T3F Series HIGH FORCE GAS SPRINGS WITH G1/8 CHARGING PORT INTRODUCING COMPLETE RANGE OF GAS SPRINGS MEETING FCA GLOBAL DIE ENGINEERING STANDARDS

Size: px

Start display at page:

Download "T3F Series HIGH FORCE GAS SPRINGS WITH G1/8 CHARGING PORT INTRODUCING COMPLETE RANGE OF GAS SPRINGS MEETING FCA GLOBAL DIE ENGINEERING STANDARDS"

Edmund Casey
5 years ago
Views:

1 TF Series HIGH FORCE GAS SPRINGS WITH G1/8 CHARGING PORT INTRODUCING COMPLETE RANGE OF GAS SPRINGS MEETING FCA GLOBAL DIE ENGINEERING STANDARDS

GENUINELY HYSON Since 196 HYSON Metal Forming Solutions has been dedicated to providing safer and more reliable products with worldwide support and service.

2 GENUINELY HYSON Since 196 HYSON Metal Forming Solutions has been dedicated to providing safer and more reliable products with worldwide support and service. We are continually at the forefront of innovative product design and engineer forward-thinking features into our self-contained springs that enable our customers to provide safer working environments. Our nitrogen gas springs, which comply with all major industry standards are designed to reduce risk of tool damage and injuries due to parts separating under high pressure and include at least one vital safety features: Overstroke : In the event of an overstroke, the HYSON cylinder is designed to fail-safe and release pressure in a pre-defined manner with deformation or knockout plug. Overpressure : Designed to vent excessive gas in the event that the spring becomes overpressured with drawing fluid, deformation of the safety lip guide or separation of disc will occur. Overload : Reduce injuries and press damage with Overload - In case of jaed tool, part or rod side-load, the piston rod is designed for controlled gas venting between the seal and piston rod with a specially designed guide and fundamental safety stop. PED - Pressure Equipment Directive The majority of HYSON nitrogen gas springs are PED (Pressure Equipment Directive) approved to withstand a minimum of 2 million full cycles according to PED 201/68/EU. Many of our competitors are in compliance of PED, but compliance is unequal to the 2 million cycle test and approval that HYSON gas springs have undergone. This is one more assurance that with HYSON Nitrogen Gas Springs you receive an added value of safety reliability and operational excellence. The Pressure Equipment Directive (PED) replaces all previous European legislation governing the design, manufacture and testing of pressure vessels Orders@HysonSolutions.com Hyson 2017

TF Series Compact, High Force Gas Springs POWERFUL AND COMPACT G 1/8 CHARGING PORT Table of Contents GENUINELY HYSON... General Information... 2 Product Value & Features... 2 Product Specifications.

3 TF Series Compact, High Force Gas Springs POWERFUL AND COMPACT G 1/8 CHARGING PORT Table of Contents GENUINELY HYSON... General Information... 2 Product Value & Features... 2 Product Specifications... Ordering Instructions... Mounting Options... Repair Kits... Gas Spring Models TF TF TF TF Cross Reference... 8 HYSON Nitrogen Gas Spring Selection Guide... 9 Hyson Orders@HysonSolutions.com 1

4 GENUINELY HYSON General Information HYSON Metal Forming Solutions, headquartered in Brecksville Ohio, is a world class engineered product and manufacturing company providing high-quality, safety-engineered force and motion control to a wide range of industries and applications. Throughout the years, the company has remained at the forefront of technical innovation, developing forming solutions for critical machine, vehicle and precision metal processing applications. Our success lies with our coitment to continually improve ourselves, our processes and our products to ensure we meet or exceed our customer s expectations. Our AS-9100, ISO 9001:2008 certification and PED certifications attest to our ongoing coitment to the highest standards of quality. TF Product Value The highest force nitrogen gas spring in the smallest space. Meets FCA Global Die Engineering Standards TF Series Features 750 model: G 1/8 Port with M6 Charge port 1000, 1500 and 200 models: G 1/8 Charging ports Deeper bottom threads when compared to T Series 10 height difference when compared to T Series Powerful contact forces ranging from 700 to 2000 N ( lbf) ISO 9001:2008 certification Focused on meeting customer expectations, ISO 9001 is an internationally recognized standard for quality management with certificates issued to organization in 178 countries. This highly regarded certification reflects HYSON s ongoing coitment to deliver solutions that meet the highest quality standards Orders@HysonSolutions.com Hyson 2017

5 TF Series Compact, High Force Gas Springs Product Specifications Pressure medium Nitrogen Max. charge pressure 150 bar (at 20 C) Min. charge pressure 25 bar (at 20 C) Operating temperature 0 to +80 C Force increase by temperature 0. %/ C Recoended max strokes/min ~ (at 20 C) Max. piston rod velocity 1.6 m/s CAD Files available at Repair Kits Gas Spring TF-750 TF-1000 TF-1500 TF-200 Order Number TSK-750 TSK-1000 TSK-1500 TSK-200 Pressure Adjusting Tool Part Number Pressure Indicator Straight Fitting Ordering Instructions TF Model Size x Stroke Length TF-750, TF-1000, TF-1500, TF-200 ǀ X ǀ See dimensional information Charts - pages -7 TF Charge Fittings Gas Springs TF-750 TF-1000 TF-1500 TF-200 Order Number T2-770-T T2-770-G ⅛-P Ordering Instructions for FCA Model x Stroke x Charge Pressure ǀ ǀ TF-750 See TF-1000 Dimensional X TF-1500 Information X See note TF-200 Charts Note! FCA Global Die Engineering standards require 120 bar/1750 psi charge pressure. All orders shipped at full charge pressure (150 bar/2175 psi) unless otherwise noted on purchase order. Mounting Options Upper C-groove, lower U-groove and bottom threaded holes allow for various standard mounting possibilities Body Ø Body Ø Base mount Drop-in Top mount Foot mount Hyson Orders@HysonSolutions.com

6 TF-750 Compact, High Force Gas Springs Advanced Safety Features Ø 25 Thread for maintenance, M6 Overload S Overpressure 16.5 R1 2 L Y Overstroke 10.5 Ø 5.2 ±0.1 G ⅛ Port M6 Charge port TF-750 Dimensional Information Order Number Model x Stroke 20 M8, depth 1 Cylinder Height Y Stroke S Contact Force* Full Stroke Force* Body Height L ± 0.25 N lbf N lbf Preferred Stroke Lengths (optimal delivery) TF-750x TF-750x TF-750x Alternate Stroke Lengths TF-750x TF-750x TF-750x TF-750x TF-750x TF-750x TF-750x TF-750x TF-750x TF-750x See Cross Reference to FCA Global Die Engineering Standards on page 8. * At full charge Orders@HysonSolutions.com Hyson 2017

7 TF-1000 Compact, High Force Gas Springs Advanced Safety Features Ø 28 Thread for maintenance, M6 Overload S Overpressure 17.5 R2 L Y 7 Overstroke 8 Ø G ⅛ Charge port TF-1000 Dimensional Information Order Number Model x Stroke 20 M8 (2x), depth 1 Cylinder Height Y Stroke S Contact Force* Full Stroke Force* Body Height L ± 0.25 N lbf N lbf Preferred Stroke Lengths (optimal delivery) TF-1000x TF-1000x TF-1000x TF-1000x Alternate Stroke Lengths TF-1000x TF-1000x TF-1000x TF-1000x TF-1000x TF-1000x TF-1000x TF-1000x See Cross Reference to FCA Global Die Engineering Standards on page 8. * At full charge Hyson Orders@HysonSolutions.com 5

8 TF-1500 Compact, High Force Gas Springs Advanced Safety Features Ø 6 Thread for maintenance, M6 Overload S 19 R2 Y Overpressure L 7 Overstroke ± G ⅛ Charge port TF-1500 Dimensional Information Order Number Model x Stroke 20 M8 (2x), depth 1 Cylinder Height Y Stroke S Contact Force* Full Stroke Force* Body Height L ± 0.25 N lbf N lbf Preferred Stroke Lengths (optimal delivery) TF-1500x TF-1500x TF-1500x TF-1500x Alternate Stroke Lengths TF-1500x TF-1500x TF-1500x TF-1500x TF-1500x TF-1500x TF-1500x TF-1500x See Cross Reference to FCA Global Die Engineering Standards on page 8. * At full charge Orders@HysonSolutions.com Hyson 2017

TF-200 Compact, High Force Gas Springs Advanced Safety Features Ø 5 Thread for maintenance, M6 S Overload 21 R2.5 Y Overpressure L 7 Overstroke 8 Ø 75.2 ±0.1 10.

25 N lbf N lbf Preferred Stroke Lengths (optimal delivery) TF-200x50 50 9200 8815 155 105 TF-200x80 80 9200 8815 215 15 9200 2070 TF-200x100 100 900 885 255 155 TF-200x125 125 900 885 05 180

9 TF-200 Compact, High Force Gas Springs Advanced Safety Features Ø 5 Thread for maintenance, M6 S Overload 21 R2.5 Y Overpressure L 7 Overstroke 8 Ø 75.2 ± G ⅛ Charge port 90 TF-200 Dimensional Information Order Number Model x Stroke 28. Ø 0 M8 (x), depth 1 Cylinder Height Y Stroke S Contact Force* Full Stroke Force* Body Height L ± 0.25 N lbf N lbf Preferred Stroke Lengths (optimal delivery) TF-200x TF-200x TF-200x TF-200x Alternate Stroke Lengths TF-200x TF-200x TF-200x TF-200x TF-200x TF-200x TF-200x See Cross Reference to FCA Global Die Engineering Standards on page 8. * At full charge Hyson Orders@HysonSolutions.com 7

10 Cross reference High Force Gas Springs Cross reference FCA HYSON Metal Forming Solution kn FCA Coodity Code HYSON Order No. kn FCA Coodity Code HYSON Order No. kn FCA Coodity- Code HYSON Order No T-170x TF-750x T-200x T-170x TF-750x T-200x T-170x TF-750x T-200x T-170x T-170x TF-750x TF-750x T-200x T-200x T-170x TF-750x T-200x T-170x TF-750x T-200x T-170x TF-750x T-6600x T-170x TF-1000x T-6600x T-50x TF-1000x T-6600x T-50x TF-1000x T-6600x T-50x T-50x TF-1000x TF-1000x T-6600x T-6600x T-50x T-50x TF-1000x TF-1000x T-6600x T-9500x T-50x TF-1000x T-9500x T-50x TF-1500x T-9500x T-50x TF-1500x T-9500x T-50x TF-1500x T-9500x T-500x T-500x TF-1500x TF-1500x T-9500x T-9500x T-500x TF-1500x T-20000x T-500x TF-1500x T-20000x T-500x T-500x TF-1500x TF-200x T-20000x T-20000x T-500x TF-200x T-20000x T-500x TF-200x T-20000x T-500x TF-200x T-20000x T- 500x TF-200x TF-200x TF-200x125 Ordering Instructions for FCA Model x Stroke x Charge Pressure ǀ ǀ TF-750 See TF-1000 Dimensional X TF-1500 Information X See note TF-200 Charts Note! FCA Global Die Engineering standards require 120 bar/1750 psi charge pressure. All orders shipped at full charge pressure (150 bar/2175 psi) unless otherwise noted on purchase order Orders@HysonSolutions.com Hyson 2017

11 HYSON Nitrogen Gas Spring Selection Guide Genuinely Hyson Safety Features Force Ranking per Body diameter 1 2 Spring Series Application Tanker Series High Force High Contamination Resistance High Performance and High Speed T2 Series Mechanical and Coil Spring Replacement High Force Compact Height T Series HIGH Force SHORTEST Height HIGH Force Short Height T Series HIGH Force Full Height HIGHEST Force Short Height T5 Series Ultra High Force Compact Design NP Series High Force Full Height ISO for Automotive Ultra High Force Shorter Height Stock Lifters Product Line Tanker T & S Tanker 00 XP T2 Mini T2B T TT T TSC Model Contact Force Stroke Length TNKT 1000, TNKT 200, TNKT 200, TNKT 6600, TNKS 1000, TNKS 200, TNKS 200, TNKS 6600, TNK 00, TNK 00HS T2-50, T2-70, T2-90, T2-180, T2-200, T2SS-16, T2SS- 16GM, T2SS2-2 T2-750P, T2B-1500, T2B-000, T2B-5000 T-170, T-20, T-50, T-500, T-750, T-1000, T-1500, T-200, T-200, T-6600, T-9500, T TT-50, TT-500, TT-750, TT-1000, TT-1500, TT-200, TT-200, TT-6600, TT-9500 T-750, T-1000, T-1500, T-200, T-200, T-6600, T-9500, T TSC-20, TSC-70, TSC-1000, TSC-1800, TSC-2900, TSC-700, TSC-7500, TSC-11800, TSC-1800 T5 T5-500, T5-1000, T NP NPL Guided Lifting Systems SL Specialty Solutions High Working Temperatures T2M TM NP-250, NP-500,NP-750, NP-1500, NP-000, NP-5000, NP-7500, NP NPL-750, NPL-1500, NPL-000, NPL-5000, NPL-7500 T2SL-090, T2SL-200, T2-SLT-170, T2SLE-170, T2SLM-00, T2SRL-800 T2M-16, T2M 2, TM-00, TM-500, TM-750, TM-1000 Die Separation NDS NDS-000, NDS-5000, NDS-7500 Smooth Return Series SRS SRS 750, SRS 1500, SRS 000, SRS 5000 Delay Systems Controllable Gas Springs CS2 CS CS2 000, CS2 5000, CSC 500 9,60 N up to 68,5 N 90 N 19 N up to,090 N 7,00 N up to 9,800 N 1,700 N up to 200,000 N,600 N up to 95,000 N 7,00 N up to 200,000 N,250 N up to 18,000 N 5,100 N up to 19,200 N,700 N up to 106,000 N 7,00 N up to 75,000 N 1,700 n up to 7,100 N 20 N up to 9,200 0,000 N up to 75,000 N 7,00 N up to 50,000 N 15,000 N up to 75,000 N 1 up to up to up to up to up to up to up to 00 6 up to up to up to up to up to up to up to up to 00 up to 160 Seal Type Bore Bore Rod Rod P P P P Overload Overpressure Overstroke P Bore P P P Rod Rod Hyson Orders@HysonSolutions.com 9

12 U.S.A. Headquarters 1067 Brecksville Road Brecksville, OH 11 USA Tel: , HYSON 2017 TF 1K

Tanker 400 XP Series NITROGEN GAS SPRINGS IDEAL NITROGEN GAS SPRINGS FOR HIGH PERFORMANCE (TNK 400) AND HIGH SPEED (TNK 400HS)

Tanker 400 XP Series NITROGEN GAS SPRINGS IDEAL NITROGEN GAS SPRINGS FOR HIGH PERFORMANCE (TNK 400) AND HIGH SPEED (TNK 400HS) Tanker 400 XP Series Heavy Duty Gas Springs GENUINELY HYSON Since 1964, HYSON