2005 Nissan Quest QUEST; WATER LEAK IN CARGO AREA QUEST; WATER LEAK IN CARGO AREA TECHNICAL SERVICE BULLETIN

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1 TECHNICAL SERVICE BULLETIN Reference Number(s): NTB05-049, Date of Issue: June 22, 2005 NISSAN: Quest CLASSIFICATION: BT APPLIED VEHICLES: Quest (V42) IF YOU CONFIRM Water is leaking into the rear cargo area, There are water stains on the carpet, and/or The carpet is currently wet. Fig. 1: Rear Cargo Area Wednesday, February 18, :13:18 9:13:23 AM Page Mitchell Repair Information Company, LLC.

2 ACTIONS 1. Remove rear interior trim and pull up cargo area carpet. 2. Apply bedding and glazing compound to back door pinch weld. 3. Check for leaks at the upper rear corner body seams (left and right side). 4. Check for leaks at the slide door rail plug(s) (for manual sliding doors). 5. Perform rear area water leak test, repair any additional leaks found. NOTE: For leaks from the Skyview roof, see NTB IMPORTANT: The purpose of "ACTIONS" (above) is to give you a quick idea of the work you will be performing. You MUST closely follow the entire Service Procedure as it contains information that is essential to successfully completing this repair. PARTS INFORMATION PARTS INFORMATION DESCRIPTION PART # QUANTITY Slide Door Rail Plug Z000 As needed Drip Rail Molding (Right Side) Z000 1 Drip Rail Molding (Left Side) Z000 1 Trim Panel Clips (with seals) VE000 As needed Buyers Part Number: 3M(tm) Bedding and Glazing Compound / Gallon Cartridge (1) 3M ID #: UPC #: As needed 7 3M(tm) Ultrapro Autobody Sealant Clear 5 oz tube (1) Buyers Part Number: M ID #: UPC #: As needed Isopropyl Alcohol Local source As needed (1) The 3M(tm) products listed above are not available through the Direct Ship Chemical Care Products Program. Please source them, along with their MSDS, through a local supplier. NOTE: For help finding a local source of the 3M products listed above or obtaining a MSDS, contact 3M Automotive Aftermarket Division at MMM-CARS. CLAIMS INFORMATION Wednesday, February 18, :13:18 AM Page Mitchell Repair Information Company, LLC.

3 Submit a Primary Operation (PO) line claim using the following claims coding: CLAIMS INFORMATION DESCRIPTION OP CODE SYM DIA FRT Repair Cargo Area Water Leak VX44AA ZQ hrs SERVICE PROCEDURE Remove rear interior trim and pull up cargo area carpet. 1. Remove the rear lower side finishers, cargo area trim panels, and rear roof finisher. Then pull UP the cargo area carpet and fold it forward. Refer to section EI in the Service Manual (ESM) for finisher, trim panel, and carpet removal information. Dry the cargo area. Fig. 2: Cargo Area Carpet Wednesday, February 18, :13:18 AM Page Mitchell Repair Information Company, LLC.

4 NOTE: Use special tool J when removing the cargo net hooks. This tool is essential. Additional tools can be ordered from TECH-MATE at option 1. This tool is stored in drawer 3 of the STSS. Fig. 3: Special Tool J & Cargo Net Hook Remove, clean, and re-install the back door weatherstrip with bedding and glazing compound. 2. Remove the back door weatherstrip as follows: a. Remove the cover from the power back door control arm (if equipped with power back door). Wednesday, February 18, :13:18 AM Page Mitchell Repair Information Company, LLC.

5 Fig. 4: Removing Control Arm Cover b. Remove the control arm attachment bolt (if equipped with power back door). Wednesday, February 18, :13:19 AM Page Mitchell Repair Information Company, LLC.

6 Fig. 5: Removing Control Arm Attachment Bolt c. Pull off the weatherstrip. 3. Thoroughly clean the "pinch weld" around the entire back door opening with a clean rag and isopropyl alcohol. Wednesday, February 18, :13:19 AM Page Mitchell Repair Information Company, LLC.

7 Fig. 6: Pulling Weatherstrip 4. Thoroughly clean the weatherstrip on all sides with a clean rag and isopropyl alcohol. Wednesday, February 18, :13:19 AM Page Mitchell Repair Information Company, LLC.

8 Fig. 7: Cleaning Weatherstrip 5. Apply a bead (approximately 1/4 ") of 3M(tm) Bedding and Glazing Compound along the pinch weld around the entire back door opening (see Fig. 8). 3M(tm) Bedding and Glazing Compound is listed in the Parts Information. Use a caulking gun to apply the compound. Wednesday, February 18, :13:19 AM Page Mitchell Repair Information Company, LLC.

9 Fig. 8: Applying Beading And Glazing Compound Use a "finesse stick" to smooth any lumps and even-out the amount of compound along the pinch weld (see Fig. 9). Fig. 9: Finesse Stick Wednesday, February 18, :13:19 AM Page Mitchell Repair Information Company, LLC.

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