High Temp. Mold Series HIGH TEMPERATURE GAS SPRINGS
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1 High Temp. Mold Series HIGH TEMPERATURE GAS SPRINGS IDEAL L FOR THE HIGHER WORKING TEMPERATURES TYPICAL T IN PLASTIC MOLDS
2 T2M & T3M Series GENUINELY HYSON Since 1964 Hyson has been dedicated to providing safer and more reliable products with worldwide support and service. We are continually at the forefront of innovative product design and engineer forward-thinking features into our self-contained springs, which enable our customers to provide safer working environments. Our nitrogen gas springs, which comply with all major industry standards, are designed to reduce the risk of tool damage and injuries and include at least one of the following safety features: Overstroke Protection: In the event of an overstroke, the Hyson cylinder is designed to fail-safe and release pressure in a pre-defined manner with deformation or knockout plug. Overpressure Protection: Designed to vent excessive gas in the event that the spring becomes overpressured, deformation of the safety lip guide or separation of disc will occur. Overload Protection: The piston rod is designed for controlled gas venting between the seal and piston rod with a specially designed guide and fundamental safety stop in the event of an overload caused by a jammed tool, part or rod side-load. Additionally, the majority of Hyson springs are PED (Pressure Equipment Directive) approved to withstand a minimum of 2 million full cycles according to PED97/23/EC. Many of our competitors are in compliance of PED, but compliance is unequal to the 2 million cycle test and approval that Hyson gas springs have undergone. This is one more assurance that with Hyson Nitrogen Gas Springs you receive an added value of reliability and operational excellence Hyson Products 2014
3 Table of Contents COMPACT AND POWERFUL ROD-SEALED NITROGEN GAS SPRINGS ARE ENGINEERED TO WITHSTAND HIGHER WORKING TEMPERATURES INCLUDING THOSE TYPICAL IN PLASTIC MOLD OPERATIONS. Table of Contents Page PED Cer fica on...2 Product Value & Features...2 Advanced Safety Features...2 Temperature Considera ons Product Specifica ons Ordering Instruc ons Repair Kits Moun ng Op ons T2M T2M T3M T3M T3M T3M General Informa on Hyson, headquartered in Brecksville, Ohio, is a world class engineering and manufacturing company that provides high-quality, safety-engineered force control solu ons for a wide range of applica ons and industries, including automo ve, aerospace, appliance, medical and HVAC. Hyson partners with our customers to understand applica ons and provide the best solu ons for each one. We are a full service force control provider for cri cal machine, vehicle and precision metal processing applica ons, meaning we can supply dependent upon each customer s needs, including: gas springs, cam systems, cushions, manifolds to knockout systems. Our success lies with our commitment to con nually improve ourselves, our processes and our products to ensure we meet or exceed our customers expecta ons. Our ISO-9001, AS-9000 and PED cer fica ons a est to our ongoing commitment to the highest standards of quality. Hyson Products
4 Informa on PED Pressure Equipment Direc ve Hyson gas springs are designed to meet customer expecta ons for reliability, safety and service life me. The design, manufacture and tes ng of Hyson gas springs has been approved according to the European Pressure Equipment Direc ve (97/23/EC). The Pressure Equipment Direc ve (PED) replaces all previous European legisla on governing the design, manufacture and tes ng of pressure vessels. T2M/T3M Spring Value Engineered to withstand higher working temperatures Can be used in applica ons with working temperatures up to 120 C/248 F Ideal for plas c injec on mold tooling Force adjustability & increased produc vity Control the force of our gas springs by adjus ng gas pressure through the control panel to reduce down me and increase produc vity. Balanced, consistent force Our gas springs provide for a balanced force, resul ng in higher quality parts. Product Features Fully adjustable charge pressure Various moun ng possibili es using our standard mounts as well as bo om threaded holes T2M-16 and T2M-24 have a threaded body design for easy and adjustable moun ng Six gas spring models available with ini al forces from 420N/95 lbf to 9200N/2068 lbf Compact rod seal design Advanced Safety Features Over-Pressure : designed to safely vent excessive gas pressure in the event of an over-pressure situa on such as overcharged gas springs or the inges on of large amounts of drawing or cooling fluids. Overload Overpressure Overstroke Over- : A patented system allows the ven ng of gas in a pre-determined manner with deforma on or knock-out plug in the event of a mechanical overload of the gas spring body. Overload : In the case of blockage in the tool that causes excessive piston return speed, a specially-designed rod and integral safety stops retain the piston rod in the gas spring and allow gas to vent safely Hyson Products 2014
5 Temperature Considera ons Spring Model T2M-16 T2M-24 T3M-300 T3M-500 T3M-750 T3M-1000 Max. working temp. interval Max. strokes per minute spm Max. charge pressure at 20 C bar 0-80 C C C C C C C C C C C C C C C C C C Force per temperature Spring temp. Ini al force N End force at full stroke N 80 C C C C C C C C C C C C C 3,630 5, C 3,000 4, C 3,200 4, C 2,510 3, C 3,100 4, C 2,310 3, C 5,680 8, C 4,700 7, C 5,000 7, C 3,930 6, C 4,850 7, C 3,610 5, C 8,870 14, C 7,400 11, C 7,810 12, C 6,140 9, C 7,570 12, C 5,650 9, C 11,130 17, C 9,200 14, C 9,800 15, C 7,700 12, C 9,500 14, C 7,080 11,100 Product Specifica ons Repair Kits Gas Spring T2M-16 T2M-24 Repair Kit Part Number NON-REPAIRABLE NON-REPAIRABLE T3M T3M T3M T3M Informa on Pressure Medium... Nitrogen Max. Charging Pressure... See Table Min. Charging Pressure bar/365 psi Opera ng Temperature... 0 to 120 C/32 to 248 F Max. Piston Rod Velocity...1m/second / 197 /min Max. U lized stroke % Inlet Valve Charge Fi ng...t2-770-t3 Ordering Instruc ons T2M-16 X 25 l l Model l T2M-16 T2M-24 T3M-300 T3M-500 T3M-750 T3M-1000 l See Dimensional Informa on Charts All gas springs shipped at maximum charge pressure unless otherwise specified. Moun ng Op ons Hyson Products
6 T2M-16 Advanced Safety Features Overload Overpressure Thread Mount Lock Nut available M16x1.5 Order Number T2M-16 Dimensional Informa on Order Number Model X S T2M-16X Contact Force* * = at full charge Longer stroke lengths are available on request. Y ± 0.25 ± L Gas Volume Weight mm in N lbf mm in mm in l kg lbs T2M-16X T2M-16X T2M-16X T2M-16X T2M-16X T2M-16X T2M-16X Hyson Products 2014
7 T2M-24 Advanced Safety Features Overload Thread Mount Lock Nut available M24x1.5 Order Number T2M-24 Dimensional Informa on Order Number Model X S T2M-24X Contact Force* Y ± 0.25 ± L Gas Volume Weight mm in N lbf mm in mm in l kg lbs T2M-24X T2M-24X T2M-24X , T2M-24X T2M-24X T2M-24X T2M-24X * = at full charge Longer stroke lengths are available on request. Hyson Products
8 T3M-300 Advanced Safety Features Overload Overpressure Overstroke T3M-300 Dimensional Informa on Order Number Model X S T3M-300X Contact Force* Hyson Products 2014 Y ± 0.25 ± L Gas Volume Weight mm in N lbf mm in mm in l kg lbs T3M-300X T3M-300X T3M-300X T3M-300X T3M-300X , T3M-300X T3M-300X T3M-300X T3M-300X T3M-300X * = at full charge Longer stroke lengths are available on request.
9 Note: All flanges ordered separately. T3M-300 FC - Circular Flange Order Number FC-350 FFC - Lower Square Flange Order Number FFC-350 FCS Upper Square Flange Order Number FCS-32 Hyson Products
10 T3M-500 Advanced Safety Features Overload Overpressure Overstroke T3M-500 Dimensional Informa on Order Number Model X S T3M-500X Contact Force* Hyson Products 2014 Y ± 0.25 ± L Gas Volume Weight mm in N lbf mm in mm in l kg lbs T3M-500X T3M-500X T3M-500X T3M-500X T3M-500X ,700 1, T3M-500X T3M-500X T3M-500X T3M-500X T3M-500X * = at full charge Longer stroke lengths are available on request.
11 Note: All flanges ordered separately. T3M-500 FC - Circular Flange Order Number FC-250 FCS Upper Square Flange Order Number FCS-250 FFC - Lower Square Flange Order Number FFC-250 Hyson Products
12 T3M-750 Advanced Safety Features Overload Overpressure Overstroke T3M-750 Dimensional Informa on Order Number Model X S T3M-750X Contact Force* Hyson Products 2014 Y ± 0.25 ± L Gas Volume Weight mm in N lbf mm in mm in l kg lbs T3M-750X T3M-750X T3M-750X T3M-750X T3M-750X ,400 1, T3M-750X T3M-750X T3M-750X T3M-750X T3M-750X * = at full charge Longer stroke lengths are available on request.
13 T3M-750 Note: All flanges ordered separately. FC - Circular Flange Order Number FC-500 FCS - Upper Square Flange Order Number FCS-500 FFC - Lower Square Flange Order Number FFC-500 Hyson Products
14 T3M-1000 Advanced Safety Features Overload Overpressure Overstroke T3M-1000 Dimensional Informa on Order Number Model X S T3M-1000X Contact Force* Y ± 0.25 ± L Gas Volume Weight mm in N lbf mm in mm in l kg lbs T3M-1000X T3M-1000X T3M-1000X T3M-1000X ,200 2,068 T3M-1000X T3M-1000X T3M-1000X T3M-1000X T3M-1000X * = at full charge Longer stroke lengths are available on request Hyson Products 2014
15 Note: All flanges ordered separately. T3M-1000 MP - Bo om Moun ng Plate Order Number MP-750 FC - Circular Flange Order Number FC-750 Note: Comes complete with screws to mount gas spring. FCS - Upper Square Flange Order Number FCS-750 FFC - Lower Square Flange Order Number FFC-750 S - Support Mount Order Number S-750 Note: Support S is designed to be used in combina- on with flanges mounted in the U or C groove. The moun ng screw (M8) should be ghtened with torque 25 Nm. Hyson Products
16 FORMING LIVES THROUGH INNOVATION U.S.A. Headquarters Brecksville Road Brecksville, OH USA Tel: , Hyson Products 2014 HiTemp 2M 1114
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