Overload Relays. Thermal (Bimetallic) style up to 800A. Overload relay structure
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1 Overload Relays Thermal (Bimetallic) style up to 800A CGT type overload relays are designed for the easy mounting directly to contactors or separately by using additional bases or brackets. Relays frame current up to 80A Optional bases are used to mount the relays separately either on 35mm DIN rail or on panel with screws. Relays frame current over 80A Separate mount on panel with screws. Bracket is required by type. Overload relay structure The bar indicator to be protruded by 2~3mm to indicate trip status visibly. Push it to reset the relay in the case of using manual reset mode. Current setting Manual reset Finger proof design Auxiliary circuit Auto reset Main circuit Main and auxiliary terminals are arranged to keep people from wrong wiring for the low current frame relays. To set Auto reset mode push the orange bar and rotate it 90 degrees count clockwise. 10
2 Thermal overload relays Setting range selection guide Class 10A CGT-22 CGT-125 CGT-220 Three phase (4 pole) motor max. power 220V KW 380V KW 415V KW 440V KW 550V KW 660V KW ~ ~ Applied contactors for direct starters ~ ~ ~1 1~ ~ ~4 4~6 5~8 6~9 7~10 9~13 12~18 16~22 4~6 5~8 6~9 7~10 9~13 12~18 16~22 18~26 24~36 28~40 7~10 9~13 12~18 16~22 18~26 24~36 28~40 34~50 45~65 54~75 63~85 34~50 39~57 43~65 54~80 34~50 39~57 43~65 54~80 65~100 65~ ~150 70~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~800 CGC-9A(D) CGC-32A(D) CGC-50A(D) CGC-100A(D)CGC-150A(D) CGC-180 CGC-300 CGC-600 CGC-12A(D) CGC-40A(D) CGC-65A(D) CGC-125A(D) CGC-220 CGC-400 CGC-800 CGC-18A(D) CGC-75A(D) CGC-22A(D) CGC-85A(D) 62
3 Thermal overload relays, Class 10A 22A CGT-22 Description - Direct mount on the CGC-9, 12, 18, 22 contactors (9, 12, 18, 22A frames) - DIN rail or screw mountable with the optional base AZ-22H - Small physical size : 44 mm wide - 1NO+1NC trip contacts - Trip class 10A - Differential current/phase failure protection : CGT types - Non-differential CGTH types are available for the economic solution - Ambient compensated -5 to 40 - Manual/Automatic reset - Trip free design - Bimetallic style Base for separate mount AZ-22H Separate mount CGC-9 CGC-12 CGC-18 CGC-22 CGT-22 Direct mount Catalog No. Setting ranges(a) Differential type Non-differential type 3-heater 3-heater 2-heater CGT CGTH-22/ CGTH CGT CGTH-22/ CGTH CGT CGTH-22/3 0.4 CGTH CGT CGTH-22/ CGTH CGT-22 1 CGTH-22/3 1 CGTH CGT CGTH-22/3 1.6 CGTH CGT CGTH-22/3 2.5 CGTH CGT-22 4 CGTH-22/3 4 CGTH CGT-22 6 CGTH-22/3 6 CGTH CGT-22 8 CGTH-22/3 8 CGTH CGT-22 9 CGTH-22/3 9 CGTH CGT CGTH-22/3 10 CGTH CGT CGTH-22/3 13 CGTH CGT CGTH-22/3 18 CGTH CGT CGTH-22/3 22 CGTH Connection Main Screw(M4) clamp terminal (Load) Cable capacity : 1.25~5.5mm 2 / 1.6~2.6 Auxiliary Screw(M3.5) clamp terminal Ordering information Specify catalog number Certificate CE, ULCUL, Lloyd, CCC(China) For more information Technical specification page 122~133 Drawings page 147 Contactors page 40 Starters page 81 Separate mounting unit page 147 Electronic overload relay page 76 Operating curves page
4 Thermal overload relays with protection fuses Type AC1(A) Short-circuit test 690V Fuse AC3 available fault current Ue / r le(a) 100,000A gl/gg 4A 690V/1kA gl/gg 6A 690V/1kA 22 4 gl/gg 10A 690V/1kA gl/gg 50A 690V/3kA 40 6 gl/gg 16A 690V/1kA gl/gg 20A 690V/1kA 40 9 gl/gg 20A 690V/1kA gl/gg 80A 690V/3kA gl/gg 35A 690V/3kA gl/gg 50A 690V/3kA gl/gg 63A 690V/3kA gl/gg 80A 690V/3kA gl/gg 80A 690V/3kA gl/gg 100A 690V/3kA gl/gg 160A 690V/5kA gl/gg 160A 690V/5kA gl/gg 200A 690V/5kA gl/gg 150A 690V/5kA gl/gg 225A 690V/5kA gl/gg 200A 690V/5kA gl/gg 250A 690V/10kA gl/gg 250A 690V/10kA gl/gg 355A 690V/10kA gl/gg 400A 690V/10kA gl/gg 630A 690V/18kA gl/gg 630A 690V/18kA gl/gg 800A 690V/18kA gl/gg 1400A 690V/30kA Note) Tables are based on a combination of tests on a previous range and technical comparison. 127
5 Technical informations Cabling and tightening torque 3-pole Contactors Cable section Screw size Torque(Nm) Type AWG ISOmm 2 Contactor Coil Principal Aux. /MCM MIN MAX terminal terminal main CGC-9A CGC-12A CGC-18A CGC-22A CGC-32A CGC-40A CGC-50A CGC-65A CGC-75A CGC-85A CGC-100 CGC-125 CGC-150 CGC-180 CGC-220 CGC-300 CGC-400 CGC-600 CGC AWG 1,5 4 M4 M3.5 2,3 2,3 10 AWG 1,5 4 M4 M3.5 2,3 2,3 10 AWG 1,5 6 M4 M ,3 8 AWG 2,5 10 M4 M ,3 6 AWG 4 16 M5 M ,3 6 AWG 4 16 M5 M ,3 4 AWG 6 25 M6 M ,3 2 AWG M8 M ,3 2 AWG M8 M ,3 0 AWG M8 M ,3 00 AWG M8 M4 9 2,3 00 AWG M8 M4 9 2, AWG M8 M4 9 2,3 250 MCM M10 M4 15 2,3 300 MCM M10 M4 15 2,3 500 MCM M12 M4 23 2,3 N M12 M4 23 2,3 N M16 M4 57 2,3 N M16 M4 57 2,3 4-pole Contactors Cable section Screw size Torque(Nm) Type Contactor Coil Principal AWG/MCM ISOmm 2 Aux. terminal terminal main CGC-9A/4 10 AWG 4 M3.5 M3.5 2,3 2,3 CGC-12A/4 10 AWG 4 M3.5 M3.5 2,3 2,3 CGC-18A/4 8 AWG 6 M4 M ,3 CGC-22A/4 8 AWG 10 M4 M ,3 CGC-32A/4 6 AWG 16 M5 M ,3 CGC-40A/4 6 AWG 16 M5 M ,3 CGC-50A/4 4 AWG 25 M6 M ,3 CGC-65A/4 2 AWG 35 M8 M ,3 CGC-75A/4 2 AWG 35 M8 M ,3 CGC-85A/4 0 AWG 50 M8 M ,3 CGC-100/4 00 AWG 70 M8 M4 9 2,3 CGC-125/4 00 AWG 70 M8 M4 9 2,3 CGC-150/ AWG 95 M8 M4 9 2,3 CGC-180/4 250 MCM 120 M10 M4 15 2,3 CGC-220/4 300 MCM 150 M10 M4 15 2,3 CGC-300/4 500 MCM 240 M12 M4 23 2,3 CGC-400/4 N M12 M4 23 2,3 CGC-600/4 N M16 M4 57 2,3 CGC-800/4 N M16 M4 57 2,3 Thermal overload relays Type Setting range Cable selection Torque Tornillo AWG screw ISOmm 2 (Nm) /MCM size 0.1~ AWG 1,5 2,3 M4 0.16~ AWG 1,5 2,3 M4 0.25~0.4 18AWG 1,5 2,3 M4 0.4~ AWG 1,5 2,3 M4 0.63~1 18AWG 1,5 2,3 M4 1~1.6 18AWG 1,5 2,3 M4 1.6~2.5 18AWG 1,5 2,3 M4 2.5~4 18AWG 1,5 2,3 M4 4~6 18AWG 1,5 2,3 M4 5~8 16AWG 1,5 2,3 M4 6~9 16AWG 1,5 2,3 M4 7~10 16AWG 1,5 2,3 M4 9~13 14AWG 1,5-2,5 2,3 M4 12~18 12AWG 2,5 2,3 M4 16~22 10AWG 2,5-4,0 2,3 M4 4~6 18AWG 1,5 4 M5 5~8 16AWG 1,5 4 M5 6~9 16AWG 1,5 4 M5 7~10 16AWG 1,5 4 M5 9~13 14AWG 1,5-2,5 4 M5 12~18 12AWG 2,5 4 M5 16~22 10AWG 2,5-4,0 4 M5 18~26 10AWG 2,5-6,0 4 M5 24~36 10AWG 4, M5 28~40 10AWG 6, M5 7~10 16AWG 1,5 5,1 M6 9~13 14AWG 1,5-2,5 5,1 M6 12~18 12AWG 2,5 5,1 M6 16~22 10AWG 2,5-4,0 5,1 M6 18~26 10AWG 2,5-6,6 5,1 M6 24~36 10AWG 4,0-10 5,1 M6 28~40 10AWG 6,0-10 5,1 M6 34~50 6AWG ,1 M6 45~65 4AWG ,1 M8 54~75 4AWG ,1 M8 63~85 3AWG ,1 M8 34~50 6AWG M8 39~57 6AWG M8 43~65 4AWG M8 54~80 4AWG M8 65~100 2AWG M8 1AWG M8 34~50 6AWG M8 39~57 6AWG M8 43~65 4AWG M8 54~80 4AWG M8 65~100 2AWG M8 1AWG M8 100~150 00AWG M8 65~100 2AWG M10 1AWG M10 100~160 00AWG M10 120~ AWG M10 160~ AWG M10 1AWG M12 100~160 00AWG M12 120~ AWG M12 160~ AWG M12 200~ AWG M12 260~ AWG M12 200~ AWG M16 260~ AWG M16 400~600 N M16 520~800 N M16 132
6 Technical informations Trip curves for thermal overload relays 22 Cold state Hot state 40 Cold state Hot state 85 Cold state Hot state 134
7 Thermal overload relays CGTH-22 CGT-22 CGTH-22/3 Diagrams CGTH-22, 40, 85 (2 heater types) 0.11kg CGTH-40 CGT-40 CGTH-40/3 CGTH-22/3, 40/3, 85/3 CGT-22, 40, 85 (3 heater types) 0.17kg CGTH-85 CGT-85 CGTH-85/3 0.3kg Separate mounting units for overload relays AZ-22H for use with overload relay 22 44g 147
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