CYCLEMASTER Ball Valves
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1 Standard Design Pressure (DP) / Maximum abnormal pressure (MAP): Up to 775 psig, 53 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Full port construction to match le size ID i directional flow Part Number Size Cv Kv A C M D E G ** H ** Port MAP Wt Seal Cap () psi bar AP / M4 X A AP17860C 3/ M4 X A AP17861C 1/ M4 X A AP17862C 5/ M4 X A AP / M4 X A AP17864C 7/ M4 X A AP / M4 X A A / M6 X A A / M6 X A A / M6 X A A / A A / A A * 25/ M6 X A A * 31/ M6 X A *** 3 5/ A *** 4 1/ A * Reduced Port ** Where Applicable *** Consult Factory Standard product offerg cludes drilled/ tapped feature Prefix AP Drilled/ tapped 8/18/2017
2 Standard With Access Port Design Pressure (DP) / Maximum abnormal pressure (MAP): Up to 775 psig, 53 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Full port construction to match le size ID i directional flow Part Number Size Cv Kv A C M D E F G ** H ** Port MAP Wt Seal () psig bar Cap AQ / M4 X A AQ17860C 3/ M4 X A AQ17861C 1/ M4 X A AQ17862C 5/ M4 X A AQ / M4 X A AQ17864C 7/ M4 X A AQ / M4 X A AC / M6 X A AC / M6 X A AC / M6 X A AC / A AC / A AC17871 * 25/ M6 X A AC17872 * 31/ M6 X A * Reduced Port ** Where Applicable *** Consult Factory Standard product offerg cludes drilled/ tapped feature Prefix AQ Drilled/ tapped
3 IV Series Design Pressure (DP) / Maximum abnormal pressure (MAP): 775 psig, 53 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Full port construction to match le size ID Drawg A Drawg Drawg C Drawg D Drawg E Solder Part Number Size A C D E F G M Wt Drawg 2 Piece Seal Cap Assembly A /4 ODS A A A /8 ODS A FL x ODE Part Number Size A C D E F G M lb Wt kg Drawg Flare Fittg Seal Cap Valve Core ** Flare Fittg Seal Cap *** 2 Piece Seal Cap Assembly A /4 FL X 3/8 ODE C A P A A A /8 FL X 3/8 ODE D A A NPTFI X ODE Part Number Size A C D E F G M Wt Drawg Plug for 1/4 NPTF 2 Piece Seal Cap Assembly A /4 NPTFI X 3/8 ODE E P A * Assembled fger tight ** Installation torque 1 3 /lbs *** Includes seal cap and valve core 1) Stem torque to rotate ball: 15 lbs maximum 2) Torque for stallg ball valves with ¼ flare connection: 8 10 ft lbs 3) Torque for stallg ball valves with 3/8 flare connection: ft lbs
4 Transcritical CO2 Design Pressure (DP) / Maximum abnormal pressure (MAP): 2031 psi, 140 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Designed for transcritical CO2 systems i directional flow rass body with copper iron alloy connecons leed hole ball allows for the support of gas pressure without stressg other components Full port construcon to match le size Rupture proof, ternally loaded stem Specially selected o rg material compable for CO2 operang conditions UL/cUL Listed, conforms to Pressure Equipment Directive 2014/68/EU and EN Solder Cup Connection Part Number Size Cv Kv A C M D E G ** H ** Port Wt Seal Cap () A 17856XHP 3/ M4 X A A 17861XHP 1/ M4 X A A 17862XHP 5/ M4 X A A 17864XHP 7/ M4 X A A 17865XHP 1 1/ M4 X A Straight End Connection Part Number Size Cv Kv A C M D E G ** H ** Port Wt Seal Cap () AF17866XHP 1 3/ M6 X A AF17867XHP 1 5/ M6 X A AF17868XHP 2 1/ M6 X A XHP Female x Female Couplg available through Mueller Streamle
5 Subcritical CO2 Design Pressure (DP) / Maximum abnormal pressure (MAP): 60 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Designed for subcritical CO2 systems i directional flow rass body with copper iron alloy connecons Full port construcon to match le size Rupture proof, ternally loaded stem Specially selected o rg material compable for CO2 operang conditions UL/cUL Listed, conforms to Pressure Equipment Directive 2014/68/EU and EN Solder Connections Part Number Size Cv Kv A C M D E G ** H ** Port Wt Seal Cap () AP17859HP 1/ M4 X A AP17860HP 3/ M4 X A AP17861HP 1/ M4 X A AP17862HP 5/ M4 X A AP17863HP 3/ M4 X A AP17864HP 7/ M4 X A AP17865HP 1 1/ M4 X A NPTFI X ODE Connections Part Number Size Cv Kv A C M D E G ** Wt Seal Cap A 18675HP 1/ A ** Where Applicable
6 FTG X FTG Design Pressure (DP) / Maximum abnormal pressure (MAP): 775 psig, 53 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Full port construction to match le size ID Part Size Cv Kv A C D E F G M Wt Seal Cap Number A / A A / A A / A A / A Part Size Cv Kv A C D E F G M H I J K Wt Seal Cap Number A / M4 X A A / M4 X A A / M4 X A A / M4 X A 17843
7 Multi Split all Valves Unibody Flare x ODS Design Pressure (DP) / Maximum abnormal pressure (MAP): 775 psig, 53 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Full port construction to match le size ID Drawg A Drawg Valve Part Valve Insulation Size A C D E F Wt Drawg Number Part Number A A 18611U 1/ A A A 18612U 3/ A A A 18613U 1/ A A A 18614U 5/ Insulation Part No. A () () C () D () E () Thickness () Wt(lb) MSVINSCEN
8 Multi Split all Valves Unibody Female x Male Flare Design Pressure (DP) / Maximum abnormal pressure (MAP): 775 psig, 53 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Full port construction to match le size ID Valve Part Valve Insulation Size A C D E F Wt Number Part Number A A 18567U 1/ A A 18568U 3/ A A 18569U 1/ A A 18570U 5/ A A 18652U 3/8 F X 1/4 M A A 18653U 5/8 F X 1/2 M Insulation Part No. A () () C () D () E () Thickness () Wt(lb) MSVINS
9 Multi Split all Valves Unibody ODS x ODS Design Pressure (DP) / Maximum abnormal pressure (MAP): 775 psig, 53 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Full port construction to match le size ID Drawg A Drawg Valve Part Number Valve Insulation Part Number Size A C D E F Wt A A 18571U 1/ A A 18572U 3/ A A 18573U 1/ A A 18574U 5/ Drawg A A A Insulation Part No. A () () C () D () E () Thickness () Wt(lb) MSVINSCEN
10 3 Way Design Pressure (DP) / Maximum abnormal pressure (MAP): 700 psig, 48 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Full port construction to match le size ID Part Number Size Cv Kv A C D E F Port () Wt Seal Cap AU / A AU / A AU / A AU / A AU / A AU / A A / A A / A AU / A AU17871 * 2 5/ A * Reduced Port
11 Actuated Design Pressure (DP) / Maximum abnormal pressure (MAP): Up to 775 psig, 53 bar Power Supply: 24 VAC Actuator Ambient Temperature: 25 F to 130 F, 32 C to 54 C Valve Refrigerant Temperature: 40 F to 300 F, 40 C to 149 C Full shutoff capability Gradual open/close stops le haer Remote operatg capability Removable actuator for quick change replacement Manual override and valve positiong Electronic overload protection Actuated Standard Part Number Size Cv Kv A C M D MAP Wt Motor Hub Actuator Heater psig bar *** AW / A A AW / A A AW / A A AW / A A AW / A A AW / A A A AW / A A A AW / A A A AW17869 ** 2 5/ A A A (2) AW17870 ** 3 1/ A A A (2) AW17871 * 2 5/ A A A AW17872 * 3 1/ A A A Actuated 3 Way Part Number Size Cv Kv A C M D MAP Wt Motor Hub Actuator Heater psig bar *** AY / A A AY / A A AY / A A AY / A A AY / A A A A / A A A A / A A A AY / A A A AY17871 * 2 5/ A A A AY17872 * 3 1/ A A A * Reduced Port ** Consists of two stacked motors operatg tandem *** Actuator cludes Motor and Hub Prefix AWS Actuator cludes auxillary switch Prefix AYS Actuator cludes auxillary switch Suffix KIT Weatherproof Enclosure cludes ball valve, actuator and hub kit with enclosure Warng Heater assembly required for low temperature applications Warng Motors not for use wet or applications where moisture will condense on motor 8/18/2017
12 Actuated Tonnage calculations are based on the followg conditions: Evaporator temperature: 40 Vapor temperature exitg evaporator: 10 F superheated Liquid temperature enterg evaporator: 100 F Hot gas temperature: 140 F Pressure drop across valve: 1 psig Motor Specifications Motor Series Torque ( lb) Power Consumption (VA) Runng Time (seconds) ** Actuated Standard Actuated 3 Way Part Number Liquid Capacity (tons) Suction Capacity (tons) Hot Gas Capacity (tons) R22 R134a R404A/ R507 R407C R410A R22 R134a R404A/ R507 R407C R410A R22 R134a R404A/ R507 R407C R410A AW AW AW AW AW AW AW AW AW AW AW AW AY AY AY AY AY A A AY AY AY
13 CYCLEMASTER all Valve Accessories racket s Part Number Valve Size A Screw Thread Size (C) () () () () (lb) Wt (kg) /4 5/ M4 X /4 7/ M4 X / M4 X / M6 X / M6 X / M6 X Insulation Cover Insulation Valve Size A () () C () D () E () Thickness () Wt(lb) 38RVINS 3/ RVINS 1/ RVINS 5/ RVINS 3/ RVINS 7/ RVINS 1 1/ RVINS 1 3/ RVINS 1 5/ RVINS 2 1/ RVINS 2 5/ MSVINS Holes Offset MSVINSCEN Holes Centered Retrofit Cap Designed to replace existg caps on stalled valves for the full range of CYCLEMASTER all Valve sizes 1/4" to 3 1/8" Large nut secures cap assembly to valve neck allowg center post to easily turn for on/off operation and clear visual identification Uses dual o rg stem seals and base seal to assure positive isolation Part Number Valve Valve Size A C D Recoended Wt Configuration Sealg Torque ft lb N m A Straight 1/4 5/ Way 1/4 5/8 A ** Straight 3/4 1 1/8 3 Way 3/4 7/ A *** Straight 1 3/8 1 5/8 3 Way 1 1/ A Straight 2 1/8, 2 5/8 & 3 1/8" Red Port 3 Way 1 3/8 2 1/8, 2 5/8 & 3 1/8" Red Port A * Straight 3 Way 2 5/8 & 3 1/8 Full Port Valve sizes listed are based on current standard product offerg. Confirm part number requirement based on thread size. 8/18/2017
14 CYCLEMASTER all Valve Accessories Stem Neck Thread Size Connection Size () Straight ody No. 3 Way ody No. Motor Series AV Hub AV Hub w/ Enclosure AV Hub/ Motor Heater 1 Piece Plastic Replacement Caps 1 Piece rass 2 Piece rass Retrofit rass 11/16" 16 UN 1/4 3/8 1/2 5/8 N F F F F 36700A F I A A KIT1 A P A A A /16" 16 UN 3/4 7/8 N F F F F F F 36701A F I A A KIT1 A P A A A " 16 UN 1 1/8 F 36702A 1 1/8 1 3/8 N F F F F F F F F 36703A F /8 F 36704A 1 3/8 1 5/8 N F F N F F F F F II A A KIT2 A A P A A A II A A KIT2 A A F /2" 16 UN 2 1/8 2 5/8 Red. Port 3 1/8 Red. Port F F F F 36705A F III A A KIT3 A A P A A A /8 Full Port F 36706A 3 1/8 Full Port 3 5/8, 4 1/8 F 36322A F 36707A IV A A KIT4 A A (2) 2 1/8 1 3/4" 16 UN 2 5/8 Red. Port 3 1/8 Red. Port 2 5/8 Full Port 3 1/8 Full Port 3 5/8, 4 1/8 N F F III A A KIT3 A F F F F F F IV A A KITIV A A (2) P A A A /18/2017
15 CYCLEMASTER all Valve Accessories Actuators Motor Series I II III IV Standard Actuator P P P P (2) Actuator with Auxillary Switch P P P P p Hub Seal s A (1 Seal) A (2 Seals) A (2 Seals) A (2 Seals) Views shown without Hub racket Assembly. Hub Seal s clude seals ONLY. * Note: Series IV motor assemblies require additional mountg hardware to jo tandem motors. Actuator Shaft Adapter s Motor Series I II III IV Shaft Adaptor (1 per box) P P P Position Indicator (10 per bag) P P P P Shaft Adapter Clip (20 per bag) Shaft Insert (10 per bag) P P Shaft Adapter kit cludes Shaft Adapter (1), Clip (1), Position Indicator Set (1) and Screws (2). P P Enclosures Motor Series I II III IV Enclosure (L x W x H) 7.1" x 5.1" x 3.0" 10.0" x 7.1" x 4.0" 14.2" x 10.0" x 6.0" 14.2" x 10.0" x 6.0" AV Hub kit w/ Enclosure cludes all the necessary accessories along with the hub kit to connect the enclosure to the hub.; Ambient Temperature (operation): 25 F to 125 F ( 31 C to 51 C); Heater kit for lower temperature applications. O Rg for Actuator Hub Service O Rg s Valve Size A /2 1 1/8 A /8 3 1/8 8/18/2017
16 FTG X FTG Design Pressure (DP) / Maximum abnormal pressure (MAP): 775 psig, 53 bar Contuous operatg temperature (COT): 40 F/300 F, 40 C/149 C Full port construction to match le size ID Part Size Cv Kv A C D E F G M Wt Seal Cap Number A / A A / A A / A A / A Part Size Cv Kv A C D E F G M H I J K Wt Seal Cap Number A / M4 X A A / M4 X A A / M4 X A A / M4 X A 17843
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