Section A Busway

Transcription

1 Section usway usway atalog Numbering System Section usway usway atalog Numbering System atalog numbers are composed of two basic parts the prefix (as below), plus the suffix of each individual busway component on pages The prefix contains necessary busway information except individual component descriptive details that are defined as the suffix. The catalog number prefix will generally remain unchanged throughout a busway run while the suffix will vary with each individual length or fitting selected. few devices, such as hangers, wall flanges, etc., do not follow the exact pattern described above. For these exceptions, a complete listing of device catalog numbers is shown with the individual device drawing(s) on pages = I-Line II usway Designation Special Features: (Optional) F = Feeder (Outdoor only) H = High short circuit bracing R = Density Rating X or Y = Harmonic rated Type of usway: F = Feeder; P = Plug-In, O = Outdoor; R = Riser Plug-In us ar Material: = luminum, = opper Number of Poles: 3 = 3Ø3W; 5 = 3Ø4W. 100%N mpere Rating: in hundreds of amperes (e.g., 20 = 2000 amperes) Ground us: G = 50% capacity integral ground bus Descriptive identification of individual piece P H G 10ST NOTE: Harmonic rated cannot be combined with density rating. PREFIX SUFFIX of each individual busway component beginning on page 63. ll Rights Reserved 61

2 Section usway ross Sections Plug-In and Indoor Feeder Lengths ross Sections Plug-In and Indoor Feeder Lengths Top G N G Top G N G Top G N G W W W Figure Figure Figure ross Sections Fittings and ll Outdoor Feeder Nominal clearance (Typical) W W W Figure Figure Figure NOTE: Dotted line indicates the profile of the joint covers for Outdoor Feeder busway. The profile for indoor fittings is the same as the busway itself. ross-sections luminum ontent and Weight mpere Rating Weights Feeder Weights Plug-In W us ars Per Phase Fig. 3-Pole 4-Pole 3-Pole 4-Pole IN mm IN mm Lb/Ft Kg/M Lb/Ft Kg/M Lb/Ft Kg/M Lb/Ft Kg/M One.25 x 3.00 One 6 x One.25 x 4.00 One 6 x One.25 x 5.00 One 6 x One.25 x 6.00 One 6 x One.25 x 7.50 One 6 x Two.25 x 4.50 Two 6 x Two.25 x 6.00 Two 6 x Two.25 x 7.50 Two 6 x Three.25 x 6.50 Three 6 x ll Rights Reserved

3 Section usway Straight Lengths Feeder ross-sections opper ontent and Weight mpere Rating Weights Feeder Weights Plug-In W us ars Per Phase Fig. 3-Pole 4-Pole 3-Pole 4-Pole IN mm IN mm Lb/Ft Kg/M Lb/Ft Kg/M Lb/Ft Kg/M Lb/Ft Kg/M One.25 x 2.50 One 6 x One.25 x 3.00 One 6 x One.25 x 4.00 One 6 x One.25 x 4.50 One 6 x One.25 x 5.40 One 6 x One.25 x 6.50 One 6 x Two.25 x 4.50 Two 6 x Two.25 x 5.00 Two 6 x Two.25 x 6.00 Two 6 x Three.25 x 4.50 Three 6 x Three.25 x 6.00 Three 6 x NOTE: For required wall and floor openings, refer to page 96. Values are for thermal-rated busway. ontact Schneider Electric for other options such as density rated, harmonic rated, and IP54 rated. Straight Lengths Feeder NOTE: ll straight lengths and fittings of feeder busway are fully compatible, rating for rating, with straight lengths of plug-in busway. vailable in 1-in. (25 mm) increments from in. ( mm) ll Rights Reserved 63

4 Section usway Straight Lengths Plug-In (Indoor Only) Straight Lengths Plug-In (Indoor Only) NOTE: ll straight lengths of plug-in busway are fully compatible, rating for rating, with straight lengths and fittings of feeder busway Straight Lengths-atalog No. Suffix atalog Number Suffix -10ST -8ST -6ST -4ST Standard Lengths Feet 10 ft 8 ft 6 ft 4 ft Standard Lengths Meters 3.05 m 2.44 m 1.83 m m Number of Plug-In Openings ll Rights Reserved

5 Section usway Qwik Flange (Indoor Only) Qwik Flange (Indoor Only) X X Qwik Flange atalog Number Suffix -QF mperage Rating X luminum opper IN mm ll Rights Reserved 65

6 Section usway Qwik Flange (Indoor Only) L Figure 1 Figure 2 Figure 3 luminum Qwik Flange pplication Data luminum mpere Rating Fig. IN mm IN mm IN mm opper Qwik Flange pplication Data opper mpere Rating Fig. IN mm IN mm IN mm Qwik flanges and closing plates are typically shipped with the switchboard/switchgear. The Qwik flange closing plate closes the gap between the busway and the top of the gear. If a separate Qwik flange or closing plate kit is needed, the catalog numbers can be created by adding the suffix "QF" or "P" respectively to the prefix of the busway being installed. For example: F2530GQF or F2312GP. NOTE: Refer to Detail of Phase ussing onnections in a Switchboard on page ll Rights Reserved

7 Section usway New Qwik Flange (Indoor Only) New Qwik Flange (Indoor Only) X X New Qwik Flange atalog Number Suffix -NQF mperage Rating X luminum opper IN mm ll Rights Reserved 67

8 Section usway New Qwik Flange (Indoor Only) L Figure 1 Figure 2 Figure 3 luminum New Qwik Flange pplication Data luminum mpere Rating Fig. IN mm IN mm IN mm opper New Qwik Flange pplication Data opper mpere Rating Fig. IN mm IN mm IN mm ll Rights Reserved

9 Section usway Flanged End New Qwik flanges and closing plates are typically shipped with the switchboard/switchgear. The new Qwik flange closing plate closes the gap between the busway and the top of the gear. If a separate new Qwik flange or closing plate kit is needed, the catalog numbers can be created by adding the suffix "NQF" or "P" respectively to the prefix of the busway being installed. For example: F2530GNQF or F2530GP. NOTE: Refer to Detail of Phase ussing onnections in a Switchboard on page 74. Flanged End G E J utout F F K W Flanged collar E D D 0.31 Dia. hole 8 ( N Holes) Flanged End: atalog Number Suffix 10FE H Flanged collar Flanged ollar Hole Location and Spacing mpere Rating N Holes Hole Location and Spacing D K E F luminum opper IN mm IN mm IN mm IN mm IN mm IN mm IN mm ll Rights Reserved 69

10 Section usway Flanged End Flanged ollar and utout Dimensions mpere Rating L H 3-Pole W 4-Pole G J luminum opper IN mm IN mm IN mm IN mm IN mm IN mm L ontact surface.62 Dia. hole 16 Figure 1 Figure 2 Figure 3 70 ll Rights Reserved

11 Section usway Flanged End luminum Flanged End pplication Data luminum mpere Rating Fig. IN mm IN mm IN mm opper Flanged End pplication Data opper mpere Rating Fig. IN mm IN mm IN mm Flanged End-Flanged ollar Hole Location and Spacing mpere Rating S T U luminum opper IN mm IN mm IN mm NOTE: Refer to Detail of Phase ussing onnections in a Switchboard on page 74. ll Rights Reserved 71

12 Section usway Qwik Flange and Flanged End Termination Details GG GNG 3/8-16 x 1.00 Hex head bolt.12 3 G G G G S S S S S 3-Pole 4-Pole Flanged collar Flanged collar G G N G G L L T T 3-Pole (ottom View) U L U 4-Pole (ottom View) Qwik Flange and Flanged End Termination Details G G 72 ll Rights Reserved

13 Section usway Qwik Flange and Flanged End Termination Details NOTIE HZRD OF EQUIPMENT DMGE Improper contact pressure can cause overheating and equipment failure. Use 3-inch (76 mm) conical washers and Grade 5 hardware to ensure proper contact pressure. Failure to follow this instruction can result in equipment damage. ll Rights Reserved 73

14 Section usway Detail of Phase ussing onnections in a Switchboard Detail of Phase ussing onnections in a Switchboard usway flanged end or Qwik flange Tie connector (Used on 2 and 3 stack configurations only) NOTE: For installation, maintenance, or relocation, tighten the bolt (using a torque wrench) to lb-ft ( N m). Grade 5 hardware Large conical washers Switchboard bussing Square nut Top of switchboard/switchgear Sealing washer-outdoor only Self tapping 1/4-20 screw Elbows Joint L Min. Joint L L Min Min. Edgewise: atalog Number Suffix LEM11 Flatwise L Min. Flatwise: atalog Number Suffix LFM ll Rights Reserved

15 Section usway Offset Elbows Flatwise Elbows pplication Data mpere Rating luminum opper IN mm L atalog Number Suffix LFM LFM LFM LFM LFM LFM LFM LFM LFM LFM LFM LFM LFM LFM LFM22 Offset Elbows Min. Joint L Min. Joint L L Min Min. L Min. W Min. Edgewise: atalog Number Suffix OE Flatwise: atalog Number Suffix OF ll Rights Reserved 75

16 Section usway Offset Elbows Flatwise Offset pplication Data mpere Rating L W luminum opper IN mm IN mm / ll Rights Reserved

17 Section usway Double Elbows Double Elbows Double Elbows pplication Data L Min. L Min. mpere Rating L W luminum opper IN mm IN mm Joint L Joint L / W Min Min. atalog Number Suffix DL able Tap ox (End) Min. W Min. atalog Number Suffix DR Indoor atalog Number Suffix ETM Indoor able Tap ox (End) pplication Data mpere Rating Indoor luminum opper IN mm IN mm IN mm Lugs Per Phase and Neutral 1/0-600 kcmil Ground Lugs #6-300 kcmil 1/0-600 kcmil ll Rights Reserved 77

18 Section usway able Tap ox (End) Edgewise Flatwise Outdoor atalog Number Suffix ETSEW (Edgewise) or ETS (Flatwise) NOTE: There is a 1.5 in. (38 mm) lip around the perimeter of the top and bottom cover and the two sidewalls. Outdoor able Tap ox (End) pplication Data mpere Rating Outdoor Edgewise Outdoor Flatwise luminum opper IN mm IN mm IN mm IN mm IN mm IN mm ll Rights Reserved

19 able Tap ox (enter) Section usway able Tap ox (enter) D /L /L 48.00* 1219 * 3000 / 3200 / 4000 / 5000 enter Tap ox Length 60 in. (1524 mm) atalog Number Suffix T able Tap ox (enter) Dimensions and Lug Specifications mpere Rating D Lugs Per Phase and luminum opper IN mm IN mm IN mm IN mm Neutral 1/0-600 kcmil Ground Lugs #6-300 kcmil 1/0-600 kcmil ll Rights Reserved 79

20 Section usway able Tap ox (olt On) able Tap ox (olt On) Drop rods by customer (Hanger width) L L ~ ox 1. 4 able Tap ox (olt On) Lug Specifications and atalog Numbers mpere Rating NOTE: Lugs Per Phase and Neutral Ground Lugs 3Ø3W 1 6-1/ /0-600 PT316G 2 atalog Number 3Ø4W 1 PT516G 2 ox can be moved to opposite end in field (Vertical Only) inch (513 mm) clearance required from L of busway, for mounting bolt-on tap boxes when box is on top; and 10.0-inch (254 mm) required mounting clearance when box is on the bottom. annot be used on 800 opper I-Line II busway. 1 an be used only on plug-in busway with the same number of poles (e.g., do not use 3-pole units on 3Ø4W busway or 3Ø4W units on 3-pole busway). annot be mounted in the last opening on either side of a busway run. 2 dd H on the end of the catalog number for units that will be horizontally-mounted busway and V for units that will be vertically-mounted busway. These mounting frames are NOT interchangeable. End losure (Indoor Only) End losure (Indoor)-Dimensions and atalog Numbers mpere Rating luminum opper IN mm atalog Number F-38-E F-43-E F-53-E F-58-E F-63-E F-67-E F-73-E F-78-E F-88-E F-13-E F-15-E F-17-E F-17-E F-24-E F-26-E 80 ll Rights Reserved

21 Unfused Reducer (Indoor Only) Section usway Unfused Reducer (Indoor Only) /L /L Unfused Reducer (Indoor) mpere Ratings and atalog No. Suffix olt End mpere Rating atalog Number Suffix and Slot End mpere Rating R04 -R R04 -R06 -R R04 -R06 -R08 -R R06 -R08 -R10 -R R06 -R08 -R10 -R12 -R R08 -R10 -R12 -R13 -R R10 -R12 -R13 -R16 -R R10 -R12 -R13 -R16 -R20 -R R12 -R13 -R16 -R20 -R25 -R R16 -R20 -R25 -R R20 -R25 -R30 NOTE: The National Electrical ode (rticle ) states that overcurrent protection is required where busways are reduced in ampacity except for certain industrial applications. ll Rights Reserved 81

22 Section usway Expansion Fitting (Indoor Only) Expansion Fitting (Indoor Only) W /L /L atalog Number Suffix EJ Expansion Fitting (Indoor) mpere Rating W NOTE: luminum opper IN mm Expansion joint permits 1.50 inches (38 mm) of expansion or contraction. n expansion fitting should be used under the following conditions: whenever a busway run crosses a building expansion, when a long straight run of busway does not contain any elbows, or both ends of the run are fixed ll Rights Reserved

23 Section usway Tees Tees L L L Tees Dimensions and atalog No. Suffix mpere Rating luminum opper IN mm L atalog Number Suffix TFS1111S TFS1111S TFS1212S TFS1212S TFS1212S TFS1313S TFS1313S TFS1515S TFS1616S TFS1717S TFS1818S TFS1717S TFS2121S TFS2121S TFS2222S22 1 dd 1 inch (25 mm) for L dimensions of outdoor tees. ll Rights Reserved 83

24 Section usway Service Head Flatwise Service Head Flatwise Top Top Insulating bottom plate removable Insulating bottom plate removable olt end atalog Number Suffix 71S atalog Number Suffix 79LESS15T64 Service Head Flatwise Lug Specifications mpere Rating Lugs Per Phase and Neutral 1/0-600 kcmil Ground Lugs #6-300 kcmil Housing Width Plus NOTE: Other lengths available. ontact your local Schneider Electric representative for assistance. NOTE: Service entrance devices come standard with an outdoor type joint pack. 84 ll Rights Reserved

25 Section usway Transformer Tap (One 3Ø Transformer) Transformer Tap (One 3Ø Transformer) Housing width Top Housing width Top atalog Number Suffix 71SF atalog Number Suffix 79LESFS15T64 Service entrance devices can be ordered with an indoor type joint pack for those applications where the service head is outdoors and penetrates a wall such that the first joint is indoors. Service entrance devices come standard with an outdoor type joint pack. For indoor IP54 rated applications, an end cable tap box rated the same can be ordered. ll Rights Reserved 85

26 Section usway Service Head Vertical Service Head Vertical Service Head Vertical Lug Specifications Top mpere Rating Lugs Per Phase and Neutral 1/0-600 kcmil Ground Lugs #6-300 kcmil Typical 115 Top Insulating bottom plate removable atalog Number Suffix 29SV Housing Width Plus NOTE: Other lengths available. ontact your local Schneider Electric representative. Vertical service heads must be braced or supported near top, to withstand weight of cables, ice, wind, etc. Refer to NE rticle for required clearance of service drops over roof overhang or the ground. 86 ll Rights Reserved

27 Section usway Transformer Tap (Three 1Ø Transformers) Transformer Tap (Three 1Ø Transformers) Y X N Housing width X Y Single Run X N Y X X X N Housing width Transformer tap phasing for: 3Ø, 3-Pole - 3Ø, 4-Pole - Y N G N X X /L / L G N X X N Y N Y Transformer tap phasing for: 3Ø, 3-Pole - 3Ø, 4-Pole - Y X Y X Double and Triple Run atalog Number Suffix TTF ll Rights Reserved 87

28 Section usway Straight Length with Flanged ollar Transformer Tap Dimensions and Lug Specifications mpere Rating X Y Lugs Per Phase and luminum opper IN mm IN mm Neutral 1/0-600 kcmil Ground Lugs #6-300 kcmil Straight Length with Flanged ollar /L Roof line /L atalog Number Suffix 66 FS ll Rights Reserved

29 Section usway Roof Flange Kit Straight Length with Flanged ollar Dimensions 1 mpere Rating 1 luminum opper IN mm IN mm NOTE: Other lengths and configurations available. ontact your local Schneider Electric representative for assistance. 4-Pole dimensions. For 3-Pole dimensions subtract.32. Roof Flange Kit Roof Flange Kit atalog Numbers luminum mpere Rating opper atalog Number 800 F-38-RF Drip Flange Roof collar F-38-RF 1200 F-53-RF F-53-RF 1200 F-63-RF F-67-RF F-78-RF F-13-RF F-15-RF 3200 F-15-RF 3000 F-19-RF F-24-RF 5000 F-24-RF NOTE: Roof flange kit will accommodate roof slope up to one inch per foot. The roof flange kit consists of one drip flange and one roof collar and must be ordered separately from the straight length with flange collar (66FS3729). For and dimensions, refer to table titled Straight Length with Flanged ollar Dimensions on page 89. ll Rights Reserved 89

30 Section usway dapter (Indoor Only) dapter (Indoor Only) I-LINE olt end I-LINE Slot end I-LINE II I-LINE II atalog Number Suffix 12 atalog Number Suffix 12S NOTE: ontact the factory if connecting to Series I I-Line busway before ordering for coordination of joint and adapter details ll Rights Reserved

31 Section usway Phase Transition (Indoor Only) Phase Transition (Indoor Only) 3-Pole 180 Transition atalog # Suffix 38 in. minimum 60 in. maximum xx-38pt Pole atalog # Suffix 180 Transition N N xx-38pt Neutral Transition N N 38PTN and Phase Transition N N 38PT.32 8 Standard housing width Standard housing width Standard Standard Standard Short ircuit High Short ircuit in. (16 mm) wider than standard housing width..64 in. (16 mm) wider than standard housing width..88 in. (22 mm) wider than standard housing height. Phase Transition X-Section ll Rights Reserved 91

32 Section usway Horizontal Flatwise Hanger Horizontal Flatwise Hanger NOTE: See the hanger spacing installation requirements in Hanger Spacing on page Hanger (Horizontal Flatwise) atalog Numbers mpere Rating luminum opper atalog Number NOTE: Nuts and 1/2 in. (13 mm) drop rods supplied by customer. 800 HF-38-F HF-43-F HF-53-F 1350 HF-58-F 1200 HF-63-F 1600 HF-67-F 1350 HF-73-F 2000 HF-78-F 1600 HF-88-F NOTE: Nuts and 1/2 in.(13 mm) drop rods supplied by customer. Hanger (Horizontal Flatwise) atalog Numbers and Dimensions mpere Rating atalog luminum opper Number IN mm IN mm HF-13-F HF-15-F HF-16-F HF-19-F HF-24-F HF-25-F HF-26-F ll Rights Reserved

33 Section usway Horizontal Edgewise Hanger L L Hold-down clip NOTE: Hold-down clips may be ordered separately (catalog no ). Two are required for each hanger. Please contact your local Schneider Electric representative. Horizontal Edgewise Hanger Nuts and 1/2 in. (13 mm) drop rods supplied by customer Hanger (Horizontal Edgewise) Dimensions and atalog Numbers mpere Rating luminum opper IN mm atalog Number HF-43-E HF-43-E HF-58-E HF-58-E HF-67-E HF-78-E HF-88-E HF-13-E HF-15-E HF-16-E HF-19-E ll Rights Reserved 93

34 Section usway Sway race ollar Hanger (Horizontal Edgewise) Dimensions and atalog Numbers mpere Rating luminum opper IN mm atalog Number HF-24-E HF-26-E Sway race ollar uilding support Sway brace (s required) by customer Note: When required, the recommended spacing is 20 foot (610 mm) centers. atalog Number HP-1-S Sway braces are used when only one side of the busway is heavily loaded with tap-off units or when other factors could cause possible swaying of the busway. Vertical Fixed Hanger Nuts, 1/2 in. (13 mm) drop rod, and beam clamp supplied by customer hannel supplied by customer. Hardware to secure channel to floor and hanger to channel also supplied by customer Housing width atalog Number HF-V Finished floor or curb Note: llow inches (337 mm) above curb or floor to L of joint for proper installation of tie channel cover. Hanger Vertical Fixed ll Rights Reserved

35 Section usway Vertical Spring Hanger Vertical Spring Hanger hannel supplied by customer. Hardware to secure channel to floor and hanger to channel also supplied by customer. HF-VS Housing width HF-VS HF-VS2 Note: llow 21 inches (533 mm) above curb or floor to L of joint for proper installation of tie channel cover Finished floor or curb NOTE: heck with spring hanger instruction bulletin no for common notes, including the consideration of the plug-in unit weights in the overall weight of the busway stack. ll Rights Reserved 95

36 Section usway Horizontal Seismic Hanger Vertical Spring Hanger atalog Numbers mpere Rating Thermal Housing Reference atalog Number luminum opper HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS HFVS8 96 ll Rights Reserved

37 Section usway Horizontal Seismic Hanger Horizontal Seismic Hanger.56 x.56 Slot Typ Flatwise.56 Dia. Typ. Edgewise Horizontal Seismic Hanger Dimensions mpere Rating atalog Number luminum opper IN mm IN mm IN mm 800 HF38SH HF43SH HF53SH HF58SH HF63SH HF67SH HF73SH HF78SH HF88SH HF13SH HF15SH HF16SH HF19SH HF25SH HF24SH HF26SH NOTE: For seismic applications, seismic hangers must be used for horizontally-mounted busway. Standard vertical hangers should be used for vertically-mounted busway. ll Rights Reserved 97

38 Section usway Wall and Floor Flange Wall and Floor Flange Four-Piece losing Plate for Finished Look Wall and Floor Flange Dimensions and atalog Numbers mpere Rating luminum opper IN mm atalog Number F-38-WF F-43-WF F-53-WF F-58-WF F-63-WF F-67-WF F-73-WF F-78-WF F-88-WF F-13-WF F-15-WF F-17-WF F-19-WF F-24-WF F-17-WF F-25-WF F-26-WF 98 ll Rights Reserved

39 Section usway Wall and Floor Flange H Required Wall / Floor Opening Wall and Floor Flange Dimensions Indoor Outdoor Flatwise Elbow 1 Edgewise Elbow 1 Fl. mpere Rating Str. Str. End Lnth. Lnth. (Various Wall Thickness) H (Various Wall Thickness) H luminum opper H H H Wall thickness is in inches. To convert to millimeters, multiply the thickness in inches by ll Rights Reserved 99

40 Section usway Wall and Floor Flange 100 ll Rights Reserved