NIKKEN KOSAKUSHO WORKS, LTD.

Transcription

1 NIKKEN KOSAKUSO WORKS, T.

2 NIKKEN s Proposal for Improved Quality and Productivity. Total management of / manufacturing methods & technologies. UANWARE The effective utilization of / depends upon the insight and skill of shop floor people. armonization in the selection of machine, tooling, fixtures, peripherals, cutting tools under a coordinated shop floor management is the key to success. OBAT RI P.55 REAER SERIES P. / OFFERS INVAUABE OPPORTUNITIES FOR AUTOATE, UNATTENE AINING, when proper tooling, work holding and fixtures technologies are applied all in ARONY. UTTING TOOS Relatively simple tools like drills and face mills also need careful attention for stable and effective swarf making. For instance, high speed steel tools can be more effective than carbide tools with certain work pieces and materials. For another instance, why not a reamer for inspection/proof after boring? FIXTURES Work holding fixtures and power clamping systems for a variety of large or small batch work pieces. Well designed fixtures can achieve cost effective parts manufacture. Fixtures (as shown above) effectively reduce AT operations and drastically reduce cycle time.

3 TOOING ORE TAN % ONTAT is needed for this vital linkage between machine and workpiece. ; NIKKEN holders protect the spindle. (They eliminate dance in the spindle.) % % % NIKKEN NIKKEN milling chucks are SUBZERO TEPERATURE () TREATE for stable particle composition : eat treated to R. The Next Generation Tool Interface P.9 N5 TOOING SYSTE This newly developed Tool Interface featured. A ouble ontact /0 Short Taper for improved igh Speed & igh Precision achining and igh Stock Removal achining. Please refer to N5 TOOING SYSTE catalogue. Flange ontact Spindle Pull Stud Power lamp echanism Bearing /0 Short Taper rive Key KOKORO = uman eart Our company name NIKKEN is derived from a desire of Always keeping the attitude of mind for patient daily study and contributing to future industry with technology and idea. Pursuing the development and production of tools for years, we have developed peripheral instrument such as N toolings, ill reamers, N Rotary Tables and ontrollers(nikken series)etc. conforming to customer s demands. Today s effort and study will bring about large tomorrow s fruits. NIKKEN wishes to provide you with original products of the highest quality on the basis of every day study. PERIPERAS AUTOATI WORK ANGER Operatorfriendly AW system for vertical machining centres. N ROTARY TABES Precision worm screw made of solid tungsten carbide drives hardened and ionnitrided worm wheel made of steel. TE ONE AN ONY SOUTION FOR EIINATING SPOT WEAR. OSAKAAITO NEW OFFIE & FATORY AN:55,000m BUIING:6,000m

4 OSAKAAITO Office & Factory Factory No. Turning achining Grinding Assembling Inspection Factory No. Grinding Assembling Inspection Warehouse eat Treatment Assembling (arge Rotary Table) Welfare Facility Office anagement Sales esign / evelopment Financial aterial ouse entral ontrol and :55,000m Building :6,000m arbonizing & SubZero Treatment NIKKEN is the only tooling product manufacturer which performs subzero treatment for tooling. This refers to a technique where deg. ultralowtemperature processing is performed after carbonizing and quenching in order to eliminate the residual austenite and to form 00% martensite compositions to prevent deterioration over time. This technique has been applied for block gauges and for bearings of the highest grade in the past. It is an example of how NIKKEN pays attention to those aspects which are often hidden from view and how we put our hearts and souls into each and every tooling product. Ion Nitriding Ion nitriding refers to a nitriding process where glow discharges are generated in a vacuum of a nitrogenmixed gas atmosphere to heat the workpieces at a low temperature of 4 deg. while at the same time nitriding them by a sputtering action. This processing improves both the wear resistance and sliding performance.(it reduces the surface friction coefficient.)the experience and knowhow of ion nitriding have been utilized in a large number of NIKKEN's products, including worm wheels for N Rotary Tables and Toughut Skill Reamers.

5 N athe ine NIKKEN Oil Jetter System and ombat rill P.55 resolved the problems from the cooling of the cutting edge and the swarf removal, then, night time unmanned operation could be done. / ine The /s with ock spindle and N5 spindle are working with high accuracy and high productivity through the night. Tool Grinding ine ore than % Taper ontact is needed for this vital linkage between / and workpiece. NIKKEN holders protect the spindle. (They eliminate dance in the spindle.) % % NIKKEN % Reamer Grinding ine Reamer grinding line to seek the ultimate unmanned operation with high accuracy and high productivity. RAIA I REAER N Rotary Table Assembling ine NIKKEN builds the most rigid, precise and durable N Rotary Table for the worldwide manufacturing market. 4

6 BT ock ock N5 SK REAERRI EASUREENT 5 FEATURES IENSIONS

7 IENSIONS is keeping the manufacturing not only the quality, but also the safety in mind. Please be careful for the content maked. e.g. P.74 ATION BT ock ock N5 SK REAERRI EASUREENT 6

8 N TOOING SYSTE BT ock ock N5 SK REAERRI EASUREENT P.9 SK P.5 V P.4 SA P.46 SK P.7 SKT P.4 P. SB P.46 TA P.47 NK, NK P., P. K, K P., P. KFN P. SK P.9 VK P.4 OZ P. SK P.9 SKJ P.4 PK,VK P. SA P.46 ZAX P. SSK P. KP P. T SK P.9 PK P. S P. KZA P.89 KRA P.89 KJ P.9 KSK P. SK P.9 K P. PK P. N KT P.47 NPU P. NZ P.56 KBB P.88 ZKG K, K P., P. P.5 P.5 NPU P. SA P.7 JTA P. SPE P.0 Z Z SA P.04 PS P.49 P. FA P.0 PE P.0 ZKN P.5, P.54 ZKG P.5 P.5 P P.6 P KSA P.04 SUT SUTX P.7 P.8 TP P.9 BA P. SY P. 7

9 J NEXT GENERATION TOO INTERFAE P.8 ZA P.7 RA P.6 BA P.79 NX, PX, TS P. O P.09 OZ P. A P.4 The Power of Internal Expanding Pressure System P.9 P.58 FANGE ONTAT /0 SORT N5 TOOING SYSTE J P.84 RA P.7 Q OER P.85 AF P. P.9 ZR P.56 ZP P.5 P.9 SP P.86 Insert Tip P.98 IT TOOING SYSTE SK TOOING SYSTE P.08 ENTRE TROUG OOANT OER P.05 FANGE TROUG OOANT OER P.07 E P.5 ZF, SZF P.0 ISOIN P. J P.8 ZA P.77 BB P.88 RA P.69 BT ock ock N5 SK REAERRI EASUREENT UTX P.8 E P. UT US P.7 REAER P. TP P.9 US P. P P. NTP P.7 OBAT Z RI P.55 N P.57 8

10 "ANNIVERSARY" type UTI OK IING UK It has been years since NIKKEN developed the UTIOK IING UK, NIKKEN's technology has developed the new generation universal chuck. We call this UTI OK IING UK "ANNIVERSARY"type. Subzero Treatment NIKKEN Toolings are all subjected to ultralow temperature treatment of after carburizing, as shown. This treatment removes residual austenite to prevent from deformation for many years. Thus all of our NIKKEN toolings are produced one by one with greatest possible care of NIKKEN spirits. hucking Torque and urability All the NIKKEN UTIOK illing hucks incorporate the multiroller system including % more needle rollers than the other imitations. Besides, the retainer is not made of phosphor bronze but of special steel which will never break. NIKKEN UTIROER system Imitation roller system Rigidity and hucking Torque Internal slots together with thickened wall of chuck body ensure no distortion even at heavier milling. Thus, smooth milling work is attained without the vibration or slipping of end mill. Effects of Internal Slots Thanks to internal slots, even if oil remains on the end mill shank, there is no decreasing of chucking torque. In case of imitations without slots, chucking torque is largely reduced by oil, causing the shank to slip down. As seen from the cross sectional view, the needle rollers are arranged in perfect order with a dense production, but they are arranged to be scattered in the imitations. Thick wall and slots provides strong chucking torque and rigidity. Further,slots functions as escape of oil. NIKKEN UTIROER system Imitation roller system NIKKEN Others hucking Torque Test ata(4) When oil is removed When a little completely with thinner oil is adhered. % With Slots 5,000Nm 4,0Nm Only 5% own Without Slots,0Nm,Nm 67%own hain Block The larger quantity of needle rollers enables the moving of the same load with a small force and less damage on the bearing surface, thus providing a stronger chucking torque without creating even rolling when tightening. illing huck Test Bar oad eter 9

11 UTI OK IING UK P.9 ANNIVERSARY ANNIVERSARY Same Appearance, but a Remarkable Improvement can be found when cutting. The cutting chips show us the actual machining capability No hattering of eavy illing. Quiet, high speed heavy milling Stable finishing JAPAN, USA, FRANE, ITAY, SPAIN KOREA, TAIWAN New lamping at Root & AntiVibration echanism PAT. utting ata SS Endmillarbide Endmill UK ENI UTTING ONITION Ad Rd BT BT495 SS oating V 8m/min S55 OI mm S min 4t mm F 5mm/min SS Roughing V m/min S55 OI 0mm S 0min 4 6t 0mm F mm/min arbide oating V 76m/min S55 BT05 5mm S,0min K06 6 4t mm F,000mm/min BT570 SS oating V 8m/min S 4min S55 mm OI 5 4t F 9mm/min 8mm arbide oating V 00m/min S55 BT6 S 4,000min mm 6 4t F,000mm/min mm BT55 arbide oating V m/min S S 5,000min 5mm K0 0 4t F,000mm/min V m/min S 8mm S 0min mm WATER BT55 SS Non oating 4t F mm/min V 8m/min AUINIU S 6,000min 0mm 4mm WATER F,0mm/min mm The End ill can perform at 00% of their capability by using the cutting data. If cutting condition is exceeded, they may cause tool failure. For the / with ball guide mechanism, AJOR REA OER might perform better than UTIOK milling chuck. 4 lamping at Nose echanism lamping at nose key ondition for Precise illing. Surface Finish and Tool ife are decided by lamping at Nose, Rigidity and RunOut Accuracy. Only our mechanism performs real clamping at nose, never rivalled by imitations : ideal for heavy milling to fine finishing. Only the NIKKEN UTIOK illing huck perfectly clamps even at mm from chuck nose. 5 6 Stable illing with Stopper Easy for anyone to attain a stable torque. Wear of the bearing surface is only microns even after practical use of years owing to the use of % more needle rollers than imitations, the use of special material (steel) of NIKKEN own. and the knowhow of hardening. The stopper is therefore located to the UTIOK illing huck where the maximum efficiency of chucking torque is exerted. Tightening the chuck close to the flange face gives a sign of IING OK to ensure smooth, stable and reliable milling work. (Important : Good production with Assurance!!) lose ontact!! No Vibration igh Rigidity huck Ring inimum Axial ovement!! Simple hucking/unchucking Fine RunOut Accuracy!! Only NIKKEN UTIOK illing huck can obtain the runout accuracy within 5 m(t. I. R)at the position 00mm apart from the nose.( Style) Within 5 m 0 0 NIKKEN UTIOK illing huck Other imitation chuck = e.g. : 00mm 0

12 INIINI UK igh Speedigh Precision Best huck for Small iameter utting Tool igh Speed AX.,000min & G.5 Several hundreds of this older are already appreciated and used in One Aircraft Parts anufacturer in USA. We highly recommend this older. Slim & ompact 4 : 8 : : 5mm 0mm mm P. P.6 tooling can be used as the BT double face contact tooing on the machine with the BT double face contact spindle. It can be also used as the BT tooling on the machine with BT standard spindle. Gripping from Front Nose YRAUI UK No Gripping at Front Nose Gripping Torque? INIINI UK Gripping from Front Nose Powerful Gripping Torque/times echanism of INIINI huck echanism of INIINI huck PAT. Oil hamber Pull up & huckingan be done with Only One Wrench. ounter Balance G.5 Tightening Gear Bevel Gear for anging collet up Wrench oolant Through Tool apability J type ollet + End ill igh Pressure oolant Through Jet Spread Groove Standard ollet RUNOUT Accuracy: Within m RUNOUT Accuracy: Within m 4 oolant will be spread out through the Slit at high rpm Power of Jet oolant Groove Oil Jet oolant System No oolant Spreading out even at high rpm J type ollet

13 SI UK with TiN BEARING NUT IG SPEE ROTATIONIG AURAYIG PRESSURE OOANT TROUG Power of TiN BEARING NUT TiN Bearing Nut is used for Nikken Slim huck, AJOR REA older and V older with great popularity. igh Speed Slim huck AX.,000min & G.5 Power of TiN Bearing Nut 8 degree Taper ollet for Accuracy & Gripping Torque Simple & ompact esign for igh Speed Rotation P.7 Stable igh RUN=OUT Accuracy Special oated for igh Efficiency TiN BEARING (V,00) J nut is the best solution for the centre through coolant application, and strongly recommended to use for the high accuracy and the high productivity. PAT. Flat Shoulder Pushing & Taper Pushing Standard Nut & J Type Nut NIKKEN SI UK Flat Shoulder Pushing Others Taper Pushing Simple and Rigid Nut Standard ollet can be used for igh Pressure oolant System. igh Runout Accuracy due to Flat Shoulder Pushing. igh Gripping Torque of 8taper P lass oncentric Accuracy Special ollet is required for igh Pressure oolant System. Unstable Runout Accuracy due to Taper Part Pushing? Poor Gripping Torque of,6taper Runout within µ omplicated Nut Balancing will be changed at igh Speed Rotation For Prevention SKJ For Standard rill For Reamer For Tap For Special utter of Swarf ontamination For Oil ole ill with Oring at I When SK J type nut is used, the total chuck length will be extended by 6mm. The Secret of strong gripping power and high rigidity... 8Taper 8Taper and Wedge Principle is the Answer. The smaller the Taper Angle,the better oncentricity is obtained. Besides, thanks to Wedge principle, Strong Gripping Power is generated with small torque. 8NIKKEN 8NIKKEN 6Others 4 6Others Strong Gripping Weak Gripping

14 Revolutionary ampening echanism AJOR REA OER PAT. Internal ampening echanism is builtin to the AJOR REA older. G 0 P. 5 P.69 BT OUBE FAE ONTAT TOO armonic Vibration Unstable utting 0.0 TIE 8.0msec G 0 AJOR REA ampening Effect Stable utting 0.0 TIE 8.0msec ifference due to ampening Technique and Effect Excellent achining on inear Guide / Box Guide / ampening Effect & ampening Effect Power of TiN Bearing Nut TiN Bearing (V,00) End ill ife arbide : times SS :.5 times Powerful heavy cutting and high speed high feed cutting, excellent high precision and surface finish and extended tool life with the dampening effect. ock (NBT) Face ontact Slim ollet with 8 degree taper to satisfy the accuracy and the high gripping torque. Simple design without the flats for the hook spanner. The G handle is used to tighten / loosen precisely. The external diameter is more compact than the external diameter of the ball bearing nut. Stable high accuracy Great Popularity of AJOR REA Brothers AJOR REA SRINK FIT OER P.7 AJOR REA PRO ENI P.7 The molybdenum is coated to the internal thread of the nut, then the efficiency of the thread is highly improved. TiN Bearing (V,00) J nut is the best solution for the centre through coolant application, and strongly recommended to use for the high accuracy and the high productivity.

15 Power of TiN Bearing Nut Unstable accuracy caused by tightening torque and the possibility of? "ANNIVERSARY" type V OER with TiN BEARING NUT Good sliding effect due to the surface hardness of V,00. ore efficient than conventional ball bearing builtin nut. The Tin coated bearing plate reduced friction. This is the best for the thrust load. Simple external design without the notches to be tightened with G handle Ultra high speed rotation 8 deg. internal taper proven with the Slim huck for the accuracy and gripping torque. P. 4 P.68 This is the ighty End ill older from the series of Tin Bearing Nut type collet chuck to satisfy the gripping torque, runout accuracy, cutting rigidity, high precision finish and high speed rotation. tooling can be used as the BT double face contact tooing on the machine with the BT double face contact spindle. It can be also used as the BT tooling on the machine with BT standard spindle. PAT. TiN Bearing (ardness : V,00) Pilot shank on the collet for further stability of the accuracy. The thick wall design of the V older body improves its cutting rigidity. ompetitors NIKKEN ess micron vibration due to the collet flange contact Improves the cutting capability and tool life. Runout accuracy : ess than microns at 4X Better stability on runout accuracy Improves the surface finish Suitable for finish on diemould machining. ess than microns mm, 4teeth arbide Endmill aterial : ild Steel V=0m/min S=6,000min F=,000mm/min mm 4mm φ 4 Power of TiN Bearing utting Rigidity igh Precision Finish Jet coolant splash with J type Nut. J type Nut ap with triangular grooves The jet coolant pressure creates a tornado effect. ap with Oring For oil hole cutting tool igh Speed Rotation AX.,000min & G.5 Easy, safe and reliable handling with G andle USA PAT. The nut has no notches for high speed rotation and G andle can tighten the nut with half of the tightening torque of the conventional type spanner, thus, substantial improvement for quality of safety, reliability and operational efficiency will be obtained. Torque Adjustable G andle hangeable ever Tightening oosening 4

16 N RI UK Solid means ompact, Precision, Rigidity and Safety. P. Such troubles will not only hinder an unmanned operation in FS but cause successive occurrence of detective products to obstruct the rationalization of factory. Slipping off of drill liable to occur at the time of sudden stop. Such disengagement from Jacob's taper being inevitable. Breakage immediately before drilling through due to slipping of drill. Solid design eliminates the slipping off. The keyless drill chuck is tightened by the solidifying bolt to the shank, so that there is no possibility of slipping off during rotation or drilling. Solidifying bolt Keyless drill chuck ompact esign with Small ead line illustrates the ISO or conventional drill chuck. rill chuck mounted by traditional drill chuck taper. BTJTA6 BTNPU TAPPER UK shank Runout Accuracy of AX. 0.04mm. Times arger hucking Power Even arbide rill does not occur Slipping. entre through tool coolant NPU can be used as centre through tool coolant holder for the shank diameter bigger equal to 6mm.(Option) Rotary Bearing am P. Rotary Bearing am ensuring Precision, Sensitivity & ong Tap ife. oil Spring Taper one lutch Shaft (Taper one) Rotary Bearing am echanism The both side of taper cones act sensitively and smoothly to the tapping torque vibration. rive color Reversing torque is.4 times of normal rotation in order to prevent the trouble caused by swarf. Tap back motion preventing washer OneTouch Tap lamp echanism Tap never goes down due to smooth reaction. 5 Slim Body & Fine Floating External iameter as small as ever. Only NIKKEN Tapper huck performs even big size Tapping with slim body. The floating part is not a simple slide key, but plural preloaded balls are arranged in Vshape. That is why the tap slides smoothly without chattering accompanied. Torque ife urve The bearing cam with no sliding friction has been developed for the tap collet to protect the tap from breakage. The principle of this collet Tap breakage range (A) aker is fundamentally different from 00% Friction crutch that of the conventional brake (arge vibration of torque) system utilizing a rubber NIKKEN Rotary reaction or a friction resistance % Bearing am System as shown by the following graphs (A) & (B), so that (B) aker constant torque characteristic Not enough torque am crutch as illustrated is obtainable to to drive tap (Short life due to wear) secure safety of tapping Tap brokage Torque times Number of Tapping

17 J BORING EA with J BORING BITS P.8 eveloped with all of NIKKEN KnowhowsBest elp of Fine Boring Photo shows new J8 series. Easy to Set icron Accuracy Easy operation with big dial graduations together with a wide adjusting range for fine boring of dia.mm. ial Graduation Graduation:dia.0.0mm Vernier reading:dia mm Smooth and igh Precision Boring is ensured. icron accuracy can be obtained easily Special arbide Indexable Insert for 5mm Boring Now Special arbide Indexable Inserts for 55mm are available for J Bit. No more regrinding and the shank is solid arbide. Fine boring of 5mm from 4.5mm drilled hole can be done without vibration and without bending. Fine boring of Safety and Sureness by J Boring ead. 4 5mm No Vibration and east Wearing of arbide Insert. 4 pcs of J Boring Bits are provided as standard accessories. Even mm stock removal on diameter can be done with maintaining fine surface finish without vibration. igh Pressure oolant Through Type utting Speed 00m/min. Feed 0.05mm/rev Stock Removal 0.5mm(on ia.) Boring dia. mm aterial SK 8mm New Byte Series for J8 P.84 6

18 BAANE UT BORING BAR ouble utting apability From 55mm, all Balance ut Boring Bars execute boring in arbide Inserts. One side cutting will not occur, and vibration is absorbed each other. The faster the feed rate (0.0.4mm/rev.), the better swarf ejection. Ideal for Rough and edium Boring. P.6 φ55 Scram Type artridge Power & Smooth Boring with Productivity Stepped Balance ut Approx. double removal of standard cutting condition is possible by 0.mm artridge. Stepped Boring Power of Scram Type artridge utting force is supported by the shoulders of both cartridges. This is the secret of heavy and powerful boring even at the intermittent bore. utting Force BBW P. Various artridges & Inserts P.7 Good hip Ejection ensures no trouble eavy Boring. Standard carbide insert is suitable both for Steel and ast Iron. Besides, optional cartridges for steel, for Aluminium, through hole or multisheets are available. RAE RAA RAK Precision Ground Serration igh Precision Serration is the base of high accurate performance of BAANE UT Boring Bar. Even strong cutting force is accepted by igh Precision Serration, resulting in smooth boring without micro vibration. All slides are finished by precision grinding. Even micro adjustment can be done smoothly as you desire. A Perfect ontact igh Pressure oolant Through Tool utting Speed m/min Feed Rate 0..6mm/rev Stock Removal mm(on dia.) Boring ia mm aterial SN40 (Ni, r, o Alloy Steel) Precision Ground = Basic Serration oolant Nozzle 7

19 ZA BORING BAR φ6the World eading Boring ead P.7 Various types of Insert Tips Steel, cast iron and stainless steel can be machined by the same coated insert tip. Application igh rigidity oublecontact support Innovative new feature of oubleontact Support oolant Through Tool apability AX. /=8 times New ocking screw closer to utting Edge ighprecision / Easy microadjustment / igh durability Thread on artridge: ardness of R55 &precision ground Internal thread of dial ring: Special heattreated to V0 Available for ultistage Boring Bar Balance Weight Axially Adjustable ZAX for eep ole Boring igh Speed Boring,000nin, eep ole Boring ZA Special ardened ight Alloy etal ead with Balancing for AntiVibration. 8

20 NIKKEN ZERO FIT OER 0 Fit with Accurate, Quick and Simple Operation. ultiam Style P.0 When the machine has been used for years, the runout accuracy of the spindle will be declining with accuracy of 0.0mm0.04mm at 00mm from the gauge line, the Zero Fit older allows correction of this error back to the runout of mm. Fine Adjust am At achine Spindle With 0 Fitting the Tool Runout Accuracy; The milling surface finish and quality can be improved. aterials : Preardened Steel NAK55 (R9) End ill : 0mm, teeth arbide Ball End ill utting Speed : V =00m/min Spindle Rotation : S =6,66min Feed per tooth : f =0.5mm/min Feed : F =,mm/min ry utting with Air blow At Tool Presetter Before Zero Fitting : Runout at cutter front edge = 0 microns aster am ultiam Style The minute runout after adjusting by a master cam can be adjusted by fine adjust cams at the same position. e.g. BTSZF6 ( ams) The multicam style can not be made for all zero fit holders. After Zero Fitting : Runout at cutter front edge = micron For better and stable finish tolerance for machining holes The variation at finish tolerance can be minimized, thus the finish size tolerance can be reduced. 9 aterials : Tempered Steel (R5) Tool : mm BN Reamer utting Speed : V =m/min Spindle Rotation : S =,000min Feed per tooth : f =0.mm/min Feed : F =00mm/min External coolant supply : Water soluble Bore ia.(x, Y) after Reaming ( m) X after Zero Fitting Y after Zero Fitting After Zero Fitting : Runout at cutter front edge = microns X before Zero Fitting Y before Zero Fitting Before Zero Fitting : Runout at cutter front edge = microns Number of Reaming The tool life can be extended. Fig. shows the relation between runout accuracy and tool life, and when the runout accuracy of microns is reduced to microns, the tool life can be improved by approximately 5 times. Zero Fit older has wide adjustment range compared with competitors equivalent, and its mechanism performs simple, quick and secured operation. The choice of the Slim huck style SZF & the Anniversary type illing huck style ZF can be selected depending on your cutter. TOO IFE (Relative omparison) RUNOUT ( m) Fig.

21 7/4 Taper OUBE FAE ONTAT TOOING SYSTE For BT ouble Face ontact Spindle P. Tool ife 5 times Tooling System PAT. P.9 When the tool is clamped, the gentle taper of main body internally expands to create a dead lock of the taper connection, then it results in maximizing the pulling force. The ideal clamping ratio of taper : flange = % : 0% is achieved. utting Power in. Z isplacement AT Repeatability Tooling System P.58 Tooling System is not the simple double face contact system of taper and flange, but the system with dampening effect and the excellent front chucking system. The Power of Internal Expanding Pressure System AJOR REA older ampening Effect TiN Bearing Nut (V,00) Face ontact ock (NBT) /0 short Taper & Polygonal Taper N5 Tooling System P.9 Tool ife 5 times utting Power Since the launch of the Nikken N5 Tooling System at JITOF'94 OSAKA, the system has proven its outstanding capability is a wide crosssector of Japanese industry, with everincreasing expectation of its being adapted as the next generation tooling interface. Unique tool construction is builtin N5 tooling system. The slotted taper cone which is preloaded by a disc spring increases its vibration dampening effect, then finally adjusting the minute gauge line error completely. hattering Stability = Static Stiffness X ampening Ratio Thus, the advantage of N5 tooling system is clearly demonstrated. Spindle Face ontact Rigidity ampening Effect Pull Stud Power lamp echanism Bearing /0 Short Taper rive Key Polygonal Taper 6 Tooling 6 tooling system is used for the tooling of the integrated machine. SK Tooling System P.08 SKA shank is the hollow shank with /0 taper, and taper & flange contact system. This is based on ISO 64 (IN6989). It's not well balanced due to the unsymmetrical shape, but Nikken SKA shank has a hole and a flat for mass balancing as standard. SKE & SKF shank are the shank without drive key slot and U groove. This is based on IN69895, 6. This is used for high speed application. SKA, A, 6A, 00A SK5E, E, E, E, 6E SK6F are available. Please refer 6 Tooling catalogue 0

22 Spindle Speeder P. FATORY AUTOATION SERIES NX : AX. 0,000min PX : AX.,000min Air otor Spindle Tool P. Air Turbine Spindle Tool P.,000min 58,000min,000min Air ylinder for ooling NX, PX NR TS Quick hange type Angular ead P.5 odular type Angular ead P.6 ouble Face ontact System AFT AT A Solid type Angular ead P.8 irect ount Flange type Angular ead P.9 ompact type Angular ead for eep ole P.7 Shank Flange odular ead B A AP New Series Addition AFK, AF AK, A Photo shows N5 shank. Taper BT BT Style AP 4 AP 6 AP 6 AP 8 AP irect AX A B 47.5 irect : arge diameter of 6mm with 8 degree taper

23 FATORY AUTOATION SERIES RPT 8 Years used 8 years used entre Through Tool oolant P.05 Flange Through Tool oolant P.07 TS System with I Interface P.8 ulti Spindle rill ead P.9 ulti Spindle Tapper ead P.9 Automatic/anual Back Spot Facing Arbor P. S V T RPT Treatment P.06 The RPT treatment creates a fine film of the contents (FeO4) and (FeO), and penetrates into the tool holder micron deep. This fine film inhibits the rust and corrosion of your tool holder taper and stops it from being transmitted to your machine spindle. The RPT treatment will not effect the accuracy and the hardness of your tool holder. AF F anual Automatic Oil Piaster P.5 Spindle Taper leaner P.5 Spindle Flange leaner P.5 ZP E EF

24 UTI OI OE OER P.09 onventional Oil ole older + ulti oolant Nozzles ombination of oolant Through Tool Type and Outside Nozzle Type an be used to both oil hole cutter and normal cutter without oil hole. When normal cutter (drill, end mill, tap etc.) is used, coolant is fed as Jet Streams exactly to cutting point. ulti Oil ole older and OBAT RI are recommended for drilling on / to increase productivity. OBAT RI Oil ole rill ultinozzles Standard T rill & Reamer Standard Straight rill & Reamer Tap End ill Boring Bar P.55 6mm Power of Pilot rill & Phases eat Treatment Power of Pilot rill No Vibration with Pilot rill /= and 4 times as standard Phases eat Treatment It significantly improves Rigidity and Ejecting utting Swarf by suitable twisted shape and special surface treatment. Tool life of Insert and rill grows times longer. Pilot rill prevents Inserts from chipping by reducing vibration. Phases eat Treatment & Suitable Twisted Shape improves Ejecting utting Swarf. PN Treatment (Ejecting utting Swarf) inside R6 Phases eat Treatment Powerful drilling speed of 0m/min. with small torque. ess cutting resistance with Rhomboid Inserts. STOZ aterial : SN40 IN Treatment (V0) mm N athe / utting ondition By N athe V =6m/min S =,0min f =0.5mm/rev. F =95mm/min Water Soluble oolant 08mm (In Factory NIKKEN) achining Time = 5sec. It can be used after total cutting length = 65mm.

25 NIKKEN REAER SERIES P. arbide Reamer Series (With end teeth on certain type) PF Radical Reamer Series arbide ill Reamer (With end teeth) The runout accuracy and the tool life have been substantially improved with Press Fit type Radical Reamer. This is sophisticated reamer with fine powder carbide and TiN coated for low friction purpose and hardness V,0, thus its tool life is extremely extended even with water soluble coolant. As the ill Reamer made by K0 grade carbide, the cutting speed can be substantially increased for the productivity improvement. Especially it performs very well on ast Iron, eehanite, Aluminium, and Nonsteel metal. RSS PFRSS RSS PFRSS S FS F RXSF Straight ShankP.46 Straight ShankP.46 Straight ShankP.47 T Shank P.47 Straight ShankP.48 T Shank P.48 Straight ShankP.54 The arbide Broach Reamer maintain the excellent surface finish for Aluminium and ast Iron reaming operation. The cutting speed can be substantially increased. SX X Straight ShankP.49 T Shank P.49 arbide Broach Reamer SS Reamer Series N Sensor Reamer (With end teeth) The N Sensor Reamer is dedicated for better surface finish, especially effective on Stainless Steel, ie Steel, Annealed and Tempered Steel. The high precision finish surface can be achieved with its TiN oated and its burnishing effect. The reamer can be used with even water soluble coolant. NS N NSF RNSF Straight Shank P.5 T Shank P.5 Straight Shank P.5 Straight ShankP.54 (With end teeth) This is allmighty reamer, which is made by powder SS & ionnitrided and good for tough materials, die steel, annealed and tempered steel. SRS SR SRSF SRF Straight ShankP.5 T Shank P.5 Straight ShankP.5 T Shank P.5 Toughut Skill Reamer RSSF Straight ShankP.54 The reamer offers both heavy cutting capability of Broach and igh Precision Finish of Reamer. The ultra high lefthanded helix of degree performs smooth reaming operation. BRS BR Straight ShankP. T Shank P. Broach Reamer Various Application Through ole, Stepped ole and Blind ole Excellent ircularity and Straightness Excellent ircularity and Straightness Excellent ircularity and Straightness Through ole series Excellent ircularity and Straightness JAPAN PAT. Blind ole series 4

26 EASURING ATTAENT P.7 Pioneer for Work Preparation Sensor UTX Internal ontact System eight Presetter No need of test cut! Basic position of workpiece can be measured quickly without damaging tool teeth. The distance from reference surface to tool end can be measured very quickly and accurately. This is a UST for /, N athe and N illing achine. Small easuring Tool, but Great TimeSaver icrotouch This is sensor enabling instantaneous detection of position, measurement and alignment of center by means of Red amp and Electric Beep. The Red amp lights the moment when the stylus touches a measurement part. Owing to the conductive detection system, a time delay caused by a relay etc. is eliminated and a highly sensitive measurement can be made. Easy icron heck icrostand Free flexing with single knob, no dead angle and long reach. Two arms incorporating ball joint mechanism at both ends provide free movement in any direction such as vertical, lateral, longitudinal or rotational etc. If stretched horizontally, a reach as long as 0mm can be attached. easurements of inside dia., outside dia., end face and back face etc. can be made at will. Touch Point ighly sensitive electronic edge finder. Ideal for illing achine, Boring achine, rilling achine as well as achining enter. Instant indication by E lamp at very light contact of sensor ball with workpiece. Easy location of work face, O.., I.. 5

27 TOO PRESETTER P. NIKKEN's Tool Presetter increasing ost Performance of igh Price achining entre. E6N P. (BT, SK, APTO TOOING) E8, E4N P.5, P.6 NTP0,0 P.7 NTP0 P.7 Photo shows NTP0. 6

28 N ROTARY TABE P.57 N ROTARY TABE for Full Automation Worldwide Fieldproven NIKKEN N ROTARY TABE onsequently and finally, NIKKEN arbide Worm Screw System Steel Way R58 IonNitrided Worm Wheel V9 icron Backlash (Amount of Wearing) arbide Worm System For heavy duty capability and high speed rotation with maintaining the high accuracy, the carbide worm screw is used for the hardened worm wheel. The wearing of the worm wheel is reduced and rotary table is used for more years comparing with the conventional worm system of soft material. For better impact capability, the special alloy steel worm screw is used for the worm screw of the small tooth module. Backlash ompensation Backlash ompensation mon. 6mion. mon. yrs. Useful ife Phosphor Bronze/ Aluminium Bronze Worm Wheel (.min ) NIKKEN N ROTARY TABE yrs. NZ0 (66.6min ) Rotation speed of motor =,000min Worm Wheel aterial is special NIKKEN order made steel. Specially hardened and furthermore ionnitro treated on teeth. Thus, the problem of sliding friction is solved. arbide Worm Screw epth 0.mm V9 Inside R6 ardness of Worm Wheel Work Sample Turbine Blade igh Speed N Rotary Table Z series for high speed milling marked arrow. ultisetting on ultiplanes 7 Please refer to N ROTARY TABE atalogue.

29 N ROTARY TABE IG SPEE ROTATION Z SERIES IG PRESSURE OI FI EFFET N 05 P.57 N P.57 N 0 P.57 N, P.57 N,,,, P.58 N 000, 00, 0, 0, 000 P.58 NSVX0, 0 NSVZ, 0 NST, 0, 0 5AX, 0 P.59 5AX,, 5, 0, 00 P.59 N00W, W, 4W, 0 5AXT05, 70, 00 5AX4T0 Please refer to N ROTARY TABE atalogue. 8

30 IING UK BT 5 lose ontact!! No Vibration igh Rigidity 64 huck Ring ininum Axial ovement Simple hucking/unchuking!! FEATURES: oubled rigidity & increased cutting ability! Runout Accuracy: 5 m at PAT. ode No. Suitable ollet Weight(kg) 9 No. No.5 No. No. No. BT , ,,00 BT BT 65,,0 6,,0 0 70,,05,0 5 70,,0 85,05,0 BT BT05,5,65 605,5,65 005,5,65, 505,5,65,05,0,5,65 00,,0 4 95,05,0,5,65 00,, , , , 00 68, ,, ,, ,,05,0 70,, ,05,0 77,, ,5, ,5,65, 05,5,65 69,05,0,5,65 00,, ,05,0,5,65 00,,0 5 UTI OK illing huck is a Base older for machining centre. The following straight shank tooling to suit illing hucks are available. Silling huck (Extension Type) P. KTorse Taper Socket P.47 KPINIINI huck P. KZAZA Boring Bar P.89 KINIINI huck P. KRARA Boring Bar P.89 KSKSlim huck P. SZAXZA Boring Bar for eep ole P. SSKong Size Slim huck P. KJJ Boring Bar P.9 NPUN rill huck P. KSAStub Arbor P.04 NZTapper huck P.56 SPEPROEN I P.0 SAStraight shank shrink fit holder P.7 Please refer P.59 for heavy duty type milling chuck with larger arbor diameter. Please refer P., P for K, NK, K, NK collet. KFN and KFN (With Oring) can be used for the direct chucking application, when centre through tool coolant. K collet and KFN nut can be used for collet application. For dimension of centre through coolant type milling chuck is same as the above standard, however, refer K0 K5 K K0 K5 K K0 K5 K K0 K5 K K K6 NK0 NK5 NK K K6 NK0 NK5 NK K K6 NK0 NK5 NK K K6 NK0 NK5 NK K K6 K0 K5 K K K6 K0 K5 K K K6 K0 K5 K K K6 K0 K5 K NK0 NK5 NK NK0 NK5 NK NK0 NK5 NK NK0 NK5 NK K4 NK4 K4 NK4 K0 K5 K K6 NK0 NK5 K K6 K0 K5 NK0 NK5 K NK K NK K4 NK4 K4 NK4 P.05 for ode No. For dimension of flange through coolant type milling chuck is same as the above standard, however, refer P.07 for ode No. Spanner is available as an option. ( ) : 9, A ( ) : 9A, 6: 96, 0: 9, 5 ( =55mm) : 9, 5 ( =mm), ( =64mm) : 95, ( =69mm) : 9, 4: 94 Please note the acceptable shank tolerance is h7. The milling chucks marked, and may not be used by the restriction of the diameter under V flange of your /. FS (Face Seal) types are available for 54 of BT/BT. There are types; FSJ: With J groove, FS: Without J groove Explanation of the ode No. BT 85 Standard FS Face Sealed Nominal Gauge ength hucking capacity Symbol of milling chuck Shank No ,..,..4, ,.6,.9.4,.7,.0.6,.8,.0,..8,.,.5.,.5, , 4., , 4.5, , 4.8, 5., , 5., , 4.6, 5., 5.6, , 9., , 5.8, 6.6, 7., ,.7, 4.0 FS type For machining of aluminum

31 BT IG SPEE IING UK G igh Pressure entre Through (AX. 7Pa) igh Speed GFS type For machining of aluminum PAT. ode No. AX. min Suitable ollet Weight(kg) No. No. No. BT 55G 6 55G 0 65G, 75G 5 75G, G G,00G BT 65G, G 6 G, G 0 70G, G 5 70G, G 85G,05G BT05G,5G 605G,5G 005G,5G 505G,5G G,05G,0G P,0P K K 0.5, K6 K , 75 75, 8, , 76,000 5,000 0,000 K0 K5 K NK0 NK5 NK K0 K5 K NK0 NK5 NK 0.9,.0.,..4,.5 65, 48 58,000 K K.,. 6 6, 65 K6 K6.,.5 5, , 57 K0 NK0 K0 NK0.4, , K5 NK5 K5 NK5.6,.0 0, ,05 67, 70 77, K NK K NK.9, K K.9, ,000 K6 K6 4., , K0 NK0 K0 NK0 4.4, K5 NK5 K5 NK5 4.6, 5. 5,000 68,05, K NK K NK 4., 4.7, ,0 7 5,000 K4 NK4 K4 NK4 5.5, 6.6 All high speed type milling chuck are centre through coolant type. Please use a stopper or K, NK collet, when endmill shank length is shorter than dimension. The ode No. of stopper for direct chucking 0: 90, 5: 95 (BT575G: 90B), : 9 (BT85G: 9A, BT5G: 9B), 4: 94 The milling chucks marked, and may not be used by the restriction of the diameter under V flange of your /. 4 : The ode No. of the wrench for 4 is 94. GFS(Face Seal)types are available for 54 of BT/BT. There are types; GFSJ: With J groove, GFS: Without J groove Explanation of the ode No. BT 6 G G igh Speed GFS igh Speed and Face Sealed Nominal Gauge ength hucking apacity Symbol of illing huck Shank No. Torque adjustable G andle G G andle for IG SPEE TOOING G andle G andle has a twoway tightening/loosening ratchet on the handle that has been developed to provide quick and convenient loading of the tool. The G andle also dispenses with the need for notches on the nose ring. PAT. ode No. G 6 G0 G G6 G0 G5 GS G illing huck G 6G 0G 5G G(Nose Ring: 6mm) G(Nose Ring: 68mm) Slim huck SK 6P / SKT 6 SK0P / SKT0 SKP / SKT SK6P / SKT6 SK0P / SKT0 SK5P / SKT5 Torque adjustable G andle is available for marked handle. The ode No. is G6TS, G0TS, G6TS, G5TS. AJOR REA SK 6 SK0 SK SK6 SK0 SK5 V older V6 V Tightening oosening

32 STRAIGT OET (K OET) Explanation of the ode No. K 0 BT K Style K K6 K0 K K5 K K (78) Photo shows ANNIVERSARY type K ollet. means with internal grooves for gripping strongly to eliminate the oil. I of ollet O of ollet Symbol of ollet K :Standard NK :Adjustable K :entre oolant NK:entre oolant, Adjustable K ollet ode No. (OI) K,, 4, 5, 6, 7, 8, 9,0 K6,, 4, 5, 6, 7, 8, 9,0,, K0,, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 K, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0 K5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, K, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, K4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, / are also available. The collets with bold character are the ANNIVERSARY type K ollet. Ordinary K ollet can be used with ANNIVERSARY type illing huck, but better performance can be found with the ANNIVERSARY type K ollet. Please note the acceptable shank tolerance is h6h7. ( ): dimension for K4 or larger I. ollet removal (9KR) is an optional accessory for N milling chuck. STRAIGT OET (NK OET) utter length adjustment on the collet is possible from front and back. NK means with internal grooves for gripping strongly to eliminate the oil. Friction Ring Style NK0 NK NK5 NK NK (9) NK ollet ode No. (OI) NK0, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8 NK5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6 NK4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, / are also available. The collets with bold character are standard. Please note the acceptable shank tolerance is h6h7. ( ): dimension for NK4 or larger I. ollet removal (9KR) is an optional accessory for N milling chuck. Straight Shank IING UK S for ultiock illing huck For Extension d d Photo. shows S0 Style 4 ode No. S,, S d d S, S485, S are also available as semistandard. The and N straight shank illing huck is unified to the above ode No. Please refer ,, P. for K ollet. AX., 00, ollet K K6 K0 K6 K0 Weight(kg) 0.6, 0.9,

33 ENTRE OOANT STRAIGT OET The Jet oolant Pressure creates a tornado effect, ensuring efficient swarf dispersal. Suitable for all models of the NIKKEN IING UK K ollet BT NK ollet Front Nut Jet oolant + Prevention of Swarf entering the collet through the slots K J oolant type Nut (For the cutter without oil hole) Nut with Oring (For the oil hole cutter) Nut with multi coolant nozzles (For the cutter that the cutter dia. is larger than the shank dia.) For grooving. K ollet For cutters with cutting diameter which is larger than the shank diameter. Prevention of the swarf contamination. A front nut with an Oring seal, for use with oil hole cutter, is also available as option. Supply coolant to the shoulder when oil hole drill is passes through the hole. means with internal grooves for gripping strongly It can be used for the standard collet. to eliminate the oil. Style K ollet ode No. (OI) Front Nut ode No. K K, 4, 5, 6, 8, 0 KFN K K6, 4, 5, 6, 8, 0, KFN6 K K06, 8,0,, 6 KFN0 Explanation of the ode No. K K56, 8,0,, 6, 0 KFN5 K 0 K 46.5, K6, 8,0,,6, 0, 5 KFN, KFNT K (75) 9 K46, 8,0,,6, 0, 5, KFN4 I of ollet Above bold figures indicate ANNIVERSARY type K ollet. O of ollet Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, / are also available. Symbol of entre oolant ollet KFN front nut and K spanner are optional accessories. ollet removal (9KR) is an optional accessory for N milling chuck. NK ollet means with internal grooves for gripping strongly to eliminate the oil. utter length adjustment on the collet is possible from front and back. Explanation of the ode No. NK 0 Photo shows with front nut. I of ollet O of ollet It can be used for the standard collet. Style NK0 NK5 NK NK4 NK ollet ode No.(OI) NK06, 8, 0,, 6 NK56, 8, 0,, 6, 0 NK6, 8, 0,, 6, 0, 5 NK46, 8, 0,, 6, 0, 5, Symbol of entre oolant ollet KFN front nut and K spanner are optional accessories. for N ollet removal (9KR) is an optional accessory for N milling chuck. Front Nut ode No. KFN0 KFN5 KFN, KFNT KFN4 Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, / are also available. Jet oolant type for the cutter with a cutter dia. larger than shank dia. is also available. KFN50N 5N 4N Front Nut fitted with an Oring is also available. e.g. The ode No. is KFN Front Nut Explanation of the ode No. KFN 0 I of ollet O of ollet Symbol of Front Nut Style KFN KFN6 KFN0 KFN5 KFN KFNT KFN Front Nutode No. KFN, 4, 5, 6, 8,0 KFN6, 4, 5, 6, 8,0, KFN0 6, 8,0,,6 KFN5 6, 8,0,,6, 0 KFN 6, 8,0,,6, 0, 5 KFNT6, 8,0,,6, 0, 5 KFN4 6, 8,0,,6, 0, 5, For there are sizes, KFN = for nose ring diameter of 69mm, KFNT = for nose ring diameter of 64mm. The spanner is available as an option. KFN : K, KFN6 : K6, KFN0 : K0, KFN5, KFNT : K5, KFN : K, KFN4 : K4 The front nut for direct chucking is also available. e.g. KFN00, KFN55, KFN The ode No. fitted with Oring is ; e.g. KFN00, KFN55, KFN

34 BT INIINI UK EXPERT for SA IA. EN IING,000min & G.5 Gripping from Front Nose RunOut Accuracy : m at 4 lamp/unclamp just with a wrench. Within m. igh Speed No. No. No. ode No. BT BT BT hucking Range Wrench is supplied as standard. ollet is available as an option. is a NEW type, therefore, Old style collets for K can not be used with it. Please Use VK or PK ollets. entre oolant Through type INIINI huck is available 8 and type only. Please add the letter "" to the ode No. e.g. BT8 P.06 PK, PK, VK collet is available as an option. Please refer P PK 4 PK 8 VK 8 PK VK PK 4 PK 8 VK 8 PK PK 4 VK PK 8 VK 8 PK ollet VK 4 imension marked is 5.4 for. AX.min Explanation of the ode No. BT 8 Nominal Gauge ength Shank No.,000,000 0,000 hucking apacity Symbol of inimini chuck Weight(kg) PK ollet Please select PK collet for the INIINI huck without coolant through capability. Explanation of the ode No. PK 8 Style No. Symbol of PK ollet I of ollet VK, VKJ ollet For centre through tool coolant type INIINI huck ; Standard VK collet is for the cutting tool with coolant hole. VKJ collet is for the cutting tool without coolant hole. Explanation of the ode No. VK 6 J PK ollet ode No. PK 4,.5,,.5,,.5, 4 PK 8,.,.4,, 4, 5, 6, 7, 8 (each 0.mm) PK4, 5, 6, 8, 0, Please note the acceptable shank tolerance of PK ollet is h6. Even the gripping range of PK collet is 0.mm /dia. (e.g. PK8 :.8.0), but the shank tolerance of h6 is highly recommended for precision machining. VK ollet ode No. VK 8J,J,4J,5J,6J,8J VK4J,5J,6J,8J,0J,J Please note the acceptable shank tolerance is h6. VK8J is Jet Spread ole type. Non : Without Jet Spread Groove J : With Jet Spread Groove I of ollet Style No. Symbol of VK ollet Jet Spread Groove (J type) Straight Shank INIINI UK ollet K d Style 6 0 ode No. K6P 4 70, K0 0 K 8, K70S Wrench is supplied as standard. ollet is available as an option. hucking Range , 00, , ollet PK 4 PK 8 VK 8 PK 8 VK 8 PK VK Weight(kg) 0., , 0.7.0

35 ANNIVERSARY TYPE V OER With TiN Bearing Nut AX.,000min & G.5 RunOut Accuracy : Within m at 4 G No. (Option) BT V igh Speed ode No. G No. Weight (Option) AX. min (kg) ollet BTV VG 6 8A 0.6 VK No. V , VG5A 0.9 VK BTV VG 6 8A. VK No. V.., VG5A.5 VK BTV VG 6 8A 4. VK No. V , VG5A 4.5 VK TiN Bearing ut is supplied as standard. Explanation of the ode No. ollet, adjust screw (G No.) and G andle are available as an option. The ode No. of the G andle is V6: G0, V: G6 Please add RP at the end of ode No. for Rust Proof Treatment V older. e.g : BTVRP BT V6 Please use V J type Nut & ap for entre Through oolant. When V J type Nut is used, the total holder length will be extended to 6mm. Nominal Gauge ength BTV 6, BTV, BTV, 0 are available as semistandard. When the axial stopper is required, please use Adjust Screw (G No.) hucking apacity All series are for igh Speed Rotation. Symbol of V older Shank No. VK ollet VK ollet ode No. VK 6,, (.75), 4, 5, 6 VK, (.75), 4, 5, 6, 7, 8, 9, 0,, The acceptable shank tolerance of VK collet is h8. Inch series is also available. VK 6/8, /6, /4 VK/8, /6, /4, 5/6, /8, 7/6, / VK6.75 is same as VK6/8. VK.75 is same as VK/8. Jet coolant splash with J type Nut. J type Nut ode No. V 6 : VN 6BJ V : VNBJ ap with triangular grooves The jet coolant pressure creates a tornado effect. ap & Wrench ode No. V 6 type ap, Wrench : SKJ0, SKJ0 V type ap, Wrench : SKJ6, SKJ6 The caps and wrench of SK0 type and SK6 type can be used for V6 type and V type respectively. ap with Oring For oil hole cutting tool Easy, safe and reliable handling with G andle The nut has no notches for high speed rotation and G andle can tighten the nut with half of the tightening torque of the conventional type spanner, thus, substantial improvement for quality of safety, reliability and operational efficiency will be obtained. reliability and operational efficiency will be obtained. Torque adjustable G andle hangeable ever G andle ode No. V 6 : G0 V : G6 Tightening oosening 4

36 BT AJOR REA OER AJOR REA OER ampening Effect TiN Bearing Effect older with an adjust screw for axial adjustment is supplied as an option. Please contact us. G No. (Option) SK SK6 Series Addition SK : AX. utter Shank ength to be inserted ock No. No. ode No. NBTSK 6 75 SK0 75 SK 75 SK6 75 NBTSK SK SK SK SK Please use A type SK collet for the end milling operation. P.9 Please refer P.4, P.44 for the Jet coolant system, J type nut and cap. G handle is available as an option. P. Please order with the ode No. G6 : SK6 &, G0 : SK0, G6 : SK6, G0 : SK0, G5 : SK5 Please add P at the end of ode No. for high speed specification, e.g NBTSK0P older with an adjust screw for axial adjustment is supplied as an option. Please contact us. AX. min ode No. NBTSK 6P SK0P SKP SK6P AX. min,000 5,000 tool can be used on the / with BT standard spindle ode No. NBTSK 6P SK0P SKP SK6P SK0P AX. min 5,000 0, G No. (Option) Weight (kg) SKG SKG SKG SKG. SKG SKG SKG SKG SKG SKG.9 SKG55. SKG70. SKG85.6 PAT. Explanation of the ode No. NBT SK0 Nominal Gauge ength hucking apacity AJOR REA OER Shank No. ode No. NBTSK 6P SK0P SKP SK6P SK0P SK5P ollet SK 6 A SK0 A SK A SK6 A SK 6 A SK0 A SK A SK6 A SK0 A AX. min 0,000 5,000 5

37 AJOR REA OER AJOR REA OER ampening Effect TiN Bearing Effect older with an adjust screw for axial adjustment is supplied as an option. Please contact us. G No. (Option) BT SK SK6 Series Addition SK : AX. utter Shank ength to be inserted No. ode No. NBTSK SK SK SK SK SK tool can be used on the / with BT standard spindle Please use A type SK collet for the end milling operation. P.9 Please refer P.4, P.44 for the Jet coolant system, J type nut and cap. G handle is available as an option. P. Please order with the ode No. G6 : SK6 &, G0 : SK0, G6 : SK6, G0 : SK0, G5 : SK5 Please add P at the end of ode No. for high speed specification, e.g NBTSK0P older with an adjust screw for axial adjustment is supplied as an option. Please contact us G No. (Option) Weight (kg).6 SKG SKG SKG SKG SKG SKG PAT. ollet SK 6 A SK0 A SK A SK6 A SK0 A SK5 A Explanation of the ode No. NBT SK0 Nominal Gauge ength hucking apacity AJOR REA OER Shank No. ock A TYPE SI OET SK within m 4 SK ollet A Type SK 6A,.75A, 4A, 5A, 6A SK0A,.75A, 4A, 5A, 6A, 8A, 0A SKA, 4A, 5A, 6A, 8A, 0A, A SK6A, 4A, 5A, 6A, 8A, 0A, A, 6A SK04A, 5A, 6A, 8A, 0A, A, 6A, 0A SK58A, 0A, A, 6A, 0A, 5A The acceptable shank tolerance of A Type collet is h8. 6

38 BT SK No. No. SI UK IG SPEE ROTATIONIG AURAY SK, SK0 Series Addition Fig. GNo. (Option) Photo shows SK0 type. When SK J type nut is used, the total chuck length will be extended by 6mm. Fig. Fig. GNo. (Option) GNo. (Option) ode No. G No. Weight (Option) (kg) Fig SK ollet BTSK SKG SK SK0 SKGS SK0 SKG SK SKG SK SK SKG SK SKG SKG8. SK SKGS SKG 0.9 SK SKG SK SK5 BTSK SKG 8 SK SK SKG SK SK SKG5 8.8 SK SK6 65 SKG8S SK6 8 8 SKG SK SKG SK SK SKG SKG SK5 PAT. 7

39 SK Photo shows SK6 type. SI UK IG SPEE ROTATIONIG AURAY SK, SK0 Series Addition Fig. GNo. (Option) When SK J type nut is used, the total chuck length will be extended by 6mm. Fig. Fig. GNo. (Option) GNo. (Option) ode No. G No. Weight (Option) (kg) Fig SK ollet BTSK SKG SK SK SKG 4.8 SK SK SKG5 SK No SK SKG8 SK SK SKG SK SK SKG SK Please refer P.57 for use as Tap older for Synchronized Tapping. ollet, adjust screw (G No.) and spanner are available as an option. The ode No. of the spanner is SK6 (= 8) : SK6, SK6 (= 9.5) : SK6W, SK0: SK0, SK: 9A, SK6: 96, SK0: 9, SK5: 95 Please refer P.4, P.4 for igh Speed Slim huck (,000min ) All Slim hucks can be used for entre Through oolant type. Please refer P.44 for entre Through oolant Adjust Screw and P. for entre Through Pull Stud. Please refer P.05 for igh Pressure (AX.7Pa) entre Through oolant type. Please refer P.07 for Flange Through oolant type. BTSK000, BTSK0, 0 are also available as semistandard. SK600, SK6, 0 Please add RP at the end of ode No. for Rust Proof Treatment Slim huck. e.g. BTSK0RP PAT. BT BT5 Shank No.5 G No. ode No. (Option) Weight (kg) Fig SK ollet BT5BRSK SKG SK 6 5 SKG SK SKG 6 SK BT5BR is the solid tool integrated with pull stud for BROTER. BT5W is the solid tool integrated with pull stud for OWA. BT0P and BT5 are the solid tools with integrated with pull stud without drive key groove for AKINO SEIKI. e.g. BT0PSK0S, BT5SK670 S0T is the short taper tool for SUGINO. BT5BR 8

40 SI UK OET BT 8 Explanation of the ode No. SK 0 6 P Non: Standard P:P class (Runout Accuracy= m) A:A type (for End ill Shank) AX. hucking ia. Style No. Symbol of SK ollet SK A type SK collet (for End ill Shank) are marked. The acceptable shank tolerance is h8.ode No. is e.g. SK00A P class SK collet (for drill) are available for all series. e.g. SK00P ode No. SK SK hucking 0.7 ~ ~.0.5~.5. ~.5.55~.75.8 ~.0.05~.5. ~.5.55~.75.8 ~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~.0.0 ~.5.5~.5.5 ~.75.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.0 ode No. SK hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0 ode No. SK ollet removal (SKR6) is supplied as standard only for SK6. SKR0, SKR6 and SKR5 are available as an option. ollet removal is not necessary for the new types of collet (SK0 to SK5 collet including SK and SK0). hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~6.0 ode No. SK hucking.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 0.0 ode No. SK hucking 7.5~ ~0.0.5~.0 5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~5.4 SK6 collet with the special internal dia. is also available. P class SK collet for drill It guarantees the Runout accuracy within micron at the nose (4) from the chuck. Additionally ollet Set is also available. within m 4 A type SK collet for endmill The acceptable shank tolerance ids h8. SK ollet A type SK 6A,.75A, 4A, 5A, 6A SK0A,.75A, 4A, 5A, 6A, 8A, 0A SKA, 4A, 5A, 6A, 8A, 0A, A SK6A, 4A, 5A, 6A, 8A, 0A, A, 6A SK04A, 5A, 6A, 8A, 0A, A, 6A, 0A SK58A, 0A, A, 6A, 0A, 5A 9

41 Straight Shank SI UK Suitable for ultiock illing huck BT KSK Explanation of the ode No. K 0 SK 6 00 Fig. Fig. SK ollet G No. (Option) G No. (Option) SK ollet ength AX hucking ia. Symbol of Slim huck O of shank Symbol of straight shank W W d 5 W d W ode No. K0SK 600, 0 SK000, 0 KSK 600, 0 SK000, 0 K5SK 600, SK00, KSK 60,, 70 SK00,,, 0 SK,,, 0 SK60,,, 0 SK00,, SK5 K4SK 6, 70 SK0, SK, SK6, SK0, SK570 W , 57, 7, 57,, 6,, 65, 6, 75, 75, 75 5, 8,, 4 58, 88, 8, 48 58, 88, , 6 56, 78 56, 86 58, 88 68, , 7, 00 5, 8,, 4 6, ,, 4,,.5,.5 K G No. (Option) SKG8 SKG SKG8 SKG SKG8 SKG SKG8 SKG SKG5 SKG8 SKG SKG8 SKG8 SKG SKG5 SKG8 SKG SKG8 ollet, adjust screw (G No.) and spanner are available as an option. The ode No. of the spanner is SK6 (= 8) : SK6, SK6 (= 9.5) : SK6W, SK0: SK0, SK: 9A, SK6: 96, SK0: 9, SK5: 95 Please refer P.9 for SK ollet. All Slim hucks are entre Through oolant type. Please refer P.44 for adjust screw (G No.). Straight Shank SI UK UTRA ONG TYPE UTRA ONG SI UK Axially Adjustable = : =40 =0 : =95 Weight (kg) 0., 0. 0., 0. 0., 0. 0., 0. 0., , , 0.5, , 0.7, 0.8,.0 0.7, 0.8,.0,. 0.7, 0.9,.,.4 0.9,.,.7..0,..,..,.4.5,.9.8 Fig SK ollet SK 6 SK0 SK 6 SK0 SK 6 SK0 SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 SSK Photo. shows solid carbide type. Solid arbide type is also available. Please add X to the ode No. e.g. S5SK0X, S5SK0X ode.no. S5SK0 S5SK00 hucking Range.7.0 ength 0 7 Over ang ength Nut, Adjust Screw (G No.) and ollet Extractor are supplied as standard. Spanner SK0 is available as an option. Please refer P.9 for SK collet. Please add at the ode No. for entre Through oolant type. e.g. S5SK0 S9.5SK600 is also available Please refer P.44 for adjust screw (G No.). G No. (Option) SKGS Weight (kg) 0.9. S8SK ollet SK0

42 BT SKP No. No. IG SPEE SI UK AX.,000min & G.5 BTSK 6 P P P SK0 P P 75P.7.0 P 0P SK P 75P.75.0 P 0P SK6 P 75P P 0P SK0 P 75P..0 P SK5 P BTSK 6 P P P P SK0 P 75P P.7.0 0P P P SK P 75P P P P P SK6 P 75P P P P P SK0 P 75P..0 P 0P SK5 75P P P G No. (Option) Fig. When SK J type nut is used, the total chuck length will be extended by 6mm. G No. ode No. (Option) collet SKG 8 SKGS SKG SKG5 SKG SKG SKG8 SKGS SKG SKG SKG 8 SKG SKG5 SKG8S SKG8 SKG SKG SKG8 Explanation of the ode No. BT SK 0 P AX. (min ),000,000,000 5,000 0,000 Shank No. Symbol of igh Speed Nominal Gauge ength mm hucking apacity Symbol of Slim huck collet SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 PAT. weight (kg)

43 SKP IG SPEE SI UK AX.,000min & G.5 G No. (Option) Fig. collet Explanation of the ode No. BT SK 0 P Shank No. Symbol of igh Speed Nominal Gauge ength mm hucking apacity Symbol of Slim huck When SK J type nut is used, the total chuck length will be extended by 6mm. ode No. G No. AX. weight collet (Option) (min ) (kg) BTSK 605P P SKG 8 SK 6 65P P SK005P P P SKG SK P 5P No. SK5P P 5 9 0, SKG5 SK 65P P SK605P P SKG8 SK6 65P P SK005P P SKG SK0 65P P SK505P P SKG8 5,000 SK5 65P P ollet, adjust screw (G No.) and G andle are available as an option. The ode No. of the G andle is SK6P: G6, SK0P: G0, SKP: G, SK6P: G6, SK0P: G0, SK5P: G5 Please refer P.4 for TiN Bearing Nut. Please refer for SK collet. Adjust screw with centre hole P.44 can be used for centre through tool coolant application (AX. Pa). Please refer P.44 for adjust screw (G No.). G andle PAT. BT ode No. for SI UK with SPEIA NUT ode No. for Slim huck with special nut Standard nut (for spanner) is attached for standard slim chuck. Nut for high speed (for G andle) is attached for high speed slim chuck. Standard slim chuck + J type nut : Please add J at the end of ode No. e.g. BTSK0J Standard slim chuck + Nut for high speed : Please add G at the end of ode No. e.g. BTSK0G Standard slim chuck + J type nut for high speed : Please add GJ at the end of ode No. e.g. BTSK0GJ igh speed slim chuck + J type nut : Please add J at the end of ode No. e.g. BTSK0PJ ode No. for V holder with special nut With J type nut : Please add J at the end of ode No. e.g. BTVJ ode No. for AJOR REA holder with special nut With J type nut : Please add J at the end of ode No. e.g. BTSKJ With nut for spanner : Please add SN at the end of ode No. e.g. BTSKSN With J type nut for spanner : Please add SNJ at the end of ode No. e.g. BTSKSNJ When RPT treatment is required at same time, please add RP first. e.g. BTSK0RPJ 4

44 BT standard (ap is option) J type Nut TiN BEARING NUT for SI UK Nut of SKP for G handle and Nut of SKT/SK are same for SK0, SK and SK0. Nut of SKP for G handle and Nut of SKT/SK are different for SK6, SK6 and SK5. SK standard Nut (for Spanner) SKP Nut for igh Speed (for G andle) Style SK 6 ( 9.5) SK0 SK SK6 SK0 SK5 TiN Bearing Nut SKN 6WB 0B B 6B 0B 5B J type TiN Bearing Nut Spanner SKN 6WBJ 0BJ BJ 6BJ 0BJ 5BJ SKT/SK Nut (for Spanner) SK 6W 0 9A 96 9 standard (ap is option) J type Nut Style SSK 6 ( 9.5) SK0 SK SK6 SK0 SK5 TiN Bearing Nut SKN 6WB(G) 0B(G) SKNB SKN6B(G) SKN0B SKN5B(G) SKT/SK Nut (for G andle) J type TiN Bearing Nut SKN 6WBJ(G) 0BJ(G) SKNBJ SKN6BJ(G) SKN0BJ SKN5BJ(G) G andle G 6 G0 G G6 G0 G5 standard (ap is option) J type Nut Style SKT 6SK 6 SKT0SK0 SKTSK SKT6SK6 SKT0SK0 SKT5SK5 TiN Bearing Nut SKTN 6B SKN 0B B SKTN6B SKN 0B SKTN5B J type TiN Bearing Nut Spanner SKTN 6BJ SKN 0BJ BJ SKTN6BJ SKN 0BJ SKTN5BJ SK 6W 0 9A 96 9 standard (ap is option) J type Nut Style SKT 6SK 6 SKT0SK0 SKTSK SKT6SK6 SKT0SK0 SKT5SK5 TiN Bearing Nut SKN 6B SKN0BG SKNB 6B 0B 5B J type TiN Bearing Nut SKN 6BJ SKN0BJG SKNBJ 6BJ 0BJ 5BJ G andle G 6 G0 G G6 G0 G5 To keep runout accuracy high, you are recommended to change nuts periodically when slim chuck is used very frequently. The Jet oolant pressure creates a tornado effect, ensuring efficient swarf dispersal. J TYPE NUT for SI UK J type Nut SK J 4 J type nut and cap fit all existing Slim huck. SKJ Nut cap SKJ Nut Style (= mm) (= mm) (= 55mm) 5 (= mm) (= 64mm) (= 69mm) 4 For standard drill. For reamer. For tap. For special cutter. Jet oolant Groove + Prevention of swarf contamination ode No. 9 9A Style SK 6 8 SK SK0 SK SK6 SK0 SK5 J type Nut ode No. SK SKT/SK SKN 6J SKN 6WBJ SKN 6BJ SKN0BJ SKN0BJG SKNBJ SKNBJ SKN6BJ SKN6BJ SKN0BJ SKN0BJ SKN5BJ SKN5BJ ANE / SPANNER / WREN For prevention of swarf and dust contamination. The cap with Oring seal for using of oil hole drill is also available. When SK J type nut is used, the total chuck length will be extended to 6mm. SKN6J maked is not TiN Bearing Nut. The contamination of the swarf and the rust can be prevented even without coolant through application. The different I hole is available as an option. Please contact us. The cap with Oring at I for oil hole drill is also available. e.g. SKJ04 When the I hole will be machined at your side to buy a cap without hole, the centering of the cap is important. Please contact us. Style SK6 (= 8mm) SK6 (= 9.5mm) SK0 SK SK6 SK0 SK5 ode No. SK6 SK6W SK0 9A ap ode No. SKJ 6,., 4, 4., 5, 6 SKJ0, 4, 5, 5.5, 6, 6., 6.8, 7, 8, 8.5, 0 SKJ67, 8, 8.5, 0, 0.,,.5, 4, 5, 6 SKJ58, 0,, 6, 7.5, 0, 5 Style NPU 8 NPU Wrench ode No. SKJ 6 SKJ0 SKJ6 SKJ5 andle for illing huck Spanner for Slim huck Wrench for NPU rill huck ode No. NPU 8 NPU

45 SK Fig. G Explanation of the ode No. of the Adjust screw for Standard Slim huck e.g. SKG Style SK 6 SK0 SK SK6 SK0 SK5 AJUST SREW for SI UK The adjust Screw for the igh Speed Slim huck GSKP type is identical to the Standard Slim huck as below. e.g. The adjust Screw for BTGSK0P is SKGS, is the same as the screw for BTSK0. J W Fig. None, J : Symbol of adjust screw used with J type nut (Fig.5) None, S, : ength indication 8,, 8, 8 : Screw size Symbol of adjust screw Adjust Screw ode No. SKG 8 SKG SKGS SKG5 SKG8 SKG SKG SKG8S SKG SKG SKG SKGS SKG8 SKG SKGF Fig. W=mm is standard. W=.4,, 4, 5, 6, 8, mm are also available. e.g.skgw.4 Please choose suitable one for the tang width of your drill. G W Slim huck ode No. All SK6 Slim hucks All SK0 Slim hucks except below BTSK0, SKASK0, SK6FSK0 All SK Slim hucks All SK6 Slim hucks except below BTSK6 BTSK6 BTSK6 All SK0 Slim hucks except below BTSK0 BTSK075 BTSK0 All SK5 Slim hucks except below BTSK5, BTSK575 N546SK5 d G G G Fig. Fig.4 Fig.5 Please remove standard Adjust Screw or use the Adjust Screw specially designed to J type Nut for the stopper. Explanation of the ode No. of the Adjust screw with centre hole for Standard Slim huck e.g. SKG A None, A : entre hole indication : With centre hole, 8, 8 : Screw size Symbol of adjust screw Style SK0 SK SK6 SK0 SK5 Screw Size 5 P.0 8 P.5 P.5 8 P.0 Adjust Screw ode No. SKG SKGA SKG5 SKG5A SKG SKGA SKG8 SKG8A SKG SKGA SKG SKG SKGA SKG8 Fig. ole ia d utter Shank ia The adjust screw for oil hole tap is also available. Please contact with us. These adjust screws are for the coolant pressure up to Pa. W Wrench width BT SK There is no leakage of coolant from screw, because O of the straight portion of the adjust screw is sealed. Explanation of the ode No. of the Adjust screw for igh Pressure oolant Slim huck e.g. SKG 0 0 G B J None, J : Symbol of adjust screw used with J type nut (Fig.5) None, A, B,: Specification (ength, for small drill, for Tap...) Suymbol of high pressure coolant 6, 0,, 8, 4 : Screw size 6, 0, 6, 5 : Slim chuck style Symbol of adjust screw OK tool (BT, IT and AT), OK tool (NBT, NIT and NAT), N5 tool and SK tool can be used at high pressure centre through tool coolant application (AX.7Pa). Please change the shank No. from BT to BT or NBT for OK tool or OK tool. The adjust screw for BTSK6F is same as the adjust screw for BTSK6F and NBTSK6F. Please refer adjust screw for oil hole holder. SKO P., OK P.09 Style SK 6 SK0 SK SK6 SK0 SK5 Adjust Screw ode No. SKG 6 6G SKG00G SKG00GA SKGG SKGGA SKG6G SKG6GB SKG60G SKG6GE SKG6GA SKG6GBA SKG60GA SKG08G SKG0FG SKG0G SKG0GE SKG06G SKG08GB SKG54G SKG54GA SKG58G SKG58G SKG58GE Fig. 4 ole ia utter Shank ia Slim huck ode No. All SK6/SK6F Slim hucks All SK0/SK0F Slim hucks All SK/SKF Slim hucks All SK6/SK6F Slim hucks except below BTSK6F SKASK60, SKASK60 SK6ASK60,, SK00ASK60 N546SK6, 0, NBTSK6, NBTSK675 NBTSK6 All SK6/SK6F Slim hucks except below BTSK6F SKASK60, SKASK60 SK6ASK60,, SK00ASK60 N546SK6, 0, NBTSK6, NBTSK675 All SK0/SK0F Slim hucks except below N546SK0, N55SK0, SK6ASK55 N546SK00, N55SK00, NBTSK0 SK00ASK0, 00 NBTSK075 NBTSK0 BTSK0F All SK5/SK5F Slim hucks except below BTSK5F0, BTSK5F05 BTSK5F BTSK5, N56SK55 N585SK55, NBTSK5 SK6ASK55, SK00ASK5, NBTSK575 The adjust screw for oil hole tap is different from standard. The front end of the adjust screw is flat, not taper. Please add S at the end of ode No. e.g. SKG00GAS, SKG6GAS, SKG6GBAS The adjust screw for extra small cutter shank dia. ( ) is available. Please contact with us. The steel made adjust screw for SK0 or SK6 is available. For rill Please add FE at the end of ode No. e.g. SKG00GFE Wrench width For Tap 44

46 BT BTNPU No. No. No. ode No. BTNPU 8 70 NPU 95 BTNPU 8 70 (IT) 0 55 NPU 75 BTNPU 8 85 (IT) 0 70 NPU hucking ia Style ode No. NPU 8 NPU 4NPU 8 NPU IN hucking ia AX IN : NPU 8 : 6.5mm hucking ength : NPU 8 : 8.8mm Wrench is available as an option. NPU : 48mm NPU : 6.5mm NPU8: NPU8, NPU: NPU. AX. Weight (kg) entre Through Type rill huck has different length & ode No. P.06, Pull Stud with Oil ole P.6. Wrench is available as an option. NPU8: NPU8, NPU: NPU. Flange Through Type rill huck has different length & ode No. P.08. In case of IT, ITNPU8 is the shortest length. In case of IT, ITNPU8 is the shortest length. NPU N RI UK Times arger hucking Power Groove for Wrench Straight Shank N RI UK Suitable For UTIOK illing huck 4 Being given favorable reception for its ompactness, igh Precision & igh Rigidity. The shank body fabricated solidly with the keyless drill chuck eliminates the possibility of slippingoff. The attached tightening wrench prevents slippingoff of drill to ensure the safety in unmanned operation. hucking torque three times as large as ever before. There is no possibility of slippingoff of the carbide drill etc. hucking ength () NPU 8 : 8.8mm NPU : 6.5mm PAT Weight (kg) RI UK AAPTER Taper contact area of more than % ensures reliable drilling with no chattering accompanied. JTA JT.No. No. No. No. ode No. JT. No. BTJTA6 BTJTA6, BTJTA6, 05 Each rill chuck Adapter is supplied without drill chuck. For high speed and high accurate application, Slim huck P.7 is highly recommended. Weight (kg).0.,.4 4.0, 4.4

47 SIE OK OER A TYPE (for EN I) G h G BT S,SA Fig. Fig. Taper contact area of more than % ensures reliable cutting with no chattering. No. No. No. ode No. BTS 6 S 8 S 0 S S 6 SA075 BTS 665 (IT)S h IN.AX. G fig Weight (kg) P= S S S SA P=.5 SA SA P=.5.9 BTS (IT)S S S S SA P=.5 SA SA P= SA P= ode No. of Side ock older for ombination Shank is. The ode No.of entre Through oolant type is S. P BT SB SIE OK OER B TYPE (for RI) SAT SA Socket T. No. Taper contact area of more than % ensures reliable drilling with no chattering. W SA Socket T.No. No. No. No. ode No. BTSB BTSB SB BTSB SB SB SB IN.AX W SA SocketT.No. SA6T,T SA6T,T SA5T,T SA6T,T SA5T,T SA48T,T4 Weight (kg)

48 ORSE AAPTER A TYPE BT Taper contact area of more than % ensures high repeatability runout accuracy. W T.No. Fig. T.No. W TA Fig. No. No. No. BTTA TA05 TA TA0 TA BTTA (IT)TA0 TA TA0 TA 75 TA5 TA4 95 TA465 BTTA (IT)TA0 TA TA TA5 TA TA TA TA TA4 75 TA4 TA505 entre through type T Adapter has different dimensions. Flange through type T Adapter has different dimensions. ode No. T. No. W Fig Weight (kg) For high pressure coolant through, please use illing huck P.9, Slim huck P.7 or Side ock older P.46 instead of T Adapter KT Straight Shank ORSE SOKET Suitable for UTIOK illing huck Style ode No. 0 K0T, T 59, , K5T, T 59, 70.5, KT, T, T 59, 70.5, 88, 8.5, 6 4 K4T, T, T, T4 59, 70.5, 89,.5 5, 5, 5,

49 ORSE AAPTER B TYPE with RAW BOT G Taper contact area of more than % ensures reliable machining without vibration. BT Fig. raw bolt type T.No. G TB Pull stud draw bolt type. T.No. Fig. No. No. No. ode No. BTTB TB 5 TB BTTB TB TB TB4 85 BTTB TB TB TB4 75 TB5056 TB505 T.No. G Fig Weight (kg) Adapter in Fig. is supplied with a special draw bolt. orse Taper Adapters B type as illustrated in Fig. need the special pull stud. The pull stud is optional accessory. When ordering, please specify the pull stud code number. PU STU for ORSE AAPTER B TYPE T No. T T T4 / T5 T 5 RAW BOT No. No. No Standard pull stud ode No. PS 6 7 PS O8 P5 G5 5 PS TB PS TB PS PS P5 G56 87 TB4 PS P5 G57 87 PS O TB5 PS5 6 O6 For standard pull stud ode No. Please refer P.6. The screw of the pull stud marked is 0. The other type of pull stud is available, please specify the pull stud ode No. SEEVE for NT TOO G Screw NT NT 44. TSA ode No. BTTSA75 (IT) TSAU G 6P = 5 8 UN G Screw is standard accessory. When ordering, please specify (metric) or U (inch). Above ode No. is the sleeve which internal taper is for conventional TU (). When internal taper is BT, G screw 9TSA670 (option) is necessary. Weight (Kg)

50 AUTO. EPT ONTRO TAPPER UK BT ost suitable for tapping gas threads, blindend threads and light alloys. When normal rotation of machine is stopped at specified position, the Tapper huck runs idle after progressing by its elongation (4mm for Z type). Simply rotate the machine in the reverse direction, and the tap depth will be made uniform within a highprecision. Tap ollet ZKN ZKG Tap Z F ompression Float F Tension + No. No. No. ode No. BTZ Z BTZ (IT)Z00 Z Z6 Z4 Z8 BTZ 8 (IT)Z 85 Z Z65 Z400 Z44 Z8 Tapping apability Float Tap ollet Weight U P (kg) F F 8 /8/4 0 4 ZKN 8.5 /8/ P/6/ ZKG.9 8 /8/4 0 4 ZKN 8.6 /8/ P/6/ ZKG /85/8 P/8/8 5 ZKG / P// ZKG4. 88 /4 /8 P/ ZKN /8/4 4 ZKN 8 4. /8/ P/6/ ZKG /85/8 P/8/8 5 5 ZKG / P// ZKG /4 /8 P/ ZKN8 6.9 In ase of IT, ITZ6 and ITZ475 are standard. In ase of IT, ITZ, ITZ44 and ITZ8 are standard. arked Z8 Tapper huck and ZK8 Tap ollet are available as semistandard. Please refer P.5 (ZKG) P.5 (ZK) for ISO, IPERIA, IN Tap ollet, P.5 (ZKG) P.54 (ZKN) for JIS Tap ollet, and P.55 for ong Size Tap ollet. entre oolant type Tapper huck is also available. Please contact with us. Flange through type Tapper huck is also available. Please contact with us. Initial Point R Point Z Point Normal Rotating P Reversing Program of Autoepth ontrol Tapper huck NO. NO. NO. NO. 4 NO. 5 NO. 6 NO. 7 NO. 8 NO. 9 NO.0 0 G00 G00 G0 G G0 05 G00 S X Z Z P Z Z (Z) ; Y ; F ; ; 0; Spindle Rotating ; Initial Point R Point ; Z Point well Spindle Stop Spindle Reversing R Point Spindle Stop Initial Point, Spindle Normal Rotating When using Z Tapper huck, please make sure of the following program. G04 P ; 05 ; 04 ; G0 Z ; Threads are made only by Spindle Rotation during well. Thus, exact depth is controlled. Spindle stop. First command Spindle Reversing. Then, upward movement of Z. If upward movement of Z is commanded earlier than Spindle Reversing, down movement of tap and up movement of Z may cause breakage of tap. 49

51 FOATING TAPPER UK Suitable Tapper huck for onventional / ore convenient in tapping, thanks to stable torque and slim body Good Runout, No Pullout and No Tap Breakage with NIKKEN Tapper huck Ideal for Unmanned System With the axial floating system Tap ollet ZKN ZKG Tap BT Z F ompression Float F Tension + No. No. No. ode No. BTZ 8 Z05 BTZ 8 (IT)Z Z Z609 Z400 Z487 Z8 BTZ 5 (IT)Z Z75 Z0 Z65 Z44 Z487 Z875 Z65 Tapping apability Float Tap ollet Weight U P (kg) F F 8 /8/4 5 5 ZKN 8. /8/ P/6/ ZKG. 8 /8/4 5 5 ZKN 8.4 /8/ P/6/ ZKG /85/8 P/8/ ZKG / P// ZKG /4 /8 P/ ZKN /8/4 5 5 ZKN /8/ P/6/ ZKG /85/8 P/8/ ZKG / P//8 /4 /8 P/8 /4 P (5) ZKG4 ZKN8 ZKN65 In ase of IT, ITZ895 and ITZ are standard. In ase of IT, ITZ5, ITZ887 and ITZ6565 are standard. arked Z8 Tapper huck and ZK8 Tap ollet are available as semistandard. Please refer P.5 (ZKG) P.5 (ZK) for ISO, IPERIA, IN Tap ollet, P.5 (ZKG) P.54 (ZKN) for JIS Tap ollet, and P.55 for ong Size Tap ollet. arked ( ) dimension is for 65 or more size of ZK Tap ollet aution for Floating echanism (). Too uch Tension When tension movement exceeds the limitation, the black line will appear. In this case increase machine feed. (). Too uch ompression When machine feed is too fast for the tap thread pitch, the compression floating mechanism will work. The machine program should be modified to slow feed rate down. 4 5 TOO U TENSION BAK ARK TOO U OPRESSION When the drilled hole diameter is too small (this is often caused by the drilling of the tough materials, extended drilling diameter is not large enough.), the tap will slip before the breakage due to torque limitter mechanism. In this case enlarge the drilled hole and do not adjust the torque setting. For a blind hole tapping, the tap might hit the bottom of the hole and the floating shaft will not extend any further, if the Z point is too close to the component. And the point of reversing the floating shaft could compress further than the extension, it may cause damage to the tapped hole. In this case, make the drilled hole deeper or restrict Z point at the higher position. When the R point is too close to the component, the spindle will moves upwards with the fully extended float mechanism at reversing operation, and it might cause damage to the tapped hole as the tap may be still in the hole when the spindle try to return to the initial point at the rapid feed. In this case, give further distance between the R point and the component. In case of the tapping with Z type tapper chuck, since the Z Axis stroke will move upwards after reversing operation starts at the Z point due to the machine tapping cycle features, it may cause damage to the tapped hole. In this case, input the dwell command at the Z point on the program in order to make the upward movement of Z Axis with the tapper chuck as its extended float mechanism.

52 4 ONE TOU TAP OET (ISO, IPERIA, IN) an be used with all NIKKEN Floating Tapper hucks. Setting and Removal of Tap can be done in ONE TOU. Torque imitter echanism builtin. Reversing Torque is.4 times of Normal Rotation in order to prevent the troubles caused by swarf. ZKG Tapping apacity 4 ZKG ZKG ZKG TAP SPE. ZKG W ZKG6 W ZKG4 W 5 ISO etric ISO Pipe IPERIA BSW BSF IPERIA Pipe IN etric IN Pipe ode No. W ZKGS S 4S 5S 6S 8S 0S S ZKG/8PS ZKG/8S(No.5S) No.6S No.8S /6S(No.0S) No.S /4S 5/6S /8S 7/6S /S ZKG/8PB ZKG(IN5) (IN7) 4(IN7) 5(IN7) 6(IN7) 8(IN76) 87(IN7) 0(IN76) 07(IN7) (IN76) ZKG/8R(IN5) ode No. W ZKG64S 5S 6S 8S 0S S 4S 6S ZKG6/8PS /4PS /8PS ZKG6/8S(No.5S) No.6S No.8S /6S(No.0S) No.S /4S 5/6S /8S 7/6S /S 9/6S 5/8S ZKG6/8PB /4PB /8PB ZKG64(IN7) 4 5(IN7) 5 6(IN7) 6 8(IN76) 8 87(IN7) 8 0(IN76) 0 07(IN7) 0 (IN76) 4(IN76) 4 6(IN76) 6 ZKG6/8R(IN5) 9.78 /4R(IN5).57 /8R(IN5) ong size TAP ollet is available. P.55 e.g. ZKG4S TAP lamp echanism for PIPE TAP is Side ock System. igh torque setting type example for stainless steel is available. Please add T at the end of ode No. e.g. ZKGST ode No. W ZKG4S 4S 6S 8S 0S S 4S ZKG4/4PS /8PS /PS 5/8PS ZKG4/S 9/6S 5/8S /4S 7/8S S ZKG4/4PB /8PB /PB 5/8PB ZKG4(IN76) 4(IN76) 6(IN76) 8(IN76) 0(IN76) (IN76) 4(IN76) ZKG4/4R(IN5).57 /8R(IN5) 6.66 /R(IN5)

53 ZK TAP OET (ISO, IPERIA, IN) Rotary Bearing am Safe Torque Setting Nut an be used with all NIKKEN Floating Tapper hucks. Torque imitter echanism builtin. 4 4 Rotary Taper one ZK Spring New Tap lamp System ZK8 type is semistandard. Total length is calculated as ; = Tap length + Fig. 4 Fig. ZK8 ZK8 ZK TAP SPE. ZK 8 W ZK8 W ZK65 Fig Fig W Fig ISO etric ISO Pipe IPERIA BSW BSF IPERIA Pipe IN etric IN Pipe ode No. W ode No. W ode No. W ZK88S S S S S S S S ZK8S S 4S 5S 6S ZK8No.S No.S No.4S No.5S(/8S) No.6S No.8S No.0S(/6S) No.S /4S ZK (in 7).8..5 (in 7) (in 7) (in 7) 6(in 7) (in 76) Tap collet ode No. ZK" is for ISO, IPERA and IN Taps. Tap collet ode No. ZKN is for JIS Taps. ZK8/8PS /PS 5/8PS /4PS 7/8PS PS ZK8 /4S 7/8S S /8S /4S /8S ZK8 /8PB /PB 5/8PB /4PB 7/8PB PB ZK ZK8/8R /R 5/8R /4R 7/8R R (in 76) (in 76) 6 (in 76) 4(in 76) (in 76) (in 76) 8 55 (in 76) (in 76) ZK656S 9S 4S S 48S 5S 56S S 64S ZK65/4PS /PS /4PS PS ZK65/S /4S S /4S /S ZK65/4PB /PB /4PB PB ZK ZK65/8R /4R /8R /R /4R R (in 5) (in 5) 44.5 (in 5) 47. (in 5) (in 5) (in 5) (in 76) (in 76) 4(in 76) (in 76) 48(in 76) (in 76) (in 76) (in 76) (in 76)

54 BT ONE TOU TAP OET (JIS) ZKG Tap ollet igh Accuracy, Quick Response and ong Tap ife. NIKKEN ZKG Tap ollet can be used with all of NIKKEN floating Tapper hucks. Rotary Bearing am echanism The ZKG tap collet can response very smoothly for the change of the tapping torque. Torque urve of NIKKEN Tap ollet 4 imension ZKG:mm ZKG6:9mm ZKG4:46mm Tap Breakage 00 Tapping Impossible Tap Breakage Torque ompany A (Torque changes too much) Tapping Rotary Bearing am System ompany B (Short tap life because of too much wear) The torque of W is.4 times of the torque of W to prevent the problem of the swarf. The tap can be clamped with one touch operation. The adjustment mechanism of the setting torque is not installed on the ZKG tap collet. The high torque setting type is available for the tapping on the stainless as an option. e.g ZKG4T The ZKG tap collet is not interchangable with ZKN tap collet. etric () ZKG ZKG6 ZKG4 ode.no ZKG ode.no ZKG ode.no ZKG Unified (U) or British Standard Whiteworth (W) ZKG/8 /6 /4 5/6 /8 7/6 / ZKG6/8 /6 /4 5/6 /8 7/6 / 9/6 5/ ZKG4/ 9/6 5/8 /4 7/ Pipe (PT) (PS) (PF) ZKG/8P /4P /6P /6PY ZKG6/8P /4P /8P Tap for pipe thread is clamped with the side lock screw. igh torque setting type example for stainless steel is available. Please add T at the end of ode No. e.g. ZKG4T ow torque setting is T. e.g. ZKG4T Please refer P.55 for the long size tap collet. The ahank dimension of the /6P tap varies depending on the tap maker. The internal mechanism of the tap collet for the left handed tap is different from the standard one. Please use the special tap collet for the left handed tap ZKG4/4P /8P /P 5/8P

55 ZKN TAP OET (JIS) ZKN Tap ollet Rotary Bearing am Safe Torque Setting Nut New Tap lamp System igh Accuracy, Quick Response and ong Tap ife. Rotary Bearing am echanism NIKKEN ZKG Tap ollet can be used with the all NIKKEN flaoting Tapper hucks. The torque of W is.4 times of the torque of W to prevent the problem of the swarf. The setting torque can be adjusted. BT Rotary Taper one Spring Smaller equal to ZKG84 All size for ZKN8 arger equal to ZKN87 All size of ZKN Fig. Fig. : The tap collet fot the unified ZKN65 thread is also available. (U,W) /8, /, 5 /8, /4, 7 /8,, /4, /, /4,, /4, /, /4 4 ZKN8 ZKN65 ZKN etric () Unified (U) or British Standard Whiteworth (W) Pipe (PT) (PS) (PF) ZKN8 is semistandard. ZKN 8 ZKN8 ZKN65 ode.no ZKN ZKN 8/8 /6 / mark: The ode No. of tap collet for 85 to is ZKN6500. The ode No. of tap collet for 95 to 00 is ZKN6500N. The internal mechanism of the tap collet for the left handed tap is different from the standard one. Please use the special tap collet for the left handed tap. ode.no ZKN ZKN8/4 7/8 /8 /4 /8 ZKN8 /8P /P 5/8P /4P 7/8P P ode.no ZKN ZKN65P /8P /4P /8P /P 5/8P /4P P /4P /P /4P P

56 BT ONG SIZE ONE TOU TAP OET (ISO) ZKG JAPAN PAT. 4 (ISO) mm ong ZKG ZKG6 ZKG4 ode.no 4 ode.no 4 ode.no 4 ZKG S 4S 5S 6S ZKG6 S 4S 5S 6S ZKG4 8S 0S S 4S S 46 8S 56 6S S 5 0S 6 8S S 6 S 7 0S 95 4S 7 S S 78 4S 05 00mm ong ZKG S00 4S00 5S00 6S00 8S00 0S00 S ZKG6 S00 4S00 5S00 6S00 8S00 0S00 S00 4S00 6S ZKG4 8S00 0S00 S00 4S00 6S00 8S00 0S00 S00 4S ONG SIZE ONE TOU TAP OET (JIS) ZKG JAPAN PAT. 4 (JIS) mm ong ZKG ZKG6 ZKG4 ode.no 4 ode.no 4 ode.no 4 ZKG ZKG ZKG mm ong ZKG ZKG ZKG

57 ZR No. No. AUTO. REVERSING TAPPER UK Explanation of the ode No. BT ZR ax Tapping apability Symbol of Auto Reversing Tapper huck Shank No. ode. No. BTZR 8 ZR ZR0 BTZR 8 ZR ZR0 Tapping apability As SelfReversing echanism is built in Tapper huck body, this tapper is very suitable for the operation that the main spindle rotates and reverses frequently. Floating echanism:with a built in Floating echanism, igh Accuracy Tapping Operations can be achieved. Tapping depth can be kept within 0.mm. arked ZR8 Tapper huck and ZK8 Tap ollet are available as semistandard. Please refer P.5 for ISO, IPERIA, IN Tap ollet, P.5 for JIS Tap ollet, and P.5 for ong Size Tap ollet. Positioning Block is not included. When ordering, please advise name of / Builder and odel No. and so on F F Float F 4 4 F Float ( ) ompression Tension (+) AX.min,0,000 0,0,000 0 Nozzle for Oil (Option) F F F F4 Weight (Kg) Tap ollet ZKN 8 ZKG ZKG6 ZKN 8 ZKG ZKG6 BT 4 5 Initial Point R Point STOP Tapping epth Z Point P Z' Point Program example of ZR Tapper huck No. 0 S ; Spindle Rotating No. G00 X Y ; Initial Point No. Z ; R Point No. 4 G0 Z F ; Z Point No. 5 G04 P ; well:only tap going to Z' Point No. 6 G0 Z F ; Only tap going to R Point with reversing No. 7 G00 Z ; Start Tapping Reaching bottom Reversing Tapping is finished ZR tapper can be fed one block at a time. heck correct positions at the point No.No.5 and input correct values. Allow about 5mm for distance between ZZ' (selffeed of the ZR tapper) Value F of No.4 is tapping selffeeding speed X 0.9. Value F of No.6 is tapping selffeeding speed X.. Straight Shank TAPPER UK For Slim body and Ultra Smooth Tapping Operations with Float echanism. d d d NZ Floating ZKG Tap ollet ompression Tension + Style 4 ode. No. NZ NZ Tapping apability P P/6 /4 P/8 /8 P/4 5/8 P/6 /4 P/8 /8 P/4 5/8 d d d Float ompression Tension Weight (kg) Tap ollet ZKG ZKG6 ZKG4 ZKG ZKG6 ZKG4 56

58 SYNRONIZE TAPPING OER (for 00% Synchronized Feed) BT Synchronized (Rigid or irect) Tapping Feed Function is one of recent machining function to feed pitch of tap per revolution of machine spindle. Please use igh RunOut Accuracy & Powerful Gripping of SI UK or UTI OK illing huck for this application. Tapping holder & ollet for 00% Synchronized Tapping For JIS TAP Shank etric Tap Tap Shank ia SI UK SK0 SK SK6 SI OET SK0 SK0 4 SK0 5 SK0 5.5 SK0 6 SK0 6.5 SK 7 SK 8.5 SK.5 SK6.5 SK64 SK65 IING UK 0 Tap ollet for Tap with Oil ole is also available. At use of IING UK, please use tap with shank tolerance h7. K OET K0 5.5 K0 6 K0 6. K0 7 K0 8.5 K00.5 K0.5 K04 K05 K7 K9 K K For ISO TAP Shank etric Tap Tap Shank ia SI UK SK0 SK SK6 SI OET SK0 SK0 4 SK0 6 SK 8 SK SK SK66 IING UK 0 K OET K0 6 K0 8 K00 K0 K06 K K5 SYNRONIZE TAPPING OER (with fine floating) This fine floating tapping holder improves tap life remarkably by absorbing fine pitch error completely with the small floating mechanism. enter Through Tool oolant 57 Z No. No. ode No. BTZ 05 5 Z Z405 0 BTZ Z Z Weight (kg) Tap ollet ZK OZKO ZK6 OZK6O ZK4 OZK4O ZK OZKO ZK6 OZK6O ZK4 OZK4O Please use OZKO tap collet for center through tool coolant. Please use ZK P.56 tap collet for external coolant. In this case, the spacer attached as standard accessary is put on a tapper chuck. Z Tapping older has fine floating mechanism, but it s not standard floating system (Tension/ompression) like Z or Z Tap older. Therefore, please use this Z Tap older only with synchronized tapping cycle, not with ordinary tapping cycle. OZKO Tap ollet OZKO OZK6O OZK4O G Tapping epth Initial Point R Point Z Point Example of RIGI TAP cycle No. O S ; Spindle Rotation No. G84. X Y Z R F ; Rigid Tap ycle Initial point Z point Feed R point F is calculated by Pitch of Tap and Spindle Rotation Speed. For example, in case of 0 P.5 and S0min (utting Speed.6m/min.) then F =.5mm 0min = 0 mm/min.

59 TAP OET without TORQUE ONTRO (JIS) Tap ollet for Z Tapping older Tap ollet for N athe G Screw BT 4 ZK For Synchronized Tapping on /, use ZK tap collet with Z Tapping older, Please refer P.57. imension ist of ZK Tap ollet 4 G R ZK8 ZK ZK6 ZK Torque ontrol is not builtin. areful attention must be paid to diameter of drilled hole, program and so on W W ZK 8 ZK ZK6 ZK4 W W W etric () Unified (U) or British Standard Whiteworth (W) Pipe (PT) (PF) ode No. W ZK ZK8/8 /6 / ode No. W ZK ZK/8 /6 /4 5/6 /8 7/6 / ZK/8P For long size Tap ollets are also available. mm (), 00mm (00) longer than standard type. e.g. ZK4 Z ode No. ZK ZK6/8 /6 /4 5/6 /8 7/6 / 9/6 5/8 ZK6/8P /4P /8P O SYNRONIZE TAPPING OER The sales of old Z holder will be finished, when the stock is sold out. Please use Z holder P.57 No. No. 8 4 W BTZ 8 75 Z Z6 95 Z405 BTZ 8 Z Z605 Z ode No. ZK ZK4/ 9/6 5/8 /4 7/8 ZK4/8P ZK4/P ZK/8P (with fine floating) ode No Weight (kg) W Tap collet ZK 8 ZK ZK6 ZK4 ZK 8 ZK ZK6 ZK4 58

60 BORING SYSTE ROUG BORING BT Steel, Stainless Steel, ast Iron RAE P.6 eavy uty Boring RA P.6 Aluminium RAA P.65 Through ole / ulti Sheets RAK P.67 Positive type 5 N Negative type SEIFINIS BORING FINIS BORING ZAR P.75 ZA P.7 ZA P.78 J P BORING ARBOR FOR ARFE IA Roughing RoughingFInishing Finishing RA P.7 BB P. BA P.79 SPEIA BORING ultistage, External P OUAR SYSTE Base older Spacer Q P.85 SP P.86 STRAIGT SANK KRA P.89 SBBX KZA SZAX KJ P.9 P RA OOANT TROUG TOO ZA J igh pressure coolant through tool is available for all boring heads. RA / BA for ARGE IA. 59

61 OUAR ZA BORING BAR BASEOER Q6 type base holder can be used for various combinations. Ideal for low volume production on manual machine with wide variety of boring sizes. We recommend that you also use the Q4 base holder on # /. Spacer & ead The extensive range of heads & spacers allow the correct selection to suit your boring applications. ethod of Selection for odular ZA Boring Arbors Firstly, select a head,spacer and stepped spacer from boring diameter and depth. Then select base holder and SP6 extension spacer by the length from gauge line. No icro Vibration due to oubleontact Support of artridge. ong Toolife & igh Accuracy. BT ength from Gauge ine BT Base older P.85, P.79 BT/IT Base older P.49 AJOR REA Base older P.87 illing huck KQ P.87 N5 Base older P.06 SK Base older Extension Spacer for ength from Gauge ine. SP66 5 Stepped Spacer SP69 SP6 SP66 00 SP60 Boring epth Extension Spacer for Boring epth SP99 SP SP66 SP00 SP66 ZA0 ZA6 7 ZA5 ZA ZA4 ZA55 Boring P.4 Please refer P.86 for spacer and P.77, P.78 for ZA head. Please refer P.69 for RA head and P.8 for J head. Extension Spacer Example of small diameter boring in a deep recess using the largest diameter extension spacer in order to maintain rigidity. Stepped Spacer Example of small diameter boring in deep recess using stepped spacer with the same diameter as head. BTQ695 SP66 SP6 ZA5 BTQ695 SP66 SP6 ZA5 0 0 Example of deep hole boring using the extension spacer with the same diameter as head. 0 BTQ695 SP6 SP ZA5 A Spacer The combination of A spacer and ZA head is recommended when / is less than 6 times.

62 BAANEUT BORING ARBOR (RAE) BT For Steel, Stainless Steel and ast Iron Rough Boring Insert (Positive type) Power of Shoulder Support utting Force Perfect ontact Fig. h h RAE Fig. Q Q h h h (Spacer) ode No. Boring Range Boring epth upling ia Q Shank ode No. Spacer ode No. P.6 ead ode No. Tip No. Weight (kg) Fig No. BTRA 55E (IT) 65E E 5 RA E E 95E RA 4E E 455 0E RA 565E 0E 570 5E RA 70E 95E 7000 E RA0095E grade (oated) inserts are supplied as standard with the head. P.6 Please refer P.9 for cutting condition. Please refer P.85 for base holder, P.86 for spacer and P.67 for head. For centre through tool coolant type, please add at the end of ode No. e.g. BTRA565 ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Please refer P.6, P.6 When length is required longer than standard, please specify the boring depth BTQ Q0 RA05 55E Q SP Q6 95 Q65 6RA 55E Q6 95 SP66 Q0 Q00 0RA 4 70E Q0 SP00 Q6 95 Q6 6RA 5 70E Q6 95 SP66 Q4 95 Q40 4RA 70 85E Q4 95 SP44 Q4 95 4RA0000E ode No. of RA5 and RA are changed to RA5E and RAE. e.g. BTRA55 BTRA55E RA5 55 RA5 55E igh Pressure oolant Through Tool 6

63 BAANEUT BORING ARBOR (RAE) Balance cut boring bar executes boring in cartridge inserts absorbing the vibration each other. The faster the feed rate, the better swarf ejection. This is ideal for rough and medium boring. ouble utting apability Please use RAK for through hole boring. P.67, P.68 Example of Stepped Balance ut Approx. double removal of below cutting condition is possible by 0. artridge. P.70 BT 0.mm ode No. Boring Range Boring epth upling ia Q Shank ode No. Spacer ode No. P.6 ead ode No. Tip No. Weight (kg) Fig No. BTRA 5E (IT) E 95E RA E 0E 5E RA 4E 95E 5E E RA 5E E E RA 7055E 85E E RA005E E 00 5E grade (oated) inserts are supplied as standard with the head. P.6 Please refer P.95 for cutting condition. Please refer P.85 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. BTRA5E BTRA0075E, E and 475E are also available BTQ 95 Q5 Q 95 Q65N Q655 Q65N Q00 Q05 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 QA SP SP66 SP00 SP00 SP66 SP44 RA05 55E 6RA 55E 0RA 4 70E 6RA 5 70E 4RA 70 85E 4RA0000E ode No. of RA5 and RA with inserts are changed to RA5E and RAE. e.g. BTRA5 BTRA5E RA5 55 RA5 55E Insert tip for RAE aterial Applicable Arbor RA05E RA5E, RAE RA4E RA5E inimum order quantity : 0pcs. imension Steel Stainless Steel ast Iron Aluminium T0 T09TN T04N Grade aterial ode No. Nose R best oated arbide A6 good oated arbide K A40K Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. 8 (A6) 6

64 BT BAANEUT BORING ARBOR (RA) For eavy uty Boring of Iron and ast Iron Rough Boring N Insert (Negative type) eavy uty Boring Power of Shoulder Support utting Force Perfect ontact Fig. h h RA Fig. Q Q h h h (Spacer) ode No. Boring Range Boring epth upling ia Q Shank ode No. Spacer ode No. P.64 ead ode No. Tip No. Weight (kg) Fig No. BTRA 4 (IT) 0 RA RA RA grade (oated) inserts are supplied as standard with the head. P.64 Please refer P.95 for cutting condition. Please refer P.85 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. BTRA565 When length is required longer than standard, please specify the boring depth BTQ0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 Q4 95 SP00 SP66 SP44 0RA RA RA RA0000 N ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Please refer P.6, P.6 igh Pressure oolant Through Tool 6

65 BAANEUT BORING ARBOR (RA) Balance cut boring bar executes boring in cartridge inserts absorbing the vibration each other. The faster the feed rate, the better swarf ejection. This is ideal for rough and medium boring. ouble utting apability Please use RAK for through hole boring. P.67, P.68 Example of Stepped Balance ut Approx. double removal of below cutting condition is possible by 0. artridge. P.70 BT 0.mm ode No. Boring Range Boring epth upling ia Q Shank ode No. Spacer ode No. P.64 ead ode No. Tip No. Weight (kg) Fig No. BTRA 4 (IT) RA RA RA grade (oated) inserts are supplied as standard with the head. P.64 Please refer P.95 for cutting condition. Please refer P.85 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. BTRA5 BTRA0075, and 475 are also available BTQ00 Q05 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 QA SP00 SP00 SP66 SP44 0RA RA RA RA0000 N ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Please refer P.6, P.6 Insert tip for RA for eavy uty Boring aterial Applicable Arbor RA4 RA5.7 imension Steel Stainless Steel ast Iron Aluminium 5.6 Grade aterial ode No. Nose R N oated arbide.9 (N08) inimum order quantity : 0pcs. When N08 insert (N04) in the market is used, please use the eccentric bolt type cartridge (S.RQ) P.9. Nikken N088 insert can be used on the eccentric bolt type cartridge. A6 Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. 088 (A6) 64

66 BAANEUT BORING ARBOR (RAA) BT Rough Boring For Aluminium Power of Shoulder Support utting Force Perfect ontact Fig. h h RAA Fig. Q Q h h h (Spacer) ode No. Boring Range Boring epth upling ia Q Shank ode No. Spacer ode No. P.66 ead ode No. Tip No. Weight (kg) Fig No. BTRA 55A (IT) 65A A 5 RA A A 95A RA 4A A 455 0A RA 565A 0A 570 5A RA 70A 95A 7000 A RA0095A F grade inserts are supplied as standard with the head. P.66 Please refer P.95 for cutting condition. Please refer P.85 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. BTRA565A When length is required longer than standard, please specify the boring depth BTQ Q0 Q Q6 95 Q65 Q6 95 Q0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 Q4 95 SP SP66 SP00 SP66 SP44 RA 5 55A 6RA 55A 0RA 4 70A 6RA 5 70A 4RA 70 85A 4RA0000A AEG AEG igh Pressure oolant Through Tool 65

67 BAANEUT BORING ARBOR (RAA) Balance cut boring bar executes boring in cartridge inserts absorbing the vibration each other. The faster the feed rate, the better swarf ejection. This is Ideal for rough and medium boring. ouble utting apability Example of Stepped Balance ut Approx. double removal of below cutting condition is possible by 0. artridge. P.70 BT 0.mm ode No. Boring Range Boring epth upling ia Q Shank ode No. Spacer ode No. P.66 ead ode No. Tip No. Weight (kg) Fig No. BTRA 5A (IT) A 95A RA A 0A 5A RA 4A 95A 5A A RA 5A A A RA 7055A 85A A RA005A A 00 5A BTQ 95 Q5 Q 95 Q65N Q655 Q65N Q00 Q05 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 QA F grade inserts are supplied as standard with the head. P.66 Please refer P.95 for cutting condition. Please refer P.85 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. BTRA5A BTRA0075A, A and 475A are also available SP SP66 SP00 SP00 SP66 SP44 RA 5 55A 6RA 55A 0RA 4 70A 6RA 5 70A 4RA 70 85A 4RA0000A AEG AEG Insert tip for RAA aterial Applicable Arbor RA5A, RAA RA4ARA5A inimum order quantity : 0pcs. imension Steel Stainless Steel ast Iron Aluminium 0.4 (AEGT04) (AEGT4) Grade aterial ode No. Nose R AEG 0. AEG 0. AEG4 0.4 AEG6 0. AEG6 0. AEG oated arbide K F KW0 Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. AEG6F (KW0) 66

68 BAANEUT BORING ARBOR (RAK) Rough Boring For Through ole and ulti Sheets BT 0 Power of Shoulder Support utting Force Perfect ontact Fig. h h RAK Fig. 0 Q Q h h h (Spacer) ode No. Boring Range Boring epth upling ia Q Shank ode No. Spacer ode No. P.68 ead ode No. Tip No. Weight (kg) Fig No. BTRA 55K (IT) 65K K 5 RA K K 95K RA 4K K 455 0K RA 565K 0K 570 5K RA 70K 95K 7000 K RA0095K grade (oated) inserts are supplied as standard with the head. P.68 Please refer P.95 for cutting condition. Please refer P.85 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. BTRA565K When length is required longer than standard, please specify the boring depth BTQ Q0 Q Q6 95 Q65 Q6 95 Q0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 Q4 95 SP SP66 SP00 SP66 SP44 RA 5 55K 6RA 55K 0RA 4 70K 6RA 5 70K 4RA 70 85K 4RA0000K S09 S igh Pressure oolant Through Tool 67

69 BAANEUT BORING ARBOR (RAK) Balance cut boring bar executes boring in cartridge inserts absorbing the vibration each other. The faster the feed rate, the better swarf ejection. This is Ideal for rough and medium boring. ouble utting apability BT ode No. Boring Range Boring epth upling ia Q Shank ode No. Spacer ode No. P.68 ead ode No. Tip No. Weight (kg) Fig No. BTRA 5K (IT) K 95K RA K 0K 5K RA 4K 95K 5K K RA 5K K K RA 7055K 85K K RA005K K 00 5K BTQ 95 Q5 Q 95 Q65N Q655 Q65N Q00 Q05 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 QA grade (oated) inserts are supplied as standard with the head. P.68 Please refer P.95 for cutting condition. Please refer P.85 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. BTRA5K BTRA0075K, K and 475K are also available SP SP66 SP00 SP00 SP66 SP44 RA 5 55K 6RA 55K 0RA 4 70K 6RA 5 70K 4RA 70 85K 4RA0000K S09 S Insert tip for RAK aterial Applicable Arbor RA5K, RAK 7.94 imension.8 Steel Stainless Steel ast Iron Aluminium 7.4 ST07004N Grade aterial ode No. Nose R : best oated arbide A6 S : good oated arbide K A40K Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. S8 (A6) RA4KRA00K ST08N S8 0.8 inimum order quantity : 0pcs. 68

70 BT OUAR TYPE RA BORING EA RAE Balanceut Boring ead Q artridge No. Insert No. utting Edge ength For Steel, Stainless Steel and ast Iron Insert (Positive type) P.6 Boring Range Boring epth oupling ia utting Edge Weight ead ode No. artridge No. Insert No. Q ength (Kg) RA05 55E R05E 6RA 55E 6 R E RA 4 70E R 4E 0.7 6RA 5 70E R 5E RA 70 70E R 70E 4RA 70 85E RA00 00E R00E.9 ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Insert tips are supplied as an option. P.6 Please refer P.95 for cutting condition. For centre through tool coolant type, please add at the end of ode No. e.g. 6RA570E RA Balanceut Boring ead ead ode No. Boring Range Boring epth oupling ia Q 0RA RA RA RA RA Insert tips are supplied as an option. P.64 Please refer P.95 for cutting condition. For centre through tool coolant type, please add at the end of ode No. e.g. 6RA570 RAA Balanceut Boring ead Q 64 8 artridge No. Insert No. utting Edge ength artridge No. R 4 R 5 R 70 R00 artridge No. Insert No. For eavy uty Boring of Iron and ast Iron N Insert (Negative type) Insert No. N08 utting Edge ength.9 P.64 Weight (Kg) ead ode No. Boring Range Boring epth oupling ia Q RA 5 55A RA 55A 6 0RA 4 70A RA 5 70A RA 70 70A RA 70 85A RA00 00A Insert tips are supplied as an option. P.66 Please refer P.95 for cutting condition. For centre through tool coolant type, please add at the end of ode No. e.g. 6RA570A RAK Balanceut Boring ead Q Q artridge No. ead ode No. Boring Range Boring epth oupling ia Q RA 5 55K RA 55K 6 0RA 4 70K RA 5 70K RA 70 70K RA 70 85K RA00 00K Insert tips are supplied as an option. P.68 Please refer P.95 for cutting condition. For centre through tool coolant type, please add at the end of ode No. e.g. 6RA570K utting Edge ength artridge No. RA 5A RA A RA 4A RA 5A RA 70A RA00A utting Edge ength Insert No. artridge No. RA 5K RA K RA 4K RA 5K RA 70K RA00K For Aluminum Insert No. AEG AEG6 Insert No. S09 S utting Edge ength For Through ole and ulti Sheets utting Edge ength P.66 Weight (Kg) P.68 Weight (Kg)

71 ARTRIGE for RA BORING EA RA Base ( ) is common for all types of cartridges. Please select suitable cartridge and insert tip for your application such as material and machining. For Steel, Stainless Steel and ast Iron Insert (Positive type) For eavy uty Boring of Iron and ast Iron N Insert (Negative type) S.RE artridge Insert No. S.R artridge Insert No. Set ode No. S.R 5E 05E E 4E 5E 70E 00E Set ode No. S.R Boring Range Insert ode No. ast Iron Steel, Stainless Steel 08 (A6) 0 07 (A6) 08 (A6) 08 (A40K) 07 (A40K) 08 (A40K) + (A6) (A40K) ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Insert tips are supplied as an option. P.6 Please refer P.95 for cutting condition. Please order set of cartridges. e.g S.R70E stepped balance cut with =0. cartridge is also available. e.g. S.R70E (0.) Insert ode No. Iron and ast Iron N08 Insert tips are supplied as an option. P.64 Please refer P.95 for cutting condition. Please order set of cartridges. e.g S.R70 When N08 insert (N04) in the market is used, please use the eccentric bolt type cartridge (S.RQ) P.9. Nikken N088 insert can be used on the eccentric bolt type cartridge. BT For Aluminum For Through ole and ulti Sheets 0 imension of RA Base S.RA artridge Q h Insert No. S.RK artridge Insert No. h G d Set ode No. S.R 5A A 4A 5A 70A 00A Set ode No. S.R 5K K 4K 5K 70K 00K ode No RA 5 55B RA05 55B 6RA 55B 0RA 4 70B 6RA 5 70B 6RA 70 70B 4RA 70 85B 4RA0000B Insert ode No. For Aluminum AEG AEG6 Insert tips are supplied as an option. P.66 Please refer P.95 for cutting condition. Please order set of cartridges. e.g S.R70A stepped balance cut with =0. cartridge is also available. e.g. S.R70A (0.) S.RA cartridge can be used for the bottom face finishing of iron and cast iron. Insert ode No. Steel, Stainless Steel ast Iron S09 (A6) S09 (A40K) 0 S (A6) S (A40K) Insert tips are supplied as an option. P.68 Please refer P.95 for cutting condition. Please order set of cartridges. e.g S.R70E Boring Range h h G d imension is 58mm in combination of R5K and RA555B. For centre through tool coolant type except 6RA7070B, please add at the end of ode No. e.g. 4RA7085B

72 BT BAANEUT RA BORING ARBOR for ARGE IA. For Roughing With the screws for slight adjustment Boring ia. : 5mm R artridge P.7 RA Boring ia. : 5mm TAPE No. No. ode.no IN.AX. RAK Arbor P.7 RAK Arbor ode No. RP Plate P.7 RP Plate No. R artridge No. BTRA05 RP BTRAK (IT)RA BTRA85 85 BTRAK0A 9.8 (IT) 5 5 A A A RP A A A 6.0 RA85 85 RAK0A A A A RP A A For eavy A uty Boring 6.6 of Iron and RA85 85 RAK0A ast Iron. 5 5 A.8 R A A RP Insert Tip A N A A 7. RA85 85 RAK0A A A A RP A A A 7.9 RA0 RP 6.0 RA BTRAK5 RA40 44 ( ) I TRAK5 RA RA The ode No. on above table are the boring arbors with R cartridge (Insert tip: N08) the eavy uty Boring of Iron and ast Iron. Please refer P.95 for cutting condition. Boring arbor with cartridges & insert for Steel, Stainless Steel and ast Iron (E), for Aluminum (A) and for Through ole & ulti Sheets (K) are available. Please refer P.7 for cartridges. e.g. BTRA85E (0) Please refer P.7 for RAK arbor and RP plate. rive Key Arbor, plate and cartridges are delivered in separate packages. Please check the interference of the arbor with your / not to occur the interference in the tool magazine. utting Edge The location of the cutting edge is same as the drive key for standard. The different location is available, please specify. e.g. BTRA5 () For centre through tool coolant type, please add at the end of ode No. e.g. BTRA85 The boring arbors marked with IT, (gauge length) is 0. e.g. ITRA0 Weight (Kg) 7 View from utting Edge igh Pressure oolant Through Tool

73 RP OUAR TYPE ARBOR BAANE UT RAK BORING ARBOR for ARGE IA. <RAK Arbor> 0 P P BT RAK ode No. Boring Range P Weight (Kg) Applicable RP Plate ex. Socket bolt BT (IT)RAK BTRAK0A (IT)RAKA RAK0A RAKA RAKA RAKA RAK40A RAK (00) 5 (00) RP, RP,,, RP,, 4, 4, 5 The location of the cutting edge is same as the drive key for standard. The different location is available, please specify. e.g. BTRAKA () For centre through tool coolant type, please add at the end of ode No. e.g. BTRAKA set of coolant nozzles are standard accessory. ITRAK is available. : In case of IT, ITRAK5 is standard gauge length. BAANE UT PATE for ARGE IA. <RP Plate> () 5 () imensions in ( ) are for RP,, 4, 4 and 5. ode No. RP Boring Range Weight (Kg) ode No. RP 4 4 Boring Range Weight (Kg) ode No. RP5 Boring Range Weight (Kg) 8.7 Accessories for Balanceut RA Steel, Stainless Steel and ast Iron eavy uty Boring of Iron and ast Iron For aluminum For Through ole and ulti Sheets R RE RA RK (N08) () (AEG6) (S) artridge ock Bolt Please remove the bolt when using RA type for 57mm Weight : 0.6Kg Accessories Insert Tip lamp Bolt Adjust Screw Adjust Wrench Wrench for Insert Set Screw (8) Wrench ex Socket for 85 Bolt Bolt Applicable RP Plate NIKKEN F8 RP ode No. S70 5 0S RP,,,,,,4,4,5 : The insert tip is R: N08 ( P.64), RE: ( P.6), RA: AEG6 ( P.66), RK: S ( P.68) Please refer P.95 for cutting condition. There are two different types clamping system. One is eccentric system, the other is screw on system. Above parts are for screw on system. ode No. R indicates a single cartridge. When ordering a pair cartridge, please appoint to us ode No. S.R. The ode No. of the cartridges for stepped balance cut is SR0. 7

74 ZA BORING ARBOR (ZA) BT Boring for Finishing ZA6 Fig. h h Fig. h h ZA00,, Q Q ZA Fig. h h h (Spacer) Fig.4 h h ode No. of the insert tip are shown. No. ode No. BTZA6 5 (IT) 5 ZA0 0 5 ZA ZA 95 ZA4 0 ZA ZA ZA85 95 Boring Range Boring epth Shank ode No. BT No.Qh BTQ Q 9 Q 9 95N Q 9 Q Q0 Q Q6 95 Q65 Q6 95 Q0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 Q4 95 Extension Spacer ode No. QQh SP99 SP SP66 SP00 SP66 SP44 P.98 ead No. Q in. h ZA6 ZA655 9ZA0 ZA5 6ZA55 0ZA470 6ZA5570 4ZA7070 4ZA8500 Insert No. P,B 4P,B 6P,B Weight (kg) IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. grade (oated) insert for Steel, Stainless & ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). Please refer P.96 for cutting condition. We would recommend B grade (BN) insert for ardened Steel & igh Speed boring of ast Iron. Please refer P.85 for Shank&Spacer, and P.77, P.78 for ead. For entre Through Tool oolant type, please add at the end of ode No. e.g. BTZA5565. For BT, modular connection system is applied. Please refer P.85 for Base older. When length is required longer than standard, please specify boring depth Fig. Boring Arbor with Extension Spacer ZA for ultistage Boring Bar Please contact us for the special boring bar. igh Pressure oolant Through Tool 7

75 ZA BORING ARBOR (ZA) With ZA Boring ead Please add AA at the end of ode No. e.g. BTZA4AA BT iameter can be adjusted easily and quickly by new handle with wrench. W W ZA Unlock Adjust diameter ock ode No. of the insert tip are shown. No. ode No. BTZA6 (IT) ZA0 65 ZA ZA 0 5 ZA ZA ZA ZA ZA ZA Boring Range Boring epth Shank ode No. BT No.Qh BTQ 95 Q Q 95N Q Q 95 Q5 Q 95 Q65N Q655 Q65N Q00 Q05 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 Q Q Q4 QA Q475A Q45A Q Q4 QA Q475A Q45A Extension Spacer ode No. QQh SP99 SP SP66 SP00 SP00 SP66 SP44 SP44 ead No. Q in. h ZA6 ZA655 9ZA0 ZA5 6ZA55 0ZA470 6ZA5570 4ZA7070 4ZA8500 4ZA0000 4ZA00 Insert No. P,B 4P,B 6P,B IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. When length is required longer than standard, please specify boring depth. For entre Through Tool oolant type, add at the end of ode No. e.g. BTZA550. grade (oated) insert for Steel, Stainless&ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). P.98 We would recommend B grade (BN) insert for ardened Steel & igh Speed boring of ast Iron. Please refer P.96 for cutting condition. Please refer P.85 for Shank & Spacer,and P.77, P.78 for ead. P.98 Weight (kg) Fig. 4 74

76 ZA BORING ARBOR (ZAR) Boring for SemiFinishing ZAR BT Fig. h h ZA00,, Q Q ZAR Fig. h h h (Spacer) Fig. h h ode No. of the insert tip are shown. No. ode No. BTZAR (IT) 95 ZA4R 0 ZA55R ZA70R 65 5 ZA85R 95 Boring Range Boring epth Shank ode No. BT No.Qh BTQ6 95 Q65 Q6 95 Q0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 Q4 95 Extension Spacer ode No. QQh SP66 SP00 SP66 SP44 P.76 ead No. Q in. h 6ZAR55 0ZA4R70 6ZA55R70 4ZA70R70 4ZA85R00 Insert No Weight (kg) IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. grade (oated) insert for Steel, Stainless & ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). P.76 Please refer P.96 for cutting condition. We would recommend B grade (BN) insert for ardened Steel & igh Speed boring of ast Iron. Please refer P.85 for Shank&Spacer, and P.77, P.78 for ead. For entre Through Tool oolant type, please add at the end of ode No. e.g. BTZA5565. For BT, modular connection system is applied. Please refer P.85 for Base older. When length is required longer than standard, please specify boring depth Fig. Boring Arbor with Extension Spacer ZA for ultistage Boring Bar Please contact us for the special boring bar. igh Pressure oolant Through Tool 75

77 Insert Tip for ZAR aterial Applicable Arbor ZAR, ZA4R, ZA55R ZA BORING ARBOR (ZAR) Steel Stainless Steel ast Iron Aluminium igh Speed finish for ast Iron ardened Steel igh Speed finish for Aluminium imension T0N aterial ode No. Nose R Grade : best oated arbide A6 : good oated arbide K A40K Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. 8 (A6) There is the BN insert tip which both corners can be used. Please refer P.98 for ISO code of the insert tip. BT ZA70R, ZA85R T09TN ZA00R, ZAR T04N ode No. of the insert tip are shown. No. ode No. BTZAR (IT) 0 5 ZA4R 95 5 ZA55R 0 70 ZA70R 70 0 ZA85R 5 5 ZA00R ZAR Boring Range Boring epth Shank ode No. BT No.Qh BTQ65N Q655 Q65N Q00 Q05 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 Q Q Q4 QA Q475A Q45A Q Q4 QA Q475A Q45A Extension Spacer ode No. QQh SP66 SP00 SP00 SP66 SP44 SP44 ead No. Q in. h 6ZAR55 0ZA4R70 6ZA55R70 4ZA70R70 4ZA85R00 4ZA00R00 4ZAR00 Insert No. IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. When length is required longer than standard, please specify boring depth. For entre Through Tool oolant type, add at the end of ode No. e.g. BTZA550. grade (oated) insert for Steel, Stainless&ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). P.76 We would recommend B grade (BN) insert for ardened Steel & igh Speed boring of ast Iron. Please refer P.96 for cutting condition. Please refer P.85 for Shank & Spacer,and P.77, P.78 for ead. P Weight (kg) Fig. 76

78 OUAR TYPE ZA BORING EA BT ZA Triangular Insert type head Q Q Q Fig. Fig. Fig. P.98 ead No. Boring Range Boring epth oupling ia. Q Remarks Unit No. Insert No. Fig. Weight (Kg) ZA 6 ZA ZA 0 ZA Z 6 Z 0 Z 5 P,B ZA Z 4P,B 0.7 0ZA Z 4. 6ZA Z 55. 4ZA ZA Z 70 0Z 85 6P,B ZA0000 4ZA Z00 0Z IN. dial read out: ZA5 and smaller is 0.0mm on dia. ZA and larger is 0.0mm on dia. The above boring ranges are based on heads with Nose/R 0. insert. grade (oated) insert for Steel, Stainless & ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). P.98 Please refer P.96 for cutting condition. We would recommend B grade (BN) insert for ardened Steel & igh Speed boring of ast Iron. For entre Through Tool oolant type, please add at the end of ode No. e.g. 6ZA5570 ength ode No. of the set with SP6 stepped spacer is Q6oupling ia.zaength e.g. Q60ZA400 oupling ia. Q ZA R Rhomboid Insert type head Q Q Fig. Fig. P.76 ead No. 6ZA R 55 0ZA 4R 70 6ZA 55R 70 4ZA 70R 70 4ZA 85R 00 4ZA 00R 00 4ZA R 00 Boring Range Boring epth oupling ia. Q Remarks IN. dial read out: ZA5 and smaller is 0.0mm on dia. ZA and larger is 0.0mm on dia. grade (oated) insert for Steel, Stainless & ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). P.98 Please refer P.96 for cutting condition. For entre Through Tool oolant type, please add at the end of ode No. e.g. 6ZA55R70 ode No. of the set with SP6 stepped spacer is Q6oupling ia.zaength e.g. Q60ZA4R00 ength Unit No. 4Z R 5Z 4R 5Z 55R 7Z 70R 0Z 85R 0Z00R 0ZR Insert No Fig. Weight (Kg) oupling ia. Q 77

79 ZA OUAR TYPE ZA BORING EA For igh Speed/eep ole Boring Triangular Insert type head BT Q Q Fig. Fig P.98 ead No. Boring Range Boring epth oupling ia. Q Remarks Unit No. Insert No. Fig. Weight (Kg) ZA 5 AA Z 5 P,B 0.4 6ZA 55AA Z 4P,B 0.5 0ZA 4 70AA 6ZA 55 70AA Z 4 5Z ZA 70 70AA 4ZA 8500AA Z 70 0Z 85 6P,B.. 4ZA0000AA 4ZA00AA Z00 0Z.8. IN. dial read out: ZA5 and smaller is 0.0mm on dia. ZA and larger is 0.0mm on dia. The above boring ranges are based on heads with Nose/R 0. insert. grade (oated) insert for Steel, Stainless & ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). P.98 Please refer P.96 for cutting condition. We would recommend B grade (BN) insert for ardened Steel & igh Speed boring of ast Iron. entre Through Tool oolant function is available as standard. ength ode No. of the set with SP6 stepped spacer is Q6oupling ia.zaength AA e.g. Q60ZA400AA oupling ia. Q For igh Speed/eep ole Boring ZA R Rhomboid Insert type head Q Q Fig. Fig. P.76 ead No. 6ZA R 55AA 0ZA 4R 70AA 6ZA 55R 70AA 4ZA 70R 70AA 4ZA 85R 00AA 4ZA 00R 00AA 4ZA R 00AA Boring Range Boring epth oupling ia. Q Remarks IN. dial read out: ZA5 and smaller is 0.0mm on dia. ZA and larger is 0.0mm on dia. grade (oated) insert for Steel, Stainless & ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). P.98 Please refer P.96 for cutting condition. We would recommend B grade (BN) insert for ardened Steel & igh Speed boring of ast Iron. entre Through Tool oolant function is available as standard. ength ode No. of the set with SP6 stepped spacer is Q6oupling ia.zaength AA e.g. Q60ZA4R00AA Unit No. 4Z R 5Z 4R 5Z 55R 7Z 70R 0Z 85R 0Z00R 0ZR Insert No Fig. Weight (Kg) oupling ia. Q 78

80 BT BAANEUT BA BORING ARBOR for ARGE IA. For Finishing Insert 6P ZA Unit P.8 ZA artridge P.8 BA Boring ia: 595mm No. No. ode.no IN.AX. BTBA05 95 (IT)BA05 05 BTBA85 85 (IT) BA BA BA BA0 95 BA0 4 0 BA (0 ) BA40 BA grade (oated) Inserts are supplied as standard. P.98 Please refer P.96 for cutting condition. Unit 5Z55 is provided as standard, please refer P.7 for Arbor (RAK) and Plate (RP). Arbor, Plate and artridge are delivered in separate packages. When ordering, please let us know machine maker and model no. to avoid the interfererce with tool magazine of AT. The location of cutting edge is same as drive key in standard. The different location is available, please specify in ode No. e.g. BTBA5 ( ) The boring arbors marked with IT, (gauge length) is 0. e.g. ITBA0 For centre through tool coolant type, please add at the end of ode No. e.g. BTBA RAK Arbor P.7 RAK Arbor ode No. BTRAK BTRAK5 I TRAK5 rive Key (0 ) View from utting edge. RP utting Edge Weight (Kg) BTRAK0A A 0A 5 A RP A A A RAK0A A PP Plante No 0A 5 A RP A.4 45 A A 6.8 RAK0A Z. A (B) 0A Insert 6P 5 85 A A RP A A 7.5 RAK0A.9 A 4.6 0A A A RP A A 8. RP RP Plate P.7 B (Balancer) artridge (Balancer) P P.8 79 igh Pressure oolant Through Tool

81 BAANEUT BB BORING ARBOR for ARGE IA. For Roughing / Finishing BB Unit P.8 BT BB RP Plate P.7 Boring ia: 595mm No. No. ode.no BTBB5 (IT) BB5 BTBB95 (IT) BB BB BB BB0 BB0 BB40 BB40 BB50 IN.AX (0 ) 0PT (ermet) is supplied as standard. P.98 Please refer P.96 for cutting condition. IN. dial readout on dia.: 0.0mm, Sub scale: 0.00mm The boring arbor marked with IT, (gauge length) is 0. e.g. ITBB0. ouble ut Style BB Boring Bar ouble cut style can be done with both side of BB cartridges. Please add W at the end of ode No. e.g. BTBBW95 True balance cut can be done to adjust the height by micro adjustment first and then to adjust the diameter by adjust screw. BBW Stepped cut can be done to change the height of the cartridges RAK Arbor P.7 B P.8 RAK Arbor ode No. BTRAK BTRAK0A A 0A A A A 40A BTRAK0A A 0A A A A 40A BTRAK0A A 0A A A A 40A BTRAK0A A 0A A A A 40A BTRAK5 I TRAK5 Stepped ut RP Plante No RP RP RP RP RP RP artridge (Balancer) BB (B) Insert 0P P.98 Weight (Kg) Up to 0 is also available. Please contact with us.

82 BT AESSORIES for BAANEUT BORING ARBOR for ARGE IA. Accessories for Balanceut BA Balanceut A type cartridge for large dia. Z Kg P.98 A type Balancer for Balanceut large dia. B Kg Accessories ZA Unit Insert Tip lamp Bolt Wrench for Insert NIKKEN F8 ock Screw Adjust Screw Set Screw (8) Wrench for 85 Belt Adjust Wrench Adjustment andle Applicable RP Plate RP ode No. 5Z55 6P 577 T Z RP,,,,,,4,4,5 Please refer P.7 for RP Plate. Set ode No. is S.Z. 5Z55R with 06 insert tip is available. Please specify code No. ZR. 6P insert tip is supplied as standard. P.98 Please refer P.96 for cutting condition. Accessories for Balanceut BB Balanceut BB type cartridge for large dia. A type Balancer for Balanceut large dia. BB 76 BB Unit Insert Tip : 0P 5 B Kg P.98 Accessories BB Unit Insert Tip lamp Bolt Wrench for Insert ock Screw Adjust Screw Set Screw (8) Wrench for 85 Belt Adjust Wrench Adjustment andle Applicable RP Plate RP ode No. 76 0PT 67 0S B57, B RP,,,,,,4,4,5 Please refer P.7 for RP Plate. Set ode No. is S.BB. 0PT insert tip is supplied as standard. P.98 Please refer P.96 for cutting condition. 8

83 SPEIA ESIGNE BORING ARBOR There exist various kinds of boring applications which cannot be managed using standard boring arbors. NIKKEN has great experience of special boring applications, utilizing the double contact shoulder support ZA boring heads. NIKKEN can also design and manufacture special boring arbors to suit your special applications. Base Arbor for Special Boring ead 0 8 For Overturning ZA ead BT RAA ode No. Weight (kg) BTRAA No. (IT) BTRAA h No. (IT) The Base older with long gauge length is available on demand. igh Pressure entre Through Tool oolant Type is available on demand. The dimension with ( ) is for IT and IT. For BT, =mm is also available. ounter Balance For U Axis Boring Arbor ulti Stage Boring Arbor For Simultaneous machining for rough, finish and chamfer. RIING OPERATION by OBAT RI Please specify the boring dia., depth, and necessary length from the gauge line. For stepped hole boring with restricted concentricity. / =,4 times 6 Extra long size (Special ade) Rationalization is Study of rilling. which is our Slogan for developing NIKKEN OBAT RI. P.55 Please try it. Pilot rill and Phases eat Treatment significantly improves utting ondition, Secure rilling and Tool ife. Please specify each boring dia., depth, and necessary length from the gauge line. For decreasing the number of A.T. with one arbor for two different size of the bores. For large bore Ultra ong Size Boring Bar Shank Arbor ia. = mm 486mm Boring dia. = 55mm Photo shows with N5 Shank. For Extreme eep ole Boring Operation, please study the achine with N5 Spindle P.9 or OK Spindle P.9. In case of BT/IT spindle, we recommend ZA type ead for these applications. For small bore Spindle Pull Stud Power lamp echanism Photo shows with N5 Shank. Bearing The above are just samples. PreBalanced type Boring Arbor for igh Speed Application and Aluminium Body ead are also available. Please contact with us about your special boring applications. Flange ontact EERRITTs Theory hattering Stability= Static Stiffness ampening Ratio Thus, the advantage of N5 TOOING SYSTE is clearly demonstrated. 0 Short Taper Unique onstruction : rive Key onsisting of a Slotted Taper one which is Preoaded by a isk Spring to increase its vibrational dampening effect whilst adjusting minute gaugeline errors, completely. 8

84 J BORING BAR BT igh Pressure oolant Through Tool is available. Please contact us. h h Q Solid arbide J Bit S BTJ J J ead No. No. No. ode No. BTJ 76 J8 84AN BTJ 86 (IT) J8 94AN 9AN BTJ (IT) 06 J9AN 4AN Boring Range Boring epth Bit ole Size J 0 6 IN. dial readout on dia.: 0.0mm, Sub scale: 0.005mm, 0.8mm/rev. Each boxed set of J and J8 Boring Bars include 4 pcs of J Boring Bits as standard. Bits included for BTJ894A : J68, J68, J6885, J6885 Bits included for BTJ894AN : J68, J68, J6865, J6865 J Boring Bar without Boring Bits is also available. Please add B at the end of ode No. e.g. BTJ86B Shank and J ead (including Boring Bits) are delivered in separate packages. Please refer P.84 for Boring Bits. Please refer P.97 for cutting condition Shank ode No. BTNo.Qh BTQ6 BTQ6 95 BTQ6 95 BTQ N BTQ N J BORING EA with J BORING BIT ead ode No. Qinh Q6J6 J844AN Q6J6 J844AN Q6J6 J844AN Bit Stroke S J Bit ode No. J0 J6 J0 J6 J0 J6 Weight (Kg) Easy to Set icron Accuracy J S Q Solid arbide Bit J P.98 Graduation:0.0mm on dia. 8 J No. J J8 ode No. Q6J844AN Boring Range Boring epth Bit ole Size Bit Stroke Weight Bit ode No. Q J S (kg) (Standard Accessories) Q6J J0 4 J0 55 J0 8 J0865 J6 8 J68 J6865 J6865 IN. dial readout on dia.: 0.0mm, Sub scale: 0.005mm, 0.8mm/rev. Each boxed set of J and J8 Boring Bars include 4 pcs. of J Bits, Insert, Insert lamp andle, (T6, T8, (0S for J) )icro Adjusting andle (.5) as standard. Bits included for Q6J844A : J68, J68, J6885, J6885 Bits included for Q6J844AN : J68, J68, J6865, J6865 Please refer P.84 for Boring Bits. Please refer P.97 for cutting condition. J Boring ead without Bits is also available.please add B at the end of ode No. e.g. Q6J6B, Q6J844AB Insert Tip ode No. 0 P 6P P 6P Weight of wooden box of J head with Boring Bits Q6J6 :.kg Q6J844AN :.kg Q6J844A :.5kg

85 IV. R max =.8 μm tp (0.) μm = 0.% 5μm J R 0μm J J J m AG. X FITER U R NO. SPEIEN A S Solid arbide Bar S arbide ored Bar S arbide ored Bar S Fig. Fig. Fig. Fig.4 Solid arbide Bar Explanation of the ode No. J Boring epth(mm) in. Boring ia. ia. of Shank. Abbreviation of J Bit. J J ardened steel The Bits marked are optional accessories. Please refer P.84 for boring bits. Please refer P.97 for cutting condition. The inser tip for J08, and J68, were changed from S to P. 9J8J0AP adapter option is necessary to use J04 for J8 head. The shorter bits are added for J65, J68 and J6. grade (oated) insert tip is supplied. Please refer P.97 for cutting condition. oolant through tool is basically available for the boring bits with IN. boring diameter is mm. e.g. J6 Please contact us. R max =.64 μm tp (0.) μm =.4% 6 J P.96 P.98 5μm R 0μm S arbide ored Bar J04 Adapter 9J8J0AP Style ode No. Boring Range Boring epth J S Insert No. Insert lamping Insert lamping Fig. Bolt No. andle No S 5 J J8 New Bit Series for J8 J J0 4 J Example of hardened steel boring with BN Insert Reduce / as small as possible:ax. times For bits of / shorter than standard one are also available. Please contact with us. Results of concentricity on 4 pcs. were all within m. Example of intermittent boring of hardened steel (R) 0mm J BORING BIT SOI ARBIE 8mm Results of surface finish on 4 pcs. were all within. microns. (R AX.) P 6P 0 P 6P Results of concentricity on 4 pcs. were all within.6 m. Example of intermittent boring of hardened steel (R) 0mm No.0 ( 0) P.98 T6 T8 0S T6 T8 IV.. m AG. NO. X 0 FITER SPEIEN U R Fig.5 Fig.6 Fig A S S Weight (g) Results of surface finish on 4 pcs. were all within.8 microns. (R AX.) 84 BT

86 BASE OER for OUAR TYPE (BT Shank) oupling Bolt BT ock Q No. No. No. ode No. BTQ 9 Q 65 Q6 Q0 Q6 BTQ 9 95N Q 0 Q Q0 0 Q6 95 Q Q4 95 BTQ 9 0 5N Q 95 5 Q6 5N 55 Q0 0 5 Q N Q Q4 5 Q4 5A 75A 5A 75A Fig. Fig. oupling ia Q of Q6 base holder has been increased from mm to mm due to improvement of its rigidity. All base holders have a centre throughtool coolant hole. The oupling screw & wrench are supplied as standard. When length is required longer than standard, please specify the boring depth Q Q Fig. Fig Q No. Q oupling Bolt No. B9 B B6 B0 B6N B9 B B6 B0 B6N B4 B4 B9 B B6 B0 B6N B4 B4 Q Fig. 4 Weight (kg)

87 SPAER for OUAR TYPE Extension Spacer oupling Bolt Q Q BT SP Example of small diameter boring in a deep recess using the largest diameter extension spacer in order to maintain rigidity. 0 0 BTQ695 SP66 SP6 ZA5 Example of deep hole boring using the extension spacer with the same diameter as head. BTQ695 SP6 SP ZA5 ode No. QQ SP 9 9, SP,, SP 66,, SP 00, SP 66, SP 44, SP 44, of SP6 Spacer has been increased from mm to mm due to improvement of its rigidity. All spacers have a centre throughtool coolant hole. The oupling screw is included as standard. oupling ia Q 9 Q oupling Bolt oupling Bolt No. B9 B B6 B0 B6N B4 B4 Weight (kg) 0.06, 0. 0., 0.5, , 0.5, , ,..4,.0.4,.4 Stepped Spacer Q Q SP Example of small diameter boring in deep recess using stepped spacer with the same diameter as head. 0 BTQ695 SP66 SP6 ZA5 0 ode No. QQ SP 9 SP 6 9 SP 0 9 6, SP 6 9,, 6,, 0,, 00 SP 46, 0, 00 6, 00 SP 40, 00 6, 00 4, 00 oupling ia Q Q of SP6 Spacer has been increased from mm to mm due to improvement of its rigidity. All spacers have a centre throughtool coolant hole. oupling bolt is supplied as standard oupling Bolt No. B9 B9 B B9 B B6 B9 B B6 B0 B6 B0 B6N B0 B6N B4 Weight (kg) , , 0. 0., , 0.5, , 0.6,.0 0.7, 0.9.0,..,.5.,.6.4,.9.8,.5 A Spacer for eep ole SP Q 0 oupling Bolt Q /:AX.6 times ode No. QQ SP A 5A 6A 0A 6A oupling ia Q Q Please specify the length when ordering. ode No. is e.g SP6985A (Q=9 and 85) odular connection system is the face contact system drawingin by the bolt, which top shape is gentle taper.. Insert a head by adjusting the hole positions.. Tighten the bolt temporary, then loosen slightly.. Tighten the bolt again by moving the head W and W. (entering each other) 4. Then tighten the bolt completely until face contact. 9 4 AX Weight (kg)

88 AJOR REA OER BASE OER for OUAR TYPE BT ock Q Photo shows with A spacer and ZA head. Fig. All base holders are used for centre through tool coolant. oupling bolt and wrench are supplied as standard. ZA head is recommended to use with the AJOR REA base holder for antivibration. When length is required longer than standard, please specify the boring depth and Q No. Q Fig. Q No. Q ode No. Q Weight (kg) ZA Boring Range Fig No. No. No. NBTQ6 NBTQ6 65 NBTQ6 Q4 Q OUAR TYPE STRAIGT SANK KQ.4 Q ZA ead P.77 RA ead P.69 J ead P.8 ode No. KQ Q0 Q60 55 Q0 Q6 K4Q6 oupling ia. Q oupling Bolt. B9 B B6 B0 B6N B6N Weight (Kg) All straight shank base holders are used for centre through tool coolant. ANFERING UTTER for odular System AF ode No. oupling ia. hamfering ia. ode No. oupling ia. hamfering ia. AF AF0 0 4 AF 8 58 AF6 85A AF6 6 AF hanfering angle is 87

89 OUAR TYPE BORING EA BB icrout Boring ead Insert No. BT Q Unit No. P.98 ode No. Q6BB.7S 95 Q6BB4.5S00 Q6BB9 S5 Boring Range Boring epth 65 oupling ia Q T grade (ermet) insert is supplied as standard. P.98 Please refer P.96 for cutting condition. 6 Total ength Unit No Insert No. PT ST Insert No. Q Unit No. P.98 Set/ead ode No 9BB BB 9 6BB BB BB BB BB00 00 Boring Range Boring epth oupling ia Q P (oaterd) insert or T grade (ermet) insert is supplied as standard. P.98 Please refer P.96 for cutting condition. in. dial readout (on dia) : 0.0mm (Sub scale : 0.00mm) ode No. of the set with SP6 stepped spacer is Q6oupling ia.bbength e.g. Q60BB Remarks Unit No ength Insert No. ST 6P 0PT oupling ia. Q Straight Shank IRO UT BORING BAR The sales of micro cut boring bar will be finished, when the stock is sold out. KBB P.96 P.98 Style K ode. No. KBB.7S5 BB4.5S Q older ode. No. KQ6 ead No. Q6BB.7S 95 BB4.5S00 Please refer P.87 for straight shank base holder and P.88 for micro cut head. T grade (ermet) Insert is supplied as standard. P.98 Please refer P.96 for cutting condition. Please use ZA Boring Bar for the bore dia. is larger equal to 6mm. P.88 Boring Range Boring epth 65 Insert No. PT 88

90 Straight Shank BAANE UT BORING BAR BT KRA You can use following boring tools with illing huck. It is convenient for Various/Small Volume Productions. Use with Straight Shank ZA Boring Bar. P.6 ode. No. KRA5 75E 5E RA 75E 0E RA4E RA5E RA700E Boring Range Boring epth Shank ode No. KQ0 Q Q60 Q655 Q0 Q6 ead No. RA05 55E 6RA 55E 0RA 4 70E 6RA 5 70E 6RA 70 70E Insert No. O7 O8 Balance cut boring bar on above table is the boring bar with the cartridges (E) for steel, stainless and cast iron. grade (oated) insert tip is supplied as standard. P.6 Baring bar with the cartridges for heavy duty boring of iron and cast iron P.64, for aluminium (A) P.66 and for through hole and multi sheets (K). P.68 Please refer P.95 for cutting condition. Shank (P.87) and head (P.69) are delivered in separate packages. For centre through tool coolant type except KRA700E marked, please add at the end of ode No. e.g. KRA5E Weight (kg) Straight Shank Z A BORING BAR KZA You can use following boring tools with illing huck. It is convenient for Various/Small Volume Productions. 89 ode No. KZA ZA0 ZA5 00 ZA 75 0 ZA40 ZA550 Boring Range Boring epth All odes shown are for eads with Triangular Inserts. For eads with Rhomboid Inserts, please add R to the ode No. e.g.) KZA R 75 IN. dial read out: ZA5 and smaller is 0.0mm on dia. ZA and larger is 0.0mm on dia. ead No. Insert No. P,B 4P,B 6P,B grade (coated) Insert for Steel, Stainless and ast Iron is supplied as standard with the ead. (Smooth Boring and ong toollife) Please refer We would recommend B grade (BN) Insert for ardened Steel and igh Speed Boring of ast Iron. For entre Through Tool oolant type, please add at the end of ode No. e.g. KZA40. Shank ode No. P.98 ZA6 5 KQ0 ZA655 Q 9 9ZA0 Q 9 Q0 4 ZA5 Q Q60 6ZA55 Q655 Q0 0ZA470 5 Q6 6ZA5570 ead No. P.74 6ZAR55 0ZA4R70 6ZA55R70 Insert No. 06 Weight (kg) P.96 for cutting condition.

91 Straight Shank EEP OE ZAX BORING BAR Axially Adjustable and Solid arbide For eep ole Boring BT For eep ole Boring with Extended Gauge ength S ZAX5,, 4 are the centre through tool coolant type with ZA SZAX ode. No. SBBX.7 95 SBBX4.505 S5ZAX60 S9ZAX0 S4ZAX5 SZAX SZAX4 Boring Range head as standard. Axially Adjustable type T grade (ermet) insert tip or grade (oated) insert tip is supplied as standard for BBX or ZAX respectively. P.98 Please refer P.96 for cutting condition. entre Through Tool oolant type is available. Please add at the end of ode No. e.g. S9ZAX0 eep ole Boring Operation with combination of illing huck, ollet and SZAX Boring Bar. Ultra eep ole Boring AX./=8 times with arbide Solid Boring Bar Axially Adjustable with illing huck Boring epth S Unit No Z6 Z0 Z5 4Z 5Z4 Insert No. PT P, B 4P, B 6P, B Weight (kg) Suitable older huck K ollet BT BT P.98 K s d illing huck ollet Boring Bar No. No. illing huck ode No. BT 0 70,, 05, ,, 0 85, 05, 0 BT 005, 5, 65, 505, 5, 65, 05, 0, 5, , 05, 0, 5, 65 ollet K0 K5 K K0 K5 K K4 K ollet No. K0 K5 5 K K4,, 5, 9, 4 are also available. eep ole Boring Bar ode No. S BBX.7 95 S BBX S BBX.7 95 S BBX S5 ZAX6 0 S BBX.7 95 S BBX S5 ZAX6 0 S9 ZAX0 S4 ZAX5 S ZAX S ZAX4

92 Straight Shank J BORING BAR Solid arbide S BT KJ You can use following boring tools with illing huck. It is convenient for Various/Small Volume Productions. P.98 P.98 ode No. KJ76 J884AN Boring Range 8 Boring epth Bit ole Size 0 6 Shank ode No. KQ6 ead No. Q6J6 J844AN Bit Stroke S Bit ode No. J0 J6 Weight (kg)..6 IN. dial readout on dia.: 0.0mm, Sub scale: 0.005mm, 0.8mm/rev. Each box set of J and J8 Boring Bar includes 4 pcs of Boring Bits and insert tips. Bits included to KJ884A : J68, J68, J6885, J6885 Bits included to KJ884AN ; J68, J68, J6865, J6865 Please refer P.84 for Boring Bit. Please refer P.97 for cutting condition. J Boring Bar without Boring Bits is available. Please add B at the end of ode No. e.g. KJ884AB UTI STAGE BORING BAR Please provide your material drawing, machining drawing and machine infomation for multi stage boring bars. ultiboring Rough Boring by ISO artrige Boring, Over Turnning Rough Boring by ISO artrige ultiboring Please supply ISO cartriges basically, even we can provide by ourselves. 9

93 BAANE UT BORING UNIT PARTS IST 9 4 There are two methods of Tip lamping; Screwon type (5) and Eccentric bolt type (6). Please pay attention when ordering. 4 4 R K 7 K (ultiple Sheet, Through ole) BT R A R A R 5 4 R E 4 E (Steel, Stainless Steel, ast Iron) A (Aluminum) (Eccentric Bolt) 6 (eavy uty of Iron, ast Iron) 0 Boring Range RA ead RA Base artridge Tip Tip lamping Bolt Eccentric Bolt Adjusting Screw artridge Set lamping Bolt Screw opper Pin Tip lamping Wrench Tip lamping andle Wrench for Adjustment Wrench for artridge Stepped Spacer RA05 55E R05E A RA05 55B 5A AEG 70 8 G5 B T0 SP6 55K 5K S09 6RA 55E R E 08 T5 55A 55K 6RA 55B A K AEG S G B6 T0 4 SP66 0RA 4 70 R 4 N08 S70 S4 R 0S E 70A 0RA 4 70B 4E 4A AEG6 54 G4 B0 T5 5 SP60 70K 4K S 6RA 5 70 R 5 N08 S70 S4 R 0S E 70A 6RA 5 70B 5E 5A AEG6 58 G5 T5.5 70K 5K S 6RA R 70 N08 S70 S4 R 0S 70E 70A 6RA 70 70B 70E 70A AEG6 58 G70 T K 4RA K R 70 S N08 S70 S4 R 0S 6 85E 85A 4RA 70 85B 70E 70A AEG6 58 G70 T5 85K 70K S 4RA0000 R00 N08 S70 S4 R 0S 00 00E 00A 4RA0000B 00E 00A AEG6 58 G70 T5 00K 00K S You can use only one type RA Base irrespective of material and work piece. Suitable artridge and arbide Insert must be selected. P.69 Insert tip is available as an option. There are methods of Tip lamping; Screwon type (5) and Eccentric Bolt type (6). Please pay attention when ordering for spare parts. ode No. of artridge means for artridge only. When ordering for cartridge set, please use set ode No. e.g. S.R05. The ode No. of Tip lamping andle is unified to T0, T5 and 0S. 9

94 ZA UNIT PARTS IST BT 7 ZA ZAR NIKKEN ZA Boring eads come complete with ZA Boring Unit. See below part No. for spares. ifferent codes for the Triangular Insert unit & Rhomboid Insert unit are shown below : column : Boring unit, column : artridge, column : Insert, column 6: Insert clamp screw, column 7: Insert clamp handle, but all other parts (column to 4,6,9) are common to both. N.B. Other manufacturers ISO Standard Insert Tip may have different centre hole diameters. Boring Range ZA Unit artridge Triangular Insert Insert lamp Screw Insert lamp andle ial Ring ock Flange Wave Spring Preload Nut ock Screw Adjustment andle Unit lamp Bolt Z 6 Z 0 Z 5 4Z 5Z 4 5Z 55 7Z 70 0Z 85 0Z00 0Z Z 6 Z 0 Z 5 4Z 5Z 4 5Z 55 7Z 70 0Z 85 0Z00 0Z P,B 4P,B 6P,B (56) T6 T Each Unit and artridge are supplied without Insert Tip. artridge for base forming of bore is an option. Please specify the diameter and width of base forming. For iamond Insert Tip (6P), 56 must be used. artridge can not be supplied alone, please order ZA unit. Boring Range 6 7 ZA Unit artridge Rhomboid Insert Insert lamp Screw Insert lamp andle W P 95P P 9770P 908P artridge ead ZA ZB Z 4Z 5Z 7Z 0Z Special cartridge example for necking is available. Please contact us with the work piece drawing. The cartridge head can be exchanged itself for the head bigger equal to ZA4. ead lamp Bolt Z R 5Z 4R 5Z 55R 7Z 70R 0Z 85R 0Z00R 0ZR 4Z R 5Z 4R 5Z 55R 7Z 70R 0Z 85R 0Z00R 0ZR Each Unit and artridge are supplied without Insert Tip. artridge can not be supplied alone, please order ZA unit T8 T5 T5 Boring Range Z 4 5Z 4 7Z 70 0Z 85 0Z00 0Z00 5Z 4R 5Z 4R 7Z 70R 0Z 85R 0Z00R 0Z00R etach oosen head clamp bolt after boring diameter is set to little larger than the IN. boring diameter. Attach Insert the head into cartridge, then tighten head clamp bolt temporary. oosen side lock bolt. Rotate the dial ring 0.0.mm to minus direction. Tighten head clamp bolt by pushing the head to the support portion of the main body.

95 BB Screw on type IROUT BORING UNIT PARTS IST Relation between icrout Boring Arbor and icrout Boring Unit NIKKEN icrout Boring Arbor is provided with icrout Boring Unit. When ordering each parts for spare, please place the order by ode No. of Insert, artridge and Unit of the following parts list. BB lamp on type BT The sales of clamp on type will be finished, when the stock is sold out Boring Range Screw on type lamp on type BB Unit artridge Insert for Alloy Steel Insert for ast Iron Insert for Steel, Stainless Steel Insert lamp Bolt Insert lamp andle BB Unit artridge Insert for Alloy Steel Insert for ast Iron Insert for Insert lamp Steel, Breaker Piece Stainless Steel Insert lamp Bolt Insert lamp andle PE SE 6PE 0PE Each Unit and artridge are supplied without Insert Tip. PF SF 6PF 0PT PT 6 0S ST 6P 0PT S T8 0S S S S 5SS 5S 7S 0S S S S 5SS 5S 7S PE 5PE 7PE PF 5PF 7PF PT 5PT 7PT 5B 7B P B8 P 5 B85 P 7 B87 0S 0PE 0PF 0PT 0B P0 B All brazed types marked were stopped production on 007 JAN. Each unit and cartridge are supplied without insert tip. Brazed type is available for the diameter of Boring Range ial Ring ock Flange Wave Spring Preoad Nut ock etal ock Screw Unit ounting Bolt A Unit ounting Bolt B Adjustment andle Wrench for Unit ounting Bolt A Wrench for Wrench for Unit ounting ock Bolt B Screw B B B B5 B7 B B B B B5 B6 B7 B B 96W 5 7 B4 96P 95P 954P 9770P 908P B5 B5 B5 B55 B56 B57 B B6 B6 6 B6 B65 B66 B67 B68 B B8 B8 B84 B86 B T6 S 0S ,, and 4 are set for spare parts. When ordering, please add at the end of ode No. e.g.. for Boring Range: 9.5mm 94

96 BAANEUT BORING ARBOR UTTING ATA N (Positive type) RAE aterial BT Steel m/mim. (ry or Wet cutting) (Negative type) RA Stainless Steel m/mim. (Wet cutting) RAA ast Iron m/mim. (ry or Wet cutting) RAK Aluminium, Nonferrous metal ultiple Sheets, Through ole 000m/mim. (Wet cutting) 0m/mim. (ry or Wet cutting) Recommended cutting Speed Best Good Unsuitable Insert ode No. N Grade oated arbide oated arbide K oated arbide SS4 0 0 S55 S SK S 0 0 F,F SUS A,A Interrupted utting AEG S K0 oated arbide oated arbide K The cutting speed is recommended to be reduced to % for the interrupted cutting. When / is longer, the feed rate at the entrance is recommended to be reduced to to 70%. Relation between Boring ia. & AX. Removal AX. Removal on ia. (mm) RA4 RA RA5 RA5 RA70 RA Boring Range (mm) Recommended utting ondition (removal,feed) These figures are based on the application of /=.5 times on cast iron. Boring Range Type RA 5 RA RA 4 RA 5 RA 70 RA00 Best ondition AX. ondition Removal mm/ Feed mm/rev. Removal mm/ Feed mm/rev..0~ ~ ~ ~ ~ ~ ~ ~ ~0.0 0.~ ~.0 0.~

97 ZA BORING SYSTE UTTING ATA Selection of Insert Tip for each material. aterial Steel 000m/min. (ry or Wet cutting) BT oated T A Stainless Steel m/min. (Wet cutting) ast Iron m/min. (ry or Wet cutting) BN ardened Steel 00m/min. (ry or Wet cutting) K grade arbide iamond Please use ZA head for iamond. P.78 Wet utting igh Speed finish for ast Iron Aluminium, Nonferrous metal 0000m/min. (ry or Wet cutting) Wet cutting K grade carbide Please use RA ead for Aluminium. Please refer P.65 Recommended cutting Speed Boring Range Insert ode No. E F T B Type ZA6 ZA0 ZA5 ZA ZA4 ZA55 ZA70 ZA85~ Grade P0 K0 ermet BN SS4 S55 S SK S F,F SUS A,A oated iamond oated arbide oated arbide K Best ondition AX. ondition Best ondition AX. ondition Removal mm/ Feed mm/rev. Removal mm/ Feed mm/rev. Removal mm/ Feed mm/rev. Removal mm/ Feed mm/rev Best Good Unsuitable Existing Inserts (ermet,p grade arbide & K grade arbide) are available. The cutting speed is recommended to be reduced to % for the interrupted cutting. When / is longer, the insert tip with small Nose R is recommended. When / is longer, the feed rate at the entrance is recommended to be reduced to to 70%. Recommended utting ondition (removal,feed) ardened Steel S SK SUJ Interrupted utting In case of BN insert, reduce / as small as possible : AX. times. Stock removal on diameter. <mm : less than 0.5mm >mm : less than 0.mm Feed per rev. depends on Nose/R and accuracy required. ogical Surface Finish : (Feed per rev.) 8 Nose/R 96

98 J BORING ARBOR UTTING ATA Selection of Insert Tip for each material. BT aterial Steel 00~0m/min. (ry or Wet cutting) oated T A Stainless Steel ~m/min. (Wet cutting) ast Iron ~m/min. (ry or Wet cutting) BN AX. / for BN insert tip is times. ardened Steel ~0m/min. (ry or Wet cutting) K grade arbide Aluminium, Nonferrous metal 0~0m/min. (Wet cutting) Recommended cutting Speed Best Good Unsuitable Insert ode No. Grade SS4 S55 S SK S F,F SUS A,A oated ardened Steel S SK SUJ Interrupted utting E P F K0 00 T ermet B BN oated Existing Inserts (ermet,p grade arbide & K grade arbide) are available. The cutting speed is recommended to be reduced to % for the interrupted cutting. Recommended utting ondition (removal,feed) Boring Range Type Best ondition J J8 mm/ mm/rev J0 J0 5 J0 8 J08 J6 8 J68 J68 J AX. ondition mm/ mm/rev In case of BN insert, reduce / as small as possible : AX. times. Stock removal on diameter. <mm : less than 0.5mm >mm : less than 0.mm Feed per rev. depends on Nose/R and accuracy required. ogical Surface Finish : (Feed per rev.) 8 Nose/R 97

99 NIKKEN INSERT TIP (EXUSIVE FOR BORING ARBOR) () Steel Stainless Steel ast Iron aterial Aluminium igh Speed finish for ast Iron ardened Steel igh Speed finish for Aluminium For the Boring of arge iameter and Short epth, the use of insert with large nose radius is recommended. The smaller nose radius inserts are ideal for smaller diameter boring or finishing operation. Applicable Arbor imension ode No. BB.7, BB (WBGT00) P Grade 0. oated ermet oated arbide aterial PV NOSE R T000Z A6 oated arbide K A40K ermet (w/o coating) T NS5 TN arbide P E ST0P arbide K FNB w/o breaker F BN B KBN0B iamond KP00 BT BB9, BB, BB9 ZA6, ZA0, ZA5 for J Bit TBGT WBGT0 S P P ZA ZA4 ZA BB8, BB48 J Bit, Z BA BA5 A type BB6, BB8, BB WBGT TPGT TPGT6T 4P 4P4 6P 6P4 6P8 0P 0P4 0P J05, J GT ZAR, ZA4R ZA55R T0N RA T ZA70R, ZA85R, RA5, RA T09TN RA4 RA5 (Eccentric Bolt Type) (N08) N ZA00R, ZAR RA4E RA00E T04N 4 8 inimum quantity of BN and iamond: pcs, All other insert tip: 0pcs (PV) is unified from T. NB (w/o breaker) is recommended for cast iron. ole diameter of 6P is.8mm. 56 (Optional tip clamp bolt) is required for the ISO standard insert tip with the hole diameter of..5mm is necessary for 6P (iamond), because of the hole diameter is different. The ISO code No. surrounded with ( ) is the Nikken original insert tip. Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. 6P4 (PV), 6PF4NB () ode No. of ISO standard Insert Tip T P G T Insert T : Shape W : : : S : A : utting Edge Thickness ength Normal B : 5 learance : 7 P : N : 0 E :0 orner Radius utting irection Tolerance lass G : Ground : Pressed : eft N : Either Tip Breaker & W : ole onfiguration T : R : B : : : 98

100 NIKKEN INSERT TIP (EXUSIVE FOR BORING ARBOR) () BT aterial Steel Stainless Steel ast Iron Aluminium igh Speed finish for ast Iron ardened Steel ermet (w/o coating) arbide P arbide K BN Grade T E F B Applicable Arbor imension 4.59 ode No. aterial NOSE R TA ST0P Ti0 KBN0B BB (TPR00) P 0. BB8, BB TPR0 5P4 0.4 BB6, BB TPR 7P4 7P BB TPR04 0P4 0P inimum quantity of BN: pcs, All other insert tip: 0pcs The ISO code No. surrounded with ( ) is the Nikken original insert tip. Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. 0PT4 (TA) Grade & aterial Grade oated ermet oated arbide oated arbide K Grade Indication Insert Tip aterial Indication PV T000Z A6 A40K TN Specification Applicable for the midium roughing and finishing on the steel. Very stable cutting with coolant to be improved the heat resistance and the impact resistance. ZX coaled suitable for the high speed finishing on the steel with long insert life. Very fine surface finish to be improved the impact resistance and the fracture resistance. Very tough carbide (base material) with the super FF coated. Excellent for the impact resistance and the fracture resistance for the stainless steel Very tough carbide K (base material) with the super FF coated. Very stable cutting for the ductile cast iron and normal cast iron. Applicable for the roughing and finishing on the steel. Very stable cutting to be improved the heat resistance and the impact resistance. ermet (w/o coating) T NS5 The general material for the steel and the cast iron with the heat resistence and the toughness. TA Applicable for the roughing and finishing on the steel. Very stable cutting to be improved the heat resistance and the impact resistance. arbide P E ST0P Applicable for the middle to high speed cutting on the steel and the steel casting. Excellent wear resistance and applicable for the cast iron, nonferrous metal and the nonmetal. arbide K F Ti0 Toughness and the excellent wear resistance. Applicable for the cast iron, nonferrous metal and the nonmetal. KW0 Stable wear resistance and the fracture resistance. Applicable for the cast iron, nonferrous metal and the nonmetal.k0 BN B KBN0B Excellent for the fracture resistance and wear resistance. Suitable for the high performance and high accuracy cutting on the harden steel iamond KP00 Suitable for the high speed cutting on the aluminium and the nonmetal. Applicable for the cutting on the carbide, ceramics, glass fibere and the plastic also. 99

101 BORING BAR for SQUARE & YINRIA BORING TOO W W W BT BSA BSB BOA Fig. BSA Fig. BSB Fig. BOA No. No. No. No. No. No. ode No. Boring Range Boring epth imension BTNo.in BTBSA 55 (IT)BSA 65 BSA 8 BSA 40 BSA,5 BSA 6, BSA 7, BSA BTBSA 55 (IT)BSA 65 BSA 8 BSA 40 BSA, BSA 695,70 BSA 795,85 BSA 0,0 BSA0595,85 BTBSB 55 (IT)BSB 8 BSB,5 BSB 6,5 BSB 7,5 BSB,5 BTBSB 55 (IT)BSB 8 BSB, BSB 695,70 BSB 795,85 BSB 0,0 BSB0595,85 BTBOA 55 (IT)BOA 65 BOA 465 BOA BOA 440 BOA 5,5 BTBOA 55 (IT)BOA 65 BOA 4 BOA 0 BOA 440 BOA 5, Square or ylindrical Boring Bit is not included. When length is required longer than standard, please specify the boring depth. W Weight (kg) Fig , , , Fig. 4.4 B S A , , , ,. 0.5, , 98 5, 8 5, , 00 55, 55, 70, 57, , 98 5, 98 5, 98, 5 95, 00 55, 55, 70, 55, , , ,..4, , , , , , ,.6.0, , , 6.0 Fig. B S B Fig. B O A 00

102 FAE I ARBOR (JIS) BT For JIS B4 Face ill Taper contact area of more than % ensures reliable milling with no chattering accompanied W rive key FA F Arbor for igh Feed with oolant Through P.5, P.8 F Bolt No. No. No. imensions ode No. ( ) W BTFA BTFA5.4 (IT)FA FA.75 FA FA BTFA5.4 (IT)FA FA5.4 FA.75 FA FA FA8. FA FA.8 FA FA Weight emension of Arbor with cutter (kg) F rive Key FW 5 FW 5 FW 5 FW FW8 rive keys, Wrench & Bolt are supplied as standard. The arbor marked requires 4 fixing bolts. Above weight is for Arbor only. (Not include Face ill utter) FA5.4 type Arbor is suitable for NIKKEN PROEN I (PE) and (PE). FA.75 type Arbor is suitable for NIKKEN PROEN I 00 (PE00). Please refer P.0. In case of the special cutter, please ode No. of entre Through oolant type FA Arbor for NIKKEN PROEN I is : e.g. BTFA5.4 specify the dimensions below. Extended length Face ill Arbors are available on request. BTFA5.4 00, Fig. Fig. W W FA.75,00 FA8.,00 B B () 8 iameter of BTFA5.4 and BTFA.75 are enlarged. F FW 5 FW FW FW8 FW9 FW FW4 FW6 Bolt F F F6 F0 F F6 F0 F4 () F d 5 FB FAE I ARBOR Taper contact area of more than % ensures reliable milling with no chattering accompanied W W G P 0 No. No. No. F Fig. F Inch Series ( )figures for etric Series imensions Weight emension of Arbor with cutter ode No. ( ) W G P (kg) F BTFB () BTFB () 0 (IT)FB FB (6) BTFB (IT)FB () FB FB FB (6) FB FB8.F FB rive keys, Wrench & Bolt are supplied as standard. Above weight is for Arbor only. (Not include Face ill utter) Fig. Fig. etric Series ode No. ( ) BTFB7 BTFB7 (IT)FB7 FB BTFB7 (IT)FB7 FB7 FB FB 75 FB 05 FBF 75 FB 75

103 F SOUER UTTER ARBOR Taper contact area of more than % ensures reliable illing with no chattering accompanied. W G W G BT F Fig. F Fig. No. No. No. imensions Weight imensions of Arbor with cutter ode No.( ) W (kg) F G AP bolt BTF BTF. 85 (IT) 8 0 F.0 0 F F7. 5 F F BTF (IT)F F 5. F F F F F F rive keys, Wrench & Bolt are supplied as standard. Above weight is for Arbor only. (Not include Face ill utter) F type Arbor is suitable for NIKKEN PROEN I (PE). P.0 ode No. of entre Through oolant type F Arbor for NIKKEN PROEN I is e.g. BTF. Fig SS SE EN I ARBOR Taper contact area of more than % ensures reliable illing with no chattering accompanied. W G F No. No. No. imensions ode No. W G BTSS SS SS7 7 8 BTSS6 (IT)SS60 SS SS0 SS7 SS705 SS SS 75 BTSS6 75 (IT)SS60 SS 75 SS0 SS7 SS705 SS SS 75 SS SS 75 SS rive keys, Wrench & Bolt are supplied as standard. Above weight is for Arbor only. (Not include Face ill utter) Weight (kg)

104 PROEN I for Precision Face illing, Right Angle Shoulder ill & igh Speed Grooving. PROEN I Suitable for NIKKEN FA/F Arbor. BT Tolerance of 0 0. S5 Fig. ax. utting epth (Ad) : mm Fig. No. of Weight ode No. Teeth Insert Tip Tip lamp Bolt (kg) Fig. PE PE Steel : 9KT PE PE Aluminium, ast Iron : 9KR PE Insert lamp Bolt & Wrench are supplied as standard. Insert Tip is available as an option. Suitable for Face ill Arbor FA & F. Please add after FA/F for entre Through Tool oolant type. e.g.btf The ock Bolt is not supplied for PE. Please use the bolt (0 ) attached to F. The ock Bolt is supplied for PEPE00 as standard. PE: 5 PE: 9PE PE00: 9PE655 BT (IT) Shank Arbor for PROEN I FA.F PROEN I PROEN I Arbor PE BTF,,5, No. PE, PE (IT)FA5.4,, 5.4 PE00 FA.75,75 95,5, PE BTF,05 05,,05 No. PE, PE (IT)FA5.4,,5,, 5.4 PE00 FA.75,75 95,5, Please add after FA/F for entre Through oolant type. e.g. BTF Please refer P.0 for F Arbor, FA Arbor. ode No. imension Grade aterial ProEN I ISO ode No. Tip lamp Bolt Tip lamp Wrench 9KT 9KT5 9KR5 NOSE R 5 ( ):9KT 9.55 (7.9).6 (.) () (.8) I I8 Steel, ast Iron Steel Aluminum, ast Iron S0PE Except S0PE Please ask us if you require any other type of insert grade e.g. oated, ermet etc. For eavy utting on ast Iron, insert grade of I is suitable. Purchase of Insert : box each (0 pcs.) Please note there are two different kinds of Tip lamp Bolts. Straight Shank PROEN I APKT0 70 T0 AKT5 PET5 AKR5 SPE ode No. S6PE6 S0PE000 S5PE50 SPE AX. utting epth 0 5 No. of Teeth tip clamp bolts and tip clamp wrench are supplied as standard. Please refer P.9 for cutting condition. Insert tip is available as an option. P.7 oolant through tool is available as an standard for all series. Insert ode No. AOT8PEER AOT848PEER Tip lamp Bolt TPS5 TPS4 Tip lamp Wrench TIP07F TIP5W Weight (Kg)

105 STUB ARBOR Taper contact area of more than % ensures reliable milling with no chattering accompanied. G BT W SA (,5,7,8,0,) No. No. No. Inch Series ( ) figures for etric Series etric Series ode No.( ) W G Weight (kg) ode No.( ) BTSA BTSA SA5.875 SA.5 SA6 SA SA5.4 BTSA.7 75,05 SA7 BTSA75,05 (IT)SA ,05 SA.575,0 SA5.4 75,0 SA.75 BTSA.7 75,05 (IT)SA5.875,0 SA.5,5 SA5.4,5 SA.75,5 SA8.,5 JIS B406, JIS B407, JIS B49, JIS B409 cutters can be attached. Key and ollars (=, 5, 7, 8, 0, ) are supplied as standard. The ode No. of Nut is unified from GN to GNT Straight Shank STUB ARBOR For ultiock illing huck ( 4 ).8 ( 6 ) 6.5 ( 7 ).8 ( 4 ).8 ( 6 ) 6.5 ( 7 ) 7.9 ( 8 ).8 ( 4 ).8 ( 6 ) 6.5 ( 7 ) 7.9 ( 8 ) 9.5 (0) ,..4,.5.7,.0.0, , 4. 4., , , , , 5.9 (IT)SA675,05 SA75,0 SA775,0 SA BTSA75,05 (IT)SA6,0 SA,5 SA7,5 SA,5 SA,5 Inch Series etric Series Arbor ollar Nut Arbor ollar Nut SA G G 5 8 G 7 8 G G 4 G GNT GNT 5 8 GNT 7 8 GNT GNT 4 GNT SA 6 7 G G6 G G7 G G GNT GNT 5 8 GNT 7 8 GNT GNT 4 GNT Please add the thickness at the end of ode No. for the collar. e.g. G8. KSA G W Style 4 KSA K No. KSA5.4 S5.4 K4SA5.4 S5.4 KS W G 6.5 Weight (kg) (,5,7,8,0,) KS Bolt Tightening Stub Arbor 0 G Bolt ode No. S Thinner Bolt ead type is also available. 04

106 BT ENTRE TROUG OOANT TYPE OER AX.7Pa IING UK for entre Through PAT. entre Through AX. 7Pa ode No. Stopper ollet Weight (kg) No. BT 0 70,,05 (IT) 5 70, 85,05, ,70,70 77,8, S, 9, 9 K0 K5 K NK0 NK5 NK.6,.8,.0.8,..,.5,.8 No. BT 005,5 (IT) 505,5,05, K0 K5 K NK0 NK5 NK 4.5, , 5. 4., 4.6, ,05, K4 NK4 5.5, 5.8, 7. Stopper for irect hucking irect hucking means that chucking mm shank tool by mm I older. If Tool's shank length longer than, Stopper is not necessary. huck Stopper S Oring Oring Spanner is available as an option. 0 : 9, 5 : 95 : 9, 4 : 94 Shank of igh Speed illing huck (G) is. (entre through tool coolant is standard.) P. e.g. NBT5G G handle P. is necessary for igh Speed illing huck. Please note the acceptable shank tolerance is h7. Please refer P.. for K ollet and NK ollet. Please add "RP" at the end of ode No. for Rust Proof Treatmeant illing huck. e.g. BT85RP. 4 illing huck is entre oolant Through type as standard. Stopper for irect hucking is available as an option. In case of eavy End illing operation, please chuck the End ill longer than without using Stopper. SI UK for entre Through G No. (Option) SK ollet Explanation of the ode No. BT SK0 entre Through AX. 7Pa Style Shank No. Range Symbol of entre Through No. No. ode No. BTSK 6,0 (IT)SK0,0,, SK,0,, SK6,0,, SK0 75,,0 SK5,0 BTSK 605,65 (IT)SK005,5,65,00 SK5,5,65,00 SK605,5,65,00 SK005,5,65 SK505,65 G No. (Option) Weight (kg) ,, 9.5, SKG66G., ,7,7,7,,8,48 7.5,,4.5,9 SKG00G.,.4,.6, , ,88,88,88 58,88,8,48,, 6,9 55, 57,70,75,75 6,9,9,9 6,9,,,,8,48 64,4,9,4,5,,,57,,, ,,,,,,,6,,,,,,5 SKGG SKG6G SKG08G SKG58G,SKG54G SKG66G SKG00G SKGG SKG6G.4,.6,.8,.8.5,.7,.9,.0.4,.6,.0.8,.0.8,4.0 4.,4.4,4.6, ,4.7,4.9,5. 4.7,4.9,5., ,9, 48.5 SKG08G 4.,4.6, , 55 SKG54G 5.,5.6 ollet, adjust screw (G No.) and spanner are available as an option. The ode No. of the spanner is SK6 (= 8) : SK6, SK6 (= 9.5) : SK6W, SK0: SK0, SK: 9A, SK6: 96, SK0: 9, SK5: 95 Shank of igh Speed Slim huck (P) is. P.66 e.g. NBTSK0P G handle P. is necessary for igh Speed Slim huck. Please add RP at the end of ode No. for Rust Proof Treatmeant Slim huck. e.g. BTSK0RP. Please refer P.9 for SK ollet. When cutter shank dia. is smaller than IN. of, special adjust screw (G No.) is required. P.44 SK ollet SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 05

107 No. No. ENTRE TROUG OOANT TYPE OER INIINI UK for entre Through entre Through AX. 7Pa ode No. BT 8,0 (IT),0 BT 5,5,65 (IT)05,5,65 AX.7Pa,000min & G.5 Gripping from Front Nose Runout Accuracy : Within m ollet , 4 5, 6, 4, 4 5,, 70 4, 7 44, 74 4, 7, 0 44, 74, 04 VK 8J VKJ VK 8J VKJ AX. (min ),000 0, : : 5 Weight (kg).4,.5.7,.8 4.4, 4.5, , 4.7, 4.8 Wrench is supplied as standard. ollet is available as an option P.. Please use VK ollet for the cutter with oil hole, and use VKJ ollet for the cutter without oil hole. P. Photo shows INIINI huck & VK ollet chucking with.7mm oil hole drill. BT NPU RI UK for entre Through (AX. Pa) No. No. ode No. BTNPU (IT) 75 BTNPU (IT) mm Weight (kg) Wrench is available as an option. NPU8: NPU8, NPU: NPU. IN. hucking ia. for center through coolant is 6mm. Please use Slim huck for high pressure coolant 7Pa. P.0 No. No. SIE OK OER (for RI) for entrethrough entre Through AX. 7Pa ode No. BTS0 (IT)S5 S BTS005 (IT)S505 S5 S05 aution h G P.5 P P P P.5 RPT (RUST PROOF TREATENT) Rust Proof Treatment (Option) The RPT treatment creates a fine film of the contents (FeO4) and (FeO), and penetrates into the tool holder material micron deep. This fine film inhibits the rust and corrosion of your tool holder taper and stops it from being transmitted to your machine spindle. The RPT treatment will not effect the accuracy and the hardness of your NIKKEN tool holders. If the detection of tool existing at tool magazine by optical method on your /, the tool with RPT treatment may be judged "no tool existing". Please check your / specification. The taper connection of the tool shank with RPT treatment is more stuck than the taper connection of the tool shank without RPT treatment. Then, the unclamping force for the tool with RPT is required 0% stronger than the unclamping force for the tool without RPT. Please be careful to check the unclamping force of your /, when the tool with RPT treatment is chosen. Therefore, the taper cone of tool and N5 tool is changed to without RPT treatment as standard. When the taper cone with RPT treatment is required, please add "TRP" at the end of ode No. Standard 8 years used RPT ollet OK5 OK OK5 OK OK h For OK 5, OK and OK ollet, please refer G Weight (kg) P.09. RPT 8 years used 06

108 BT FANGE TROUG OOANT TYPE OER IING UK for Flange Through PAT. ode No. Stopper ollet Weight (kg) No. No. BT 0F,05 (IT) 5F,05 F05,0 BT 0F05,5,65 (IT) 5F05,5,65 F0,5,65 4F0,5, , 5, 5 Spanner is available as an option. 0 : 9, 5 : 95 Shank of igh Speed illing huck (G) is. e.g. NBT0F05G : 9, 4 : 94 G andle P. is necessary for igh Speed illing huck. Please refer P. for K ollet and NK ollet. In case of eavy End illing operation, please chuck the End ill longer than without using stopper. P.05 Please add RP at the end of ode No. for Rust Proof Treatment illing huck. e.g. BT0F75RP. Please note the acceptable shank tolerance is h K0 NK0 K5 NK5 K NK K0 NK0 K5 NK5 K NK K4 NK4.9,.0.0,..5,.8 4., 4.4, , 5., , 5.5, , 6., 6.8 SI UK for Flange Through G No. (Option) SK ollet ode No. BTSK 6F,0 (IT)SK0F,0,, , 48,7,7,7, 9.5,,,8,48 7.5,,4.5,9 G No. (Option) SKG66G SKG00G Weight (kg).,.4.,.4,.6,.6 ollet SK 6 SK0 No. SKF,0,, SK6F 0,, SK0F, ,476 58,88,88, ,8,48,,,8, ,,, SKGG.4,.7,.8,.8 SKG6GB.5 SKG6G.7,.9,.0 SKG08GB,SKG08G.4,.0 SK SK6 SK0 SK5F, ,5565 6,9 55 SKG58G,SKG54GA.8,.0 SK5 BTSK 6F05,65 (IT)SK0F05,65,00, , 57,75,75,75 64,4,4,5, ,,,6, SKG66G SKG00G.8,4.0 4.,4.6,4.8,5. SK 6 SK0 No. SKF05,65,00 SK6F05,65, ,9,9 6,,,,57,,57,,,,5 SKGG SKG6G 4.5,4.9,5. 4.7,5.,5.5 SK SK6 SK0F05,65 SK5F05, ,5570 6, 6, SKG08G SKG54GA,SKG54G 4.,5.0 5.,5.6 SK0 SK5 ollet, adjust screw (G No.) and spanner are available as an option. The ode No. of the spanner is SK6F (= 8) : SK6, SK6F (= 9.5) : SK6W, SK0F: SK0, SKF: 9A, SK6F: 96, SK0F: 9, SK5F: 95 Shank of igh Speed Slim huck (P) is. e.g. NBTSK0FP G andle P. is necessary for igh Speed Slim huck. Please add RP at the end of ode No. for Rust Proof Treatmeant Slim huck. e.g. BTSK0FRP. Please refer P.9 for SK ollet. When cutter shank dia. is smaller than IN. of, special adjust screw (G No.) is required. P.44 The special pull stud with Oring is required for the / with flange through coolant capability. When the stroke of the coolant nozzles at the spindle flange on the / with flange through coolant capability is shorter, it may be a collision between flange of tool and the nozzles. Please check the specification on your /. 07

109 FANGE TROUG OOANT TYPE OER igh Pressure oolant Through Flange The Flange Through oolant System is a solution against the spindle rust and the dust problems of entre Through oolant System. These Tool older are used for achine has Flange Through oles and standard as IN6987/B ± BT 7 ±0. 7 ±0. 70± BT 4 ±0. 4 ±0. 5 NISIA BT achine's Flange Through ole alignment is unique. Option(T) is available. Specify as BT0T BT RPT (Rust Proof Treatment) P.06 Pull Stud (with Oring) for Flange Through type is also available. INIINI UK for Flange Through,000min & G.5 Gripping from Front Nose Runout Accuracy: Within m New ocking echanism 44.5 No. No. igh Speed ode No. BT 8F, 0 (IT)F, 0 BT 8F05, 5, 65 (IT)F05, 5, : : 5.4 ollet AX. min Weight (kg) 0 0, 6,,, 6,, 70 4, 7 44, 74 4, 7, 0 44, 74, 04 VK 8J VKJ VK 8J VKJ,000 0,000.4,.5.7,.8 4.4, 4.5, , 4.7, 4.8 Wrench is supplied as standard. ollet is available as an option P.. Please use VK ollet for the cutter with oil hole, and use VKJ ollet for the cutter without oil hole. Photo shows INIINI huck & VK ollet chucking with.7mm oil hole drill. NPU RI UK for Flange Through ode No. mm Weight (kg) No. No. BTNPUF05 (IT) BTNPUF0 (IT) Wrench is available as an option. NPU8: NPU8, NPU: NPU. IN. hucking ia. for center through coolant is 6mm. Please use Slim huck P.07 for high pressure coolant (AX. 7pa). SIE OK OER (for RI) for Flange Through h G No. No. ode No. BTS0F (IT)S5F SF BTS0F05 (IT)S5F05 SF05 SF h G ollet Weight (kg) 0 P.5 P.5 0 P.5 P.5 P.5 OK5 OK OK5 OK OK For OK5, OK and OK ollet, please refer P.. 08

110 BT UTI OI OE OER () Internal and External oolant Feeding Switchable Internal oolant Feeding is done with Oil older rill and External oolant Feeding from ulti Nozzles exactly hit the cutting point in jet streams, when drill, end mill, tap, and reamer without oil hole are used switching of Internal and External Feeding can be done in one touch. Oil ole Straight ollet For igh Precision achining, O or OK is recommended. Oil older T Sleeve ZA Boring ead P.89 Oil older rill Jet oolant from ulti Nozzles Varieties of Attachment P. JET oolant direction adjustable OK Shank Slim huck Slim ollet Straight ollet (for rill) Straight ollet (for End ill) onventional Oil ole older (Internal oolant Feeding) O, SO, TO, SKO are also available. P. illing huck type ulti Oil ole older RigidityGripping PowerAccuracy O ode No. BTO0 No. (IT) O BTO0 No. (IT) O70 AX. oolant Pressure:.5Pa AX.min Weight (kg) Applicable ollet ,000,0 4,000,0 For ollet and Adapter, please refer P.. KQ : Straight Shank for odular type. P.87 ITO055 and ITO70 are also available. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension K0 K K0 K NK0 NK NK0 NK OKT OKT : BT : 85 BT : 0 KQ KQ Slim huck type ulti Oil ole older For igh Speed Rotation of Small ia. utter AX.6,000min G No. (Option) 09 OK AX. oolant Pressure:.5Pa ode No. AX.min Weight (kg) ollet BTOK ,000. SK0 (IT)OK ,0.5 SK6 BTOK , SK0 (IT)OK ,0 7. SK6 No. No. : BT : 85 BT : 0 G No. (Option) SKG00GF SKG6GF SKG00GF SKG6GF Nut is supplied as standard. Adjust Screw (G No.) P.44 and spanner are available as an option. OK0: SK0, OK6: 96 For Slim ollet, please refer P.9. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension.

111 UTI OI OE OER () Side ock type ulti Oil ole older Tool life is extremely extended in straight shank drill. BT O ode No. No. No. BTO6 (IT)O0 O5 O5 BTO6 (IT)O0 O5 O O AX.min Weight (kg) ollet AX. oolant Pressure :.5Pa ,0 4,000,0 5,0 4,000,0,000 For ollet, please refer P.. ITO6, ITO0, ITO5 and ITO are also available. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. P : BT : 85 BT : 0 OK56, 0 OK6, 0, 5 OK56, 0 OK6, 0, 5 OK orse Taper type ulti Oil ole older TO T Shank T Sleeve T No. T.No. O AX. oolant Pressure :.5Pa ode No. BTO 95 0 No. (IT)O No. BTO 0 (IT)O O : BT : 85 BT : 0 Explanation of the ode No. TO External Taper Internal Taper Symbol of Oil ole T Sleeve T AX.min Weight (kg) Sleeve ,0 4,000 5,0 4,000,000 For Socket, please refer P.. ITO5 and ITO are also available. ( ) in sleeve shows. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. P.66 Auto epth ontrol Tapper huck for Oil ole Tap To be used with Oil ole Tap. Tapping depth is precisely controlled. AX.,000min, AX. oolant Pressure :.5Pa OZK TO, TO4,, TO, TO4,, Tap ollet for OZ OZK TAP. OZ ompression Float Tension + No. No. ode No. BTOZ70 (IT) OZ405 BTOZ85 (IT) OZ40 OZ Tapping apability U P P 6 4 P P 6 4 P P 8 Float ompression Tension Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. P Weight (kg) Tap ollet OZK OZK4 OZK OZK4 OZK8 0

112 BT OI OE OER SO Side ock type SKO Slim huck type SO SKO Slim huck type for BT/ is ulti Oil ole type (OK), please refer P.09. G No. (Option) No. No. No. G No. (option) Explanation of the ode No. OK 5 SK 0 AX. hucking ia. Slim huck O of Shank Symbol of OK Shank Fig. ode No. AX.min Weight (kg) ollet Fig. BTSKO05B,5,5KA SKO6B,,KA SKO5B,,KA BTSO6 (IT)SO0 SO5 SO BTSO6 (IT)SO0 SO5 SO SO ,4,4,5,48 8,48,48 OKT Sleeve ode No. OKT85, T85, T0 ode No. OK5SK0 SK6 OKSK0 SK6 OKSK0 SK Adjust Screw (G No.) is available as an option. P.44 Please refer P.44 for Adjust Screw (G No.). Please refer P.9 for Slim collet. OK Shank Straight ollet for O and SO (for drill) ode No. OK56, 0 56 OK6, 0, 5 6,, 55 OK 7 OK Shank Straight ollet for O and SO (for end mill) ode No. OKE6, 0, 5 OKE0, 5, ,000 5,0,000 8,000 98,000 BTSKO added B (e.g. BTSKO05B) is for BROTER. BTSKO added KA (e.g. BTSKO05KA) is for KIRA. ITSO6, ITSO0, ITSO5 and ITSO are also available. For SKO Slim huck, Adjust Screw (G No.) is available as an option. P.44 SKO0: SKG00GF, SKO6: SKG6GF, SKO5: SKG58GF For eavy uty odel with strong oil seals, please add the letter "" to the ode No. e.g.btso5 Ideal for ceramic material component. Please refer P. for OK5 and OK ollet for SO type. Nut, Adjust Screw and ollet Extractor are included for SKO type as standard. Please refer P.9 for Slim huck ollet. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. OK Shank T Sleeve for O and SO OK Shank Slim huck for O and SO AX. oolant Pressure :.5Pa Oil ist type holder which is not necessary to use coolant is also available for health and safety environment regulation. Please contact with us. e.g. BTSO Fig. Explanation of the ode No. OK T G No. (Option) SKG00G SKG6G SKG00G SKG6G SKG00G SKG6G O of ollet Symbol of OK Shank ength Internal Taper Explanation of the ode No. OK 5 6 I of ollet O of ollet Symbol of OK Shank Explanation of the ode No. OK E 6 Symbol of OK Shank I of ollet O of ollet for End ill SK0 SK6 SK5 OK5 OK OK5 OK OK ollet SK0 SK6 SK0 SK6 SK0 SK6

113 IG SPEE SPINE SPEEER PX 0,000,000min NIKKEN NX increases the spindle speed by 4 or 5 times, so economically convert your standard / to high speed /. Inside gears are mirrorfinish ground by NIKKEN original Fluid ynamic Grinding Process. Runout accuracy is more stable due to TiN Bearing Nut (standard accessory). BT NX Explanation of the ode No. BT NX 5 ength Ratio NX : 4times, 5 times PX : 6times, 0 times Shank SK ollet Within 0microns 4 No. No. No. ode No. BTNX 55 BTNX 55 (IT)PX 6GX PX0GX BTNX 49 (IT)NX 55 PX 6GX PX055GX NX type For End ill, please use SK A type collet. For rill, please use SKP class collet. P.9 Wrench, ollet Extractor and A type SK ollets are supplied as standard. NX5: SK06A, 8A, 0A NX4: SK68A, 0A, A, 6A Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. Air lyinder for ooling (NXEOO) is highly recommended to use for the stable milling. PX type Grease lubrication is standard. Please add X instead of GX at the end of ode No. for the oil mist lubrication. e.g. BTPX6X ETS collet is supplies as an option. ETS ollet d AIR TURBINE SPINE TOO Explanation of the ode No. ETS Ratio AX. hucking ia. Style No. Symbol of ETS ollet AX. min 0,000,000,000 0,000 0,000,000,000 Weight (kg) Air ylinder for ooling with ON/OFF agnet NXEOO The best cooling is to cool the speeder body directly. ollet SK0A ETS4 SK6A SK0A ETS4 d=0.5.0: Each 0.mm (Gripping range : 0.mm) e.g. ETS40.5 : 0..5mm d=.5.5: Each 0.5mm (Gripping range : 0.5mm) d=.0 8.0: Each 0.5mm (Gripping range : 0.5mm) TS,000min Runout Accuracy of the Spindle: Within µm Air Pressure, omsumption:0.5pa, Nl/min. ollet Size : AX 4.0mm Explanation of the ode No. BT TS 0 Nominal Gauge ength,000min Symbol of Air Turbine Spindle Shank No. SK shank is also available. SK ATS058 SK 6ATS0 SK00ATS067 Please do not rotate the machine spindle. No. No. No. ode No. BTTS048 TS05B (IT) BT TS0 BT TS046 (IT) ollet A4.0 and spanner are suplied as standard. Air line kit (A04/A95), the lubrication oil (K) and the stopper block are available as an option. W A04 W Fixed min,000 Weight (kg) ollet A (Internal dia.) The collet which internal dia. excepts 4.0mm is available as an option. A.5,.0,.75 The internal dia. range is each 0.mm incremental from 0.5 to 4.0mm. A95 (4V ON/OFF) 4

114 BT ock NBTNR No. No. No. AIR OTOR SPINE TOO Photo shows NR. ode No. NBTNR508 NR508B NR 0 NR 0B NBTNR588 (IT)NR NBTNR508 (IT)NR NR5:,000min Air Pressure, omsumption : 0.5Pa, 6/min ollet Size : AX 6.0mm Tools for NR5 Square End ill : AX..0mm Ball End ill : AX.R0.5mm Grinding Wheel : AX. 0mm NR:58,000min Air Pressure, omsumption : 0.6Pa, /min ollet Size : AX.0mm Tools for NR Square End ill : AX..0mm Ball End ill : AX.R0.5mm Grinding Wheel : AX. 0mm Fixed min,000 58,000,000 58,000,000 58,000 Please do not rotate the machine spindle. Weight (kg) ollet K K K Air ine Kit A04 / A95 W A04 (anual ON/OFF) W The pressure can be adjusted. It can be mount on the wall. ubrication oil is supplied as standard. A95 (4V ON/OFF) 4 Tool life can be extended. Eliminate the impurities from the air. Preparation for automatic tool change. ompressor 0..6Pa. Installation of the air circuit including the air line kit (A95) and the stopper bock. odal signals to activate the solenoid valve ON/OFF 4. Warning alarm or machine stop at the shortage of the oil. Further discussion is required. The filter at the air line kit is not sufficient for the high humidity. Please install the air dryer near the filter at the air line kid. NR5 (,000min ) Work Sample aterial: Aluminium TS0 (,000min ) Work Sample No. Shape, t End mill rill hole:.5mm deep rill: 5mm deep. rill: 6mm deep. rill: 5mm deep End ill : Nissin RB (R0.5 6) S :,000min F :,0mm/min Z : 0.0mm incremental The gloove of R0.5 5mm is machined in 9 lines and 9 lows at the 0mm 0mm. utting condition S,000min Fmm/min.5mm eep S,000min F0mm/min 5mm eep S,000min Fmm/min 6mm eep S,000min F0mm/min 5mm eep Time 5sec. 8sec. sec. 8sec. No. Shape Pilamid (.5mm deep) Pocket (.0mm deep) Pocket (.0mm deep) aterial NAK (R) utting ondition Rough Ad 0.04 Rd 0.04 F,000 Finish Ad 0.0 Rd 0.0 F,000 Rough Ad 0.04 Rd 0.04 F,000 Finish Ad 0.0 Rd 0.0 F,000 Rough Ad 0.04 Rd 0.04 F,000 Finish Ad 0.0 Rd 0.0 F,000 utting ength 8m m 47m Time 59min.46sec. hour5min.sec. hourmin.7sec. aterial : NAK (R) The die mould profiling by the 0.mm end mill at the,000min can be done continuously and stably.

115 ANGUAR EA SYSTE ( Free Positioning in ) Quick type Angular ead P. 5 BTAFT OffSet type AK Various machining such as end milling, drilling, face milling, tapping etc. can be conveniently done by just changing adapter. Very suitable for production of many kinds of small quantity. BT BTAT type AKSK AKP Adaptor SK0 BTAFT5 utting ata aterial of Work : S55 arbon Steel Tool utting Width epth SS Flutes End ill min 0 Feed (mm/min) AKZ P Face ill BTAT type AKSA SA 00 4 Side utter rill P.6 odular type Angular ead P.7 BTA odular type ain Body ead can be changed according to the application. Small ia. ead, or ead, ong ead etc. are available in standard series. For eavy utting, irect ount Flange type is recommended. ASK type irect ount Flange type Angular ead P.9 NTF irect ount Flange type Shank F Flange ASK type Solid Type Angular ead P.8 ost popular Slim huck SK0, 6, 5 and illing huck 0, are combined as solid. igh Precision and igh Rigidity are ensured. AFK AF OffSet type AK A type AK A,, types Spindle Speeder type Angular ead Free Radius Positioning in. AX.8,000min Taper onnection System is applied to Stopper Block. (ifferent from the one of another FA tooling) Oil ole type is available. Please contact with us. Special egree Angular ead is available on demand. Spindle Speeder type Angular ead (X5 times, AX. 8,000min ) is available. BTAPX05, BTAPX006 I TAPX05, I TAPX006 Angular ead with Oil ole System 4

116 BT Quick type OffSet Angular ead AFT No. No. QUIK TYPE ANGUAR EA ( Free Positioning in ) P Taper onnection System is applied to Stopper Block. (ifferent from the another FA Tooling) All types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. ITAFT00 and ITAFT5 are also available. When / spindle rotates W, the cutter rotates W. B Explanation of the ode No. BT AF T 00 Shank Taper No. of Adapter Quick type ength from Gauge ine OffSet type Angular ead R AX,000min ode No. Shank P B R Adapter Weight (kg) (IT) BT AFT00 BT AK 7.5 BT AFT5 BT AK5 6.0 (IT) Quick type Angular ead No. No. Taper onnection System is applied to Stopper Block. (ifferent from the another FA tooling) All types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. odels withmark : etailed discussion is needed. When / spindle rotates W, the cutter rotates W. Explanation of the ode No. BT A T Angle ength from Gauge ine Taper No. of Adapter P Quick type B Symbol of Angular ead AT Shank AX,000min ode No. Shank P B Adapter Weight (kg) BTAT BT AK (IT) BT 0.5 BTAT50 BT AK5 (IT) 0 BT Quick type,, Angular ead AT No. No. Photo shows type. P Taper onnection System is applied to Stopper Block. (ifferent from the another FA tooling) All types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. odels with mark : etailed discussion is needed. When / spindle rotates W, the cutter rotates W. B Explanation of the ode No. BT A T 70 Shank Taper No. of Adapter Quick type ength from Gauge ine Symbol of Angular ead ode No. Shank P B Adapter Weight (kg) BTAT05 (IT) 70 BTAT558 (IT) BT BT BT BT AK AK AK5 AK5 Angle AX,000min

117 AAPTER FOR QUIK TYPE ANGUAR EA Quick type Slim huck 0 SK OET BT Quick type Angular ead P.5 ode No.SK.No. Weight(kg) SK ollet AKSK0 SK6 AK5SK0 SK SK0 SK6 SK0 SK6 SK ollet is not included, please refer P.9. Quick type Tapper huck 0 Quick type illing huck (ouble Face ontact) ode No. Weight(kg) K ollet AK K6 AK56,0, 65 44, 5.,. K6 K0 For K OET, please refer P.. ode No. Z.No. Weight(kg) Tap ollet AKZ8, Z AK5Z8, Z, Z6 85,00 0.6, ,85,00 0.7,.0,.5 Tapping apability Z8 : 8 Z : Z6 : Tap ollet is not included, please refer P.5. ZKN 8 ZKG ZKN 8 ZKG ZKG6 Quick type Face ill Arbor (ouble Face ontact) Quick type NIKKEN PROUT (ouble Face ontact).5 W ode No. W AK5FA FA The Keys and a Bolt are standard accessory. Weight(kg) ode No. P. No. Weight(kg) AKP AK5P,P Inserts are standard accessory., 57, ,. Quick type orse Taper Sleeve 0 T No. Quick type Side utter Arbor (ouble Face ontact) P= ode No. T. No. Weight(kg) AKT,T, 65 5, 0.4, 0.5 AK5T,T,T,, 85 5,, 0.5, 0.6, 0.9 Quick type rill huck Adapter 6 0 d ode No. Weight(kg) AK5SA The key and set of distance collars are standard accessory. ode No. J.No. J.No. AKJ6 AK5J6 6 J6 This adapter is supplied without drill chuck. Weight(kg)

118 OUAR TYPE ANGUAR EA odular type Angular ead A BT P A AX6,000min ode No. P Weight (kg) Suitable odular ead No. BT (IT)A BT (IT)A No. Taper onnection System is applied to Stopper Block. (ifferent from the another FA Tooling) All types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. type odular ead A B Explanation of the ode No. A SK6 A Symbol of Slim huck Symbol of odular ead type ength from Gauge ine SK6 : AX6,000min SK0,6 : AX4,000min ode No. B Weight (kg) SK ollet ASK 6, 0, SK0, 0, SK6, 0, ark is for light machining. For SK ollet, please refer P.9. When / spindle rotates W, the cutter rotates W , 4.0, 4.5.5, 4.5, , 5., 5.7 SK 6 SK 0 SK 6,,,type odular ead A B Explanation of the ode No. A SK6 0 ength from Gauge ine A Symbol of Slim huck Symbol of odular ead type SK6 : AX6,000min SK0,6 : AX4,000min ode No. B Weight (kg) SK ollet ASK 60, SK00, SK60, , 4.0, 4.5.5, 4.5, , 5., 5.7 SK 6 SK 0 SK 6 ark is for light machining. For SK ollet, please refer P.8. Angle, are also available as an option. When / spindle rotates W, the cutter rotates W. Angular head for deep hole A B a ESXA ollet 7 AP ode No. BTAP AP BTAP AP848 0 No. No A ESXA ollet is supplied as an option. ifferent shape is possible, please contact with us for more detail. When / spindle rotates cw, the cutter at a rotates W and the cutter at b rotates W. ITAP670 and ITAP888 are also available. B b min 6,4 8,000 8,000 6,000 AX,0min Weight (kg) Applocable ollet ESXA ESXA ESXA ESXA8.0

119 Solid OFF SET type Angular head AFKAF SOI TYPE ANGUAR EA ( Free Positioning in ) B R Explanation of the ode No. BT AF K 6 00 Shank AX. hucking ia. Kind of chuck K : Slim huck : illing huck OFF SET type Symbol of Angular ead ength from Gauge ine BT ode No. B R min Weight (kg) ollet BTAFK SK ,000 (IT)AF K 0 BTAF K ,000 (IT)AF K No. No. Taper onnection System is applied to Stopper Block. (ifferent from the another FA Tooling) All types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. For SK6, please refer P.9. For K0 and K, please refer P.. Please advise name of / builder and model No. etc. When / spindle rotates W, the cutter rotates W. Solid, type Angular head Explanation of the ode No. BT A K 0 95 B Shank AX chucking ia Kind of chuck K : Slim huck : illing huck Symbol of Angular ead angle,,, ength from Gauge ine AKA ode No. B min Weight (kg) ollet BTAK ,000.0 SK 0 BTAK0, , 9.0 SK 0 4,000 (IT) AK6, , 9.7 SK 6 A0, ,000 7.,. K0 BTAK000, , 6.0 SK 0 4,000 (IT) AK600, , 6.7 SK 6 AK50, ,. SK ,000 A, ,.5 K No. No. No. Taper onnection System is applied to Stopper Block. (ifferent from the another FA Tooling) All types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. For SK0 SK6 SK5, please refer P.9. For K0 K5 and K, please refer P.. Angle,, are also available as an option. ark is for light cutting. When / spindle rotates W, the cutter rotates W. Please contact with us for the dimension of,, type. 8

120 IRET OUNT FANGE TYPE ANGUAR EA BT Shank No. Spindle irect ount Flange type Shank ode. No. NT F 5 4 Flange ode. No. F 5 A odular ead P.7 Shank No. Symbol of odular type Angular ead Symbol of Flange type K J B A B We have a lot of experience of Special Angular eads such as Flange ount type, Both Sides Spindles type eads and Angular ead for igh Speed Rotation. Please contact with us. F G E When ordering, please let us know above A, B,,, E, F, G,, J, K, and Work rawing. Photo shows N5 Shank. UTI SPINE EA SERIES S ulti rill ead (for Straight Shank rill) ulti rill ead (for T Shank rill) T ulti rill ead (for Tapper huck) V igh Speed ulti rill ead AX.8,000min X axis A 70 Y axis 5 B 70 Please specify the below when ordering. / aker, odel No. rawing of Spindle Flange. Stopper Block is provided or not. oordinates of each hole A(X= 5, Y= 5) B(X= 5, Y= 5) (X= 5, Y= 5) (X= 5, Y= 5) or pitch and number of holes. A diameter of drill or tap aterial 9

121 ZERO FIT TYPE IING UK Fig. Explanation of the ode No. BT ZF 0 Nominal Gauge ength hucking apacity Zero Fit Type illing huck Shank No. BT Fig. AX. runout at 00mm ZF No. No. No. ode No. BTZF000 ZF500 BTZF005, 0 ZF505, 0 ZF BTZF005, 65 ZF505, 65 ZF5, 65 Spanner is available as an option. ZF0 type : 9, ZF5 type : 95, ZF type : 9 Wrench to adjust runout (9ZF) is available as an option. Wrench to adjust 9ZF Please refer P., P. for K, K collet. When direct chucking of centre through tool coolant, please use KFN nut. When using collet, please use K collet and KFN nut. P. Please note the acceptable shank tolerance is h7. For ow to Adjust the RunOut, please refer P.56. Weight (Kg) Fig ,.5 05, , , , , , 7.4 ZF0 ZF5 ZF K0 K5 K0 K5 K K0 K5 K 0.0mm / dia. 0.0mm / dia. 0.0mm / dia. ollet PAT. K0 K5 K0 K5 K K0 K5 K In case of ZF (illing huck) style, please rotate the Adjust am to the free position. Then, tighten the nose ring until face contact. If the face contact is not completed, the Adjust am can not function. (Free run) If the Adjust am is not at the free position before tightening, you can not tighten the nose ring until face contact correctly. For the safety reason, the am Ring ock Screws can not be loosen to remove to the outside. Please loose the am Ring ock Screws slightly to rotate the am Ring. SZF No. No. No. ZERO FIT TYPE SI UK ultiam Style Fine Adjust am ode No. BTSZF 6 SZF0 SZF605 BTSZF 6, SZF0, SZF6, SZF50, BTSZF 605,65 SZF005,65 SZF605,65 SZF55, aster am, 0, 05, 65 5, 65 Fig. Fig. G No. (Option) SK ollet G No. (Option) SK ollet Explanation of the ode No. BT SZF0 Nominal Gauge ength hucking apacity Zero Fit Type Slim huck Shank No. PAT. G No. (Option) Weight (Kg) Fig. ollet , 7, 97 55, 86 4, 6 4, 0 7, 0 84, , , SKG 8 SKG SKG8 SKG 8 SKG SKG8 SKG8 SKG 8 SKG SKG8 SKG8 AX. runout at 00mm 0.0mm / dia. SZF 6 0.0mm / dia. SZF0 0.0mm / dia. SZF6 0.0mm / dia. SZF5 0.05mm / dia ,.7.5,.9.8,..4,.9 4.0, , , , 6.0 Adjust screw (G No.), wrench to adjust runout (9ZF) and SK spanner are available as an option. SZF6: SK6W, SZF0: SK0, SZF6: 96, SZF5: 95 Please use P class or A type SK collet. P.9 For centre through coolant application please use SK J type nut and cap for your preference. Please note that the length of J type nut is 6mm longer than the standard SK nut. P.4 For igh Speed type, ode No. is GSZFP. e.g. BTGSZF0P G handle P. is necessary for igh Speed illing huck. For ow to Adjust the RunOut, please refer P.56. ultiam style is available. e.g. BTSZF6. ( ams) Please contact us for more detail. SK 6 SK0 SK6 SK 6 SK0 SK6 SK5 SK 6 SK0 SK6 SK5 0

122 AUTOATI BAK SPOT FAING ARBOR No Swarf Adhesion. echanical Automatic Blade In/Out System. No Need of Stopper Block. Operational Procedure of Back Spot Facing Arbor (Full Automatic System by N Programming) BT oolant Through is standard. Back Spot Facing Arbor ain Body d AFO T t aterial h ole ia. d Facing ia. ode No. hangeable Arbor BTAF0O (IT) O O BTAF0O (IT) O O BTAFO (IT) O 70O O O d d IN. and AX. are the figures only for the selection of the main body. No. No. Facing epth t d IN. AX Thickness T Space h AF Explanation of the ode No. 9BF 06 Byte I : Insert Tip Arbor ode No. : SS W : arbide d 7 Explanation of the ode No. BF Stroke :AF type :AF type Symbol of hangeable Arbor Weight (kg) Arbor ode No. BF0dT BFdT BFdT BF0dT BFdT BFdT BFdT BFdT BF70dT BFdT BFdT hangeable Arbor for Automatic Back Spot Facing Arbor The changeable arbor is made according to your order. BF Option: TiN oated Please specify d, Application, t, T, h and material, when ordering. The front end arbor is changeable to suit different facing diameter. Byte can be selected as follows; SS : Powdered SS + Ion Nitrided + TiAN oated (in. order : pcs) arbide : Grade P, K or can be selected. (in. oder : 5pcs) Insert Tip :Oil ole N:No Oil ole :Side ock :odular Thickness of the aterial (mm) Facing ia. (mm) ole ia. d (mm) Grade : oated aterial : Steel, ast Iron Tip lamp ode No. imension A B T d Nose R Bolt B T S A 86 d pcs S 70S pcs Tip lamp andle T 8 T0

123 BT SEQUENE of BAK SPOT FAING Z75. and Z75. are the position by the stroke of the cam inside, and the figure will be different per arbor ode No. 4 6 G9G0Z75. F00; G0Z75. F00; Face contact 5 G9G0Z0. F00; G9G0Z0. F00; (Approaching) S 0; (Start spindle rotation.) G9G0Z0. F4; (Back spot facing) 05; (Stop spindle rotation.) G9G0Z. F00; 8 G9G0Z5. F00; (ove to the position of face contact.) G9G0Z00. F00; ANUA BAK SPOT FAING ARBOR e.g. STF5840 PAT.P R F T t h 4 d Please specify d,, t, T, h and material, when ordering. (imension for byte in/out) is depended on d and. Byte IN Byte OUT lamp Ring Guide Sleeve Byte Sample aterial : F00 V=m/min. ole : 5 f=0.mm/rev. Facing ia. : 84 Operation. X, Y Positioning. Z down (Insert the arbor into the hole.). Rotate clamp ring causes guide sleeve forward to push the byte out. 4. Z up (Back spot facing) 5. Z own 6. Rotate clamping in reverse direction causes guide sleeve backward to store the byte in. 7. X, Y oving

124 IT TOOING SYSTE IT Short ong What is IT Shank Tooling? V Notch ITX has to be balanced by machining this area due to the unsymmetrical design of IT (rive Key Slot and V Notch). 5mm IT : AX. mm IT : AX. mm IT shank is based on ISO 788/'8 (IN6987') and its flange has an unsymmetrical shape. epth of rive Key Slots are different. V Notch on one side. Therefore, NIKKEN IT_X shank has a groove at bottom of V groove for mass balancing. iameter below the flange is restricted under the above standard. Normally the holder for large diameter cutter has a large body, therefore, large diameter at is expected. owever, in case of IT Shank large diameter tool holder, is smaller than the front end part due to the standard, and the length from gauge line is also different from BT Shank tool holders. IT UTI OK IING UK ANNIVERSARY Type Powerful gripping torque igh rigidity igh precision A ompact design mm IT : ess than mm IT : ess than mm ode No. ITNo. IT 65,, 0 No. No. 6,, 0 0,, 05, , 05, 0 95, 05, 0 IT05, 5, , 5, , 5, 65, 505, 5, 65 85, 05, 0, 5, , 05, 5, Spanner is available as an option. ( ):9, A( ):9A, 6:96, 0: 90, 5: 95, & =64:95, :9, 4:94 Please note the acceptable shank tolerance is h7. For K, K and NK ollet, please refer P., P.. For heavy duty milling, please grip the end mill shank longer than. For illing hucks marked, NK ollet, NK ollet, ONK ollet and OJK ollet can not be used. illing chucks marked are available as an option. IT0, and IT400, are also available as an option. style is also available. Please add for the centre through tool coolant type. IT0,, 05, 0 IT005, 5, , , 5, 65 95, 05, 0 85, 05, 5, Please add F for the flange through tool coolant type. IT0F, 0 IT0F05, 5, 65 5F, 0 5F05, 5, 65 F05 F05, 5, 65 4F ,, 0,, 0,, 05, 0 85, 05, 0 95, 05, 0 05, 5, 65 05, 5, 65 05, 5, 65, 05, 5, 65 85, 05, 0, 5, 65 95, 05, 5, , 95, ode No. ITX 65G, G 6 G, G 0 G, G 5 85G 95G, 05G K K6 K K6 K0 K0 NK0 K5 K5 NK5 K K NK K K6 ollet K K6 K0 K0 NK0 K5 K5 NK5 K K NK K4 K4 NK4 igh Speed illing huck AX. (min ),000 5,000 0,000 ode No. Weight (kg).,.6,.8.4,.7,.0.6,.8,.0,..,.,.5.,.5,.8 4.0, 4., , 4.6, , 5., 5.7, , 5., , 4.6, 5., 5.6, , 5.5, 7., 8.6 G andle P. ITX05G, 5G 605G, 5G 005G, 5G 505G, 5G 85G, 05G, 0G 4 95P, 05P AX. (min ) 0,000 5,000 For illing hucks except, Stopper for irect hucking, ONK ollet and OJK ollet can be used. The extended gauge length () is available. Please contact with us. The end mill shank tolerance is recommended to be h6.

125 IT INIINI UK The best chuck for the small dia.cutting tool AX.,000min & G.5 Gripping from Front Nose RunOut Accuracy : m at 4 lamp/unclamp just with a wrench. Within m. IT No. No. ode No. ITX 4 8,0,0 ITX 405 5,5,65 05,5,65 hucking Range ,0, ,5,65 05,5,65 Wrench is supplied as standard. PK, PK, VK collet is not included with INIINI huck. Please refer P. Please add for the centre through tool coolant type. e.g. ITX8 Please add F for the flange through tool coolant type; ITX 8F,0 ITX 8F05,0 F,0 F05, , 5,,, 5,, ollet PK 4 PK 8 VK 8 PK VK PK 4 PK 8 VK 8 PK VK 4 : = 5.4 AX.(min ) Weight(kg),000,000,000 0,000 0,000 0,000..4,.5.7, ,4.5, ,4.7,4.8 SK No. No. Fig. GNo. (Option) Fig. Fig. GNo. (Option) GNo. (Option) imension for ITSK6 marked =65 and G No.=SKG8S ollet, adjust screw (G No.) and spanner are available as an option. The ode No. of the spanner is SK6 (= 8) : SK6, SK6 (= 9.5) : SK6W, SK0: SK0, SK: 9A, SK6: 96, SK0: 9, SK5: 95 Please refer P.9 for SK collet and please refer P.4 for J type nut,. Please add for the centre through tool coolant type. igh Speed SI UK ITSK 6,0 ITSK 605,65 SK0,0 SK005,65 SK,0 SK5,65 SK6,0 SK605,65 SK0,0 SK005,65 SK5,0 SK505,65 Please add F for the flange through tool coolant type. ITSK 6F,0 SK0F,0 SKF,0 SK6F,0 SK0F,0 SK5F0 IT SI UK igh precision igh speed Powerful gripping ode No. ITSK 6,,0, SK0,,0,, SK,,0,, SK6,,0,, SK0,0 SK5,0 ITSK 605,5,65,00 SK005,5,65,00 SK5,5,65,00 SK605,5,65,00 SK005,5,65,00 SK505,5,65,00 ITSK 6F05,65 SK0F05,65 SKF05,65 SK6F05,65 SK0F05,65 SK5F05,65 When SK J type nut is used, the total chuck length will be extended by 6mm. G No. Weight (Option) (kg) Fig. SK ollet ,48,6,,,8, 9.5,,,5 5 SKG 8.0,.,.,.4,,, SK 6.7.0,,,7,7,,8,,44 7.5,,,.5,9 SKG.,.,.4,.6,.7,,,, SK ,,,88,88,,,4,44,,,, 65 SKG5.,.4,.6,.8,.9,,,, SK.756.0,54,84,4,44 70 SKG8.4,.5,.7,.9,.0 SK ,00 70, SKG SKG8.7,.9.8,.0 SK 0 SK ,6,6, 65,70,75,75,9,7,54 9.5,95,5,54 7.5,,,,,,6 5 SKG 8 SKG.7,.9,4.,4. 4.,4.4,4.6,5.0,,,,,, SK 6 SK ,95,9,9 65,95,, 65,95,5, 65,95,5,,,5,,,5, ,,,,,, SKG5 SKG8 SKG SKG8 4.5,4.7,4.8,5. 4.7,4.9,5., ,5.,5.4, ,5.,5.6,6.0,,,,,, SK SK 6 SK 0 SK 5 ode No. ITXSK 6 P, P, 0P SK0 P, P, 0P SK P, P, 0P SK6 P, P, 0P SK0 P, 0P SK5 P, 0P AX. (min ),000 5,000 0,000 The extended gauge length () is available. Please contact with us. G andle P. ode No. ITXSK 605P, 65P SK005P, 65P SK5P, 65P SK605P, 65P SK005P, 65P SK505P, 65P AX. (min ) 0,000 5,000 4

126 IT ANNIVERSARY TYPE V OER G No. (Option) IT ock V No. No. ode No. ITXV 6 0 V 0 ITXV V TiN Bearing Nut is supplied as standard. When the axial stopper is required, please use Adjust Screw (G No.) Please add RP at the end of ode No. for Rust Proof Treatment V older. e.g. ITXVRP Please use V J type Nut & ap for entre Through oolant. When V J type Nut is used, the total holder length will be extended to 6mm. Please refer P.4 for VK ollet. With TiN Bearing Nut AX.,000min & G.5 RunOut Accuracy : m at G No. (Option) VG 6 8A VG5A VG 6 8A VG5A Weight (kg) AX. (min ),000 0,000 ITXV6, ITXV, ITXV, 0 are available as semistandard. ollet, adjust screw (G No.) and G andle are available as an option. P. All series are for igh Speed Rotation. ollet VK 6 VK VK 6 VK NIT AJOR REA OER ifference of the swarfs ( ) G No. (Option) 54 SK With Jet oolant Splash With Air Blow Please use Jet oolant Splash for better swarf generation. P. 4, P.4 ( ) : AX. without adjust screw. 5 No. No. ode No. NITNSK 6, 75, 05,0 SK0, 75,,05 0,, SK 65, 75,,05 0,, SK ,,05 0,, SK0 75, 05,0 NIT SK 605,0,5 SK005,0,5 65,95 SK5,0,5 65,95 SK605,0,5 65,95 SK005,5 65,95 SK505,5 65, ,,48 6,78 9,,48,6 78,0,4. 4,,48,6 78,0,44 4,48,64,, ,55 70,85 48,6,78 48,6.,78. 0.,4. 48,6,78 0,44 48,64,. 4.7,44.6 4,7 0, 4,74 05, ,0,6,46 86,0,6, 46,76,06 86,0,6, 46,76, ,6, 46,76,06,95 0,5 6,,46 6,,46 76,06 6,,46 76,06 6,,46 76,06 59,75 05,5 59,75 05,5 5 SKG5 SKG8 70 SKG,SKG55 7 SKG70,SKG85 5 SKG 8 SKG G No. (Option) SKG 8 SKG SKG5 SKG8 SKG SKG8 Please use A type SK collet that is available as an option for end milling operation. P.9 Please refer P.4 for Jet coolant J type nut and cap. G andle is available as an option. P. Please order with the ode No. G0 : SK0, G6 : SK6, G0 : SK0, G5 : SK5. Please add P at the end of ode No. for high speed holder, e.g. NITNSK0P. of NITN is larger than the dimension of the IT standard. Weight (kg) 0.8,0.9,..,.4.,.,.5,.6.8,.,.4.,.4,.7,.8.0,.4,.6..5,.9,.0.,.5,.8.9,..,.6.6,.7,.9 4.,4.4, ,5. 4.,4.7,5.0 5.,5.6 4.,4.9,5. 5.5, ,5. 5.9, , ,7.5 ollet SK 6A SK0A SKA SK6A SK0A SK 6A SK0A SKA SK6A SK0A SK5A

127 IT ZERO FIT TYPE IING UK Fig. Explanation of the ode No. IT ZF 0 Nominal Gauge ength hucking apacity Zero Fit Type illing huck Shank No. IT Fig. ZF Photo. shows BT shank. No. No. ode No. ITZF005 ZF505 ZF ITZF005 ZF505 ZF Weight (Kg) Fig Spanner is available as an option. Please refer P., P. for K, K collet. ZF0 type : 9, ZF5 type : 95, ZF type : 9 Please note that the acceptable shank tolerance is h6h7. Please add P at the end of ode No. for the high speed type. e.g. ITZF505P Wrench to adjust runout (9ZF) is available as an option. Wrench to adjust 9ZF In case of ZF (illing huck) style, please rotate the Adjust am to the free position. Then, tighten the nose ring until face contact. If the face contact is not completed, the Adjust am can not function. (Free run) If the Adjust am is not at the free position before tightening, you can not tighten the nose ring until face contact correctly. For the safety reason, the am Ring ock Screws can not be loosen to remove to the outside. Please loose the am Ring ock Screws slightly to rotate the am Ring. For ow to Adjust the RunOut, please refer Please make sure the nose ring contacts with the chuck body perfectly K0 K5 K K0 K5 K P.56. There are clearance between Nose Ring and am Ring ollet K0 K5 K K0 K5 K Face ontact IT ZERO FIT TYPE SI UK ultiam Style Fig. G No. (Option) SK ollet Explanation of the ode No. IT SZF 0 0 Fine Adjust am aster am Fig. G No. (Option) Nominal Gauge ength hucking apacity Zero Fit Type Slim huck Shank No. SK ollet SZF Photo. shows BT shank. No. No. ode No. ITSZF 6, SZF00, SZF60, SZF50, ITSZF 605, 65 SZF005, 65 SZF605, 65 SZF50, , 0, 0, 0, 05, 65 05, 65 05, 65 0, 65, 89 57, 87 5, 8 49,79, 67, 65, 0 75, 0 85, , , G No. (Option) SKG 8 SKG SKG8 SKG8 SKG 8 SKG SKG8 SKG8 Weight (Kg).,.7.6,.9.9,..4,.9 4.0, , , , 6.0 Adjust screw (G No.), wrench to adjust runout (9ZF) and SK spanner are available as an option. SZF6: SK6W, SZF0: SK0, SZF6: 96, SZF5: 95 Please use P class or A type SK collet. P.9 For centre through coolant application please use SK J type nut and cap for your preference. Please note that the length of J type nut is 6mm longer than the standard SK nut. For igh Speed type, ode No. is GSZFP. e.g. ITGSZF00P For ow to Adjust the RunOut, please refer P.56 ultiam style is available. e.g. ITSZF60. ( ams) Please contact us for more detail. Fig. ollet SK 6 SK0 SK6 SK5 SK 6 SK0 SK6 SK5 6

128 UNIVERSA IRO TOU Electronic Edge etector of Basic Point Precision Touch Sensor Repeatability ± micron. ong Safety OverTravel istance protects from damage. X, Y= ±7mm Z= mm Red lamp and electronic beep sound notice the touching position. When touching to the work piece, red lamp immediately lights up all around. The one with BT shank gives the electric beep sound also to make double notices. ow to obtain touching position ake the stylus slowly get near to the measuring surface of work piece and the red lamp will light at the moment when the former touches the latter. A position where mm is compensated from that position (because of 6mm stylus diameter ), is the touching position to be obtained. Straight Shank UT IRO TOU easurement of height Setting reference position easurement of groove width Battery(Single5 type X pcs.) d easurement and alignment of inside diameter easurement of diameter 6± UT ode No. S0UT SUT TUT d 0 T Ball type 6mm stylus is also available : SUTB Weight (Kg) BTUTW IRO TOU 00 ±0. Battery (9V6F pc.) Electronic Beep E 6 ± EASUREENT No. No. No. ode No. BTUT00W BTUT00W BTUT00W Ball type 6mm stylus is also available : BTUTB00 ITUT00W and ITUT00W are also available. Universal icro Sensor Weight (Kg) BTUT IRO TOU for ring sensor For achining entre with ring sensor, the electric circuits are different from standard, please purchase this through / Builder. US Repeatability ± micron Perfect water/dust proof Inductive signal transmission type (No need for battery) The sensor signal can be managed with ultra high speed. Because of its internal circuit contact type, this sensor can be used for any materials of components. Interchangeable stylus. mm (standard), 00mm (Option) BTUS00 BTUS00 BTUS00 Please contact with us for more details. Specification XY OverTravel Z OverTravel Stylas Transmission 0mm 6mm 6 Ball Inductive 7

129 UNIVERSA IRO TOU with INTERNA ONTAT SYSTE Internal ontact System can be used for not conductive work piece. Precision Touch Sensor Repeatability ± micron. ong Safety OverTravel istance protects from damage. X, Y= ±7mm Z= mm Not conductive work piece can be measured. Internal contact system is builtin. Blue lamp and electronic beep sound notice the touching position. After touching to the work piece, blue lamp lights up all around. The one with BT shank gives the electric beep sound also to make double notices. ow to obtain touching position ake the stylus slowly get near to the measuring surface of work piece and the blue lamp will light at the moment when the former touches the latter. A position where mm is compensated from that position (because of 4mm stylus diameter), is the touching position to be obtained. Straight Shank UTX IRO TOU Photo shows with ruby stylus (option). d Battery(Single5 type X pcs.) 44 4±0.005 UTX Ruby stylus is available as an option. ode No. S0UTX SUTX TUTX d 0 T Weight (Kg) mm steel stylus and battery are supplied as standard. The delay of the system is within 0.0mm, because of the internal contact system. BTUTX IRO TOU 00±0. Battery (9V6F pc.) Electronic Beep E 4±0.005 BTUTX Ruby stylus is available as an option. Specification easuring Pressure X, Y = 0.5N Z = 0.8N Straight Shank An alkali dry cell odel 5.5V pcs Battery BT Shank anganese dry cell 6F X 9V pcs 6 ours Stylus Standard : 4mm steel stylus Option : 4,, and mm ruby stylus The ruby stylus can not be ordered alone. Please order the icro Touch with the ruby stylus. When ordering, please add (RB) at the end of the icro Touch ode No. e.g. BTUTX00W (RB) With mm ruby stylus SUTX (RB4) With 4mm ruby stylus No. No. No. 8 ode No. BTUTX00W BTUTX00W BTUTX00W Weight (Kg) mm steel stylus and battery are supplied as standard. The delay of the system is within 0.0mm, because of the internal contact system. EASUREENT 8

130 TOU POINT (EETRONI SENSOR) igh Sensitive Position Sensor Easy hecking ocation of Work, Face, O and I!! Instant Indication of red E amp. Instant Indication by red E lamp at very light contact of Sensor Ball with Workpiece. Ideal for entre etecting with illing achine, Boring ill, rilling achine and achining entre. Repeatability:within micron. Safety echanism against Overrun!! The ball is pulled up by spring. Even if overrun happens, ball will be detached from the ball seat. Straight Shank TOU POINT TOU POINT for machining centre (with Zaxis Float echanism) EASUREENT TP an be connected to NIKKEN illing huck 0,.5 Battery (Single5 type pcs.) E (red lamp) 0 ap ode No. TP0 TP No Zaxis float in straight shank type TOU POINT. If float is needed, please order UT series (S0,SUT). P.7 Weight (Kg) BTTP The Ball End is located 00mm distant from Gauge ine, and can be used as Gauge ine Reference of Zaxis. Ultra precision Float echanism in the Thrust irection enables Soft Touch etection. No. No. ode No. BTTP00 BTTP E (red lamp) 0 Float ength 4 4 No applicable to Nonconductive work piece (Plastic, Bakelite and so on). Included Battery (Single5 type pcs.) ITTP00 and ITTP00 are also available. The ode No. of Touch Point marked for the spare part is 9TP00S. 0 Float ength ( 4mm ) Weight (Kg) Shank TOU POINT Pin style ithium Battery BR45 9 E (red lamp) 0 8 S0TP8 ompact and slim type. It can be used for the narrow space and deep groove. It's suitable for SK5A, A, A and A. No Zaxis froat. ap 9

131 US UNIVERSA IRO STAN ong Reach 0mm ON OFF Free flexing with single knob, no dead angle and long reach, two arms incorporating ball joint mechanism at both ends provide free movement in any direction such as vertical, lateral, longitudinal or rotational etc. If stretched horizontally, a reach as long as 0mm can be attained. easurements of inside dia., outside dia., end face and back face etc, can be made at will. New mechanism permitting no looseness due to vibration By only tightening the single red clamp knob, all articulated joints are locked firmly and no fine (micron) movement will occur even after being left as they are for 00 hours. lamp echanism lamp Rod lamp Knob Needle Roller Wedge Plate US Remote Fine Adjusting Knob (US) The base is made by heavy and precision casting and arms are clamped by a remote knob with fine adjustment. easurement position of dial gauge can be easily adjusted without losing setup of Universal icro Stand. ode No. US US ial gauge is supplied as an option. Style With magnet base With precision casting base Remote Adjusting Knob Strong magnet base makes it possible to adapt to vertical, angular, uneven surface, etc. EASUREENT Any dial gauge, pick tester can be connected with this attachment. Attachment for 6mm ole (US9) Slight Adjusting Knob (US9) On / Indicator Fixing (US94N) 8mm ole oncave Groove Indicator Fixing Body (US9) On N athe On Grinding achine

132 P00 P EIGT PRESETTER Sticking Face Red amp Stroke Stroke Sticking Face of Batteries R44() are supplied as standard with both of P00 and P. Stroke Reference point of work piece can be measured very quickly and accurately without damage of tool teeth. igh Precision easurement Easy to measure tooling offset values on the machine accurately. ard wearing powerful magnetic Base. Powerful magnetic base (700N) makes it suitable for use on manual machine as well as Vertical/orizontal achining entres and N athes. Swarf Removal The agnetic Base can be switched on and off allowing the reference face to keep clean. Plunger ead is given a AntiRust Rubber Seal. Proximity amp The red lamp is activated when the plunger comes within the measuring range of the reference height. 5 PK EIGT PRESETTER EASUREENT Sticking Face Red amp Stroke Stroke Sticking Face Stroke Stroke 0 46 PX INTERNA ONTAT TYPE EIGT PRESETTER 0.mm drill can be measured. (Feed rate must be lower than 5mm/min.) It can be used for not conductive machine and work piece. Adjustment of Reference Point No setting gauge plate is required to adjust Zero Point. Push Plunger down by hand, and adjust the large hand to the Zero Scale of ial Gauge. The small hand indicates at this time.) < Tool ength ompensation > achine zero Point of Z Axis Example of Program G9 Z00 G4 Z0 0 ompensation Value=o Example of usage at Vertical achining entre. Also suitable for use of icron Adjustment of Boring Arbor. P00 G9Z00 Z=0 Work piece Example of usage at N athe.

133 SY Shank Shim retain screw Fine Adjust screw ial gauge adjust screw lamp screw Setting screw ENTERING OER arge easuring Range : 0mm Positioning andle 00 Slide bar ial gauge easuring range 0mm division 0.0mm Stylus (ode No.: SY9) 6 bolt No need of changing the setting of dial Gauge. Only by turning Knob, I, O and Parallelism can be easily measured. arge measuring range. ross moving distance of stylus is 0mm in radius. entering older ode No. SY00 SY SY40 I of illing huck mm ial Gauge is supplied as standard accessory. T Shank (T6), and IT Shank (#/#) are available. Explanation of the ode No. SY 0 easuring Range 0 AX. easuring Radius O of Shank :,, 4 Symbol of entering older Wide Range easuring is possible both for I and O. Parallelism easuring I entering O entering BA BA ENTRAIZER Indispensable for Accuracy ontrol Universal Application of 0 ball (Fig.) 0 EASUREENT entering of I and O can be done by the Ball entralizer gripping into Nikken illing huck. (Fig.) ial Gauge Fine Adjustment Screw BA0 standard set NIKKEN illing huck ock Nut ong Bracket Second Articulated Point ( Pivotable) ial Gauge Fixture ( Rotatable) First Articulated Point ( 0 ball) K collet BA0 0.0mm dial Gauge is supplied as standard accessory. ode No. BA0 Using Fig. I :.5 O : AX. 0 easuring Range Using Fig. I :.5 O : AX. 0

134 TEST BAR Indispensable for checking your machine spindle. Subzero treatment keeps accuracy to prevent from the deformation. Each test bar is provided in a safety wooden box. A TB No.5 No. No. No. ode No. BT5BRTB50 BTTB BTTB00 BTTB The code No. for Test Bar without flange is AST instead of BT. e.g. Test Bar for #=ASTTB00 It comes with Pull Stud, please specify Pull Stud ode No. Please refer P.66 for Pull Stud. The different dimension of and are available. e.g. BTTB But, the accuracy standard will be different. Please contact us. Tool Wagon 5 ± A Exact size of and are marked on each test bar. Weight (Kg) Runout at total length Within 0.00mm ircularity, ylindricality Within 0.00mm 5 ±0.005 The inspection certificate traceable to the national standard is available with charge. BT BT BT N5 46 N5 6 N5 85 N500 ode No. TW TW TW TWN5 46 TWN5 6 TWN5 85 TWN500 Storage piece 48piece piece 48piece 48piece piece piece EASUREENT TW Photo shows wagon with E6N. E6N must be used on. TW can be used for the Tool Wagon of N546 and N56 Tools with Reduction Bush TWPN546 and TWPN56. TW can be used for the Tool Wagon of N585 and N500 Tools with Reduction Bush TWPN585 and TWPN500. For the ode No. of Taper leaner, please add Taper No. at the end of NTPE. e.g. NTPE TOO APER W P (4 points) R0 N 5 T ode No. W T P Pitch Remark NBT BT N5 6 can be used BT N5 85 can be used BT N500 can be used NN (0) IT IAT IT, AT AT Please refer P.6 for the TG Tool lamper.

135 TOO PRESETTER E6N Economy Type Rapid & Accurate easurement Nonontact Type OS Sensor Autocollimation (The cutting edge is detected automatically and displayed.) Rapid Positioning & Fine Adjustment Rapid Positioning & Fine Adjustment Granite olumn and Base Spindle (Option) Spindle can be exchanged. (BT, SK, APTO TOOING) Fine and Easy Screen 5.7" onitor ( X mm) agnification: 0 Various Functions for easurement Printer WASPPT E6N Item easuring Range IN. Reading ontents X Axis: ia. of Tool Z Axis: ength of Tool Reading ethod IN. Reading onitor Tool lamp Spindle aster Gauge Spindle (Option) Reduction Sleeve (Option) Power X Axis Z Axis E6N E6N 0 mm 0 mm mm mm Scale ounter 0.00mm (Radius) Scale ounter 0.00mm agnification: 0 5.7" onitor Not installed NT NT GNK GNK The spindle can be exchanged. NT,, SK,,, 6,, APTO TOOING 4, 5, 6 Z stroke will be shortened for SK and APTO TOOING. TN4 : NTNT TN5 : NTNT A00V The spindle for SK00A, APTO TOOING 8, OK, N5 can not be supplied, please select E8 presetter P.5 Box size : W = 0 5 0mm, Box weight : 5Kg Printer (WASPPT) and 0 pcs of the roll papers with seal (WASPPTP) are available as an option. aster gauge for BT, BT are only standard accessory. aster gauge for SK or APTO TOOING is available as an option. Spindle for SK,,, and APTO TOOING 4, 5, 6 are order made spindles. Working esk E4NST (Option) Working desk and the tool pot case (E4NSTG) can be supplied as an option. The tool pot case has pots and the shank can be specified. e.g NTNTNT easuring of the cutting edge Angle of the cutting edge (Each deg.) 78 8 Spindle (Option) Please add the shank No. at the end of E6NSP for the ode No. of the spindle. e.g E6NSPSK6 Nose R of the cutting edge (oncentric circle by each 0.mm) easuring Range 6 57 EASUREENT E6N Working esk Tool Pot ase Shank No. NT NT NT SK SK SK SK6 SK Z Stroke (mm) Spindle can be exchanged. (BT, SK, APTO TOOING) In case of BT,, spindle No tool clamping mechanism In case of SK,,, 6 and APTO TOOING 4, 5, 6 spindle Tool can be clamped just by one wrench, but Z stroke will be shortened. 4

136 TOO PRESETTER E8BT igh Precision / igh Accuracy Ground granite base and column. Wide and wellvisualized screen 5.4" monitor Zoom in/out for X0/X. of Actual Size. E8BT isplay of angular grid ( degree increment) for inspection of Tool cutting edge isplay of reference circles for measurement of Nose Radius. Rapid and Accurate easuring echanism for switching between rapid positioning and fine adjustment. Exclusively designed for multiple function tool measuring system rather than just measuring the length and diameter. Automatic measurement (Automatic scanning of the tool edge) isplay of angular grid ( degree incremental )for checking the tool edge. isplay of reference circle for checking Nose R. ultiple calculation functions e.g. calculation for radius from 5 points, angle from lines, or distance of points Tool anagement System TOOIVE EASUREENT Item ontents E8BT E8BT easuring X Axis : iameter of Tool 0 mm 0 mm range Z Axis : ength of Tool mm (4mm) mm (4mm) Scale ounter in. X Axis Reading ethod 0.00mm (Radius) Radius / iameter hengable reading increment in. reading Scale ounter Z Axis 0.005mm amera Spindle lamp 0 / 5.4" onitor Tool lamp unit for ock (BT, BT) Interchangeable Spindle (other sizes available as optional extras) NT NT aster Gauge GBT GBT Reduction Sleeve (Option) TN4 : NTNT TN5 : NTNT Interface. Power supply RS (Optional accessory) A00 / 0V Extended Z axis of 4mm is available as an option. Please add at the end of ode No. e.g. E8BT. TOOIVE software with interface function is only available in English anguage. inimum omputer Requirement : 486X or above (Pentium recommended), 8B RA (6B recommended), 5 B free space on, Windows 95 or above, ouse. 9 8 Z Axis Rapid/Fine hangable lutch Z Axis Fine Adjustment Knob X Axis Rapid/Fine hangable lutch X Axis Fine Adjustment Knob Z/X Axis Rapid Positioning andle 5.4" onitor Spindle Operation Panel E4 with Working esk E4 Tool Pot ase E4NSTG Working esk E4NST 5 Box size: W X X :,00 X 6 X mm Presetter Weight: 75Kg, Box Weight: 5Kg

137 TOO PRESETTER E4N Touch Panel isplay with Quick & Easy Operation Super Precision & igh Accuracy Granite olumn and Base ouble irculation Ball Bearing Guide Nonontact Type Fine Screen 0.4" onitor agnification: X5 hangeable of OS Sensor/ icro Scope OS Sensor icro Scope E4N Rapid & Accurate easurement hangeable lutch of Rapid/Fine Feed Vacuum lamp System Independent from the pull stud type. The mechanical tool clamp system is installed on E8 for the double face contact tool such as OK tool, N5 tool or SK tool. Tool anagement System "TOOIVE" / data: AX.000 The management of the difference of the gauge line of / can be done. Tool Set (ayout) ata: AX.000 Tool ata: AX.000 Item easuring range in. reading increment ontents E4N E4N X Axis : iameter of Tool 0 0mm 0 0mm Z Axis : ength of Tool 50mm 50mm Scale ounter X Axis Reading ethod 0.00mm (Radius) hangable of Radius/iameter in. reading Y Axis Scale ounter 0.00mm onitor Tool lamp agnification: X5 hangable of OS Sensor/ icro Scope 0.4" onitor Vacuum lamp (Air: 0.5Pa) The mechanical tool clamp system is available as an option. Spindle NT NT GNK GNK TN4V : NTNT TN5V : NTNT RS (option) A00V aster Gauge Reduction Sleeve (Option) External Output Power 0 0 Exclusively designed for multiple function tool measuring system rather than just measuring the length and diameter. Automatic measurement (Automatic scanning of the tool edge) isplay of angular grid ( degree incremental) for checking the tool edge. isplay of reference circle for checking Nose R. ultiple calculation functions e.g. calculation for radius from 5 points, angle from lines, or distance of points EASUREENT 5 0 Z/X Axis Rapid Positioning SW Z/X Axis Rapid Positioning andle X Axis Fine Adjustment Knob Z Axis Fine Adjustment Knob Spindle andle for Spindle Rotation 0.4" onitor Operation Panel Box size: W X X :,00 X,00 X 700mm Presetter Weight: Kg, Box Weight: 70Kg 5 6

138 EASUREENT NTP Item easuring Range in. Reading Unit in. Reading of Indicator Spindle Taper aster Gauge Power Supply Air Pressure Net Weight and Packing Standard Accessories Optional Accessories 0 Projector (Option) mm Screen with Side Scale aster Gauge G Photo shows NTP0XZ Reduction Sleeve T eluxe type Tool Presetter. Best to increase the productivity of expensive machining centre arge easuring Range:iameter: 0~0/ ength:0mm, 0mm OptoFiber System Projector. Bright and least burning of bulb. (Only for NTP0) NTP0: 0 NTP0: 6 0 ( 0 Option) NTP0: 0 Fast and smooth approach from a distance can be achieved with speed motor. Pneumatic Tool Attaching evice ensures Safety and Sureness in Accuracy and Operation. igh Precision Scale ounter is provided to both axes. Explanation of the ode No. NTP0 XZ PS6 NIKKEN 8 Pull Stud No. (The Pull Stud of aster Gauge is ground after assembly in order to maintain the highest accuracy. Please specify the Pull Stud No. which you use most often. Spindle Taper : BT The aster Gauge will be supplied with the indicated Pull Stud.) : BT : BT Kind of ounter Unit XZ : Axes isplay NTP0 Tool Presetter NTP0 Tool Presetter NTP0 Tool Presetter N5 and ock are available. Reduction sleeve for N5 : NTN546, 6, NTN546, 6, 85, 00 Reduction sleeve for ock : NTBT, NTBT, BT Reduction Sleeve ode No. O T4 T5 T5 Reduction Sleeve ode No. G G G TOO PRESETTER NTP0, 0, 0 ontents NTP0XZ() NTP0XZ() NTP0XZ() X axis:iameter of Tool = 0 0mm = 0 0mm = 0 0mm Z axis:ength of Tool = 0mm = 0mm = 0mm igital isplay Reading ethod Readable Unit Graduation I NT NT NT NT NT NT Spindle NT mm NT mm NT mm X axis X axis Z axis for Axis riving and Projector for Tool Attaching evice Z axis of the selected shank is supplied asstandard. e.g.) for BT Spindle, ISO is supplied. A00V /z 0.5KVA 0..7Pa A00/0V /z.kva Net:0kg Gross:kg Wooden rate : 0(W) 9() 8()mm 0.00mm(iameter) or 0.00mm(Radius) igital isplay 0.00mm 0.00mm 0.0mm Select one from BT// or IT/ (for N546/6/85/00 is also available.) Net:0kg Gross:4kg Wooden rate : 0(W) 00() 0()mm otor riving System, Pneumatic Tool Attaching evice, Projector, Spindle leaner, evelling Bolts Reduction Sleeve, Extra aster Gauge, Special olor, RS(for Interface with P), Remote ontrol able, TS System, Tool I, Projector( 0) Net:700kg Gross:0kg Wooden rate : 0(W) 0() 0()mm Zaxis Square olumn Xaxis Indicator Zaxis Indicator 4 igital isplay Unit 5 Xaxis Scale 6 Zaxis Scale 7 Projector 8 Operation Panel 9 Xaxis Fine ovement Knob 0 Zaxis Fine ovement Knob Spindle Spindle Rotating andwheel Spindle Fixing Knob 4 Zaxis Vertical ovement otor 5 Xaxis ongitudinal ovement otor 6 Pneumatic ylinder ousing 7 Stocker oor 8 onnections of Power Supply and Air Pipe 9 evelling Bolt 0 aster 7

139 SYSTE ONFIGURATION TS SYSTE for Windows Application A/A Antiust Rack P for TS Recommended P PU : 486X4 (00z or faster) emory : B or larger : 00B or larger ub Printer O ASSIST FA P / can be supplied from NIKKEN. O ASSIST is the converter from network Tool Presetter I/F to RS I/F. Tool I I/F is supplied as an option. P, ub, Printer and Antiust Rack are supplied as an option. The system configuration differs depending on your application. Please contact with us for more detail. Standard / Offset data is transmitted through RS. I Tooling / with I Interface easuring ode The combination drawing of tooling and cutter, A drawing and photo can be confirmed before presetting the tool. The offset data can be calculated automatically according to predescribed formula as soon as the tool is measured. Read/ Write/ Initialize to I, abel printing of Offset data, utter Inventory and some restriction for presetting (AX. dia. or length checking) etc. can be done. I ode 7 kinds of I protocols are selected. (BAUFF, ORON etc.) / ode Number of / :,000 or more /s ayout ode AX. Tool Number per ayout : 00 Tools Number of ayout : 0,000 or more ayouts Tool layout can be written by searching the registered tool data. Search/ opy/ erge of ayout ata, Tool ist Printing and Output of Offset ata with G0 Format etc. can be done. Tool ode Number of Tool : 0,000 or more Tools Tool data can be written by searching the registered cutter data. opy/ Search of Tool ata and Automatic utting ondition Generation etc. can be done. utter ode Number of utter : 0,000 or more utters opy/ Search of utter ata and utter inventory etc. can be done. Tool Group ode Number of Tool drawings : Number of utter rawings : 99 Number of combination drawings :,00 The formula to calculate the offset data can be registered for the tool group. utting ondition ode Offset ata abel Print abel : A.ONE omputer abel 5 (84 4mm) Auto. ayout Generation from N Program Tool ife anagement Statistics Information Utilities means the optional function. OS : Windows NT4.0, Windows 98, Se, 000, XP RO drive, ouse and Network Board have to be installed on P. NTP0, 0 and 0 can be connected with TS System. Windows NT4.0 and Windows 98, Se, 000, XP are registered trade mark of icro Soft. EASUREENT 8

140 ock igh Speed TOOING SYSTE JAPAN, USA, KOREA PAT. G BT Tool 0 EU PAT.P (triple contact) can be done on the BT double face contact spindle.. Power of ampening Effect. armonic Vibration Unstable utting (BT) Tool ife to 5 times Performance enhancement due to the dampening effect are already universally recognized when using Nikken's REAUT older. Extended tool life of to 5 times. ampening Effect Stable utting 0.0 TIE 8.0msec. 0.0 TIE 8.0msec.. The mechanism which generates the excellent cutting performance Internal Expanding Pressure System 0Kg 0Kg (Spring force) Pulling force (Kg) Stable cutting Return to the original spring force utting? Time Internal Expanding echanism System for instantly locking the maximum pulling force Tool clamping mechanism that use a disc springs experience lower clamping force during continuous use. is a system for locking the maximum pulling force that is instantly produced during tool pulling. utting torque is greatly reduced compared to BT tooling for more comfortable cutting. utting The Power of Internal Expanding Pressure System achine spindle expansion due to the centrifugal force at the high speed rotation or heat expansion. The taper sleeve follows the expansion and maintains perfect contact with the taper and flange. Taper ontact : Flange ontact = % : 0% 4. Power of TiN Bearing Nut 5. Excellent Rigidity tool performs the excellent rigidity, when the extended tool is used on the horizontal /. eep ole Boring /=9.9times 5 5 Rigidity 5 /=9.4times RunOut Accuracy AT Repeatability Within m Solid arbide Arbor ZA ead Solid arbide Arbor 0ZA470AA aterial: Aluminum Stock Removal: 0..7mm/dia. V : 4m/min. S :,000min F : mm/min OFF ENTRE.68 aterial: Aluminum Stock Removal: 0.5mm/dia Solid arbide Arbor 6ZA5570AA V : 5m/min. S :,000min F : 0mm/min.

141 BT OUBE FAE ONTAT SPINE The NIKKEN tooling can be used as the triple face contact (taper, flange and internal taper expansion) on the / with BT double face contact spindle. The NIKKEN tooling can be used as the double face contact on the / with BT double face contact spindle. # # # Gauge face (47.4) Taper 7/4 Rz=.6 Gauge face (64.4) A Taper 7/4 Rz= A Gauge face (00.8) A Taper 7/4 Rz=.6 ock A.75 Basic dimension ( 69.8) A 44. Basic dimension ( 88.88) A Basic dimension ( 8.57) mark: The tolerances of the extension of the spindle flange from gauge face depend on the /. TENIA INFORATION T The Power of Internal Expanding Pressure System. When tool is inserted into spindle (before clamping), the gap between the spindle flange and the tool flange is ; # : 0.mm, # : 0.5mm. When the tool is clamped, the taper cone preloaded by the disc springs deforms radially and slides to reach the face contact between the spindle flange and the tool flange. eep Profiling Tool for ie ould Strong track record even for plunge cutting cutters with a long expanded length Taper one with Slit isc Spring Gap # : 0.mm # : 0.5mm Face ontact Before lamping After lamping

142 BT UTI OK IING UK The cutting chips show us the actual machining capability. Quiet, high speed heavy milling Stable finishing ock entre Through AX. 7Pa Standard tooling (BT) can be used as the triple contact tooling on the / where spindle is BT double face contact system. ode No. BT,0 No. 6,, ,, ,05,0 BT 05,65 605,65,00 005,65, ,, ,5,65 5 No.,05,0,5, ,,0 4 95,0,5,65 00,, Spanner is available as an option. ( = ) : 9 A ( = ) : 9A 6 : 96 0 : 9 5 : 95 : 9 4 : 94 Please note the acceptable shank tolerance is h67. For heavy duty milling, please grip the cutter shank longer than. NK and NK collet can not be used for the chucks marked. For, dimension longer than standard is available. BT 05 BT 05 entre through tool coolant is available for all models. When the cutter shank length is shorter than, please use the stooper for direct chucking or K/NK collet. The ode No. of the Stopper for direct chucking is : 0 : 90, 5 : 95, : 9, 4 : 94, 0 6,, 0 7,, 0 70,, 0 85, 05, 0 05, 65 05, 65, 00 05, 5, 65,05,0,5,65 00,,0 95,0,5,65 00,, ,70, ,8, ,0,5,5 5,5,5 Weight (kg).6,.9.4,.7,.0.6,.8,..8,.,.5.,.5,.8 4.0, , 4.8, , 5., , 5., ,4.6,5.,5.6, ,9., ,6.6,7., ,.7,4.0 Please refer P.4 for K and K collet. Please add "F" for the flange through tool coolant type. Stopper for Explanation of the ode No. irect hucking BT 0 70 BT IG SPEE IING UK ollet K K K6 K6 K0 K0 NK0 K5 K K0 K5 K K4 K5 K K K6 K0 K5 K K4 Nominal Gauge ength hucking apacity Symbol of illing huck Shank No. PAT. NK5 NK K K6 NK0 NK5 NK NK4 G ANNIVERSARY Type Powerful gripping torque igh rigidity igh precision ompact design entre Through AX. 7Pa 4 igh Speed No. No. tooling (BT) can be used as the triple contact tooling on the / where spindle is BT double face contact system. ode No. BT G 6 G, G 0 70G, G 5 70G, G,0G 85G,05G BT 05G 605G 005G 505G G,05G,0G 4 95P,0P , 7, 70,,0 85, 05 05,05,0 95, , , ,0 Please note the acceptable shank tolerance is h6. Please refer P. for K and K collet. G andle is available as an option. P. G : G, 6G : G6, 0G : G0, 5G : G5, G : G Spanner for 4P is 94. NK and NK collet can not be used for the chucks marked. entre through tool coolant is available for all models. When the cutter shank length is shorter than, please use the stooper for direct chucking or K/NK collet. The ode No. of the Stopper for direct chucking is : 0 : 90, 5 : 95, : 9, 4 : 94 Weight (kg).6.4,.7.6,.8.8,.,.5., , 4.6, , 6.6 AX. (min ) 5,000 0,000 0,000 5,000,000 Explanation of the ode No. BT 0 70 G ollet K K K6 K6 K0 K0 NK0 K5 K K0 K5 K K4 K5 K K K6 K0 K5 K K4 NK5 NK K K6 PAT. NK0 NK5 NK NK4 Symbol of igh Speed Nominal Gauge ength hucking apacity Symbol of illing huck Shank No.

143 ENTRE OOANT STRAIGT OET The Jet oolant Pressure creates a tornado effect, ensuring efficient swarf dispersal. PAT. Suitable for all models of the NIKKEN IING UK K K ollet Front Nut Jet oolant + Prevention of Swarf entering the collet through the slots ock Explanation of the ode No. K 0 I of ollet O of ollet Symbol of K ollet K : entre oolant NK : entre oolant, Adjustable K : Standard NK : Adjustable ONK : Oil ole rill OJKA : Jet oolant OJKS : ultiple Nozzles For grooving. For cutters with cutting diameter which is larger than the shank diameter. Prevention of the swarf contamination. A front nut with an Oring seal, for use with oil hole cutter, is also available as option. K ollet K Style K ollet ode No. (OI) K K, 4, 5, 6, 8, 0 K6 K6, 4, 5, 6, 8, 0, K0 K06, 8,0,, 6 K5 K56, 8,0,, 6, 0 K K6, 8,0,,6, 0, 5 K4 K46, 8,0,,6, 0, 5, Above bold figures indicate ANNIVERSARY type KFN front nut and K spanner are available as an option. Photo shows with front nut. Front Nut ode No. KFN KFN6 KFN0 KFN5 KFN, KFNT KFN4 K ollet. Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, / are also available. KFNN NK Photo shows with front nut. KFN utter length adjustment on the collet is possible from front and back. Style K ollet ode No. (OI) Front Nut ode No. NK0 NK06, 8, 0,, 6 KFN0 NK5 NK56, 8, 0,, 6, 0 KFN5 NK NK4 NK6, 8, 0,, 6, 0, 5 NK46, 8, 0,, 6, 0, 5, KFN, KFNT KFN4 Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, / are also available. Front Nut KFN For there are sizes, KFN = for nose Explanation of the ode No. KFN 0 I of ollet O of ollet Symbol of Front Nut Style Front Nut ode No. KFN KFN, 4, 5, 6, 8,0 KFN KFN6, 4, 5, 6, 8,0, KFN0 KFN5 KFN KFNT KFN KFN0 6, 8,0,,6 KFN5 6, 8,0,,6, 0 KFN 6, 8,0,,6, 0, 5 KFNT6, 8,0,,6, 0, 5 KFN4 6, 8,0,,6, 0, 5, The front nut for direct chucking The ode No. fitted with Oring is ; is also available. e.g. KFN00, KFN55, e.g. KFN00, KFN55, KFN KFN ring diameter of 69mm, KFNT = for nose ring diameter of 64mm. Jet oolant type for the cutter with a cutter dia. larger than shank dia. is also available. KFN50N, KFN5N, KFN4 Front Nut fitted with an Oring is also available. e.g. The ode No. is KFN The spanner is available as an option. KFN : K, KFN6 : K6 KFN0 : K0 KFN5, KFNT : K5 KFN : K, KFN4 : K4 K Photo shows ANNIVERSARY type K ollet. Style K ollet ode No. (OI) K K,, 4, 5, 6, 7, 8, 9,0 K6 K6,, 4, 5, 6, 7, 8, 9,0,, K0 K5 K K4 K0,, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 K5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, K, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, K4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, / are also available. The collets with bold character are the ANNIVERSARY type K ollet. Ordinary K ollet can be used with ANNIVERSARY type illing huck, but better performance can be found with the ANNIVERSARY type K ollet. Please note the acceptable shank tolerance is h6h7. utter length adjustment on the collet is possible from front and back. NK Style NK ollet ode No. (OI) NK0 NK0, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 NK NK5 NK NK4 NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8 NK5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6 NK4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, / are also available. The collets with bold character are standard. Please note the acceptable shank tolerance is h6h7. ollet removal (9KR) is available as an option. Please refer P., P. for more detail of the straight collet. 4

144 BT SI UK SKT, SKT0 Series Addition G No. (Option) ock SKT entre Through AX. 7Pa Standard tooling (BT) can be used as the triple contact tooling on the / where spindle is BT double face contact system. When SK J type nut is used, the total chuck length will be extended by 6mm. ode No. G No. (Option) Weight (kg) SK ollet No. No. BTSKT 6 0 SKT0 0 SKT 0 SKT6 0 SKT0 0 SKT5 0 BTSKT SKT SKT5 65 SKT SKT SKT ollet, adjust screw (G No.) and G andle are available as an option. The ode No. of the G andle is SKT6P: G6, SKT0P: G0, SKTP: G, SKT6P: G6, SKT0P: G0, SKT5P: G5 Please use P class collet or A type collet. P. All models are high pressure centre through tool coolant type. SKT6: 4 6, SKT0: 6 0,SKT6: 0 6,SKT0: 6 0,SKT5: 6 5 Please refer P.4, P.44 for the adjust screw (G No.) SKG 6 6G SKG00G SKGG SKG6G SKG08G SKG58G SKG 6 6G SKG00G SKGG SKG6G SKG08G SKG54G SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 Explanation of the ode No. BT SKT0 Nominal Gauge ength entre Through Tool oolant hucking apacity Symbol of New Slim huck Shank No. 4

145 BT IG SPEE SI UK SKT, SKT0 Series Addition G No. (Option) SKTP entre Through AX. 7Pa igh Speed tooling (BT) can be used as the triple contact tooling on the / where spindle is BT double face contact system. When SK J type nut is used, the total chuck length will be extended by 6mm. ode No. G No. (Option) Weight (kg) SK ollet No. No. BTSKT 6 P 0P SKT0 P 0P P SKT P 0P P SKT6 P 0P P SKT0 P 0P SKT5 P 0P BTSKT 605P 65P SKT005P 65P SKT5P 65P SKT605P 65P SKT005P 65P SKT505P 65P ollet, adjust screw (G No.) and G andle are available as an option. The ode No. of the G andle is SKT6P: G6, SKT0P: G0, SKTP: G, SKT6P: G6, SKT0P: G0, SKT5P: G5 Please use P class collet or A type collet. P. All models are high pressure centre through tool coolant type. SKT6: 4 6, SKT0: 6 0,SKT6: 0 6,SKT0: 6 0,SKT5: 6 5 Please refer P.4, P.44 for the adjust screw (G No.) SKG 6 6G SKG00G SKGG SKG6G SKG08G SKG58G SKG 6 6G SKG00G SKGG SKG6G SKG08G SKG54G SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 Explanation of the ode No. BT SKT0 P igh Speed Rotation Nominal Gauge ength entre Through Tool oolant hucking apacity Symbol of New Slim huck Shank No. ock 44

146 SI UK OET 8 Explanation of the ode No. SK 0 6 P Non: Standard P:P class (Runout Accuracy= m) A:A type (for End ill Shank) AX. hucking ia. Style No. Symbol of SK ollet ock SK A type SK collet (for End ill Shank) are marked. The acceptable shank tolerance is h8.ode No. is e.g. SK00A P class SK collet (for drill) are available for all series. e.g. SK00P ode No. SK SK hucking 0.7 ~ ~.0.5~.5. ~.5.55~.75.8 ~.0.05~.5. ~.5.55~.75.8 ~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~.0.0 ~.5.5~.5.5 ~.75.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.0 ode No. SK hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0 ode No. SK ollet removal (SKR6) is supplied as standard only for SK6. SKR0, SKR6 and SKR5 are available as an option. ollet removal is not necessary for the new types of collet (SK0 to SK5 collet including SK and SK0). hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~6.0 ode No. SK hucking.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 0.0 ode No. SK hucking 7.5~ ~0.0.5~.0 5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~5.4 SK6 collet with the special internal dia. is also available. P class SK collet for drill It guarantees the Runout accuracy within micron at the nose (4) from the chuck. Additionally ollet Set is also available. within m 4 A type SK collet for endmill The acceptable shank tolerance ids h8. SK ollet A type SK 6A,.75A, 4A, 5A, 6A SK0A,.75A, 4A, 5A, 6A, 8A, 0A SKA, 4A, 5A, 6A, 8A, 0A, A SK6A, 4A, 5A, 6A, 8A, 0A, A, 6A SK04A, 5A, 6A, 8A, 0A, A, 6A, 0A SK58A, 0A, A, 6A, 0A, 5A

147 BT INIINI UK JAPAN PAT.,000min & G.5 Gripping from Front Nose RunOut Accuracy : m at 4 The best chuck for the small dia.cutting tool 44.5 lamp/unclamp just with a wrench igh Speed No. No. ode No. BT BT tooling (BT) can be used as the triple contact tooling on the / where spindle is BT double face contact system. hucking Range Wrench is supplied as standard. PK, PK, VK collet is available as an option. Please refer P. Please add for the centre through tool coolant type. e.g. BT8 Please add F for the flange through tool coolant type ; BT 8F,0 BT 8F05,0 F,0 F05, PK 8 PK PK ollet PK 4 PK 4 VK 8 VK PK 8 VK 8 VK Explanation of the ode No. BT 8 Nominal Gauge ength hucking apacity Symbol of ini ini huck Shank No. AX. (min ),000 0,000 : 5.4 PAT. Weight (kg) ock BT V OER AX.,000min & G.5 RunOut Accuracy : m at 4 G No. (Option) V entre Through AX. 7Pa igh Speed No. No. ode No. BTV 6 0 V 0 BTV V tooling (BT) can be used as the triple contact tooling on the / where spindle is BT double face contact system ollet, adjust screw (G No.) and G andle are available as an option. The ode No. of the G andle is V6: G0, V: G6 When the axial stopper is required, please use Adjust Screw (G No.) BTV 6, BTV, BTV, 0 are available as semistandard. TiN Bearing Nut is supplied as standard. Please add RP at the end of ode No. for Rust Proof Treatment V older. e.g.btvrp Please use V J type Nut & ap for entre Through oolant. When V J type Nut is used, the total holder length will be extended to 6mm. Please refer P.4 for VK collet. Please refer P. G No. Weight AX. (Option) (kg) (min ). VG 6 8A..5,000. VG5A VG 6 8A , VG5A Explanation of the ode No. BT V6 Shank No. ollet VK 6 VK VK 6 VK Nominal Gauge ength hucking apacity Symbol of V older PAT. 46

148 ZA BORING ARBOR Boring for Finishing ock h h No icro Vibration due to oubleontact Support of artridge. ong Toolife & igh Accuracy. ZA Photo shows ZA. Q Q h h h (Spacer) h h Only for ZA6 All codes shown are for heads with triangular inserts For heads with rhomboid inserts please add the letter R to the code No. e.g. BTZA R P.98 ode No. Boring Boring upling Range epth ia ead No. BTNo. in. Q in. h BTZA 65, 5 ZA 00, 5, ZA 50,, , 48, 67, 75 5,, ZA6, 55 9ZA0 ZA5 No. ZA,, , 0, 6 4 6ZA55 ZA 4,, ,, ZA470 ZA 5565, 0, 5 ZA 7065,, 5 ZA 8595 BTZA 6, ZA 0, 65, ZA 55, 65, ZA, 0, ,, 95 65,, , 48, 67, 75 5,, 97 77, 0, ZA5570 4ZA7070 4ZA8500 ZA6, 55 9ZA0 ZA5 6ZA55 No. ZA 4, 95, 5, ,, 4, ZA470 ZA 550,, , 8, ZA5570 ZA 70, 70, 0 ZA 855,, , 0, 8, 47, ZA7070 4ZA8500 ZA005, ZA0000 ZA5, 5, ZA00 IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. grade (oated) insert for Steel, Stainless & ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). We would recommend B grade (BN) insert for ardened Steel & igh Speed boring of ast Iron. Please refer P.96 for cutting condition. Please refer P.49 for Shank, and P.86 for Spacer, and P.77 for ead. For entre Through Tool oolant type, please add at the end of ode No. e.g. BTZA5565. When length is required longer than standard, please specify boring depth. : BTZA005, 75,, 475 are also available. BTZA5, 75,, 475 Insert No. P,B 4P,B 6P,B P,B 4P,B 6P,B Weight (kg).9,.9.9,.9,.0.0,.,..5,.7,.7.0,.,.5.9, 4.6, , 5.8, , , 4.8, , 4.8, , 5.6, , 6.0, 6.4, , 7.6, , 0.6,.5.5, 5.0, 6.0.8, , 7. igh Speed Boring ZA Special ardened ight Alloy etal ead with Balancing for AntiVibration. AX,000min ZA for ultistage Boring Bar Please contact us for the special boring bar. igh Pressure oolant Through Tool Photo. shows N5 shank. 47 Please add AA at the end of ode No. for the boring arbor with ZA head. P.78 e.g. BTZA4AA

149 BAANEUT BORING ARBOR Boring for Roughing Power of Shoulder Support utting Force Perfect ontact h h RA Q Q ock h h h (Spacer) P.6 ode No. Boring Boring upling Range epth ia Q ead No. BTNo. in. Q in. h BTRA 55E, 65E, E RA E, E, 95E 5 67, 05, 77, 0, RA05 55E 6RA 55E No. RA 4E, E, 0E ,, RA 4 70E RA 565E, 0E, 5E 570 5,, RA 5 70E RA 70E, 95E, E RA0095E BTRA 5E, E, 95E RA E, 0E, 5E , 95, 95 67, 05, 77, 0, RA 70 85E 4RA0000E RA 5 55E 6RA 55E No. RA 4E, 95E, 5E, E ,, 4, RA 4 70E RA 5E, E, 70E 570 7, 8, RA 5 70E RA 7055E, 85E, 5E RA005E, E, 5E , 5,65 5,, RA 70 85E 4RA0000E grade (oated) inserts are supplied as standard with the head. P.6 Please refer P.9 for cutting condition. Please refer P.49 for base holder, P.86 for spacer and P.67 for head. For centre through tool coolant type, please add at the end of ode No. e.g. BTRA565E artridges & Insert tips for the eavy uty Boring of Iron and ast Iron (No letter), for Aluminum (A), and for Through ole & ultiple Sheets (K) are available. Please refer P.69 for cartridges. Please add the letter No letter, A or K at the end of ode No. e.g. BTRA565A For BT, modular connection system is applied. Please refer P.49 for Base older. When length is required longer than standard, please specify the boring depth. artridge & Insert for Alloy Steel (E) is recommended for boring on steel and stainless steel. : BTRA0075E, E and 475E are also available. Insert No Weight (kg).0,.,..4,.6,.6.7,.9,..5,.,. 4.8, 5., , 4.9, , 5.6, , 5.8, 6., , 7.0, , 9.9, 0.9.5,.5, 6.5 ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Please refer P.6, P.6 igh Pressure oolant Through Tool 48

150 OUAR TYPE BORING BASE OER oupling Bolt Q Q Q ock Q Fig. tooling (BT) can be used as the triple contact tooling on the / where spindle is BT double face contact system. ode No. oupling Q oupling Bolt No. Fig. BTQ6,95, 6, 95, 0,65,0 B6N No. (IT) Q4 95,0 BTQ6 65,,70N ,0 65,, ,8 7,47, 55,70 B4 B6N Q4 95 No. (IT) Q4,70, ,70, ,0, 55 B4 B4,, Q, 4 5, 8 87,5 B4 of Q6 base holder has been increased from mm to mm due to improvement of its rigidity. All base holders have a centre throughtool coolant hole. The oupling screw & wrench are supplied as standard. When length is required longer than standard, please specify the boring depth. BTQA, 75A, 5A and 75A are the arbor with tapered shape. Fig. Q No. Fig. Weight (kg).,.7,.5.,.6.8.7, 5., , 6.5, , 9. Blank arbor with shank is available. IN. order quantity of blank arbor is 5 off. Please specify ; ardness of arbor : Raw or R± e.g. =mm, =00mm BTBK00 J BORING EA with J BORING BIT igh Pressure oolant Through type is available Please contact with us. Easy to Set icron Accuracy h h Q Solid arbide Bit S J J Graduation:0.0mm on dia. J ead No. No. ode No. Boring Range Boring epth BTNo.in BTJ 86 (IT) 8 4 J8 94AN 9AN 4 BTJ (IT) J9AN 4AN Bit ole Size IN. dial readout on dia.: 0.0mm, Sub scale: 0.005mm, 0.8mm/rev. Each boxed set of J and J8 Boring Bars include 4 pcs of J Boring Bits as standard. Bits included for BTJ894A : J68, J68, J6885, J6885 Bits included for BTJ894AN : J68, J68, J6865, J6865 J Boring Bar without Boring Bits is also available. Please add B at the end of ode No. e.g. BTJ86B Shank and J ead (including Boring Bits) are delivered in separate packages. Please refer P.84 for Boring Bits. Please refer P.97 for cutting condition. Shank ode No. ead ode No. Bit Stroke J BTNo.Qh Qinh S 0 BTQ6 95 Q6J BTQ6 95 J844AN BTQ N Q6J BTQ N J844AN 6.0 Insert Tip ode No. J0 J6 J0 J6 49

151 BAANEUT BA BORING ARBOR for ARGE IA. in. dial read out:main scale dia. 0.0mm, sub scale dia.0.00mm Boring ia: 595mm ZA Unit Insert 6P ZA artridge Z BA Boring ia: 595mm for Finishing. No. No. ode.no BT BA05 (IT) BA05 BT BA85, 5, 85 (IT) BA85, 5, 85 BA85, 5, 85 BA85, 5, 85 BA0 BA0 BA40 BA40 BA50 IN.AX , 5, 85 0 (0 ) grade (oated) Inserts are supplied as standard. Please refer P.96 for cutting condition. Unit 5Z55 is provided as standard, please refer P.7 for Arbor (RAK) and Plate (RP). Arbor, Plate and artridge are delivered in separate packages. When ordering, please let us know machine maker and model no. to avoid the interfererce with tool magazine of AT. The location of cutting edge is same as drive key in standard. The different location is available, please specify in ode No. e.g. BTBA5 ( ) The boring arbors markedwith IT, (gauge length) is 0. e.g. ITBA BTRAK rive Key RAK Arbor Arbor No. RP Plate BTRAK0A, A, 0A BTRAK5 I TRAK5 (0 ) utting Edge B (Balancer) RP Plante No RP RP RP artridge (Balancer) Z (B) Insert Tip 6P P.98 Weight (kg) , 4.5, 7.5.5, 5.0, , 5.5, , 6.0, ock View from utting edge. BAANEUT BA BORING ARBOR for ARGE IA. With slight adjust screw Boring ia: 5mm Insert N08 RA Boring ia: 5mm for Roughing. No. No. ode.no BT RA05 (IT)RA05 BT RA85, 5, 85 (IT)RA85, 5, 85 RA85, 5, 85 RA85, 5, 85 RA0 RA0 RA40 RA40 RA50 IN.AX , 5, 85 0 (0 ) BTRAK RAK Arbor RP Plate Arbor No. BTRAK0A, A, 0A BTRAK5 I TRAK5 R artridge RP Plate No. RP RP RP artridge No. for arge dia. For eavy uty Boring of Iron and ast Iron R Insert Tip N08 Weight (kg) ,.8, 5.8.8,., 6..,.8, 6.8.8, 4., The ode No. on above table are the boring arbors with R cartridge (Inset tip: N08) the eavy uty Boring of Iron and ast Iron. Please refer P.95 for cutting condition. Boring arbor with cartridges & insert for Steel, Stainless Steel and ast Iron (E), for Aluminum (A) and for Through ole & ulti Sheets (K) are available. Please refer P.7 for cartridges. e.g. BTRA85E Please refer P.7 for Arbor (RAK) and Plate (RP). The location of cutting edge is same as drive key in standard. Arbor, Plate and artridge are delivered in separate packages. The different location is available, please specify in ode No. e.g. BTRA5 ( ) When ordering, please let us know machine maker and model no. The boring arbors marked with IT, (gauge length) is 0. e.g. ITRA0 to avoid the interference with tool magazine of AT. P.98

152 ock FA Photo. shows with face mill cutter. No. No. BT FAE I ARBOR TYPE A/SOUER UTTER ARBOR BTFA5.4, FA.75, 75 FA8. BTFA5.4,, FA.75, 75,05 FA8., 75 FA.8, 75 FA JIS B4 Face ill utter Arbor W W F rive Key ock Bolt Fig. Weight kg.5,. 95,.7,. 05, , 4.6, ,,00 4.5, 5., 6. 05,5,65 4., ,5 4.9, With utter W F F rive Key FW 5 FW FW8 FW 5 FW, FW8,9 FW,4 FW6 ock Bolt toolingbtcan be used as the triple contact tooling on the / where spindle is BT double face contact system. ode No. ( ) ock Bolt F F6 F0 F F6 F0 F4 G Fig. Fig. P G G W W F Fig. F Fig.4 F No. No. toolingbtcan be used as the triple contact tooling on the / where spindle is BT double face contact system. ode No. ( ) BTF, F7, F, 75 BTF,05, F7,, F, 75, Arbor W Weight kg.,.0.5,..,.6 4., 4.7, 5. 4., 5.5, 7. 4., 5.5, 7.0 rive keys, wrench and bolt are supplied as standard. The arbor weight is only for the arbor. The different type of the cap bolt may be used for the recent cutter. Please check the specification. The arbor marked requires 4 fixing boltsfa , P=0.6 Extended length is available as an option.btfa5.4 00,,0 FA.75, 00,0 FA8., 00,0 85, 0, 0, 5 00,, 95,,00 95,5,55 With utter F 5 5 G ap Bolt Fig. 4 5 igh Feed utter Arbor with oolant ole d F No. No. Plugs d ode No. ( ) d Plugs BTF 47 F7 76 F 96 F 00 BTF 47 F7 76 F 96 F 00 F.8 00 oolant ole ode No. utter ia. d d d, 5 47 F , 66 F F F F Fixing dimension is basically based on FA/F.The combination of the other cutter dia. are also available. toolingbtcan be used as the triple contact tooling on the / where spindle is BT double face contact system. igh Feed utter Arbor with oolant ole Arbor W F.5, F5.4, F.75, F8. are also available.for F, there are two types of, 47 and. For F7, there are two types of, and Weight kg rive Key FW 8 FW FW6 FW FW 8 FW0 FW5 FW0 FW ock Bolt F0 F0 F4 G ap Bolt

153 BT ZERO FIT TYPE IING UK Fig. Explanation of the ode No. BT ZF0 05 Nominal Gauge ength hucking apacity Zero Fit Type illing huck Shank No. ZF No. No. ode No. BTZF005, 0 ZF505, 0 ZF BTZF005, 65 ZF505, 65 ZF5, 65 Fig. Spanner is available as an option. ZF0 type : 9, ZF5 type : 95, ZF type : 9 Wrench to adjust runout9zfis available as an option. Wrench to adjust 9ZF For ow to Adjust the RunOut, please refer toolingbtcan be used as the triple contact tooling on the / where spindle is BT double face contact system. Weightkg Fig ,.5 05, , , , , , 7.4 P.56. PAT. ollet K0 K0 K5 K5 K K K0 K0 K5 K5 K K Please note that the acceptable shank tolerance is h6h7. Please addpat the end of ode No. for the high speed type. e.g. BTZF505P Please refer P., P. for K, K collet. ock BT ZERO FIT TYPE SI UK G No.Option SK ollet Fig. G No.Option SK ollet Explanation of the ode No. BT SZF0 Nominal Gauge ength igh Pressure entre Through Shank No. hucking apacity Zero Fit Type Slim huck SZF Fig. No. No. toolingbtcan be used as the triple contact tooling on the / where spindle is BT double face contact system. ode No. G No.Option WeightKg Fig. BTSZF 6, , 9.5.5, SKG 6 6G.,.7 SZF0,.7.0, SKG00G.5,.9 7, 97 SZF6, SKG6G.8,. SZF50, BTSZF 605, , 55, 86 4, 6 84, , SKG58G SKG 6 6G.4,.9 4.0, 4. SZF005, , SKG00G 4.5, 4.9 4, 0 SZF605, SKG6G 5.0, 5.4 SZF55, , 65 7, SKG54G 5.8, 6.0 PAT. ollet SK 6 SK0 SK6 SK5 SK 6 SK0 SK6 SK5 Adjust screwg No., wrench to adjust runout9zfand SK spanner are available as an option. SZF6: SK6W, SZF0: SK0, SZF6: 96, SZF5: 95 Please use Pclass or Atype SK collet.p. For centre through coolant application please use SK J type nut and cap for your preference. Please note that the length of J type nut is 6mm longer than the standard SK Nut.P.4, P.44 For igh Speed type, ode No. is GSZFP e.g. BTGSZF0P In this case, G andle is required.p. For ow to Adjust the RunOut, please refer P.56. rill chuck, side lock holder or morse taper sleeve are not supplied with shank. To prevent the swarf contamination to the gap between spindle flange and tool flange, these kinds of chucks with shank is available. 5

154 BT ock SPINE FANGE EANER JAPAN PAT.P Spindle Flange leaner for Tooling and N5 Tooling. et's clean your spindle flange just before the fine machining to keep AT repeatability accuracy higher. o not rotate your spindle, just supply the 0.5Pa dry air from the stopper block in approx. sec., then the intermittent jet air blow from the spindle flange cleaner will clean your spindle flange surface. BTEF 9 BTEF I TEF 9 I TEF Jet Air Blow 9 R4.5R 8 EF Air Supply Port R5 : BT, IT Stopper Block is not included. When ordering, please specify the name of / builder, model No. and the drawing of the spindle flange. P.66 SPINE EANER et's clean your spindle taper just before the fine machining. Rotate your spindle at min, then the spindle cleaner will rotate to clean your spindle taper. Please be careful, AX. rotation speed of your spindle is min. BTE00 BTE0 eer Skin 6885 I TE00 I TE0 Special Pull Stud for E leaner 8 5 E 759 Special Pull Stud for E leaner is supplied as standard. Please specify the Pull Stud ode No. Stopper Block is not included. When ordering, please specify the name of / builder, model No. and the drawing of the spindle flange. P.66 AUTOATI OI SUPPY OER For Improvement of Tap runout accuracy and extended tap life. Automatic oil or grease supply of a required amount can be done with this holder before your tapping operation. ZP No. No. No. ode No. BTZP00 BTZP79 BTZP apacity of tank 00cm 0cm 0cm ischarge Stroke 0.0cm 0.5cm 0.5cm Weight Kg Nozzle (Standard Accessories) ZP0, ZP0G, ZP0 ZP0, ZP0G, ZP0, ZP 5

155 IT TOOING SYSTE What is IT Shank Tooling? Short ong V Notch ITX has to be balanced by machining this area due to the unsymmetrical design of ITrive Key Slot and V Notch. IT Shank is for IT shank. IT shank is based on ISO 788/'8 (IN6987') and its flange has an unsymmetrical shape. epth of rive Key Slots are different. V Notch on one side. Therefore, IT shank ultiock illing huck, INIINI huck, Slim huck and V older have a flat cut just under the V flange for mass balancing as standard. ock IT UTI OK IING UK The cutting chips show us the actual machining capability. Quiet, high speed heavy milling Stable finishing ANNIVERSARY Type Powerful gripping torque igh rigidity igh precision ompact design entre Through AX. 7Pa ode No. ollet No. No. IT,0 6,, 0 0,, ,0 95,05, 0 IT05,65 605,65, ,65, ,5, 65,05, 0,5, ,0, 5,65 Spanner is available as an option. : 9, A : 9A, 6:96, 0:90, 5:95, & =64:95, :9, 4:94 Please note the acceptable shank tolerance is h7. Please refer P.4 for K, K and NK collets. For heavy duty milling, please grip the end mill shank longer than. For the chucks except, the stopper for direct chucking, ONK collet and OJK collet can be used. The ode No. of the stopper 0:90, 5:95, :9, 4:94 NK ollet can not be used for IT495. IT illing hucks marked are available as an option. IT0, and IT400, are available as an option. style is available. Please addffor the flange through tool coolant type; IT0F, IT0F05 5F, 5F05 F05, F05 4F ,7 8,8, ,00,5,5 ode No. IT G 6 G 0 G 5 85G 95G, 05G ,,95, ,0,5,5 K K6 K K6 K0 K6 NK6 K5 K5 NK5 K K NK K K6 K K6 K0 K0 NK0 K5 K5 NK5 K K NK K4 K4 NK4 igh Speed illing huck AX. ode No. min,000 IT05G 605G 5, G 505G 0,000 G,05G,0G 4 95P Weight (kg).6,.9.4,.7,.0.6,.8,..,.5.,.5,.8 4.0, , 4.8, , 5., , 5., ,4.6,5.,5.6, ,6.6,7.,8.6 G andle P. AX. min 0,000 5,000 For the chucks except, the stopper for direct chucking, ONK collet and OJK collet can be used. NK ollet can not be used for IT495P. The extended gauge lengthis available. Please contact with us. 54

156 IT INIINI UK AX.,000min & G.5 Gripping from Front Nose RunOut Accuracy m at 4 The best chuck for the small dia.cutting tool lamp/unclamp just with a wrench. ock No. No. ode No. IT 8,0,0 IT 5,5,65 05,5,65 Wrench is supplied as standard. PK, PK, VK collet is available as an option. Please refer P. Please add for the centre through tool coolant type. e.g. IT8 Please add Ffor the flange through tool coolant type; IT 8F,0 IT 8F05,0 F,0 F05,0 igh precision igh speed Powerful gripping hucking Range ,0,0 05,5,65 05,5,65 IT SI UK 0 0, 5,,, 5,,70 ollet PK 8 VK 8 PK VK PK 8 VK 8 PK VK 44.5 ampening effect + Jet Spray oolant Supply = Over times of extended Tool life for SS & arbide rills Perfect Sealing G No.Option,000,000 0,000 0,000 AX.(min) : 5.4 Weight (kg).4,.5.7,.8 4.4, 4.5, , 4.7, 4.8 SK entre Through AX. 7Pa No. No. ode No. ITSKT 6, 0 SKT0, 0, SKT, 0, SKT6, 0, SKT0, 0 SKT5, 0 ITSKT 605, 65 SKT005, 65 SKT5, 65 SKT605, 65 SKT005, 65 SKT505, 65 Adjust screwg No.of ITSK5 is SKG58G. ollet, adjust screwg No.and G andle are available as an option. The ode No. of the G andle is SKT6P: G6, SKT0P: G0, SKTP: G, SKT6P: G6, SKT0P: G0, SKT5P: G5 Please refer P. for SK collet and please refer P.4 for J type nut,. All chucks are high pressure centre through tool coolant type. SK6: 4 6, SK0: 6 0, SK6: 0 6, SK5: 6 5 Please addffor the flange through tool coolant type; ITSK 6F,0 ITSK 6F05,65 SK0F,0 SK0F05,65 SKF,0 SKF05,65 SK6F,0 SK6F05,65 SK5F0 SK5F05,65 0,000min When SK J type nut is used, the total chuck length will be extended by 6mm. G No.Option Weightkg SK ollet ,0 9.8, ,9.4 6 SKG 6 6G.,.4 SK 6.7.0,0,,, ,7.,4. 54 SKG00G.,.4,.6 SK0.75.0,0, 6 5,85,0 6.6,4., SKGG.4,.6,.8 SK.756.0,0, 7,,0 44.7,48.9,5. 57 SKG6G.5,.7,.9 SK ,0 8.5, , SKG08G.6,.0 SK ,0 6.6, , SKG58G.8,.4 SK , , ,.8 6 SKG 6 6G.8,4.0 SK ,65 6, 7.5., SKG00G 4.,4.6 SK , ,5 8.4, SKGG 4.0,4. SK ,65 7 6, 44.9,5. 57 SKG6G 4.7,5. SK , , , SKG08G 4.,5.0 SK ,65 6, , SKG54G 5.,5.6 SK5 ode No. ITSKT 6 P, 0P SKT0 P, 0P SKT P, 0P SKT6 P, 0P SKT0 P, 0P SKT5 P, 0P igh Speed SI UK AX. min,000 5,000 0,000 The extended gauge lengthis available. Please contact with us. G andle P. ode No. ITSKT 605P, 65P SKT005P, 65P SKT5P, 65P SKT605P, 65P SKT005P, 65P SKT505P, 65P AX. min 0,000 5,000 55

157 V entre Through AX. 7Pa No. No. ode No. ITV 6 0 V 0 ITV V IT V OER With TiN Bearing Nut AX.,000min & G.5 RunOut Accuracy m at G No.Option TiN Bearing Nut is supplied as standard. ollet, Adjust ScrewG No.and G andle are available an option. When the axial stopper is required, please use Adjust ScrewG No. All series are for igh Speed Rotation. Please addrpat the end of ode No. for Rust Proof Treatment V older. e.g. ITVRP Please use V J type Nut & ap for entre Through oolant. When V J type Nut is used, the total holder length will be extended to 6mm. ITV 6, ITV, ITV, 0 are available as semistandard G No. Option VG 6 8A VG5A VG 6 8A VG5A Weight kg AX. min,000 0,000 PAT.P ollet VK 6 VK VK 6 VK G andle P. ock oosen off am Ring ock Screws and rotate the Adjust am to the free position.set the ial Gauge at front end of the cutting tool. Rotate the Zero Fit older and stop at the position where the aximum runout figure is shown. Turn the am Ring and locate the Adjust am to theaximum Runoutposition. Turning the am Ring is not affected to the balancing grade, because the am Ring itself is well balanced. Turn the Adjust am by wrench9zfto adjust the runout to be the middle between the maximum and the minimum. Adjustments made with small movements may take some time to achieve the correct accuracy. It is better to try to adjust the full error in one attempt. With practice this becomes easier. The inimum Read Out iddle Position The aximum Read Out Wrench to adjust 9ZF ZERO FIT OER INSTRUTIONOW TO AJUST A RUNOUT Adjustable range of runout at 00mm from Adjust am. The range will be double at 00mm SZF 6 SZF0 SZF6 SZF5 ZF0 ZF5 ZF 0.0mm / dia. 0.0mm / dia. 0.0mm / dia. 0.0mm / dia. 0.05mm / dia. 0.0mm / dia. 0.0mm / dia. 0.0mm / dia. To make sure please rotate the Zero Fit older and check the runout is adjusted correctly. If adjustment is not correct, loosen the screw to get the Adjust am back to the free position and repeat the above procedure from. Please ensure that the off am Ring ock Screws are tightened after the above operations. Please note that there are certain cutters which have the difficulty to check the runout at their front end. In that case, put the dial gauge on the cylindrical shank portion under the teeth as and proceed the above operation. Then, move the dial gauge to the front end and confirm the runout. If further fine adjustment is required, please do so by using the Adjust am only without rotating the am ring. When new special cutter is designed, we will recommend to design to add the boss to check the runout accuracy at the front end. Free Position of am am Ring ock Screw am Ring Adjust am 00mm Boss 56

158 ock Photo. shows with face mill cutter. FA No. No. ode No. ( ) ITFA5.4, FA.75, 75 FA8. ITFA5.4,, FA.75, 75,05 FA8., 75 FA.8, 75 FA IT FAE I ARBOR TYPE A/SOUER UTTER ARBOR JIS B4 Face ill utter Arbor W W F rive Key 4.5, 5., 6. 4., , ock Bolt Fig. toolingitcan be used as the triple contact tooling on the / where spindle is IT double face contact system. Weight kg.5,. 95,.7,. 05, , 4.6, ,,00 05,5,65 05,5 05,5 5 G With utter W F F FW 5 FW FW8 FW 5 FW, FW8,9 FW,4 FW6 ock Bolt rive Key ock Bolt F F6 F0 F F6 F0 F4 G G Fig. Fig. P W W 57 F FA For SANVIK TAX Shoulder Face ill/suitoo E5,000 Series ode No. ( ) Arbor Weight With utter W kg F No. No. ITF, ITF,05, ,.0 4., 4.7, 5. 85, 00,, F7, F7,, ,. 4., 5.5, 7. 0, 95,,00 F, 75 F, 75, ,.6 4., 5.5, 7.0 0, 5 95,5, d No. No. Plugs d ode No. ( ) d oles ITF 47 F7 76 F 96 F 00 ITF 47 F7 76 F 96 F 00 F.8 00 F.5 F75.4 F.75 F8. F ode No Arbor W F toolingitcan be used as the triple contact tooling on the / where spindle is IT double face contact system. rive keys, wrench and bolt are supplied as standard. The arbor weight is only for the arbor. The different type of the cap bolt may be used for the recent cutter. Please check the specification. The arbor marked requires 4 fixing boltsfa , P=0.6 Extended length is available as an option.itfa5.4 00,,0 FA.75, 00,0 FA8., 00,0 igh Feed utter Arbor with oolant ole utter ia Fig. d Weight kg rive Key FW 8 FW FW6 FW FW 8 FW0 FW5 FW0 FW G ap Bolt F ock Bolt F0 F0 F Fig.4, , toolingitcan be used as the triple contact tooling on the / where spindle is IT double face contact system. F igh Feed utter Arbor with oolant ole Fig. 4 oolant ole d Fixing dimension is basically based on FA/F.The combination of the other cutter dia. are also available. F.5, F5.4, F.75, F8. are also available.for F, there are two types of, 47 and. For F7, there are two types of, and 76. G ap Bolt d

159 toolnbtis created from the technology of the toolbtwith its acclaimed cutting and safe and reliable triple contact type. A series of AJOR REA olders and high speed tooling were created using the tool system. Extremely low Zaxis displacement TOOING SYSTE IN. Zaxis displacement at high speed rotation Improved runout accuracy of AT repeatability AT Repeatability BT/IT ouble Face ontact Spindle tool tool BT/IT ouble Face ontact Spindle + + tool tool Triple Face ontact ouble Face ontact BT/IT ouble Face ontact Spindle tool can also be used on the machine with BT/IT standard spindle. The Nikken tooling system is not a simple taper/flange double face contact tool. The builtin dampening mechanism and front chucking mechanism have a variety of features. AJOR REA olderp69ampening echanism TiN Bearing Nut V,00 The dampening effect generates the excellent cutting. RunOut Accuracy ock igh Speed illing huckp Same Appearance, but a remarkable improvement can be found when cutting. Within m igh Speed Slim huck P65, Anniversary type V older P68 Unstable accuracy caused by tightening torque and the possibility of rust. The Tin coated bearing plate reduced friction. This is the best for the thrust load. Simple external design without 8 deg. internal taper proven the notches to be tightened with with the Slim huck for the G handle Ultra high speed rotation accuracy and gripping torque. TiN Bearing Nut ardnessv,00 Pilot shank on the collet for further stability of the accuracy. ompetitors NIKKEN iniini huckp6expert for Small ia. End illing,000min & G RUNOUT AURAY : WITIN m 4 YRAUI UK No Gripping at Front Nose Gripping Torque Oil hamber The thick wall design of the V older body improves its cutting rigidity. INIINI UK Gripping from Front Nose Powerful Gripping Torque/times aution Please read. If chattering instability occurs during processing with the BT/IT double face contact tooleg, if the / pulling force is reduced, be sure to select the tool of the internal expanding mechanism. This enables stable cutting by the taper, flange and the internal expanding mechanism. BT, IT: Pulling force of 0 kg or greater BT, IT: Pulling force of,0 kg or greater 58

160 IING UK 64 JAPAN, USA, FRANE, ITAY, SPAIN, KOREA, TAIWAN PAT. GERANY PAT.P 5 lose ontact!! No Vibration igh Rigidity huck Ring No ovingup of End ill!! Simple hucking/unchuking!! ock entre Through AX. 7Pa toolingnbtcan be used as the double face contact tooling on the where spindle is BT double face contact system. tooling can also be used on the with BT standard spindle. ode No. ollet Weightkg No. No. No. NBT , ,,00 NBT 65,,0 6,,0 0 70,,05,0 5 70,,0 85,05,0 NBT05,5,65 605,5,65 005,5,65, 505,5,65,05,0,5,65 00,,0 4 95,05,0,5,65 00,, , 75 75, 8, 00 65,,0 6,,0 7,,05,0 70,,0 85,05,0 05,5,65 05,5,65, 05,5,65,05,0,5,65 00,, ,70, , ,8, UTI OK illing huck is a Base older for machining centre. The following straight shank tooling to suit illing hucks are available. Silling huck (Extension Type)P. KTorse Taper SocketP.47 KPINIINI huckp. KZAZA Boring BarP.89 KINIINI huckp. KRARA Boring BarP.89 KSKSlim huckp. SZAXZA Boring Bar for eep olep. SSKong Size Slim huckp. KJJ Boring BarP.9 NPUN rill huckp. KSAStub ArborP.04 NZTapper huckp.56 SPEPROEN IP.0 SAStraight shank shrink fit holderp.7 Please refer P.59 for heavy duty type milling chuck with larger arbor diameter. Please refer P.6 for K, NK, K, NK collet. 8 5 K0 K5 K K0 K5 K K0 K5 eavy duty type milling chucks with larger arbor diameter are available. Please addrat the end of ode No. NBT0R, R, 0R 400R, R, 0R K K K6 K6 NK0 K0 NK5 K5 NK K K K K6 K6 NK0 K0 NK5 K5 NK K K K6 NK0 NK5 K K6 K0 K5 K NK K K4 NK4 K4 KFN and KFNWith Oringcan be used for the direct chucking application, when centre through tool coolant. K collet and KFN nut can be used for collet application. For dimension of centre through coolant type milling chuck is same as the above standard, however, refer P.05 for ode No. For dimension of flange through coolant type milling chuck is same as the above standard, however, refer P.07 for ode No. Please refer P.57 to use milling chuck as a tap holder for synchronizing tapping. 5 =55mm: 9, 5 =mm: 95, =64mm: 95, =69mm: 9, 4: 94 Please note the acceptable shank tolerance is h7. The milling chucks marked, and may not be used by the restriction of the diameter under V flange of your /. FSFace Sealtypes are available for 54 of BT/BT. There are types; FSJ: With J groove, FS: Without J groove NK0 NK5 NK NK0 NK5 NK NK0 NK5 NK NK ,..,..4,.5.,.6,.9.4,.7,.0.6,.8,.0,..8,.,.5.,.5,.8 4.0, 4., , 4.5, , 4.8, 5., , 5., , 4.6, 5., 5.6, , 9., , 5.8, 6.6, 7., ,.7, 4.0 Explanation of the ode No. NBT 85 Standard FS Face Sealed Nominal Gauge ength hucking capacity Symbol of milling chuck Shank No. FS type For machining of aluminum 59

161 IG SPEE IING UK Anniversary type & igh Speed Applicable for igh Pressure entre Through oolant by K ollet JAPAN, USA, FRANE, ITAY, SPAIN, KOREA, TAIWAN PAT. GERANY PAT.P G entre Through AX. 7Pa igh Speed ode No. AX. min ollet No. No. No. toolingnbtcan be used as the double face contact tooling on the where spindle is BT double face contact system. tooling can also be used on the with BT standard spindle. GFS type For machining of aluminum PAT. Weight kg NBT 55G K K 0.5, G K6 K G, 75G 5 75G, G G,00G NBT 65G, G , 75 75, 8, 00 65, , 76 58,000 5,000 0,000,000 K0 K5 K NK0 NK5 NK K K0 K5 K K NK0 NK5 NK 0.9,.0.,..4,.5.,. 6 G, G 6 6, 65 K6 K6.,.5 5, G, G , 57 K0 NK0 K0 NK0.4, G, G , K5 NK5 K5 NK5.6,.0 0,000 85G,05G 68 85,05 64, 70 77, 8 K NK K NK.9,. NBT05G,5G K K.9, G,5G ,000 K6 K6 4., ,5 005G,5G K0 NK0 K0 NK0 4.4, G,5G 5 55 K5 NK5 K5 NK5 4.6, 5. 5,000 G,05G,0G 68,05, K NK K NK 4., 4.7, P,0P ,0 7 5,000 K4 NK4 K4 NK4 5.5, 6.6 G andle is available as an option. Please refer P. GG, 6GG6, 0GG0, 5GG5, G =68mmG, G =6mmGS, Please note the acceptable shank tolerance is h6. Please add RPat the end of ode No. for Rust Proof Treatment illing huck. e.g. NBT85GRP entre Through oolant application For direct chucking, KFN nut is recommended. With a collet, K collet and KFN nut are recommended. NBT065G marked may not be used by the / restriction. In this case, please use NBT075G. NBT40P is also available. Please referp.6 for K, NK, K and NK collet. ock K collet & KFN nut The Jet oolant Pressure creates a tornado effect, ensuring efficient swarf dispersal. Explanation of the ode No. NBT 6 G G igh Speed GFS igh Speed and Face Sealed Nominal Gauge ength hucking apacity Symbol of illing huck Shank No.

162 ENTRE OOANT STRAIGT OET The Jet oolant Pressure creates a tornado effect, ensuring efficient swarf dispersal. PAT. Suitable for all models of the NIKKEN IING UK K K ollet Front Nut Jet oolant Prevention of Swarf entering the collet through the slots Explanation of the ode No. K 0 ock I of ollet O of ollet Symbol of K ollet K entre oolant NK entre oolant, Adjustable K Standard NK Adjustable ONK Oil ole rill OJKA Jet oolant OJKS ultiple Nozzles For grooving. For cutters with cutting diameter which is larger than the shank diameter. Prevention of the swarf contamination. A front nut with an Oring seal, for use with oil hole cutter, is also available as option. K olletkfn front nut and K spanner are available as an option. K Photo shows with front nut. Style K olletode No.OI K K, 4, 5, 6, 8, 0 K6 K6, 4, 5, 6, 8, 0, K0 K06, 8,0,, 6 K5 K56, 8,0,, 6, 0 K K6, 8,0,,6, 0, 5 K4 K46, 8,0,,6, 0, 5, Front Nut ode No. KFN KFN6 KFN0 KFN5 KFN, KFNT KFN4 Above bold figures indicate ANNIVERSARYtype K ollet. Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. KFNN NK Photo shows with front nut. KFN utter length adjustment on the collet is possible from front and back. Style NK olletode No.OI Front Nut ode No. NK0 NK06, 8, 0,, 6 KFN0 NK5 NK56, 8, 0,, 6, 0 KFN5 NK NK4 NK6, 8, 0,, 6, 0, 5 NK46, 8, 0,, 6, 0, 5, KFN, KFNT KFN4 Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. Front Nut KFN For there are sizes, KFN = for nose Explanation of the ode No. KFN 0 I of ollet O of ollet Symbol of Front Nut Style Front Nutode No. KFN KFN, 4, 5, 6, 8,0 KFN KFN6, 4, 5, 6, 8,0, KFN0 KFN5 KFN KFNT KFN KFN0 6, 8,0,,6 KFN5 6, 8,0,,6, 0 KFN 6, 8,0,,6, 0, 5 KFNT6, 8,0,,6, 0, 5 KFN4 6, 8,0,,6, 0, 5, The front nut for direct chucking The ode No. fitted with Oring is is also available. e.g. KFN00, KFN55, e.g. KFN00, KFN55, KFN KFN ring diameter of 69mm, KFNT = for nose ring diameter of 64mm. Jet oolant type for the cutter with a cutter dia. larger than shank dia. is also available. KFN50N, KFN5N, KFN4 Front Nut fitted with an Oring is also available. e.g. The ode No. is KFN The spanner is available as an option. KFNK, KFN6K6 KFN0K0 KFN5, KFNTK5 KFNK, KFN4K4 K Photo shows ANNIVERSARY type K ollet. Style K olletode No.OI K K,, 4, 5, 6, 7, 8, 9,0 K6 K6,, 4, 5, 6, 7, 8, 9,0,, K0 K5 K K4 K0,, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 K5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, K, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, K4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. The collets with bold character are the ANNIVERSARYtype K ollet. Ordinary K ollet can be used with ANNIVERSARYtype illing huck, but better performance can be found with the ANNIVERSARYtype K ollet. Please note the acceptable shank tolerance is h6h7. 6 utter length adjustment on the collet is possible from front and back. NK Style NK olletode No.OI NK0 NK0, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 NK NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8 NK5 NK5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, NK NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6 NK4 NK4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. The collets with bold character are standard. Please note the acceptable shank tolerance is h6h7. ollet removal 9KRis available as an option. Please refer P., P. for more detail of the straight collet.

163 INIINI UK EXPERT for SA IA. EN IING,000min & G.5 Gripping from Front Nose RunOut Accuracy m at 4 lamp/unclamp just with a wrench. Within m igh Speed No. No. No. toolingnbtcan be used as the double face contact tooling on the where spindle is BT double face contact system. tooling can also be used on the with BT standard spindle. ode No. NBT NBT NBT hucking Range Wrench is supplied as standard. ollet is available as an option. is a NEW type, therefore, Old style collets for K can not be used with it. Please Use VK or PK ollets. entre oolant Through type INIINI huck is available 8 and type only. Please add the letter "" to the ode No. e.g. NBT8P.04 PK, PK, VK collet is available as an option. Please refer P PK 4 PK 8 VK 8 PK VK PK 4 PK 8 VK 8 PK PK 4 VK PK 8 VK 8 PK ollet VK AX.min Explanation of the ode No. NBT 8 Nominal Gauge ength Shank No.,000,000 0,000 imension marked is 5.4 for. hucjing apacity Symbol of iniini huck Weight(kg) ock PK ollet Please select PK collet for the INIINI huck without coolant through capability. Explanation of the ode No. PK 8 Style No. Symbol of PK ollet I of ollet VK, VKJ ollet For centre through tool coolant type INIINI huck ; Standard VK collet is for the cutting tool with coolant hole. VKJ collet is for the cutting tool without coolant hole. Explanation of the ode No. VK 6 J Non : Without Jet Spread Groove J : With Jet Spread Groove I of ollet Style No. Symbol of VK ollet PK ollet ode No. PK 4,.5,,.5,,.5, 4 PK 8,.,.4,, 4, 5, 6, 7, 8each 0.mm PK4, 5, 6, 8, 0, Please note the acceptable shank tolerance of PK ollet is h6. Even the gripping range of PK collet is 0.mm/dia. (e.g. PK8 :.8.0), but the shank tolerance of h6 is highly recommended for precision machining. Jet Spread Groove J type JAPAN PAT. VK ollet ode No. VK 8J,J,4J,5J,6J,8J VK4J,5J,6J,8J,0J,J Please note the acceptable shank tolerance is h6. Please add J for the Jet Spread oolant type. e.g. VK86J VK8J is Jet Spread ole type. 6

164 ock 6 SK Photo shows SK0 type. entre Through AX. 7Pa No. No. ode No. SI UK NBTSK SK SK SK SK0 SK SK NBTSK SK SK SK SK SK SKT SKT Fig Series Addition GNo.Option Fig. Fig. toolingnbtcan be used as the double face contact tooling on the where spindle is BT double face contact system. tooling can also be used on the with BT standard spindle. When SK J type nut is used, the total chuck length will be extended by 6mm G No. Option SKG 6 6G SKG00G SKGG SKG6GE SKG60G SKG6G SKGS SKG0GE SKG0G SKG SKG 6 6G SKG00G SKGG SKG60G SKG6G SKG06G SKG08G SKG58GE SKG58G SKG54G GNo.Option GNo.Option Weight kg Fig PAT. ollet SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5

165 SK Photo shows SK6 type. entre Through AX. 7Pa No. ode No. NBTSK SK SK SK SK SK SI UK SKT SKT0 Fig Series Addition GNo.Option Fig. Fig. toolingnbtcan be used as the double face contact tooling on the where spindle is BT double face contact system. tooling can also be used on the with BT standard spindle. When SK J type nut is used, the total chuck length will be extended by 6mm. G No. Option SKG 6 6G SKG00G SKGG SKG6G SKG08G SKG54G GNo.Option GNo.Option Weight kg Please refer P.57 for use as Tap older for Synchronized Tapping. Please refer P.67 for SK collet. ollet, adjust screw G No.and spanner are available as an option. The ode No. of the spanner is SK6= 8: SK6, SK6= 9.5: SK6W, SK0: SK0, SK: 9A, SK6: 96, SK0: 9, SK5: 95 Please refer P.65, P.66 for igh Speed Slim huck,000min All Slim hucks can be used for entre Through oolant type. Please refer P.44 for entre Through oolant Adjust Screw and P. for entre Through Pull Stud. Please refer P.05 for igh Pressure AX.7Paentre Through oolant type.please refer P.08 for Flange Through oolant type. NBTSK000, NBTSK0, 0 are also available as semistandard. SK600, SK6, 0 Please add RPat the end of ode No. for Rust Proof Treatment Slim huck. e.g. NBTSK0RP Extended gauge length slim chucks with the straight arbor like as Fig. are available. NBTSK000ST, ST. 0ST SK0ST, ST, 0ST SK600ST, ST, 0ST Fig PAT. ollet SK 6 SK0 SK SK6 SK0 SK5 ock 64

166 ock 65 SKTP entre Through AX. 7Pa No. No. No. ode No. NBTSKT 6 P 75P P SKT0 P 75P P SKT P 75P P SKT6 P 75P P NBTSKT 6 P 75P P 0P SKT0 P 75P P 0P P SKT P 75P P 0P P SKT6 P 75P P 0P P SKT0 P 75P P 0P SKT5 75P P NBTSKT 605P 5P 65P SKT005P 5P 65P SKT5P 5P 65P SKT605P 5P 65P SKT005P 5P 65P SKT505P 5P 65P IG SPEE SI UK TYPE AX.,000min & G G No. (Option) Explanation of the ode No. NBT SKT G No. Option SKG66G SKG00G SKGG SKG6GE SKG60G SKG6G SKG66G SKG00G SKGG SKG60G SKG6G SKG06G SKG08G SKG58GE SKG58G SKG66G SKG00G SKGG SKG6G SKG08G SKG54G Shank No. AX. min,000,000,000 5,000 0,000 0,000 5,000 P hucking apacity Symbol of igh Speed Nominal Gauge ength mm entre Through Tool oolant Symbol of New Slim huck toolingnbtcan be used as the double face contact tooling on the where spindle is BT double face contact system. tooling can also be used on the with BT standard spindle. When SK J type nut is used, the total chuck length will be extended by 6mm. JAPAN, USA PAT. Please refer P.4 for TiN Bearing Nut. Please add "RP" at the end of the ode No. for Rust Proof Treatment Slim huck. e.g. NBTSKT0PRP ollet, adjust screwg No.and G andle are available as an option.please use SK J type nut & cap for the entre through tool coolant. P.4 The ode No. of the G andle is SKT6P: G6, SKT0P: G0, SKTP: G, SKT6P: G6, SKT0P: G0, SKT5P: G5 P class or A type SK collet is highly recommended to use. P.67 ollet SK 6 SK0 SK SK6 SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 Weight kg G andle P.

167 SKP entre Through AX. 7Pa IG SPEE SI UKSTRAIGT TYPE AX.,000min & G.5 G No. (Option) Fig. SK ollet Explanation of the ode No. NBT GSK 0 Shank No. P Symbol of igh Speed Nominal Gauge ength mm hucking apacity Symbol of New Slim huck toolingnbtcan be used as the double face contact tooling on the where spindle is BT double face contact system. tooling can also be used on the with BT standard spindle. When SK J type nut is used, the total chuck length will be extended by 6mm. JAPAN, USA PAT. ode No. G No. Option AX. min NBTSK 6 P P SKG 6 6G SK0 P P SKG00G 75P 75,000 P No. SK P P P SKGG SK6 P 75P P SKG6GE SKG60G SKG6G SK0 P SKGS,000 SK0 75P P SKG0GE SKG0G SK5 P SKG NBTSK 6 P 9.5 P SKG 6 6G 0P 0 SK0 P 75P P SKG00G 0P 0 7 P 8 4.5,000 SK P P P SKGG 0P No. P 8 SK6 P 5 SKG60G 75P P P SKG6G P 8 8 5,000 SK0 P 576 SKG06G 75P P 476 SKG08G 0P 0 SK5 75P SKG58GE 65 P SKG58G 0,000 0P SKG54G NBTSK 605P P SKG 6 6G 65P 65 4 SK005P P SKG00G 65P No. SK5P P SKGG 0, P 65 SK605P P SKG6G 65P 65 SK005P 5P SKG08G 65P 65 SK505P 5P SKG54G 5,000 65P 65 Please refer P.4 for TiN Bearing Nut. Please add "RP" at the end of the ode No. for Rust Proof Treatment Slim huck. e.g. NBTSKT0PRP ollet, adjust screwg No.and G andle are available as an option. Please use SK J type nut & cap for the entre through tool coolant. P.4 The ode No. of the G andle is SK6P: G6, SK0P: G0, SKP: G, SK6P: G6, SK0P: G0, SK5P: G5 P class or A type SK collet is highly recommended to use. P.67 ode No. marked are not centre coolant tool coolant type. ollet SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 Weight kg G andle P. 66 ock

168 SI UK OET Explanation of the ode No. SK 0 6 P Non: Standard P:P classrunout Accuracy= m A:A typefor End ill Shank AX. hucking ia. Style No. Symbol of SK ollet ock SK Atype SK collet for End ill Shankare marked. The acceptable shank tolerance is h8.ode No. is e.g. SK00A Pclass SK collet for drillare available for all series. e.g. SK00P ode No. SK SK hucking 0.7 ~ ~.0.5~.5. ~.5.55~.75.8 ~.0.05~.5. ~.5.55~.75.8 ~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~.0.0 ~.5.5~.5.5 ~.75.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.0 ode No. SK hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0 ode No. SK ollet removal SKR6is supplied as standard only for SK6. SKR0, SKR6 and SKR5 are available as an option. ollet removal is not necessary for the new types of collet SK0 to SK5 collet including SK and SK0. hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~6.0 ode No. SK hucking.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 0.0 ode No. SK hucking 7.5~ ~0.0.5~.0 5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~5.4 SK6 collet with the special internal dia. is also available. Pclass SK collet for drill It guarantees the Runout accuracy within micron at the nose 4from the chuck. Additionally ollet Set is also available. within m 4 Atype SK collet for endmill The acceptable shank tolerance ids h8. SK ollet A type SK 6A,.75A, 4A, 5A, 6A SK0A,.75A, 4A, 5A, 6A, 8A, 0A SKA,4A, 5A, 6A, 8A, 0A, A SK6A,4A, 5A, 6A, 8A, 0A, A, 6A SK04A, 5A, 6A, 8A, 0A, A, 6A, 0A SK58A, 0A, A, 6A, 0A, 5A 67

169 ANNIVERSARY TYPE V OER With TiN Bearing Nut AX.,000min & G.5 RunOut Accuracy : Within m at 4 G No.Option V entre Through AX. 7Pa igh Speed No. No. No. toolingnbtcan be used as the double face contact tooling on the where spindle is BT double face contact system. tooling can also be used on the with BT standard spindle. ode No. G No. Weight Option kg AX. min NBTV VG 6 8A V ,000 0 NBTV VG5A VG 6 8A V..,000 0 NBTV VG5A VG 6 8A V , VG5A Shank No. PAT. ollet VK 6 VK VK 6 VK VK 6 VK TiN Bearing ut is supplied as standard. When the axial stopper is required, please use Adjust Screw G No. ollet, Adjust Screw G No.and G andle are available as an option. All series are for igh Speed Rotation. Please add RPat the end of ode No. for Rust Proof Treatment V older. e.gnbtvrp Explanation of the ode No. Please use V J type Nut & ap for entre Through oolant. When V J type Nut is used, the total holder length will be extended to 6mm. NBTV 6, NBTV, NBTV, 0 are available as semistandard. NBT V6 Nominal Gauge ength mm G andle P. hucking apacity Symbol of V older ock VK ollet VK ollet ode No. VK 6,,.75, 4, 5, 6 VK,.75, 4, 5, 6, 7, 8, 9, 0,, The acceptable shank tolerance of VK collet is h8. Inch series is also available. VK 6/8, /6, /4 VK/8, /6, /4, 5/6, /8, 7/6, / VK 6.75 is same as VK 6/8. VK.75 is same as VK/8. 68

170 AJOR REA OER AJOR REA OER ampening Effect TiN Bearing Effect older with an adjust screw for axial adjustment is supplied as an option. Please contact us. G No. (Option) SK SK6 Series Addition SK : AX. utter Shank ength to be inserted ock No. No. ode No. NBTSK 6 75 SK0 75 SK 75 SK6 75 NBTSK SK SK SK SK Please use A type SK collet for the end milling operation. P.70 Please refer P.4, P.44 for the Jet coolant system, J type nut and cap. G handle is available as an option. P. Please order with the ode No. G6 : SK6 &, G0 : SK0, G6 : SK6, G0 : SK0, G5 : SK5 Please add P at the end of ode No. for high speed specification, e.g NBTSK0P older with an adjust screw for axial adjustment is supplied as an option. Please contact us. AX. min ode No. NBTSK 6P SK0P SKP SK6P AX. min,000 5,000 tool can be used on the / with BT standard spindle ode No. NBTSK 6P SK0P SKP SK6P SK0P AX. min 5,000 0, G No. (Option) Weight (kg) SKG SKG SKG SKG. SKG SKG SKG SKG SKG SKG.9 SKG55. SKG70. SKG85.6 PAT. Explanation of the ode No. NBT SK0 Nominal Gauge ength hucking apacity AJOR REA OER Shank No. ode No. NBTSK 6P SK0P SKP SK6P SK0P SK5P ollet SK 6 A SK0 A SK A SK6 A SK 6 A SK0 A SK A SK6 A SK0 A AX. min 0,000 5,000 69

171 AJOR REA OER AJOR REA OER ampening Effect TiN Bearing Effect older with an adjust screw for axial adjustment is supplied as an option. Please contact us. G No. (Option) SK SK6 Series Addition SK : AX. utter Shank ength to be inserted No. ode No. NBTSK SK SK SK SK SK tool can be used on the / with BT standard spindle Please use A type SK collet for the end milling operation. P.70 Please refer P.4, P.44 for the Jet coolant system, J type nut and cap. G handle is available as an option. P. Please order with the ode No. G6 : SK6 &, G0 : SK0, G6 : SK6, G0 : SK0, G5 : SK5 Please add P at the end of ode No. for high speed specification, e.g NBTSK0P older with an adjust screw for axial adjustment is supplied as an option. Please contact us G No. (Option) Weight (kg).6 SKG SKG SKG SKG SKG SKG PAT. ollet SK 6 A SK0 A SK A SK6 A SK0 A SK5 A Explanation of the ode No. NBT SK0 Nominal Gauge ength hucking apacity AJOR REA OER Shank No. ock A TYPE SI OET SK within m 4 SK ollet A Type SK 6A,.75A, 4A, 5A, 6A SK0A,.75A, 4A, 5A, 6A, 8A, 0A SKA, 4A, 5A, 6A, 8A, 0A, A SK6A, 4A, 5A, 6A, 8A, 0A, A, 6A SK04A, 5A, 6A, 8A, 0A, A, 6A, 0A SK58A, 0A, A, 6A, 0A, 5A The acceptable shank tolerance of A Type collet is h8. 70

172 AJOR REA OER AJOR REA PROENI G d ock NBTPEArboread No. No. No. NBTPEArbor No. No. No. ode No. NBTPE6 75 PE0 75 PE5 PE 95 NBTPE6 85,05,0 (NIT)PE0,05,0 PE5,05,0 PE5,0,5 NBTPE600,0,5 (NIT)PE005,0,5 PE505,0,5 PE,5, ode No NBTPE 8 PE0 PE PE6 55 NBTPE 8 55, 75, (NIT)PE0, 75, PE 55, 70, 85 PE6 65,, 95 NBTPE 8 70,,05 (NIT)PE0 75,,05 PE 70, 85,00 PE6, 95, ,05,0,05,0 05,0,5 00,0,5 05,0,5 0,5, , 75,, 75, 55, 70, 85 65,, 95 70,,05 75,,05 70, 85,00, 95, , 75,, 75, 55, 70, 85 65,, 95 70,,05 75,,05 70, 85,00, 95,0 AX. epth I d ,47.5, ,47.5, pcs of tip clamp bolt and tip clamp wrench are supplied as standard. Please refer P.9 for cutting condition. Insert tip is available as an option. Please refer P.7. entre through tool coolant is available for all series. Arbor Front ia Arbor ode No. NBTPE 8 PE0 PE PE6 55 NBTPE 8 55, 75, PE0, 75, PE 55, 70, 85 PE6 65,, 95 NBTPE 8 70,,05 PE0 75,,05 PE 70, 85,00 PE6, 95,0 ead is available as an option. P.7entre through tool coolant is available for all series. This is interchangeable with EPO. When the connection interfacescrew G and I dis same, the cutter head of other carbide makers can be used ead ode No. 8PE6 0PE0 PE55 6PE 8PE6 0PE0 PE55 6PE 8PE6 0PE0 PE55 6PE Screw G INTERANGABE PROENI EA 7 PEead AX. epth 4 ode No. d G 6 8PE PE PE PE 7.0 pcs of tip clamp bolt and tip clamp wrench are supplied as standard.please refer Insert tip is available as an option. Please refer P.7. entre through tool coolant is available for all series. d G 4 F R No. of Teeth S Insert Tip AOT8PEER AOT848PEER P.9 for cutting condition. AOTInsert Tip Insert Tip ode No. AOT8PEER AOT848PEER Tip lamp Bolt TPS5 TPS Tip lamp wrench TIP07F TIP5W 0 5 S F..4 Only Nose R = 0.8 is available. Please contact itsubishi for the rigid type insert tip and the insert tip with other Nose R. Only grade of VP5TF for steel, cast iron, hardened steelis available. Please contact itsubishi for VP0RT for stainless steeland TF5 for aluminum. inimum order quantity: 0pcs. Spanner Width

173 AJOR REA OER ASAUNE SRINK FIT OER S Slim Style ode No. NBTS S, 05 S 4S, 05 No. S 6S, 05 S 8S, 05 S0S NBTS S, 5 (NIT) S 4S, 5 S 6S, 5 No. S 8S, 5 S0S, 5 SS, 5 NBTS S (NIT) S 4S05, S 6S05, No. S 8S05, S0S05, SS05, R Standard No. No. No. ode No. NBTS 4R, 05 S 6R, 05 S 8R, 05 S0R, 05 NBTS 4R (NIT) S 6R, 5 S 8R, 5 S0R, 5 SR, 5 NBTS 6R05, (NIT) S 8R05, S0R05, SR05, Please note the acceptable shank tolerance is h6. arbide tool can be used and SS tool can not be used. The tool will became very hot during heat shrinking. Please use glove for safety ,.8.,.8., , ,.8.,.8., , ,.8., ,.8., , ,.8., , , 8.8., , , 8.8., , 8.8.,.8 6., 8.8., , 8.8., I= 6, 0 and 5mm are available. The capacity of the drier is approx. KW. Inductive style of the heat shrinking unit is recommended., 05, 5 05,, 05, 5 05, 4, , , 67 4, , 67 4, ock STRAIGT SANK ASAUNE SRINK FIT OER Fig. d SA Style d ode No. S0A A 4 S6A 40 A 60 A S0A 6 A 8 A0 A 0 Fig. d Please note the acceptable shank tolerance is h6. The tool will become very hot during heat shrinking. Please use glove for safety. arbide tool can be used and SS tool can not be used. I= 6, 0 and 5mm are available. Inductive style of the heat shrinking unit is recommended. inimum insertion length is. The capacity of the drier is approx. KW. aximum insertion length is. If cutting tool is inserted longer than, the cutting tool bottom will be contacted to holder. Then, the runout accuracy will be worse Fig. d Fig 7

174 NBT ZERO FIT TYPE IING UK Fig. Explanation of the ode No. NBT ZF 0 Nominal Gauge ength hucking apacity Zero Fit Type illing huck Shank No. AX. runout at 00mm ock ZF No. No. No. ode No. NBTZF000 ZF500 NBTZF005, 0 (NIT)ZF505, 0 ZF NBTZF005, 65 (NIT)ZF505, 65 ZF5, 65 WeightKg Fig Please refer P., P. for K, K collet. Spanner is available as an option. ZF0 type : 9, ZF5 type : 95, ZF type : 9 Wrench to adjust runout9zfis available as an option. Fig , , ,.5.4, , , , 7.4 ZF0 ZF5 ZF K0 K5 K0 K5 K K0 K5 K 0.0mm / dia. 0.0mm / dia. 0.0mm / dia. ollet PAT. K0 K5 K0 K5 K K0 K5 K Please note that the acceptable shank tolerance is h6h7. Please addpat the end of ode No. for the high speed type. e.g. BTZF505P Wrench to adjust 9ZF For ow to Adjust the RunOut, please refer P.56. NBT ZERO FIT TYPE SI UK G No.Option SK ollet Explanation of the ode No. NBT SZF0 7 No. No. No. ode No. NBTSZF 6 SZF0 SZF605 NBTSZF 6, (NIT)SZF0, SZF6, SZF50, NBTSZF 605,65 (NIT)SZF005,65 SZF605,65 SZF55, Fig. Fig. SZF igh Pressure entre Through oolant type 05, 0, 05, 65 5, , 7, 97 55, 86 4, 6 4, 0 7, , , , G No.Option SK ollet G No. Option SKG 6 6G SKG00G SKG6G SKG 6 6G SKG00G SKG6G SKG58G SKG 6 6G SKG00G SKG6G SKG54G Nominal Gauge ength hucking apacity Zero Fit Type Slim huck Shank No. AX. runout at 00mm 0.0mm / dia. SZF 6 0.0mm / dia. SZF0 0.0mm / dia. SZF6 0.0mm / dia. SZF5 0.05mm / dia. Weight Kg ,.7.5,.9.8,..4,.9 4.0, , , , 6.0 Fig. PAT. ollet SK 6 SK0 SK6 SK 6 SK0 SK6 SK5 SK 6 SK0 SK6 SK5 Adjust screwg No., wrench to adjust runout9zfand SK spanner are available as an option. SZF6: SK6W, SZF0: SK0, SZF6: 96, SZF5: 95 Please use Pclass oratype SK collet.p.67 For centre through coolant application please use SK J type nut and cap for your preference. Please note that the length of J type nut is 6mm longer than the standard SK Nut.P.4 For igh Speed type, ode No. is GSZFP e.g. BTGSZF0P In this case, G andle is required.p. For ow to Adjust the RunOut, please refer P.56.

175 N RI UK Being given favorable reception its ompactness, igh Precision & igh Rigidity. Explanation of the ode No. NBT NPU0 Nominal Gauge ength hucking apacity Symbol of rill huck Shank No. NPU hucking ength NPU 88.8mm NPU6.5 No. No. No. ode No. NBTNPU 8 70 NPU 95 NBTNPU 8 70 (NIT) 0 55 NPU 75 NBTNPU 8 85 (NIT) 0 70 NPU hucking ia IN AX Weightkg ock Wrench is available as an option. NPU 8: NPU 8 NPU: NPU SIE OK OER h G h G SA A TYPEfor EN I Fig. Fig. Fig. No. No. No. No. No. ode No. NBTSA0 75 NBTSA0 (NIT)SA5 SA,5 NBTSA005,5 (NIT)SA505,5,65 SA5,5,65 SA, ode No. NBTS0 S5 S NBTS005 S505 S5 S ode No. of Side ock older for ombination Shank is. The ode No.of entre Through oolant type is "S ". P.06 B TYPEfor RI Please refer P. for ollet and Sleeve. Fig. 75,5 05,5 05,5,65 5, h 5 5 NBT IN.AX h G P.5 P P P P.5 G 4 P=.5 4 P=.5 6 P=.5 4 P=.5 6 P=.5 0 P=.0 marked is available semiatandard. Weightkg Weightkg ,. 4.8,5. 4.7,5., ,4.9, ,7.5 ollet OK5 OK OK5 OK OK 74

176 ORSE AAPTER A TYPE Taper contact area of more than % ensures high repeatability runout accuracy. T.No. T.No. W W TA Fig. Fig. ock ode No. T. No. W Fig Weightkg No. No. No. NBTTA, 05 TA, 0 TA NBTTA, 0 (NIT)TA, 0 TA 75, 5 TA4 95, 65 NBTTA, 0, (NIT)TA, 5, TA,, TA4 75, TA , 05, 0, 0, 0 75, 5 95, 65, 0,, 5,,, 75, 05 0, ,,,,, 0.8, ,..0.0,..,.4.,.8.4,.4 4.0, 4., , 4.4, 4.6.9, 4.7, , ORSE AAPTER B TYPE with RAW BOT Taper contact area of more than % ensures high repeatability runout accuracy. G G TB Fig. T.No. raw bolt type Fig. T.No. Pull stud draw bolt type. No. No. No. ode No. NBTTB TB 5 TB NBTTB TB TB TB4 85 NBTTB TB TB TB4 75 TB5056 TB505 T.No. G Fig WeightKg Adapter in Fig. is supplied with a special draw bolt. orse Taper Adapters B type as illustrated in Fig. need the special pull stud. The pull stud is optional accessory. When ordering, please specify the pull stud code number

177 TAPPER UK ost suitable for tapping gas threads, blindend threads and light alloys. When normal rotation of machine is stopped at specified position, the Tapper huck runs idle after progressing by its elongation (4mm for Z type). Simply rotate the machine in the reverse direction, and the tap depth will be made uniform within a highprecision. Tap ollet ZKN ZKG Tap AUTO. EPT ONTRO FOATING Float ompression Tension Z AUTO. EPT ONTRO No. No. ode No. NBTZ (NIT)Z00 Z Z6 Z4 Z8 NBTZ 8 (NIT)Z 85 Z Z65 Z400 Z44 Z8 U P 8 /8/ Tapping apability /8/ /85/8 / /4 /8 /8/4 /8/ /85/8 / /4 /8 P/6/4 P/8/8 P//8 P/8 P/6/4 P/8/8 P//8 P/8 F Float F Tap ollet ZKN 8 ZKG ZKG6 ZKG4 ZKN8 ZKN 8 ZKG ZKG6 ZKG4 ZKN8 In case of NIT, NITZ6 and NITZ475 are standard. In case of NIT, NITZ, NITZ44 and NITZ8 are standard. arked Z8 Tapper huck and ZK8 Tap ollet are available as semistandard. Please refer P.5 ZKGP.5 ZKfor ISO, IPERIA, IN Tap ollet, P.5 ZKGP.54 ZKNfor JIS Tap ollet, and P.55 for ong Size Tap ollet. Z FOATING No. No. ode No. NBTZ 8 (NIT)Z Z Z609 Z400 Z487 Z8 NBTZ 5 (NIT)Z Z75 Z0 Z65 Z44 Z487 Z875 Z65 Tapping apability Float U P F F 8 /8/4 5 5 /8/ P/6/ /85/8 P/8/ / P// /4 /8 P/ /8/ /8/ P/6/ /85/8 P/8/ / P// /4 /8 P/ /4 P (5) Tap ollet ZKN 8 ZKG ZKG6 ZKG4 ZKN8 ZKN 8 ZKG ZKG6 ZKG4 ZKN8 ZKN65 In case of NIT, ITZ895 and NITZ5 are standard. In case of NIT, ITZ5, NITZ887 and NITZ6565 are standard. arked Z8 Tapper huck and ZK8 Tap ollet are available as semistandard. Please refer P.5 ZKGP.5 ZKfor ISO, IPERIA, IN Tap ollet, P.5 ZKGP.54 ZKNfor JIS Tap ollet, and P.55 for ong Size Tap ollet. arked ( ) dimension is for 65 or more size of ZK Tap ollet. Weight (kg) Weight (kg) ock

178 ZA BORING ARBOR Boring for Finishing h h No icro Vibration due to oubleontact Support of artridge. ong Toolife & igh Accuracy. Q Q ock ZA h h h (Spacer) h Only ZA6 All codes shown are for heads with triangular inserts For heads with rhomboid inserts please add the letter R to the code No. e.g. NBTZA R P.98 ode No. Boring Boring upling Range epth ia Q ead No. Insert No. NBTNo. in. Q in. h NBTZA 65, 5 (NIT)ZA 00, 5, ZA 50,, , 48, 67, 75 5,, ZA6, 55 9ZA0 ZA5 P,B ZA,, , 0, 6 4 6ZA55 4P,B No. ZA 4,, ,, ZA470 ZA 5565, 0, ,, ZA5570 6P,B ZA 7065,, ,, ZA7070 ZA 8595 NBTZA 6, (NIT)ZA 0, 65, ZA 55, 65, ZA, 0, , 48, 67, 75 5,, 97 77, 0, ZA8500 ZA6, 55 9ZA0 ZA5 6ZA55 P,B 4P,B No. ZA 4, 95, 5, ,, 4, ZA470 ZA 550,, , 8, ZA5570 ZA 70, 70, , 0, ZA7070 ZA 855,, , 47, 7 4ZA8500 6P,B ZA005, ZA0000 ZA5, 5, ZA00 IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. grade oatedinsert for Steel, Stainless & ast Iron is supplied as Standard with the head Smooth boring & ong toollife. P.98Please refer We would recommendbgradebninsert for ardened Steel & igh Speed boring of ast Iron. Please refer P.85 for Shank&Spacer, and P.77, P.78 for ead. For entre Through Tool oolant type, please addat the end of ode No. e.g. BTZA5565. For BT, modular connection system is applied. Please refer P.85 for Base older. When length is required longer than standard, please specify boring depth. NBTZA005, 75,, 475 are also available. NBTZA5, 75,, 475 h Weight kg.9,.9.9,.9,.0.0,.,..5,.7,.7.0,.,.5.9, 4.6, , 5.8, , , 4.8, , 4.8, , 5.6, , 6.0, 6.4, , 7.6, , 0.6,.5.5, 5.0, 6.0.8, , 7. P.96 for cutting condition. igh Speed Boring ZA Special ardened light alloy metal head with balancing for preventing from high frequency vibration. Ultra high speed boringax.,000min ZA for ultistage Boring Bar Please contact us for the special boring bar. igh Pressure oolant Through Tool Photo. shows N5 shank. Please contact us for your application with the boring diameter. P.78 e.g. NBTZA4AA Boring dia. 4.5mm 77

179 BAANEUT BORING ARBOR Boring for Roughing Power of Shoulder Support utting Force Perfect ontact h h RA Q Q No. No. NBTNo. in. ode No. NBTRA 55E, 65E, E (NIT)RA E, E, 95E RA 4E, E, 0E RA 565E, 0E, 5E RA 70E, 95E, E RA0095E NBTRA 5E, E, 95E (NIT)RA E, 0E, 5E RA 4E, 95E, 5E, E RA 5E, E, 70E RA 7055E, 85E, 5E RA005E, E, 5E Boring Range Boring epth 67, 05, 77, 0, 97,, 57 5,, 95, 95, 95 67, 05, 77, 0, 97,, 4, 57 7, 8, 77 05, 5,65 5,, 5 h h h (Spacer) upling ia Q ead No. P.6 Q in. h RA05 55E 6RA 55E 0RA 4 70E 6RA 5 70E 4RA 70 85E 4RA0000E RA 5 55E 6RA 55E 0RA 4 70E 6RA 5 70E 4RA 70 85E 4RA0000E grade oatedinserts are supplied as standard with the head. P.6 Please refer P.9 for cutting condition. Please refer P.79 for base holder, P.86 for spacer and P.67 for head. For centre through tool coolant type, please addat the end of ode No. e.g. NBTRA565 artridges & Insert tips for the eavy uty Boring of Iron and ast Iron No letter, for Aluminum A, and for Through ole & ultiple Sheets Kare available. Please refer P.69 for cartridges. Please add the letterno letter, Aor Kat the end of ode No. e.g. NBTRA565A NBTRA0075E, E and 475E are also available. Tip No Weight kg.0,.,..4,.6,.6.7,.9,..5,.,. 4.8, 5., , 4.9, , 5.6, , 5.8, 6., , 7.0, , 9.9, 0.9.5,.5, 6.5 ock ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Please refer P.6, P.6 AJOR REA OER BASE OER for OUAR TYPE Q Q Fig. Fig. Q Photo shows with A spacer and ZA head. ode No. Q Weight kg ZA Boring Range Fig No. NBTQ No. NBT (NIT)Q6 65 NBTQ No. (NIT)Q4 Q All base holders are used for centre through tool coolant. oupling bolt and wrench are supplied as standard. ZA head is recommended to use with the AJOR REA base holder for antivibration. When length is required longer than standard, please specify the boring depth and Q No. Q No. 78

180 BASE OER for OUAR TYPE oupling Bolt Q Q Q Q ock Q Fig. Fig. Fig. Fig.4 ode No. oupling ia Q oupling Bolt No. Fig. Weightkg NBTQ B9 No. Q B Q6 6 5 B6 Q0 0 6 B0 0.5 Q B6N NBTQ 9, 95N 9,95 9 5,7 B9.,. No. (NIT)Q,0,0 4 5, B.,. Q6 95,5 6 95,5 4,55 B6.5,.6 Q0,0 Q6, 95, 0 6,0,95, 7, 0,65,0 B0 B6N.5,.7.,.8,.4 Q4 95,0 4 95, ,8 55,70 B4.,.6 Q B4.8 NBTQ,5N 9 0,5 9 5,7 B9 4., 4. (NIT)Q 95,5 95,5 4 44, B 4.0, 4.0 Q65N,55 6 5,55,55 B6 4.5, 4.6 No. Q00,5 0 0,5 7, B0 4.6, 4.5 Q6 65,,70N 6 65,, ,47, B6N,,.7, 5., 5.4 Q4,70,00 4,70, ,0, B4,, 5.6, 6.5, 7. Q, 5, 8 87,5 6.5, 9. QA,75A 4 5,75 B4.9, 5.6 5A,75A 5, ,.0 of Q6 base holder has been increased from mm to mm due to improvement of its rigidity. All base holders have a centre throughtool coolant hole. The oupling screw & wrench are supplied as standard. When length is required longer than standard, please specify the boring depth. Q No. J BORING BAR For both wide range small quantity production and mass production Boring ead with Power of Solid arbide J Bit h Q h Solid arbide J Bit S J J J ead 79 No. No. No. ode No. Boring Range Boring epth NBTNo.in NBTJ 76 J8 84AN NBTJ 86 (NIT) J8 94AN 9AN NBTJ (NIT) 06 J9AN 4AN Bit ole Size Shank ode No. ead ode No. Bit Stroke J NBTNo.Qh Qinh S 0 6 NBTQ6 Q6J6 J844AN NBTQ6 95 Q6J NBTQ6 95 J844AN NBTQ N Q6J NBTQ N J844AN 6.0 IN. dial readout on dia.: 0.0mm, Sub scale: 0.005mm, 0.8mm/rev. Each boxed set of J and J8 Boring Bars include 4 pcs of J Boring Bits as standard. Bits included for NBTJ894A : J68, J68, J6885, J6885 Please refer P.84 for Boring Bits. Please refer P.97 for cutting condition. Bits included for NBTJ894AN : J68, J68, J6865, J6865 J Boring Bar without Boring Bits is also available. Please add B at the end of ode No. e.g. NBTJ86B Shank and J eadincluding Boring Bitsare delivered in separate packages J Bit ode No. J0 J6 J0 J6 J0 J6

181 BAANEUT BA BORING ARBOR for ARGE IA. in. dial read out:main scale dia. 0.0mm,sub scale dia.0.00mm Boring ia: 595mm ZA Unit Insert 6P ZA artridge BA Boring ia 595mm for Finishing. No. No. ode.no NBT BA05 (NIT) BA05 NBT BA85, 5, 85 (NIT) BA85, 5, 85 BA85, 5, 85 BA85, 5, 85 BA0 BA0 BA40 BA40 BA50 IN.AX , 5, "" grade (oated) Inserts are supplied as standard. Please refer P.95 for cutting condition. Unit "5Z55" is provided as standard, please refer P.7 for Arbor (RAK) and Plate (RP). Arbor, Plate and artridge are delivered in separate packages. When ordering, please let us know machine maker and model no. to avoid the interfererce with tool magazine of AT. The location of cutting edge is same as drive key in standard. The different location is available, please specify in ode No. e.g. NBTBA5 ( ) The boring arbors markedwith NIT, (gauge length) is 0. e.g. NITBA NBTRAK rive Key RAK Arbor RAK Arbor ode No. NBTRAK0,, 0 NBTRAK5 N I TRAK5 0 utting Edge RP RP RP RP Plate PP Plante No BBalancer artridge (Balancer) Z (B) Insert Tip 6P P.98 Weight (kg) , 4.5, 7.5.5, 5.0, , 5.5, , 6.0, ock View from utting edge. BAANEUT BA BORING ARBOR for ARGE IA. With slight adjust screw Boring ia: 5mm Insert N08 RA Boring ia 5mm for Roughing. No. ode.no IN.AX. RAK Arbor RP Plate RAK Arbor ode No. R artridge PP Plante No artridge No. for arge dia. NBT RA05 RP NBTRAK (NIT) RA NBT RA85, 5, 85 RP For eavy.,.8, 5.8 (NIT) RA85, 5, 85 uty Boring.8,., 6. 85, 5, 85 NBTRAK0,, 0 of Iron and RA85, 5, 85 ast Iron.,.8, 6.8 RA85, 5, 85.8, 4., 7. R No. RA0 RP 5.5 RA0 4 Insert Tip NBTRAK5 RA N I TRAK5 4 N RA RA The ode No. on above table are the boring arbors with R cartridge Inset tip: N08the eavy uty Boring of Iron and ast Iron. Please refer P.95 for cutting condition. Boring arbor with cartridges & insert for Steel, Stainless Steel and ast Iron E, for Aluminum Aand for Through ole & ulti Sheets Kare available. Please refer P.7 for cartridges. e.g. NBTRA85E Arbor, Plate and artridge are delivered in separate packages. When ordering, please let us know machine maker and model no. to avoid the interference with tool magazine of AT. The location of cutting edge is same as drive key in standard. The different location is available, please specify in ode No. e.g. NBTRA5 The boring arbors markedwith NIT, (gauge length) is 0. e.g. NITRA0 P.98 Weight (kg)

182 FAE I ARBOR (JIS) For JIS B4 Face ill utter Taper contact area of more than % ensures reliable milling with no chattering accompanied W rive key FA F Arbor for igh Feed with oolant Through P.8 F Bolt ock No. No. No. imensions ode No. ( ) W NBTFA NBTFA5.4 FA FA.75 FA FA NBTFA5.4 FA FA5.4 FA.75 FA FA FA8. FA FA.8 FA FA rive keys, Wrench & Bolt are supplied as standard.the arbor marked requires 4 fixing bolts.above weight is for Arbor only. (Not include Face ill utter) FA5.4 type Arbor is suitable for NIKKEN PROEN I (PE) and (PE). FA.75 type Arbor is suitable for NIKKEN PROEN I 00 (PE00). Please refer P.0. In case of the special cutter, please ode No. of entre Through oolant type FA Arbor for NIKKEN PROEN I is : e.g. NBTFA5.4 specify the dimensions below. Extended length Face ill Arbors are available on request. NBTFA5.4 00, Fig. Fig. W W FA.75,00 FA8.,00 iameter of NBTFA5.4 and NBTFA.75 are enlarged B Weight emension of Arbor with cutter kg F () F B rive Key FW 5 FW 5 FW 5 FW FW8 FW 5 FW FW FW8 FW9 FW FW4 FW6 Bolt F F F6 F0 F F6 F0 F4 8 () F d 5 FAE I ARBOR Taper contact area of more than % ensures reliable milling with no chattering accompanied W W G P 8 FB No. No. No. Inch Series ode No. ( ) NBTFB5.4 NBTFB5.4 FB5.4 FB8. NBTFB5.4 FB5.4 FB5.4 FB8. FB8. 75 FB8. 05 FB8.F 75 FB 75 rive keys, Wrench & Bolt are supplied as standard. Above weight is for Arbor only. Not include Face ill utter F Fig. figures for etric Series imensions Weight W G P kg F emension of Arbor with cutter F Fig. Fig. etric Series ode No. ( ) NBTFB7 NBTFB7 FB7 FB NBTFB7 FB7 FB7 FB FB 75 FB 05 FBF 75 FB 75

183 SOUER UTTER ARBOR Taper contact area of more than % ensures reliable illing with no chattering accompanied. W G W G F No. No. No. Inch Series imensions ode No.( ) NBTF5.4 F5.4 F8. F8. 75 NBTF5.4 F5.4 F5.4 F8. F8. 75 F8.05 F Fig. figures for etric Series Weight imensions of Arbor with cutter W (kg) F G AP bolt rive keys, Wrench & Bolt are supplied as standard. Above weight is for Arbor only. (Not include Face ill utter) F type Arbor is suitable for NIKKEN PROEN I PE. P.0 ode No. of entre Through oolant type F Arbor for NIKKEN PROEN I is e.g. NBTF. Fig F Fig. etric Series ode No.( ) NBTF NBTF F F7 F7 F F 75 NBTF F05 F F7 F7 F7 F F 75 F5 ock SE EN I ARBOR JIS B44 for SE EN I Taper contact area of more than % ensures reliable illing with no chattering accompanied. W SA No. No. No. SB No. No. No. Inch Series figures for etric Series imensions Weight imensions of Arbor with cutter ode No.( ) W (kg) F NBTSA SA NBTSA5.875, SA.5, SA5.4, SA.75, SA NBTSA , SA.575,0, SA5.4,05, SA.75,75, SA8., Inch Series imensions Weight imensions of Arbor with cutter ode No.( ) W (kg) F NBTSB NBTSB.5, SB.75, SB NBTSB.5,0, SB.75,75, SB8.,75, Above weight is for Arbor only. (Not include Face ill utter) F etric Series ode No.( ) NBTSA6 SA NBTSA6,0 SA,0 SA7,05 SA,75 SA NBTSA675,0 SA75,0, SA7,05, SA,75,05 SA,75 8

184 STUB ARBOR Taper contact area of more than % ensures reliable milling with no chattering accompanied. G W SA (,5,7,8,0,) ock No. No. No. Inch Series ode No.( ) NBTSA.7 SA5.875 SA.5 SA5.4 NBTSA.7 75,05 (NIT) SA ,05 SA.575,0 SA5.4 75,0 SA.75 NBTSA.7 75,05 (NIT) SA5.875,0 SA.5,5 SA5.4,5 SA.75,5 SA8.,5 JIS B406, JIS B407, JIS B49, JIS B409 cutters can be attached. Key and ollars=, 5, 7, 8, 0, are supplied as standard. P.04 The ode No. of Nut is unified from GNto GNT. figures for etric Series W G ( 4 ) ( 6 ) ( 7 ) ( 4 ) ( 6 ) ( 7 ) ( 8 ) ( 4 ) ( 6 ) ( 7 ) ( 8 ) (0) 6 Weight(kg).0....,..4,.5.7,.0.0, , 4. 4., , , , , 5.9 etric Series ode No.( ) NBTSA SA6 SA SA7 NBTSA75,05 SA675,05 SA75,0 SA775,0 SA NBTSA75,05 SA6,0 SA,5 SA7,5 SA,5 SA,5 F igh Feed utter Arbor with oolant ole d Plugs d d oles ode No. F.5 F75.4 F.75 F8. F.8 utter oolant ole d ia. d d, , Fixing dimension is basically based on FA/F.The combination of thr other cutter dia. are also available. F No. No. ode No. ( ) NBTF 47 F7 76 F 96 F 00 NBTF 47 F7 76 F 96 F 00 F.8 00 F.5, F5.4, F.75 and F8. are also available. For F, there are two types of, 47 and. For F7, there are two types of, and imensions W Weight kg rive key FW 8 FW FW6 FW FW 8 FW0 FW5 FW0 FW Bolt F0 F0 F4 G ap Bolt

185 IG SPEE SPINE SPEEER PX 0,000,000min NIKKEN NX increases the spindle speed by 4 or 5 times, so economically convert your standard / to high speed /. Inside gears are mirrorfinish ground by NIKKEN original Fluid ynamic Grinding Process. Runout accuracy is more stable due to TiN Bearing Nut (standard accessory). NX, PX SK ollet Within 0microns Explanation of the ode No. NBT NX 5 Shank No. No. No. ength Ratio NX4times, 5 times PX6times, 0 times ode No. NBTNX 55 NBTNX 55 (NIT)PX 6GX PX0GX NBTNX 49 (NIT)NX 55 PX 6GX PX055GX NX type For End ill, please use SK A type collet. For rill, please use SKP class collet. P.9 Wrench, ollet Extractor and A type SK ollets are supplied as standard. NX5: SK06A, 8A, 0ANX4: SK68A, 0A, A, 6A Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. Air lyinder for ooling NXEOOis highly recommended to use for the stable milling. PX type Grease lubrication is standard. Please add Xinstead of GXat the end of ode No. for the oil mist lubrication. e.g. NBTPX6X ETS collet is supplies as an option. ETS ollet d Explanation of the ode No. ETS Ratio AX. hucking ia. Style No. Symbol of ETS ollet AIR TURBINE SPINE TOO AX. min Weightkg.9 0, ,000 4., , , , , Air ylinder for ooling with ON/OFF agnet NXEOO The best cooling is to cool the speeder body directly. 4 ollet SK 0A ETS4 SK 6A SK 0A ETS4 d=0.5.0: Each 0.mmGripping range0.mm e.g. ETS40...5mm d=.5.5: Each 0.5mmGripping range0.5mm d=.0 8.0: Each 0.5mmGripping range0.5mm ock TS Explanation of the ode No. NBT TS 0 Nominal Gauge ength,000min Symbol of Air Turbine Spindle Shank No. No. No. No. ode No. NBTTS048 TS05B NBT (NIT)TS0 NBT TS046 (NIT) ollet A4.0 and spanner are suplied as standard. Air line kita04/a95, the lubrication oilk and the stopper block are available as an option W,000min Runout Accuracy of the Spindle: Within m Air Pressure, omsumption:0.5pa, Nl/min. ollet SizeAX 4.0mm SK shank is also available. SK ATS058 SK 6ATS0 SK00ATS A04 W AX. min,000 Weightkg Please do not rotate the machine spindle. ollet A Internal dia. The collet which internal dia. excepts 4.0mm is available as an option. A.5,.0,.75 The internal dia. range is each 0.mm incremental from 0.5 to 4.0mm. A954V ON/OFF 4 84

186 ock Quick type OffSet Angular ead AFT No. No. P Taper onnection System is applied to Stopper Block. (ifferent from the another FA Tooling)All types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. NITAFT00 and NITAFT5 are also available.when / spindle rotates W, the cutter rotates W. B Explanation of the ode No. NBT AF T 00 Shank Taper No. of Adapter Quick type ength from Gauge ine OffSet type Angular ead R AX,000min ode No. Shank P B R Adapter Weightkg NBT (NIT)AFT00 NBT AK 7.5 NBT AFT5 NBT AK5 6.0 (NIT) Quick type Angular ead QUIK TYPE ANGUAR EA ( Free Positioning in ) No. No. Taper onnection System is applied to Stopper Block. (ifferent from the another FA tooling)all types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. odels withmark : etailed discussion is needed.when / spindle rotates W, the cutter rotates W. Explanation of the ode No. NBT A T Angle ength from Gauge ine Taper No. of Adapter P Quick type B Symbol of Angular ead Shank AX,000min ode No. Shank P B Adapter Weightkg AT NBTAT (NIT) NBTAT50 (NIT) 0 NBT NBT NBT NBT AK AK Quick type,, Angular ead AT No. No. Photo shows type. P Taper onnection System is applied to Stopper Block.ifferent from the another FA toolingall types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. odels with mark : etailed discussion is needed.when / spindle rotates W, the cutter rotates W. B Explanation of the ode No. NBT A T 70 Shank Taper No. of Adapter Quick type ength from Gauge ine Symbol of Angular ead ode No. Shank P B Adapter Weightkg NBTAT05 (NIT) 70 NBTAT558 (NIT) NBT NBT NBT NBT AK AK AK5 AK Angle AX,000min

187 Solid OFF SET type Angular head AFK, AF SOI TYPE ANGUAR EA (Free Positioning in ) B Explanation of the ode No. NBT AF K 6 00 Shank AX. hucking ia. Kind of chuck KSlim huck illing huck OFF SET type Symbol of Angular ead ength from Gauge ine No. No. ode No. B R min NBTAFK600 (NIT) AF000 NBTAF0 (NIT) AF When / spindle rotates W, the cutter rotates W Solid, type Angular head B 7.5 5,000,000 Explanation of the ode No. NBT A K 0 95 Shank Weightkg AX chucking ia Kind of chuck KSlim huck illing huck Symbol of Angular ead ollet SK 6 K 0 K 0 K angle,,, ength from Gauge ine ock AK, A No. No. No. ode No. B min NBTAK00 NBTAK0,0 (NIT) AK6,0 A0, NBTAK000, (NIT) AK600, AK50,0 A, Taper onnection System is applied to Stopper Block. (ifferent from the another FA Tooling)All types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. For SK0 SK6 SK5, please refer P.9. For K0 and K5, K please refer P.. Angle,, are also available as an option.ark is for light cutting. When / spindle rotates W, the cutter rotates W. Please contact with us for the dimension of,, type ,000 4,000,000 4,000,000 Weightkg.0 8.0, , ,. 5.0, , ,. 7.5,.5 ollet SK 0 SK 0 SK 6 K0 SK 0 SK 6 SK 5 K odular type Angular eada OUAR TYPE ANGUAR EA P A AX6,000min ode No. P Weightkg Suitable odular ead No. NBT (NIT)A NBT A No. (NIT) Taper onnection System is applied to Stopper Block.ifferent from the another FA ToolingAll types are available with Oil ole System. Stopper block is available as an option. When ordering, please inform your / maker and odel as well as your / spindle flange dimension. 86

188 FANGE TROUG OOANT TYPE OER IING UK for Flange Through PAT. F ode No. Stopper ollet Weight(kg) ock No. No. NBT 0F,05 5F,05 F05,0 NBT 0F05,5,65 5F05,5,65 F0,5,65 4F0,5, , 5, K0 NK0 K5 NK5 K NK K0 NK0 K5 NK5 K NK K4 NK4 Spanner is available as an option. 0 : 9, 5 : 95 Shank of igh Speed illing huck (G) is. e.g. NBT0F05G : 9, 4 : 94 G andle P. is necessary for igh Speed illing huck. Please refer P.6 for K ollet and NK ollet. In case of eavy End illing operation, please chuck the End ill longer than without using stopper. P.05 Please add RP at the end of ode No. for Rust Proof Treatment illing huck. e.g. NBT0F75RP. Please note the acceptable shank tolerance is h7..9,.0.0,..5,.8 4., 4.4, , 5., , 5.5, , 6., 6.8 SI UK for Flange Through G No. (Option) SK ollet SKF No. No. ode No. NBTSK 6F,0 SK0F,0,, SKF,0,, SK6F SK6F0,, SK0F,0 SK5F,0 NBTSK 6F05,65 SK0F05,65,00,5 SKF05,65,00 SK6F05,65,00 SK0F05,65 SK5F05, , , ,5570 5, 48,7,7,7 58,88,88, ,8,48, 6,9 55, 57,75,75,75 6,9,9 6,, 6, 6, G No. (Option), 9.5, SKG66G,,8,48 7.5,,4.5,9 SKG00G,,8,48,,, SKGG SKG6GB SKG6G 48.5 SKG08GB,SKG08G 64,4,4,5,78,,57,, ,,,6,,,,,5 SKG58G,SKG54GA SKG66G SKG00G SKGG SKG6G 48.5 SKG08G 55 SKG54GA,SKG54G ollet, adjust screw (G No.) and spanner are available as an option. The ode No. of the spanner is SK6F (= 8) : SK6, SK6F (= 9.5) : SK6W, SK0F: SK0, SKF: 9A, SK6F: 96, SK0F: 9, SK5F: 95 Shank of igh Speed Slim huck (P) is. e.g. NBTSK0FP G andle P. is necessary for igh Speed Slim huck. Please add RP at the end of ode No. for Rust Proof Treatmeant Slim huck. e.g. BTSK0FRP. Please refer P.67 for SK ollet. When cutter shank dia. is smaller than IN. of, special adjust screw (G No.) is required. P.44 Weight (kg).,.4.,.4,.6,.6.4,.7,.8,.8.5.7,.9,.0.4,.0.8,.0.8,4.0 4.,4.6,4.8,5. 4.5,4.9,5. 4.7,5.,5.5 4.,5.0 5.,5.6 ollet SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 The special pull stud with Oring is required for the / with flange through coolant capability. When the stroke of the coolant nozzles at the spindle flange on the / with flange through coolant capability is shorter, it may be a collision between flange of tool and the nozzles. Please check the specification on your /. 87

189 FANGE TROUG OOANT TYPE OER igh Pressure oolant Through Flange The Flange Through oolant System is a solution against the spindle rust and the dust problems of entre Through oolant System. These Tool older are used for achine has Flange Through oles and standard as IN6987/B ± BT 70± BT 5 7 ±0. 7 ±0. 4 ±0. 4 ±0. RPT (Rust Proof Treatment) P.06 Pull Stud (with Oring) for Flange Through type is also available. INIINI UK for Flange Through,000min & G.5 Gripping from Front Nose Runout Accuracy: Within m New ocking echanism 44.5 ock No. No. igh Speed ode No. NBT 8F, 0 F, 0 NBT 8F05, 5, 65 F05, 5, : : 5.4 ollet AX. min Weight (kg) 0 0, 6,,, 6,, 70 4, 7 44, 74 4, 7, 0 44, 74, 04 VK 8J VKJ VK 8J VKJ,000 0,000.4,.5.7,.8 4.4, 4.5, , 4.7, 4.8 Wrench is supplied as standard. ollet is available as an option P.. Please use VK ollet for the cutter with oil hole, and use VKJ ollet for the cutter without oil hole. Photo shows INIINI huck & VK ollet chucking with.7mm oil hole drill. NPU RI UK for Flange Through ode No. mm Weight (kg) No. No. NBTNPUF05 NBTNPUF Wrench is available as an option. NPU8: NPU8, NPU: NPU. IN. hucking ia. for center through coolant is 6mm. Please use Slim huck P.07 for high pressure coolant (AX. 7pa). SIE OK OER (for RI) for Flange Through h G No. No. ode No. NBTS0F S5F SF NBTS0F05 S5F05 SF05 SF h G ollet Weight (kg) 0 P.5 P.5 0 P.5 P.5 P.5 OK5 OK OK5 OK OK For OK5, OK and OK ollet, please refer P.. 88

190 Gauge face NIT OUBE FAE ONTAT SPINE The NIKKEN tooling can be used as the triple face contacttaper, flange and internal taper expansionon the / with NIT double face contact spindle. The NIKKEN tooling can be used as the double face contact on the / with NIT double face contact spindle. # # Gauge face A 0.00 A Rz=.6 Taper 7/4 Rz=.6 Taper 7/4 ock A 44. Basic dimension mark: The tolerances of the extension of the spindle flange from gauge face depend on the /. Please be careful to check your / specification especially for AT arm and magazine, when NIT tooling is going to use on the / with IT standard spindle. Because, the flange thickness of NIT tooling is.7mmnit or.mmnitlarger than the thickness of the IT standard tooling. A Basic dimension NIT UTI OK IING UK ANNIVERSARY Type Powerful gripping torque igh rigidity A igh precision ompact design entre Through AX. 7Pa 5mm ITess than mm ITess than mm 89 ode No. ITNo. NIT 65,, 0 No. No. 6,, 0 0,, 05, , 05, 0 95, 05, 0 NIT05, 5, , 5, , 5, 65, 505, 5, 65 85, 05, 0, 5, , 05, 5, 65 Spanner is available as an option. ( ):9, A( ):9A, 6:96, 0: 90, 5: 95, & =64:95, :9, 4:94 Please note the acceptable shank tolerance is h7. Please refer P.6 for K, K, NK ollet. For heavy duty milling, please grip the end mill shank longer than. For illing hucks marked, NK ollet, NK ollet, ONK ollet and OJK ollet can not be used. illing chucks marked are available as an option. NIT0, and NIT400, are also available as an option. Please add Ffor the flange through tool coolant type. NIT0F, 0 NIT0F05, 5, 65 5F, 0 5F05, 5, 65 F05 F05, 5, 65 4F ,, 0,, 0,, 05, 0 85, 05, 0 95, 05, 0 05, 5, 65 05, 5, 65 05, 5, 65, 05, 5, 65 85, 05, 0, 5, 65 95, 05, 5, , 8, ode No. NIT 65G, G 6 G, G 0 G, G 5 85G 95G, 05G K K6 K K6 K0 K0 NK0 K5 K5 NK5 K K NK K K6 ollet K K6 K0 K0 NK0 K5 K5 NK5 K K NK K4 K4 NK4 igh Speed illing huck AX. min,000 5,000 0,000 ode No. NIT05G, 5G 605G, 5G 005G, 5G 505G, 5G Weight (kg).,.6,.8.4,.7,.0.6,.8,.0,..,.,.5.,.5,.8 4.0, 4., , 4.6, , 5., 5.7, , 5., , 4.6, 5., 5.6, , 5.5, 7., 8.6 G andle P. 85G, 05G, 0G 4 95P, 05P AX. min 0,000 5,000 For illing hucks except, Stopper for irect hucking, ONK ollet and OJK ollet can be used. The extended gauge length () is available. Please contact with us. The end mill shank tolerance is recommended to be h6.

191 NIT INIINI UK The best chuck for the small dia.cutting tool AX.,000min & G.5 Gripping from Front Nose RunOut Accuracy m at 4 lamp/unclamp just with a wrench. Within m No. No. ode No. NIT 4 8,0,0 NIT 405 5,5,65 05,5,65 hucking Range ,0, ,5,65 05,5,65 Wrench is supplied as standard. PK, PK, VK collet is available as an option. Please refer P. Please add for the centre through tool coolant type. e.g. NIT8 Please add Ffor the flange through tool coolant type; NIT 8F,0 NIT 8F05,0 F,0 F05, , 5,,, 5,,70 ollet PK 4 PK 8 PK PK 8 PK PK 4 VK 8 VK VK 8 VK 5.4 AX.min Weight(kg),000,000,000 0,000 0,000 0,000..4,.5.7, ,4.5, ,4.7,4.8 ock NIT SI UK igh precision igh speed Powerful gripping ampening effect + Jet Spray oolant Supply = Over times of extended Tool life for SS & arbide rills G No.Option SK ollet SK entre Through AX. 7Pa imension for NITSK6 marked =5 SKG60G NITSK5 marked =65 SKG58G ollet, adjust screwg No.and SK spanner are available as an option. SK6= 8:SK6, SK6= 9.5:SK6W, SK0:SK0, SK:9A, SK6:96, SK0:9, SK5:9. Please refer P.9 for SK collet and please refer P.4 for J type nut. Please add Ffor the flange through tool coolant type. NITSK 6F,0 NITSK 6F05,65 SK0F,0 SK0F05,65 SKF,0 SKF05,65 SK6F,0 SK6F05,65 SK0F,0 SK0F05,65 SK5F0 SK5F05,65 0,000min ode No. No. No. NITSK 6,,0, SK0,,0,, SK,,0,, SK6,,0,, SK0, 0 SK5, 0 NITSK 605,5,65,00 SK005,5,65,00 SK5,5,65,00 SK605,5,65,00 SK005,5,65 SK505,5,65,00 When SK J type nut is used, the total chuck length will be extended by 6mm ,48,6,,,8, 9.5,,,5 SKG 6 6G.0,.,.,.4,,,7,7,,8,,44 7.5,,,.5,9 SKG00G.,.,.4,.6,.6,,,88,88,,,4,44,,,, SKGG.,.4,.6,.8,.8,54,84,4,44 SKG6G.4,.5,.7,.0,.0 70, SKG08G.7,.9 70,00 55 SKG54G.8,.0,6,6, 65,70,75,75,9,7,54 9.5,95,5,54 7.5,,,,,,6 SKG 6 6G SKG00G.7,.9,4.,4. 4., 4.4,4.6, 5.0,00,9,0 65,95,, 65,95,5 65,95,5,,,5,,,5, 86,6, ,,,,,, 70.9 SKGG SKG6G SKG08G SKG54G 4.5, 4.7,4.8, ,4.9, 5., ,5., ,5., 5.6, 6.0 The extended gauge length () is available. Please contact with us. igh Speed SI UK ode No. AX. min NITSK 6 P, P, 0P SK0 P, P, 0P,000 SK P, P, 0P SK6 P, P, 0P 5,000 SK0 P, 0P SK5 P, 0P 0,000 G No. Option ode No. NITSK 605P, 65P SK005P, 65P SK5P, 65P SK605P, 65P SK005P, 65P SK505P, 65P Weight (kg) SK ollet SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK 0 SK SK6 SK0 SK5 G andle P. AX. min 0,000 5,000

192 NIT ANNIVERSARY TYPE V OER G No.Option ock V No. No. ode No. NITXV 6 0 V 0 NITXV V With TiN Bearing Nut AX.,000min & G.5 RunOut Accuracy m at TiN Bearing ut is supplied as standard. When the axial stopper is required, please use Adjust ScrewG No. Please add RPat the end of ode No. for Rust Proof Treatment V older. e.g. NITXVRP Please use V J type Nut & ap for entre Through oolant. When V J type Nut is used, the total holder length will be extended to 6mm. Please refer P.4 for VK ollet G No. Option VG 6 8A VG5A VG 6 8A VG5A Weight kg AX. min,000 0,000 NITXV6, NITXV, NITXV, 0 are available as semistandard. ollet, adjust screw G No.and G andle are available as an option. P. The ode No. of the G andle is V6: G0, V: G6 All series are for igh Speed Rotation. PAT.P ollet VK 6 VK VK 6 VK NIT AJOR REA OER ifference of the swarfs ( ) G No. (Option) 54 SK With Jet oolant Splash With Air Blow Please use Jet oolant Splash for better swarf generation. P. 4, P.4 ( ) : AX. without adjust screw. 9 No. No. ode No. NITNSK 6, 75, 05,0 SK0, 75,,05 0,, SK 65, 75,,05 0,, SK ,,05 0,, SK0 75, 05,0 NIT SK 605,0,5 SK005,0,5 65,95 SK5,0,5 65,95 SK605,0,5 65,95 SK005,5 65,95 SK505,5 65, ,,48 6,78 9,,48,6 78,0,4. 4,,48,6 78,0,44 4,48,64,, ,55 70,85 48,6,78 48,6.,78. 0.,4. 48,6,78 0,44 48,64,. 4.7,44.6 4,7 0, 4,74 05, ,0,6,46 86,0,6, 46,76,06 86,0,6, 46,76, ,6, 46,76,06,95 0,5 6,,46 6,,46 76,06 6,,46 76,06 6,,46 76,06 59,75 05,5 59,75 05,5 5 SKG5 SKG8 70 SKG,SKG55 7 SKG70,SKG85 5 SKG 8 SKG G No. (Option) SKG 8 SKG SKG5 SKG8 SKG SKG8 Please use A type SK collet that is available as an option for end milling operation.p.67 Please referp.4 for Jet coolant J type nut and cap. G andle is available as an option.p. Please order with the ode No. G0SK0, G6SK6, G0SK0, G5SK5. Please add Pat the end of ode No. for high speed holder, e.g. NITNSK0P. of NITN is larger than the dimension of the IT standard. Weight (kg) 0.8,0.9,..,.4.,.,.5,.6.8,.,.4.,.4,.7,.8.0,.4,.6..5,.9,.0.,.5,.8.9,..,.6.6,.7,.9 4.,4.4, ,5. 4.,4.7,5.0 5.,5.6 4.,4.9,5. 5.5, ,5. 5.9, , ,7.5 ollet SK 6A SK0A SKA SK6A SK0A SK 6A SK0A SKA SK6A SK0A SK5A

193 Photo. shows with face mill cutter. FA No. No. ode No. ( ) NITFA5.4, FA.75, 75 FA8. NITFA5.4,, FA.75, 75,05 FA8., 75 FA.8, 75 FA NIT FAE I ARBOR TYPE A/SOUER UTTER ARBOR JIS B4 Face ill utter Arbor W W F rive Key 4.5, 5., 6. 4., , ock Bolt Fig. Weight kg.5,. 95,.7,. 05, , 4.6, ,,00 05,5,65 05,5 05,5 5 G With utter W F F FW 5 FW FW8 FW 5 FW, FW8,9 FW,4 FW6 ock Bolt rive Key ock Bolt F F6 F0 F F6 F0 F4 G G Fig. Fig. P ock W W F Fig. F Fig.4 F No. No. d FA For SANVIK TAX Shoulder Face ill/suitoo E5,000 Series Plugs ode No. ( ) NITF, F7, F, 75 NITF,05, F7,, F, 75,05 d d oles Arbor W Weight kg.,.0.5,..,.6 4., 4.7, 5. 4., 5.5, 7. 4., 5.5, 7.0 rive keys, wrench and bolt are supplied as standard. The arbor weight is only for the arbor. The different type of the cap bolt may be used for the recent cutter. Please check the specification. The arbor marked requires 4 fixing bolts FA , P=0.6 Extended length is available as an option.nitfa5.4 00,,0 FA.75, 00,0 FA8., 00,0 F igh Feed utter Arbor with oolant ole ode No. F.5 F75.4 F.75 F8. F.8 utter ia. 85, 0, 0, 5 00,, 95,,00 95,5,55 d With utter F 5 5 G ap Bolt , , Fig. 4 oolant ole d Fixing dimension is basically based on FA/F.The combination of the other cutter dia. are also available. d F No. No. ode No. ( ) NITF 47 F7 76 F 96 F 00 NITF 47 F7 76 F 96 F 00 F Arbor W F.5, F5.4, F.75, F8. are also available.for F, there are two types of, 47 and. For F7, there are two types of, and Weight kg rive Key FW 8 FW FW6 FW FW 8 FW0 FW5 FW0 FW ock Bolt F0 F0 F4 G ap Bolt

194 0 N5 TOOING SYSTE Solid Taper with ampening Effect (not hollow Shank) Innovational esign! ouble ontact /0 Short Taper Since the launch of the N5 TOOING SYSTE at JITOF'94, OSAKA the system has proven its outstanding ability is a wide crosssector of Japanese Industry, with everincreasing expectation of its being adapted as the Next Generation Tooling Interface. Please take a moment to look at the N5 TOOING SYSTE before you purchase your next machine. P.664 N5 is an abbreviation of New entury arbor with /0 taper54' 9". N5 Flange ontact E..erritt's Theory hattering Stability = Static Stiffness amping Ratio Thus, the advantage of N5 TOOING SYSTE is clearly demonstrated. /0 Short Taper rive key Unique onstruction : onsidering of a slotted taper cone which is preloaded by a disc spring to increase its vibrational dampening effect whist adjusting minute gaugeline errors, completely. Pulling Force PKN /0 and 7/4 Taper The following diagrams show the correlation between Pulling Force/ Taper Angle and their Static Stiffness. As can be seen, using the same Pulling Force, the smaller the Taper Angle, the greater the Static Stiffness. Therefore, the larger the Taper Angle, the greater the Pulling Force is required. For example, KN of Pulling Force is required for a 7/4 taper to obtain the same value of Static Stiffness as a /0 taper using a 4KN Pulling Force. 00mm Inclination ThrustF=KN 0 4 rad eflection /0 7/4 Taper angle P=KN P=4KN P=8KN P=KN Photo is used the taper cone with RPT treatment. Repeatability N AT Equivalent BT BT BT BT igher Repeatability is accomplished due to runout accuracy of contact flange for taper is within 0.00mm. Y Z Y X Repeatability X Y Z lamp Action leaning Air is same as Unclamp Action. Pulling Force PKN Pulling Force and Static Stiffness The N56 takes advantage of the taper/pulling Force to increase its Static Stiffness such that under a force of 5.5 KN the Static Stiffness of an N56 and BT are almost the same. But at KN the Static Stiffness of an N56 is three times that of a BT. 00mm Thrust F=KN 0 eflection eflection m 00 BT N Pulling ForceKN means eflection of Test Bar itself. When tool is inserted into a spindle, there is no contact between the taper or flange. Taper makes contact and centres. Further retraction causes simultaneous contact of the taper and the flange with spindle. Unclamp Action Taper is detached and air blast cleans the taper. Flange is detached slightly and high pressure air blast cleans the flange. As the pull stud is released, an air blast is activated inside the spindle. 9

195 N5 TOOING SYSTE Solid Taper with ampening Effect (not hollow Shank) Innovational esign! ouble ontact /0 Short Taper Face illing omparison of illing apability using extended cutter 8 utting epth Ad (mm) 7 N mm End illing S5 SK6 N56 POWER 5 SYSTE BT Feed/Tooth omparison between SK6, N56 & BT mm 5mm NIKKEN PROEN I PE.5t Ad(mm) mm aterial:s5 V=m/min. onstant 000cc/min N5 aterial:s V=0m/min. f=0.mm/tooth S=0min F=mm/min. 5,4t arbide End ill N500 to Scale Swarf of S Stiffness & ampening Effect rilling S5 0mm mm N56 F=0m/min aterial:s5 V=0m/min. f=0.5mm/tooth S=0000min F=0000mm/min. TITAN 0mm mm N56 F=.7m/min aterial:titan V=75m/min. f=0.8mm/tooth S=0min F=700mm/min. eep hole ardened steel igh speedigh feed 6.7mm 8.5mm 8.5mm 5mm mm mm S45 aterial:s45 V=00m/min. S=4770min f=0.5mm/rev. F=85mm/min. No Peck rilling aterial:s45r V=m/min. S=00min f=0.5mm/rev. F=4mm/min. aterial:thermal Refined SteelR06 V=4m/min. S=00min f=.0mm/rev. F=00mm/min. Boring urrent developments in inserts (coated & BN) and their improved capability for high speed cutting is remarkable. owever, the results are based on using these inserts with highspeed cutting conditions (their performance is reduced when used for medium or low cutting speeds). The ZA Boring ead has been designed to optimise this new highspeed cutting technology. utting data / V8 utting Speed V=00mmin.mmin. older N56Q6 f =0.05mm/rev. for both SP6 Feed 0.5mm on dia. ZA6 V=m/min. External coolant gave better Insert PNose/R0. finish & accuracy oating (oated ) aterial S5 Thermal refined carbon steel. aterial:s5 Thermal refined carbon steel utting Speed (m/min) oncentricity ( m) Surface finish RAAX X, Y ( m) Statistical Variation X, Y ( m) V=00m/minV=m/min Y direction 6 X direction easurement of 5 bores on end

196 N5 IING UK PAT. Anniversary Type Powerful Gripping Torque igh Rigidity igh Precision ompact esign 64 entre Through AX. 7Pa N5 ode No. ollet Stopper Weightkg N5 46 N5 6 N5 85 N500 N , N , 70, 0, 0 70,, 0, 5 70,, 0,,, 0, N5 85 6, 0, 0, 0, 5, 0, 85, 00,,00 405, 5,,00 N , 5, 65,00 005, 65, , 65, 00, 05, 65, , 5, 65, For heavy milling, please insert the cutter shank longer than into the chuck body. o not use the stopper. When the oil hole pitch of the back end is larger than the dia. of Oring, please contact with us. Oil hole pitch Oring 56 6, ,,, 7, 77, 8, ,, 5, , 5, 5, , 67, 70, Oring 58 70, 0 K K K6 K6 00 K0 K5 K0 NK0 K5 NK5 K 65 6, 70, 0, K K K6 K6 K0 K0 NK0 7,, 0, K5 K5 NK5 8,, 0, K K NK K K, 0, 87, 00,, 00 05, 5,, , 5, 65, 00 05, 65, 00, 05, 65, 00 95, 5, 65, 00 K6 K6 K0 K0 NK0 K5 K5 NK5 K K NK K4 K4 NK4 K K K6 K6 K0 K0 NK0 K5 K5 NK5 K K NK K4 K4 NK4 Stopper G6G 6 G66G 90S , 9S, 9, 9 90, 90, S, 9, 9, 9, 94S, 94, S, 9, 9, 9, 94S, 94, , ,.5,.0,..6,.7,.,.6.9,.,.7,.0.,.,.9,...6,.0,..8,.,.6.9,.7, 4.0.,.6, 5., , 5., 6.6, , 4.7, 5.0, , 5.5, , 6., , 5.4, 7., , 6., 8.6, 9.0 For igh Speed type, please addgat the end of ode No. e.g.n566g Spanner is available as an option. 9, 9A, 696, 00, 595, 6495, 699, 494 N56 may not be used by the / restriction.illing huck for Oil ist is also available. Please contact with us. NK collet and the stopper can not be used for the chucks marked. The cutter shank length must be longer than in case of the direct chucking and centre through coolant application. NK collet can be used for the all chucks except marked. The stopper optional accessoryis required, if the cutter shank length is shorter than and direct chucking, Thein the ode No. shows I of the chuck. Please note the acceptable shank tolerance is h7.please refer P.96 for K, K, NK ollet. Stopper for irect hucking irect chucking means that chucking mm shank tool into mm I chuck. If tool shank length is longer thanr, the stopper is not required. huck Stopper 90 90S S and 6 illing huck with Special Stopper and 6 illing hucks with the stopper to use with K ollets are available as special option. e.g. N5665S, N56670S Kollet K6ollet For the types with Oring on the end flange add the Oring type at end of the ode No. e.g. G66GS6 For the steel type, add FEat the end of ode No. e.g. G66GFE igh Speed milling huck Please addgat the end of ode No. for igh Speed illing huck. G andle P. The extended tool length is available as an option. Please contact with us. The stopper can not be used for the chucks marked. The cutter shank length must be longer than in case of the direct chucking and centre through coolant application. All chucks except marked can be used for high pressure centre through coolant application. The stopper optional accessoryis required, if the cutter shank length is shorter than and direct chucking. N546 N56 GFS type ode No. N G 6 70G 0 G 5 G 0G N5 6 65G 6 G, 70G 0 70G, G 5 70G, G G, G AX. min,000,000 0,000 0,000 0,000 5,000 N585 N500 P. is available for 5 and except N546 shank. ode No. N5 85 G 6 G 0 G 5 G 85G 405P N50005G 605G 005G 505G G 4 95P AX. min 5,000,000 5,000,000 95

197 ENTRE OOANT STRAIGT OET The Jet oolant Pressure creates a tornado effect, ensuring efficient swarf dispersal. PAT. Suitable for all models of the NIKKEN IING UK K K ollet Front Nut Jet oolant Prevention of Swarf entering the collet through the slots Explanation of the ode No. K 0 I of ollet O of ollet Symbol of K ollet K entre oolant NK entre oolant, Adjustable K Standard NK Adjustable ONK Oil ole rill OJKA Jet oolant OJKS ultiple Nozzles For grooving. Style K olletode No.OI K K, 4, 5, 6, 8, 0 K6 K6, 4, 5, 6, 8, 0, K0 K06, 8,0,, 6 K5 K56, 8,0,, 6, 0 K K6, 8,0,,6, 0, 5 K4 K46, 8,0,,6, 0, 5, For cutters with cutting diameter which is larger than the shank diameter. Front Nut ode No. KFN KFN6 KFN0 KFN5 KFN, KFNT KFN4 Prevention of the swarf contamination. K olletkfn front nut and K spanner are available as an option. K Photo shows with front nut. Above bold figures indicate ANNIVERSARYtype K ollet. Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. KFNN NK A front nut with an Oring seal, for use with oil hole cutter, is also available as option. Photo shows with front nut. KFN utter length adjustment on the collet is possible from front and back. Style NK olletode No.OI Front Nut ode No. NK0 NK06, 8, 0,, 6 KFN0 NK5 NK56, 8, 0,, 6, 0 KFN5 NK NK4 NK6, 8, 0,, 6, 0, 5 NK46, 8, 0,, 6, 0, 5, KFN, KFNT KFN4 Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. N5 Front Nut KFN For there are sizes, KFN = for nose Explanation of the ode No. KFN 0 I of ollet O of ollet Symbol of Front Nut Style Front Nutode No. KFN KFN, 4, 5, 6, 8,0 KFN KFN6, 4, 5, 6, 8,0, KFN0 KFN5 KFN KFNT KFN KFN0 6, 8,0,,6 KFN5 6, 8,0,,6, 0 KFN 6, 8,0,,6, 0, 5 KFNT6, 8,0,,6, 0, 5 KFN4 6, 8,0,,6, 0, 5, The front nut for direct chucking The ode No. fitted with Oring is is also available. e.g. KFN00, KFN55, e.g. KFN00, KFN55, KFN KFN ring diameter of 69mm, KFNT = for nose ring diameter of 64mm. Jet oolant type for the cutter with a cutter dia. larger than shank dia. is also available. KFN50N, KFN5N, KFN4 Front Nut fitted with an Oring is also available. e.g. The ode No. is KFN The spanner is available as an option. KFNK, KFN6K6 KFN0K0 KFN5, KFNTK5 KFNK, KFN4K4 K Photo shows ANNIVERSARY type K ollet. Style K olletode No.OI K K,, 4, 5, 6, 7, 8, 9,0 K6 K6,, 4, 5, 6, 7, 8, 9,0,, K0 K5 K K4 K0,, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 K5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, K, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, K4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. The collets with bold character are the ANNIVERSARYtype K ollet. Ordinary K ollet can be used with ANNIVERSARYtype illing huck, but better performance can be found with the ANNIVERSARYtype K ollet. Please note the acceptable shank tolerance is h6h7. utter length adjustment on the collet is possible from front and back. NK Style NK olletode No.OI NK0 NK0, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 NK NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8 NK5 NK5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, NK NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6 NK4 NK4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. The collets with bold character are standard. Please note the acceptable shank tolerance is h6h7. ollet removal9kris available as an option. Please refer P., P. for more detail of the straight collet. 96

198 N5 SI UK Wide Variation of the Tool ength G No.Option SK ollet N5 SK entre Through AX. 7Pa Photo. shows with J type Nut. When SK J type nut is used, the total chuck length will be extended by 6mm. Weight G No.Option SK ollet kg JAPAN, USA hucking Range ode No. N5 46SK 6 75,, , 56, SKG66G 0.4, 0.5, 0.7 SK0 75,, , 65, SKG00G 0.5, 0.6, 0.8 N5 46 SK, , SKGG 0.7, 0.9 SK6, SKG60G 0.8,.0 67, 97 SK0, , 47 6 SKG0FG, G.,.6 SK SKGF. N5 6SK 6, , SKG66G.,.4 SK0,, , 7, SKG00G.4,.6,.8 N5 6 SK,, , 88, SKGG.5,.7,.9 SK605,, , 8, SKG6G.6,.0,. SK005,, , 0, SKG08G.0,.6,. SK55, , , 70 SKG58G, 4G.5,.8 N5 85SK 605, , SKG66G.,.7 SK005,, , 7, SKG00G.4,.8,. N5 85 SK5,, , 9, SKGG.6,.0,.4 SK605,, ,, 57 SKG6G.7,.,.6 SK55, 65, , 70, 70 SKG58G, 4G,4G.5, 4.0, 4.4 SK05, 65, , 7, SKG08G.5,.9, 4. N500SK 605, , SKG66G.9, 4. SK005, 65, , 75, SKG00G 4.0, 4.4, 4.8 N500 SK5, 65, , 9, SKGG 4., 4.7, 5. SK605, 65, ,, 57 SKG6G 4., 5.0, 5.4 SK55, 65, SKG54G 5., 5.5, 5.9 SK05, 65, ,, SKG08G 5., 5.5, 6.0 The of ode No. shows AX. gripping diameter. The dimension is a figure in case of the AX.gripping diameter. All slim chucks except N546SK5 marked are igh Pressure entre Through oolant type AX.7Pa. For N546SK5, the adjust screw SKGF is used for centre through coolant application Pa. The ode No. of the adjust screw for J type nut is SKGFJ. For the adjust screws for oil hole taps or smaller dia. cutters, please refer P.44. ollet, adjust screw G No.and spanner are available as an option. The ode No. of the spanner is SK6= 8: SK6, SK6= 9.5: SK6W, SK0: SK0, SK: 9A, SK6: 96, SK0: 9, SK5: 95 Please refer P.98 for SK collet and please refer P.4 for J type nut. SK6 4 6, SK0 6 0, SK6 0 6, SK5 6 5 Slim huck for Oil ist is also available. Please contact with us. SK 6 SK 0 SK SK 6 SK 0 SK 5 SK 6 SK 0 SK SK 6 SK 0 SK 5 SK 6 SK 0 SK SK 6 SK 0 SK 5 SK 6 SK 0 SK SK 6 SK 0 SK 5 PAT. igh Speed Slim huck SKPis the ode No. of igh Speed Slim huck. G andlep. N546 N56 ode No. N5 46SK 6 75P, P, 0P SK0 75P, P, 0P SK P, 0P SK6 P, 0P SK0 P, 0P SK5 P N5 6SK 6 P, P SK0 P, P, 00P SK P, P, 00P SK605P, P, 00P SK005P, P, 00P SK55P, P AX. min,000,000,000 5,000 0,000 N585 N500 ode No. N5 85SK 605P, P SK005P, P, 00P SK5P, P, 00P SK605P, P, 00P SK05P, 65P, 00P SK55P, 65P, 00P N500SK 605P, 65P SK005P, 65P, 00P SK5P, 65P, 00P SK605P, 65P, 00P SK05P, 65P, 00P SK55P, 65P, 00P AX. min 0,000 5,000 0,000 5,000 97

199 SI UK OET Explanation of the ode No. SK 0 6 P Non: Standard P:P classrunout Accuracy= m A:A typefor End ill Shank AX. hucking ia. Style No. Symbol of SK ollet SK Atype SK colletfor End ill Shankare marked. The acceptable shank tolerance is h8.ode No. is e.g. SK00A Pclass SK collet for drillare available for all series. e.g. SK00P ode No. SK SK hucking 0.7 ~ ~.0.5~.5. ~.5.55~.75.8 ~.0.05~.5. ~.5.55~.75.8 ~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~.0.0 ~.5.5~.5.5 ~.75.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.0 ode No. SK hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0 ode No. SK ollet removal SKR6is supplied as standard only for SK6. SKR0, SKR6 and SKR5 are available as an option. ollet removal is not necessary for the new types of collet SK0 to SK5 collet including SK and SK0. hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~6.0 ode No. SK hucking.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 0.0 ode No. SK hucking 7.5~ ~0.0.5~.0 5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~5.4 SK6 collet with the special internal dia. is also available. N5 Pclass SK collet for drill It guarantees the Runout accuracy within micron at the nose 4from the chuck. Additionally ollet Set is also available. within m 4 Atype SK collet for endmill The acceptable shank tolerance ids h8. SK ollet A type SK 6A,.75A, 4A, 5A, 6A SK0A,.75A, 4A, 5A, 6A, 8A, 0A SKA,4A, 5A, 6A, 8A, 0A, A SK6A,4A, 5A, 6A, 8A, 0A, A, 6A SK04A, 5A, 6A, 8A, 0A, A, 6A, 0A SK58A, 0A, A, 6A, 0A, 5A 98

200 N5 VEGA UK New Innovation for igh Speed illing PK ollet VK ollet Runout within m V The setting of cutter can be done through the centre hole of the pull stud with wrench. 4 N5 hucking Range AX. ode No. ollet ollet Removal Jig min N5 6 N5 85 N500 N5 6V 8, 0N V 65, 0 V6 85, 0 V0 85, 0 V5, 0 N5 85V 8 75N, 5 V 75, 5 V6 85, 5 V0 85, 5 V5, 5 V N500V 8 N, N V, V6, V0 85, V5, V5 The of the ode No. shows AX. gripping diameter. Please add Pat the end of ode No. for igh Speed huck. e.g. N56V685P. ollet Removal Jig V Push back the Pull Stud onto the VEGA huck and rotate the huck to tighten and release. Spanner is available as an option. N55, N569, N5859, N , 5, 47 5, 88 5, 88,, 9, 4 47, 57 47, 97 5, 97 7, 49, 49, 4, 95 47, PROTETION UST BE USE. Releasing PK 8, VK 8J PK, VKJ VK6, VK6J VK0, VK0J VK5, VK5J PK 8, VK 8J PK, VKJ VK6, VK6J VK0, VK0J VK5, VK5J VK, VKJ PK 8, VK 8J PK, VKJ VK6, VK6J VK0, VK0J VK5, VK5J VK, VKJ ollet and collet removal jig are available as an option. Tightening N5 ANNIVERSARY TYPE V OER,000 0,000 0,000 V6 V85 V00 Weight kg.,.4.,.7.4,.8.5,.0.7,..,.7.4,.9.5,..6,..8, ,4.5 4.,4.6 4.,4.9 4.,5. 4., VK ollet ode No. VK 8J, J, 4J, 5J, 6J, 8J VK4J, 5J, 6J, 8J, 0J, J VK64J, 5J, 6J, 8J, 0J, J, 6J VK06J, 8J, 0J, J, 6J, 0J VK58J, 0J, J, 6J, 0J, 5J VKJ, 6J, 0J, 5J, J Please note the acceptable shank tolerance is h8. VK8J is Jet Spread ole type. V N5 46 N5 6 N5 85 N500 ode No. N5 46V 6,, V 65,, 0 N5 6V 6,, 0 V,, 0 N5 85V 605, 5, 65 V5, 5, 65 N500V 605, 5, 65 V5, 5, 65 With TiN Bearing Nut AX.,000min & G.5 RunOut Accuracy m at ,, 65,,0,,0 05,5,65 05,5, ,5,65 4,67,97,,,, 67,97,7 6,9, ,.7,.4 4.8,4.,4.4.0,.7,6.9.,44.,48.5.7,7.8,4.0.,49.5,5.7.0,7., ,48.8,5.0 ollet, adjust screw G No.and G andle are available as an option. The ode No. of the G andle is V6: G0, V: G6 When the axial stopper is required, please use Adjust Screw G No. Please add RPat the end of ode No. for Rust Proof Treatment V older. e.g : N56VRP Please use V J type Nut & ap for entre Through oolant. When V J type Nut is used, the total holder length will be extended to 6mm. N56V 6, N56V, N500V, 0 are available as semistandard. All series are for igh Speed Rotation.,,5,, 5,, 5 5 G No. Option,,VG 6 8A,,VG5A VG 6 8A,VG5A,VG5A VG 6 8A VG5A VG 6 8A VG5A G No.Option Weight kgmin AX. ollet 0.5,0.6,0.8 VK 6, ,0.9,. VK.,.5,.7 VK 6,000.4,.7,. VK.6,.8,. VK 6 0,000.8,.,.6 VK 4.,4.5,4.9 VK 6 0, ,4.9,5. VK VK ollet ode No. VK 6,,.75, 4, 5, 6 VK,.75, 4, 5, 6, 7, 8, 9, 0,, PAT. Please note the acceptable shank tolerance is h8. Inch size is also available. VK6/8, /6, /4 VK/8, /6, /4, 5/6, /8, 7/6, / VK6.75 and VK.75 are same as VK6/8 and VK/8 respectively. Please order VK6/8 or VK/8 99

201 N5 ZERO FIT TYPE IING UK Fig. Fig. ZF N5 46 N5 6 N500 ode No. WeightKg Fig. N5 46ZF ZF N5 6ZF ZF ZF N500ZF ZF ZF Spanner is available as an option. ZF0 type9, ZF5 type95, ZF type9 Wrench to adjust runout 9ZFis available as an option.please note that the acceptable shank tolerance is h6h7. Please refer P., P. for K, K collet. Please add Pat the end of ode No. for igh Speed Zero Fit illing huck. e.g. N56ZF505P For center through coolant applicationplease use KFN Nut for the direct chucking. Please use K collet and KFN nut for chucking with collet.p.96 For ow to Adjust the RunOut, please referp.56 Wrench to adjust 9ZF PAT. ollet K0 K0 K5 K5 K0 K0 K5 K5 K K K0 K0 K5 K5 K K N5 N5 ZERO FIT TYPE SI UK SZF N5 46 N5 6 N500 ode No. N5 46SZF 6 SZF0 SZF60 N5 6SZF 6, SZF0, SZF605, SZF55, N500SZF 605,65 SZF005,65 SZF605,65 SZF55,65 Fig G No.Option SK ollet G No.Option G No.Option WeightkgFig , 05, 5, 99, 44 05, 65 5, , 7, 97 5, 97 70, 5 4, 6 4, 0 4, 0 6, , , SKG66G SKG00G SKG60G SKG66G SKG00G SKG6G SKG58G, 4G SKG66G SKG00G SKG6G SKG54G ,.6.5,.7.7,.0.6,.9 4., , , , 5.9 Adjust screw G No., wrench to adjust runout 9ZFand SK spanner are available as an option. SZF6: SK6W, SZF0: SK0, SZF6: 96, SZF5: 95 N585 is also available. N585SZF605, N585SZF005, N585SZF605, N585SZF55, 65 Please use Pclass or Atype SK collet. P.98.Please add Pat the end of ode No. for igh Speed Zero Fit Slim huck. e.g. N56SZF0P For centre through coolant application, please use SK J type nut and cap. P.4. Please note that the total tool length with J type nut is extended 6mm longer. For ow to Adjust the RunOut, please refer P.56 Fig. SK ollet ollet SK 6 SK0 SK6 SK 6 SK0 SK6 SK5 SK 6 SK0 SK6 SK5 PAT. 00

202 N5 NPU RI UK NPU N5 N5 46 N5 6 N5 85 N500 ode No. N5 46NPU 0 NPU N5 6NPU 8 NPU N5 85NPU 8 NPU N500NPU 8 NPU hucking ia NPU8 can not be used for entre Through Tool oolant application. Please add to the ode No. for entre Through Tool oolant type NPUPa. e.g. N56NPU IN. AX Wrench is available as an option. NPU8: NPU8, NPU: NPU. Weightkg N5 SIE OK OER h G S Photo shows the holder with NIKKEN OBAT P.55 RI. SIE OK OER for rill ode No. h G N5 6 N5 85 N500 Weight kg N5 6S S (P=.5) S S N5 85S070 S570 S70 S N500S0 S5 S S (P=.5) 55 (P=.5) 70 0(P=.5) 55 (P=.5) 70 All holders are igh Pressure entre Through Tool oolant type. 7Pa. The ode No. of SIE OK OER for ombination Shank utter is. e.g. N500. N SIE OK OER for End ill N5 6 N5 85 N500 ode No. h G N5 6SS6 SS0 75 SS5 SS5 N5 85SS6 70 SS0 70 SS5 95 SS0 SS SS0 N500SS6 75 SS0 75 SS5 75 SS 75 SS SS The above are suitable for JIS B05 Shank End ill (P=) 6(P=) 8(P=) 0(P=) 4(P=) 6(P=) 8(P=) 0(P=) 0(P=) 4(P=) 4(P=) 6(P=) 8(P=) 0(P=) 0(P=) 4(P=) Weight kg

203 N5 ORSE SEEVE TYPE A For rill & Reamer with T No.No.4 Shank. T No. TA N5 46 N5 6 ode No. N5 46TA 85 TA 95 TA5 N5 6TA 85 TA 95 TA5 TA4 TNo. T T T T T T T4 5 5 W Weight kg Theof ode No. shows T No.Please contact with us for the entre Through Tool oolant type Sleeve. N5 85 N500 W ode No. TNo. W N5 85TA 85 TA 95 TA5 TA4 N500TA 85 TA 95 TA5 TA4 T T T T4 T T T T Weight kg N5 STUB ARBOR SA No Vibration at slotting. ode No.Inch W G N5 6SA SA (4) 4 N5 6 SA (4) 0 SA (7) 4 SA.75 N5 85SA (8) SA (4) 4 N5 85 SA (4) 0 SA5.4, 5 6.5(7) 4 SA.75, 5 N500SA (8) N500 SA5.875 SA.5 SA (4).8(4) 6.5(7) SA8. 95, 5 SA.75 95, (0) 7.9(8) 6 The of ode No. shows shaft diameter.guide Key and ollars are supplied as standard.the figures in of W are for etric. N5 TAPPER UK Builtin Floating echanism and Torqueimiter echanism on Tap ollet. W (,5,7,8,0,) Weightkg G ode No.etric N5 6SA75 SA675 SA75 SA775 SA N5 85SA75 SA6 SA SA7 SA95 N500SA75 SA6 SA SA7 SA SA Tap ollet P.5, P.54 N5 Z N5 6 N5 85 N500 ode No. N5 6Z Z60 Z40 Z8 N5 85Z05 Z60 Z40 Z875 Z6595 N500Z Z65 Z Z855 Z6595 Tapping apability U P /8/ /85/8 / /8 /8 /8/ /85/8 / /8 /8 /4 /8/ /85/8 / /8 /8 / Please referp.5, P.54 for Tap ollet. For Synchronized Tapping : Z Tapper huck without tension/compression mechanism is available. It improves tap life remarkably by absorbing fine pitch error completely with the small floating mechanism. Please use Z Tapper huck only with ZK Tap ollet without torquelimiter mechanism. Please referp.58. P /6/4 P /8/8 P //8 P /8 P /6/4 P /8/8 P //8 P /8 P P /6/4 P /8/8 P //8 P /8 P (5) (5) Z Tapper huck ZK Tap ollet ompression Tension Tap ollet ZKG ZKG6 ZKG4 ZKN8 ZKG ZKG6 ZKG4 ZKN8 ZKN65 ZKG ZKG6 ZKG4 ZKN8 ZKN65 N5 6Z Z405 N5 85Z Z405 Weight kg N500Z Z405 0

204 N5 ZA BORING ARBOR h h No icro Vibration due to oubleontact Support of artridge. ong Toolife & igh Accuracy. ZA Photo shows ZA head with A spacer. Spacer Only for ZA6 All codes shown are for heads with triangular inserts For heads with rhomboid inserts please add the letter R to the code No. e.g. N56ZA R h Q Q h h h h N5 N56 N585 N500 ode No. N5 6ZA65,5 ZA00,5, ZA50,,65 ZA,,95 ZA4,,0 ZA5565,0,5 ZA7065,,5 ZA8595 N5 85ZA6, ZA0,65, ZA55,65, ZA,0,5 ZA4,95,5, ZA550,,70 ZA70,70,0 ZA855,,5 ZA005,,5 ZA5,,5 N500ZA6, ZA0,65, ZA55,65, ZA,0,5 ZA4,95,5, ZA550,,70 ZA70,70,0 ZA855,,5 ZA005,,5 ZA5,,5 Boring Range Boring epth ead No. Insert No. 8, 48, 67, 75 5,, 97 77, 0, 97,, 57 5,, 95 65,, , 48, 67, 75 5,, 97 77, 0, 97,, 4, 57 7, 8, 77, 0, 87, 5, 77 5,, 5 8, 48, 67, 75 5,, 97 77, 0, 97,, 4, 57 7, 8, 77, 0, 87, 5, 77 5,, 5 ZA6,55 9ZA 0 ZA 5 6ZA 55 0ZA ZA ZA ZA 8500 ZA6,55 9ZA 0 ZA 5 6ZA 55 0ZA ZA ZA ZA ZA0000 4ZA00 ZA6,55 9ZA 0 ZA 5 6ZA 55 0ZA ZA ZA ZA ZA0000 4ZA00 IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. grade (oated) insert for Steel, Stainless & ast Iron is supplied as Standard with the head (Smooth boring & ong toollife). We would recommend Bgrade (BN) insert for ardened Steel & igh Speed boring of ast Iron. Please refer P.96 for cutting condition. Please refer P.06 for Shank, and P.86 for Spacer, and P.77 for ead. For entre Through Tool oolant type, please addat the end of ode No. e.g. N56ZA5565. When length is required longer than standard, please specify boring depth. P.98 P,B 4P,B 6P,B P,B 4P,B 6P,B P,B 4P,B 6P,B Balance weight Weight (kg).6,.6.6,.6,.7.7,.8,.8.,.4,.4.7,.9,..6, 4., 4. 5., 5.5, ,.9.0,.0,..7,.8,.9 4., 4., 4.6, , 5.8, 7. 8., 8.8, ,..4..0, 4.7, 4.6.8, 5.5, 6..9,.9 4.0, 4.0, , 4.8, , 5., 5.6, , 6.8, 8. 9., 9.8,0.7.7, , 5.7, 5.6.8, 6.5, 7. igh Speed Boring ZAP.78 0

205 N5 BAANEUT BORING ARBOR Power of Shoulder Support h h utting Force Perfect ontact RA Photo shows RA head with A spacer. Q Q h h h Spacer N56 N585 N500 ode No. N5 6RA 55E, 65E, E RA E, E, 95E RA 4E, E, 0E RA 565E, 0E, 5E RA 70E, 95E, E RA0095E N5 85RA 5E, E, 95E RA E, 0E, 5E RA 4E, 95E, 5E, E RA 5E, E, 70E RA 7055E, 85E, 5E RA005E, E, 5E N500RA 5E, E, 95E RA E, 0E, 5E RA 4E, 95E, 5E, E RA 5E, E, 70E RA 7055E, 85E, 5E RA005E, E, 5E Boring Range Boring epth 67, 05, 77, 0, 97,, 57 5,, 95, 95, 95 67, 05, 77, 0, 97,, 4, 57 7, 8, 77 05, 5, 65 87, 5, 77 67, 05, 77, 0, 97,, 4, 57 7, 8, 77 05, 5, 65 5,, 5 P.6 ead No. Insert No. RA05 55E 6RA 55E 0RA 4 70E 6RA 5 70E 4RA 70 85E 4RA0000E RA 5 55E 6RA 55E 0RA 4 70E 6RA 5 70E 4RA 70 85E 4RA0000E RA 5 55E 6RA 55E 0RA 4 70E 6RA 5 70E 4RA 70 85E 4RA0000E grade (oated) inserts are supplied as standard with the head. P.6 Please refer P.9 for cutting condition. Please refer P.06 for base holder, P.86 for spacer and P.67 for head. For centre through tool coolant type, please addat the end of ode No. e.g. N56RA565 artridges & Insert tips for the eavy uty Boring of Iron and ast IronNo letter, for AluminumA, and for Through ole & ultiple SheetsKare available. Please refer P.69 for cartridges. Please add the letter No letter, Aor Kat the end of ode No. e.g. N56RA565A When length is required longer than standard, please specify the boring depth. artridge & Insert for Alloy Steel (E) is recommended for boring on steel and stainless steel. e.g. N56RA565E ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Please refer P.6, P Weight (kg).7,.8,.8.,.,..4,.6,.9.,.0,.9 4.5, 4.9, ,.,.0.6,.8,.8.9, 4.0, 4., , 5., , 8., , 0.7, 4..9, 4., , 4.8, , 5.0, 5., , 6., , 9., 0..7,.7, 5. N5 igh Pressure oolant Through 04

206 N5 BAANEUT BA BORING ARBOR for ARGE IA. in. dial read out:main scale dia. 0.0mm,sub scale dia.0.00mm Boring ia: 595mm ZA Unit Insert 6P ZA artridge N5 BA Boring ia 595mm for Finishing. N5 6 N5 85 N500 ode.no N56 BA05 BA05 N585 BA85, 5, 85 (N500) BA85, 5, 85 BA85, 5, 85 BA85, 5, 85 BA0 BA0 BA40 BA40 BA50 IN.AX , 5, 85 "" grade (oated) Inserts are supplied as standard. Arbor, Plate and artridge are delivered in separate packages. When ordering, please let us know machine maker and model no. to avoid the interfererce with tool magazine of AT. The location of cutting edge is same as drive key in standard. The different location is available, please specify in ode No. e.g. N500BA5 ( ) rive Key RAK Arbor N56RAK N585RAK0,, 0 (N500) N585RAK5 (N500) Arbor No. 0 utting Edge RP Plate BBalancer RP Plante No RP RP RP artridge (Balancer) Z (B) Insert Tip 6P P.98 Weight (kg) , 4.5, 7.5.5, 5.0, , 5.5, , 6.0, View from utting edge. N5 BAANEUT BA BORING ARBOR for ARGE IA. With slight adjust screw Boring ia: 5mm Insert N08 igh Presure oolant Through Tool is available. 05 RA Boring ia 5mm for Roughing. ode.no IN.AX. RAK Arbor RP Plate Arbor No. R artridge RP Plate No. artridge No. for arge dia. N56 RA05 RP 6.8 N N56RAK RA N585 RA85, 5, 85 RP For eavy.,.8, 5.8 (N500) RA85, 5, 85 N585RAK0,, 0 uty Boring.8,., 6. 85, 5, 85 (N500) of Iron and RA85, 5, 85 ast Iron.,.8, 6.8 RA85, 5, 85.8, 4., 7. N5 85 R RA0 RP 5.5 N500 RA0 4 Insert Tip 6.5 RA40 N585RAK N (N500) RA RA The ode No. on above table are the boring arbors with R cartridge Inset tip: N08the eavy uty Boring of Iron and ast Iron. Please refer P.95 for cutting condition. Boring arbor with cartridges & insert for Steel, Stainless Steel and ast Iron E, for Aluminum Aand for Through ole & ulti Sheets Kare available. Please refer P.7 for cartridges. e.g. N500RA85E When ordering, please let us know machine maker and model no. to avoid the interference with tool magazine of AT. Arbor, Plate and artridge are delivered in separate packages. The location of cutting edge is same as drive key in standard. The different location is available, please specify in ode No. e.g. N500RA5 ( ) P.98 Weight (kg)

207 N5 OUAR TYPE BASE OER Fig. Fig. Fig. oupling Bolt Q Q Q Q ode No. oupling ia Q N5 46 N5 46Q6 6 N5 6Q 9, 95 9, 95 9 Q, 0, 0 4 N5 6 Q6 95, , 5 Q0, 0 0, 0 Q6, 95, 6, 95, Q4 95, , 0 64 Q N5 85Q, 5 9 0, 5 9 Q 95, 5 95, 5 4 N5 85 Q65, , 55 Q00, 5 0 0, 5 Q6 65,, ,, 70 Q4, 70, 00 4, 70, Q, 4 5, 8 N500Q, 5 9 0, 5 9 Q 95, 5 95, 5 4 N500 Q65, , 55 Q00, 5 0 0, 5 Q6 65,, ,, 70 Q4, 70, 00 4, 70, Q, 4 5, 8 of Q6 base holder has been increased from mm to mm due to improvement of its rigidity. All base holders have a centre throughtool coolant hole. The oupling screw & wrench are supplied as standard. When length is required longer than standard, please specify the boring depth , 6 48, 78 6, 9 48, 78 0, 65, 0 68, , 87 57, 87 87, 7 7, 87 7, 0, 0, 7, 67 87, 5 67, 8 5, 8 8, 67, 8 7, 97, 7 97, 7, 57 87, 5 Q No. 6 5, 7,, 55 7, 55, , 7,, 55 7,,, 0, 7, 47 5, 7,, 55 7,,, 0, 7, 47 oupling Bolt No. B6N B9 B B6 B0 B6N B4 B4 B9 B B6 B0 B6N B4 B4 B9 B B6 B0 B6N B4 B4 Fig.,,,, Weightkg 0.4.6,.7.6,.7.9,..0,. 0.9,.5,..0,.4.6.9,..5,..6,.8.7,.8.5, 4.6, , 6.4, , 4. 4., , , 4.9.6, 5.7, , 7.5, N5 N5 FAE I ARBOR (TYPE A) For JIS B4 Face ill utter F arbor is available. Please contact us. For the Face illing of 00mm For the NIKKEN PROEN I rive key FA W Bolt F N5 46 N5 6 N5 85 N500 ode No. N5 No. N5 46FA5.4 N5 6FA5.4, FA.75, FA8. N5 85FA5.4,05 FA.75,05 FA8., FA FA.8 65 N500FA5.4,05 FA.75,05 FA8.,95 FA FA W emension of Arbor with cutter F 95 95, 05, 0 95, 55 05, 65 05, 5 95, 55 05, 65 05, rive Key FW5 FW5 FW FW8 FW5 FW, FW FW8, FW9 FW6 FW FW5 FW, FW FW8, FW9 FW6 FW Bolt F F F6 F0 F F6 F0 F4 F F6 F0 F4 Weight kg The in the ode No. shows centre bore dia. of the milling cutter. F type arbor is suitable for the NIKKEN PROEN I mm. The above arbors are suitable for JIS B4 milling cutter. N546F, N55F, N56F, N585F, N500F The arbor marked requires 4 fixing bolts 6. entre through coolant type arbor for the NIKKEN PROEN I is also available. rive keys, wrench and bolt are supplied as standard. Please add of the ode No. e.g. N56FA5.4 The above weight is for arbor and pull stud only. not including milling cutter. entre Through Tool oolant type arbor except NIKKEN PROEN I, please provide the drawing of milling cutters. For high speed application, balancing must be required after fixing the milling cutter ,..7,..9.7,.8.0, 4..4, , , 6. 4.,

208 N5 GAUGE TEST BAR Spindle Pull Stud Power lamp echanism Bearing N5 SGT Gauge Test Bar N5 46 N5 6 N5 85 N500 N5 46SGT N5 6SGT N5 85SGT N500SGT TB N5 46TB00 N5 6TB0 N5 85TB0 N500TB0 Above ode No. includes Ring GAUGESGRand Plug GaugeSGTP. ial Gauge is not included with the Ring Gauge. N5 TOOING SYSTE is basically developed for the achine with entre Through Tool oolant capability, however, of course, the system is also suitable for the achine without entre Through Tool oolant capability. N5 TOOING SYSTE takes advantage of the powerful pulling force to improve its static stiffness. Therefore, please ensure that at least the following pulling force figures in the table are required for each size of N5 TOOING. The Pulling Force easuring Tool with special Pull Stud is available for the pulling force measurement. For manufacturing of N5 achine Spindle, we could supply the Gauge for achine Spindle as well as any other knowhow about Spindle Flange leaning, rive Key echanism and so on. Please contact with us for any technical correspondences if required. Pull Stud Power lamp & ock echanism Please ask for the details of NIKKEN POWER5 SYSTE, Powerful Pulling & ocking echanism in order to gain maximum performance of the NIKKEN N5 TOOING System. N5 46 N5 6 N5 85 N500 E..erritt s Theory Flange ontact hattering Stability Static Stiffnessamping Ratio Thus, the advantage of N5 TOOING SYSTE is clearly demonstrated. Spindle I 5 55 POWER 5 ode No. POWER P Pulling Force KN /0 Short Taper rive key Unique onstruction onsidering of a slotted taper cone which is preloaded by a disc spring to increase its vibrational dampening effect whilst adjusting minute gaugeline errors, completely. Pulling Force easuring Tool Even the use with 5m cable, it can be measured both manual tool change and AT. P.6 easuring Tool ode No. Pull Stud N5 46P 5 6P 85P 00P55 PSN46A N46 N6A N6 N85 N00 Pulling Force is only guideline and depends on the / specfication.pull Stud ode No. is without hole. IENSION of N5 TOO SANK N500 BT equivalent. 5.0 N585 BT equivalent : / : /0 47 imensions of V Flange are same as BT. imensions of V Flange are same as BT. N56 BT equivalent N546 BT equivalent : /0 6 imensions of V Flange are same as BT : /0 44 imensions of V Flange are same as BT. Width of drive key grooves are different. 07

209 Flat for Balancing SK TOOING SYSTE SK ASKA, SKA, SK6A, SK00A ole for Balancing V Notch Short Small SK A shank is based on ISO64IN6989 and ollow Shank Taper with /0 Taper and ouble ontact System of Taper & Flange. Its dimension is unsymmetrical shape such as; epth of rive Keys Slots are different. Width of U Groove are different. V Notch on one side.. It's not well balanced due to above Wide unsymmetrical shape, therefore NIKKEN ong SK A Shank has a hole and a flat for mass balancing as standard.. ole for manual clamp is not standardized for the size smaller or equal to SKA. SK6A and SK00A tools without a hole for manual clamp are also available for high speed application.. ole for I is not standardized for all models. 4. SK tool is clamped to the main spindle with clamping force more than about times of BT tool by intensifying clamp mechanism. /0 Short Taper oolant pipe Flange ontact lamping Force lamp Force SKA SKA SK6A SK00A 6.8KN KN 8KN KN 5. A big clamping force and the double face contact system of /0 short taper & flange largely improved the static stiffness as the tool interface. 6. igher repeatability of AT is accomplished due to the runout accuracy of contact flange for taper is within 0.00mm. SK Repeatability of AT rive Key Intensifying lamping echanism Expanding of Internal ollet System SK ouble Face ontact System SK Repeatability X Y Z Y Z Y X SK E & SK FSK5E, SKE, SKE, SKE, SK6E, SK6F SKE type & SKF type holders are for igh Speed Application and are manufactured to IN69895 & 6 standard. The configuration of the holder is different to that of SKA type, the holder is designed symmetrically without drive key slots, Ugroove, Vnotch, holes in the taper for manual clamping and hole for I/ chip. The tool flange diameter of SKE & F are the same, but the taper size on SKF is one size smaller than SKE. TG clamper is designed for symmetrical holders without drive key slots or Ugrove. The TG clamper is also suitable for the other shank tooling with same flange diameter as E & F type. P. SKE SK6F aution Always ensure that swarf does not attach at the spindle flange surface, because of the double contact system. Generally the inside of the machining envelope is always covered swarf. This means that there is a possibility that the flange of the tooling may collect swarf easily at the AT. It is therefore important that the machining envelope is regularly cleaned lean the AT arm, the route through which the tooling passes, the tool pot and the spindle surfaces etc.at least every months. Always ensure that / has the mechanism to confirm the perfect flange contact. Always ensure that / has the mechanism to clean the spindle flange surface. 08

210 SK UTI OK IING UK SK entre Through AX. 7Pa Photo shows igh Speed illing huck SK A SK A SK 6A SK 00A ode No. SK A G 6 G 000G SK A G 6 G 0 95G SK 6A G 6 75G G 0G 0 85G 95G 0G 5 G 00G G G G SK00A 6 G 5G 05G 5G 55G 5G 5G 5G 65G P 65P ANNIVERSARY Type Powerful gripping torque igh rigidity igh precision ompact design igh Speed AX. min,000,000,000 5,000 0,000 0,000 5,000,000 Please note the acceptable shank tolerance is h6. GFS typep. is available for 5, and 4. Please refer P. for K and K collet. G andle is available as an option. P. G : G, 6G : G6, 0G : G0, 5G : G5, G : G NK, NK, ONK and OJK collet can not be used for the chucks marked. ollet K K K6 K6 K0 K0 K K K6 K6 K0 K0 K K K6 K6 K0 K0 K5 K5 K K K6 K6 K0 K0 K5 K5 K K K4 K4 PAT. Weight kg GFS type For machining of aluminum 09

211 SK UTI OK IING UK entre Through AX. 7Pa SK A SK A SK 6A SK 00A ode No. SK A SK A SK 6A SK00A ANNIVERSARY Type Powerful gripping torque igh rigidity igh precision ompact design ollet K K K6 K6 K0 K0 K K K6 K6 K0 K0 K5 K5 K K K K K6 K6 K0 K0 K5 K5 K K K6 K6 K0 K0 K5 K5 K K K4 K4 Spanner is available as an option. NK, NK, ONK and OJK collet can not be used for the chucks marked. = : 9A = : 9A 6 : 96 Please refer P. for K and K collet. 0 : 95 : 95 : 94 : 94 style is also available. 5 & =55 : 9, & =64 : 95 Please note the acceptable shank tolerance is h67. For heavy duty milling, please grip the cutter shank longer than. PAT. Weight kg SK 0

212 SK UTI OK IING UK entre Through AX. 7Pa Photo shows igh Speed illing huck ANNIVERSARY Type Powerful gripping torque igh rigidity igh precision ompact design ode No. ollet AX. min Weight kg SK E G K K 0.5 SK 6 G K6 K6, E 000G K0 K0. SK E G K K 0.9 SK 6 G K6 K6,000.0 E 0 95G K0 K0. SK 6E G K K, G K6 K6.4 SK 5, G, 0G , 7 68, K0 K0.5,.8 6E 500G K5 K5.9 0,000 G K K. SK ode No. ollet AX. min Weight kg SK 6F G K K, G K6 K6.4 SK 5, G, 0G , 66 68, K0 K0.5 6F 500G K5 K5.9 0,000 G K K. Please note the acceptable shank tolerance is h6. GFS typep. is available for 5 and. Please refer P. for K and K collet. G andle is available as an option. P. G : G, 6G : G6, 0G : G0, 5G : G5, G : G NK, NK, ONK and OJK collet can not be used for the chucks marked. oolant pipe can not be used for the chuck marked. Please contact us for the extended length. GFS type For machining of aluminum

213 ENTRE OOANT STRAIGT OET The Jet oolant Pressure creates a tornado effect, ensuring efficient swarf dispersal. PAT. Suitable for all models of the NIKKEN IING UK K K ollet Front Nut Jet oolant Prevention of Swarf entering the collet through the slots Explanation of the ode No. K 0 I of ollet O of ollet Symbol of K ollet K entre oolant NK entre oolant, Adjustable K Standard NK Adjustable ONK Oil ole rill OJKA Jet oolant OJKS ultiple Nozzles For grooving. For cutters with cutting diameter which is larger than the shank diameter. Prevention of the swarf contamination. A front nut with an Oring seal, for use with oil hole cutter, is also available as option. K olletkfn front nut and K spanner are available as an option. K Photo shows with front nut. Style K olletode No.OI K K, 4, 5, 6, 8, 0 K6 K6, 4, 5, 6, 8, 0, K0 K06, 8,0,, 6 K5 K56, 8,0,, 6, 0 K K6, 8,0,,6, 0, 5 K4 K46, 8,0,,6, 0, 5, Front Nut ode No. KFN KFN6 KFN0 KFN5 KFN, KFNT KFN4 Above bold figures indicate ANNIVERSARYtype K ollet. Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. KFNN NK Photo shows with front nut. KFN utter length adjustment on the collet is possible from front and back. Style NK olletode No.OI Front Nut ode No. NK0 NK06, 8, 0,, 6 KFN0 NK5 NK56, 8, 0,, 6, 0 KFN5 NK NK4 NK6, 8, 0,, 6, 0, 5 NK46, 8, 0,, 6, 0, 5, KFN, KFNT KFN4 Please note the acceptable shank tolerance is h6h7. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. SK Front Nut KFN For there are sizes, KFN = for nose Explanation of the ode No. KFN 0 I of ollet O of ollet Symbol of Front Nut Style Front Nutode No. KFN KFN, 4, 5, 6, 8,0 KFN KFN6, 4, 5, 6, 8,0, KFN0 KFN5 KFN KFNT KFN KFN0 6, 8,0,,6 KFN5 6, 8,0,,6, 0 KFN 6, 8,0,,6, 0, 5 KFNT6, 8,0,,6, 0, 5 KFN4 6, 8,0,,6, 0, 5, The front nut for direct chucking The ode No. fitted with Oring is is also available. e.g. KFN00, KFN55, e.g. KFN00, KFN55, KFN KFN ring diameter of 69mm, KFNT = for nose ring diameter of 64mm. Jet oolant type for the cutter with a cutter dia. larger than shank dia. is also available. KFN50N, KFN5N, KFN4 Front Nut fitted with an Oring is also available. e.g. The ode No. is KFN The spanner is available as an option. KFNK, KFN6K6 KFN0K0 KFN5, KFNTK5 KFNK, KFN4K4 K Photo shows ANNIVERSARY type K ollet. Style K olletode No.OI K K,, 4, 5, 6, 7, 8, 9,0 K6 K6,, 4, 5, 6, 7, 8, 9,0,, K0 K5 K K4 K0,, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 K5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, K, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, K4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. The collets with bold character are the ANNIVERSARYtype K ollet. Ordinary K ollet can be used with ANNIVERSARYtype illing huck, but better performance can be found with the ANNIVERSARYtype K ollet. Please note the acceptable shank tolerance is h6h7. utter length adjustment on the collet is possible from front and back. NK Style NK olletode No.OI NK0 NK0, 4, 5, 6, 7, 8, 9,0,,,,4,5,6 NK NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8 NK5 NK5, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,, NK NK, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6 NK4 NK4, 4, 5, 6, 7, 8, 9,0,,,,4,5,6,7,8,9, 0,,,, 4, 5, 6, 7, 8, 9,,, For Synchronous Tapping Program : Special I ollets for Tap Shank are also available. Other metric sizes and imperial sizes, /8, /4, 5/6, /8, 7/6, /, 5/8, /4, /6, 7/8,, /8, /4, /are also available. The collets with bold character are standard. Please note the acceptable shank tolerance is h6h7. ollet removal 9KRis available as an option. Please refer P., P. for more detail of the straight collet.

214 SK IG SPEE SI UK GNo.Option GNo.Option SK SK Fig. Fig. entre Through AX. 7Pa : AX. without adjust screw Photo shows igh Speed SK Slim huck igh Speed Please add Jat the end of code No. for the chuck with SK J type nut. ap is not included, please order separatelye.g. SK6ASK005PJ When SK J type nut is used, the total chuck length will be extended by 6mm. ode No. G No. Weight AX. Option min Fig. kg SK ollet SK A SK 6 P SK 6 SK SK0 75P SKG6, SK A SK 75P SK SK6 P , SK6 SK A SK 6 P SK 6 SK 6 P SKG66G 0.5 SK0 P ,000 SK0 SK SK0 P SKGS A SK 70P SK SK 05P SKG5. SK6 P ,000 SK6 SK6 05P SKG SK 6A SK 6 P SK 600P SKG66G SK 6 6 SK 60P 9 SKG66G.0 SK0 P SK005P SKG00G,000. SK SK00P 9 SKG00G. SK 70P SK 05P SKG5. SK SK SKP SKGG A SK6 P SK6 05P SKG8. SK6 SK60P SKG60G.6 SK0 P ,000.4 SK0 05P SKG SK0 SK00P SKG0FG SK05P 08.0 SK5 P ,000 SK5 SK55P SKG58GE.9 SK00A SK 605P SKG66G. SK 6 7 SK005P 57.6 SK00P SKG00G.9 SK0 SK0P 6. SK 05P SKP SK SKGG SKP 6 0,000.4 SK SK6 05P 6 7 SKG.7 00A SK60P SKG60G. SK6 5 SK6P 84 6 SKG6G.5 SK00P SKG0FG. SK0P SKG0G.5 SK SK000P 66 SKG08G 4. SK5 0P SKG ,000 SK5 SK5P 65 9 SKG58GE 4.8 Nut, adjust screw and collet extractor are supplied as standard. Please refer P.6 for SK collet and please refer P.4 for J type nut. ollet, adjust screw G No.and G andle are available as an option. The ode No. of the G andle is SK6P:G6, SK0P:G0, SKP:G, SK6P: G6, SK0P:G0, SK5P:G5 All Slim hucks are igh Pressure centre Through oolant type AX. 7Pa. SK6 4 6, SK0 6 0, SK6 0 6, SK5 6 5 P. Slim hucks marked and can be used for the centre through coolant type with J type nut. No adjust screw is applied for the Slim hucks marked. The is the AX. dimension without the adjust screw. is type. PAT.

215 SK A SK A SK 6A SK 00A SK SI UK ode No. SK A SK 6 SK 6 SK0 SK0 75 SK000 SK 75 SK SK6 SK6 0 SK A SK 6 SK 6 SK0 SK0 SK005 SK 70 SK 05 SK SK6 SK6 05 SK60 SK 6A SK 6 SK 600 SK 60 SK 6 SK0 SK005 SK00 SK05 SK0 SK 70 SK 05 SK SK SK6 SK6 05 SK60 SK6 SK0 SK0 05 SK00 SK05 SK5 SK55 SK00A SK 605 SK005 SK00 SK0 SK000 SK 05 SK SK SK0 SK6 05 SK60 SK6 SK600 SK00 SK0 SK000 SK5 0 SK5 igh Precisionigh Speed Power of TiN Bearing Nut GNo.Option Fig. G No. Option SKG66G SKG6 SKG00G SKGG SKG60G SKG66G SKGS SKG00G SKG5 SKGG SKG65 SKG60G SKG66G SKG00G SKG5 SKGG SKG8 SKG60G SKG6G SKG8 SKG0FG SKG58GE SKG66G SKG00G SKGG SKG SKG60G SKG6G SKG6G SKG0FG SKG0G SKG08G SKG SKG58GE GNo.Option Weight kg GNo.Option SK entre Through AX. 7Pa Fig. Fig. Please add Jat the end of code No. for the chuck with SK J type nut. ap is not included, please order separatelye.g. SK6ASK005J When SK J type nut is used, the total chuck length will be extended by 6mm. ollet, adjust screw G No.and spanner are available as an option.please refer P.6 for SK collet and please refer P.4 for J type nut. The ode No. of the spanner is SK6= 8: SK6, SK6= 9.5:SK6W, SK0:SK0, SK:9A, SK6:96, SK0:9, SK5:95 means AX. without an adjust screw.no adjust screw is applied for the Slim hucks marked. All Slim hucks are igh Pressure centre Through oolant type AX. 7Pa. SK6 4 6, SK0 6 0, SK6 0 6, SK5 6 5 Slim hucks marked and can be used for the centre through coolant type with J type nut. is type. SKASK60, SKASK6, SK6ASK55 Fig. PAT. SK ollet SK 6 SK0 SK SK6 SK 6 SK0 SK SK6 SK 6 SK0 SK SK6 SK0 SK5 SK 6 SK0 SK SK6 SK0 SK5 4 SK

216 SKE, F SI UK SK6E SK6F G No.Option SK SKP entre Through AX. 7Pa SK E SK 6E SK 5E SK 6 P SK0 55P SK E SK 6 P SK0 P, 75P SK E SK 6 P SK0 P, 75P SK 75P SK6 P SK ESK 6 P SK 6 P SK0 P SK005P SK 70P, 05P SK6 P SK60P SK 6ESK 600P, 0P SK005P, 0P, P SK 70P, 05P SKP SK60P, P SK00P, 5P SK55P , 96, , , igh Speed Please add Jat the end of code No. for the chuck with SK J type nut. ap is not included, please order separatelye.g. SK6ESK005PJ When SK J type nut is used, the total chuck length will be extended by 6mm. ode No. G No. Option SK ollet AX. min SK SK 6 5E SK0,000 SK SK 6 E , SKG6 SK SK 6 SK , SKG6 SK0,000 E.75.0 SK SK6, SK , 4, , , , , , , 6, 75, 7 4, , 9, , 9 06, ,,, 4.5 SKG66G SKG00G, SKG5 SKG60G SKG66G SKG00G, SKG5 SKGG SKG60G SKG0FG SKG58GE SK0 SK SK6 SK 6 SK0 SK SK6 SK0 SK5,000 5,000,000 5,000 0,000 PAT. Weight kg , , , ,.0.,.5,.7.0,..6.7,.8.8,.0.9 SK 6F ode No. SK 6FSK0 P, SK005P SK 70P SK 05P SKP SK6 P SK6 05P SK60P SK00P SK5 P G No. SK ollet Option SKGS SK0 SKG00G SKG5 SK SKGG SKG8S SK6 SKG60G SKG0FG SK0 SK5 Nut, adjust screw and collet extractor are supplied as standard. Please refer P.6 for SK collet and please refer P.4 for J type nut. ollet, adjust screw G No.and G andle are available as an option. The ode No. of the G andle is SK6P: G6, SK0P: G0, SKP: G, SK6P: G6, SK0P: G0, SK5P: G5 All Slim hucks are igh Pressure centre Through oolant type AX. 7Pa. SK6 4 6, SK0 6 0, SK6 0 6, SK5 6 5 Slim hucks marked and can be used for the centre through coolant type with J type nut. No adjust screw is applied for the Slim hucks marked. means AX. without an adjust screw. is type. SK6FSK005P AX. min,000 5,000 0,000 Weight kg P. 5

217 SI UK OET Explanation of the ode No. SK 0 6 P Non: Standard P:P classrunout Accuracy= m A:A typefor End ill Shank AX. hucking ia. Style No. Symbol of SK ollet SK Atype SK collet for End ill Shankare marked. The acceptable shank tolerance is h8.ode No. is e.g. SK00A Pclass SK collet for drillare available for all series. e.g. SK00P ode No. SK SK hucking 0.7 ~ ~.0.5~.5. ~.5.55~.75.8 ~.0.05~.5. ~.5.55~.75.8 ~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~.0.0 ~.5.5~.5.5 ~.75.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.0 ode No. SK hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0 ode No. SK ollet removal SKR6is supplied as standard only for SK6. SKR0, SKR6 and SKR5 are available as an option. ollet removal is not necessary for the new types of collet SK0 to SK5 collet including SK and SK0. hucking.75~.0.0 ~.5.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~6.0 ode No. SK hucking.5 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 0.0 ode No. SK hucking 7.5~ ~0.0.5~.0 5.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.0.0~.5.5~.0.0~.5.5~.0.0~.5.5~ ~ ~ ~5.4 SK6 collet with the special internal dia. is also available. SK Pclass SK collet for drill It guarantees the Runout accuracy within micron at the nose 4from the chuck. Additionally ollet Set is also available. within m 4 Atype SK collet for endmill The acceptable shank tolerance ids h8. SK ollet A type SK 6A,.75A, 4A, 5A, 6A SK0A,.75A, 4A, 5A, 6A, 8A, 0A SKA,4A, 5A, 6A, 8A, 0A, A SK6A,4A, 5A, 6A, 8A, 0A, A, 6A SK04A, 5A, 6A, 8A, 0A, A, 6A, 0A SK58A, 0A, A, 6A, 0A, 5A 6

218 AJOR REA OER SK AJOR REA OER ampening Effect TiN Bearing Effect G No.Option : AX. utter Shank ength to be inserted SK 7 SK SK A SK 6A SK 00A ode No. SK ASK 6 70 SK0 70 SK SK65 SK 6ASK SK SK SK SK SK00ASK SK SK 5 65 SK65 65 SK0 65 SK SK6 Series Addition SK Please use A type SK collet for the end milling operation. P.6Please refer P.8, P.4 for the Jet coolant system, J type nut and cap. G andle is available as an option. P. Please order with the ode No. G6SK6 &, G0SK0, G6SK6, G0SK0, G5SK5 Please addpat the end of ode No. for high speed specification, e.g SK6ASK075P older with an adjust screw for axial adjustment is supplied as an option. Please contact us G No. Weight Option kg SKG 8 SKGS SKG8S SKG SKGS SKG SKG SKG8S SKG SKG SKG SKG SKG SKG8S SKG SKG SKG PAT. ollet SK 6 A SK0 A SK A SK6 A SK 6 A SK0 A SK A SK6 A SK0 A SK 6 A SK0 A SK A SK6 A SK0 A SK5 A

219 SK ANNIVERSARY TYPE V OER V entre Through AX. 7Pa igh Speed SK A SK A SK 6A SK 00A ode No. SK AV 6 65, V, 0 SK AV 6 70,, 0 V, 0 SK 6AV 6 70,, 0 V, 0 SK 00AV 6 05, 5, 65 V 05, 5, With TiN Bearing Nut AX.,000min & G.5 RunOut Accuracy m at 4 65,,0 70,,0,0 70,,0,0 05,5, ,70 70,00 4,6,9 64,94 4,6,9 6,9 7,0, ,.8,7.0,.0.8,.8, , ,8.4,4.6.9,.,54.,5,,,5,,5,5, 5,, G No. Option,VG 6 8A,VG5A,,VG 6 8A,VG5A,VG 6 8A,VG 6 8A,VG5A VG 6 8A,VG5A,VG5A G No.Option Weight kg 0.4, ,.0 0.6,0.8, ,. 0.9,.0,..,.6.4,.6,.9.7,.,.6 AX. min,000,000,000 0,000 PAT. ollet VK 6 VK VK 6 VK VK 6 VK VK 6 VK SK E SK E SK 6E SK 6F ode No. SK EV 6 65, V, 0 SK EV 6 70,, 0 V, 0 SK 6EV 6 70,, 0 V, 0 SK 6FV 6 65,, 0 V, ,,0 70,,0,0 70,,0,0 65,,0, ,70 70,00 4,6,9 64,94 4,6,9 6,9 7,6,9 6, ,.8, ,.8, , ,.6, ,48.8,5,,5,5,,5,5, ode No. TiN Bearing Nut is supplied as standard. When the axial stopper is required, please use Adjust Screw G No.. ollet, adjust screw G No.and G andle are available as an option. P. The ode No. of the G andle is V6:G0, V:G6 SK6AV6, SK6AV, SK00AV, 0 are available as an option. Please use V J type Nut & app.4 for entre Through oolant application. The ode No. of V J type Nut is VN6BJ, VNBJ. The ode No. of the ap is SKJ0, SKJ6 When V J type Nut is used, the total holder length will be extended to 6mm. All series are for igh Speed Rotation. entre Through AX. 7Pa igh Speed SKA SK6A SK00A 4 Wrench is supplied as standard.pk, VK collet is available as an option. P. ode No. SK E SKE SK 6E SK6E SK6F SK INIINI UK ode No. SK A SK 6A SK00A 8 8 ode No. SK 6F VK ollet AX.,000min & G.5 Gripping from Front Nose RunOut Accuracy within m 0 0 0,5,5, G No. Option,VG 6 8A,VG5A,VG 6 8A,VG 6 8A,VG5A,VG 6 8A,VG 6 8A,VG5A G No. Option,VG 6 8A,VG 6 8A,VG5A 44.5 ollet PK 8 VK 8 PK VK PK 8 VK 8 PK VK ollet PK 8 VK 8 PK VK Weight kg 0.5, ,. 0.7,0.9,.0.0,..0,.,..,.7 Weight kg 0.8,0.9,..,.5 ollet AX.min 7 0 PK 8 VK PK VK, PK 8 VK PK VK,000 0 PK 8 VK 8 6 PK VK 0,000 AX.min,000,000 AX.min,000 AX. min,000,000,000 AX. min,000 ollet VK 6 VK VK 6 VK VK 6 VK ollet VK 6 VK VK ollet ode No. VK 6,,.75, 4, 5, 6 VK,.75, 4, 5, 6, 7, 8, 9, 0,, The acceptable shank tolerance of VK collet is h8. Inch series is also available. VK 6/8, /6, /4 VK/8, /6, /4, 5/6, /8, 7/6, / VK6.75 is same as VK6/8. VK.75 is same as VK/8. lamp/unclamp just with a wrench = 5.4 Weightkg Weightkg Weightkg SK

220 AJOR REA OER SK AJOR REA PROENI oolant Pipe Option G d SK SKPEArboread SK 6A SK 00A SK 6A SK 00A ode No. SK 6APE600,0,5 PE005,0,5 PE505,0,5 PE,5, SK00APE60,,55 PE05,,55 PE55,,55 PE,55,70 ode No SK 6APE 8 70,,05 PE0 75,,05 PE 70, 85,00 PE6, 95,0 SK00APE 8,0,5 PE0 95,0,5 PE,05,0 PE600,5, 00,0,5 70,,05 75,,05 05,0,5 70, 85,00 0,5,, 95,0 0,,55,0,5 95,0,5 5,,55,05,0,55,70 00,5, ,,05 75,,05 70, 85,00, 95,0,0,5 95,0,5,05,0 00,5, AX. epth ,47.5, ,47.5, pcs of tip clamp bolt and tip clamp wrench are supplied as standard. Insert tip is available as an option. Please refer P.7. Please refer P. for cutting condition. entre through tool coolant is available for all series. SKPEArbor I d Arbor ode No. SK 6APE 8 70,,05 PE0 75,,05 PE 70, 85,00 PE6, 95,0 SK00APE 8,0,5 PE0 95,0,5 PE,05,0 PE600,5, Arbor Front ia ead is available as an option. P.7 entre through tool coolant is available for all series. This is interchangeable with EPO. When the connection interface Screw G and I dis same, the cutter head of other carbide makers can be used ead ode No. 8PE6 0PE0 PE55 6PE 8PE6 0PE0 PE55 6PE Screw G Side illing aterial utting Speed V PE6 PE0 f PE5 PE UTTING ONITION of PROENI ap ae ild Steel SS0, S0 070 The bold figures of cutting speed Vmm/min.show the cutting speed when ae=0.5 X. Vmm/min.should be reduced to %, when ae=0.75 X. Feed rate per tooth/ revolution fmm/toothshould be smaller, when ap is getting larger. The feed rate of fmm/toothshows the feed rate when ae=0.5 X & ap=ax. arbon Steel S, S ast Iron F uctile ast Iron F ardened SteelR55 SK Groove illing ap Feed rate per tooth/ revolution fmm/toothshould be smaller, when ap is getting larger. The feed rate of fmm/toothshows the feed rate when ae=0.5 X & ap=ax. AX. ramping angle is PE6: 5, PE0: 9, PE5:, PE: 7 aterial utting Speed V PE6 PE0 f PE5 PE ild Steel SS0, S0 0 arbon Steel S, S ast Iron F0 000 Please clamp the insert tip with the suitable torque. AOT8.0Nm, AOT Nm For the guide line of insert tip life, the frank wear within 0.mm under normal cutting will be recommended. uctile ast Iron F4 000 ardened SteelR55 SK

221 AJOR REA OER SK AJOR REA ASAUNE SRINK FIT OER S Slim Style SKA SK6A SK00A ode No. SK AS S00, 5 S 4S00, 5 S 6S00, 5 S 8S00, 5 SK 6AS S05, S 4S05, S 6S05, S 8S05, S0S05, SS05, SK00AS S S 4S5, S 6S5, S 8S5, S0S5, SS5, ,.8.,.8., , ,.8.,.8., , ,.8., ,.8., , ,.8., , 5 05, 5, 4, 67 4, , R Standard SKA SK6A SK00A ode No. SK AS 4R00, 5 S 6R00, 5 S 8R00, 5 S0R00 SK 6AS 4R05 S 6R05, S 8R05, S0R05, SR05, SK00AS 6R5, S 8R5, S0R5, SR5, Please note the acceptable shank tolerance is h6. arbide tool can be used and SS tool can not be used. The tool will became very hot during heat shrinking. Please use glove for safety , , 8.8., , 8.8., , 8.8.,.8 6., 8.8., , 8.8., I= 6, 0 and 5mm are available. The capacity of the drier is approx. KW. Inductive style of the heat shrinking unit is recommended. 00, , 5, 4, , 67 4, SK 0

222 SK ZERO FIT TYPE IING UK Fig. Fig. ZF ode No. Weightkg SK A SK 6A SK 00A SK AZF05 SK 6AZF00 ZF50 ZF SK 00AZF05 ZF55 ZF Spanner is available as an option. ZF0 type9, ZF5 type95, ZF type9 Please refer P. for K, K collet. Please note that the acceptable shank tolerance is h6h7. For enter Through oolant application: Wrench to adjust runout 9ZFis available as an option. Please use KFN Nut for the direct chucking. Please add Pat the end of ode No. for igh Speed Zero Fit illing huck. e.g. SK6AZF50P Please use K collet and KFN nut for chucking with collet. For ow to Adjust the RunOut, please referp Fig. PAT. ollet K0 K0 K0 K0 K5 K5 K K K0 K0 K5 K5 K K 9ZF SK SK ZERO FIT TYPE SI UK SZF SK A SK A SK 6A SK 00A ode No. SK ASZF 605 SZF005 SZF60 SK ASZF 60 SZF00 SZF65 SZF55 SK 6ASZF 60 SZF005, SZF6 SZF55 SK 00ASZF 60 SZF0 SZF6 SZF5 Fig G No.Option 0 05, 5 0 SK ollet Fig. G No.Option Adjust screw G No., wrench to adjust runout 9ZFand SK spanner are available as an option. SZF6:SK6W, SZF0:SK0, SZF6:96, SZF5:95 Spanner for runout adjustment is available as an option. ode No. is 9ZF. Please use Pclass or Atype SK collet.p.6 For igh Speed type, ode No. is GSZFP e.g. SK6AGSZF005P For entre Through oolant application, please use SK J type nut and cap.p.4 Please note that the total tool length with J type nut is extended 6mm longer. For ow to Adjust the RunOut, please referp.56 SK ollet PAT. G No.Option WeightkgFig. ollet SKG 6 6G 0.6 SK SKG00G 0.7 SK SKG60G 0.8 SK SKG 6 6G 0.9 SK SKG00G. SK SKG60G.5 SK SKG58GE.8 SK SKG 6 6G. SK 6 5, SKG00G.,.9 SK SKG6G SK SKG58GE. SK SKG 6 6G.4 SK SKG00G.4 SK SKG6G.7 SK SKG58GE 4. SK5 9ZF

223 SK TEST BAR Indispensable for checking your machine spindle. Subzero treatment keeps accuracy to prevent from the deformation. Each test bar is provided in a safety wooden box. A ±0.005 TB 5 ± A SK A SK A SK 6A SK00A ode No. SK ATB SK ATB00 SK 6ATB00 SK00ATB0 The different dimension of d and are available. e.g. SK00ATB0 But, the accuracy standard will be different. Please contact us Exact size of and are marked on each test bar. WeightKg Runout at total length Within 0.00mm ircularity, ylindricality Within 0.00mm The inspection certificate traceable to the national standard is available with charge. SK UBRIATION PIPE SK SK A SK A SK 6A SK00A ubrication Pipe ode No. ovable Stationary SK P SK PS SK P SK PS SK 6P SK 6PS SK00P SK00PS Wrench ode No. for ovable type SK P SK P SK 6P SK00P Wrench for movable type marked is as an option. Standard wrench can be used for stationary type. SKPSW5, SKPSW5, SK6PSW6, SK00PSW8 Stationary type is popular but, movable type is used for the / of JTEKT, TSUGAI, KOATSU NT or TAKIZAWA. Please check your / specification. aution For the SK / with centre through coolant delivered via the tool clamping system, please make sure that the lubrication pipe is fitted in the rear of the SK tool. This will prevent coolant from flooding the hollow chamber of the SK Tool. For the SK / without centre through coolant facility, but only external coolant source, care must be taken to prevent coolant from entering the front nose of chuck or collet slots and so contaminating the hollow area of the chuck. Please fit recommended plug. TOO APER for SK TOOING TG 4 5.mm hangeable ever lamp / Neutral / Unclamp ead 4 4 Base P88mm mm lamper eadt lamper BaseTB TG clamper is designed for symmetrical holders without drive key slots or Ugrove. The TG clamper is also suitable for the other shank tooling with same flange diameter as E & F type. e.g. TG6 is suitable for SK6A, 6E, 6F, BT and N56. By changing the clamper heads to the suitable sizes, the same TB base can be used for the other sizes of shank. lamper ode No. T G T G T 46G T G T 6G T00G Base ode No. TB ead ode No. T T T 46 T T 6 T00 Applicable Shank SK E SK A, E BT, N546 SK A, E SK 6A, 6E, 6F, BT, N56 SK00A, BT, N500

224 SK N RI UK ompact, igh Accuracy and Rigidity NPU SK A SK A SK 6A SK00A ode No SK ANPU 84 SK ANPU 88 NPU5 SK 6ANPU NPU5 SK00ANPU 8 NPU hucking ength mm Wrench is available as an option. The ode No. of wrench is NPU8NPU8, NPUNPU entre Through oolant AX. Pais available for NPU style only. Please add at the ode No. e.g. SK6ANPU IN : hucking ength NPU 8 : 8.8mm NPU : 6.5mm AX Weightkg SK SK SIE OK OER Simple and Rigid h G G S SK 6A SK00A ode No SK 6ASS 6 SS 8 SS0 SS SS6 SS0 SS50 SS SK00ASS 6 SS 8 SS0 SS SS600 SS000 SS500 SS0 JIS B05 end mill can be gripped. The ode No. for ultra heavy duty combination shank end mill is. e.g. SK00A. h G Weightkg

225 SK STUB ARBOR Reliable illing with No hattering Accomplished. G W SA SK 6A SK00A SK 6ASA5.4 SA.75 SK00ASA5.4 SA JIS B406, JIS B407, JIS B49, JIS B409 cutters can be attached. Key and collars, 5, 7, 8, 0, mmare supplied as standard. For ode No. of collar and nut, please referp ,5,7,8,0, Inch Series shows for etric Series. ode No. W G Weightkg etric Series ode No. SK 6ASA7 SK 6ASA SK00ASA7 SK00ASA SK TAPPER UK With the axial N floating system. SK Tap ollet Z ompression Tension SK 6A SK00A ode No. SK 6AZ 85 Z0 Z6 Z4 Z8 SK00AZ Z5 Z6 Z4 Z8 Z655 U P /8/4 /8/ /85/8 / /8 /8 /8/4 /8/ /85/8 / /8 /8 / Tapping apability arked Z8 Tapper huck and ZK8 Tap ollet are available as semistandard. Please refer P.5 for ZKG/ZKN tap collet. For Synchronized Tapping Z Tapper huck without tension/compression mechanism is available. It improves tap life remarkably by absorbing fine error completely with the small floating mechanism. Please use ZK Tap ollet without torquelimited mechanism P.58 only for Z Tapper huck. igh pressure centre through tool coolant type and oil mist type are available. But, OZK Tap ollet must be used. Please contact us. P /8 P /8/8 P //8 P /8 P /8 P /8/8 P //8 P /8 P (5) Z Tapper huck + ZK Tap ollet Tap ollet ZKN 8 ZKG ZKG6 ZKG4 ZKN8 ZKN 8 ZKG ZKG6 ZKG4 ZKN8 ZKN65 Weight kg e.g. SK AZ00 SK AZ00 SK 6AZ00 Z4 SK00AZ05 Z4 4

226 SK FAE I ARBOR FAJIS B 4 Face ill utter FShoulder utter SANVIK, SUITOO etc. W h6 FA, F SK A SK A SK 6A SK00A imensions ode No. W SK AFA5.4 SK AFA SK 6AFA5.4 FA.75 FA8. SK00AFA5.4 FA.7575 FA8. 75 FA.8 75 FA The arbor marked requires 4 fixing bolts rive key FW5 FW5 FW5 FW FW8 FW5 FW FW9 FW4 FW6 ock bolt F F F F6 F0 F F6 F0 F4 Weight kg SK SK A SK A SK 6A SK00A imensions ode No. W SK AF SK AF F7 SK 6AF, F7 F SK00AF F7 F75 rive key, Wrench & Bolts are supplied as standard. The bolt may not be the same as above table, please use the bolt specified by the cutter maker. Extended length Face ill Arbors are available as an option. SK00A FA5.4 00, FA.75, 00 FA8., , rive key FW 8 FW 8 FW FW 8 FW FW6 FW 8 FW FW6 G ap bolt Above weight is for arbor only. Not include Face ill utter In case of the special cutter, please In case of the special cutter, please specify the dimension below. specify the dimensions below. Weight kg , SK ORSE AAPTER A TYPE For rill & Reamer with TT5 Shank. With Side ock Screw. T No. TA SK 6A SK00A ode No. T.No. SK 6ATA05 TA0 TA TA465 SK00ATA0 TA5 TA TA465 TA Weightkg

227 SK F FAE I ARBOR For Oil ole utter For igh Feed utter W h6 F d Plugs SK 6A SK00A F Inch Series F etric Series SK 6A SK00A d ode No. SK 6AF.5 47 F F SK00AF F F F F ode No. SK 6AF6 7 F 47 F7 SK00AF F F7 F7 76 F 96 F d oles Arbor Arbor ode No. F.5 F75.4 F.75 F8. F utter ia., 5 6, W W d river Key FW FW 5 FW FW FW FW 5 FW FW9 river Key FW FW 8 FW FW 8 FW 8 FW FW FW6 FW ock Bolt F0 F F6 F0 F0 F F6 F ock Bolt F 8 F0 oolant ole d d Fixing dimension is basically based on FA/F.The combination of the other cutter dia. are also available. G ap Bolt G ap Bolt Weight kg Weight kg SK

228 SK BAANEUT BORING ARBORRAE For Steel, Stainless Steel and ast Iron Rough Boring InsertPositive type Fig. h h RAE Fig. h h h Spacer Fig. h, h ode No. Boring Range Boring epth Shank ode No. Spacer ode No. P.8 ead ode No. Tip No. Weight (kg) Fig SK SK6A SK 6ARA55E 65E E RAE E 95E RA4E E 0E RA565E 0E 5E RA70E 95E RA0095E SK 6AQ Q0 Q Q6 95 Q65 Q6 95 Q0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 SP SP66 SP00 SP66 RA05 55E 6RA 55E 0RA 4 70E 6RA 5 70E 4RA 70 85E 4RA0000E grade oatedinserts are supplied as standard with the head. P.6 Please refer P.9 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.67 for head. For centre through tool coolant type, please add at the end of ode No. e.g. SK6ARA565E For SKA or A, modular connection system is applied. Please referp.4 for Base older. When length is required longer than standard, please specify the boring depth. ode No. of RA5 and RA are changed to RA5E and RAE. e.g. SK6ARA55SK6ARA55E RA5 55 RA5 55E igh Pressure oolant Through Tool 7

229 SK BAANEUT BORING ARBORRAE Balance cut boring bar executes boring in cartridge inserts absorbing the vibration each other. The faster the feed rate, the better swarf ejection. This is ideal for rough and medium boring. ouble utting apability Please use RAK for through hole boring. P., P.4 Example of Stepped Balance ut Approx. double removal of below cutting condition is possible by 0. artridge. P.70 0.mm ode No. Boring Range Boring epth Shank ode No. Spacer ode No. P.8 ead ode No. Tip No. Weight (kg) Fig SK00A SK00ARA 5E E 95E RA E 0E 5E RA 4E 95E 5E E RA 5E E 70E RA 7055E 85E 5E RA005E E 5E grade oatedinserts are supplied as standard with the head. P.6 Please refer P.95 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please addat the end of ode No. e.g. SK00ARA5E SK00ARA0075E, E and 475E are also available SK00AQ 95 Q5 Q 95 Q65N Q655 Q65N Q00 Q05 Q00 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 Q SP SP66 SP00 SP00 SP66 SP44 SP44 RA05 55E 6RA 55E 0RA 4 70E 6RA 5 70E 4RA 70 85E 4RA0000E ode No. of RA5 and RA with inserts are changed to RA5E and RAE. e.g. SK00ARA5 SK00ARA5E RA5 55 RA5 55E SK Insert tip for RAE aterial Applicable Arbor RA05E RA5E, RAE RA4E RA5E inimum order quantity : 0pcs. imension Steel Stainless Steel ast Iron Aluminium T0 T09TN T04N Grade aterial ode No. Nose R : best oated arbide A6 : good oated arbide K A40K Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. 8A6 8

230 SK BAANEUT BORING ARBORRA For eavy uty Boring of Iron and ast Iron Rough Boring N InsertNegative type eavy uty Boring Fig. h h RA, Fig. h h h Spacer Fig. h h ode No. Boring Range Boring epth Shank ode No. Spacer ode No. P. ead ode No. Tip No. Weight (kg) Fig SK SK6A SK 6ARA4 0 RA RA70 95 RA grade oatedinserts are supplied as standard with the head. P.64 Please refer P.95 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please addat the end of ode No. e.g. SK6ARA565 For SKA or A, modular connection system is applied. Please referp.4 for Base older. When length is required longer than standard, please specify the boring depth SK 6AQ0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 SP00 SP66 0RA RA RA RA0000 N ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Please refer P.6, P.6 igh Pressure oolant Through Tool 9

231 SK BAANEUT BORING ARBORRA Balance cut boring bar executes boring in cartridge inserts absorbing the vibration each other. The faster the feed rate, the better swarf ejection. This is ideal for rough and medium boring. ouble utting apability Please use RAK for through hole boring. P., P.4 Example of Stepped Balance ut Approx. double removal of below cutting condition is possible by 0. artridge. P.70 0.mm ode No. Boring Range Boring epth Shank ode No. Spacer ode No. P. ead ode No. Tip No. Weight (kg) Fig SK00A SK00ARA RA 5 70 RA RA grade oatedinserts are supplied as standard with the head. P.64 Please refer P.95 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please addat the end of ode No. e.g. SK00ARA5 SK00ARA0075, and 475 are also available SK00A Q00 Q05 Q00 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 Q SP00 SP00 SP66 SP44 SP44 0RA RA RA RA0000 N ode No. of RA5 and RA with inserts are changed to RA5E and RAE. Please refer P.6, P.6 SK Insert tip for RA for eavy uty Boring aterial Steel Stainless Steel ast Iron Aluminium oated arbide Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. 088A6 Grade Applicable Arbor imension aterial ode No. Nose R A RA4 RA N N08 inimum order quantity : 0pcs. When N08 insert N04in the market is used, please use the eccentric bolt type cartridge S.RQP.9. Nikken N088 insert can be used on the eccentric bolt type cartridge.

232 SK BAANEUT BORING ARBORRAA Rough BoringFor Aluminium Fig. h h RAA, Fig. h h h Spacer Fig. h h ode No. Boring Range Boring epth Shank ode No. Spacer ode No. P. ead ode No. Tip No. Weight (kg) Fig SK SK6A SK 6ARA55A 65A A RAA A 95A RA4A A 0A RA565A 0A 5A RA70A 95A RA0095A Fgrade inserts are supplied as standard with the head. P.66 Please refer P.95 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. SK6ARA565A For SKA or A, modular connection system is applied. Please referp.4 for Base older. When length is required longer than standard, please specify the boring depth SK 6AQ Q0 Q Q6 95 Q65 Q6 95 Q0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 SP SP66 SP00 SP66 RA 5 55A 6RA 55A 0RA 4 70A 6RA 5 70A 4RA 70 85A 4RA0000A AEG AEG igh Pressure oolant Through Tool

233 SK BAANEUT BORING ARBORRAA Balance cut boring bar executes boring in cartridge inserts absorbing the vibration each other. The faster the feed rate, the better swarf ejection. This is Ideal for rough and medium boring. ouble utting apability Example of Stepped Balance ut Approx. double removal of below cutting condition is possible by 0. artridge. P.70 0.mm ode No. Boring Range Boring epth Shank ode No. Spacer ode No. P. ead ode No. Tip No. Weight (kg) Fig SK00A SK00ARA 5A A 95A RA A 0A 5A RA 4A 95A 5A A RA 5A A 70A RA 7055A 85A 5A RA005A A 5A SK00AQ 95 Q5 Q 95 Q65N Q655 Q65N Q00 Q05 Q00 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 Q SP SP66 SP00 SP00 SP66 SP44 SP44 RA 5 55A 6RA 55A 0RA 4 70A 6RA 5 70A 4RA 70 85A 4RA0000A AEG AEG SK Fgrade inserts are supplied as standard with the head. P.66 Please refer P.95 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please addat the end of ode No. e.g. SK00ARA5A SK00ARA0075A, A and 475A are also available. Insert tip for RAA aterial Applicable Arbor RA5A, RAA RA4ARA5A inimum order quantity : 0pcs. Steel Stainless Steel ast Iron Aluminium Grade aterial imension ode No. Nose R.8 AEG AEG 0. AEGT04 AEG AEG AEG6 0. AEGT4 AEG oated arbide K F KW0 Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. AEG6FKW0

234 SK BAANEUT BORING ARBORRAK Rough BoringFor Through ole and ulti Sheets 0 Fig. h h 0, 0 RAK Fig. h h h Spacer Fig. h h ode No. Boring Range Boring epth Shank ode No. Spacer ode No. P.4 ead ode No. Tip No. Weight (kg) Fig SK SK6A SK 6ARA55K 65K K RAK K 95K RA4K K 0K RA565K 0K 5K RA70K 95K RA0095K grade oatedinserts are supplied as standard with the head. P.68 Please refer P.95 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. SK6ARA565K For SKA or A, modular connection system is applied. Please referp.4 for Base older. When length is required longer than standard, please specify the boring depth SK 6AQ Q0 Q Q6 95 Q65 Q6 95 Q0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 SP SP66 SP00 SP66 RA 5 55K 6RA 55K 0RA 4 70K 6RA 5 70K 4RA 70 85K 4RA0000K S09 S igh Pressure oolant Through Tool

235 SK BAANEUT BORING ARBORRAK Balance cut boring bar executes boring in cartridge inserts absorbing the vibration each other. The faster the feed rate, the better swarf ejection. This is Ideal for rough and medium boring. ouble utting apability ode No. Boring Range Boring epth Shank ode No. Spacer ode No. P.4 ead ode No. Tip No. Weight (kg) Fig SK00A SK00ARA 5K K 95K RA K 0K 5K RA 4K 95K 5K K RA 5K K 70K RA 7055K 85K 5K RA005K K 5K SK00AQ 95 Q5 Q 95 Q65N Q655 Q65N Q00 Q05 Q00 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 Q SP SP66 SP00 SP00 SP66 SP44 SP44 RA 5 55K 6RA 55K 0RA 4 70K 6RA 5 70K 4RA 70 85K 4RA0000K S09 S SK grade oatedinserts are supplied as standard with the head. P.68 Please refer P.95 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.69 for head. For centre through tool coolant type, please add at the end of ode No. e.g. SK00ARA5K SK00ARA0075K, K and 475K are also available. Insert tip for RAK aterial Steel Stainless Steel ast Iron Aluminium : best oated arbide : good oated arbide K Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. S8A6 Grade Applicable Arbor imension aterial ode No. Nose R A6 A40K RA5K, RAK ST07004N S RA4KRA00K S8 0.8 ST08N inimum order quantity : 0pcs. 4

236 SK BAANEUT RA BORING ARBOR for ARGE IA. For Roughing With the screws for slight adjustment Boring ia. : 5mm Insert tip N08 RAK Arbor RA RP Plate R artridge Boring ia. 5mm SK TAPE SK 6A SK00A ode.no SK 6ARA05 RA05 SK00ARA RA RA RA RA0 RA0 RA40 RA40 RA50 IN.AX RAK Arbor ode No. SK 6ARAK SK00ARAK0A A 0A A A A 40A RAK0A A 0A A A A 40A RAK0A A 0A A A A 40A RAK0A A 0A A A A 40A SK00ARAK5 RP Plate No. RP RP RP RP RP RP R artridge No. For eavy uty Boring of Iron and ast Iron R Insert Tip N08 Weight Kg The ode No. on above table are the boring arbors with R cartridge (Insert tip: N08) the eavy uty Boring of Iron and ast Iron. Please refer P.95 for cutting condition. Boring arbor with cartridges & insert for Steel, Stainless Steel and ast Iron (E), for Aluminum (A) and for Through ole & ulti Sheets (K) are available. Please refer P.6 for cartridges. e.g. SK00ARA85E 0 Please refer P.6 for RAK arbor and RP plate. rive Key Arbor, plate and cartridges are delivered in separate packages. Please check the interference of the arbor with your / not to occur the interference in the tool magazine. utting Edge The location of the cutting edge is same as the drive key for standard. The different location is available, please specify. e.g. SK00ARA5 () For centre through tool coolant type, please addat the end of ode No. e.g. SK00ARA85 5 View from utting Edge igh Pressure oolant Through Tool

237 RP SK OUAR TYPE ARBOR BAANE UT RAK BORING ARBOR for ARGE IA.RAK Arbor 0 P P RAK ode No. Boring Range P Weight Kg Applicable RP Plate ex. Socket bolt SK 6ARAK SK00ARAK0A RAKA RAK0A RAKA RAKA RAKA RAK40A RAK RP, RP,,, RP,, 4, 4, 5 The location of the cutting edge is same as the drive key for standard. The different location is available, please specify. e.g. SK00ARAKA For centre through tool coolant type, please addat the end of ode No. e.g. SK00ARAKA set of coolant nozzles are standard accessory BAANE UT PATE for ARGE IA.RP Plate SK imensions inare for RP,, 4, 4 and 5. ode No. RP Boring Range WeightKg ode No. RP 4 4 Boring Range WeightKg ode No. 5. RP Boring Range WeightKg 8.7 Accessories for Balanceut RA Steel, Stainless Steel and ast Iron eavy uty Boring of Iron and ast Iron For aluminum For Through ole and ulti Sheets R RE RA RK N08 AEG6 S artridge ock Bolt Please remove the bolt when using RA type for 57mm Weight0.6Kg Accessories Insert Tip lamp Bolt Adjust Screw Adjust Wrench Wrench for Insert Set Screw (8) Wrench ex Socket for 85 Bolt Bolt Applicable RP Plate NIKKEN F8 RP ode No. S70 5 0S RP,,,,,,4,4,5 : The insert tip is R:N08 P.64, RE: P.6, RA:AEG6 P.66, RK:S P.68Please referp.95 for cutting condition. There are two different types clamping system. One is eccentric system, the other is screw on system. Above parts are for screw on system. ode No. R indicates a single cartridge. When ordering a pair cartridge, please appoint to us ode No. S.R. The ode No. of the cartridges for stepped balance cut is SR0. 6

238 SK ZA BORING ARBORZA Boring for Finishing ZA6 h h h h Fig. Fig. ZA00,, ZA Fig. h h h Fig.4 h h ode No. of the insert tip are shown. ode No. Boring Range Boring epth Shank ode No. Extension Spacer ode No. P.98 ead No. Weight Fig Insert No. kg SK SK6A SK6AZA65 5 ZA00 5 ZA50 65 ZA 95 ZA4 0 ZA ZA ZA SK6AQ Q 9 Q 9 95N Q 9 Q Q0 Q Q6 95 Q65 Q6 95 Q0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 Q4 95 SP 9 9 SP SP66 SP00 SP66 SP44 ZA6 ZA6 55 9ZA0 ZA5 6ZA 55 0ZA4 70 6ZA ZA ZA8500 IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. grade oatedinsert for Steel, Stainless & ast Iron is supplied as Standard with the head Smooth boring & ong toollife. P.98Please refer We would recommend Bgrade BNinsert for ardened Steel & igh Speed boring of ast Iron. Please refer P.4 for base holder, P.86 for spacer and P.77, P.78 for head. For entre Through Tool oolant type, please add at the end of ode No. e.g. SK6AZA5565. For SKA or A, modular connection system is applied. Please referp.4 for Base older. When length is required longer than standard, please specify boring depth. P,B 4P,B 6P,B P.96 for cutting condition. Boring Arbor with Extension Spacer ZA for ultistage Boring Bar Please contact us for the special boring bar. P.9 igh Pressure oolant Through Tool 7

239 SK ZA BORING ARBORZA With ZA Boring ead Please add "AA" at the end of ode No. e.g. SK6AZA4AA iameter can be adjusted easily and quickly by new handle with wrench. W W Unlock Adjust diameter ock ode No. of the insert tip are shown. ode No. Boring Range Boring epth Shank ode No. Extension Spacer ode No. P.98 ead No. Weight kg Fig Insert No. SK00A SK00AZA 6 ZA 0 65 ZA ZA 0 5 ZA ZA ZA ZA ZA ZA SK00AQ 95 Q Q 95N Q Q 95 Q5 Q 95 Q65N Q655 Q65N Q00 Q05 Q00 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 Q Q Q4 QA Q475A Q45A Q Q4 QA Q475A Q45A SP 9 9 SP SP66 SP00 SP00 SP66 SP44 SP44 ZA 6 ZA ZA 0 ZA 5 6ZA 55 0ZA ZA ZA ZA ZA0000 4ZA00 P,B 4P,B 6P,B IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. When length is required longer than standard, please specify boring depth.for entre Through Tool oolant type, add at the end of ode No. e.g. SK00AZA550. grade oatedinsert for Steel, Stainless&ast Iron is supplied as Standard with the head Smooth boring & ong toollife. P.98 We would recommend Bgrade BNinsert for ardened Steel & igh Speed boring of ast Iron. Please refer P.96 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.77, P.78 for head SK

240 SK ZA BORING ARBORZAR Boring for SemiFinishingZAR Fig. h h ZA00,, ZAR Fig. h h h Fig. h h ode No. of the insert tip are shown. SK SK6A ode No. SK6AZAR 95 ZA4R 0 ZA55R ZA70R65 5 ZA85R95 Boring Range Boring epth Shank ode No. SK6AQ6 95 Q65 Q6 95 Q0 Q00 Q0 Q6 95 Q6 Q6 95 Q4 95 Q40 Q4 95 Q4 95 Extension Spacer ode No. SP66 SP00 SP66 SP44 P. ead No. 6ZAR 55 0ZA4R 70 6ZA55R 70 4ZA70R 70 4ZA85R00 IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. grade oatedinsert for Steel, Stainless & ast Iron is supplied as Standard with the head Smooth boring & ong toollife. P.76Please refer We would recommend Bgrade BNinsert for ardened Steel & igh Speed boring of ast Iron. Please refer P.4 for base holder, P.86 for spacer and P.77, P.78 for head. For entre Through Tool oolant type, please add at the end of ode No. e.g. SK6AZA55R65. For SKA or A, modular connection system is applied. Please referp.4 for Base older. When length is required longer than standard, please specify boring depth. Weight Fig kg Insert No P.96 for cutting condition. Boring Arbor with Extension Spacer ZA for ultistage Boring Bar Please contact us for the special boring bar. P.9 igh Pressure oolant Through Tool 9

241 aterial Applicable Arbor ZAR, ZA4R, ZA55R SK ZA BORING ARBORZAR Insert Tip for ZAR Steel Stainless Steel ast Iron Aluminium igh Speed finish for ast Iron ardened Steel igh Speed finish for Aluminium imension T0N aterial ode No. Nose R Grade best oated arbide A6 good oated arbide K A40K Please add the grade indication into, and add the insert tip material indication at the end off the ode No. e.g. 8A6 There is the BN insert tip which both corners can be used. Please refer P.98 for ISO code of the insert tip. ZA70R, ZA85R T09TN ZA00R, ZAR T04N ode No. of the insert tip are shown. SK00A ode No. SK00AZA R 0 5 ZA 4R 95 5 ZA 55R0 70 ZA 70R 70 0 ZA 85R5 5 ZA00R ZAR Boring Range Boring epth Shank ode No. SK00AQ65N Q655 Q65N Q00 Q05 Q00 Q00 Q6 Q670N Q6 Q470 Q400 Q470 Q Q4 Q Q Q4 QA Q475A Q45A Q Q4 QA Q475A Q45A Extension Spacer ode No. SP66 SP00 SP00 SP66 SP44 SP44 P. ead No. 6ZA R 55 0ZA 4R 70 6ZA 55R 70 4ZA 70R 70 4ZA 85R00 4ZA00R00 4ZAR00 Weight Fig kg Insert No. IN. dial readout : ZA5 & smaller is 0.0mm on diameter. ZA and larger are 0.0mm on diameter. When length is required longer than standard, please specify boring depth.for entre Through Tool oolant type, addat the end of ode No. e.g. SK00AZA55R0. grade oatedinsert for Steel, Stainless&ast Iron is supplied as Standard with the head Smooth boring & ong toollife. P.76 We would recommend Bgrade BNinsert for ardened Steel & igh Speed boring of ast Iron. Please refer P.96 for cutting condition. Please refer P.4 for base holder, P.86 for spacer and P.77, P.78 for head SK

242 SK BAANEUT BA BORING ARBOR for ARGE IA. For Finishing IN. dial readout on dia. : 0.0mm Boring ia : 595mm ZA Unit Insert 6P6P ZA artridgez BA RP Plate SK Boring ia: 595mm SK 6A SK00A ode.no SK 6ABA05 BA05 SK00ABA BA BA BA BA0 BA0 BA40 BA40 BA50 IN.AX RAK Arbor ode No. RAK Arbor SK 6ARAK SK00ARAK0A A 0A A A A 40A RAK0A A 0A A A A 40A RAK0A A 0A A A A 40A RAK0A A 0A A A A 40A SK00ARAK5 grade oatedinserts are supplied as standard. P.98 Please refer P.96 for cutting condition. Unit 5Z55 is provided as standard, please refer P.6 for Arbor RAKand Plate RP. Arbor, Plate and artridge are delivered in separate packages. When ordering, please let us know machine maker and model no. to avoid the interfererce with tool magazine of AT. The location of cutting edge is same as drive key in standard. The different location is available, please specify in ode No. e.g. SK00ABA5 For centre through tool coolant type, please add at the end of ode No. e.g. SK00ABA85 rive Key PP Plante No RP RP RP RP RP RP utting Edge BBalancer artridge Balancer Z (B) Insert 6P P.98 Weight Kg View from utting edge. igh Pressure oolant Through Tool 4

243 SK BAANEUT BB BORING ARBOR for ARGE IA. For Roughing / Finishing BB Unit BB RP Plate Boring ia: 595mm SK 6A SK00A ode.no SK 6ABB5 BB5 SK00ABB BB BB BB BB0 BB0 BB40 BB40 BB50 IN.AX PT ermetis supplied as standard. P.98 Please refer P.96 for cutting condition. IN. dial readout on dia.: 0.0mm, Sub scale: 0.00mm ouble ut Style BB Boring Bar BBW 6 ouble cut style can be done with both side of BB cartridges. Please add Wat the end of ode No. e.g. SK00ABBW95 True balance cut can be done to adjust the height by micro adjustment first and then to adjust the diameter by adjust screw. Stepped cut can be done to change the height of the cartridges. RAK Arbor RAK Arbor ode No. SK 6ARAK SK00ARAK0A A 0A A A A 40A SK00ARAK0A A 0A A A A 40A SK00ARAK0A A 0A A A A 40A SK00ARAK0A A 0A A A A 40A 98 SK00ARAK5 Stepped ut B PP Plante No RP RP RP RP RP RP artridge Balancer BB (B) Insert 0P P.98 Weight Kg Up to 0 is also available. Please contact with us. SK 4

244 SK BASE OER for OUAR TYPE Fig. Fig. Fig. Q Q Q Q SK SK A SK A SK 6A SK00A ode No. SK AQ6 75 SK AQ6 75 SK 6AQ 9 95N Q 0 Q Q0 0 Q6 95 Q Q4 95 SK00AQ 5N Q 95 5 Q65N 55 Q00 5 Q N Q Q QA 75A 5A 75A Q oupling Bolt No. B6N B6N B9 B B6 B0 B6N B4 B4 B9 B B6 B0 B6N B4 B4 Fig. Weightkg of Q6 base holder has been increased from mm to mm due to improvement of its rigidity. All base holders have a centre throughtool coolant hole. The oupling screw & wrench are supplied as standard. When length is required longer than standard, please specify the boring depth. Q No. 4

245 SK J BORING BAR h Q h Solid arbide J Bit S J J SK 6A SK00A ode No. SK 6A J 96 J4AN 9AN SK00A J 06 J9AN 4AN Boring Range Boring epth Bit ole Size Shank ode No. ead ode No. J SK No.Qh Qinh S 8 8 igh Pressure oolant Through Tool is available IN. dial readout on dia.: 0.0mm, Sub scale: 0.005mm, 0.8mm/rev. Each boxed set of J and J8 Boring Bars include 4 pcs of J Boring Bits as standard. Bits included to SK6AJ894A : J68, J68, J6885, J6885 Bits included to SK6AJ894AN : J68, J68, J6865, J6865 J Boring Bar without Boring Bits is also available. Please addbat the end of ode No. e.g. SK6AJ96B Shank and J eadincluding Boring Bitsare delivered in separate packages. Please refer P.84 for Boring Bits. Please refer P.97 for cutting condition SK 6AQ6 95 SK 6AQ6 95 SK00AQ SK00AQ Q6J6 J844AN Q6J6 J844AN P.98 Bit Stroke P.98 J Bit ode No. J0 J6 J0 J6 SK AJOR REA OER SK BASE OER for OUAR TYPE Q Q Photo shows with spacer and ZA head. SK A SK 6A SK00A ode No. SK AQ6 95 SK 6AQ600 SK00AQ65 Q4 Q4 Q Weightkg ZA Boring Range All base holders have a centre through coolant hole. The coupling bolt and wrench are supplied as standard. When length is required longer than standard, please specify the boring depth and Q No Q No PAT. 44

246 NIKKEN REAER SERIES Wide Product Range to meet Any aterial Requirements ong ifeigh Finishing Accuracy on Tough aterials utting Speed on Each aterial for Soluble oolant Use Steel S5S55 R0 ild Steel SS0 5m/min Steel S5S55 R0 5m/min ie Steel, Stainless, eat Resistance Alloy Steel 0m/min Prearden Steel, Titanium 0m/min PF RAIA REAER RAIA REAER 05m/min P.46 PF RAIA I REAER RAIA I REAER P.46 r, o. or Ni, r. o. Steel R0 0m/min r, o. or Ni, r. o. Steel R0 uctile ast Iron F4F0 alleable ast Iron, eehanite F00F0 55m/min 5m/min 5m/min Radical reamer has been developed for reaming with soluble coolant, thus when the standard radical reamer is used with oil base coolant the finished diameter might be larger than expected. Please contact with us for further details. Please use arbide ill Reamer or arbide Broach Reamer Nonoatedfor Aluminium. REAERRI 6mmin 84mmin 0mmin utting Speed on Each aterial for Oil Base oolant Use 0mmin 5mmin ild Steel SS0 Steel S5S55 R0 Steel S5S55 R0 ie Steel Phosphor Bronze Brass 00mmin 00mmin Aluminium asting, ie ast This is just a suggestion for the best combination between NIKKEN reamers and each material, thus for example the Broach Reamer also can be used on die steel or nonalloy steel. The further improved combination can be selected dependent on the machine, type of coolant and other cutting condition. BROA REAER P. N SENSOR REAER P.5 TOUGUT SKI REAER P.5, P.5 ARBIE I REAER P.47, P.48 ARBIE BROA REAER P.49 00mmin r, o. or Ni, r. o. Steel R0 r, o. or Ni, r. o. Steel R0 8mmin Stainless Steel alleable ast Iron, eehanite 0mmin 05mmin uctile ast Iron F00F0 0mmin ie Steel, Stainless, eat Resistance Alloy Steel F4F0 mmin The above cutting speed in red shows the ones achieved with carbide reamer.

247 NIKKEN ARBIE PF RAIA REAER SERIES PF Radical ill Reamer Straight Shank Through ole d 4 with every 0.5mm increment is standard. 5 with every mm increment is semistandard. ode No. 7 dh7 RSS PFRSS The dimension means the taper length from the top end to the front end reaming diameter. The reamer with PF at the front of the ode No. is Press Fit type, and without this is arbide Solid type. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck. PF Radical Reamer Straight Shank Through ole d Removal Feed mm/rev REAERRI 4 with every 0.5mm increment is standard. 5 with every mm increment is semistandard. ode No. 7 dh7 RSS PFRSS The dimension means the taper length from the top end to the front end reaming diameter. The reamer with PFat the front of the ode No. is Press Fit type, and without this is arbide Solid type. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck Removal Feed mm/rev

248 NIKKEN ARBIE I REAER SStraight Shank Through ole d, 4, 5 4 with every 0.5mm increment is standard. 5 with every 0.5mm incremental is semistandard. ode No. 7 dh7 S The dimension means the taper length from the top end to the front end reaming diameter. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck Removal Feed mm/rev REAERRI orse Taper Shank Through ole T.No. 6 with every 0.5mm increment is standard. ode No. 7 T No The dimension means the taper length from the top end to the front end reaming diameter. T shank size for reamer diameter : 4mm : T, 5mm : T, 4mm : T, 6mm : T4, 6mm : T Removal IN. Reamer ia mm Feed mm/rev

249 NIKKEN ARBIE I REAER FSStraight Shank Stepped ole 8 4 with every mm increment is standard. 4 7 with every mm incremental and 5 with every mm incremental is semistandard. ode No. 7 dh7 d FS The dimension means the taper length from the top end to the front end reaming diameter. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck. The internal diameter dis the front end bore without bottom teeth, thus please make sure that the predrilled hole is always larger than d. Please use Right and elical Reamer P.54 for the hole with no room of swarf or blind hole d Removal d Feed mm/rev Forse Taper Shank Stepped ole T.No. REAERRI d 8 00 with every mm increment is standard. ode No. 7 T No. d F The dimension means the taper length from the top end to the front end reaming diameter. T shank size for reamer diameter : 4mm : T, 5mm : T, 4mm : T, 6mm : T4, 6mm : T5. The internal diameter dis the front end bore without bottom teeth, thus please make sure that the predrilled hole is always larger than d. Please use Right and elical Reamer P.54 for the hole with no room of swarf or blind hole Removal IN. Reamer ia 6mm Feed mm/rev

250 NIKKEN ARBIE BROA REAER SXStraight Shank Through ole d 4 with every mm increment is standard. 5 with every mm increment is semistandard. ode No. 7 dh7 SX The dimension means the taper length from the top end to the front end reaming diameter. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck Removal Feed mm/rev REAERRI Xorse Taper Shank Through ole T.No. 6 with every mm increment is standard. ode No. 7 T No. X The dimension means the taper length from the top end to the front end reaming diameter. T shank size for reamer diameter : 4mm : T, 5mm : T, 4mm : T, 6mm : T4, 6mm : T Removal Feed mm/rev

251 .S.S. BROA REAER BRSStraight Shank Through ole d 4 with every 0.mm increment is standard..9 with every 0.mm incremental, and 5 with every mm incremental are semistandard. ode No. 7 dh7 BRS The dimension means the taper length from the top end to the front end reaming diameter. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck. Through ole T.No Removal Feed mm/rev When the incremental of the reamer diameter is 0.mm for the straight shank broach reamer, the shank diameter of the reamer from mm to 4mm is the same diameter of the reamer. When the incremental of the reamer diameter is 0.0mm for the straight shank broach reamer; If the decimal two columns of the reamer diameter is lower equal to, the shank diameter is lower diameter of 0.mm incremental. If the decimal two columns of the reamer diameter is higher equal to 4, the shank diameter is higher diameter of 0.mm incremental. e.g. Shank diameter of BRS.:.mm, Shank diameter of BRS.:.mm, Shank diameter of BRS.4:.mm BRorse Taper Shank REAERRI with every 0.5mm increment, with every mm increment, and 00 with every 5mm increment are standard. ode No. 7 T No. BR The dimension means the taper length from the top end to the front end reaming diameter. T shank size for reamer diameter : 4mm : T, 5mm : T, 4mm : T, 49mm : T4, mm : T Removal Feed mm/rev `

252 TOUG UT SKI REAER SRSStraight Shank Through ole d 6 4 with every 0.5mm increment is standard., 4, 5 and 5 with every mm incremental are semistandard. ode No. 7 dh7 SRS The dimension means the taper length from the top end to the front end reaming diameter. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck Removal Feed mm/rev REAERRI SRorse Taper Shank Through ole T.No. 6 with every 0.5mm increment and 5 00 with every mm increment is standard. ode No. 7 T No. SR The dimension means the taper length from the top end to the front end reaming diameter. T shank size for reamer diameter : 4mm : T, 5mm : T, 4mm : T, 49mm : T4, mm : T Removal IN. Reamer ia mm Feed mm/rev

253 TOUG UT SKI REAER SRSFStraight Shank Stepped ole d d 6 4 with every 0.5mm increment is standard. 4, 5 and 5 with every 0.5mm incremental are semistandard. ode No. 7 dh7 d SRS 4.0F 5.0F 6.0F 7.0F 8.0F 9.0F 0.0F.0F.0F.0F 4.0F 5.0F 6.0F 7.0F 8.0F 9.0F 0.0F.0F 4.0F 5.0F 6.0F 8.0F.0F The dimension means the taper length from the top end to the front end reaming diameter. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck. The internal diameter dis the front end bore without bottom teeth, thus please make sure that the predrilled hole is always larger than d. Please use Right and elical Reamer P.54 for the hole with no room of swarf or blind hole Removal Feed mm/rev SRForse Taper Shank Stepped ole T.No. REAERRI d 6 00 with every mm increment is standard. ode No. 7 T No. d SR 8.0F 9.0F 0.0F.0F.0F.0F 4.0F 5.0F 6.0F 7.0F 8.0F 9.0F 0.0F.0F 4.0F 6.0F 8.0F.0F.0F.0F.0F 70.0F.0F.0F 00.0F The dimension means the taper length from the top end to the front end reaming diameter. T shank size for reamer diameter : 4mm : T, 5mm : T, 4mm : T, 49mm : T4, mm : T5. The internal diameter dis the front end bore without bottom teeth, thus please make sure that the predrilled hole is always larger than d. Please use Right and elical Reamer P.54 for the hole with no room of swarf or blind hole Removal IN. Reamer ia 4mm Feed mm/rev

254 N SENSOR REAER NSStraight Shank Through ole d 6 4 with every 0.5mm increment and 5 00 with every mm increment is standard. ode No. 7 dh7 NS The dimension means the taper length from the top end to the front end reaming diameter. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck Removal Feed mm/rev Norse Taper Shank Through ole T.No. REAERRI 6 with every 0.5mm increment and 5 00 with every mm increment is standard. ode No. 7 T No. N The dimension means the taper length from the top end to the front end reaming diameter. T shank size for reamer diameter : 4mm : T, 5mm : T, 4mm : T, 49mm : T4, mm : T Removal IN. Reamer ia mm Feed mm/rev NSFStraight Shank Stepped ole with every 0.5mm increment and 5 00 with every mm increment is standard. ode No. 7 dh7 d NS 4.0F 5.0F 6.0F 7.0F 8.0F 9.0F 0.0F.0F.0F.0F 4.0F 5.0F 0.0F The dimension means the taper length from the top end to the front end reaming diameter. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck. The internal diameter dis the front end bore without bottom teeth, thus please make sure that the predrilled hole is always larger than d. Please use Right and elical Reamer P.54 for the hole with no room of swarf or blind hole d Removal Feed mm/rev d

255 Blind ole ode No. 7 dh7 d RSS.0F 4.0F 5.0F 6.0F 7.0F 8.0F 9.0F 0.0F.0F.0F.0F 4.0F 5.0F 6.0F 7.0F 8.0F 9.0F 0.0F.0F 5.0F.0F.0F.0F RIGT AN EIA REAER RSSFStraight Shank RSSFSS RNSFoated RXSFarbide 5 4 with every mm increment is standard., 4, 5 00 with every mm increment is semistandard d Removal d Feed mm/rev The dimension means the taper length from the top end to the front end reaming diameter. We would recommend you to use the NIKKEN reamer with NIKKEN illing huck or Slim huck. Always make sure that the above reamer requires longer reamer tooth lengththan the hole length. The internal diameter dis the front end bore without bottom teeth, thus please make sure that the predrilled hole is always larger than d. We would recommend the above reamer with oil hole as the cutting chips might twist around the reamer dependant on the materials. NIKKEN SPEIA REAER SERIES The following special feature reamers as well as the nonstandard size reamers Each 0.0mmare also available as option. Please contact with NIKKEN distributors for the nonstandard size reamers. Stepped Reamer This reamer can ream the different size holes with one pass for rationalized operation. Reamer with oil groove This is ideal for deep hole reaming which is difficult to supply the coolant to the bottom. IN. Reamer dia 0mm Oil ole Reamer IN. Reamer dia6mm The coolant is splashed over from the reamer front end, therefore this reamer is suitable for only N athe and /, but also for N Special Purpose machine and FS ine Production. eep ole Reamer AX. length of approx. times of diameter is available as a guide line. REAERRI Semi ry Reamer Semi ry Reamer for clean environment is also available. Oil ist ole for Reamer Oil ist ole for End ill oated Reamer with Guide specially for Aluminum Reamer with Guide This reamer performs very well for deep hole required good concentricity. The trial cutting on the same material as your work piece is recommended, because the reaming is the final process. The basic inspection charge is required for the inspection of your reamer, whether your reamer is reground or not. 54

256 OBAT RI ost down can be achieved by improvement of drilling operation. imensions of 64 mm OBAT Z RI 5 5 * imension mm 6.4mm mm 6 4.4mm d d REAERRI or 4 rill ia ode No. Series 4 Series, 4 d d ST0OZ6 OZ6.5 OZ7 OZ7.5 OZ8 55 OZ OZ9 55 OZ9.5 OZ0 OZ0.5 ST5OZ OZ.5 OZ 65 OZ.5 65 OZ 70 OZ.5 70 OZ4 70 OZ OZ5 75 OZ OZ6 75 STOZ6.5N OZ7 OZ7.5 OZ8 OZ8.5 OZ9 OZ9.5 OZ OZ.5 OZ OZ.5 OZ OZ.5 OZ OZ.5 OZ4 OZ4.5 OZ5 OZ6 00 OZ7 00 OZ8 00 ode No. d mm by every 0.5mm increment, 6 mm by every mm increment, mm by every 5mm increment are standard. ST0OZ6 65 OZ OZ7 65 OZ OZ8 75 OZ OZ9 75 OZ9.5 OZ0 OZ0.5 ST5OZ OZ.5 OZ 85 OZ.5 85 OZ OZ.5 OZ4 OZ4.5 OZ5 00 OZ5.500 OZ6 00 STOZ6.50N OZ7 0 OZ7.50 OZ8 0 OZ8.50 OZ9 0 OZ9.50 OZ 0 OZ.50 OZ 0 OZ.50 OZ 0 OZ.50 OZ 0 OZ.50 OZ4 0 OZ4.50 OZ5 0 OZ6 OZ7 OZ8 off Pilot rill, one set of Insert and Insert lamp andle are supplied as standard. Please refer P.06 for entre Through Side ock older, P.08 for Flange Through Side ock older and P. for Oil ole older for OBAT Z rill at / use Each 0.mm increment drill is available as an option Pilot rill 95 d= 5 96 d= 6 98 d= 8 90 d= 0 Insert Tip 9T4 pcs 9T6 pcs 9T7 pcs 9T9 pcs lamp Screw Tip lamp andle T6 T8 T0 T5

257 d OBAT 9 49, or 4 Series d d STOZ9 OZ OZ4 OZ4 OZ4 OZ44 OZ OZ46 OZ47 OZ48 OZ49 5 d Series 4 Series,,4 rill ode No. ode No. ode No. ia. d d 05 STOZ OZ0 OZ40 OZ40 OZ4 OZ440 OZ0 OZ460 OZ470 OZ4 OZ4 0 STOZ9 OZ OZ4 OZ4 OZ4 OZ44 OZ OZ46 OZ47 OZ48 OZ Series imensions of 4mm or larger OBAT Z RI 4 insert tips are installed on the drill larger than 4mm for less cutting resistance. Photo. shows ST5OZ d rill ode No. ia. STOZ00 OZ500 OZ500 OZ50 OZ5400 OZ5500 OZ560 OZ570 OZ5 OZ5 STOZ0 OZ650 OZ70 OZ75 OZ 00 9T6 5 5 T8 4 pcs 58 9T T0 4 pcs ow to install Insert Tips 9 d= 9T7 0 4 pcs d= 9T pcs off Pilot rill, one set of Insert and Insert lamp andle are supplied as standard. T0 T5 Please refer P.06 for entre Through Side ock older, P.08 for Flange Through Side ock older and P. for Oil ole older for OBAT Z rill on /. Insert Tip ode No. ISO imensions T d Nose ode No. Grade aterial Applicable rill Radius 9T4 R PT04T04 OZ T OZ6 PT004 d oated Steel OZ455 9T PR6 ast Iron PT0708 OZ OZ T 0.8 9T OZ64 PT08 OZ66 d Pilot rill Pilot rill Insert Tip Insert Tip lamp Tip lamp Screw andle lamp Tip lamp Screw andle The Rhomboid insert tips are installed on the drill. Total 4 corners at external and internal diameters can be used. Please pay attention to install the insert into the pockets correctly. The spare Insert Tips are available per a box0 off. rill ia ild Steel Feed per rev. ast Iron Feed per rev. Effective ength / RI imension mm 4.mm The extended drill longer than / =5 or with chamfering tool are available as an option. IN. order quantity of special drill is off. Insert Tip for OBAT Z RI OBAT Z RI Economical utting ondition For Steel/ast Iron,000is the basic figure for cutting speed, and the rotation speed could be obtained by dividing above figure by the drill diameter. e.g. for mm diameter drill,000,min For Stainless Steel/Steel Plate SS4 5,000is the basic figure for cutting speed, and the rotation speed could be obtained by dividing above figure by the drill diameter. e.g. for mm diameter drill5,0007min Feed Rate ost down can be achieved by improvement of drilling operation d= 0 9T9 pcs 9T6 4 pcs T5 5 T8 oolant higher than 0.5Pa pressure must be supplied. For Stainless Steel/Steel Plate, even the cutting speed is reduced to meet with the materials, please do not reduce the feed rate and keep it as for steel. For tough materials, e.g. steel plate, please use stepped feed G7for breaking the swarf. This drill is suitable for offset hole, or intermerged twin bore, but not suitable for stacked plate drilling. 56 REAERRI

258 N ROTARY TABE with N05AA04 5 φ ONTROER External dimensions will be different according to the type of the servo motors. imensions with NIKKEN controller are shown. Please contact with us for A data (:XF, :PARASOI) of each dimension. SA N ROTARY TABE φ05mm iameter of Table : φ05mm AX. Work oad : kg (orizontal) kg (Vertical) AX. Rotation Speed :. (min ), 44.4 (min ) Indexing Accuracy : sec. Net Weight : kg Servo otor : AiF Spindle ole : φmm 7φmm Through ole Air purge function is provided. NAA04 N0AA08 NAA08 NAA08 NAA040Wis standard. NAA087Wand NAA06igh Torqueare available φ φ00 φ φ φmm type N ROTARY TABE iameter of Table : φmm AX. Work oad : 00kg (orizontal) 00kg (Vertical) AX. Rotation Speed :. (min ), 44.4 (min ) Indexing Accuracy : 0sec. Net Weight : kg Servo otor : AiF Spindle ole : φmm 7φmm Through ole Air purge function is provided. N0AA087Wis standard. N0AA06igh Torqueis available. φ0mm type N ROTARY TABE iameter of Table : φ00mm AX. Work oad : 00kg (orizontal) 00kg (Vertical) AX. Rotation Speed :. (min ), 44.4 (min ) Indexing Accuracy : 0sec. Net Weight : 55kg Servo otor : AiF4 Spindle ole : φmm 7φmm Through ole Air purge function is provided. NAA087Wis standard. NAA06igh Torqueis available. φmm type N ROTARY TABE NAA087Wis standard. NAA06igh Torqueis available. iameter of Table : φmm AX. Work oad : 0kg (orizontal) kg (Vertical) AX. Rotation Speed : 6.6 (min ),. (min ) Indexing Accuracy : 0sec. Net Weight : 5kg Servo otor : AiF4 Spindle ole : φmm 7 Through ole For the rotary table with pneumatic brake, air purge function is provided inside the motor cover as standard. φ0mm type N ROTARY TABE iameter of Table : φ0mm AX. Work oad : 0kg (orizontal) kg (Vertical) AX. Rotation Speed : 6.6 (min ),. (min ) Indexing Accuracy : 0sec. Net Weight : 0kg Servo otor : AiF4 Spindle ole : φmm 7 Through ole 57 AX. Unbalancing oad 0 Nm 0 95 igh seed rotation Z series is available for all models of N rotary table. e.g. NZAA Guide ine of AX. Unbalancing oad N NAA04 NAA08 NAA06 8 igh speed NZ series can not be recommended for the application with large unbalancing load. Please select standard N series. N0 N N N0AA08 N0AA06 NAA08 NAA06 Please refer to N ROTARY TABE atalogue. For the rotary table with pneumatic brake, air purge function is provided inside the motor cover as standard. NAA08 NAA06 This is just a guide line. For high precision machining, the balancing of the rotary table is strongly recommended with counter balance weight.

259 N ROTARY TABE with N, A8 Photo shows with rotary jointoption. IN port 5 Pitch 5 External dimensions will be different according to the type of the servo motors. imensions with NIKKEN controller are shown. Please contact with us for A data (:XF, :PARASOI) of each dimension. Builtin type rotary joint can be mounted. OUT port φ0 φ ONTROER φ, mm type N ROTARY TABE iameter of Table : φ, 0mm AX. Work oad : 0kg (orizontal) kg (Vertical) AX. Rotation Speed :. (min ), 44.4 (min ) Indexing Accuracy : 5sec. Net Weight : 00, kg Servo otor : AiF / if Spindle ole : φ05mm 7 Through ole Please contact us for the dimension of NA8. N,, A8 N000, 00A Photo shows with center socket Option. N0A N0, 000A Pitch IN port Builtin type rotary joint can be mounted φ φ00 8 φ00 00 φ0 OUT port h7 h7 φ,, mm type N ROTARY TABE iameter of Table : φ0, 0, 0mm AX. Work oad : 0kg (orizontal) 0kg (Vertical) AX. Rotation Speed : 6.6 (min ),. (min ) Indexing Accuracy : 5sec. Net Weight : 470, 0, 00kg Servo otor : AiF / if Spindle ole : φmm 7 Through ole Please contact us for the dimension of N, A8. φ00mm type N ROTARY TABE iameter of Table : φ00mm AX. Work oad : 00kg (orizontal) AX. Rotation Speed :.7 (min ) Indexing Accuracy : 5.5sec. Net Weight : 8kg Servo otor : AiF Spindle φ0mm 7 Through ole Ultra precision of sec. is available as an option. There is no through hole on the rotary table due to the rotary encoder for ultra precision option. Please contact us for the dimension of N000A. ode No. will be varied according to the servo motor capacity. e.g N000A44 4.4KW otor φ00mm type N ROTARY TABE for eavy uty iameter of Table : φ00 AX. Work oad : 00kg (orizontal) kg (Vertical) AX. Rotation Speed :.7 (min ) Indexing Accuracy : 5, sec. Net Weight : kg Servo otor : AiF Spindle ole : φ07 Through ole Ultra precision of sec. is available as an option. There is no through hole on the rotary table due to the rotary encoder for ultra precision option. Please contact us for the dimension of N000A. ode No. will be varied according to the servo motor capacity. e.g N0A0 KW otor φ0mm type N ROTARY TABE for eavy uty iameter of Table : φ0 AX. Work oad : 000kg (orizontal) 000kg (Vertical) AX. Rotation Speed :.7 (min ) Indexing Accuracy : 5, sec. Net Weight : 60kg Servo otor : AiF Spindle ole : φ07 Through ole Ultra precision of sec. is available as an option. There is no through hole on the rotary table due to the rotary encoder for ultra precision option. Please contact us for the dimension of N000A. ode No. will be varied according to the servo motor capacity. e.g N0A44 4.4KW otor The specification of the large rotary table will be varied according to your application.. With/without T slot, Width of T slot. Spindle hole dimensionentre socket for centreing is normally attached.. ayout of the rotary tablevertical use, horizontal use, vertical and horizontal use 4. Total reduction ratiosuitable capacity of the servo motor will be selected. Please refer to N ROTARY TABE atalogue. 58

260 Tilting Rotary Table with ontroller 5AXWAA Photo shows with φmm plate. Rotary axis cable stays. External dimensions will be different according to the type of the servo motors. imensions with NIKKEN controller are shown. Please contact with us for A data (:XF, :PARASOI) of each dimension φ Tilting entre φmm type 5AX TITING ROTARY TABE iameter of Table : φmm AX. Work oad : kg (orizontal) 5kg (Vertical) AX. Rotation Speed :. (min ) Indexing Accuracy : sec., sec. Net Weight : 5kg Servo otor : AiF, AiF Spindle ole : φmm 7φmm Through ole Tilting Angle : 005 otor capacitiy of rotary axis and tilting axis is added at the end of ode No. e.g 5AXWAA04 5AX0WAA φ Tilting entre φ00mm type 5AX TITING ROTARY TABE iameter of Table : φ00mm AX. Work oad : kg (orizontal) kg (Vertical) AX. Rotation Speed :. (min ) Indexing Accuracy : 0sec., sec. Net Weight : kg Servo otor : AiF, AiS4 Spindle ole : φmm 7φmm Through ole Tilting Angle : 005 otor capacitiy of rotary axis and tilting axis is added at the end of ode No. e.g 5AX0WAA08 5AXWA φ R00 65 φmm type 5AX TITING ROTARY TABE iameter of Table : φmm AX. Work oad : kg (orizontal) kg (Vertical) AX. Rotation Speed :. (min ) Indexing Accuracy : 0sec., sec. Net Weight : kg Servo otor : AiF4, AiF4 Spindle ole : φmm 7φ55mm Through ole Tilting Angle : 005 otor capacitiy of rotary axis and tilting axis is added at the end of ode No. e.g 5AXWA 5AXWA φ R φmm type 5AX TITING ROTARY TABE iameter of Table : φmm AX. Work oad : 00kg (orizontal) 00kg (Vertical) AX. Rotation Speed :. (min ) Indexing Accuracy : 0sec., sec. Net Weight : 40kg Servo otor : AiF8, AiF Spindle ole : φmm 7 Through ole Tilting Angle : 005 otor capacitiy of rotary axis and tilting axis is added at the end of ode No. e.g 5AXWA8 5AX5WA φ Tilting entre 8 58 Rotary entre 70 5 R5 φ5mm type 5AX TITING ROTARY TABE iameter of Table : φ5mm AX. Work oad : 0kg (orizontal) 0kg (Vertical) AX. Rotation Speed : 8. (min ) Indexing Accuracy : 0sec., sec. Net Weight : kg Servo otor : AiF, AiF Spindle ole : φmm 7 Through ole Tilting Angle : 005 Photo shows with centre socketoption. Rotary axis cable stays. otor capacitiy of rotary axis and tilting axis is added at the end of ode No. e.g 5AX5WA88 59 Please refer to N ROTARY TABE atalogue.

261 inimum ommand Incremental : 0.00or sec. controller can drive all models of NIKKEN N Rotary Table. Single Signal provides Various Automatic Operation. Any unequal dividing, equal dividing, arc cutting, lead cutting etc. can be done very easily. RS Interface is provided as standard. Block data/ parameter data can be up loaded/down loaded through RS interface. oreover when the direct angle command interface is used, all program and management can be done on / side. Up Grade of Water Proof haracteristic E Assessment The direct out type connection is applied for all models of N Rotary Table, E assessment is satisfied as the total system. The atest esigned igital Servo System Very excellent acceleration/deceleration characteristics, the powered up torque and the best suited servo parameter realize the high quality and long life. ZRN N ROTARY TABE ONTROER after Power ON or after releasing the emergency stop condition is not necessary. Plenty of Optional Functions Full losed oop, PG, Function (IN:5/OUT:5), External N Number Search, External Position isplay, External Power ON/OFF, Pitch Error ompensation ore than 5,000 sets working in the field. This fact ensures the highest reliability. : The operation to establish the coordinate system is required at once, when turning the POWER ON at first time just after connecting the cable. Please refer to N ROTARY TABE atalogue. AW System A00/0V Phase Work hange Finger isc type AW agazine Work Fixing Jig older A00/0V Single Phase entury type older Simultaneous Taper & Face ontact ontroller Standard0W, 7W 085 0kg Single Phase A000V Power Up,0W,,0W 5 8kg Phase A000V hain type AW agazine N Rotary Table Air Jig Block ontroller ydraulic Unit ydraulic Tail stock ayout of AW System N Rotary Table is to be set at right hand side end of Xstroke. AW agazine is to be set where Jig older is being taken out from AW agazine and left hand side end of Xstroke, and at the operators side of Ystroke. Please contact with us when the / has splash guard. isc type AW agazine hain type AW agazine Support eg is not necessary for column traverse type /.

262 PU STU arburizing ardened Pull Stud No. Ideal etallurgical Structure of forged Steel Overall Ground igh Tensile Steel No breaking, No bending. G Screw Pulling Force easuring Tool We would strongly recommend that a regular check on the pulling force of your / should be carried out to identify any problems at early stage. The NIKKEN Pulling Force easuring Tool P comes complete with 5m cable and the pulling force of your machine can be measured with the P using either a manual tool change or A.T.. d d d 6 PS PU STUS of new standard are also available. Pull Stud No. d d d G Type Remarks PS BT AS Standard Type AS PT BT AS Standard Type AS PT BT AS Standard Type AS PT BT AS Standard Type AS PT 5 BT AS Standard Type AS PT BT AS Standard Type AS PT 6 BT AS Standard Type AS PT BT AS Standard Type AS PT BT5 AS Standard Type AS P5T BT5 AS Standard Type AS P5T 5F 85 BT AS PS5 Top face ground 6F 5 4 BT AS PS6 Top face ground BT UN ATU UN ATU BT /8UN ATU O BTType O BTType P BT ITSUI SEIKI P BT ITSUI SEIKI P BT ITSUI SEIKI U BT5 ATSUURA G BT AZAK G BT AZAK G BT AZAK Top face ground PSG4 w o hole G BT AZAK Top face ground PSG5 w o hole G /8UN ATU OKUA O UN 8 ATU O IT ORI SEIKI P UN ATU ITSUI SEIKI /8UN ATU ITAI SEIKI B 6 7 BT OKUA BT Top face ground JISB BT Top face ground JISB BT Top face ground JISB J 4 0 BT5 KITAURA ATS AKINO SEIKI R BT5 ROKUROKU BT ITAI SEIKO BT TSUGAI Q BT OKAA BR BT5 BROTER R4 BT K IT IN6987B IT IN6987A IT IN6987A988 S BT SNK PU STU with I When Pull Stud w/o hole is used on entre Through oolant /, please use the Pull Stud which Top Face is ground. The monoblock style of BT5 Slim huck with PSBR is recommended. Please add the abbrevation of I maker on to the PU STU No. e.g. PS6IB ORON V0P5 86 : I V0P54 5 : IN BAUFF BIS : IU BIS : IB JAPAN I SYSTE WB 6 : IQ

263 Pull Stud PSE 876 PS B6 66E G5 G 9 E A A4 G5 G5 B64 7 8E PS5E G 6 8B PS6E B 9B PSO O56 O67 O48B PS PSP6 PSG4 G6 G40 9 PSA A6 5 PU STU (ENTRE TROUG OOANT) The specification of the pull stud may be different depending on the machine specification and the machine serial number. Please confirm the specification of your machine and order the proper Fig. pull stud. PS entre Through oolant Fig. Fig. Fig.4 Specification BT AS Special BT AS Special BT JISB6989 BT JIS BT AS BT AS BT JIS BT entre Through BT ANSI IT IN IT IN entre Through IT ISO A IT ISO B IT ANSI ATU ANSI ATU entre Through BT AS BT AS BT AS BT AS BT BT BT JISB6989 BT JIS BT ITSUI BT ANSI ATU ANSI IT ISO A IT ISO B IT IN achine aker BROTER, TOYOSK FANU AZAK OKUA OWA JTEKT ITAI AKINO YASA JTEKT OKUA ORI SEIKI AZAK ORI SEIKI AZAK AZAK OKUA ORI SEIKI JTEKT YASAKOATSU NT ORI SEIKI OKUA OWA OKK TOSIBA AKINO ITAI JTEKT YASA ORI SEIKI OKUA OWA OKUA ITAI ORI SEIKI OKK ITAI JTEKT YASA AKINO ITSUI AZAK d FIG Remarks d=7.5 d=8 PS with hole d4=5.5 = PS with hole d4=7 = d4=7. d4=5 PS with hole PS5 with 6 hole AS565 with Oring with air hole d4=0 = d4=7. With Oring S5 d4=0 =N4 PSG58 with hole 4906 PS5 igh pressure 46 IN 6987A988 d4=0 =N6 ISO788/984A ISO788/984B With Oring S5 ANSI/ASE B5,985 d4=0 =N5 PS5 with hole d4=0.4 d4=. = 4 d4= =N d4=9.5 = With Oring S9 at Face With Oring P With Oring P With Oring S5 at Face PS6 with hole d4=0.4 d4=. = 4 d4= =N96 d4=9.5 = With Oring P With Oring S5 at Face PSO with hole d4= =N99 With Oring S9 at Face With Oring S5 at Face PS9 with hole d4=0.4 d4=. = 4 With Oring P PSP with hole, Top surface ground With Oring P at Face 448 PSG with hole, Top surface ground 5570 PSG4 igh pressure 44 ANSI/ASE B5,985 ISO788/984A ISO788/984B IN 6987A988 When pull stud without hole is used on the / with the centre through tool coolant, please use the pull stud which fop surface is ground. JIS type pull stud d=4is recommended for the machine with the centre through tool coolant instead of AS type pull stud marked d=0. 4 d 7 is also available. shows the pull stud ode No. of AZAK.The top surface of the pull stud of Fig. is not ground. shows the pull stud ode No. of ORI SEIKI. d4 d d d d4 d d 6

264 PU STUS OE NO. :N5 Spindle Available achine aker achine odel older ode No. IKEGAI TV4, 4F, 4 TVU4, 44T0TU0 8 TV5, U5XseriesBX0PseriesBXPseriesT0TU0A6, EV No. No. BT BT PS 5 5 PS6 EGURO REVOVER E4V N546 Special BT 87 5 ENSU OKUA OKUA OWA ENTERseriesJESES0 EJEJESJEGES0EV, T Super0, 4FV Vseries series JEseriesES4, 4TEV4, 5SGE4, 4 JE EV6, 0VVseriesseriesVE65E JE, GEV5GE5, 5 A, B,,, F, XAseriesVVRU0VA, 0VAA0AGENOSseries entre ThroughJIS X55VA A, B,,, XB, VA, B, RseriesB entre Through IA Vseries, series00 entre Through IA Vseries, seriesvp0, 6VT65, 00, YB entre Through VT65, 00 P0, APORO4 S0SS0T PV, TR, V, A, G, VP, G, seriesp0pg8p0v5, VV0VXGR0 V, 40/P0, 0PV0P0 No. No. No. No. N56 BT BT N56 BT BT N500 BT N56 BT 7 N6AE 5 6 PS B6 N6AE 6 B PS N00VE PS 84 PS6 08 OKK V4, 5PVPV55V8Jr4, 5 8P 0PG 8 KV0/0VseriesV8series, 608, 6, 0 N56 N585 N6VE N85VE OTORI P0 OS54OSVseriesOSU5BV85 FTV0, 0V 0ANOSV9FTV00 V,, A, KV, A,, V, seriespv,, 6, G0V5 PV, 55, BVNOP, 0NOP, 0N, OS No. No. N500 BT BT BT N00VE PS PS O OV, S T, Omega, VTex, Neo series 5 6 entre Through ycenter0, XX ycenterxif, XiF ycenterx, X, 4X, 4, 0, 0, 0, ycentersupercell0 No. BT 579 PS6 5 KITAURA entre Through ytrunnion 6 88 ycenter5, 7XX0, 6, 0Bridgecenter8, 0JIGcenter5 entre Through ycenterx000i, i V,, Arik, KN, VTseriesPE, F,, WKPa, bpvbpv No. BT 9 8 PS6 KIRA VTa KV, Arik, VT, KNseriesPG N546 BT N46AE KIWA entre Through KW5VR TripleVi, V4KN46K4, KW0V entre Through No. BT 6 PS6 5 6 KURASIKI KV0, 0, 700 KVseriesKVseriesKBTseriesKseriesNseriesK5KBX No. BT PS 5 KOATSU NT SIZUOKA SIN NIPPON KOKI SNK JTEKT SUGINO AINE ZVZ00, 00entre Through T, N, N, ZVseries ZV50entre Through 0G, B0A, 05A Bseries BseriesSVseries SUPER IG SPEE AINE V V, 70T V,, ESP FSP, F, PS, PS, RBseriesP55VEXI70K REBO FAE AINE, RAI AINEPV6J PV6J FVFVNPVseriesFXNT, TFAJV5, 5GF, FVseriesPV6Je04, UX570 F FV, FVN, FN, FXN, PV, BN, F, FA, RB, SBseriesSV65e05 NV, V, entre Through N, Zseries T, N, NV,, N, Z, ZV, Zseries Self entrev5, NSV5, V5, 5, 5B AVE, 4VPVP0 No. No. No. No. No. No. BT N546 BT N500 BT N56 BT BT BT BT PS PSN46 6 N00VE PS6 N6AE 5 5 PS6 PS7 TAKIZAWA AV, BY AV, BYentre Through 5 6 AV VAVVVA, No. N56 BT N6VE PS6 TSUGAI FAFA5 VA4 TOSIBA B,BT, BP, B, P, PE, PF, P, V, BF, BTU, NX, BT, BSF, BTFseries F00P655A NX76GF BT0RU VT4 JRV0, 4NX76B No. N585 N500 N500 BT 5 N85VE N00VE 8 5 PS This table shows the standard Pull Stud ode No. for the newest /. Please refer old NIKKEN catalogue for the Pull Stud of the old /. The Pull Stud ode No. depends on your / specification, therefore please check your / specification to select the proper Pull Stud. 6

265 achine aker TOYO SEIKI NIIGATA NISIA KIKAI ASEGAWA AAI FANU FUJI SEIKI BROTER ORKOS OWA ONA ENGINEERING OA AKINO AKINO SEIKI ATSUURA ITSUI SEIKI ITSUBISI ETRON IYANO ORI SEIKI PU STUS OE NO. :N5 Spindle Available achine odel older ode No. No. BT PS7 E N546 N46AE N546 N46E BT No. BT PS 6 N No. BT PS6 N N46E BT N N6AE BT 6 No. N546 PSN46AE No. BT PS6 5 No. BT PS6 N546 AIR N546 E No. BT PS No.5 No.5 PSBR TVT, TV, T, TT, TRseries entre Through TVT SRTV T TVTSTVT.S, STVT.S, TVT SR SpecialTV T TVTSTVT.S, 44, T4046 PN, ASPNEFENseriesVNseriesPNseries NseriesBNseriesSPN, 6UTY, 70, PN BFN, 6 SBS FAVFRASAB B KB VS4, S4, 4T44W4E4FA4B4 4 FB4F44 S5, 5, 5P5A, 5BFA5B V, V5AX FZ6, 6, 6E, 6, 6Z6, 6, 6A VA, VS, 4VSEN, 4, 6ENN V, 70V, V, 6V, 5VA, 6VA, 8VAT, ROBO RI/RI/RI ATEseries T4iA Ti TiE TiF entre Through T4iB T4i Ti TiE TiF entre Through FV, V5, 5V5 entre Through F6V, 6VR, VG, VP, F, 0QT entre Through T0, 0, 0, 0A T, 5, 7, 9, 9N, A,, N, A,,, 4, 4N, 5, A, B, SA, SB, S, RA, B, S, BN, B, RB entre Through TA, A, B T7, 7S FN, TN, ESseriesNJRSP70R70ESESVI FN, TN, R,, FNseriesNS70O6T40 FNSAFNSRS entre Through FN, TNseriesG00R00N0000N00 entre Through N, T, BN, SN, EN, JN, ZN, KNseries BNXN0VJ BN, N, NseriesV0 BN0S0 SPOO OE AINE VS00 VT00SAFT EN AINE R46 NNSBB46 F5/B, 0/B, 5/B, /BTA8,, 6, 0, 5, STA, 6, 0, 5 a, A, VseriesJ55, 88 entre Through BNseriesFNseriesseriesSF64A55, 66, 88 a, A, V, GFseries entre Through FNseriesGN7AGFseriesFNseriesseriesa7, 8A77, 88, 99, 00V77 SA,, S5A, 5BSXPSWSJ5SJX5SB58, 5, 56 SA,, S5A, 5BSXSB58, 5, 56, S5B SA,, SB58 entre Through ASTER, 0V4, FX VX0, FX0, G, X0, RA, A, FX, FX,.ax, V.ax,.Plus, R.Plus, V.Plusseriesold Plus0 0VG, 0VRA4GA0F seriesraseriesaseries entre Through 000V, V, 0V, 000V0, 0G.Plusseries RA4G#0VG#0GX0 VS, R, T, UseriesVTAVUA Vertexseries entre Through VU, VJ, VS,, U, S, R, PTseries entre Through VV4, V54B, 5BPAseriesVseriesseries V, V,, VS, PA, AF, VR, T, K, series entre Through AF SV, TV,, TVT, TS, TSVseries SV, TV, TVT, TSVseries TV0, 0AUI00UTII 00, V00 entre Through SV, S, SV, V,, NV, NV, NV, N, AF, ura Vertical, NVX, NX, VSseriesSuper TIT0SV00, 5 entre Through SV0 SV0SS0 SV, S, V,, B, NV, N, NVX, NX, VS, N, NVseries V00 V65B/ This table shows the standard Pull Stud ode No. for the newest /. Please refer old NIKKEN catalogue for the Pull Stud of the old /. The Pull Stud ode No. depends on your / specification, therefore please check your / specification to select the proper Pull Stud. No. No. No. No. No. No. No. No. No. No. No. N546 BT BT N546 BT BT N546 BT N546 Special N546 N56 N56 Special N500 BT BT BT N56 BT BT N56 N56 BT BT BT N500 BT BT N56 N56 BT N E N46AE PS6 N46E 7 5 5E PS6 N46AE 5 PSN46AE N46AE N6AE Special PSN00VE PS5 PS PS6 N6VE 7 PS7 5 N6AE N6VE PSP5 5 8E5 P P6 PS 6 6E N00VE PS7 PS6 4 O8 66E N6AE N6VE 0 N00VE 85 64

266 PU STUS OE NO. :N5 Spindle Available achine aker achine odel older ode No. ORI SEIKI YAAZAKI AZAK VKseriesV, VS,, VKseriesVAseriesG0SseriesK6Aseries VS, entre Through VS,,,G 0 VK, 55, 65, 85VAseriesVGseriesVFseriesVS, SseriesK6Gseriesseries S6G6VFVK85 entre Through IPUSETypeA, B, UN0V, 0 VT, V, VQ, AJV, FJV, F, FF, VARIAXIS, NEXUS, INTEGREX, VN, N, PF, seriesanguax0 FF, 6 VT, V, VQ, AJV, FJV, SV,, F, TV, V, INTEGREX, VORIEX, VARIAXIS, VN, N, VERSATE, series, N, 5, 0, 5V, 5, 0VQ0/5, 0/ YB55J, 6V, 8V, V, 9VYPseriesVPseriesi VBVi No. No. No. BT N56 BT N585 BT N500 BT BT N56 BT BT PS N6AE 8 N85VE 0 N00 048B PS7 G58 N6AE G G4 PS 5 YASA entre Through YB0N, 6N, 700N, 0N, 0N, 000N, 0N, 00J, 8VYseries IBERORXseries entre Through YB700N, YB0N No. N500 BT N00VE PS6 56 ROKUROKU IBERORXseries N546 0 GIGA IBERORXseries N546 N46E KX, X, X, GR655NVERTIAseriesRseriesGIGA BT This table shows the standard Pull Stud ode No. for the newest /. Please refer old NIKKEN catalogue for the Pull Stud of the old /. The Pull Stud ode No. depends on your / specification, therefore please check your / specification to select the proper Pull Stud. Please order the pull stud ode No. of AZAK P.4 TENIA INFORATION for STOPPER PIN This is typical information (guide line) of the stopper pin only for the Spindle Speeder and Oil ole older. Be careful that the dimension of the stopper pin for Angular ead is different from this. Please refer your / specification very carefully for more detail. E E imension at free Fig. imension at free Fig. + achine aker ENSU OKUA OKUA OWA OKK KITAURA KURASIKI SIN NIPPON KOKISNK TOSIBA JTEKT NIIGATA Shank E Fig. achine aker Shank E Fig. BT 4 ORI SEIKI BT 4 4 ITAI SEIKI BT BROTER BT KIRA BT 55 BT FANU BT BT 65 8 AKINO BT BT 8 ATSUURA BT BT 4 ITSUI SEIKI BT BT ITSUBISI BT BT BT ORI SEIKI BT BT 65 8 YAAZAKI AZAK BT ROKUROKU BT BT 4 YASA

267 Gauge ine ±0. TENIA INFORATION for STOPPER BOK This is the information for the stopper block when NIKKEN Standard Spindle Speeder, Oil ole older and Angular ead are used. Please be careful that the pitch between the spindle centre and the centre of the hole of the stopper block varies depending on your / specification. When the stopper block has been already installed on your /, please specify the drawing of the spindle flange on your /, when ordering of the Spindle Speeder, Oil ole older and Angular ead etc. For SPINE SPEEER BT ± BT Gauge ine 0 ± ± Please use NIKKEN Original Stopper Block for Spindle Speeder and make the Stopper Block Base by yourself. ode No. of Stopper Block NXSTB NXSTB. ow to make the Stopper Block Base ake the suitable shape to meet with the tapped holes and the dowel pin holes on your /. It's not necessary to be heattreated.. The pitch between the spindle centre and the centre of stopper block has to be physically adjusted when the spindle speeder is clamped on the spindle. For OI OE OER BT Rc / Gauge ine ±0. 5 ± ±0.0 5 Tap(pitch 0.8) Places 4. rill ole 5 one Point Set Screw BT 4 Rc /8 Gauge ine 0.5 ±0.05 0± ±0.0 4 Tap(pitch 0.7) Places. rill ole 4 one Point Set Screw. Please use NIKKEN Bushing & Push Pin for the Oil ole older and make the Stopper Block by yourself. ode No. of Bushing & Push Pin BKBSA with Oring P BKBSA & BKPPA with Oring P8. ow to make the Stopper Block. ake the suitable shape to meet with the tapped holes and the dowel pin holes on your /. It's not necessary to be heattreated.. The pitch between the spindle centre and the centre of the hole of stopper block has to be physically adjusted when the oil hole holder is clamped on the spindle. For ANGUAR EA BT Gauge ine ±0. 8 ± ±0.0 BT Rc /8 Gauge ine 0 ±0. 6 ± ±0.0 5 Tap(pitch 0.8) Places 4. rill ole 5 one Point Set Screw. Please use NIKKEN Bushing for the Angular ead and make the Stopper Block by yourself. ode No. of Bushing AA0000 AA ow to make the Stopper Block ake the suitable shape to meet with the tapped holes and the dowel pin holes on your /. It's not necessary to be heattreated.. The pitch between the spindle centre and the centre of the hole of stopper block has to be physically adjusted when the angular head is clamped on the spindle. Rc /8 5 5 Tap(pitch 0.8) Places 4. rill ole 5 one Point Set Screw The combination stopper block is also available. Please specify the dimension when ordering. Oil ole older Angular ead Angular ead Oil ole older 66

268 IENSIONS of ISO, IN & AS BT SANK BT P= BT P= Taper7/ Taper7/ Pull Stud ode No. PS5, 6, 0, P, G4, G,, 5 Pull Stud ode No. PS, 4, 0, G BT P= AS BT P= Taper7/ Taper7/ Pull Stud ode No. PS,, 08, P5, G5, G58, G5,, Pull Stud ode No. PS89 BT P= BT P= Taper7/ Taper7/ Pull Stud ode No. PS6, 7, 8, P0 Pull Stud ode No. PSU, J IT 4 P= ISO IN IT ISO IN P= Taper7/ Taper7/ Pull Stud ode No. PSA, A6, 5 Pull Stud ode No. PSA, A4, 9 67 For AT Tooling, please refer to N TOOING SYSTE atalogue USA Version.

269 SK00A IENSION of ISO, IN & SK SANK ISO 64 R0 0 0 SK6A ole for Balancing 6 9 Flat for Balancing Flat for Balancing ISO R8 6 ole for Balancing AX AX. 5.4 Taper : /0 0 R0 9 6 Taper : / R SKA Flat for Balancing 5.5 ISO R ole for Balancing SKA Flat for Balancing 9 ISO R ole for Balancing AX Taper : / AX AX AX R AX AX..6 Taper : / Taper : / R SK6E IN69895 SKE IN69895 SKE IN69895 Taper : / Taper : /0 SKE IN69895 SK5E IN69895 SK6F IN AX AX. 0 Taper : / Taper : / Taper : / NIKKEN SK Tooling has a hole and a flat for mass balancing as standard. ole for manual clamp and hole for I are not standardized. Special SK_ A type which U grooves and drive key slots are synmetric design without V notch is also available. Please contact with us. 68

270 BT ock ock N5 SK REAERRI EASUREENT 69 APABETIA INEX OF TE PROUTS Explanation of ode No. e.g. BT 85 Shank No. Nominal Gauge ength hucking apacity epending on Type Symbol of huck BT/IT/AT BT/IT standard P.67 AT is USA standard. ode No. BTis Toolig for BT. P.9 ode No. NBTis Toolig for BT. P.58 ode No. N5is N5 Toolig. P.9 When shank No. is BT, please search by the symbol of chuck. e.g. If odo No. is BT85, please refer P.9 seached by BT. BT/IT When shank No. is started except BT, please seach by the shank No. e.g. If odo No. is SK6A5G, please refer P.09 seached by SK. FIGURES P INSERT TIP S INSERT TIP P INSERT TIP P INSERT TIP 4P INSERT TIP 5P INSERT TIP 5AX N ROTARY TABE 6P INSERT TIP 7P INSERT TIP 9A SPARE part of AFERING TOO 9KR OET REOVA for IING UK 9 PIOT RI for OBAT Z RI 9T INSERT TIP for OBAT Z RI 9KT INSERT TIP for PROEN I 9 SPANNER 9 STOPPER for IING UK 9PE OK BOT for PROEN I 9TP SPARE PART for TOU POINT 9ZF WREN for ZERO FIT OER 9 SPARE PART ode No. 0P INSERT TIP 0P INSERT TIP S TIP AP ANE A A AFERING TOO A APA ONTROER N APW APA ONTROER POWER UP AB BAE of AFERING TOO AEG INSERT TIP BT/IT AF AUTOATI BAK SPOT FAING ARBOR BT/IT AF SOI OFFSET type ANGUAR EA BT/IT AFK SOI OFFSET type ANGUAR EA BT/IT AFT QUIK type OFFSET ANGUAR EA AA BUSING for STOPPER BOK BT/IT A SOI type ANGUAR EA BT/IT AK SOI type ANGUAR EA AK AAPTER for QUIK type ANGUAR EA BT/IT A OUAR type ANGUAR EA A SK OUAR EA for ANGUAR EA BT/IT AP ANGUAR EA for EEP OE BT/IT APX IG SPEE type ANGUAR EA BT/IT AT QUIK ANGE type ANGUAR EA A AIR INE KI A AFERING TOO AS AFERING TOO AW AIR ASTER AW AW SYSTE AW AIN type AW AGAZINE AWF FREE type AW AGAZINE B B BT/IT BA SPARE PART ode No. for BB UNIT BAANE UT BA BORING ARBOR for ARGE IA. BA BB BT/IT BB BF BK B BT/IT BOA BR BRS BT/IT BSA BT/IT BSB Shank NPlease refer N Rotary Table catalogue.oupling ia. of odular Boring ead 9,, 6, 0, 6, 4, 4 BT/IT BT/IT BT/IT F BT/IT F AF K K NK T F KFN KFN KFN KFN KFN N BT/IT E BT/IT EF N P S BT/IT ZF J NPU BT/IT A BT/IT BT/IT J SA T T NPU.T V E E6N E8 E4N EA huck ode No. ITis IT Toolig. P. ode No. ITis Toolig for IT. P.54 ode No. NITis Toolig for IT. P.85 ode No. SKis SK Toolig. P.08 UTI OOK IING UK 9 SKG IG SPEE UTI OOK IING UK 09 BA ENTRAIZER IRO UT BORING EA IRO UT BORING EA for ARGE IA. AUTOATI BAK SPOT FAING ARBOR BUSING for STOPPER BOK BAANE ASTER BORING BAR for YINRIA BORING TOO ORSE SANK BROA REAER STRAIGT SANK BROA REAER BORING BAR for SQUARE BORING TOO BORING BAR for SQUARE BORING TOO UTIOK IING UK IING UK for ENTRE TROUG IING UK for ENTRE/FANGE TROUG IING UK for FANGE TROUG AFERING UTTER for OUAR type INSERT TIP ENTERING EN I ENTRE OOANT OET SPANNER for FRONT NUT ENTRE OOANT OET ENTERING TOO OBBING UK IRUAR ANE FRONT NUT FRONT NUT with ORING FRONT NUT for direct chucking FRONT NUT with Oring for direct chucking FRONT NUT with multi nozzles SPINE EANER SPINE FANGE EANER INSERT TIP AP PIEE for BB UNIT SPARE PART ode No. for BORING EA ZERO FIT type IING UK STRAIGT SANK RI UK STRAIGT SANK RI UK ARBOR STRAIGT SANK N RI UK OUBE UT BORING ARBOR for ARGE IA. SIE OK OER for OBINATION SANK J BORING EA SA SOKET QUIK ANGE type N RI UK NON STOP.T set IVIING PATE EONOY type PRESETTER PRESETTER PRESETTER ONVENTIONA STUB ARBOR

271 EP ET ETS EXE F F FA FA F FT BT/IT FA BT/IT FB BT/IT F AT F F FS FW G PRESS FIT EN I QUIK ANGE type STUB ARBOR ETS OET EIENAIN EXE UNIT STRAIGT SANK FAE I ARBOR IRET OUNT FANGE type ANGUAR EA onventional FAE I ARBOR OK BOT for FA QUIK ANGE type FAE I ARBOR FAE I ARBORJIS FAE I ARBOR SOUER UTTER ARBOR SOUER UTTER ARBOR ORSE SANK I REAER for Stepped ole STRAIGT SANK I REAER for Stepped ole RIVE KEY for FA G ASTER GAUGE G ISTANE OAR G G ANE G TS G ANE with AJUSTABE TORQUE GN ASTER GAUGE GN OAR for STUB ARBOR GNT NUT for STUB ARBOR BT/IT GSK P IG SPEE SI UK GSKN NUT for IG SPEE SI UK GSKN B TiN BEARING NUT for IG SPEE SI UK GSKN BJ J type TiN BEARING NUT for IG SPEE SI UK GSKN J J type NUT for IG SPEE SI UK G ARTRIGE AP BOT for RA UNIT YRAUI TAI STOK A T QUIK ANGE OER ORSE SANK I REAER for Through ole S STRAIGT SANK I REAER for Through ole P EIGT PRESETTER SK SK TOOING SK BA BAANE UT BA BORING ARBOR for ARGE IA. SK UTIOK IING UK SK G IG SPEE UTIOK IING UK SK J J BORING EA SK ZF ZERO FIT type IING UK SK FA FAE I ARBOR SK F FAE I ARBOR SK F FAE I ARBOR SK GSK IG SPEE SI UK SK P UBRIATION PIPE SK S AJOR REA SRIBNK FIT OER SK PE AJOR REA PROENI SK Q AJOR REA Style OUAR type BORING BASE OER SK SK AJOR REA OER SK TA ORSE AAPTER A type SK INIINI UK SK N5 REAUT OER SK NPU N RI UK SK Q BASE OER for OUAR type SK RA BAANE UT RA BORING ARBOR SK RA BAANE UT RA BORING ARBOR for ARGE IA. SK SA STUB ARBOR SK SK SI UK SK SK P IG SPEE SI UK SK S SIE OK OER SK SS SE EN I ARBOR SK SZF ZERO FIT type SI UK SK TB TEST BAR SK V V OER SK Z TAPPER UK SK ZA ZA BORING ARBOR BT/IT TS AIR TURBINE SPINE TOO I IT IT IT ZF IT GSK IT SK IT IT N5 IT Tooling UTIOK IING UK ZERO FIT type IING UK IG SPEE SI UK AJOR REA OER INIINI UK REAUT OER IT SK IT SK P IT SZF IT V J J J BT/IT JTA K K KBB KJ K KP KT KQ KRA KSA KS KSK KZA K SK E T EA K A N NT Q S S ST SI UK IG SPEE SI UK ZERO FIT type SI UK V OER JIG PATE J BORING BIT JAOBS AAPTER AIR INE KI STRAIGT SANK IRO UT BORING BAR STRAIGT SANK J BORING BAR STRAIGT SANK INIINI UK STRAIGT SANK INIINI UK STRAIGT SANK ORSE SOKET STRAIGT SANK BASE OER for OUAR type STRAIGT SANK BAANE UT BORING BAR STRAIGT SANK STUB ARBOR STRAIGT SANK STUB ARBOR STRAIGT SANK SI UK STRAIGT SANK ZA BORING BAR STRAIGT OET OER for IVE ENTRE ENTRAIZING IA GAUGE ENTERING OER OI JETTER RI SEEVE for T SANK OI JETTER BITE SEEVE OER for IVE ENTRE OET for IVE ENTRE OER for IVE ENTRE IVE ENTRE EA ASTER BORING BITE BIT BORING BITE BIT ENTRE RI for IVE ENTRE OI JETTER RI SEEVE for STRAIGT SANK OI JETTER BITE BIT OI JETTER BITE BIT SPAIR PART BB IRO UNIT AB, A UNIT BB ARTRIGE A UNIT Z ZA UNIT Z ZA ARTRIGE A ORIZONTA IING UTTER ARBOR BT ock Tooling for BT BT BA BAANE UT BA BORING ARBOR for ARGE IA. BT BK BANK ARBOR BT UTIOK IING UK BT G IG SPEE UTIOK IING UK BT EF FANGE EANER BT ZF ZERO FIT type IING UK BT J J BORING EA BT FA FAE I ARBORJIS BT F SOUER UTTER ARBOR BT GSK IG SPEE SI UK BT INIINI UK BT PF PF ASTER OER BT Q BASE OER for OUAR type BT RA BAANER UT RA BORING BAR BT RA BAANE UT RA BORING ARBOR for ARGE IA. BT SK SI UK BT SZF ZERO FIT type SI UK BT V V OER BT ZA ZA BORING BAR A F NATIONA IING UK Z ZA ARTRIGE of BAANE UT BORING BAR for ARGE IA. B BAANER EA of BAANE UT BORING BAR for ARGE IA. G STOPPER for IING UK ORSE ÅiTANGÅjIING UK T ORSE ÅiRAWINGÅjIING UK T QUIK ANGE type IING UK SKNB TiN BEARING NUT for SK SKNBJ J type TiN BEARING NUT for SK BT/IT UTI RI EA BT ock ock N5 SK REAERRI EASUREENT NPlease refer N Rotary Table catalogue.oupling ia. of odular Boring ead 9,, 6, 0, 6, 4, 4 70

272 BT ock ock N5 SK REAERRI EASUREENT 7 BT/IT S UTI RI EA BT/IT T UTI TAPPER BT/IT V IG SPEE UTI RI EA IT ock Tooling for IT IT UTIOK IING UK IT FA FAE I ARBOR IT F FAE I ARBOR IT GSK IG SPEE SI UK IT INIINI UK IT SK SI UK IT V V OER UTI TAP EA BT INIINI UK BT INIINI UK for ENTRE TROUG BT F INIINI UK for FANGE TROUG WREN for INIINI UK BT/IT O IING UK type UTI OI OE OER BT/IT OK SI UK type UTI OI OE OER BT/IT O SIE OK type UTI OI OE OER BT/IT O ORSE type UTI OI OE OER BT/IT OQ OUAR type UTI OI OE OER PK OET for INIINI UK S OET for INIINI UK S A ASAUNE SRINK TOO T UT ORSE SANK UNIVERSA IRO TOU T UTX ORSE SANK UNIVERSA IRO TOU T TJ ORSE SANK J BORING EA T TQ ORSE SANK BASE OER T TRA ORSE SANK BAANE UT RA BORING ARBOR T TZA ORSE SANK ZA BORING ARBOR BT/IT TA ORSE AAPTER A type BT/IT TB ORSE AAPTER B type TO ORSE SEEVE for OI OE OER X ORSE SANK ARBIE BROA REAER N NT NON STOP type AAPTER NNPU NON STOP type N RI UK NB AIR YRAUI UNIT NBT ock Tooling for BT NBT A ANGUAR EA NBT BA BAANE UT BA BORING ARBOR for ARGE IA. NBT IING UK NBT G IG SPEE IING UK NBT ZF ZERO FIT type IING UK NBT J J BORING EA NBT FA FAE I ARBOR NBT GSKP NBT S AJOR REA SRINK FIT OER NBT PE AJOR REA PROENI NBT Q AJOR REA Style OUAR type BORING BASE OER NBT SK AJOR REA OER NBT INI INI UK NBT TA ORSE AAPTER A type NBT TB ORSE AAPTER B type NBT NPU RI UK NBT NX SPINE SPEEER NBT Q OUAR type BORING BASE OER NBT RA BAANE UT RA BORING ARBOR NBT RA BAANEUT RA BORING ARBOR for ARGE IA. NBT SA STUB ARBOR NBT SK SI UK NBT SK P IG SPEE SI UK NBT SKT P IG SPEE SI UK NBT S SIE OK OER NBT SZF ZERO FIT type SI UK NBT V V OER NBT Z TAPPER UK NBT Z TAPPER UK NBT ZA ZA BORING ARBOR N5 N5 TOOING N5BA BAANE UT BA BORING ARBOR for ARGE IA. N5 UTIOK IING UK N5ZF ZERO FIT type IING UK N5FA FAE I ARBOR N5GSK IG SPEE SI UK N5TA ORSE AAPTER A type N5NPU N RI UK N5PF PF ASTER OER N5Q BASE OER for OUAR type N5RA BAANE UT RA BORING ARBOR N5RA BAANEUT RA BORING ARBOR for ARGE IA. N5SA STUB SRBOR N5SK SI UK N5S SIE OK OER N5SZF ZERO FIT type SI UK N5TB TEST BAR N5V V OER N5V VEGA UK N5Z TAPPER UK N5ZA ZA BORING ARBOR BT N5 REAUT OER BT N5S REAUT OER for ENTRE TROUG BT N5F REAUT OER for FANGE TROUG N5T ATTAENT for # REAUT OER N5TS ATTAENT for # REAUT OER N ENTERING RI NBT TOO APER N ORSE SANK N SENSOR REAER for Through ole NS STRAIGT SANK N SENSOR REAER for Through ole NSF STRAIGT SANK N SENSOR REAER for Stepped ole NIT ock Tooling for IT NIT UTIOK IING UK NITFA FAE I ARBOR NITF FAE I ARBOR NITSK AJOR REA OER NIT INIINI UK NITSK SI UK NITV V OER NK STRAIGT OET WIT AXIA AJUSTENT NP IRO TOO PRESETTER BT/IT NPU N RI UK BT/IT NPU N RI UK for ENTRE TROUG BT/IT NPU F N RI UK for FANGE TROUG NPU SPANNER for N RI UK NQ NON STOP UK BT/IT NR AIR OTOR SPINE TOO NST N ROTARY TABE NSTP ONVENTIONA TITING TABE NSVX N ROTARY TABE NSVZ N ROTARY TABE NTP TOO PRESETTER BT/IT NX IG SPEE SPINE SPEEER NX STB STOPPER BOK for NX NZ STRAIGT SANK TAPPER UK O OJK OK OKE OK T OK SK ONK BT/IT OZ P P PB PBA P PE PET PFRSS PFRSS PF BT/IT PF PF PFO PK BT/IT P P TO PS PSN585 BT/IT PX Q BT/IT Q QBB QJ QRA QZA QZAAA NPlease refer N Rotary Table catalogue.oupling ia. of odular Boring ead 9,, 6, 0, 6, 4, 4 R STRAIGT OET for OI OE OK SANK STRAIGT OET for OI OE OK SANK STRAIGT OET for OI OE OK SANK ORSE SEEVE for OI OE OK SANK SI UK for OI OE STRAIGT OET for OI OE AUTO EPT ONTRO TAPPER for OI OE TAP ANUA TAI STOK PNEUATI TAI SPOK for UTI SPINES PNEUATI/YRAUI TAI STOK ENTRE for TAI STOK PROEN I TIP AP WREN for PE STRAIGT SANK PF RAIA REAER STRAIGT SANK PF RAIA I REAER PRESS FIT STAN PF ASTER OER PF SANK TOO PUS OUT BAR OET for INIINI UK P IRO OER REOVA FIXTURE for P IRO OER PU STU PU STU for # REAUT OER PX type IG SPEE SPINE SPEEER BASE OER for OUAR type OUAR type BB BORING EA OUAR type J BORING EA OUAR type BAANE UT RA BORING EA OUAR type ZA BORING EA OUAR type IFG SPEE ZA BORING EA R RO UK BT/IT RAA SPEIA ESIGNE BORING ARBOR

273 RA BT/IT RA BT/IT RA A BT/IT RA E BT/IT RA K BT/IT RA RA B BT/IT RAK R R RP RSS RSS RNSF RN BT/IT RN RO RON RSSF RXSF R S BAANE UT BORING EA BAANE UT RA BORING ARBOR BAANE UT RA BORING ARBOR BAANE UT RA BORING ARBOR BAANE UT RA BORING ARBOR BAANE UT RA BORING ARBOR for ARGE IA. BAANE UT RA BASE BAANE UT BORING ARBOR for ARGE IA. BAANE UT RA ARTRIGE BAANE UT RA ARTRIGE for ARGE IA. BAANE UT PATE for ARGE IA. STRAIGT SANK PF RAIA REAER STRAIGT SANK PF RAIA I REAER RIGT AN EIA REAER for Blind ole AW JIG OER AWFINGER EIENAIN ROTARY ENOER EIENAIN ROTARY ENOER RIGT AN EIA REAER for Blind ole RIGT AN EIA REAER for Blind ole OPPER PIN for RA UNIT SBBX STRAIGT SANK EEP OE BORING BAR S STRAIGT SANK IING UK SOZ OBAT Z RI SPE STRAIGT SANK PROEN I SPF STRAIGT SANK PRESS FIT TOO SSK STRAIGT SANK SI UK UTRA ONG type SUT STRAIGT SANK UNIVERSA IRO TOU SUTX STRAIGT SANK UNIVERSA IRO TOU SZAX STRAIGT SANK EEP OE ZA BORING BAR S INSERT TIP BT/IT SA STUB ARBOR BT SK SI UK BT SK SI UK for ENTRE TROUG BT SK F SI UK for ENTRE/FANGE TROUG BT SK F SI UK for FANGE TROUG SK SI UK OET SK A A type SI UK OET SK P IG PREISION SI UK OET SKG AJUST SREW for SI UK SKJ AP for J type NUT for SI UK SKJ AP with O ring SKJ SPANNER for J type NUT SKN NUT for SI UK SKN B TiN BEARING NUT for SI UK SKN B (G) TiN BEARING NUT for SI UKG ANE SKN BJ J type TiN BEARING NUT for SI UK SKN BJ (G) J type TiN BEARING NUT for SI UKG ANE SKN J J type NUT for SI UK SK SPANNER for SI UK BT/IT SKO SI UK type OI OE OER SKR OET EXRTRATOR for SI UK BT/IT S SIE OK OER for ENTRE TROUG BT/IT S F SIE OK OER for FANGE TROUG BT/IT SA SIE OK OER A type BT/IT SB SIE OK OER B type BT/IT SO SIE OK type OI OE OER BT/IT SA SE EN I ARBOR BT/IT SB SE EN I ARBOR BT/IT SS SE EN I ARBOR SP SPAER for OUAR type SP A SPAER for OUAR typeeep OE SRI ROTARY SUPER INEX SR ORSE SANK TOUGUT SKI REAER for Through ole SRF ORSE SANK TOUGUT SKI REAER for Stepped ole SRS STRAIGT SANK TOUGUT SKI REAER for Through ole SRSF STRAIGT SANK TOUGUT SKI REAER for Stepped ole ST OZ OBAT Z RI ST ZT TAPPER UK for N ATE ST SK SI UK for N ATE SV SOI VIE SX STRAIGT SANK ARBIE BROA REAER for STRAIGT OE SY ENTERING OER BT SZF ZERO FIT type SI UK S. IVE ENTRE set S.A ORIZONTA UTTER ARBOR set S.A F NATIONA IING chuck set S. ORSE IING UK set S.A QUIK ANGE OER set S.N AINE VIE S.NQ NON STOP UK set T T TIP AP ANE TUA ONVENTIONA ANGUAR EA TUAK ONVENTIONA ANGUAR EA TUAT ONVENTIONA ANGUAR EA TUA ONVENTIONA OUBE UT BORING ARBOR TUJ ONVENTIONA J BORING EA TUNX ONVENTIONA SPINE SPEEER TUQ ONVENTIONA BASE OER for OUAR type TURA ONVENTIONA BAANE UT BORING ARBOR TUZA ONVENTIONA ZA BORING BAR T REUTION SEEVE TAT SUPPORT TABE BT/IT TB TEST BAR N5T TB TURBINE BAE OER T YRAUI UNIT T G TOO APER for SK TS TS SYSTE TN REUTION SEEVE BT/IT TP TOU POINT TP STRAIGT SANK TOU POINT BT/IT TSA SEEVE for NT TOO TT T QUIK ANGE type SEEVE AAPTER TT J QUIK ANGE type J BORING EA TT Q QUIK ANGE type BASE OER for OUAR type TT RA QUIK ANGE type BAANE UT RA BORING ARBOR TT ZA QUIK ANGE type ZA BORING ARBOR TW TOO WAGON TWP REUTION BUS U US BT/IT US BT/IT UT BT/IT UTX V VBA BT V VG VK VK J V VK VK PF V W W X X Y Y Z BT/IT Z BT/IT Z ZK ZKG ZKG ZKN BT/IT Z Z ZA ZA R ZA AA ZA RAA BT/IT ZA BT/IT ZA R BT/IT ZA AA ZK BT/IT ZP ZQ ZR BT/IT ZR ZR UNIVERSA IRO STAN UNIVERSA IRO SENSOR UNIVERSA IRO TOU UNIVERSA IRO TOU AIR TO AIR BOOSTER V OER AJUST SREW for V OER OET for V OER J type OET for INIINI UK WREN for REAUT OER OET for INIINI UK PRESS FIT TOO for INIINI UK OET REOVA FIXTURE for VEGA UK STEPPE GUIE PIEE UK PATE ENTERING BAR FOATING TAPPER UK SYNRONIZE TAPPING OER ZK TAP OETISO, IPERIA, IN ONE TOU TAP OET ONG SIZE ONE TOU TAP OET ZKN TAP OETJIS AUTO. EPT ONTRO TAPPER UK ONVENTIONA TAPPER UK ZA BORING EA ZA BORING EA IG SPEE ZA BORING EA IG SPEE ZA BORING EA ZA BORING BAR ZA BORING BAR IG SPEE ZA BORING BAR TAP OET WITOUT TORQUE ONTRO AUTOATI OI SUPPY OER TAPPER UK for NON STOP AUTO. REVERSING TAPPER UK AUTO.REVERSING TAPPER UK SANK for AUTO. REVERSING TAPPER UK 7 BT ock ock N5 SK REAERRI EASUREENT

274 ode No. of Stop Production / Sales BT ock ock N5 SK REAERRI EASUREENT A ANQ B BT/IT BB BT/IT BRB BS BTT BTP BT/IT B BT/IT B ATS BT G BT/IT A K S BT/IT W E EBA EBK EB EBR EBT AT BT/IT NA NB N SKN5 U J BT/IT JB BT/IT JB B NPU P PA TO N N N JTA NEB NG NK T O ON P P BT/IT P R R BRB R BRS S BT/IT S S BT/IT SKZ SKZ SQ ST SK ON NON STOP TOO IRO UT BORING BAR SOI type RING type BORING BAR AS Straight Shank TOO TOO for TOSIBA TURNNING ENTRE TOO for SNK BOTTE GRIP SANK BAANE UT BORING BAR B ARBAR for ARGE IA. TOO for AKINO SEIKI OBINATION TOO GERAN OOANT NOZZE OUBE UT BORING BAR TOO for ITAI RIING ENTRE RI ATRE OET S type BORING EA OUBE ANGE UK RI ATE UK NATIONA BB BORING BAR Straight SANK BB BORING BAR ORSE BB BORING BAR ENTURY BB BORING BAR QUIK ANGE type BB BORING BAR FANGE type QUIK ANGE OER YRAUI UK TOO for ITAI 8UNBOYTTE GRIP SANK TOO for ITAI 8UNBOYTTE GRIP SANK TOO for ITAI 4BOYTTE GRIP SANK REA UT OER FANGE type QUIK ANGE TOO JIG BORING EA JIG BORING EA B ARBOR for ARGE IA. RI UK for N ATE ASTER BORING EA Straight SANK IING UK O ode No. TOO for ITSUBISI BOTTE GRIP SANK OT SEEVE for OI OE OER Adjustable Straight SANK IING UK Adjustable RI UK ARBOR Adjustable Straight SANK BB BORING BAR GERAN STAN Adjustable ORSE OET ON ONON STOP TOO Straight SANK PROUT ENI Straight SANK PROUT ENI IRO UT BORING BAR for ARGE IA. SQUARE BYTE BORING BAR for ARGE IA. S SI UK S SI UK OET SI UK for TAP with SQUARE OE SI UK OET for TAP with SQUARE OE SQUARE BYTE with IRO UT ARTRIGE SI UK for SIE OK type A T BT/IT TA T TP T BT/IT TA U BT UAR UA UR UT BT U UK BT UP UPA UPK W WASP BT/IT WE R BRS S BT/IT S S BT/IT SKZ SKZ SQ ST SK T BT/IT TA T TP T BT/IT TA U BT UAR UA UR UT BT U UK BT UP UPA UPK W WASP BT/IT WE SEIAUTOATI BORING EA TOO APER TOO APING PRESETTER TOO for FANU RI ATE BT SANK QUIK ANGE OER AUTO REVERSE BFAING EA NATIONA UTRA I IING UK ENTYURY UTRA I IING UK QUIK ANGE type UTRA I IING UK UTRA I IING UK UTRA I OET IG SPEE BASE UK UNIVERSA BORING EA UPK OET for UP BASE UK EONOY type PRESETTER SIE OK OER USA SQUARE BYTE BORING BAR for ARGE IA. S SI UK S SI UK OET SI UK for TAP with SQUARE OE SI UK OET for TAP with SQUARE OE SQUARE BYTE with IRO UT ARTRIGE SI UK for SIE OK type A SEIAUTOATI BORING EA TOO APER TOO APING PRESETTER TOO for FANU RI ATE BT SANK QUIK ANGE OER AUTO REVERSE BFAING EA NATIONA UTRA I IING UK ENTYURY UTRA I IING UK QUIK ANGE type UTRA I IING UK UTRA I IING UK UTRA I OET IG SPEE BASE UK UNIVERSA BORING EA UPK OET for UP BASE UK EONOY type PRESETTER SIE OK OER USA Ending of the aintenance uties of Nikken ontroller for N Rotary Table The maintenance duties of Nikken controller had been continued as long as the electric parts/boards could be supplied. But, the electric parts / boards for the controllers described below became impossible. Therefore, the maintenance duties is ended. Please exchange to new N rotary table with controller. ontrollers for N rotary table N00, 00, 80, 00 Ended at 005. APR ontrollers for NSV Index table NSV controller function/b function Ended at 005. APR 7

275 AUTION aution for Tooling Please use a collet for the chucks. Please use a chuck for the collets. may not be performed 00% using on the other makers chucks. Please be careful not to inflict personal injury at your handling of cutting tools. Please clean the contact surface on a holder & cutting tool shank. Please pay attention to prevent from the rust at the storage. We will recommend to use NIKKEN TOOINGS with RPT process for rust prevention. ue to the optical system to detect the tool existing on the tool magazine of certain machines, NIKKEN's RP treated tooling may not be detected. Please check your machine's specifications very carefully to avoid this problem before you purchase our RP treated tooling.the taper connection of the tool shank with RPT treatment Standard RPT 8 years used 8 years used RPT is more stuck than the taper connection of the tool shank without RPT treatment. Then, the unclamping force for the tool with RPT treatment is required 0% stronger than the unclamping force for the tool without RPT treatment. Please be careful to check the unclamping force of your /, when the tool with RPT treatment is chosen. Please do not use the tooling that has scratches, damaged or rusted on its taper. This may cause false accuracy readings and reduce cutting performance. Please pay attention not to inflict personal injury with the broken tools or swarfs. Please do not modify the holders by yourselves. Please do not touch the tool at its rotating. Please do not touch the tool just after machining, it might be very hot. Please check if the cutting tool is held with the holder properly before the machining. For high speed application, please use NIKKEN IG SPEE TOOINGS or the prebalanced toolings. TA Please insert the tool shank into the bore of the holder with adjusting the tang location, and hold them with facing tool front end upwards, and hit the bottom end of the holder(pull stud end) by copper hammer hardly. For removal of the tool, insert a bar into tang hole and hit the bar by hammer with special care to prevent the tool from popping out. Please clamp side lock screw in case of coolant through application. For high pressure coolant through application, please use milling chuck, slim chuck or side lock holder instead of T adapter. TB Please insert the tool shank into the bore of the holder and tighten the draw bolt for the setting. For removal of the tool, loosen the bolt at couple rotation and hit the bolt head by a hammer in order to remove the taper fitness,then remove the bolt. SA, S When setting of side cutter or metal saw onto the arbor, please adjust the location of the drive key. JTA When setting drill chuck onto the arbor please put the chuck onto the arbor with adjusting the locations of male & female tapers and hit the bottom end of the holder(pull stud end) by copper hammer. Please use NIKKEN SI UK for high precision and high speed operation. NPU Please insert the drill shank into the bottom, and chuck the shank with the total chucking length of NPU. Please check the runout accuracy NG before machining especially for the small diameter drill. When setting the drill onto the chuck, set the drill into the chuck and tighten the chuck ring by hand then tighten the ring by attached spanner to complete. S, SA, SB, SS, When setting the tool onto the holder, adjust the locations between notches or flat face of the tool shank and side lock screws, and tighten the screws completly. The dimension of the flat portion of the cutter shank varies, therefore please select a proper holder according to the cutter shank dimension. ode No. of the side lock holder for oil hole drill is S. OK5OK collet can be used for S. Type S SA SS WE SB utter 66 rill,endmill 04 Endmill 6 Endmill Inch Size Endmill rill Used with SA socket Axitial Adjustment SS is the holder for JIS B 05 endmill or weldon type endmill. FA, FB, F, SA, SB, SS Please use the bolt specified by the cutter maker. When setting the face milling cutter onto the arbor, insert the spigot of the arbor into the cutter bore and minimize the backlash between the drive key and the slot against the direction of rotation, then tighten the end bolt. For the cutter with coolant through the body, please check the coolant pass in the arbor and the cutter before machining. For high speed application, please perform the balancing operation with the cutter and insert tips fitted. ock ock aution for Always ensure that / has the mechanism to confirm the perfect flange contact. Always ensure that / has the mechanism to clean the spindle flange surface. Please ensure that the suitable spacer is fitted on the machine spindle flange when the tooling is used on the standard BT/IT/AT spindle machine. Please do not use the tooling on the standard spindle machine without the suitable thickness of the spacer. aution at Use Always ensure that swarf should not attach at the spindle flange surface of the double contact system. Generally the inside of the machining envelope is always covered with swarf. This means that there is a possibility that the flange of the tooling may collect swarf easily at the AT. It is therefore important that the machine envelope is regularly cleanedlean the AT arm, the route through which the tooling passes, the tool pot and the spindle surfaces etc.at least every months. The rust or fine swarf may be fitted on vacant pot inside. So, if AT mechanism of your / is random pot change mechanismthe tool on the spindle is returned to the pot in which the next tool is stored, please insert the dummy tool into all vacant pots to protect this. aution for centre through tool coolant application There are types of the sealing method of the coolant at pull stud, sealing of face contact and sealing of taper contact. please choose the proper pull stud for your /. If your center through tool coolant / does not have the sealing mechanism at pull stud, the coolant stays inside the spindle and is sealed at BT/IT taper connection. tool can not seal the coolant at taper connection, because the taper cone of tool has the slit.please select tooling instead. Pulling Force of the / Oring If the pulling force of machine spindle decreases substantially, the NIKKEN tooling cannot perform 00% at Oring its capability. We would recommend that regular inspection of the pulling force is carried out to prevent any reduction in the pulling force at an early stage. Please refer P.85 for pulling force measurement tool. When the pulling force of the / became too low, tool can not perform its capability. Please ensure the IN. pulling force as follows: BT: 5KN Sealing of Face ontact Sealing at Taper ontact BT: 5KN The periodical inspection of the pulling force is required. oolant Rust Proof Treatment The taper connection of the tool shank with RPT treatment is more stuck than the taper connection of the tool shank without RPT treatment. Then, the unclamping force for the tool with RPT treatment is required 0% stronger than the unclamping force for the tool without RPT treatment. Please be careful to check the unclamping force of your /, Slit when the tool with RPT treatment is chosen. Therefore, the taper cone of tool and N5 tool is changed to without RPT treatment as standard. When the taper cone with RPT treatment is required, please add TRPat the end of ode No. / with Flange Trough Tool oolant When the stroke of the coolant nozzle at spindle flange is not sufficient on BT/IT standard /, not be used due to the collision. Please check the specification of your /. tooling may oolant can not be sealed at taper connection for tooling. Please tooling instead. 74

276 Wipe all dust and oil from internal bore of chuck, inside and outside of collet, and shank of cutter.lean minute dust inside slot grooves of collet by air blow. When cleaning please use gloves and safety glasses. You are recomended to use K collet & KFN nut to prevent the dust or swarf from getting inside. After setting End ill into collet insert them into the chuck. Please use End ill of h7 tolerance shank. Please use End ill with h6 shank tolerance for high speed machining. lamp as much of the shank of End ill as possible. Insert ollet into huck until the flange of collet touches the surface of the front end. To tighten the nose ring lightly until to contact with the the flange surface of the chuck body is ready to use. If the nose ring is contacted too strongly, it may cause the internal stress higher, and the runout accuracy may not be accurate. Solution Return the nose ring just a little to tap slightly as illustration at right hand side. This operation releases the internal stress, and the runout accuracy will be recovered. To release the internal stress is recommended for all milling chucks. For IT (ISO) / AT taper, please be careful to check the dimension "" with your machine. The dimension ofof some models are greater than the specification of your machine. When using K6,0,5 ollets with KFNT Front Nut, please set the rear slits of the ollet to the same location of the slots of the illing huck. ow to use K ollet. INSTRUTION & AUTION IING UK ompleted Face antact Nose Ring K ollet Tighten by hand. O NOT USE AER!! No Axitial ovement. Standard Front Nut with jet coolant groove KFN The jet coolant pressure creates a tornado effect, ensuring efficient swarf dispersal. And prevention of swart and dust contamination. Front Nut with Oring KFN This front nut has Oring fitted at the internal diameter for the cutter with coolant hole. Front Nut with multi nozzle KFNN This front nut has multi nozzle for the cutter that has larger front end diameter than its shank diameter. K ollet Gap 0.5mm With jet coolant groove e.g.kfn KFN Nut oosen the front nut on the collet to provide a small gap between both contact surfaces of the collet and the nut. Insert the collet with the cutter into the chuck until the collet flange touches the chuck front flange surface. Adjust the required length of the cutter. Tighten the nose ring until the nose ring contacts the chuck ground surface. Tighten the front nut thoroughly with K Spanner Optionuntil the nut flange surface contacts the chuck front flange surface. (Perfect Sealing) When removing the cutter : oosen the nose ring first, then remove the collet and the cutter. For the next set up, please start from the operation. irect chucking With Oring e.g.kfn INSTRUTION & AUTION TiN BEARING NUT SERIES Always ensure that there is no damage on the internal bore of the chuck, the internal & external of the collet, and the utting tool shank. Wipe all dust from internal bore of chuck, inside and outside of collet, inside of nut and shank of cutter. lean minute dust inside slot grooves of collet and inside of nut by air blow. We will recommend to use J type nut to prevend swarf and dust contermination. Set SK ollet into SK Nut. ollet Extractor SKR6is used only for SK6. Screw SK Nut into Slim huck spindle. o not insert a SK ollet alone into Slim huck spindle. Insert cutting tool shank into SK ollet. Protection must be used to grip cutter teeth. Use a proper SK ollet to grip a cutter shank. Use Atype SK ollet to grip a cutter with End ill shank. Gripping range of Atype SK ollet is h8. lamp as much of the shank of cutter as possible. After tightening SK Nut by hand, tighten further by spanner. This is the precision tool, tighten the nut with the suitable tightening torque! Slim huck V older lamp the cutter shank as long as possible. Tighten the nut with the suitable tightening torque listed below. If the torque is exceeded,it may cause the breakage of a collet or a chuck itself. Tighten the nut slowly by the torque wrench. When the torque limiter is worked a sound click, stop tightening immediately.o not tighten with the torque over the torque limiter. Style SK 6 SK0 SK SK6 SK0 SK5 mm mm 0 utter ia. 8 0mm mm Nm lick Torque Wrench When a sound click is heard, stop tightening immediately. Always ensure that the slim chuck is set up on the proper fixture, e.g. tool clamper TG, P. when the nut is tightened. 75

277 INSTRUTION & AUTION BORING EA ZA BORING EA ow to preset boring diameter oosen Side ock Bolt before turning of dial ring. Preset boring diameter by turning dial ring with attached spanner. Adjustment always has to be done in clockwise (+ direction), and if you go beyond the required graduation, rewind the dial ring half a turn and readjust. Tighten Side ock Bolt after adjusting. ow to exchange artridges oosen Side ock Bolt. Turn dial ring in an anticlockwise (direction) to remove the artridge from the boring head. To set new artridge in, insert into location hole and turn and dial ring in a clockwise (+ direction), the artridge will settle in gradually. ow to exchange artridge eads for ZA4 or larger heads Adjust the diameter to just a little bit bigger tan in. iameter of the ead. Side ock Bolt Then, loosen the ead lamp Bolt to remove the artridge ead. Insert new artridge ead into the shaft, then tighten the ead lamp Bolt temporary. 4oosen the Side ock Bolt. 5Turn the ial Ring 0.0. mm to the minus direction. 6Tighten the bolt by pushing the artridge ead strongly into the shoulder of Boring ead. This is very important to keep Shoulder ontact! ead lamp Bolt 7Then, tighten the bolt completely. RA BAANE UT BORING EA ow to preset boring diameter oosen artridge lamping Bolts on both sides first and tighten them slightly. Put dial gauge at the edge of insert tip, centralize and preset the diameter at just smaller than the diameter you need with wrench. If you need 48mm boring diameter, preset them approx. 46mm. Turn the adjusting screw clockwise and extend the cartridges of both sides. 4entre the cartridges of both sides again. The difference between cartridges should be within ±0.05mm. 5Tighten artridge lamp Bolts on both sides completely. 076RA570 R In case of RA ead is used for always same boring diameter such as repeating operation, the ring, which internal diameter is equal to the diameter of boss mmlocated on RA ead top, for presetting is recommended. J BORING EA The ring for presetting Setting of J Boring Bit Select a boring bar that is suitable for the required diameter and depth from the J Boring Bit list. Set the Boring Bit into the head so that the insert faces the location line on the head (opposite side to the dial ring). Following this operation, tighten the set screws for Boring Bit on the opposite side of the dial ring. Operation of the ial Ring Always ensure that the locking screw for adjustment has been loosened. Always rotate the dial ring in the same direction (+direction). If the desired diameter has been passed, wind off the dial by approximately 0.mm and readjust. Always tighten the locking screw after the adjustment has been completed. INSTRUTION & AUTION PU STU The guide line for pull stud tightening torques are as follows; BT0 5 Nm BT Nm BT00 Nm For high precision BT tooling e.g. illing huck, Slim huck and iniini huck etc, the tooling completely with pull studs fitted is also available. Please contact with us to arrange this option. AS BT centre through pull stud d=7mmcannot be recommended by its weakness due to thin profile. When purchasing a # taper machining centre with centre through coolant capability, we can highly recommend a machine using the NIKKEN N546 spindle. JIS type pull stud d=4mmis highly recommended for centre through coolant machining centre instead of AS BT type d=0mm. When pull stud without hole is used on the centre through tool coolant /, please use the pull stud which top surface is ground. The special pull stud with O ring is required for the / with flange through coolant capability. We recommend you regularly check the measurement of the pulling force to discover any problems at an early stage. Please use NIKKEN Pulling Force easuring Tool (P) to perform this check. Please use pull stud, do not use any pull stud which has damage marks on its draw head area or is deformed. The pull stud is considered to consumption item and should be replaced pediodically.the guide line of replace ment is Without hole : years or,000 times of AT. With coolant hole : years or 00,000 times of AT. BT BT BT d ode No. BTP BTP BTP P 76

278 NIKKEN WOR WIE SAES BRAN There are overseas Sales Branches in countries. Each sales branch has stocks for toolings and N Rotary Tables, and service engineers look after the maintenance and service operation of our products. In the other region, e.g. EastSouth Asia, Ozaena, South America, Africa, etc., there are some distributors. At the production line in abroad, as there are many requirements for special tools and N Rotary Table to suit the special specifications, please ask us or distributors for spare tools and maintenance parts in advance. UK SWEEN GERANY FRANE SWISS SPAIN ITAY TURKEY KOREA INA JAPAN TAIAN INIA SINGAPORE : Sales Branch with Service Engineer : Sales Branch : Service is available. USA WA I T N A TX EXIO YNEXNIKKEN U.S.A. ERRAIENTAS YNEXNIKKEN EXIO NIKKEN EUROPE & NIKKEN U.K UK NIKKEN EUTSAN F.R.GERANY PROOONIKKEN FRANE KOREA NIKKEN KOREA NIKKEN SANINAVIA SWEEN VEGA INTERNATIONA ITAY UTTING TOO SPAIN NIKKEN INA INA 77 NIKKEN SWITZERAN SWISS NIKKEN TURKEY TURKEY SIA NIKKEN TAIAN NIKKEN ASIA SINGAPOE U.S.A YNEXNIKKEN SANINAVIA NIKKEN SANINAVIA AB A, T, I, N, TX, WA 468 Armour Boulevard, SWEEN Bultgatan b, 44 Kungalv undelein, IINOIS 0 Tel Fax EXIO Tel Fax SPAIN & UTTING TOO S. ERRAIENTAS YNEXNIKKEN S.A.de.V. PORTUGA PORTUETXE 6, BARRIO IGARRA alle Santa Fe No. 8, ouse #66 Juriquilla Santa Fe E008 ONOSTIASAN SEBASTIAN Santiago de Queretaro, Qro. exico,.p.76 Tel Fax Tel TURKEY NIKKEN KESII TAKIAR SAN. VE UUSARARASI TI. A. S FRANE PROOONIKKENS.A.S E5 UZERI KUUKYAI YANYO IRAK SOK. 6, avenue du er aiz.a.e.es Glaises 97 KUUKYAI SANAYI SITESI A BOK NO.5 Palaiseau edex ATEPE 485 ISTANBU Tel Fax Tel Fax UK F.R.GERANY ITAY SWITZERAN NIKKEN KOSAKUSO EUROPE T. Precision ouse, Barbot all Industrial Estate, Rotherham, South Yorkshire, S6 4R Tel Fax NIKKEN EUTSAN Gmb Eisenstraße 9b, 6548 Rüsselsheim Tel /50 Fax /5 VEGA INTERNATIONA TOOS S.P.A Via Asti N9 006SantenaTORINO Tel Fax NIKKEN SWITZERAN AG Sumpfstrasse 60 Zug Tel Fax Branch with service engineer KOREA P.R.INA SINGAPORE TAIAN KOREA NIKKEN T. B, Namdong Industrial omplex, 670, Gojanong, NamdongGu, Incheon 589 KOREA Tel Fax SANGAI ZONG YAN TRAING O., T. GROUN & SEON FOOR, BUIING, NO.57 ZAO UA ROA, SANGAI Tel Fax.+008 NIKKEN KOSAKUSO ASIA PTE, T. 68, WOOANS ENTRE ROA, #05 WOOANS POINT, SINGAPORE 789 Tel Fax SIA NIKKEN o., T. 7 oo5 GauwungsaiBangturie Road Tambon Tanokkard Ampher uangnakhonpathom Nakhonpathom 700 Thailand Tel Fax

279 NIKKEN INA New Nikken facility was opened at Zhao ua Road, Shanghai on 004 JAN due to the hinese business expansion. The standard items of N tooling & N rotary table and each important spare parts are stocked for quick delivery. You can access to Nikken hina with hinese, Japanese or English. Not only hinese catalogue but also hinese instruction manual are provided for hinese domestic market. Our office has the show room to see and touch our products, and our presentation will be done more practically. Technical seminar of Nikken is also opened at user factory side. hinese engineer well trained in Japan is engaged in the service of our products. ifferent types of the N controller for the N rotary table are provided for the trial running after repair. The most important spare parts are stocked. It is possible to stock the special spare parts of the custommade tooling or N rotary table for further discussion. Please consider to make a contract ofnikken Rotary Table Overseas Warantee ontractfor the N rotary table delivered to hina. The sales of nikken products through Internet is not started in hina. For after service and the further maintenance, please purchase Nikken products through authorized distributors. 78

280 YNEXNIKKEN NIKKEN USA As North America's leading supplier of machine tool accessories, YNEXNIKKEN is a whollyowned subsidiary of NIKKEN Kosakusho Works., td. Japan. Backed by over a half century of experience, YNEXNIKKEN sets the standard for high quality and high technology with a complete line of superior toolholders and machine tool accessories. From one source you can expect the best of both worlds: Extreme Quality and Advanced Technology. YNEXNIKKEN has a team of dedicated application and engineering staff available to advise you on your application and support our entire product line throughout the U.S., anada, exico and South America. Our regional managers in hicago, os Angeles, Boston, harlotte, allas and Seattle support our,000 plus distributors with machine tool accessories expertise. YNEXNIKKEN provides expert process and product consultation for even the most demanding applications with full ondemand field support and ongoing training. North American Facility The YNEXNIKKEN North American headquarters is centrally located near hicago Illinois. Our,000 sg ft. facility warehouses an inventory of over,000 machine tool accessories stocked for fast delivery. Over 95% of orders are shipped out same day. Our extensive inventory of products includes: Products Rotary Tables NIKKEN's complete line of N Rotary Tables are known worldwide for their wearresistance, rigidity and highspeed rotation. NIKKEN rotary tables are built to provide high accuracy, increased production and a troublefree long life. Advanced Toolholders aximize the potential of your machine tools with YNEXNIKKEN's advanced toolholders. Standard Toolholders YNEXNIKKEN's complete range of qualitydriven toolholding solutions are designed to meet your strictest requirements. Presetters Our full line of Presetters are fullfeatured for optimum accuracy in tooling setup, measurement and inspection. Service & Support edicated application and engineering support staff Support for entire product line spans the U.S., anada, exico and South America Ondemand field support and ongoing training ustomer service and technical support staff Expert process and product consultation for even the most demanding applications utting trials and testing Service, repair and custom configuration completed onsite Attention to hightech application demands, including highspeed and balanced toolholding solutions 79

281 NIKKEN EUROPE NIKKEN UK The NIKKEN Euro entre based in the UK was opened in 999; from here we sell, distribute and support all products to our subsidiaries and dealers in over 0 countries around Europe. At the NIKKEN Euro entre we take great pride in the consistent delivery of the four founding principles of our business: Absolute Integrity, Uncompromising Quality, Unflinching Support, and above all Total ommitment to our customers. Product Inventory NIKKEN Euro entre facilities has a warehouse space of,000m. which holds over,000 individual items covering a range of some 4,000 product lines, including the latest generation of Single & ulti Axis N Rotary tables, thus making it the largest stock of NIKKEN products in Europe. Our Technical Support and Training Section provides our existing customers and potential customers access to: A ultimedia based training facility that ensures our customers, through comprehensive training, will realize the full productivity potential of their application. A wealth of engineering expertise covering all aspects of application setup, optimization and implementation that is available for the full life of the NIKKEN product. Our machining centre equipped with Testing Facilities enables us to: Research, develop and optimize all of our tooling systems. emonstrate to our potential customers the advantages of using both NIKKEN Tooling and N Rotary Tables in their applications. Our Service epartment specializes in: Providing onsite inspections prior to rotary table repairs and refurbishment by our own NIKKEN trained service engineers. Providing tooling and rotary tables optimized to seamlessly integrate into any application.

282 NIKKEN EUTSAN NIKKEN GERANY Nikken eutschland Gmb, a wholly owned subsidiary in Germany of NIKKEN Kosakusho Works, was established in 00 to take over the sales activities of the previous distributor. Based in Russelsheim, which is a town made famous by the manufacturing complex of Opel, the company is located about 5 minutes away by car from Frankfurt airport. Germany has ranked at the top of the machine tool industry for many years, and is also the supply source of machine tools that are fuelling the significant expansion now taking place in Eastern Europe. Nikken eutschland Gmb has its base at the centre of the huge market of Germany and Eastern Europe, and continues to broaden the range of the company s sales operations. NIKKEN has achieved some impressive successes in Germany with its N rotary tables and tool holders thanks to a long sales history of the company s sales activities. A sales force consisting mainly of German personnel stands on the front line of this activity to address the sales and servicing needs of the entire country. ore specifically, the company provides technical advice, repairs, aftersales support and other services to end users, distributors and machine dealers. Nikken eutschland Gmb has participated in and contributed to many trade shows and exhibitions held in Germany, including the EO show, ETAF, AB and EURO OU. The company s fully furnished showroom is a ecca of information to the constant stream of visitors who can inspect products and examples of machining, as well as receive application advice and technical training. They can handle NIKKEN s products for themselves, learn about the construction and capability of the N rotary tables, and learn about the accuracy and other features of NIKKEN s products. 8 To enable speedy delivery of standard items in the German market and of popular products compliant with European standards, Nikken eutschland Gmb works closely Nikken Euro entre to keep a full stock at its disposal. The company uses the most appropriate type of delivery in each case, including parcel post,, doortodoor service and flash shipment, to meet the demands of customers. The sales territory of Nikken eutschland Gmb spans the vast area of eastern Europe and covers such countries as the zech Republic, Slovakia, Austria, Russia, Poland, ungary, Romania and Bulgaria, all countries in which Japanese companies are rapidly expanding their business. The service is not limited to sales, but engineers make onsite adjustments, repairs and service calls as well. A complete support organisation is in place to ensure that advice is relayed promptly by telephone and other rapid communication media, that repairs or delivery of tool holders and N rotary tables are carried out promptly with all due diligence, and that emergency service calls are responded to rapidly. To make it possible to support all types of motors and controllers for NIKKEN s N rotary tables, the company has set up trial run equipment that accommodates many different motors, and offers a full range of accessories including tailstocks, support tables, scroll chucks and collet chucks adapted to the N rotary tables. The fact that NIKKEN s N rotary tables are endowed with outstanding durability and that a complete support service is provided instil confidence in users that the equipment will give outstanding service in the years ahead.

283 PROOONIKKEN NIKKEN FRANE Procomo France S.A.S was established years ago with the avowed intent to deliver the highaccuracy and highquality tool holders and N rotary tables as well as related services, applications and aftersales servicing, into the hands of engineers in France. A major milestone in the company s history was marked in 006 with the change of the company name to PROOONIKKEN, and the company took on a new lease of life as NIKKEN s wholly owned subsidiary in France. In 005, PROOONIKKEN embarked on a complete renovation of its buildings and facilities in order to make it possible for users to gain handson experience of NIKKEN s products in a bright and comfortable environment. In the meeting room, which is fitted out with all the latest multimedia technology, technical seminars are regularly held so that attendees will come away with a clear understanding of NIKKEN s products and technology. The showroom is where videos of cutting operations are screened, and visitors can actually handle some of NIKKEN s products in this room as well. The machining centre, which is used for cutting trials, enables visitors to identify what makes NIKKEN s products different from those of other companies and to judge how impressive are the machining accuracy and advanced cutting capabilities of NIKKEN s products. As the top tool holder manufacturer, NIKKEN believes is that once customers have their own personal experience of the low machining noise, attractivelooking cut surfaces and uniform discharge of chips, they will be convinced that they can completely trust in and depend on the expertise and capabilities of the company. The stocks of a large number of standard products are always on hand, enabling the products that customers need to be delivered in the shortest possible time. The NIKKEN Euro entre and PROOONIKKEN retain constant and close contact; together they take on the challenge of how to machine products in a more rationalized manner, in a shorter time and to a higher accuracy so that France s engineers can meet every need of the French marketplace. NIKKEN has already earned an enviable reputation in the global marketplace for the high accuracy and outstanding wear resistance of the company s N rotary tables. PROOONIKKEN has a team of five engineers dedicated fulltime to providing users with application support prior to placing orders for tool holders and N rotary tables and to carrying out the preparation for shipment, education and training programs, maintenance and repairs, and servicing. This support network delivers a wide range of services, while willingly taking up the challenge of coming to grips with new applications. 8

284 NIKKEN KOSAKUSO WORKS, T. OSAKA, JAPAN. 5, chome, inamishinden, aitoshi, Osakafu, Japan. Telephone: Telefax:07869 U.S.A A, T, I, N, TX, WA EXIO FRANE UK F.R.GERANY ITAY SWITZERAN SANINAVIA SWEEN SPAIN & PORTUGA TURKEY YNEXNIKKEN 468 Armour Boulevard, undelein, IINOIS 0 Tel Fax ERRAIENTAS YNEXNIKKEN S.A.de.V. alle Santa Fe No. 8, ouse #66 Juriquilla Santa Fe Santiago de Queretaro, Qro. exico,.p.76 Tel PROOONIKKEN S.A.S 6, avenue du er aiz.a.e.es Glaises 97 Palaiseau edex Tel.+(0) Fax.+(0) NIKKEN KOSAKUSO EUROPE T. Precision ouse, Barbot all Industrial Estate, Rotherham, South Yorkshire, S6 4R Tel.+44(0) Fax.+44(0) NIKKEN EUTSAN Gmb Eisenstraße 9b, 6548 Rüsselsheim Tel.+49(0)60 Fax.+49(0)6 VEGA INTERNATIONA TOOS S.P.A Via Asti N9 006Santena(TORINO) Tel Fax.+96 NIKKEN SWITZERAN AG Sumpfstrasse 60Zug Tel.+4(0)4740 Fax.+4(0)474 NIKKEN SANINAVIA AB Bultgatan b, 44 Kungalv Tel.+46(0)40 Fax.+46(0)5877 UTTING TOOS S. PORTUETXE 6, BARRIO IGARRA E008 ONOSTIASAN SEBASTIAN Tel.+4(0)0 Fax.+4(0)099 NIKKEN KESII TAKIAR SAN. VE UUSARARASI TI. A. S E5 Uzeri Kucukyali Yanyol Irmak Sok. Kucukyali Sanayi Sitesi A Blok No:5 altepe 485 Istanbul Tel.+(0)650 Fax.+(0)66644 KOREA P.R.INA SINGAPORE TAIAN KOREA NIKKEN T. B, Namdong Industrial omplex, 670, Gojanong, NamdongGu, Incheon 589 Tel.+8(0)76446 Fax.+8(0) SANGAI ZONG YAN TRAING O., T. GROUN & SEON FOOR, BUIING, No. 57 ZAO UA ROA, SANGAI Tel.+86(0)6 Fax.+86(0)08 NIKKEN KOSAKUSO ASIA PTE, T. 68, WOOANS ENTRE ROA, #05 WOOANS POINT, SINGAPORE 789 Tel Fax SIA NIKKEN o., T. 7 oo5 GauwungsaiBangturie Road Tambon Tanokkard Ampher uangnakhonpathom Nakhonpathom 700 Thailand Tel.+66(0)7 Fax.+66(0) export@nikkenkosakusho.co.jp Please give your order to the following agent..b.0 Specifications are subject to change without notice.