Standard Power Packs Variable Displacement
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1 Standard Power Packs Variable Displacement
2 Designed for Industrial Applications... Delivered in Minimal Time... Standard Features: Pressures up to 000 PSI max. Flow: 4.2 to 1 GPM Variable displacement pumps Electric Motor: rpm System Relief Valve and Gauge 20µ absolute In-tank return filter/filler/breather In-tank return down line Tank Capacities: 20 to 100 gal. Options: D0 and D0 bar manifold up to six stations Heat exchangers/water regulator valve Heater/temperature switch Level/temperature switch Features & Benefits Factory Built Units This is Rexroth's version of a truly standard power unit, incorporating variable displacement piston pumps and valve options. We also offer a complete line of related power unit accessories, such as heat exchangers, heaters, temperature and level indicators. These all come supplied with our factory built warranty and international serviceability. Standard Power Packs Consideration was taken to supply all standard industrial grade hydraulic components and accessories. This results in ease of maintenance and availability of replacement parts. Rexroth has also incorporated some of its latest technology in its power units. This includes the close coupled motor pump group, which eliminates couplings and bellhousings, and provides for a quieter, more cost efficient assembly. Availability These pre-engineered power units allow us to offer a competitively priced unit with a minimal delivery time. Rexroth still maintains its high standards of quality, workmanship and dependability, which include the rigid standards set by ISO These units are designed for use with standard petroleum oil (DTE 26 or equivalent), and working pressures up to 000 PSI max. Electric motors are standard TEFC, 170 RPM, phase. Operation Fill reservoir and pump case housing with high grade petroleum oil based hydraulic fluid. Fluid level should be above sight gauge on reservoir before starting. Electric motor connection must conform to motor nameplate. Rotation direction is checked by jogging the motor. See Rexroth data sheet RA for start-up instructions. 1
3 Variable Displacement Power Pack Model Code PPV * Power Pack Variable Reservoir Size = 20 = 40 = 60 = 100 Pump Size A10VSO 10 DR (20 Gallon) = A A10VSO 10 DFR (20 Gallon) = B A10VSO 18 DR (20 Gallon) = 1 A10VSO 18 DFR (20 Gallon) = 2 AA10VSO 28 DR (40 Gallon) = AA10VSO 28 DFR (40 Gallon) = 4 AA10VSO 4 DR (60 Gallon) = AA10VSO 4 DFR (60 Gallon) = 6 A10VO 71 DR (100 Gallon) = 7 A10VO 71 DFR (100 Gallon) = 8 Motor Horsepower See basic unit table for horsepower (hp based on reservoir & pump size) Valve Options Relief Valve and Gauge = RV D0 Parallel Bar Manifold, one = BMR1-6 thru six stations w/ pressure gauge and relief D0 Parallel Bar Manifold, one = BMR1-6 thru six stations w/ pressure gauge and relief Specify Flow & Pressure Level/Temp. Switch Options 0 = None LT = Level / Temp. Switch Heater Options 0 = None 2 = Electric Heater, phase with Temperature Switch = Electric Heater, single phase with Temperature Switch Options 0 = None 1 = Air/Oil, Leakage Line 2 = Water/Oil, Leakage Line = Water/Oil, Return Line 4 = Air/Oil, -phase Motor, Return Line with Temperature Switch Pressure Gauge Option 1 = PSI 2 = PSI Example: PPV4010BMR1120LT - 10 GPM / 1000 PSI Circuits: (see Page 10 for Connection Sizes) Relief Valve Option (RV) Bar Manifold (BMR) Option with D0 or D0, with Relief Valve 2
4 20 Gallon Steel Reservoir 2.8 (828) Model PPV201BMR (970) SAE-16 (4) 0.62 x 1.00 SLOT 1.29 () 21.7 (2) 24.6 (619) 1.0 (94) (47) 1.2 (2) Dimensions - measurement in inches (mm) A PPV20/ B /2 A10VSO (1.4).64 (10) 4.2 (16) 000 (200) A PPV20/ B / A10VSO (2.2).64 (10) 4.2 (16) 000 (200) A PPV20/ B / A10VSO (.7).64 (10) 4.2 (16) 000 (200) A PPV20/ B /7. A10VSO (.).64 (10) 4.2 (16) 000 (200) A PPV20/ B /10 A10VSO (7.4).64 (10) 4.2 (16) 000 (200) 1 PPV20/ 2 /2 A10VSO (1.4) 1.1 (18) 8.0 (0) 000 (200) 1 PPV20/ 2 / A10VSO (2.2) 1.1 (18) 8.0 (0) 000 (200) 1 PPV20/ 2 / A10VSO (.7) 1.1 (18) 8.0 (0) 000 (200) 1 PPV20/ 2 /7. A10VSO (.) 1.1 (18) 8.0 (0) 000 (200) PPV20/ 1 2 /10 A10VSO (7.4) 1.1 (18) 8.0 (0) 000 (200) ( ) = Metric equivalent Note: Flows and pressures are factory set according to customer specifications * - Motors are closed-coupled, phase, 170, 20/460 volt, 1.1 S.F. Pump Motor Power* Displacement Max. Flow Max. Pressure Model Code Model Frame hp (kw) in /rev (cm /rev) GPM (L/min) PSI (bar)
5 40 Gallon Steel Reservoir 4.01 (1092) Model PPV4010BMR (10) SAE-16 (4) 0.62 x 1.00 SLOT 1.68 (4).00 (88) 6.6 (924) 1.2 (2) 18.2 (79) 20.7 (27) Dimensions - measurement in inches (mm) Pump Motor Power* Displacement Max. Flow Max. Pressure Model Code Model Frame hp (kw) in /rev (cm /rev) GPM (L/min) PSI (bar) PPV40/ 4 / AA10VSO (.7) 1.7 (28) 12.0 (4) 000 (200) PPV40/ 4 /7. AA10VSO (.) 1.7 (28) 12.0 (4) 000 (200) PPV40/ 4 /10 AA10VSO (7.4) 1.7 (28) 12.0 (4) 000 (200) PPV40/ 4 /1 AA10VSO (11.1) 1.7 (28) 12.0 (4) 000 (200) PPV40/ 4 /20 AA10VSO (14.9) 1.7 (28) 12.0 (4) 000 (200) PPV40/ 4 /2 A10VO (18.6) 1.7 (28) 12.0 (4) 000 (200) ( ) = Metric equivalent Note: Flows and pressures are factory set according to customer specifications * - Motors are closed-coupled, phase, 170, 20/460 volt, 1.1 S.F. 4
6 60 Gallon Steel Reservoir (124) Model PPV6010RV (1062) SAE-20 (4) 0.62 x 1.00 SLOT 9.00 (990) 42.8 (1076) 1.68 (4) 1.2 (2) 21.0 (46) (610) Dimensions - measurement in inches (mm) Pump Motor Power* Displacement Max. Flow Max. Pressure Model Code Model Frame hp (kw) in /rev (cm /rev) GPM (L/min) PSI (bar) PPV60/ 6 /7. AA10VSO (.) 2.7 (4) 19. (74) 000 (200) PPV60/ 6 /10 AA10VSO (7.4) 2.7 (4) 19. (74) 000 (200) PPV60/ 6 /1 AA10VSO (11.1) 2.7 (4) 19. (74) 000 (200) PPV60/ 6 /20 AA10VSO (14.9) 2.7 (4) 19. (74) 000 (200) PPV60/ 6 /2 A10VO (18.6) 2.7 (4) 19. (74) 000 (200) PPV60/ 6 /0 A10VO (22.4) 2.7 (4) 19. (74) 000 (200) ( ) = Metric equivalent Note: Flows and pressures are factory set according to customer specifications * - Motors are closed-coupled, phase, 170, 20/460 volt, 1.1 S.F.
7 100 Gallon Steel Reservoir 48.6 (126) 0.00 (1270) REF. Model PPV10070RV1400 SAE-20 (4) 0.62 x 1.00 SLOT 9.00 (991) 42.8 (1076) 1.68 (4) 27.0 (699) 0.00 (762) 1.2 (2) Dimensions - measurement in inches (mm) Pump Motor Power* Displacement Max. Flow Max. Pressure Model Code Model Frame hp (kw) in /rev (cm /rev) GPM (L/min) PSI (bar) PPV100/ 7 8 /2 A10VO (11.1) 4. (71) 1.0 (117) 000 (200) PPV100/ 7 8 /0 A10VO (14.9) 4. (71) 1.0 (117) 000 (200) PPV100/ 7 8 /40 A10VO (18.6) 4. (71) 1.0 (117) 000 (200) PPV100/ 7 8 /0 A10VO (22.4) 4. (71) 1.0 (117) 000 (200) ( ) = Metric equivalent Note: Flows and pressures are factory set according to customer specifications * - Motors are closed-coupled, phase, 170, 20/460 volt, 1.1 S.F. 6
8 Power Pack Accessory List Option 20 Gallon 40 Gallon 60 Gallon 100 Gallon s / Water Regulator Valve / Temp. Switch Electric Heaters Level / Temperature Switch 1 US = Exchanger US = Exchanger US = Exchanger US = Exchanger 2 US = H 2 0 Valve US = H 2 0 Valve US = H 2 0 Valve US = H 2 0 Valve US Exchanger US Exchanger US Exchanger US Exchanger US = H 2 0 Valve US = H 2 0 Valve US = H 2 0 Valve US = H 2 0 Valve US Exchanger US Exchanger US Exchanger US Exchanger 4 US = Temp. Switch US = Temp. Switch US = Temp. Switch US = Temp. Switch US = Exchanger US = Exchanger US = Exchanger US = Exchanger 2 US = Temp. Switch US = Temp. Switch US = Temp. Switch US = Temp. Switch US = Heater US = Heater US = Heater US = Heater PH, 1 kw, 480 Volt PH, 1 kw, 480 Volt PH, 2 kw, 480 Volt PH, kw, 480 Volt US = Temp. Switch US = Temp. Switch US = Temp. Switch US = Temp. Switch US = Heater US = Heater US = Heater US = Heater Single PH, 1 kw, 120 Volt Single PH, 1 kw, 120 Volt Single PH, 1 kw, 120 Volt Single PH, 1 kw, 120 Volt **LT US US US US ** - Temperature Switch, fixed setting at 1 F Level Switch, non-adjustable, set at low level alarm. - Option 1 US Heat Dissipation (hp) 2 2 hp motor 20 hp 1 hp 10 hp 7. hp hp hp 2 hp 1 hp 1 10 Oil Pressure Drop (psi) Oil Flow (gpm) 7
9 - Options 2 and One Pass 60 0 Two Pass Heat Dissipation (hp) US US US US Hot oil in 2 - Cool oil out - Cooling water in 4 - Cooling water out Oil Flow (gpm) Common Dimensions - measurements in inches (mm) Rexroth H Part Number A B C D E F SAE J K Dia. US (98) 8.19 (208) (262) 2. (64) 2.28 (7) 1.62 (41) #12 1 1/16-12 UN-2B.4 (9) x.62 (16) 2. (6) US (199) (10) (6) 2. (64) 2.28 (7) 1.62 (41) #12 1 1/16-12 UN-2B.4 (9) x.62 (16) 2. (6) US (76) 8.19 (208) (272).0 (76) 2.84 (72) 2.9 (66) #24 1 7/8-12 UN-2B.44 (11) x.7 (19).2 (89) US (17) (0) 1.4 (92) 4.0 (102).12 (79) 4.0 (102) #2 2 1/2-12 UN-2B.44 (11) x 1.0 (2).0 (128) Rexroth M Q Part Number L NPT N P NPT US (26).7 N/A.26 (82) 2 (1/4 ) US (6).7 N/A.26 (82) 2 (1/4 ) US (246) (41).46 (87) 1/4 US (6) (60) 4.4 (11) 1/4 Water Regulating Valve Size Rexroth (NPT) Part Number A B C /4 US US /4 US Max. Water Flow: Size GPM / /4 7 Temperature: Range Size Opening Pt. /4-1-1/4 7-1 F 8
10 Relief Valve Option - RV Flange Mounted Relief Valve with Pressure Gauge Part No. P1 P2 T1,T2 G1, G2 A B C D Relief Valve Size US /4-12 SAE -8 SAE -4 SAE DBD10 Relief Block Code 61 (1-1/16-12) (/4-16) (7/16-20) (11) (7) (76) (68) RR US SAE -12 SAE -4 SAE DBD10 Relief Block Code 61 (1-/16-12) (1-1/16-16) (7/16-20) (11) (7) (76) (68) RR Bar Manifold Options BMR Dimensions - measurement in inches (mm) BMR Dimensions - measurement in inches (mm) 9 Bar Manifold with Cartridge Relief
11 In-Tank Return Line Filter Replacement Cartridge PPV 20 = P/N US PPV 40 & 60 = P/N US PPV 100 = P/N US Customer Connection Port Sizes RV Option (Relief Valve w/gauge) PPV 20 PPV 40 PPV 60 PPV 100 P = 1-1/16-12 (SAE-12) T = 1-1/16-12 (SAE-12) D = /4-16 (SAE-8) P = 1-1/16-12 (SAE-12) T = 1-/16-12 (SAE 16) D = 1-1/16-12 (SAE-12) P = 1-/16-12 (SAE-16) T = 1-/16-12 (SAE-16) D = 1-1/16-12 (SAE-12) P = 1-/16-12 (SAE-16) T = 1-7/8-12 (SAE 24) D = 1-/16-16 (SAE-16) BMR & BMR Options (D0 or D0 Parallel Bar Manifold w/relief Valve & Gauge) BMR1-6 X1 - X12 = /4-16 (SAE-8) BMR1-6 X1 - X12 = 1-1/16-12 (SAE-12) 10
12 Bosch Rexroth Corporation Industrial Hydraulics 21 City Line Road Bethlehem, PA Telephone (610) Facsimile (610) Bosch Rexroth Corporation Corporate Headquarters 10 Prairie Stone Parkway Hoffman Estates, IL Telephone (847) Facsimile (847) Bosch Rexroth Corporation Electric Drives and Controls 10 Prairie Stone Parkway Hoffman Estates, IL Telephone (847) Facsimile (847) Bosch Rexroth Corporation Linear Motion and Assembly Technologies 816 E. Third Street Buchanan, MI Telephone (616) Facsimile (616) 69-6 Bosch Rexroth Corporation Pneumatics 19 Mercer Road Lexington, KY Telephone (89) Facsimile (89) Bosch Rexroth Corporation Mobile Hydraulics 1700 Old Mansfield Road Wooster, OH Telephone (0) Facsimile (0) 26- RA 09 8/08.99 Replaces: Printed in the United States
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