INSTALLERS PACK. Page 1

Transcription

1 INSTALLERS PACK Page 1

2 Contents Installation procedure chart Installation procedure Installation Tool Requirements Installation form Tank Catalogue * Safety is paramount, use safety equipment and correct safety work wear when installing Watchman Anywhere Pro. * Only trained installers should carry out Watchman Anywhere Pro installations. * Suitable for use in tanks for the storage of diesel fuel, kerosene, and gas oil types A2, C1, C2 and D as defined by BS Check with the manufacturer and/or supplier before using with any other fluids. * Do not attempt to replace batteries or open the unit without manufacturer consent. * Kingspan Environmental Ltd reserves the right to modify the design, construction and appearance of its products and documentation without advance notice Page 2

3 INSTALLATION PROCEDURE CHART Procedure must be followed to assure warranty validation Determine suitability of tank and contents Pass Determine type of Tank in catalogue Not in catalogue, >3000 installation Not in catalogue, <3000l TYPE1 Choose the position from catalogue TYPE 2 Choose a suitable position TYPE 3 Choose a suitable position Fail Drill a hole and fit the base Choose different postion Measure tank height, fluid level, ullage and pipe length Ullage mismatch Activate the Watchman Anywhere Pro Erratic level, no echo Coms:0 Test OK PASS Fill the form and complete all checks Abandon the installation and ensure to put notes on installation form Page 3

4 ACTIVATION CHART Hold the magnet on the hot spot for two seconds. NO FAILED 5 TIMES One short continuous beep Contact Technical Support FAILED 3 TIMES 10 second pause and then series of short beeps, approx. 1 second apart. Up to 5 minutes. (lookingf or network) YES IF FIRMWARE UPGRADE Series of higher tone beeps, approx. 1 second apart (GPRS connection) YES Two short beeps two seconds apart (Successful activation, message sent) NO Vodafone Coverage NO Abandon the site Series of multiple beeps approx. 2 seconds apart, Up to 15 minutes (firmware upgrading) Few seconds pause and then series of short beeps, approx. 1 second apart. Up to 5 minutes. (Looking for network) IF WAVEGUIDE MODE Few beeps approx. 2 seconds apart (unit reboots) IF NORMAL MODE Send the TEST OK text with ullage PASS Fill the form and complete the checks Two short beeps two seconds apart (message sent) TEST: FAIL WAVE: FW Series of higher tone beeps, approx. 1 second apart (GPRS connection) Two short beeps two seconds apart (message sent) ULLAGE: ERRATIC ULLAGE: MISMATCH ULLAGE: NO ECHO BATTERY: LOW COMS: 0 ACTIVE: N Few seconds pause Measure the ullage Check the position of unit Contact Technical Support Short beeps, approx. 1 second apart Two short beeps two seconds apart (message sent) Page 4

5 Watchman Anywhere Pro Dimensions Bunded tank OFFSET INNER TANK HEIGHT Inner Tank ULLAGE WAP HEIGHT Outer Tank FLUID HEIGHT Page 5

6 Single skin tank Tank height WAP height Ullage Fluid height Page 6

7 1. Determine suitability of tank and contents * If the tank does not suit the criteria below, do not install the Watchman Anywhere Pro Ensure before you start that the tank is positioned on a level surface Check that the area in which you are installing the unit has a GSM/GPRS Vodafone signal Ensure that fluid in the tank conforms to diesel fuel, kerosene and gas oil A2, C1, C2 and D as defined by BS 2869 Outer Tank (Bund) Inner Tank Tank positioned on a level surface Page 7

8 2. Determine type of installation TYPE 1 TYPE 2 TYPE LITRES 3000 LITRES Installation criteria: - tank must be in catalogue - position must be available Installation criteria: - tank not in catalogue - tank capacity less than 3000 litres - plastic tank Installation criteria: - tank not in catalogue - tank capacity more than 3000 litres - steel tank - tank with 2" BSP upstand For tanks with a 2" BSP steel tank upstand higher than 30mm choose installation type 3. Installation type3 is recommended for all steel tanks. Page 8

9 Installation Type 1 Check the level, tank type and dimensions Choose the position from catalogue Fit the base Measure WAP height and ullage Fit the Watchman Anywhere Pro Activate + Test OK Fill in the form Choose position from catalogue Drill a hole in the place that you have selected on the tank's top surface using a 32mm hole-saw If in doubt please consult the tank manufacturer before drilling the tank. Fit the base Insert Watchman Anywhere Pro base ensuring the seal is securely in place Tighten the Watchman Anywhere Pro base onto the tank with 2 stainless steel self-tapping, counter sunk screws supplies. Do not use long screws which may obstruct the beam. Recommended Torque Settings for plastic tanks: 110cNm Page 9

10 Measure the size of the inner tank, i.e. height, width, length or diameter and write data on the installation form enclosed. Also record the tank make and model on the enclosed installation form. Outer Tank (Bund) Watchman Anywhere Pro Inner Tank WAP Height Measure height from bottom of the tank to the top of Watchman Anywhere Pro base Measure height of fluid in the tank Measure Ullage * Fill in the enclosed installation form Ullage = distance from Watchman Anywhere Pro base to the surface of fluid Page 10

11 Activate the unit Screw the Watchman Anywhere Pro onto the base. Ensure the unit is vertical on top of the tank and level. Ensure that the unit is screwed correctly into the base and that the threads have not crossed, to give a secure seal. (The following procedure must be carried out prior to leaving the site) a. To put the devise into install mode hold the magnet for two seconds on the red hot spot that marks the reed switch position (See picture 10). The Watchman Anywhere Pro should make a short continuous beep sound to confirm that the reed switch is closed. b. After a 10 second pause there will be a series of short beeps, spaced approximately 1 second apart. This indicates the GSM/GPRS logging in period. Logging in normally takes about 40 seconds, but can be up to 5 minutes in a bad coverage area. After 5 minutes if logging has been unsuccessful the unit goes silent and no beeps will occur. c. Upon Successful Registration to the GSM network the unit will attempt to initiate a GPRS connection to the server. This is indicated by a higher pitched beeping at approximately 1 second apart. This can take up to 5 minutes. d. The successful activation of the unit is indicated by two successive short beeps two seconds apart. e. The Watchman Anywhere Pro will stay active for about 15 minutes, then enter sleep mode. It will then wake up according to the programmed schedule. HOT SPOT Send an SMS 'ENG<WAP no>,<ullage in cm>' to the number Page 11

12 This text will be received at Kingspan, the last call data will be retrieved and evaluated and a text will be sent in response containing the following information: WAP Number Date and time of last Call Ullage (OK = Pass, MISMATCH, ERRATIC or NO ECHO = Fail) RSSI (gsm signal strength) Battery level COMS (1 = Good, 0 = Bad) Activation Confirmation Status (has the unit activated correctly?) Test ID (4 digit number which the engineer must supply when allocating to confirm he has received his test ok text - N.B. Only supplied on test status OK) Wave mode - Yes or No Test Status - OK or FAIL Page 12

13 Installation Type 2 1 Check the level, tank type and dimensions 2 Choose a suitable position 3 4 Fit the base Measure WAP height and ullage 5 Fit the Watchman Anywhere Pro 6 Activate + Test OK 7 Fill in the form Choose a suitable position for Watchman Anywhere Pro - choose a flat level point that is at the same level and no higher than any opening at the top of the tank (filling point etc) Only drill the tank where permissible (Please consult the tank manufacturer before drilling the tank) Outer Tank (Bund) Choose a suitable position for transmitter Outer Tank Inner Tank Outlet Inner Tank Before choosing the final position of the Watchman Anywhere Pro ensure that the space between the WAP unit is free of any obstacles and that the ultra WAP beam path is clear of obstructions. Ensure that the unit is fitted to the inner tank if it is a bunded tank. Outer Tank (Bund) Watchman Anywhere Pro Inner Tank The Watchman Anywhere Pro can't sit at an angle as this gives an incorrect level. Take care not to choose an area on which water could gather i.e. dent/depression or a position directly above any restricted area inside the tank. 30cm Outer Tank (Bund) lnner Tank Page 13

14 Fit the base Insert Watchman Anywhere Pro base ensuring the seal is securely in place Tighten the Watchman Anywhere Pro base onto the tank with 2 stainless steel self-tapping, counter sunk screws supplies. Do not use long screws which may obstruct the beam. Recommended Torque Settings for plastic tanks: 110cNm Measure the size of the inner tank, i.e. height, width, length or diameter and write data on the installation form enclosed. Also record the tank make and model on the enclosed installation form. Outer Tank (Bund) Watchman Anywhere Pro Inner Tank WAP Height Measure height from bottom of the tank to the top of Watchman Anywhere Pro base Measure height of fluid in the tank Measure Ullage * Fill in the enclosed installation form * Ullage = distance from Watchman Anywhere Pro base to the surface of fluid Page 14

15 Activate the unit Screw the Watchman Anywhere Pro onto the base. Ensure the unit is vertical on top of the tank and level. Ensure that the unit is screwed correctly into the base and that the threads have not crossed, to give a secure seal. (The following procedure must be carried out prior to leaving the site) a. To put the device into install mode hold the magnet for two seconds on the red hot spot that marks the reed switch position (See picture 10). The Watchman Anywhere Pro should make a short continuous beep sound to confirm that the reed switch is closed. b. After a 10 second pause there will be a series of short beeps, spaced approximately 1 second apart. This indicates the GSM/GPRS logging in period. Logging in normally takes about 40 seconds, but can be up to 5 minutes in a bad coverage area. After 5 minutes if logging has been unsuccessful the unit goes silent and no beeps will occur. c. Upon Successful Registration to the GSM network the unit will attempt to initiate a GPRS connection to the server. This is indicated by a higher pitched beeping at approximately 1 second apart. This can take up to 5 minutes. d. The successful activation of the unit is indicated by two successive short beeps two seconds apart. e. The Watchman Anywhere Pro will stay active for about 15 minutes, then enter sleep mode. It will then wake up according to the programmed schedule. HOT SPOT Send an SMS 'ENG<WAP no>,<ullage in cm>' to the number Page 15

16 This text will be received at Kingspan, the last call data will be retrieved and evaluated and a text will be sent in response containing the following information: WAP Number Date and time of last Call Ullage (OK = Pass, MISMATCH, ERRATIC or NO ECHO = Fail) RSSI (gsm signal strength) Battery level COMS (1 = Good, 0 = Bad) Activation Confirmation Status (has the unit activated correctly?) Test ID (4 digit number which the engineer must supply when allocating to confirm he has received his test ok text - N.B. Only supplied on test status OK) Wave mode - Yes or No Test Status-OK or FAIL Page 16

17 Installation Type 3 Check the level, tank 1 type and 2 dimensions Choose the 3 Measure pipe length Suitable and cut the position pipe 4 Assembly waveguide adaptor and pipe 5 Fit the Measure WAP Fit the Activate Fill in base height and Watchman + with pipe 6 ullage 7 Anywhere Pro 8 Test OK 9 the form Choose a suitable position Only drill the tank where permissible (Please consult the tank manufacturer before drilling the tank) Outer Tank (Bund) Choose a suitable position for transmitter Outer Tank Inner Tank Outlet Inner Tank Ensure that the unit is fitted to the inner tank if it is a bunded tank. Outer Tank (Bund) Watchman Anywhere Pro Inner Tank 30cm Page 17

18 The Watchman Anywhere Pro can't sit at an angle as this gives an incorrect level. Take care not to choose an area on which water could gather i.e. dent/depression or a position directly above any restricted area inside the tank. For tanks with window corrugations please ensure that the Watchman Anywhere Pro is not positioned above of the window. Outer Tank (Bund) Tank Braces Tank Windows Inner Tank Page 18

19 Drill a hole in the place that you have selected on the tanks top surface using a 59mm hole-saw. If in doubt please consult the tank manufacturer before drilling the tank. Cut the pipe (maximum length of pipe 4m) To obtain pipe length take 40mm off the height from bottom of the tank to the top of Watchman Anywhere Pro base (see page 18) Install pipe adapter to the WAP base using two screws. Place the EPDM gasket between them. Insert the pre-cut pipe to the pipe adapter and screw the grub screws. Don't over tighten. EPDM gasket WAP base Pipe adapter Pipe Install base to pre-drilled hole using two self-taping screws (M4x30) and fit the unit Recommended Torque Settings for plastic tanks: 110cNm Ensure the unit is positioned vertical on top of the tank and level. Ensure that the unit is screwed correctly into the base and that the threads have not crossed, to give a secure seal. Page 19

20 Measure the size of the inner tank, i.e. height, width, length or diameter and write data on the installation form enclosed. Also record the tank make and model on the enclosed installation form. Outer Tank (Bund) Watchman Anywhere Pro Inner Tank WAP Heigh t Measure height from bottom of the tank to the top of Watchman Anywhere Pro base Measure height of fluid in the tank Measure Ullage * Fill in the enclosed installation form * Ullage = distance from Watchman Anywhere Pro base to the surface of fluid Page 20

21 Standard Pipe Type: 32mm Pipe, (available in your local DIY store) The actual size of pipe is approximately 36.3mm Outer Diameter x 31.8mm Inner Diameter Inner diameter cannot be less than 28mm, this will cause false readings! Standard wave guide adaptor 36.5 mm 58 mm Pipe length 40mm clearance * Never joint the pipe, it must be a single piece. * Flexible pipe is available if required, see page 39 for Sensor product code Page 21

22 Non standard Pipe Type: The actual size of pipe is approximately 32mm Outer Diameter x 28mm Inner Diameter Inner diameter cannot be less than 28mm, this will cause false readings! 32mm wave guide adaptor 32.5 mm 58 mm Pipe length 40mm clearance * Never joint the pipe, it must be a single piece. * Flexible pipe is available if required, see page 39 for Sensor product code Page 22

23 Set the unit to wave mode and Test OK Step1: Send an SMS 'WAVE<WAP no>,<last 4 IMEI digits>' to the number WAP no IMEI no This text will be received at Kingspan and a text will be sent in response: Page 23

24 To disable waveguide mode send an SMS 'NOWAVE<WAP no>,<last 4 IMEI digits>' to the number , This text will be received at Kingspan and a text will be sent in response: Page 24

25 Step2: Activate the unit Screw the Watchman Anywhere Pro onto the base. Ensure the unit is vertical on top of the tank and level. Ensure that the unit is screwed correctly into the base and that the threads have not crossed, to give a secure seal. (The following procedure must be carried out prior to leaving the site) a. To put the device into install mode hold the magnet for two seconds on the red hot spot that marks the reed switch position (See picture 10). The Watchman Anywhere Pro should make a short continuous beep sound to confirm that the reed switch is closed. b. After a 10 second pause there will be a series of short beeps, spaced approximately 1 second apart. This indicates the GSM/GPRS logging in period. Logging in normally takes about 40 seconds, but can be up to 5 minutes in a bad coverage area. After 5 minutes if logging has been unsuccessful the unit goes silent and no beeps will occur. c. Upon Successful Registration to the GSM network the unit will attempt to initiate a GPRS connection to the server. This is indicated by a higher pitched beeping at approximately 1 second apart. This can take up to 5 minutes. d. The successful activation of the unit is indicated by two successive short beeps two seconds apart. e. The Watchman Anywhere Pro will stay active for about 15 minutes, then enter sleep mode. It will then wake up according to the programmed schedule. HOT SPOT Step3: Send an SMS 'ENG<WAP no>,<ullage in cm>' to the number Page 25

26 This text will be received at Kingspan, the last call data will be retrieved and evaluated and a text will be sent in response containing the following information: WAP Number Date and time of last Call Ullage (OK = Pass, MISMATCH, ERRATIC or NO ECHO = Fail) RSSI (gsm signal strength) Battery level COMS (1 = Good, 0 = Bad) Activation Confirmation Status (has the unit activated correctly?) Test ID (4 digit number which the engineer must supply when allocating to confirm he has received his test ok text - N.B. Only supplied on test status OK) Wave mode - Yes or No Test Status-OK or FAIL Please make sure that the wave mode is on: WAVE:YES Page 26

27 Installation Type 3 with Offset Check the level, tank type and dimmensions Choose the Suitable position Measure pipe length and cut the pipe Assembly waveguide adaptor and pipe Fit the base with pipe Measure WAP height, ullage and offset Fit the Watchman Anywhere Pro Activate + Test OK Fill the form Choose a suitable position Only drill the tank where permissible (Please consult the tank manufacturer before drilling the tank) OuterTank (Bund) Choose a suitable position for transmitter Outer Tank Inner Tank Outlet lnner Tank For tanks with window corrugations please ensure that the Watchman Anywhere Pro is not positioned above of the window. OuterTank (Bund) Tarnk Braces Tank Windows InnerTank Page 27

28 Drill a hole in the place that you have selected on the bund using a 59mm hole-saw. If in doubt please consult the tank manufacturer before drilling the tank. 59mm Bund Inner Drill a hole in the inner tank using a Holesaw Arbor extension and 37mm hole-saw. 37mm Bund Inner Page 28

29 Cut the pipe (maximum length of pipe 4m) To obtain pipe length take 40mm off the height from bottom of the tank to the top of Watchman Anywhere Pro base (see page 30) Install pipe adapter to the WAP base using two screws. Place the EPDM gasket between them. Insert the pre-cut pipe to the pipe adapter and screw the grub screws. Don't over tighten. EPDM gasket WAP base Pipe adapter Pipe Install base to pre-drilled hole using two self-taping screws (M4x30) and fit the unit Recommended Torque Settings for plastic tanks: 110cNm Ensure the unit is positioned vertical on top of the tank and level. Ensure that the unit is screwed correctly into the base and that the threads have not crossed, to give a secure seal. Page 29

30 Measure the size of the inner tank, i.e. height, width, length or diameter and write data on the installation form enclosed. Also record the tank make and model on the enclosed installation form. Offset WAP Height Measure height from bottom of the tank to the top of Watchman Anywhere Pro base Measure height of fluid in the tank Measure Ullage * Measure the offset Fill in the enclosed installation form * Ullage = distance from Watchman Anywhere Pro base to the surface of fluid Page 30

31 Standard Pipe Type: 32mm Pipe, (available in your local DIY store) The actual size of pipe is approximately 36.3mm Outer Diameter x 31.8mm Inner Diameter Inner diameter cannot be less than 28mm, this will cause false readings! Standard wave guide adaptor 36.5 mm 58 mm Pipe length 40 mm clearance * Never joint the pipe, it must be a single piece. * Flexible pipe is available if required, see page 39 for Sensor product code Page 31

32 Non standard Pipe Type: The actual size of pipe is approximately 32mm Outer Diameter x 28mm Inner Diameter Inner diameter cannot be less than 28mm, this will cause false readings! 32mm wave guide adaptor 32.5 mm 58 mm Pipe length 40 mm clearance * Never joint the pipe, it must be a single piece * Flexible pipe is available if required, see page 39 for Sensor product code Page 32

33 Set the unit to wave mode and Test OK Step1: Send an SMS 'WAVE<WAP no>,<last 4 IMEI digits>' to the number WAP no IMEI no This text will be received at Kingspan and a text will be sent in response: Page 33

34 To disable waveguide mode send an SMS 'NOWAVE<WAP no>,<last 4 IMEI digits>' to the number , This text will be received at Kingspan and a text will be sent in response: Page 34

35 Step2: Activate the unit Screw the Watchman Anywhere Pro onto the base. Ensure the unit is vertical on top of the tank and level Ensure that the unit is screwed correctly into the base and that the threads have not crossed, to give a secure seal. (The following procedure must be carried out prior to leaving the site) a. To put the devise into install mode hold the magnet for two seconds on the red hot spot that marks the reed switch position (See picture 10). The Watchman Anywhere Pro should make a short continuous beep sound to confirm that the reed switch is closed. b. After a 10 second pause there will be a series of short beeps, spaced approximately 1 second apart. This indicates the GSM/GPRS logging in period. Logging in normally takes about 40 seconds, but can be up to 5 minutes in a bad coverage area. After 5 minutes if logging has been unsuccessful the unit goes silent and no beeps will occur. c. Upon Successful Registration to the GSM network the unit will attempt to initiate a GPRS connection to the server. This is indicated by a higher pitched beeping at approximately 1 second apart. This can take up to 5 minutes. d. The successful activation of the unit is indicated by two successive short beeps two seconds apart. e. The Watchman Anywhere Pro will stay active for about 15 minutes, then enter sleep mode. It will then wake up according to the programmed schedule. HOT SPOT Step3: Send an SMS 'ENG<WAP no>,<ullage in cm>' to the number Page 35

36 This text will be received at Kingspan, the last call data will be retrieved and evaluated and a text will be sent in response containing the following information: WAP Number Date and time of last Call Ullage (OK = Pass, MISMATCH, ERRATIC or NO ECHO = Fail) RSSI (gsm signal strength) Battery level COMS (1 = Good, 0 = Bad) Activation Confirmation Status (has the unit activated correctly?) Test ID (4 digit number which the engineer must supply when allocating to confirm he has received his test ok text - N.B. Only supplied on test status OK) Wave mode - Yes or No Test Status-OK or FAIL Please make sure that the wave mode is on: WAVE:YES Page 36

37 Register tank After complete installation and Test OK received please register the tank online on Only for installation Type3 with offset, for type 3 without offset enter 0 Page 37

38 Watchman Anywhere Pro Installation Tool Requirements A length of rigid pipe 15mm to 25mm diameter for checking for obstructions i.e. baffles / bracers in steel tanks. Tape measure (minimum 3 metres) Cordless drill (good quality with spare battery) (18v recommended) 90 degree drill chuck attachment or 90 degree cordless drill Half round metal file (second cut and smooth cut) 32mm, 37mm, 59mm hole saws (preferably Bosch progressor bi metal quick release) Cutting oil (essential on steel tanks) Small powerful torch Stubby Phillips screwdriver (needed for screwing base plates in bunded tanks) Phillips screwdriver (6" to 8" in length) Hexagonal key 1.5mm Hand saw Step ladders or preferably 10 way multi function folding ladders / platform / steps Pilot drills High Speed Steel 1.25mm 2mm 2.5mm 3mm Selection of countersunk self tapping screws Digital camera (mobile phone camera may suffice) Vodafone mobile phone Spare base plate gaskets or (if developed) angled base plates Hole blanking caps De-burring tool (hand-held type) Hard hat (Required on industrial sites) Mains extension lead (13A the longest length you can accommodate in transit) Magnet Biro pen and notepad / paper Hi Vis vest or T Shirt Safety goggles Clean presentable work clothes Safety boots or steel toe capped trainers Identification Hand towel / tissue Hand cleaner Self-tapping screws M4x30 Holesaw Arbor extension Page 38

39 Useful parts Sensor Systems Part Codes Description PROBE COVER GREEN SCREWM4x12 ACOUSTIC FLANGE GLAND BASE + GASKET GASKET Page 39

40 Sensor Systems Part Codes Description 2" CAP PLUG RED P24 WATCHMAN ANYWHERE PRO WAVEGUIDE PIPE ADAPTOR (PIPE O.D. 36mm) WAVEGUIDE PIPE ADAPTOR (PIPE O.D. 32mm) FLEXIBLE WAVEGUIDE PIPE 3M WITH ADAPTOR FLEXIBLE WAVEGUIDE PIPE 2M WITH ADAPTOR Page 40

41 FAQs Q. I have sent a test message but have not received a response A. Please allow 2-3 minutes. Check you have formatted the message correctly e.g. have you used a "." (dot) Instead of a "," (comma). Check you have sent it to the correct mobile number ( ). Q. I'm receiving a TEST:FAIL with COMS:0 A. Wake unit up again with magnet, wait for another minute then wait for another test. Q. I'm receiving a TEST:FAIL and my Ullage is less than 15cm A. Call Kingspan for further assistance. Q. I have tried to put the unit into Waveguide mode but am receiving TEST:FAIL with WAVE:FW A. Unit has not fully received its updated firmware, wake the unit up again and wait for the unit to "double-beep" before sending a new test message. Q. I am receiving a TEST:FAIL with ULLAGE:MISMATCH A. Your measurement does not match the Unit's measurement, double-check your manual reading. Did you definitely wake the Unit up on the tank? Have you adhered to the WAP Rules (i.e. 15cm clear radius and Unit is level). Q. I am receiving a TEST:FAIL with ULLAGE:ERRATIC A. Should this Unit be a type 3 Install? i.e. is the Unit installed over a window? Is it in a steel tank with bracer bars? Should you have used a Waveguide? Q. Unit is beeping but I cannot get the double-beeps (i.e. cannot contact the server) A. Is there vodafone coverage? If Vodafone coverage is OK - have you a spare Unit that you can try? Page 41