pack (Multi Color) Copper Thread In Ultra Lean - 10 pack (Single Color) Pumpkin Thread In Ultra Lean - 10 pack (Single Color) Burgundy Thread In Ultra Lean - 10 pack (Single Color) Green Thread In Ultra Lean - 10 pack (Single Color) SPIRAL METERING PLUGS Example of metering plug assemblies Hydra-Flex developed technology to meter chemical to greater ratios than even ultra lean tips allow. Pack includes (10) spiral plugs, to be inserted into chemical tube, just prior to injector. 3/8 Polyflow (LLDPE) tubing is required to ensure a seal between the tube wall and the Spiral Metering Plug

39 CHEMICAL DILUTION RATIO CHART NOTE: Dilution ratios given are based on drawing water through the metering tips and are meant as a starting point for system configuration. Results are expected to vary when drawing chemicals due to differences in viscosity and temperature. There may be slight variations of performance in injectors and metering tips that are unavoidable due to manufacture tolerances. Using the same tip color from site to site is a good starting point. However, with the potential for variation from part, to part it is reasonable to still need to do some adjustments from there. (Assumes feed pressure of 200 PSI (14 bar)) #8-32 METERING TIPS Flow Rate (GPM) at 200 PSI Injector Color White Yellow Tan Red Orange Gray Blue Light Blue Light Green Pink Purple Dark Green Black Black Black Black Nozzle Size (0.7 mm) (1.0 mm) (1.3 mm) (1.4 mm) (1.8 mm) (2.1 mm) (2.2 mm) (2.4 mm) (2.5 mm) (2.7 mm) (2.9 mm) (3.2 mm) (4.1 mm) (4.5 mm) (4.7 mm) (5.3 mm) COPPER 1: 57 1: 104 1: 155 1: 195 1: 281 1: 406 1: 468 1: 598 1: 629 1: 739 1: 881 1: : : : : 4259 PUMPKIN 1: 43 1: 82 1: 119 1: 126 1: 238 1: 348 1: 398 1: 519 1: 554 1: 647 1: 774 1: 946 1: : : : 3042 BURGUNDY 1: 34 1: 67 1: 97 1: 111 1: 207 1: 304 1: 347 1: 461 1: 495 1: 575 1: 690 1: 845 1: : : : 2469 LIME 1: 28 1: 57 1: 81 1: 100 1: 183 1: 270 1: 307 1: 414 1: 447 1: 518 1: 622 1: 764 1: 988 1: : : 1958 TAN 1: 28 1: 57 1: 81 1: 100 1: 183 1: 270 1: 307 1: 414 1: 447 1: 518 1: 622 1: 764 1: 826 1: : : 1557 ORANGE 1: 23 1: 44 1: 64 1: 78 1: 137 1: 196 1: 215 1: 293 1: 314 1: 365 1: 437 1: 536 1: 751 1: 874 1: : 1262 TURQUOISE 1: 17 1: 31 1: 45 1: 55 1: 91 1: 126 1: 134 1: 185 1: 197 1: 230 1: 274 1: 336 1: 561 1: 752 1: 885 1: 1099 PINK 1: 14 1: 24 1: 35 1: 42 1: 68 1: 93 1: 98 1: 130 1: 143 1: 159 1: 188 1: 224 1: 372 1: 473 1: 570 1: 728 LIGHT BLUE 1: 11 1: 17 1: 24 1: 31 1: 47 1: 64 1: 66 1: 93 1: 98 1: 114 1: 136 1: 166 1: 318 1: 406 1: 483 1: 572 BROWN 1: 10 1: 15 1: 22 1: 28 1: 43 1: 58 1: 59 1: 84 1: 88 1: 103 1: 122 1: 150 1: 270 1: 338 1: 408 1: 507 RED 1: 12 1: 17 1: 23 1: 34 1: 45 1: 46 1: 65 1: 69 1: 80 1: 95 1: 116 1: 202 1: 254 1: 306 1: : 251 1: 503 1: 754 1: : : : : : : : : : : : : : 181 1: 363 1: 544 1: 726 1: : : : : : : : : : : : : 104 1: 208 1: 311 1: 415 1: 623 1: 831 1: 934 1: 835 1: 778 1: 898 1: : : : : : : 82 1: 165 1: 247 1: 329 1: 494 1: 659 1: 741 1: 642 1: 668 1: 755 1: : : : : : : 59 1: 119 1: 178 1: 238 1: 357 1: 475 1: 535 1: 487 1: 496 1: 558 1: : : : : : : 34 1: 68 1: 102 1: 136 1: 204 1: 272 1: 306 1: 282 1: 304 1: 344 1: 612 1: 748 1: : : : 2040 Spiral Plug Length Metering Tip WHITE 1: 12 1: 16 1: 22 1: 31 1: 42 1: 43 1: 61 1: 64 1: 74 1: 88 1: 108 1: 180 1: 226 1: 272 1: 343 GREEN 1: 11 1: 14 1: 20 1: 28 1: 37 1: 38 1: 53 1: 55 1: 65 1: 76 1: 94 1: 160 1: 201 1: 241 1: 300 BLUE 1: 10 1: 12 1: 17 1: 23 1: 30 1: 31 1: 44 1: 46 1: 53 1: 63 1: 77 1: 122 1: 152 1: 185 1: 224 YELLOW 1: 9 1: 12 1: 16 1: 20 1: 22 1: 30 1: 31 1: 36 1: 42 1: 52 1: 80 1: 100 1: 120 1: 148 BLACK 1: 10 1: 13 1: 16 1: 17 1: 23 1: 24 1: 28 1: 33 1: 40 1: 61 1: 77 1: 92 1: 115 PURPLE 1: 6.6 1: 8.3 1: 9 1: 10 1: 13 1: 13 1: 15 1: 17 1: 21 1: 31 1: 39 1: 46 1: 57 GRAY 1: 5.3 1: 6.7 1: 6.9 1: 7.6 1: 9.9 1: 10 1: : 13 1: 16 1: 24 1: 30 1: 35 1: 44 OPEN 1: 4.9 1: 5.3 1: 5.2 1: 6.0 1: 6.1 1: 6.1 1: 7.6 1: 8.3 1: 10 1: 12 1: 15 1: 18 1: 23 3/7 polyflow (LLDPE) tubing is required to ensure a seal between the tube wall and the spiral plug

40 OPTIMIZING YOUR SYSTEM OPTIMIZING YOUR SYSTEM The key to achieving the best cleaning performance and customer presentation while using the least amount of chemical and water is through optimizing your system. THREE KEY VARIABLES What Do Injectors Do? Increases or decreases the amount of water used. What Do Metering Tips Do? Increases or decreases the amount of chemical in the solution. What Do Nozzles Do? Determines the application pattern and back-pressure of the solution. RECOMMENDED SETUP STARTING POINTS For optimal performance, match the flow of the injector to the flow of the nozzles or applicator. This may involve changing nozzles and/or removing or plugging some ports. See below for recommended set up starting points. APPLICATOR Scent Dispenser CTA Nozzles (For Showerhead, See Below) Foam Stick Mitter/Wrap Nozzles Undercarriage/Rust Inhibitor V Jet Or Flat Fan Nozzle Arch K12 Nozzle Arch K15 Nozzle Arch INJECTOR(S) /COLOR (1.0 GPM) (3.8 LPM) (1.0 GPM) (3.8 LPM) (1.5 GPM) (5.7 LPM) (1.5 GPM) (5.7 LPM) (2.0 GPM) (7.6 LPM) (2.25 GPM) (8.5 LPM) (2.25 GPM) (8.5 LPM) (3.25 GPM) (12.3 LPM) Hockey Puck 1 Row Of Holes (0.75 GPM) (2.8 LPM) 2 Rows Of Holes (1.0 GPM) (3.8 LPM) 3 Rows Of Holes (1.5 GPM) (5.7 LPM) Showerhead 1 Row Of Holes (1.0 GPM) (3.8 LPM) 2 Rows Of Holes (1.5 GPM) (5.7 LPM) 3 Rows Of Holes (2.0 GPM) (7.6 LPM) Rain Bar 1 Row Of Holes (2.25 GPM) (8.5 LPM) 2 Rows Of Holes (3.25 GPM) (12.3 LPM) 3 Rows Of Holes (5.5 GPM) (20.8 LPM) Low Flow Foam Curtain - Choose Foam Accessory Based On # Of Inputs/Foam Generators Duo-Foam With (2X) (3.25 GPM) (12.3 LPM) Triple-Foam With (3X) (2.25 GPM) (8.5 LPM) High Flow Foam Curtain Application - Works With Up To 4 Inputs/Foam Generators (8.0 GPM) (8.5 LPM) With Distribution Manifold (XD Gen2, HD) (10.0 GPM) (37.9 LPM) With Distribution Manifold (XD Gen2, HD) (12.0 GPM) (45.2 LPM) With Distribution Manifold (XD Gen2, HD) Foaming Air: Start at 25 PSI (1.7 bar) (adjust based on unique application) Part Number: INJECTOR OPTIMIZATION TOOL It is also important to note that system performance may also be affected by other restrictions downstream from the injector including line sizes (inner diameter of the tubing), line run length, elbows, fittings, foam generator media, etc. For more information, see the Installation and Operation Manual online at For best results, use an injector optimization tool during installation

41 BLAST-TEC PRO - ROTATING TURBO NOZZLES BLAST-TEC PRO ROTATING TURBO NOZZLE PSI The Blast-Tec Pro was designed specifically for high-pressure, high-impact vehicle wash applications including wheel blaster, undercarriage wash, rinsing, and high pressure cleaning. GREATER IMPACT: Blasts a 0 straight water stream at up to 1,000 PSI (69 bar), while rotating at RPM to provide a 24 or 30 cone of coverage. LESS WATER: Greater impingement allows you to use a smaller Blast-Tec Pro nozzle size while getting the same impact as nozzles with higher GPM flow rates. HEAVY DUTY: Corrosion resistant stainless steel housing and precision machined tungsten carbide wear surfaces offer long life and smooth operation. LONG LASTING: Minimal number of components, reduces complexity for better reliability lasts up to five times longer than nozzles with ceramic tips/seats. Repair kits are also available for extended life and lower overall operating costs

42 BLAST-TEC PRO - ROTATING TURBO NOZZLES ROTATING NOZZLE ORDER GUIDE NOZZLE FLOW RATE (@1000 PSI) (69 bar) BLAST-TEC PRO ANGLE BLAST-TEC PRO ANGLE 1 4 BSPP INLET 1 4 NPT INLET 1 4 BSPP INLET 1 4 NPT INLET GPM (3.8 LPM) GPM (5.7 LPM) GPM (6.6 LPM) GPM (7.6 LPM) GPM (8.5 LPM) GPM (9.5 LPM) GPM (10.4 LPM) GPM (11.4 LPM) BLAST-TEC PRO 324 & 430 REPAIR KITS Instead of replacing your entire nozzle, Blast-Tec Pro repair kits can be used for extended nozzle life and lower overall operating costs. Each repair kit includes: dome screen, mini rotor assembly, mini rubber boot, o-ring, and seat retainer. NOZZLE FLOW RATE (@1000 PSI) (69 bar) 324 REPAIR KIT 430 REPAIR KIT GPM (3.8 LPM) GPM (5.7 LPM) GPM (6.6 LPM) GPM (7.6 LPM) GPM (8.5 LPM) GPM (9.5 LPM) GPM (10.4 LPM) GPM (11.4 LPM) SPECIFICATIONS Inlet Pressure (Min/Max) Optimal Operating Distance Maximum Temperature Housing Material Weight: Blast-Tec Pro 324 Weight: Blast-Tec Pro 430 Water Filtration (Recommended) 800-1,200 PSI (55-83 bar) (31-82 cm) +120 F (+49 C) Stainless Steel 0.50 lbs (.23 kg) 0.95 lbs (.43 kg) 150 Micron

43 BLAST-TEC PRO - RETROFIT KITS COLEMAN WATER WIZARD RETROFIT KIT Coleman Water Wizard Nozzle Retrofit kits use up to 47% less water* than the factory standard nozzles. Kit includes nozzles for rockers, top and side oscillators. (Kit may require additional parts to be purchased from Coleman Hanna.) KIT INCLUDES (14) 2.0 Blast-Tec Pro 324 Nozzles (P/N ), (10) 3.5 Blast-Tec Pro 324 Nozzles (P/N ), and (24) 1/4 BSPP x 1/4 NPT Brass Adapters (P/N ) SONNY S SPINNER/PENDULUM NOZZLE RETROFIT KIT The Sonny s Spinner/Pendulum Nozzle Retrofit Kit can use up to 40% less water.* Replaces (10) factory-standard nozzles with (6) powerful Blast-Tec Pro nozzles. Eliminates troublesome spinner mechanism, reducing maintenance. Kit includes driver s and passenger s side. KIT INCLUDES (6) 4.0 Blast-Tec Pro 324 Nozzles (P/N ), (6) 1/4 BSPP x NPT Brass Adapters (P/N ), and (2) Spinner Eliminator Adapter (P/N ) SONNY S OMNI I SIDE/WHEEL BLASTER NOZZLE RETROFIT KIT The Sonny s OMNI I Side/Wheel Blaster can Nozzle Retrofit Kit can use up to 45% less water*. Replaces 20 factory-standard nozzles with 6 powerful Blast-Tec Pro Rotating Turbo Nozzles. Kit is designed for single nozzle manifold, includes both driver s and passenger s side. Order two kits for dual manifold. KIT INCLUDES (6) 4.0 Blast-Tec Pro 324 Nozzles (P/N ), (6) 1/4 BSPP x NPT Brass Adapters (P/N ), (6) 1/4 NPT Brass Street Elbow (P/N ), and (16) 1/4 NPT Brass Hex Socket Plug (P/N ) SONNY S OMNI I TOP/BUMPER BLASTER NOZZLE RETROFIT KIT The Sonny s OMNI I Top/Bumper Blaster can Nozzle Retrofit Kit use up to 27% less water.* Replaces 10 factory-standard nozzles with 4 powerful Blast-Tec Pro Rotating Turbo Nozzles. Kit designed for single nozzle manifold. Order two kits for dual manifold. KIT INCLUDES (4) 4.0 Blast-Tec Pro 324 Nozzles (P/N ), (4) 1/4 BSPP x NPT Brass Adapters (P/N ), (4) 1/4 NPT Brass Street Elbow (P/N ), and (7) 1/4 NPT Brass Hex Socket Plug (P/N ) *Water savings calculations are based on 1000 PSI (69 bar) and minimum required nozzle sizes. Actual water savings may vary based on unique application

44 BLAST-TEC PRO - RETROFIT KITS & ADAPTERS MACNEIL MAGNUM WHEEL BLASTER NOZZLE RETROFIT KITS KIT KIT INCLUDES MacNeil Magnum 300 MacNeil Magnum 600 MacNeil Magnum Kits can use up to 10% less water* than legacy factory-standard nozzles. (Blast-Tec Pro Nozzles are now factory-standard.) Kits include nozzles for both driver s and passenger s side. MacNeil Magnum 300 MacNeil Magnum 600 MacNeil Magnum 900 (6) 3.5 Blast-Tec Pro 324 Nozzles (P/N ), (6) 1/4 BSPP x 1/4 NPT Brass Adapter (P/N ) (12) 3.5 Blast-Tec Pro 324 Nozzles (P/N ), (12) 1/4 BSPP x 1/4 NPT Brass Adapter (P/N ) (18) 3.5 Blast-Tec Pro 324 Nozzles (P/N ), (18) 1/4 BSPP x 1/4 NPT Brass Adapter (P/N ) MacNeil Magnum 900 *Water savings calculations are based on 1000 PSI (69 bar) and minimum required nozzle sizes. Actual water savings may vary based on unique application. ADAPTERS 1/4 BSPP X 1/4 NPT KNUCKLE BALL JOINT ADAPTER The Knuckle Ball Joint Adapter gives you the flexibility to point your nozzles directly at problem areas such as mirrors, license plates, louvers, etc. Adjustable ball easily swivels for custom nozzle positioning, adding up to 20 degrees actuation /4 BSPP X 1/4 NPT ADAPTER 1/4 BSPP X 1/8 NPT ADAPTER /4 MBSP X 3/8 FNPT ADAPTER

45 NOZZLE SELECTION AND SIZING Proper nozzle selection should take into consideration the type of application, your pressure setting, distance from the substrate, and the nozzle number size. Pump Capacity Your pump must be capable of producing 1000 PSI (69 bar) for the total GPM flow rate of all the nozzles required for the application. For example, a wheel blaster with three #4 Nozzles (2 GPM (7.6 LPM) per nozzle) on each the driver s and passenger s side (total of 6 nozzles) will require pump capacity of 12 GPM (45.4 LPM) at 1000 PSI (69 bar). Or Use This Formula To Calculate Standard: Pump Capacity = (Quantity of Nozzles) x Nozzle # Or Use This Formula To Calculate Metric: Pump Capacity = (Quantity of Nozzles) x Nozzle # Application Pressure (PSI) 4000 Application Pressure (bar) BSPP vs NPT Inlet Connection: To meet the needs of the majority of our customers, Blast-Tec Pro Nozzles are available with either 1/4 NPT or BSPP inlet connections. BSPP Connection Has an o-ring seal and can be hand-tightened NPT Connection Requires thread tape Recommendations by Application: High Pressure Rinse Use a higher flow nozzle, position further away from the vehicle Tip Our 30 nozzle will provide better vehicle coverage. High Pressure Cleaning Use a lower flow nozzle, position closer to the vehicle, and/or use more nozzles Tip Our 24 nozzle will provide better cleaning power. RECOMMENDED STARTING POINTS!WARNING! It is not recommended to use a high-pressure valve to split your high-pressure pump flow to multiple applications. This may cause a pressure spike at the nozzle and can pop threads or crack the nozzle body causing premature failure

46 NOZZLE SELECTION AND SIZING VEHICLE COVERAGE/NOZZLE SPACING/DISTANCE FROM SUBSTRATE!WARNING! The closer to the substrate, the higher the impact of the nozzle. Positioning the nozzle too close to the substrate may cause damage. If reduced impingement is required, use a nozzle with less flow. Ex. If using a # 4.0 has too high impact, switch to a smaller nozzle such as a # 3.0 or # 2.0. DO NOT REDUCE WATER PRESSURE BELOW 800 PSI (55 bar) AS A WAY TO REDUCE IMPINGEMENT

47 BLAST-FORCE STATIC, SOLID-STREAM NOZZLE BLAST-FORCE STATIC, ZERO-DEGREE, SOLID STREAM NOZZLE PSI The Blast-Force Zero-Degree, Solid Stream Nozzle was designed specifically for pivoting, oscillating, or spinning high-pressure vehicle wash applications. SUPERIOR RINSING & CLEANING: The Blast-Force s concentrated, high-impact 0 water jet attacks tough road grime, and its powerful stream easily moves and rinses soap and foam from the vehicle. LONGER LIFE & LESS MAINTENANCE: With the superior wear and corrosion-resistance of tungsten carbide nozzle orifices, the Blast-Force will outlast nozzles with stainless steel tips, and is the ideal choice for use with reclaim water. Replacement nozzle pill inserts are also available for extended life and lower overall operating costs. LESS WATER: Greater impingement allows you to use smaller Blast-Force nozzle sizes with lower GPM flow rates without sacrificing cleaning performance. In field trials, customers reported an average of 50% less water used with the same or better cleaning results

48 BLAST-FORCE STATIC, SOLID-STREAM NOZZLE NOZZLE SIZE NOZZLE REPLACEMENT PILL 100 PSI (7 bar) 200 PSI (14 bar) 300 PSI (21 bar) FLOW RATE CHART (GPM) 400 PSI (28 bar) 500 PSI (35 bar) 600 PSI (42 bar) 700 PSI (49 bar) 800 PSI (56 bar) 900 PSI (63 bar) 1000 PSI (70 bar) (0.6 LPM) 0.22 (0.9 LPM) 0.27 (1.1 LPM) 0.32 (1.2 LPM) 0.35 (1.4 LPM) 0.39 (1.5 LPM) 0.42 (1.6 LPM) 0.45 (1.7 LPM) 0.47 (1.8 LPM) 0.50 (1.9 LPM) (1.2 LPM) 0.45 (1.7 LPM) 0.55 (2.1 LPM) 0.63 (2.1 LPM) 0.71 (2.7 LPM) 0.77 (3.0 LPM) 0.84 (3.2 LPM) 0.89 (3.4 LPM) 0.95 (3.6 LPM) 1.00 (3.8 LPM) (1.8 LPM) 0.67 (2.6 LPM) 0.82 (3.1 LPM) 0.95 (3.6 LPM) 1.06 (4.1 LPM) 1.16 (4.4 LPM) 1.25 (4.8 LPM) 1.34 (5.1 LPM) 1.42 (5.4 LPM) 1.50 (5.7 LPM) (2.4 LPM) 0.89 (3.4 LPM) 1.10 (4.2 LPM) 1.26 (4.8 LPM) 1.41 (5.4 LPM) 1.55 (5.9 LPM) 1.67 (6.4 LPM) 1.79 (6.8 LPM) 1.90 (7.2 LPM) 2.00 (7.6 LPM) (3.0 LPM) 1.12 (4.3 LPM) 1.37 (5.2 LPM) 1.58 (6.0 LPM) 1.77 (6.8 LPM) 1.94 (7.4 LPM) 2.09 (8.0 LPM) 2.24 (8.6 LPM) 2.37 (9.1 LPM) 2.50 (9.5 LPM) (3.6 LPM) 1.34 (5.1 LPM) 1.64 (6.3 LPM) 1.90 (7.2 LPM) 2.12 (8.1 LPM) 2.32 (8.9 LPM) 2.51 (9.6 LPM) 2.68 (10.2 LPM) 2.85 (10.9 LPM) 3.00 (11.5 LPM) (4.8 LPM) 1.79 (6.8 LPM) 2.19 (8.4 LPM) 2.53 (9.7 LPM) 2.83 (10.8 LPM) 3.10 (11.8 LPM) 3.35 (12.8 LPM) 3.58 (13.7 LPM) 3.79 (14.5 LPM) 4.00 (15.3 LPM) (6.0 LPM) 2.24 (8.5 LPM) 2.47 (10.5 LPM) 3.16 (12.1 LPM) 3.54 (13.5 LPM) 3.87 (14.8 LPM) 4.18 (16.0 LPM) 4.47 (17.1 LPM) 4.74 (18.1 LPM) 5.00 (19.1 LPM) (7.2 LPM) 2.68 (10.2 LPM) 3.29 (12.5 LPM) 3.79 (14.5 LPM) 4.24 (16.2 LPM) 4.65 (17.7 LPM) 5.02 (19.3 LPM) 5.37 (20.5 LPM) 5.69 (21.7 LPM) 6.00 (22.9 LPM) SPECIFICATIONS Inlet Pressure (Max) 1000 PSI (69 bar) Maximum Water Temperature F (+82 C) Inlet Connection 3/ JIC Flair Housing Material Stainless Steel ADAPTERS 1/4 MNPT X 3/ º JIC FITTING ASSEMBLY - BRASS Nozzle Tip Material Weight Dimensions Water Filtration (Recommended) Tungsten Carbide 0.27 Lbs (0.12 kg) 1.12 x 1.12 x 2.90 (2.8 x 2.8 x 7.4 cm) 150 Micron WORKS ON THESE TYPES OF APPLICATORS: High Pressure Rinse Arches High Pressure Cleaning Arches Wheel Blasters Rocker Blasters Top/Side Blasters Bumper Blasters Mirror Blasters Undercarriage Wash Oscillating Applicators Pivoting Applicators Flipping Applicators Following Applicators Spinning Applicators And More! Filter Screen Dome Screen 3/ º JIC X 1/4 MNPT STRAIGHT FITTING - BRASS 1/4 MNPT X 1/4 FNPT ELBOW ADAPTER Stainless Steel Housing Replaceable Nozzle Pill With Tungsten Carbide Nozzle Tip

49 AQUA-ROCKET INDUSTRIAL TURBO NOZZLES AQUA-ROCKET INDUSTRIAL ROTATING TURBO NOZZLE DURABLE & LONG LASTING: Great for pit cleaning, wall cleaning, pressure washing, and other industrial cleaning applications*, these heavy-duty nozzles are constructed with stainless steel housings and tungsten carbide nozzle tips and seats to withstand harsh environments and provide longer life than ceramic nozzles. Repair kits are also available for extended life and lower overall operating costs. COMPLETE POWER SOLUTION: The Aqua-Rocket blasts a concentrated, high-impact 0 water jet at PSI, while rotating at an optimal speed to form a 22 cone-shaped spray pattern. SUPERIOR CLEANING PERFORMANCE: The Aqua-Rocket s optimized stream quality results in greater impingement, allowing you to easily attack even the toughest dirt and grime. In lab tests, on average, the Aqua-Rocket applied 95.18% greater impingement force (lbf) than competitor nozzles. ( PSI & up to 212 F) GREATER EFFICIENCY: Complete jobs faster while using less labor, less water, and less fuel. *Not intended for car washing - see Blast-Tec Pro, pages

50 AQUA-ROCKET INDUSTRIAL TURBO NOZZLES Protective Rubber Cover: Will stay in place even when using hot water Rubber Boot: Provides a smooth rotational surface Inlet Screen: Protects nozzle from contaminants Tungsten Carbide Nozzle Tip & Seat: Will outlast inferior ceramic nozzles NOZZLE SIZE 1500 PSI ( PSI (138 bar) FLOW RATE CHART 2500 PSI ( PSI ( PSI ( PSI (275 bar) GPM (6.8 LPM) 2.1 GPM (7.9 LPM) 2.4 GPM (9.1 LPM) 2.6 GPM (9.8 LPM) 2.8 GPM (10.6 LPM) 3.0 GPM (11.4 LPM) GPM (7.9 LPM) 2.5 GPM (9.5 LPM) 2.8 GPM (10.6 LPM) 3.0 GPM (11.4 LPM) 3.3 GPM (12.5 LPM) 3.5 GPM (13.2 LPM) GPM (9.1 LPM) 2.8 GPM (10.6 LPM) 3.2 GPM (12.1 LPM) 3.5 GPM (13.2 LPM) 3.7 GPM (14.0 LPM) 4.0 GPM (15.1 LPM) GPM (10.6 LPM) 3.2 GPM (12.1 LPM) 3.6 GPM (13.6 LPM) 3.9 GPM (14.8 LPM) 4.2 GPM (15.9 LPM) 4.5 GPM (17.0 LPM) GPM (11.7 LPM) 3.5 GPM (13.2 LPM) 4.0 GPM (15.1 LPM) 4.3 GPM (16.3 LPM) 4.7 GPM (17.8 LPM) 5.0 GPM (18.9 LPM) AQUA-ROCKET REPAIR KITS Additional sizes and pressures coming soon! Top Insert Rubber Boot O-Ring NOZZLE FLOW RATE (@1500 PSI) (103 bar) AQUA-ROCKET REPAIR KIT GPM (6.8 LPM) GPM (7.9 LPM) GPM (9.1 LPM) GPM (10.6 LPM) GPM (11.7LPM) Inlet Screen Rotor Assembly Seat Retainer SPECIFICATIONS Inlet Pressure (Min/Max) Maximum Temperature Housing Material Cover Material Nozzle Tip & Seat Material Inlet Connection Thread 1,500-4,000 PSI ( bar) +212 F (+100 C) Stainless Steel Rubber Tungsten Carbide 1/4 FNPT Assembled in the USA

51 FLOW RATE CHART (STANDARD) UNITED STATES MEASUREMENTS IN GALLONS PER MINUTE (GPM) 5000 PSI 4000 PSI 3500 PSI 3000 PSI 2500 PSI 2000 PSI 1500 PSI 1200 PSI 1000 PSI 800 PSI 500 PSI 250 PSI 100 PSI 40 PSI ORIFICE DIAMETER IN (INCHES) NOZZLE SIZE (344.7 bar) (275.8 bar) (241.3 bar) (206.8 bar) (172.4 bar) (127.9 bar) (103.4 bar) (82.7 bar) (68.9 bar) (55.2 bar) (34.5 bar) (17.2 bar) (6.9 bar) (2.8 bar)

52 FLOW RATE CHART (METRIC) 50 MEASUREMENTS IN LITERS PER MINUTE (LPM) 350 bar 275 bar 250 bar 200 bar 150 bar 125 bar 100 bar 80 bar 70 bar 55 bar 35 bar 15 bar 6 bar 3 bar ORIFICE DIAMETER (mm) NOZZLE SIZE (5076 PSI) (3988 PSI) (3626 PSI) (2900 PSI) (2176 PSI) (1813 PSI) (1450 PSI) (1160 PSI) (1015 PSI) (797 PSI) (507 PSI) (217 PSI) (87 PSI) (43 PSI)

53 WARRANTY CHEMICAL DISPENSING SYSTEMS Hydra-Flex, Inc. warrants its equipment to be free from defect in material or workmanship under proper normal use for a period of one (1) year beginning the date of purchase. Hydra-Flex, Inc. s liability shall be limited to repair or replacement of parts found to be defective within the warranty period and following Hydra-Flex, Inc. s inspection. Hydra-Flex, Inc. shall have the option requiring the return of defective material to establish the purchaser s claim. In the event of repair or replacement this limited warranty is non-cumulative. This warranty is subject to the following limitations: 1.) Labor to repair or replace parts is warranted to Purchaser during normal business hours through an authorized distributor or an authorized contractor of Seller, or direct with Hydra-Flex, Inc., for 90 calendar days from date of invoice. Labor warranty excludes all claims for warranty on labor that are determined to be nuisance service calls, misuse, lack of operational training, neglect, improper installation, repair, alteration, act of God, or accident from third party damage. Hydra-Flex, Inc. reserves the sole right to make determinations on the above stated limitation. All labor and service provided beyond the expiration of the labor warranty period shall be charged to the Purchaser at the rates established by the local authorized distributor or value added reseller (VAR) or direct with Hydra-Flex, Inc. 2.) Transportation charges are not included in warranty claims. This warranty is based upon the proper care and maintenance of the warranted equipment. Warranty does not apply if the merchandise is altered or modified in any way. Warranty does not apply to any equipment which has been subject to misuse, inappropriate use of tools, including exposure to harsh chemicals, neglect, lack of maintenance, freezing, fluid hammer, accident, third party damage, fluid impurities such as sand or minerals, acts of God or acts of war. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Hydra-Flex, Inc. s equipment will void the warranty; Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability for the selection and use of any chemicals listed above. This warranty shall be void for all equipment failures and premature component wear caused by the use of reclaim water in the wash process; specifically, failure to high pressure valves, high pressure pumps, injectors and un-loader valves. Nor does it apply to any equipment which has been repaired or altered by anyone not so authorized by Hydra-Flex, Inc. All equipment must be properly installed in accordance with specified plumbing, electrical, and mechanical requirements. The warranty does not apply to normal wear and tear or routine maintenance components as described in the equipment manual. Except as expressly stated herein, Hydra-Flex, Inc. shall not be liable for damages of any kind in connection with the purchase, maintenance, or use of this equipment including loss of profits and all claims for consequential damages. Hydra-Flex, Inc. makes no warranty, express or implied, with respect to the design or operation of any entire system, in which Sellers goods sold hereunder are mere components. This limited warranty is in lieu of all other warranties expressed or implied. Hydra-Flex, Inc. neither assumes nor authorizes any person to assume for it any other obligation or liability in connection herewith. This warranty is neither assignable nor transferable. Transportation damage claims are to be submitted to the carrier of the damaged material