Connecting Solutions

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Connecting Solutions A young dynamic company Founded in 1981, MCATRACTION quickly grew both in the domestic market and export markets.

MCATRACTION designs, develops and produces a complete range of components for industrial electrical connections.

MCATRACTION is a subsidiary of the SICAM group The SICAM Group specializes in accessories for the transport and the transmission of

Your best partner in the high-tech sector MCATRACTION has forged a position for itself in many sectors of industry that demand know-how,

These sectors include the rail, automotive, aeronautic, space, nuclear, renewable energies, shipping and defence industries.

2 Connecting Solutions A young dynamic company Founded in 1981, MCATRACTION quickly grew both in the domestic market and export markets. e are based in Pompadour, France, in premises of more than 8100 m 2. MCATRACTION designs, develops and produces a complete range of components for industrial electrical connections. Our subsidiary CGRS TOOS adds an extensive range of tools and accessories. MCATRACTION is a subsidiary of the SICAM group The SICAM Group specializes in accessories for the transport and the transmission of electrical power. Your best partner in the high-tech sector MCATRACTION has forged a position for itself in many sectors of industry that demand know-how, precision and efficiency through the quality of our products and our capacity for innovation. These sectors include the rail, automotive, aeronautic, space, nuclear, renewable energies, shipping and defence industries. High means of production The manufacturing of components for electrical connections requires a production apparatus both modern and extremely flexible. Research & Development Our Research and Development department is composed of multi-disciplinary teams who combine creativity and reactivity. Our knowledge of the requirements of various fields of activity such as railway, aeronautics, automotive or renewable energies enables us to offer original and strong solutions based on our experience. Our research teams can rely on the capacity of our laboratory to investigate new technical solutions allowing to anticipate the needs of our customers. Thus, our connections meet the permanent evolutions of the connectors in the most severe applications. Quality and nvironment

3 Summary Traction and rolling stock products...13 Railway infrastrutures...37 Signalling and stationary equipment products...39 Tooling...45 mecatraction.fr 3

4 Detailed contents Part numbers index...6 Key rules fro crimping...9 Traction and rolling stock products...13 Preinsulated terminals, disconnects and pins...14 Preinsulated terminals...14 Preinsulated disconnects and 6.35 mm - Pin and blade terminals...15 Preinsulated disconnects for thin insulating conductors according to N Preinsulated disconnects and 6.35 mm, preinsulated pins for thin insulating conductors according to N Preinsulated terminals for thin insulating conductors according to NFF Preinsulated disconnects and 6.35 mm, preinsulated pins for thin insulating conductors according to NFF Preinsulated butt connectors with inspection window...21 Copper tubular lugs...22 ow power preinsulated copper tubular lugs...22 Medium power preinsulated copper tubular lugs...24 Copper tubular lugs...25 Copper tubular lugs with double stud hole...29 Copper tubular lugs with axial palm...30 Special copper tubular lugs...32 Aluminium tubular lugs...33 Shunts...35 Railway infrastrutures...37 Forged terminals for insulated aluminium cables mecatraction.fr

5 Detailed contents Signalling and stationary equipment products...39 Preinsulated terminals...40 Preinsulated ring terminals...40 Preinsulated fork terminals...41 Preinsulated tubular terminals...41 Preinsulated disconnects and pins...42 Preinsulated disconnects and 6.35 mm...42 Preinsulated pins terminals...42 Preinsulated butt connectors with inspection window...43 Tubular lugs and butt connectors...44 Tooling...45 Selection table...46 Crimping tools for preinsulated terminals...48 Hand crimping tools for preinsulated terminals, disconnects, pins and butt connectors...48 Pneumatic crimping tool...50 Compression tools for crimping of tubular lugs and butt connectors...51 Mechanical hand compression tool...51 Cordless electro-hydraulic compression tools...52 Hydraulic hand crimping tool and connectable compression tools...56 Hydraulic hand compression tool...56 Connectable hydraulic compression heads - crimping dies...57 Hydraulic pumps and sets...59 Hydraulic pumps...59 Hydraulic sets...60 Accessories for hydraulic tools...60 Pliers...61 Cutting plier...61 Plug-in plier...61 Plug-out plier...61 Cable-cutters...62 Cordless electro-mechanical cable-cutters...62 mecatraction.fr 5

6 Part numbers index / / / / / / / / / / / / / / Pages Pages Pages Pages Pages R R R R R...16/ R...16/ R R R R R R (doré) / / BC / BC BC R R BC / NR BC / / / R / R / / NR BC R-2NR R2NR R4BC RR2NR RR4BC RRS4BC NR BC R2NR R-2NR R4BC RR2NR RR4BC RRS-4BC NR BC R2NR...22/ R4BC RR2NR RR4BC NR...22/ BC NR...22/ BC / BC / JN...15/ J / BC / JN JN G J / NR...15/ BC JN J NR R R R R R...17 A A A A150B A150B A150B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A AT AT AT AT AT ATB ATB ATBA...50 ATBK21-2, ATBK ATBK21-6, ATBK B B C3P40-2JN...23 C3P40R2JN...23 C3P40RR2JN...23 C3P40-4J...23 C3P40R4J...23 C3P40RR-2JN...23 C3P40RR4J...23 C3P40RRS4J...23 C3P50-2JN...23 C3P50-4J...23 C3P50R2JN...23 C3P50R4J...23 C3P50RR2JN...23 C3P50RR4J...23 C3P60-2JN...23 C3P60-4J...23 C3P80-2JN...23 C3P80-4J...23 C4P60-2G...41 C4P80-2G mecatraction.fr

7 Part numbers index Pages Pages Pages Pages Pages CM1890HC...53 CM1890HC...55 K50PK1CM...62 P P P P P P PU PU S S S S S S S S S S S S SU SD50K1BCM...53 SPU SU137K1BCM...55 FP FP FP FP FP FPU FS /44 FS /44 FS /44 FS /44 FS FSU HS MJ1, MJ10SH...44 MJ16SH...44 MJ2, MJ25SH...44 MJ3S...44 MJ35SH...44 MJ50SH...44 MJ70SH...44 MO MO NP NP NP NP NP P39K...59 PA133K...59 PG PG PGH PGM PMM1CF...51 SPM4095K...59 SPT20-586KCM...60 STC1-4-2JN...40 STC1-5-2JN...40 STC1-6-2JN...40 STC2-10-2JN...40 STC2-12-2JN...40 STC2-8-2JN...40 STC2-10-2JN...14 STC2-10-4J...14 STC2-8-2JN...14 STC2-8-4J...14 STRGFA STRGFA STRGFA2-4-2 BC...41 STRGFA STRGFB STRGFB STRGFB STRGFC1-4-2 JN...41 STRGFC1-5-2 JN...41 STRGFC1-6-2 JN...41 SU130K...57 SU210K...58 TH TH TH1S...49 TH TH2S...49 TH TH TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN /44 TN TN /44 TN /44 TN /54 TN /44 TN /44 TN /44 TN TN TN TN /44 TN /44 TN /44 TN TN TN TN TN , TN TN TN , TN , TN TN TN TN TN , TN TN TN TN , TN TN TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TRS TRS TRS TRS TRS TRS TRS TRS185-1B...32 TRS TRS240-1B...32 TRS TRS TRS243-10XP...31 TRS TRS243-8XP...31 TRS TRS244-10XP...31 TRS TRS244-12XP...31 TRS TRS245-10XP...31 TRS TRS245-12XP...31 TRS /32 TRS TRS TRS246-10XP...31 TRS246XP...31 TRS TRS TRS TRS TRS TRS TRS TRS TRS TRS TRS TRS TRS TRS452OB...30 TRS TRS455-12P...30 TRS TRS TRS TRS VF130K...57 VF210K...58 Y4CA110A22M12HTN Y4CA110A22M16HTN Y4CA075A22M12HTN Y4CA075A22M16HTN Y4CA110A22M12TN Y4CA110A22M16TN Y4CA075A22M12TN Y4CA075A22M16TN mecatraction.fr 7

8 Special products For any information on special ranges and customized manufacturing : please contact us Automotive electrical connections Aeronautic electrical connectons xpanded copper tubular lugs for crimping on core and insulation Customized electrical connections Tubular lugs bent right or left

Key rules for crimping The 5 key elements: An electrical connection must be electrically and

A complete system (terminal block, electric motor, automation, lighting ) depends upon the

In order to ensure the integrity of the final assembly (5), the product, the preparation,

into account the first 4 essential key elements: 1 A quality crimp termination suited to the

quality crimping tool matched to both termination and conductor 4 5 operator with experience

electrical connection provides the link between a cable and the electrical equipment.

corrosive resistance Good resistance to vibration No voltage drop or rise in temperature

9 Key rules for crimping The 5 key elements: An electrical connection must be electrically and mechanically sound. A complete system (terminal block, electric motor, automation, lighting ) depends upon the quality of this connection. In order to ensure the integrity of the final assembly (5), the product, the preparation, and the crimping operations should be implemented according to the key rules and by taking into account the first 4 essential key elements: 1 A quality crimp termination suited to the application 2 the An electric cable correctly stripped and matched to application 3 An A quality crimping tool matched to both termination and conductor 4 5 operator with experience in crimping techniques General features of a crimped electrical connection: A crimped electrical connection provides the link between a cable and the electrical equipment. The main features of these connections are: xcellent conductivity Good tensile strength Good corrosive resistance Good resistance to vibration No voltage drop or rise in temperature Qualification of a crimped termination : Mechanical tests lectrical tests Voltage strength For preinsulated terminals Voltage drop Tensile strength Vibration resistance Insertion extraction For disconnects and tabs Increase in temperature mecatraction.fr 9

Key rules for crimping Crimping of preinsulated terminals

connections suffering stress or vibrating stress.

Connecting palm Cables Cable correctly stripped: Conductor

poorly stripped Conductor x insufficiently stripped x

Cable strands not twisted Cable strands over twisted

10 Key rules for crimping Crimping of preinsulated terminals Types of preinsulated terminals single crimp and double crimp. Double crimp type is particularly suited to electrical connections suffering stress or vibrating stress. Core crimping barrel Insulation Insulation crimping sleeve Connecting palm Cables Cable correctly stripped: Conductor strands protruding approximately 1 mm Colour code marking Flange from 1 to 1.5 mm Crimping Terminal correctly crimped: x Insulation poorly stripped Conductor x insufficiently stripped x Cable strands damaged or cut Crimped off centre x x x x x Cable strands not twisted Cable strands over twisted Insulation particles on cable core Cable insulation damaged Crimped off centre x Tool presented incorrectly x Cable over stripped, difficult to assemble on the tab x 10 mecatraction.fr

Key rules for crimping Crimping of copper tubular lugs

barrel n Crimp 2 1 Cables Cable correctly stripped:

through inspection hole, cable correctly stripped and

Cable strands damaged or cut Crimped off center x x x x x

Insulation particles on cable core Cable insulation

11 Key rules for crimping Crimping of copper tubular lugs Inspection hole Connecting palm = = = Bolt hole Tubular barrel n Crimp 2 1 Cables Cable correctly stripped: Crimping Terminal correctly crimped: Cable strands viewed through inspection hole, cable correctly stripped and sufficiently introduced into the barrel, crimping mark correctly centred on the barrel. x Insulation poorly stripped Cable not fully inserted x x Cable strands damaged or cut Crimped off center x x x x x Cable strands not twisted Cable strands over twisted Insulation particles on cable core Cable insulation damaged Crimped off centre x Incorrect or damaged die, handles appear x Crimps incorrectly positioned x mecatraction.fr 11

Technical support for tooling Our technical and commercial department can provide you with technical support services adapted to your needs Demonstration - Maintenance / repair - Commissioning -

12 Technical support for tooling Our technical and commercial department can provide you with technical support services adapted to your needs Demonstration - Maintenance / repair - Commissioning - Control / verification * *on site or in our factory - Training on crimping techniques Please feel free to contact us by phone : (33) or service.technico@mecatraction.fr

13 Traction and rolling stock products 14 Preinsulated terminals, disconnects and pins Copper tubular lugs Aluminium tubular lugs Shunts... mecatraction.fr 13

RATP drawing : MR-3-52964 see page 45 Ød Ød B F Ø1 0.34-1.5 1-2.5 51143-2 5.6 17.3 0.80 3.2 14.5 3.5 3.6 7-847-4839 51153-2 8 21 0.80 3.2 17 6 3.6 7-847-5643 51153 R-2 6.5 20.5 0.80 3.2 16.5 5.5 3.6 7-847-5603 51154-2 8 21 0.

14 Preinsulated terminals from 0.34 to 6 General features Material : tin-plated copper Insulation according to N Comply with NFF Suitable for copper cables according NFF or N standards drawing : / RATP drawing : MR see page 45 Ød Ød B F Ø R R TH1 or TH1S TH2 or TH2S R R Note : part number with "R" suffix are square terminals. Ø d F B Ø STC2-8-4J STC2-10-4J STC2-8-2JN STC2-10-2JN Cross section ( ) code Crimping tool Unless otherwise stated, all dimensions are in milimeters 14 mecatraction.fr / Traction and rolling stock products

tin-plated copper Insulation according to N 45545 Comply with NFF 00363 Suitable for copper cables according NFF or N standards drawing :

6-6 Ø 1 A B C Ø 1 l x e 51027(doré) 2.8 x 0.5 3.7 18.5 6.5 3.6 0.25 7-847-4593 51031-2 2.8 x 0.5 3.7 18.5 6.5 3.6 0.25 7-847-1903 51081-2 5 x 0.8 6.

5 7-847-4999 TH2 or TH2S 51231-2 6.35 x 0.8 7.7 20.2 7.7 4.8 0.5 7-847-4797» 51161-4BC 5 x 0.8 6.4 25 7.7 6.8 0.5 7-847-4994 TH3 51161-2NR 5 x 0.

35 x 0.8 7.7 25 7.7 6.8 0.5 TH3 51661-2JN 6.35 x 0.8 7.7 25 7.7 8.8 0.5 TH3-2 Pin Fig. 1 A A Notched blade terminals Fig.

9 11.3 21 3.6 0.8 7-847-5556 51222-2 Fig. 1 1.8 12 22 4.8 1.8 7-847-5002 51226-2 Fig. 2 3.9 12 22 4.8 0.8 7-847-5555 51223-4J Fig. 1 2.5 14.5 28 6.

15 Preinsulated disconnects and 6.35 mm Pin and blade terminals General features Material for disconnects : tin-plated phophorous bronze Material for pin and blade terminals : tin-plated copper Insulation according to N Comply with NFF Suitable for copper cables according NFF or N standards drawing : RATP drawing : MR see page 45 A C B Preinsulated disconnets : and 6.35 mm Ø 1 A B C Ø 1 l x e 51027(doré) 2.8 x x x TH1 or TH1S x x 0, TH2 or TH2S x » BC 5 x TH NR 5 x TH BC 6.35 x TH NR 6.35 x TH J 6.35 x TH JN 6.35 x TH3-2 Pin Fig. 1 A A Notched blade terminals Fig. 2 Preinsulated cable pins and blade terminals Ø 1 A Ø Fig Fig Fig Fig J Fig J Fig JN Fig JN Fig Ø 1 TH1 or TH1S TH2 or TH2S TH3 TH3-2 Cross section ( ) code For tabs Crimping tool Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 15

Preinsulated terminals for thin insulating conductors according to N 50306 General features Material : tin-plated copper Insulation according to N 45545 Comply with NFF 00363 drawing : 10-5297-405

16 Preinsulated terminals for thin insulating conductors according to N General features Material : tin-plated copper Insulation according to N Comply with NFF drawing : see page 45 Ød Ød B F Ø mm Ø mm min. max. Ø d F B R R R R R R Reducer colour TH1 or TH1S TH1 or TH1S TH1 or TH1S Note : part number with "R" suffix are square terminals. Cross section ( ) Ø mm max. wire Ø Ø mm Insulation Ø Crimping tool Unless otherwise stated, all dimensions are in milimeters 16 mecatraction.fr / Traction and rolling stock products

17 Preinsulated terminals for thin insulating conductors according to N General features Material : tin-plated copper Insulation according to N Comply with NFF drawing : Ød Ød B F Ø mm Ø mm min. max. Ø d F B R R R R Note : part number with "R" suffix are square terminals. Reducer colour TH2 or TH2S TH2 or TH2S Cross section ( ) Ø mm max. wire Ø Ø mm Insulation Ø Crimping tool Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 17

Preinsulated disconnects and pins terminals for thin insulating conductors according to N 50306 General features Preinsulated disconnects : tin-plated phosphorous bronze Insulation

Preinsulated disconnects for thin insulating conductors according to N 50306 0.5 0.75 1 1.5 2.5 l x e Ø mm Ø mm min. max. A B C 451031 2.8x0.5 3.7 18.5 6.5 0.25 451081 5x0.8 1.04 1.

8 1.30 1.45 2 6.4 21.5 7.7 0.5 51183 6.35x0.8 7.7 21.5 7.7 0.5 451131 5x0.8 6.4 21.5 7.7 0.5 1.65 1.80 2.70 451231 6.35x0.8 7.7 21.5 7.7 0.5 551131 5x0.8 6.4 21.5 7.7 0.5 2.15 2.30 2.

5 Reducer colour TH1 or TH1S TH1 or TH1S TH1 or TH1S TH2 or TH2S TH2 or TH2S A Preinsulated pins terminals for thin insulating conductors according to N 50306 Ø mm Ø mm mini max. A B C 0.

18 Preinsulated disconnects and pins terminals for thin insulating conductors according to N General features Preinsulated disconnects : tin-plated phosphorous bronze Insulation according to N Comply with NFF drawing : Preinsulated pins terminals ; tined-plated copper Insulation according to N drawing : see page 45 A C B Preinsulated disconnects for thin insulating conductors according to N l x e Ø mm Ø mm min. max. A B C x x x x x x x x x x x x x Reducer colour TH1 or TH1S TH1 or TH1S TH1 or TH1S TH2 or TH2S TH2 or TH2S A Preinsulated pins terminals for thin insulating conductors according to N Ø mm Ø mm mini max. A B C Reducer colour TH1 ou TH1S Cross section ( ) Ø mm max. wire Ø Ø mm Insulation Ø For tabs Crimping tools Unless otherwise stated, all dimensions are in milimeters 18 mecatraction.fr / Traction and rolling stock products

Preinsulated terminals for thin insulating conductors according to NFF 63808 General features Material : tin-plated copper Insulation according to N 45545 Comply with NFF 00363 drawing : 10-5091-965

19 Preinsulated terminals for thin insulating conductors according to NFF General features Material : tin-plated copper Insulation according to N Comply with NFF drawing : RATP drawing : MR see page 45 Ød Ød B F Reducer Ø mm Ø d F B colour Ø mm min. max R R TH1 or TH1S R R TH1 or TH1S R R TH2 or TH2S R R TH2 or TH2S Note : part number with "R" suffix are square terminals. Cross section ( ) Ø mm max. wire Ø Ø mm Insulation Ø Crimping tool code Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 19

drawing : 10-5091-966 RATP drawing : MR-3-53172 see page 45 A C B 35 for thin insulating conductors according to NFF 63808 0.6 0.93 1.34 1.82 Reducer Ø mm A B C colour l x e Ø mm min. max.

8 1.3 1.4 2 6.4 21.5 7.7 0.5 0-847-6036 TH1 or TH1S 51183 6.3 x 0.8 1.4 2 7.7 21.5 7.7 0.5 0-847-6038 51132 5 x 0.8 1.6 2.6 6.4 21.5 7.7 0.5 1.5 TH2 or TH2S 51232 6.3 x 0.8 1.6 2.6 7.7 21.5 7.7 0.5 0-847-6043 51133 5 x 0.

5 0-847-6039 2.6 TH2 or TH2S 51233 6.3 x 0.8 1.9 2.6 7.7 21.5 7.7 0.

20 Preinsulated disconnects and 6.35 and pins terminals for thin insulating conductors according to NFF General features Material : tin-plated phosphorous bronze Insulation according to N Comply with NFF drawing : RATP drawing : MR see page 45 A C B Preinsulated disconnects and 6.35 for thin insulating conductors according to NFF Reducer Ø mm A B C colour l x e Ø mm min. max x x TH1 or TH1S x x x TH1 or TH1S x x TH2 or TH2S x x TH2 or TH2S x General features Material : tin-plated copper Insulation according to N Comply with NFF drawing : RATP drawing : MR A Pins terminals for thin insulating conductors according to NFF Ø mm A Ø mm mini max Reducer colour TH1 or TH1S Cross section ( ) Ø mm max. wire Ø Ø mm Insulation Ø code For tabs Crimping tools Unless otherwise stated, all dimensions are in milimeters 20 mecatraction.fr / Traction and rolling stock products

Preinsulated butt connectors with inspection window General features Material : tin-plated copper Insulation according to N 45545 Comply with NFF 00363 drawing : 10-5194-221 RATP drawing : MR-3-53171

21 Preinsulated butt connectors with inspection window General features Material : tin-plated copper Insulation according to N Comply with NFF drawing : RATP drawing : MR see page 45 Ø mm max TH1 + stopper HF20 or TH1S TH2 + stopper HF20 or TH2S TH3 Cross section ( ) code Ø mm Insulation Ø Crimping tool Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 21

Copper tubular lugs ow power preinsulated copper tubular lugs General features Material : tin-plated copper Insulation according to N 45545 Comply with NFF 00363 Suitable for copper cables according

22 Copper tubular lugs ow power preinsulated copper tubular lugs General features Material : tin-plated copper Insulation according to N Comply with NFF Suitable for copper cables according NFF or N standards drawing : RATP drawing : MR see page 45 I Ød A Ø1 Ø series Ø d A I Ø 1 Ø BC R4BC RR4BC BC R4BC RR4BC BC TH R4BC RR4BC BC BC RRS4BC RRS4BC NR R2NR RR2NR NR R2NR RR2NR TH NR R2NR RR2NR NR NR Cross section ( ) code Crimping tool Unless otherwise stated, all dimensions are in milimeters 22 mecatraction.fr / Traction and rolling stock products

2 25.8 13.6 C3P40RR4J 8.5 28 1.5 4.2 24 10 C3P40RRS4J 7.5 32 1.9 4.2 27.8 14 C3P50-4J 11 32 1.2 5.2 25.8 13.6 3.5 6.8 7-847-4956 C3P50R4J 8.5 32 1.5 5.2 25.8 13.6 C3P50RR4J 8.5 28 1.5 5.2 22.

23 Copper tubular lugs ow power preinsulated copper tubular lugs General features Material : tin-plated copper Insulation according to N Comply with NFF Suitable for copper cables according NFF or N standards drawing : RATP drawing : MR see page 45 I Ød A C3P+ series Ø1 Ø2 Ø d A I Ø 1 Ø 2 C3P40-4J C3P40R4J 8, C3P40RR4J C3P40RRS4J C3P50-4J C3P50R4J C3P50RR4J C3P60-4J C3P80-4J C3P40-2JN C3P40R2JN C3P40RR2JN C3P50-2JN C3P50R2JN C3P50RR2JN C3P60-2JN C3P80-2JN TH3 TH3-2 Cross section ( ) code Crimping tool Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 23

Copper tubular lugs Medium power preinsulated copper tubular lugs General features Material : tin-plated copper Insulation according to N 45545 Comply with NFF 00363 Suitable for copper cables

2 7-847-5044 P50 14 42 2.5 5.2 34 17 5 11.2 7-847-4963 P60 14 42 2.5 6.3 34 17 5 11.2 7-847-4964 P80 14 42 2.5 8.3 34 17 5 11.2 7-847-4965 P100 16.5 44 2.0 10.3 36 20 5 11.2 7-847-4966 P120 16.5 44 2.0 12.

24 Copper tubular lugs Medium power preinsulated copper tubular lugs General features Material : tin-plated copper Insulation according to N Comply with NFF Suitable for copper cables according NFF or N standards drawing : RATP drawing : MR see page 45 I Ød A Ø1 Ø2 P series FP series NP series Ø d A I Ø 1 Ø 2 P P P P P P PU PU SPU FP FP FP FP FP FPU NP NP NP NP NP Cross section ( ) code Crimping tool Unless otherwise stated, all dimensions are in milimeters 24 mecatraction.fr / Traction and rolling stock products

Copper tubular lugs General features Material : tin-plated copper According to NFF 00363, BS 4579 pt2, RS/STD/024 pt7 Suitable for copper cables according NFF and N standard For bent terminals,

2 9 26 5 8 7-847-7211 S50 14 34 2.5 5.2 9 26 5 8 7-847-7212 S60 14 34 2.5 6.4 9 26 5 8 7-847-7213 S80 14 34 2.5 8.3 9 26 5 8 7-847-7214 S100 16.5 36 2 10.3 12 28 5 8 7-847-7215 S120 16.5 36 2 12.

25 Copper tubular lugs General features Material : tin-plated copper According to NFF 00363, BS 4579 pt2, RS/STD/024 pt7 Suitable for copper cables according NFF and N standard For bent terminals, specify α or α' (α max α' maxi 45 ) drawing : RATP drawing : MR see page 45 Ød α α' A F Øi Øe S and FS series Ø d A F Ø i Ø e S S S S S S SU FS FS FS FS FS FSU Cross section ( ) code Crimping tool Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 25

26 Copper tubular lugs General features Material : tin-plated copper According to NFF 00363, BS 4579 pt2, RS/STD/024 pt7 Suitable for copper cables according NFF and N standard For bent terminals, specify α or α' (α max α' maxi 45 ) - from 25 up to 185 mm² : only one crimping - from 240 up to 300 mm² : two crimping drawing : RATP drawing : MR see page 45 Crimping from 25 up to 185 mm² Ød α α' 5 mini 5 mini A F TN series Øi Øe Ø d A F Ø i Ø e TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters 26 mecatraction.fr / Traction and rolling stock products

27 Copper tubular lugs General features Material : tin-plated copper According to NFF 00363, BS 4579 pt2, RS/STD/024 pt7 Suitable for copper cables according NFF and N standard For bent terminals, specify α or α' (α max α' maxi 45 ) - from 25 up to 185 mm² : only one crimping - from 240 up to 300 mm² : two crimping drawing : RATP drawing : MR see page 45 Crimping from 25 up to 185 mm² Crimping from 240 up to 300 mm² Ød α α' 5 mini 5 mini 5 mini 5 mini A F TN series 5 mini Øi Øe Ø d A F Ø i Ø e TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 27

28 Copper tubular lugs General features Material : tin-plated copper According to NFF 00363, BS 4579 pt2, RS/STD/024 pt7 Suitable for copper cables according NFF and N standard For bent terminals, specify α or α' (α max α' maxi 45 ) - from 25 up to 185 mm² : only one crimping - from 240 up to 300 mm² : two crimping drawing : RATP drawing : MR see page 45 Crimping from 95 up to 500 mm² Ød α α' 5 mini 5 mini A F TR series 5 mini Øi Øe Ø d A F Ø i Ø e TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR TR Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters 28 mecatraction.fr / Traction and rolling stock products

Copper tubular lugs Two hole copper tubular lugs General features Material : tin-plated copper According to NFF 00363 For bent terminals, specify α or α' (α max.

29 Copper tubular lugs Two hole copper tubular lugs General features Material : tin-plated copper According to NFF For bent terminals, specify α or α' (α max α' maxi 45 ) Note : for TN series : two hexagonal crimping from 240 mm² for TRS series : two hexagonal crimping see page 45 Ød α α A F Øi Øe Two hole and narrow palm terminal TRS series TN series Ø d A F Ø i Ø e 185 TRS TRS TRS Ød α α A F Øi Øe Two hole foolproofing lugs for motor terminal box TN TN TN TN TN TN TN TN TN TN TN TN Two hole terminals - NMA space (25.4 mm) Ø d A F Ø i Ø e 70 TN , TN , TN , TN , TN , Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 29

Copper tubular lugs Copper tubular lugs with axial palm and narrow palm, especially suitable to go through cable glands General features Material : tin-plated copper According to NFF 00363 Note : two

5 TRS95-12 24 82 6 12.8 30 67 15.5 21.5 Narrow palm TRS446-10 23 73 6 10.3 18 56 16.5 22.5 TRS446-12 23 73 6 12.8 18 56 16.5 22.5 0-847-6109 TRS446-14 23 73 6 14.5 18 56 16.5 22.5 0-847-6107 TRS448-10 23 86 6 10.

30 Copper tubular lugs Copper tubular lugs with axial palm and narrow palm, especially suitable to go through cable glands General features Material : tin-plated copper According to NFF Note : two hexagonal crimping from 185 mm² drawing : RATP drawing : MR see page 45 Ød A F Øi Øe TRS series Ø d A F Ø i Ø e TRS TRS Narrow palm TRS TRS TRS TRS Narrow palm TRS TRS TRS TRS Narrow palm TRS TRS Narrow palm TRS TRS452OB / Oblong hole Comments 240 TRS TRS455-12P Machining lug drawing Machining lug with narrow palm Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters 30 mecatraction.fr / Traction and rolling stock products

Copper tubular lugs Copper tubular lugs for flexible copper cables with insulation crimping General features Tin plated copper "B" crimp one wire hexagonal crimping for insulation see page 45 Ød A F

31 Copper tubular lugs Copper tubular lugs for flexible copper cables with insulation crimping General features Tin plated copper "B" crimp one wire hexagonal crimping for insulation see page 45 Ød A F Ø3 Ø4 Ø1 Ø Ø d A F Ø 1 Ø 2 Ø 3 Ø 4 TRS TRS TRS243-8XP TRS243-10XP TRS TRS TRS244-10XP TRS244-12XP TRS TRS TRS245-10XP TRS245-12XP TRS TRS TRS246-10XP TRS246XP Dies ire Insulation crimping crimping C12TRS243FH C12TRS243BS C12TRS243XPFH C12TRS244FH C12TRS244BS C12TRS244XPFH C12TRS245FH C12TRS245BS C12TRS245XPFH C12TRS246FH C12TRS246BS C12TRS246XPFH Cross section ( ) Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 31

Copper tubular lugs Special copper tubular lugs General features Material : tin plated copper According to NFF 00363 see

5 Die TRS185, 2 crimps TRS240-1B 34.5 110 7 12.8 21.5 90.5 24 30.6 Die TRS240, 2 crimps 240 TRS242-12 38 110 6 12.

10-5050-314 RATP drawing : MR-3-53174 F A Ø4 Ø3 Ø d A F Ø 1 Ø 2 Ø 3 Ø 4 50 TRS262 23.3 115 6 10.6 13 100.5 10.6 16.

crimping Specific bent lugs F A Ød B Ø d A F Ø 1 Ø 2 Comments 95 TRS95-12-90 26.5 44 3.6 12.8 16 76 14.5 18.

5 21 Die TN120, 1 crimping 150 TRS150-12-90 33 60 5 12.8 19 65 18 23 TRS150-16-90 33 60 5 16.

32 Copper tubular lugs Special copper tubular lugs General features Material : tin plated copper According to NFF see page 45 Narrow palm lugs Ø d A F Ø i Ø e Comments 185 TRS185-1B Die TRS185, 2 crimps TRS240-1B Die TRS240, 2 crimps 240 TRS Die TRS258, 2 crimps Back traction copper lugs with insulation crimping TRS262 : code drawing RATP drawing : MR F A Ø4 Ø3 Ø d A F Ø 1 Ø 2 Ø 3 Ø 4 50 TRS TRS TRS TRS Ø1 TR262 Ø2 Ø2 Ø1 B F A Ø4 Ø3 Ød TR246 Ø2 Ø1 A Ø4 Ød Ø3 TR Comments Ø2 Ø1 1 wire crimping + 1 insulation crimping Specific bent lugs F A Ød B Ø d A F Ø 1 Ø 2 Comments 95 TRS TRS Die TN95, 1 crimping 120 TRS Die TN120, 1 crimping 150 TRS TRS Die TN150, 1 crimping 185 TRS Die TN185, 1 crimping 240 TRS Die TN240, 2 crimps Cross section ( ) Unless otherwise stated, all dimensions are in milimeters 32 mecatraction.fr / Traction and rolling stock products

Aluminium tubular lugs General features Material : tin plated aluminium According to NFF 00363 drawing : 10-5089-290 RATP drawing : MR-3-53175 Note : from 50 up to 150 mm² : two hexagonal crimping

33 Aluminium tubular lugs General features Material : tin plated aluminium According to NFF drawing : RATP drawing : MR Note : from 50 up to 150 mm² : two hexagonal crimping see page 45 Ød A F Contact grease Øi Øe Cap Ø d A F Ø i Ø e A A A A A A A A A A A A A A A A A A A A A150 B A150 B A150 B Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters Traction and rolling stock products / mecatraction.fr 33

34 Aluminium tubular lugs General features Material : tin plated aluminium According to NFF drawing : RATP drawing : MR Note : from 185 up to 460 mm² : two hexagonal crimping see page 45 Ød A F Contact grease Øi Øe Cap Ø d A F Ø i Ø e A A A A A A A A A A A A A A A A A A A A A Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters 34 mecatraction.fr / Traction and rolling stock products

35 Shunts Shunt manufacturing on request or drawing (insulated or non-insulated cables, braids) with or without insulation crimping. Traction and rolling stock products / mecatraction.fr 35

37 Railway infrastructures 38 Forged lugs for insulated aluminium cables... mecatraction.fr 37

vibration level DUTSCH BANN APPROUVD ong barrel terminal for rail connection with wire and insulation crimping 110/100 75 Ø K Ø A Ø B Ø Ø mm C Y4CA110A22M12HTN15 13 25 14.5 22 (N)AYY 0 1x110 RM 0.

38 Forged lugs for insulated aluminium cables General features Material : Aluminium 99.5% Tin-plated : 15 µm Crimping position Short cut current : * 75 mm² = 25 KA ms * 110 mm² = 40 KA 100 ms Tightening torque tested to 80 Nm which guarantee a perfect installation same with high vibration level DUTSCH BANN APPROUVD ong barrel terminal for rail connection with wire and insulation crimping 110/ Ø K Ø A Ø B Ø Ø mm C Y4CA110A22M12HTN (N)AYY 0 1x110 RM 0.6/1KV AMG (N)A(ST)YY 0 1x110 RM 0.6/1KV AMGST Y4CA110A22M16HTN (N)A(ST)YY 0 1x100 RM 0.6/1KV AMGST Y4CA075A22M12HTN Y4CA075A22M16HTN Type of cables (N)A(ST)YY 0 1x75 RM 0.6/1KV AMGST Die U215BG5T (3 crimps) with 60 KN tool Short barrel terminal for noise protection wall grounding 110/ Ø K Ø A Ø B Ø mm Y4CA110A22M12TN (N)AYY 0 1x110 RM 0.6/1KV AMG (N)A(ST)YY 0 1x110 RM 0.6/1KV AMGST Y4CA110A22M16TN (N)A(ST)YY 0 1x100 RM 0.6/1KV AMGST Y4CA075A22M12TN Y4CA075A22M16TN Type of cables (N)A(ST)YY 0 1x75 RM 0.6/1KV AMGST Die U215BG5T (3 crimps) with 60 KN tool Cross section ( ) Ø mm Insulation Ø Unless otherwise stated, all dimensions are in milimeters 38 mecatraction.fr / Railway infrastrutures

39 Signalling and stationary equipment products 40 Preinsulated terminals Preinsulated terminals, blade and pins Preinsulated butt connectors with inspection window Copper tubular lugs and butt connectors... mecatraction.fr 39

Preinsulated ring terminals General features Material : tin-plated copper Insulation according to N 45545 drawing : 10-5050-309 RATP drawing : MR-3-52964 see page 45 Ød B F Ø1 0.34-1.5 0.34-1.5 1-2.

6 17.3 0.8 3.2 14.5 3.5 3.6 51154-2BC 7-847-5368 8 21 0.8 4.2 17 6 3.6 51135-2BC 7-847-4984 12.5 27 0.8 5.2 20.7 6.5 3.6 51136-2BC 7-847-5367 12.5 27 0.8 6.3 20.7 6.5 3.6 51183-2 7-847-5237 8.6 21 0.

40 Preinsulated ring terminals General features Material : tin-plated copper Insulation according to N drawing : RATP drawing : MR see page 45 Ød B F Ø Ø d F B Ø BC BC BC BC STC 1-4-2JN STC 1-5-2JN STC 1-6-2JN STC 2-8-2JN STC JN STC JN TH1S TH1S TH2S TH3-2 Cross section ( ) code Crimping tool Unless otherwise stated, all dimensions are in milimeters 40 mecatraction.fr / Signalling and stationary equipment products

Preinsulated fork terminals preinsulated tubular lugs General features Preinsulated fork terminals Material : tin-plated copper Insulation according to N 45545

drawing : VZA 17692/00 see page 45 d B A Preinsulated fork terminals Ø1 Ø d A B Ø 1 STRGFA1-3-2 7-847-5750 5.5 20 0.8 3.2 16.3 6 3.6 0.34-1.

9 20.5 0.8 3.2 16.5 6 4.8 1-2.5 STRGFB1-4-2 7-847-4683 7.9 20.5 0.8 4.2 16.5 6 4.8 7-847-7141 TH2S STRGFB2-5-2 7-847-4684 9.5 23 0.8 5.3 18.8 8 4.

5 29 1 6.2 24.2 4.5 8.8 d B A Preinsulated tubular lugs Ø1 1-3.18 7.40 Ø d A B Ø 1 51193R-2NR 7-847-5366 8.1 34 2.2 3.2 27.8 7.4 8.8 51194R-2NR 7-847-5365 8.

41 Preinsulated fork terminals preinsulated tubular lugs General features Preinsulated fork terminals Material : tin-plated copper Insulation according to N According to NFF drawing : VZA 17692/ Preinsulated tubular lugs Material : tin-plated copper Insulation according to N According to NFF drawing : VZA 17692/00 see page 45 d B A Preinsulated fork terminals Ø1 Ø d A B Ø 1 STRGFA STRGFA TH1S STRGFA STRGFA2-4-2BC TH1S STRGFB STRGFB TH2S STRGFB STRGFC1-4-2JN STRGFC1-5-2JN TH3-2 STRGFC1-6-2JN d B A Preinsulated tubular lugs Ø Ø d A B Ø R-2NR R-2NR R-2NR NR NR C4P60-2G C4P80-2G TH TH3-2 Cross section ( ) code Crimping tool Unless otherwise stated, all dimensions are in milimeters Signalling and stationary equipment products / mecatraction.fr 41

Preinsulated disconnects 2.8-5 - 6.35 mm Preinsulated blade and pins terminals General features Preinsulated disconnects 2.

-plated copper Insulation according to N 45545 drawing : VZA 17692/000003 C B Ø Preinsulated disconnects 2.8-5 6-35 mm B C Ø 51027 7-847-1902 Gold 2.8 x 0.5 3.8 19.5 6.5 0.25 3.6 0-391-6844 TH1-90 0.

8 x 0.5 3.8 19.5 6.5 0.25 3.6 51131-2 7-847-4999 Tin 5 x 0.8 7.7 21 7.7 0.5 4.8 7-847-7141 TH2-S 1-2.5 51231-2 7-847-4797 Tin 6.35 x 0.8 7.7 20.2 7.7 0.5 4.8 7-847-7141 TH1-S 1-3.

5 51220-2 7-847-5051 Fig. 1 1.9 10 22.5 3.6 1.9 TH1S 0-391-6840 51225-2 7-847-5556 Fig. 2 2.9 10.2 21 3.6 0.8 TH1S* 0.34-1.5 51220-2 BC 7-847-5359 Fig. 1 1.9 10 22.5 3.6 1.9 TH1S 0-391-6840 51225-2 BC 7-847-5890 Fig.

42 Preinsulated disconnects mm Preinsulated blade and pins terminals General features Preinsulated disconnects mm Material : tin plated phophorous bronze Insulation according to N According to NFF drawing : VZA 17692/ see page 45 Preinsulated blade and pins terminals Material : tin -plated copper Insulation according to N drawing : VZA 17692/ C B Ø Preinsulated disconnects mm B C Ø Gold 2.8 x TH Tin 5 x TH1S Tin 6.35 x Gold 2.8 x TH Gold 2.8 x Tin 5 x TH2-S Tin 6.35 x TH1-S NR Tin 6.35 x TH3-2 A A Pin terminals Notched blade Fig. 1 Ø1 terminal Fig. 2 Preinsulated blade and pins terminals Ø1 A Ø Fig TH1S Fig TH1S* BC Fig TH1S BC Fig TH1S* Fig Fig TH2S R Fig TH NR Fig TH JN Fig JN Fig TH G Fig TH3-2 For on edge crimping, use TH1-90 tool. Cross section ( ) code Crimping tool anguettes Coating Unless otherwise stated, all dimensions are in milimeters 42 mecatraction.fr / Signalling and stationary equipment products

Preinsulated butt connectors with inspection window General features Preinsulated butt connectors with inspection window Material : tin-plated copper Insulation according N 45545 According to NFF

43 Preinsulated butt connectors with inspection window General features Preinsulated butt connectors with inspection window Material : tin-plated copper Insulation according N According to NFF drawing : VZA 17692/ see page 45 Ø TH1S TH2S TH3-2 Ø Cross section ( ) code Crimping tool Unless otherwise stated, all dimensions are in milimeters Signalling and stationary equipment products / mecatraction.fr 43

Copper tubular lugs and butt connectors General features Copper tubular lugs Material : tin-plated copper According to NFF 00363 drawing : VZA 17692/000006 see page 45 Copper butt connectors Material

4 26 S80 7-847-7214 14 34 8.3 26 S100 7-847-7215 16.5 36 10.3 28 S120 7-847-7216 16.5 36 12.8 28 FS60 7-847-7217 15 37 6.4 29 FS80 7-847-7218 15 37 8.3 29 FS100 7-847-7219 17 38 10.

44 Copper tubular lugs and butt connectors General features Copper tubular lugs Material : tin-plated copper According to NFF drawing : VZA 17692/ see page 45 Copper butt connectors Material : tin -plated copper drawing VZA 17692/ Copper tubular lugs Copper butt connectors S S S S S S FS FS FS FS TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN Øe F Ød Ø d F Ø i Ø e code Tools ou ou ou ou code Tools MJ1, MJ2, MJ3S MJ10SH ou MJ16SH ou MJ25SH ou MJ35SH ou MJ50SH MJ70SH Øi Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters 44 mecatraction.fr / Signalling and stationary equipment products

45 Tooling 46 Selection table 48 Crimping tools for preinsulated terminals Crimping tools for copper tubular lugs and butt connectors Hydraulic pumps and sets Cutting pliers, plug in plier, plug out plier and cable-cutters... mecatraction.fr 45

Selection table Hand crimping tools and pneumatic crimping tool Hand crimping tools Pneumatic Hand crimping

.. Preinsulated terminals Page 48 Page 48 Page 49 Page 49 Page 49 Page 50 Preinsulated treminals,

8 mm and blade terminals (on edge crimping) Terminals 51190+ series and white disconnects (max.

8 mm) Terminals 51190+ series and black disconnects (max. insulating Ø : 8.

46 Selection table Hand crimping tools and pneumatic crimping tool Hand crimping tools Pneumatic Hand crimping tools crimping tool TH1-TH1S TH1-90 TH2-TH2S TH3 TH3-2 AT 200 AT33... Preinsulated terminals Page 48 Page 48 Page 49 Page 49 Page 49 Page 50 Preinsulated treminals, disconnects, pins and butt connectors with inspection window Gilded disconnects 2.8 mm and blade terminals (on edge crimping) Terminals series and white disconnects (max. insulating Ø : 6.8 mm) Terminals C3P+ series and yellow disconnects (max. insulating Ø : 6.8 mm) Terminals series and black disconnects (max. insulating Ø : 8.8 mm) Terminals C3P+ series, pins and disconnects yellow striped black (max. insulating Ø : 8.8 mm) 0.34 to to to to to to to to 6 1 to to to to 6 46 mecatraction.fr / Tooling

Selection table Mechanical, hydraulic, electro-hydraulic and hydraulic sets Hydraulic pumps and sets 700 bars Hydraulic sets P39 K SPM 4095K PA 133 K SPT 20-586 KCM Page 59 Page 59 Page 59 Page 60

47 Selection table Mechanical, hydraulic, electro-hydraulic and hydraulic sets Hydraulic pumps and sets 700 bars Hydraulic sets P39 K SPM 4095K PA 133 K SPT KCM Page 59 Page 59 Page 59 Page 60 Hydraulic compression Mechanical tools Hydraulic and electrohydraulic tools heads PMM1CF SD50 SU137 TR1461 TR1462 SU130K VF130K SU210K VF210K Tubular lugs and connectors Medium power preinsulated copper tubular lugs P-FP - NP series Page 51 Page 52 Page 54 Page 56 Page 56 Page 57 Page 57 Page 58 Page to to to 25 Copper tubular lugs S 6 FS - TN series Copper tubular lugs TR series Copper tubular lugs TRS series Aluminium tubular lugs A series 10 to to to 240 mm2 10 to to to to to to to to to to to to to to to to 460 Tooling / mecatraction.fr 47

Tooling for preinsulated products Hand crimping tools for preinsualted terminals, disconnects, pins, blades and butt connectors Hand crimping tool for preinsulated products Crimping of red

48 Tooling for preinsulated products Hand crimping tools for preinsualted terminals, disconnects, pins, blades and butt connectors Hand crimping tool for preinsulated products Crimping of red perinsulated terminals, disconnects, pins, blades and window butt connectors from 0.34 to 1.5 mm² Aluminium body xceptional low gearing High quality crimping by linear movement of dies Adjustable crimping of cable insulation by eccentric Safety ratchet. Positioner stopper Crimping dies identification reference mark : 1 dash Delivered in individual box with control and instruction leaflet ength : 290 m. eight : Kg TH 1 : delivered with stopper HD20 for terminals, disconnects and pins ,5 to à mm² 2 TH TH 1 S : delivered with stopper HF20 for terminals, disconnects, pins and butt connectors TH1S Complementary accessory : PG1 : go-no go gauge. Hand tool for crimping on edge of preinsulated disconnects and blades Crimping on edge of 2.8 perinsulated disconnects and blade from 0.34 to 1.5 mm² Aluminium body xceptional low gearing High quality crimping by linear movement of dies Adjustable crimping of cable insulation by eccentric Safety ratchet Positioner stopper Crimping dies identification reference mark : 1 dash Delivered in individual box with control and instruction leaflet ength : 290 mm eight : Kg Delivered with stopper HD ,5 to à mm² 2 TH Complementary accessory : PG1 : go-no go gauge 48 mecatraction.fr / Tooling

Tooling for preinsulated products Hand crimping tool for preinsulated products Crimping of blue perinsulated terminals, disconnects, pins, blades and window butt connectors from 1.0 to 2.

identification reference mark : 2 dashes Delivered in individual box with control and instruction leaflet ength : 290 mm eight : 0.

5 6 mm² 2 TH2 7-847-7141 TH 2 S : delivered with stopper HF20 for terminals, disconnects, pins and butt connectors TH2S 7-847-7141 Complementary accessory : PG 2 : go-no go gauge Hand crimping tool

49 Tooling for preinsulated products Hand crimping tool for preinsulated products Crimping of blue perinsulated terminals, disconnects, pins, blades and window butt connectors from 1.0 to 2.5 mm² Aluminium body xceptional low gearing High quality crimping by linear movement of dies Adjustable crimping of cable insulation by eccentric Safety ratchet Positioner stopper Crimping dies identification reference mark : 2 dashes Delivered in individual box with control and instruction leaflet ength : 290 mm eight : Kg TH 2 : delivered with stopper HF20 for terminals, disconnects, pins and blade terminals 10,5 to à mm² 2 TH TH 2 S : delivered with stopper HF20 for terminals, disconnects, pins and butt connectors TH2S Complementary accessory : PG 2 : go-no go gauge Hand crimping tool for preinsulated products Strong and practical steel tools High quality crimping by linear movement of dies Adjustable crimping of cable insulation by a pin Safety ratchet Positioner stopper ATH23 Crimping dies identification reference mark : 3 dots Delivered in individual box with control and instruction leaflet ength : 290 mm - eight : Kg. Handles colour : TH3 = 1 yellow and one white - TH3-2 : one yellow and one black 10,5 to à 66 mm² 2 TH3 : max. insulating diameter : 6.8 mm Crimping of white terminals series and disconnects from 1 to 2.5 mm² Crimping of yellow terminals C3P serties and disconnects from 2.6 to 6 mm² TH TH3 : max. insulating diameter : 8.8 mm Crimping of black terminals series and disconnects from 1 to 2.5 mm² Crimping of yellow black stripped terminals C3P serties and disconnects from 2.6 to 6 mm² TH ou Complementary accessory : PGH3 : go-no go gauge Tooling / mecatraction.fr 49

50 Pneumatic Crimping tool for preinsulated terminals, disconnects pins and blades Pneumatic crimping tool for preinsulated products Accurated and powerful crimping for preinsulated terminals, disconnects, pins and blades from 0.34 to 6 mm² High quality crimping by linear movement of dies ength : 320 mm eight 1.5 Kg Positioner stopper ,5 to à 6 Delivered with working instructions and hose for compressed air. Safety ratchet orking pressure : 7 bars High quality crimping by linear movement of dies Pneumatic set = 1 cylinder + 1 crimping head One pneumatic cylinder Crimping head for red insulated products from 0.34 to 1.5 mm². AT201 Crimping head for blue insulated products from 1.0 to 2.5 mm² AT331 AT332 Crimping head for: for yellow series terminals from 1.0 to 2.5 mm² for white C3P series terminals from 2.6 to 6 mm² Max; insulating diameter 6.8 mm AT333 Crimping head for: for black series terminals from 1.0 to 2.5 mm² for yellow insulatinng black stripped C3P series terminals from 2.6 to 6 mm² Max. insulating diameter 8.8 mm AT333-2 Complementary accessories : Go - no go gauge for AT331 Go - no go gauge for AT332 Go - no go gauge for AT333 and AT333-2 Specific stopper for thin insulation wire Standard stopper. Set for fixed-place work with foot control PG1 PG2 PGH3 ATBK30 ((terminals crimping) ATBK21-2,8/ATBK21-5/ATBK21-6,35 (disonnects crimping) ATB30 (AT 331 & AT 332) ATB33 (AT 331 & AT 332) ATBA 50 mecatraction.fr / Tooling

Mechanical crimping tool for non insulated lugs and splices PMM1CF hand crimping tool Hand crimping tool with reversible dies ength : 420 mm eight : 2 Kg Delivered in metal boxe with working

POR 50 kn PMM1CF 7-847-7285 Ratchet controlled mechanism ensures a complete crimping operation Fast closing and opening head PVC insulated handles Quick advance die system Complementary

51 Mechanical crimping tool for non insulated lugs and splices PMM1CF hand crimping tool Hand crimping tool with reversible dies ength : 420 mm eight : 2 Kg Delivered in metal boxe with working leaflet. POR 50 kn PMM1CF Ratchet controlled mechanism ensures a complete crimping operation Fast closing and opening head PVC insulated handles Quick advance die system Complementary accessories : Control gauge PGM1 Crimping dies Dies Terminals series S FS TN25 TN35 TN50 TN70 H F H F H F H F H F H F Note : in yellow: side of die to be used. Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters Tooling / mecatraction.fr 51

50 kn Cordless lectro-hydraulic Compression Tool to Crimp Tubular ugs, Splices and other Connectors SD50 electro-hydraulic compression tool Output force: 50 kn Stroke: 13 mm Autonomy: 200 to 500

0 kg (including the battery) POR 50 kn New features: lectronic control of the cycle Return programming according to the user, either automatic or manual Automatic or manual return stroke Automatic

Faster and longer TH TOO POR 2 Optimum ergonomics thanks to the balance of the tool. Can be used by right or left-handed people.

52 50 kn Cordless lectro-hydraulic Compression Tool to Crimp Tubular ugs, Splices and other Connectors SD50 electro-hydraulic compression tool Output force: 50 kn Stroke: 13 mm Autonomy: 200 to 500 crimping operations with battery 4.0 Ah Cycle time: 2 to 4 s depending on the section Dimensions: 350 x 310 x 72 mm eight: 4.0 kg (including the battery) POR 50 kn New features: lectronic control of the cycle Return programming according to the user, either automatic or manual Automatic or manual return stroke Automatic stop at the end of the cycle 2-stage hydraulic pump with pilot-operated valve which increases efficiency between 20 and 40% Return sound signal New PC software for diagnosis and analysis of data Faster and longer TH TOO POR 2 Optimum ergonomics thanks to the balance of the tool. Can be used by right or left-handed people. Comfortable and accurate handling thanks to the shape and the materials used in the handle. lectronic controlled function parameters, warning lights and USB interface. Service indicator lights informing about the battery charge level and service control if necessary. 180 swiveling nickel-plated head. asy head opening. ith this software, it is possible to configure the tool, record the crimping data and analyze the cycles already done. ithium-ion 18 V battery with increased life expectancy and without any memory effect. 52 mecatraction.fr / Tooling

50 kn Cordless lectro-hydraulic Compression Tool to Crimp Tubular ugs, Splices and other Connectors SD50 electro-hydraulic compression tool kit Kit composition Crimping tool 2 batteries 18 V / 4 Ah

Additional equipment for SD50: Fast charger Charger with display which identifies the state of the battery and the conditions of load. Charging time: 36 min eight: 0.

53 50 kn Cordless lectro-hydraulic Compression Tool to Crimp Tubular ugs, Splices and other Connectors SD50 electro-hydraulic compression tool kit Kit composition Crimping tool 2 batteries 18 V / 4 Ah Charger 220 V Metallic carry case SD50K1BCM PN : SD50 PN : B1840 PN : CM1890HC PN : CMSD50 Metallic carry case Ideal for transport and storage. Adapted to each model. Additional equipment for SD50: Fast charger Charger with display which identifies the state of the battery and the conditions of load. Charging time: 36 min eight: 0.85 Kg Voltage: V AC Plug: Standard U, others on request CMSD50 CM1890HC Battery i-ion technology without memory effect. Voltage: 18 V Capacity: 4.0 Ah eight: 0.64 Kg B1840 Crimping dies Dies Terminals series S FS TN25 TN35 TN50 TN70 H F H F H F H F H F H F Note : in yellow: side of die to be used. Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters Tooling / mecatraction.fr 53

120 kn Cordless lectro-hydraulic Compression Tool to Crimp Tubular ugs, Al/Cu ugs, Splices and other Connectors SU137 electro-hydraulic compression tool Output force: 120 kn Stroke: 27 mm Autonomy: -

54 120 kn Cordless lectro-hydraulic Compression Tool to Crimp Tubular ugs, Al/Cu ugs, Splices and other Connectors SU137 electro-hydraulic compression tool Output force: 120 kn Stroke: 27 mm Autonomy: - 50 to 100 indent crimping operations with battery 4.0 Ah to 220 crimping operations with battery 4.0 Ah Cycle time: 7 to 12 s depending on the section Dimensions: 400 x 310 x 72 mm eight: 5.9 kg (including the battery) POR 120 KN New features: lectronic control of the cycle Return programming according to the user, either automatic or manual Automatic or manual return stroke Automatic stop at the end of the cycle 2-stage hydraulic pump with pilot-operated valve which increases efficiency between 20 and 40% Return sound signal New PC software for diagnosis and analysis of data Faster and longer TH TOO POR 2 Optimum ergonomics thanks to the balance of the tool. Can be used by right or lefthanded people. Comfortable and accurate handling thanks to the shape and the materials used in the handle. lectronic controlled function parameters, warning lights and USB interface. Service indicator lights informing about the battery charge level and service control if necessary. 180 swiveling nickel-plated head ith this software, it is possible to configure the tool, record the crimping data and analyze the cycles already done. ithium-ion 18 V battery with increased life expectancy and without any memory effect. 54 mecatraction.fr / Tooling

55 120 kn Cordless lectro-hydraulic Compression Tool to Crimp Tubular ugs, Al/Cu ugs, Splices and other Connectors SU137 electro-hydraulic compression tool kit Kit composition Crimping tool PN : SU137 2 batteries 18 V / 4 Ah PN : B1840 Charger 220 V PN : CM1890HC Metallic carry case PN : CMSU137 (Space 22 sets C12) SU137K1BCM Additional equipment for SU137: Fast charger Charger with display which identifies the state of the battery and the conditions of load. Charging time: 36 min eight: 0.85 Kg Voltage: V AC Plug: Standard U, others on request Metallic carry case Ideal for transport and storage. Adapted to each model. CMSU137 CM1890HC Battery i-ion technology without memory effect. Voltage: 18 V Capacity: 4.0 Ah eight: 0.64 Kg B1840 Crimping dies: Dies Terminals series Dies Adapters preinsulated P series preinsulated FP series preinsulated NP series non insulated S series non insulated FS series non insulated TN 25 series non insulated TN35 series non insulated TN 50 series non insulated TN70 series non insulated TN95 series non insulated TN120 series non insulated TN150 series non insulated TN185 series non insulated TN240 series P460 FP460 NP460 S460 or C12 S FS460 or C12 FS C12TN25 C12TN35 C12TN50 C12TN70 C12TN95 C12TN120 C12TN150 C12TN185 C12TN240 U U U U or U137C12 U or U137C12 U137C12 U137C12 U137C12 U137C12 U137C12 U137C12 U137C12 U137C12 U137C12 Cross section ( ) Unless otherwise stated, all dimensions are in milimeters Tooling / mecatraction.fr 55

Hydraulic hand crimping tool and connectable hydraulic compression heads for terminals Hand crimping tool Hand crimping tool Power : 54 KN Crimping from 10 to 70 mm² Two pressure level Automatic

: 100 KN Crimping from 10 to 95 mm² anti-corrosion coating (nickel) Die loching system To be connected to 700 bars hydraulic pump or sets (see page : 59) Delivered with female semi-coupler p/n :

56 Hydraulic hand crimping tool and connectable hydraulic compression heads for terminals Hand crimping tool Hand crimping tool Power : 54 KN Crimping from 10 to 70 mm² Two pressure level Automatic release Die lock system Head tilting on 180 Delivered in box with working leaflet 10,5 to à 70 6 TR Connectable hydraulic compression head Connectable hydraulic compression head Power : 100 KN Crimping from 10 to 95 mm² anti-corrosion coating (nickel) Die loching system To be connected to 700 bars hydraulic pump or sets (see page : 59) Delivered with female semi-coupler p/n : RKFM38NPT 10,5 to à 95 6 TR1462 Crimping dies Dies * Terminals series preinsulated P series preinsulated FP series preinsulated NP series non insulated S series non insulated FS series non insulated TN 25 series non insulated TN35 series non insulated TN 50 series non insulated TN70 series non insulated TN95 series P460 FP460 NP460 S460 FS460 TN TN TN TN TN * only with TR1462 tool. 56 mecatraction.fr / Tooling

Connectable hydraulic compression head for non insulated terminals Connectable hydraulic compression head SU130K To be connected to 700 bars hydraulic pump or sets (see page : 59) Crimping of non

200 kg POR 130 kn SU130K Connectable hydraulic compression head VF130K with closed head To be connected to 700 bars hydraulic pump or sets (see page : 59) Crimping of non insulated terminals from 10

57 Connectable hydraulic compression head for non insulated terminals Connectable hydraulic compression head SU130K To be connected to 700 bars hydraulic pump or sets (see page : 59) Crimping of non insulated terminals from 10 to 150 mm² Anti-corrosion coating (nickel) ength : 215 mm eight : kg POR 130 kn SU130K Connectable hydraulic compression head VF130K with closed head To be connected to 700 bars hydraulic pump or sets (see page : 59) Crimping of non insulated terminals from 10 to 150 mm² Anti-corrosion coating (nickel) ength : 220 mm eight : kg POR 130 kn VF130K Crimping dies Dies For S / FS series For TN series For TRS series For A series Terminals series S FS TN25 TN35 TN50 TN70 TN95 TN120 TN150 TRS95 TRS446 TRS448 A50 A60 A70 A95 SV13 FSV13 TN25V13 TN35V13 TN50V13 TN70V13 TN95V13 TN120V13 TN150V13 TRS95V13 TRS446V13 TRS448V13 A50V13 A60V13 A70V13 A95V13 Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters Tooling / mecatraction.fr 57

Connectable hydraulic compression head for non insulated terminals Connectable hydraulic compression head SU210K To be connected to 700 bars hydraulic pump or sets (see page : 59) Anti-corrosion

SU210K Connectable hydraulic compression head VF210K with closed head To be connected to 700 bars hydraulic pump or sets (see page : 59) Anti-corrosion coating (nickel) ength : 275 mm eight : 6.

58 Connectable hydraulic compression head for non insulated terminals Connectable hydraulic compression head SU210K To be connected to 700 bars hydraulic pump or sets (see page : 59) Anti-corrosion coating (nickel) Crimping of non insulated terminals from 10 to 150 mm² ength : 260 mm eight : Kg POR 200 kn Accessories Die holder S21. SU210K Connectable hydraulic compression head VF210K with closed head To be connected to 700 bars hydraulic pump or sets (see page : 59) Anti-corrosion coating (nickel) ength : 275 mm eight : Kg POR 200 kn Accessories Die holder S21. VF210K Dies Crimping dies: Dies p/n Terminals SU210K/VF210K series + S21 die holder S/FS series 10 S SV20 16 FS FSV20 TN serie 25 TN25 TN25V20 35 TN35 TN35V20 50 TN50 TN50V20 70 TN70 TN70V20 95 TN95 TN95V TN120 TN120V TN150 TN150V TN185 TN185V TN240 TN240V TN300 TN300V20 TR serie 95 TR95 TR95V TR120 TR120V TR150 TR150V TR185 TR185V TR240 TR240V TR300 TR300V TR400 TR400V TR500 TR500V20 Dies p/n SU210K/VF210K + S21 die holder Terminals series TRS serie 95 TRS95 TRS95V TRS446 TRS446V TRS448 TRS448V TRS450 TRS450V TRS452 TRS452V TRS455 TRS455V TRS453 TRS453V TRS456 TRS456V TRS185 - TRS185-1B TRS185V TRS240 - TRS240-1B TRS240V TRS TRS258V TRS400 TRS400V20 50 TRS TRS246 TRS262V20S (for wire crimping) TRS262V20F (for insulation crimping) TRS246SV20 (for wire crimping) TRS246FV20 (for insulation crimping) Dies p/n Terminals series SU210K/VF210K + S21 die holder A serie 50 A50 A50V20 60 A60 A60V20 70 A70 A70V20 95 A95 A95V A120 A120V A150 - A150B A150V A185 A185V A240 A240V A300 A300V A460 A460V20 Cross section ( ) code Unless otherwise stated, all dimensions are in milimeters 58 mecatraction.fr / Tooling

Hydraulic pumps P39 hydraulic pump ength : 400 mm eight : 4.900 Kg Delivered with a 1.

7 l One gear hand pump SPM4095 hydraulic pump ength : 700 mm eight ; 12.

Automatic release PA133 Hydro-pneumatic pump ength : 400 mm Pressure 700 bars eight 4.

59 Hydraulic pumps P39 hydraulic pump ength : 400 mm eight : Kg Delivered with a 1.8 m hydraulic hose and semi coupler RMKF38NPT Box on request : VA 29 P39K Pressure 700 bars Safety valve restricting max. pressure Oil tank : 0.7 l One gear hand pump SPM4095 hydraulic pump ength : 700 mm eight ; Kg Delivered with a 3 m hydraulic hose and semi coupler RMKF38NPT Box on request : VA 22CR Pressure 700 bars Two gear foot pump SPM4095K Automatic release PA133 Hydro-pneumatic pump ength : 400 mm Pressure 700 bars eight Kg Three ways distributors mainting pressure when air supply is interruped Delivered with a semi coupler RMKF38NPT Hydraulic hoses (see page 60) Oil tank : 1 l "U" shape seating offering high steadiness Oil tank : 0.6 l PA133K Fitted with female 1/2 coupler Compressed air supply : 7 bars max. Single stage pump with pneumatic drive Tooling / mecatraction.fr 59

lectro-hydraulic set Portable and compact electro-hydraulic set SPT20-586KCM Dimensions : 186 x 160 x 350 mm eight : 15.

32 l/mn Delivered with a semi coupler RMKF38NPT Hydraulic hoses (see page 60) Delivered on metalic box power: 0.

control (input - bearing -output) Hydraulic couplers Standard equipments of our hydraulic toolings Pump RF RM Type K RM RF Crompression

coupler assembly through 3/8 NPT threaded hole Raccord femelle, montage par embout mâle fileté 3/8 NPT Hydraulic hoses with 3/8 NPT

60 lectro-hydraulic set Portable and compact electro-hydraulic set SPT20-586KCM Dimensions : 186 x 160 x 350 mm eight : Kg Flow : 0-20 bars : 2.60 l/mn bars : 0.32 l/mn Delivered with a semi coupler RMKF38NPT Hydraulic hoses (see page 60) Delivered on metalic box power: K lectric motor 220 V - 50 Hz Oil tank : 2 l mergy stop system Fitted with female 1/2 coupler SPT20-586KCM 4 m low tension remote control (input - bearing -output) Hydraulic couplers Standard equipments of our hydraulic toolings Pump RF RM Type K RM RF Crompression tool Type of couplers when ordering Type Dimensions (threading in '') Description K RMKF38NPT RFKM38NPT 3/8-18 NPT 3/8-18 NPT Male coupler assembly through 3/8 NPT threaded hole Raccord femelle, montage par embout mâle fileté 3/8 NPT Hydraulic hoses with 3/8 NPT couplers Item Code code Dimensions F4622K 1,80 m F4623K 3,00 m F4626K 6,00 m Autres dimensions sur demande. Hydraulic oils Item Code code Applications Capacity HF95X B2XV32 PA133 et P39 Other tools mecatraction.fr / Tooling

Cutting plier, plug-in plier, plug-out plier Cutting plier HS6000 The HS6000 cutting plier has been designed for an easy and precised cut thanks to its blades

09 kg HS6000 Plug-in plier MO-66105 The plier MO-66105 allows the easy plug in red and blue disconnects terminals of 2.8, 4.8, 5 and 6.35 mm.

190 Kg MO-66105 Plug-out plier MO66200 The plier MO-66200 allows the easy plug-out red and blue disconnects terminals of 2.8, 4.7, 5 and 6.35 mm.

61 Cutting plier, plug-in plier, plug-out plier Cutting plier HS6000 The HS6000 cutting plier has been designed for an easy and precised cut thanks to its blades micro-serrated and its robustness. Handles and the general form of this pliers enables excellent handling. Cannot cut stell. ength : 150 mm eight : 0.09 kg HS6000 Plug-in plier MO The plier MO allows the easy plug in red and blue disconnects terminals of 2.8, 4.8, 5 and 6.35 mm. Chrome-vanadium steel body Insulated handles up to 1000 V IINSUATION COMPIANT ITH IC ength : 210 mm eight : Kg MO Plug-out plier MO66200 The plier MO allows the easy plug-out red and blue disconnects terminals of 2.8, 4.7, 5 and 6.35 mm. The specific design of the noses allows plug-out same in difficult area or limited space. It avoid all risk of damage on disconnects. Polished steel body PVC insulated handles ength : 170 mm eight : kg MO66200 Tooling / mecatraction.fr 61

K50P integrated electric motor cable-cutter K50P integrated electric motor cable-cutter New powerful motor with high torque offers superior performances New

The new handle orientation gives a better arm position New circuit board which shuts down for overloading protection Cutting capacity up to Ø 50 mm: - Cutting

3.0 Ah Geared rotative blade Blade rotation: 360 quipped with a circuit-breaker to protect against the cutting of a cable larger than tool capacity Never use to

950 Kg K50PK1CM Kit composition : 1cable-cutter 2 batteries 14.4V - 3.

62 K50P integrated electric motor cable-cutter K50P integrated electric motor cable-cutter New powerful motor with high torque offers superior performances New ergonomy for ease of operation during cable cutting. The new handle orientation gives a better arm position New circuit board which shuts down for overloading protection Cutting capacity up to Ø 50 mm: - Cutting capacity Cu: 500 mm² - Cutting capacity Al: 800 mm² - Cutting capacity Cu hard, AAAC: 150 mm² Cycle time: 3 to 6 s depending on cable Autonomy: 60 to 75 cuts with 3.0 Ah Geared rotative blade Blade rotation: 360 quipped with a circuit-breaker to protect against the cutting of a cable larger than tool capacity Never use to cut cables with protective steel strip or cables with steel core. Dimensions (battery included): 380 x 150 x 110 mm eight (battery included): Kg K50PK1CM Kit composition : 1cable-cutter 2 batteries 14.4V Ah 1 charger 220V metallic box Advance and retract command with safety lock lectric motor transmission with epicycloidal gearbox Additional equipment: Battery i-ion battery: 14.4 V - 3 Ah Battery equipped with an integrated electronic circuit associated with 3 D indicating power load i-ion technology without memory effect eight: kg BC1430X Fast charger Charger tri-technologies : charges BA1420, BA1420X, BB1430, BC1430X batteries. Voltage: 14.4 V Technology: NiCd - NiMh - i-ion Charging current : 3.0 Ah Charging time BA1420 / BA1420X: 2.0 Ah - 40 min Charging time BB1430 / BC1430X: 3.0 Ah - 60 min eight: kg Voltage: 220 V AC Main plug: U - Other plugs: on request C1430HC 62 mecatraction.fr / Tooling

63 This documentation is not as per agreement. Items represented are proposed while stock lasts. MCATRACTION SA reserve the right to discontinue a product or modify specifications without prior notice. - Non contractual pictures MCATRACTION S.A. All rights of reproduction (in full or part), adaptation and translation reserved for any country. Printed in France MTR17 GB FR2 COMST

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64 Railway connections mecatraction B.P.N Pompadour CDX - FRANC Phone: +33 (0) Fax: +33 (0) mail: commercial@mecatraction.fr SICAM GROUP

Industrial connections. Chain industrial connectors. Renewable energy. Earthing. Insulation products. Cable ties and accessories

Industrial connections. Chain industrial connectors. Renewable energy. Earthing. Insulation products. Cable ties and accessories Industrial connections Chain industrial connectors Renewable energy Earthing Insulation products Cable ties and accessories Tooling and accessories SICAME GROUP Connecting Solutions A young dynamic company