T2 Mini Series MINI NITROGEN GAS SPRINGS IDEAL FOR: REPLACING COIL SPRINGS STOCK LIFTING & EJECTION

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1 T2 Mini Series MINI NITROGEN GAS SPRINGS IDEAL FOR: REPLACING COIL SPRINGS STOCK LIFTING & EJECTION

2 T2 Series Mini Nitrogen Gas Springs Table of Contents Page Introduc on, Ordering Informa on 1 FOR REPLACING COIL SPRINGS T T T T T FOR STOCK LIFTING & EJECTION T2SS3-16 and 16-GM 12 T2SS Hyson, headquartered in Brecksville, Ohio, is a world class engineering and manufacturing company that provides high-quality, safety-engineered force control solu ons for a wide range of applica ons and industries including automo ve, aerospace, appliance, medical and HVAC. Hyson partners with our customers to understand applica ons and provide the best solu ons for each one. We are a full service force control provider for cri cal machine, vehicle and precision metal processing applica ons, meaning we can supply dependent upon each customer s needs, including: gas springs, cam systems, cushions, manifolds to knockout systems. Our success lies with our commitment to con nually improve ourselves, our processes and our products to ensure we meet or exceed our customers expecta ons. Our ISO-9001, AS-9000 and PED cer fica ons a est to our ongoing commitment to the highest standards of quality Hyson Products 2014

3 Mini Nitrogen Gas Springs T2 Series PED Pressure Equipment Direc ve Hyson gas springs are designed to meet customer expecta ons for reliability, safety and service life me. The design, manufacture and tes ng of Hyson gas springs has been approved according to the European Pressure Equipment Direc ve (97/23/EC). The Pressure Equipment Direc ve (PED) replaces all previous European legisla on governing the design, manufacture and tes ng of pressure vessels. T2 Mini Spring Value More force in less space Reduce your die footprint and the number of springs. Force adjustability & increased produc vity Our gas springs are adjustable simply by modifying gas through the control panel while the die is in the press. With mechanical springs, the die must be pulled to replace worn or damaged springs, increasing down me and lessening produc vity. Balanced, consistent force Our gas springs provide for a balanced pad and high quality parts while, as coil springs start to fa gue and break, the pad can become imbalanced resul ng in poor quality parts. Product Features Complete force adjustability Seven models with contact forces from 129 N to 2001 N/29 to 450 lbf, iden fiable by color code Custom or pre-determined forces available to meet necessary force requirements Stroke lengths from 7 mm/.028 in to 125 mm/4.92 in Diameters available from 12 mm/0.47 in to 32 mm/1.26 in Variety of moun ng op ons available Advanced Safety Features T2-90, T2-180 and T2-200 have overstroke protec on which vents internal gas pressure in a controlled manner, should the product be stroked beyond maximum capacity. Ordering Op ons Overstroke Protec on T250 X 25 Yellow l l l Stroke l l l T2-50 T2-70 T2-90 T2-180 T2-200 Mini Springs See Dimensional Informa on Charts All gas springs shipped at maximum charge pressure unless otherwise specified. Green Blue Red Yellow Black Stripper Springs T2XXX-XX X 25 Thread Size Yellow l l l Stroke l l T2SS GM l l M16 x 1.5 Green (Standard) Blue T2SS3-16 T2SS2-24 See Dimensional Informa on -OR- M16 x 2 (Op onal) Red Yellow Black Charts All gas springs shipped at maximum charge pressure unless otherwise specified. Hyson Products

4 T2-50 Mini Nitrogen Gas Springs Product Specifica ons Pressure Medium... Nitrogen Gas Max. Charging Pressure bar/2,610 psi Min. Charging Pressure bar/290 psi Opera ng Temperature...0 to 80 C/0 to 176 F Force Increase by Temperature...±0.3% per C Max. Strokes per Minute... ~ (at 20 C) Max. Piston Rod Velocity m/sec Max. U lized Stroke % Repair Kit...Not repairable Rod Surface... Nitrided Tube Surface...Black Oxide Inlet Valve Charge Fi ng... T2-770-T3 T2-50 Dimensional Informa on T2-50 Force Contact Force Charge Pressure N lbf bar psi T2-50 Green T2-50 Blue ,305 T2-50 Red ,960 T2-50 Yellow ,610 T2-50** Black* ,610 * Custom pressure. Please specify charging pressure or contact force required. ** Force to be set by the end user. Delivered with a pre-charge of 5-10 bar. Full Stroke Force Y Order Stroke L Weight Green Blue Red Yellow ±0.25 ±.010 Number mm in N lbf N lbf N lbf N lbf mm in mm in kg lbs T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X T2-50X Hyson Products 2014

5 Mini Nitrogen Gas Springs T2-50 Moun ng Op ons Mounts Base Mount Base mount to be used for strokes from 7-25 mm / in only. Drop-In Mount Top Mount FCR-50 NOTE: All flanges are sold separately. FCR Order Number FCR-50 Hyson Products

6 T2-70 Mini Nitrogen Gas Springs Product Specifica ons Pressure Medium... Nitrogen Gas Max. Charging Pressure bar/2,610 psi Min. Charging Pressure bar/290 psi Opera ng Temperature...0 to 80 C/0 to 176 F Force Increase by Temperature...±0.3% per C Max. Strokes per Minute...~ (at 20 C) Max. Piston Rod Velocity m/sec Max. U lized Stroke % Repair Kit...Not repairable Rod Surface... Nitrided Tube Surface...Black Oxide Inlet Valve Charge Fi ng... T2-770-T3 T2-70 Dimensional Informa on Order Number Stroke T2-70 Force T2-70** Black* ,610 * Custom pressure. Please specify charging pressure or contact force required. ** Force to be set by the end user. Delivered with a pre-charge of 5-10 bar. Full Stroke Force Green Blue Red Yellow ±0.25 ±.010 Y L Weight mm in N lbf N lbf N lbf N lbf mm in mm in kg lbs T2-70X T2-70X T2-70X T2-70X T2-70X T2-70X T2-70X , T2-70X , T2-70X , T2-70X , T2-70X , T2-70X , T2-70X , Contact Force Charge Pressure N lbf bar psi T2-70 Green T2-70 Blue ,305 T2-70 Red ,960 T2-70 Yellow , Hyson Products 2014

7 Mini Nitrogen Gas Springs T2-70 Moun ng Op ons Mounts Base Mount Base mount to be used for strokes from 7-25 mm / in only. Drop-In Mount Top Mount FCR-70 NOTE: All flanges are sold separately. FCR Order Number FCR-70 Hyson Products

8 T2-90 Mini Nitrogen Gas Springs Overstroke Protec on Product Specifica ons Pressure Medium... Nitrogen Gas Max. Charging Pressure bar/2,610 psi Min. Charging Pressure bar/360 psi Opera ng Temperature...0 to 80 C/0 to 176 F Force Increase by Temperature...±0.3% per C Max. Strokes per Minute...~ (at 20 C) Max. Piston Rod Velocity m/sec Max. U lized Stroke % Repair Kit...Not repairable Rod Surface... Nitrided Tube Surface...Black Oxide Inlet Valve Charge Fi ng... T2-770-T3 T2-90 Threaded Sleeve T2-90 Dimensional Informa on Order Number Stroke S T2-90 Force Full Stroke Force Green Blue Red Yellow ±0.25 ±.010 Y L Weight mm in N lbf N lbf N lbf N lbf mm in mm in kg lbs T2-90X , , T2-90X , , T2-90X , , T2-90X , T2-90X , T2-90X , T2-90X63* , T2-90X , T2-90X , T2-90X , *T2-90X63 with a Y dimension of 169 mm/6.65 in available as special order to service exis ng dies only. Installa on tool for threaded sleeve Order No Contact Force Charge Pressure N lbf bar psi T2-90 Green T2-90 Blue ,450 T2-90 Red ,030 T2-90 Yellow ,610 T2-90** Black* ,610 * Custom pressure. Please specify charging pressure or contact force required. ** Force to be set by the end user. Delivered with a pre-charge of 5-10 bar Hyson Products 2014

9 Mini Nitrogen Gas Springs T2-90 Moun ng Op ons Base Mount Base mount to be used for strokes from 7-25 mm / in only. Drop-In Mount Top Mounts FCR-90 FCR-19 Bo om Mount FM-90 Bo om mount to be used for strokes from 7-25 mm / in only. Mounts NOTE: All flanges are sold separately. FCR-90 Order Number FCR-90 FCR-19 Order Number FCR-19-VDI2 FM-90 Order Number FM-90 Hyson Products

10 T2-180 Mini Nitrogen Gas Springs Overstroke Protec on Product Specifica ons Pressure Medium... Nitrogen Gas Max. Charging Pressure bar/2,610 psi Min. Charging Pressure bar/360 psi Opera ng Temperature...0 to 80 C/0 to 176 F Force Increase by Temperature...±0.3% per C Max. Strokes per Minute...~ (at 20 C) Max. Piston Rod Velocity m/sec Max. U lized Stroke % Repair Kit Rod Surface... Nitrided Tube Surface...Black Oxide Inlet Valve Charge Fi ng... T2-770-T3 T2-180 Force Contact Force Charge Pressure N lbf bar psi T2-180 Green T2-180 Blue 1, ,305 T2-180 Red 1, ,960 T2-180 Yellow 2, ,610 T2-180** Black* 280-2, ,610 * Custom pressure. Please specify charging pressure or contact force required. ** Force to be set by the end user. Delivered with a pre-charge of 5-10 bar. T2-180 Dimensional Informa on Order Number Stroke S Full Stroke Force Green Blue Red Yellow ±0.25 ±.010 Y L Weight mm in N lbf N lbf N lbf N lbf mm in mm in kg lbs T2-180X , , , T2-180X , , , T2-180X , , , T2-180X , , , T2-180X , , , T2-180X , , , T2-180X , , , T2-180X , , , T2-180X , , , T2-180X , , , T2-180X , , , Hyson Products 2014

11 Mini Nitrogen Gas Springs T2-180 Moun ng Op ons Drop-In Mount & Base Mount Side Mount SM-180 Top & Bo om Mounts FCR-25 FCR-180 Mounts NOTE: All flanges are sold separately. FCR-25 Order Number FCR-25 SM Order Number SM-180 FCR-180 Order Number FCR-180 Hyson Products

12 T2-200 Mini Nitrogen Gas Springs Overstroke Protec on Product Specifica ons Pressure Medium... Nitrogen Gas Max. Charging Pressure bar/2,610 psi Min. Charging Pressure bar/360 psi Opera ng Temperature...0 to 80 C/0 to 176 F Force Increase by Temperature...±0.3% per C Max. Strokes per Minute...~ (at 20 C) Max. Piston Rod Velocity m/sec Max. U lized Stroke % Repair Kit Rod Surface... Nitrided Tube Surface...Black Oxide Inlet Valve Charge Fi ng... T2-770-T3 T2-200 Force Contact Force Charge Pressure N lbf bar psi T2-200 Red 1, ,960 T2-200** Black* 280-2, ,610 * Custom pressure. Please specify charging pressure or contact force required. ** Force to be set by the end user. Delivered with a pre-charge of 5-10 bar. T2-200 Dimensional Informa on Order Number Stroke S Full Stroke Force Y Red ±0.25 ±.010 L Weight mm in N lbf mm in mm in kg lbs T2-200X , T2-200X , T2-200X , T2-200X , T2-200X , T2-200X , T2-200X , T2-200X , T2-200X , T2-200X , Hyson Products 2014

13 Mini Nitrogen Gas Springs T2-200 Moun ng Op ons Base Mount Drop-in Top Mount FC-350 FCS-32 Foot Mount FFC-350 Mounts NOTE: All flanges are sold separately. FC Order Number FC-350 FFC Order Number FFC-350 S Order Number S-200 FCS Order Number FCS-32 Hyson Products

14 T2SS3-16 Mini Nitrogen Gas Springs Product Specifica ons Pressure Medium... Nitrogen Gas Max. Charging Pressure bar/2,175 psi Min. Charging Pressure...12 bar/174 psi Opera ng Temperature...0 to 80 C/0 to 176 F Force Increase by Temperature...±0.3% per C Max. Strokes per Minute...~ (at 20 C) Max. Piston Rod Velocity m/sec Max. U lized Stroke % Repair Kit...Not repairable Rod Surface... Nitrided Tube Surface...Black Oxide Inlet Valve Charge Fi ng... T2-770-T3 Mount T2SS3-16 NOTE: All flanges are sold separately. T2SS3-16-GM (Includes 3m/0.12 in. Shoulder, as per GM Standard) Installa on Tool for T2SS3-16X15-GM Order Number T2SS16-IT T2SS3-16 Force Contact Force Charge Pressure N lbf bar psi T2SS3-16 Dimensional Informa on Order Number Stroke S T2SS3-16X1.5X Lock Nut Retained Mount Order Number for M16 x for M16 x 2 T2SS3-16 Green T2SS3-16 Blue T2SS3-16 Red ,090 T2SS3-16 Yellow ,175 T2SS3-16** Black* ,175 * Custom pressure. Please specify charging pressure or contact force required. ** Force to be set by the end user. Delivered with a pre-charge of 5-10 bar. Full Stroke Force Green Blue Red Yellow ±0.25 ± Addi onal stroke lengths available Hyson Products 2014 Y L Weight mm in N lbf N lbf N lbf N lbf mm in mm in Kg lbs T2SS3-16X15-GM T2SS3-16X1.5X T2SS3-16X1.5X T2SS3-16X1.5X T2SS3-16X1.5X T2SS3-16X1.5X T2SS3-16X1.5X T2SS3-16X1.5X T2SS3-16X1.5X T2SS3-16X1.5X

15 Mini Nitrogen Gas Springs T2SS2-24 Product Specifica ons Pressure Medium... Nitrogen Gas Max. Charging Pressure bar/2,175 psi Min. Charging Pressure... 6 bar/87 psi Opera ng Temperature...0 to 80 C/0 to 176 F Force Increase by Temperature...±0.3% per C Max. Strokes per Minute...~30 80 (at 20 C) Max. Piston Rod Velocity m/sec Max. U lized Stroke % Repair Kit...Not repairable Rod Surface... Nitrided Tube Surface...Black Oxide Inlet Valve Charge Fi ng... T2-770-T3 Installa on Tool for T2SS3-16 and T2SS2-24 Order Number Rounded rod provides op mal performance with side loading up to 5 degrees Mount NOTE: All flanges are sold separately. T2SS2-24 Force T2SS2-24 Dimensional Informa on Order Number Stroke S T2SS2-24X Contact Force Charge Pressure N lbf bar psi T2SS2-24 Green T2SS2-24 Blue T2SS2-24 Red ,090 T2SS2-24 Yellow 1, ,175 T2SS3-16** Black* 65-1, ,175 * Custom pressure. Please specify charging pressure or contact force required. ** Force to be set by the end user. Delivered with a pre-charge of 5-10 bar. Full Stroke Force Lock Nut Retained Mount Order Number Green Blue Red Yellow ±0.25 ±.010 Y L Weight mm in N lbf N lbf N lbf N lbf mm in mm in. Kg lbs T2SS2-24X T2SS2-24X T2SS2-24X T2SS2-24X , , T2SS2-24X T2SS2-24X T2SS2-24X T2SS2-24X T2SS2-24X Hyson Products

NPL Series LOW HEIGHT GAS SPRINGS PLL I CATIONS WHERE IGHT IS RESTRICTED

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