& TOOLING 2016 WORKHOLDING U.S. GERARDI USA LLC - HUNTLEY - CHICAGO, IL. Inside:

Transcription

1 U.S Inside: WORKHOLDING & TOOLING 2016 GERRDI US LLC - HUNTLEY - CHICGO, IL HRDENED ND GROUND STEEL HRC 60 - CCURCY WITHIN " STD & StdFLEX VISES FMS VISES MULTIFLEX VISES MULTITSKING VISES ZERO POINT VISE TOWERS NGLE HEDS DRIVEN TOOLS

2 THE HISTORY The first italian company to design and develope a complete steel modular workholding system which Guaranteed international worldwide success! 1971Gerardi S.p.. Co. has been established by Ivano Gerardi Sr. in Located just 5 km off from Malpensa airport of Milan, Gerardi company quickly grew as the largest Italian vise manufacturer and workholding solutions. It is one of the leaders in the European Common Market and the quality of its products and solutions are well-known and appreciated worlwide Starting from 1986, Gerardi S.p.. has designed a wide range of ngle Heads for traditional machine tools/ machining centers and Driven Tools for C.N.C. lathes. The best markets of these products are nowadays those where the automotive and the aeronautic are more developed. In the eighties the company also developed its own Grinding machines with a totally new concept at the base of the project The company established a joint-venture in China for the manufacture of parts and types of vises together with the Chinese aerospace industry. Thanks to major investments the new company is today fully controlled by Gerardi and it is achieving the same excellent leadership results in sia and worldwide as those accomplished in Europe fter the set up of a US subsidiary Co. near Chicago (Huntley - IL), new German and English branches have been estabilished in Stuttgard / Germany in 2007 and in Bristol / UK in 2010 in order to better penetrate and serve the local markets. Of course this meant a huge financial effort and investment but the fast evolution and continuous adjustments to high competitive markets has always been the main Gerardi S.p.. feature Gerardi sets up a new plant for angle heads manufacturing in LONTE POZZOLO and a new company in INDI for the manufacturing of fixtures for the Indian market The Gerardi S.p.. Co. staff today counts over 200 employees, with an average age of under 40. ll the top roles and manager positions of the company have been acquired through internal training and experience geared towards the development of individual skills and abilities. Our total export in more than 50 countries around the world is today more than 70% of our total production and we invest about 10% of our total turnover in advanced technological research for new products.

3 GERRDI US US NORTH GERRDI US Kiley Drive #101 Huntley, IL Tel: (847) Fax: (847) apcundari@gerardiusa.com US WEST COST W / MT / OR / ID / C / NV davehayes@roadrunnercom WY / UT / CO / Z / NM gmburns52@msn.com ND / SD / MN / I / WI reidswans@msn.com US CENTER NE / KS / MO alanwainwright@ymail.com US EST COST ME / VT / NH / NY / M / RI / CT / NJ / DE / MD bob@cutlersales.com WV / V / TN / NC / MS / L / G / SC / FL rewallace@rwamktg.com Check latest news, Technical Documents, 2D / 3D Files, Products Configurator / Online Stock on US NETWORK

4 GERRDI WORKHOLDING Precision modular vises series STD The most popular The Perfect Mix: Price, Quality, Versatility rt. 1 precision modular vise with solid guided movable jaw Technical data: ll steel construction hardned and ground HRc 60 ccuracy within 0,0008" Gang operation Pull down jaws Space saving design No wear (5 years warranty) Unlimited clamping range STD precision modular vise with standard equipment Vise Type W 2 (4.9 inch) 3 (5.9 inch) 4 (6.9 inch) 5 (7.9 inch) Max Opening Jaw Height B Base Lenght D kn Order code RNGE OF VISES FOR THE MOST VRIED ND COMPLICTE NEEDS OF ROUGH, FLT ND ROUND WORKPIECES MCHINING GERRDI WORKHOLDING Precision modular vises series StandardFLEX The most recent Innovative comb system for quick pull-down jaw plate changes rt. 1 precision modular vise with solid guided movable jaw Technical data: Same as STD rt.1 Vertical gang operation too Great savings in vise resetting times Better protection from chips Increased and better pull down action Highest repositioning accuracy Jaws type "" fit standard vise bases too StandardFLEX precision modular vise with standard equipment Vise Type W 2 (4.8 inch) 3 (5.7 inch) 4 (6.7 inch) 5 (7.7 inch) Max Opening Jaw Height B Base Lenght D kn Order code VISE TYPE Vise Type Order code F F F F501 rt. 230E Step jaw plates (0.1 x 0.2 ) Order code E E E E501 rt. 230F Prismatic jaw plates Ø Min / Max inch 0.4 / / / / 1.7 Ø Min / Max B inch 0.3 / / / / 0.9 THE NEW RNGE OF VISES WITH QUICK CHNGE JW INSERTS. NO TOOLS NEEDED 4

5 GERRDI WORKHOLDING Precision modular vises series For an Increased Versatility Modular Elements Typical rrangements of rt.102 / rt.103 / rt.104 (Without standard Equipment) rt.102 rt.104 Standard alignment STD Vise base rt.102 STD Vise base rt.103 rt.102 rt.102 *M = Holes number on the base Vise Type Vise Type Ib W inch D inch B inch rt.103 Fixed jaw section and base STD D inch rt.102 Movable jaw section and base assy F inch Ib * M kn Order code rt.104 Fixed double-jaw section and base STD Vise Type Ib D inch RNGE OF VISES WITHOUT NY OPENING LIMIT Precision modular vises series XL Extra Large Opening Vises With Much Longer Base Than Standard Ones GERRDI WORKHOLDING rt. 30 (double clamping) rt. 20 rt. 370 For rt.30 the standard equipment includes n.2 workstops XL precision modular vise with standard equipment rt. 20 (single clamping) Vise Type W 2 (4.9 inch) 3 (5.9 inch) 4 (6.8 inch) 5 (7.8 inch) Max Opening Max Opening Jaw Height B , Base Lenght D kn Order code rt kg rt Order code rt kg rt , RNGE OF VISES FOR OVER SIZED WORKPIECE CLMPING 5

6 GERRDI WORKHOLDING Precision modular vises series Multiflex The most versatile GERRDI WORKHOLDING For Multiple Clamping From 1 To 12 Workpieces Of Various Sizes rt. 605 (G1) rt. 609 (G2) rt. 613 (G3) Fixed and movable jaws Fixed and movable jaws Double movable jaw with step 0.08 = Rows pitch C&F NY US PORT rt. 600 rt. 606 rt. 611 Vise Type rt. 600 rt. 606 rt. 611 Jaw Width B -0,2 C D E F M H7 N Ø F7 G1 kn Order code G2 kn Order code G3 kn Order code inch / / / / / / / / / / / / / / / / NEW / / / / inch / / / 2, / / / 2, / / / 2, / / / 2, NEW / / / 2, NEW / / / 3, inch / / / 3, / / / 3, / / / 3, Typical arrangements The MULTIFLEX precision modular vises are a totally new concept of modular clamping system able to maximize the machine table capacity and increase its productivity. The comb system is used even between the fixed and movable jaw, increases and improves the clamping capacity Each vise is supplied for 4 workpieces clamping. Standard equipment: "T" wrenches, 2 positioning key nuts and 4 workstops MX OPENING CCORDING TO NUMBER OF PIECES BE CLMPED Type rt. 600 # pieces: rt. 606 # pieces: rt. 611 # pieces: Jaw width / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 1.97 inch / / / / / / / / / / / / / / / NEW / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 2.95 inch / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 3.94 inch / / / / / / NEW NEW rt. 605 rt. 609 rt. 613 Fixed and movable jaws with comb system Fixed and movable jaws with step Double movable jaw THE MOST VERSTILE MODULR SYSTEM - THE MOST VERSTILE MODULR SYSTEM 6

7 GERRDI WORKHOLDING Precision modular vises series FMS The Best The Most Complete Vise For Machining Centres For Single, Double nd Self Centering Clamping rt.807 Movable jaw rt.808 Fixed jaw rt.807 Movable jaw Sector key Base module rt. 855 Standard equipment: N.1 box wrench rt.375 N.2 workstop rt.370 N.1 pair of precision positioning key-nuts rt.297 Nut Vise resetting from self-centering to double clamping and viceversa is very quick and easy with a pin hexagon bushing supplied with the standard equipment Single clamping is always available in both self-centering and double configuration. Possible clamping 2 workpieces of different dimensions with ease too. rt. 865 Pull down jaws with comb system for quickest and most accurate resetting (Hand jaw plates change) Type MX Opening B C kn Order code 3x400 2 x 3,1 3,7 3,5 15, x500 2 x 3,8 4,9 3,9 19, x600 2 x 4,5 5,7 4,7 23, rt.806b Soft rt. 806D Serrated rt. 806F Prismatic jaw plate rt. 806H Round rt. 806C Smooth hardened rt. 806E Step jaw plate rt. 806G 90 step rt. 806M angle THE WORKHOLDING SYSTEM WITH THE LRGEST RNGE OF PPLICTIONS VILBLE IN THE WORLD GERRDI WORKHOLDING OK The Most ccurate The Maximum High Precision Vise rt. 666 Highest precision vise series OK with standard equipment THE FIXED JW ND THE VISE BSE IS MDE OUT OF ONE PIECE!! Most accurate clamping. Ideal for grinding operations. Compact design and easy to clean. ll case hardened and hardened HRC 60. Squareness and parallelism: 0,0001 / 4. For checking and control, for E.D.M. machine and for milling Vise Type Jaw Width inch W Max Opening inch Jaw Height inch B Vise Lenght inch D lb kn Order code PERFECT FOR PLLETIZING OPERTIONS 7

8 GERRDI WORKHOLDING Manual Control, Mechanical Clamping! Multitasking Ideal for 5 xis Machines Compact self-centering and eccentric vise rt. 645B Machineable soft jaws B1 Vise type Code B B B300 Vise type rt. 640 Type 3x166 rt. 645T GRIP jaws B Code T T T300 Vise Type (3x166) 3 (3x266) rt. 640 Type 2 VILBLE LSO: Smooth, Soft, Prismatic or Grip Jaws Ground rows pitch= 0.08 inch Jaw width inch W Max opening inch Jaw height inch B Soft jaw height inch B inch Ø Slides opening inch L Slides height inch M Technical data: Jaw adjustment in steps of 0.08" (Multiaxis self-centering) Precision hardened (HRc60) and ground steel contruction Gripping accuracy within 0,0006" Solid, rigid construction for minimum deflection Series of interchangeables jaws available Base body height inch N Base body width inch G Vise total height O ib kn Code GERRDI WORKHOLDING Zero Point Set up times reduced 90% - Immediate Positioning & Clamping Pneumatic 2 TWO YERS W QUICKEST RETURN ON YOUR INVESTMENT Quickest set up, pratically immediate Pre-set workpieces offline Greatest reduction in scraps (if re-work is need you can put back on the machine within microns) Tipically Zero Point used in 3 machining centres creates as much capacity as 1 new VMC (for about 15% of the cost) Kit Pneumatic Zero Point interfaced base plates + smooth interface plates 200/ / /500 Ø138 Standard 10kN UP TO 18kN* / Ø rt.665 Type 2 PNEUMTIC Built-in mounting Code rt. 81P with rt.665 (2pcs) BSE PLTE 200 x x 500 rt. 80P with rt.665 (4pcs) BSE PLTE 400 x x Ø138 Ø Standard 10kN UP TO 18kN* rt.664 Type 2 PNEUMTIC Mounting with flange Code / / / / Standard equipment: 1 Pull-stud, 1 teflon cup with O-Ring rt.9 rt. 61i with rt.10 (2pcs) INTERFCE PLTE 200 x x 500 rt. 60i with rt.10 (4pcs) INTERFCE PLTE 400 x x 500 RNGE OF VISES FOR THE MOST DVNCED 5 XIS MCHINE PPLICTIONS 8

9 GERRDI WORKHOLDING Tombstones Our Technical Dept. Can Design For You The Best Solution The widest range of modular components and products will allow great savings!! STD rt. 700 Solid single station vise tower FMS* rt. 863C Solid double station vise tower MULTIFLEX rt. 602 Solid multiclamping vise tower Free machine set up study!! Vertical Clamping For all FMS* vises: ssembling, checking and taylor made base plate included in the total price THIRD HND SERVICE for VERTICL WORKPIECES PRELOD When vises are vertically assembled it is allowed to load the first workpiece clamped lightly while the second workpiece is being loaded NO NEED TO STUDY SPECIL FIXTURE!! STD rt. 750 Vises + Central column FMS* rt. 866 Vises cross mounted Horizontal Mounting MULTIFLEX rt. 57 Cross cube with 4 rt.600 multiclamping vises H 5 th MCHINBLE SIDE B C B C rt.53 - Cube B C D H kg rt.55-2 Sides Tombstones B C D H kg vailable Types: B One integral G30 cast iron casting rough milled with double stressrelieving heat treatment. Wall thickness mm (10 mm stock) Rough milled casting with base face machined and hand scraped for direct clamping on European or Japaneese standard pallet. Base with 4 precision holes Ø 20F7 and bottom threads M16 with precise pitch dimensions (Pic. 1) for the use of our Zero Point (Pic. 2 and 3) or to interface with other pallets or head plates E F M12 Ø 16 F7 Ø D F7 0,8 H B H B D E B C rt.57 - Cross Cube B C E H kg C E F G Cube completely finished with wall thickness roughly mm. Tolerance ± 0,02 mm Integral cube with calibrated holes and solid threads. Tolerance ± 0,02 mm Integral cube with hardened bushing 100Cr6 and stainless steel helicoils. Tolerance ±0,02mm Completely machined tombstone with vises mounting predisposition. Tolerance ± 0,02 mm G Hardened bushing Helicoils M12x18x1,75 16H7 BEST FIXTURES TO INCRESE YOUR HORIZONTL MCHINE 9

10 GERRDI TOOLING Manual Control, Mechanical Clamping! ngle Heads Classic Line - The Integral ngle Heads G1 ONE YER URNTEED MDE IN ITLY C&F NY US PORT DESIGN The Compact design, along with mentioned specifications, allows: highest performances, high speeds, long tools life INTEGRL SHNK & SHFT Integral case hardened and ground shank and shaft TC series (utomatic tool Change) POSITIONING PIN Positioning pin with automatic release pplication Examples: G90 series The ideal series for milling, drilling and tapping at ±90 MODULR NTIROTTION GROUP GRDUTED RING STEEL BODY Treated steel head body with 360 position and internal air pressure, maximum rigidity and corrosion resistant. Minimum thermal expansion OUTPUT - ER collet (standard) from ER11 up to ISO50 - Weldon - Shell mill holder - Special COOLNT Standard 10BR coolant through the pin NEW LONGER HEDS with reduced weight and overall dimensions MTC series For traditional tool change with Flange Mounting G90L series Long angle head series for machining at deep positions G90B series With internal coolant input from positioning Pin and output through the tool at 10bar GMU series ngle heads series with adjustable angle from 0 to 90 NEW quick positioning pin (Step 15 ) NEW! STOP BLOCK with case hardened bushing and gasket included BERINGS ngular contact preloaded ball bearings of precision class BEC9. High speed options until Rpm GERS Gleason ground spiral bevel gears maximum performances and minimum vibration The Modular System makes it possible to extend the lenght of the body by additing a spacer G90RI series With Internal coolant input from the machine spindle tool at 40bar G90 2U series ngle Heads series for milling drilling and tapping through 2 opposite outputs 10

11 GERRDI TOOLING High Speed Machining! Spindle Speeders G1 ONE YER URNTEED C&F NY US PORT For Milling and Drilling Operation MDE IN ITLY MODULR & INTERCHNGEBLE Case hardened and ground Shank and shaft UP TO Rpm pplication Examples: SPEED INCRESE up to 1 8 through two planetary gears GSS 10HS ER16 Ratio: 1:8 Nm: 3,5 Rpm Max: GSS 13 ER20 Ratio: 1:6 Nm: 2,8 Rpm Max: COOLNT Standard 10BR coolant through the pin OUTPUT - ER collet (standard) from ER11 up to ISO50 - Weldon - Shell mill holder - Special GSS 16 ER25 Ratio: 1:6 Nm: 7,5 Rpm Max: GSS 20 ER32 Ratio: 1:6 Nm: 7,5 Rpm Max: GSS 34 ER50 Ratio: 1:4 Nm: 90 Rpm Max: GSS 26 ER40 Ratio: 1:4 Nm: 90 Rpm Max: GERRDI TOOLING Internal Coolant Option up to 100bar! Driven Tools More than 700 vailable types! 2 TWO YERS W For Milling, Drilling and Tapping Operations MDE IN ITLY Driven Tools for VDI LTHE TURRETS VILBLE OPTIONS: Coolant through tool Weldon or rbor output Quick Change Speeders and Reducers Double Outputs Reverse Types LL VDI COUPLING OPTIONS: DIN5480 DIN5482 BRUFFLDI DIN1809 Driven Tools for CNC LTHE TURRETS 11

12 US GERRDI US Kiley Drive #101 Huntley, IL Tel: (847) Fax: (847) apcundari@gerardiusa.com U.S. local Representation: Mr. Jonathan Saada Phone: Fax: davehayes@roadrunner.com Mr. Reid Swanson Mob. Phone: Mob. Phone 2: reidswans@msn.com Mr. Greg Burns Phone: gmburns52@msn.com Mr. Rob Wallace Phone: Mob. Phone: Fax: rewallace@rwamktg.com Nov / Dec 2015 Mr. lan Wainwright Phone: alanwainwright@ymail.com Mr. Bob Cutler Phone: Mob. Phone: Fax: bob@cutlersales.com