EXMARK PARTS PLUS PROGRAM

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EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the

2 EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrive in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decals...11 Electrical Group...14 Engine Deck Group " Mower Deck Hydraulics Group " & 36" Mower Deck ECS Upper Handles & Controls Wiring Diagrams

4 32 & 36 MOWER DECK No. Part No. Description Req'd. No. Part No. Description Req'd Deck( )w/decals & dogleg (36") Nut,nyloc ¼-20 thin Deck( )w/decals & dogleg (32") Powder metal bearing Baffle wldmnt, dogleg /8-16 x 3/4 HH capscrew Screw, 5/16-18 x 5/ Idler pulley (heavy duty) /16-18 Whizlock nut Cutter Housing Complete Engagement arm w/bushing /16-18 x 1 HH capscrew Grease Zerk, 1/8 NPT straight Cutter housing assembly Grease Zerk, 1/4-28 straight Retaining ring Knob, belt cover Spacer Quick pin, 10" caster Cutter housing /16-18 Nyloc hex nut Spacer, 10 caster /8-16 x 1 HH capscrew Tube, spindle /8-16 whizlock nut Spacer Ring, push-on 7/ Flange, thrust bearing /8 Disc spring washer Retaining washer, sheave /16 x 1 Clevis pin Pulley Yoke /8-18 UNF hex nut Cotter hairpin /8-18 x 8 HH Capscrw (Gr 5) E-Ring for.875 rd Key, 1/4 x 3/16 x 1 1/ /8-16 x 1 7/8 capscrew Spacer, blade drive Blade, Notched (36") /8 Spring disc washer Blade, Mulching (36") Engagement bushing Blade, Low Lift (36") optional Eye bolt (left hand thread) Blade, Solid (36") Turnbuckle body Blade, Notched (32") Eye bolt (right hand thread) Blade, Mulching (32") Assist arm Blade, Low Lift (32 ) optional Screw, 5/16-18 X Blade, Solid (32") Assist arm linkage Washer, special Caster/mount, complete /2 spring lockwasher Caster wheel support w/brgs, weighted /2-13 Hex nut Caster wheel support wldmnt, weighted /2-13 x 6 HH capscrew /16 Spring disc washer Washer, spindle Bearing Tire & Wheel Asm /16-24 Hex nut Roller bearing Wshr, flat std 5/ Bushing Rod, brake Drive belt (to blades) 36" Model Rod, brake Drive belt, (to blades) 32" Model Spring Setscrew, 5/16-18 x 3/ Spring, compression /16-18 x 1 1/4 HH capscrew Spacer, flanged Spacer, front caster Nut, nyloc ¼ Stud, belt shield (short) Pad/spring assy Stud, belt shield (long) Screw, HHCap ¼-20 X 3/ Shield ( ) w/decals, (36") Tube, pivot Shield ( ) w/decals, (32") Wshr, flt SAE 5/ Washer, belt cover mount E-ring Fork wldmnt, caster Guard,Bearing top Caster wheel assembly Cotter pin 3/32 x 1/ Chute Kit,semi-pneumatic wheel replacement... 2 Exmark red touch up spray paint - P/N Use Pro-lock Nut Type (p/n ml tube) on the setscrews Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N s MK322(32 ) or MK362(36 ) Kit used to install semi-pneumatic casters on machines originally fitted with pneumatic casters. Includes & Order 2 per machine. Apply Mobil HTS grease (or a food-grade antisieze) between the spindles & bearings, spindles & sheaves, and under top bearing guard. DO NOT use copper or nickel based anitisieze

5 32 & 36 MOWER DECK - 3 -

6 48 MOWER DECK No. Part No. Description Req'd. No. Part No. Description Req'd Deck ( ) w/decals & dogleg / /4 HH capscrew Baffle, dogleg Zerk 1/4-28 strt /16-18 x 5/8 HH capscrew /8 Flatwasher /16-18 Whizlock nut /8-16 x 3 1/4 HH capscrew /16-18 Nyloc hex nut Nut, nyloc ¼-20 thin /8-16 x 1 1/4 HH capscrew Chute wldmt /8-16 whizlock nut Tube, pivot /8 disc spring washer Washer, Flat Std 5/ /16 x 1 Clevis pin Rod brake 48 LH Yoke Pad/spring assy Idler pulley "V" /16 SAE flat washer E-Ring for.875 rd Pulley, idler (heavy duty) Blade, Notched Drive belt (main deck) Blade, mulching Spacer, flanged Blade, Low Lift (optional) Bushing Blade, Solid /16-18 x 1 HH capscrew Assist arm linkage Bearing Setscrew, 5/16-18 x 3/ /16-24 Hex nut /8-16 x 2 3/4 HH capscrew Caster/mount, complete Nut, nyloc ¼ Caster wheel support w/brgs, weighted Idler pulley Caster wheel support wldmnt, weighted Cutter Housing Complete Grease zerk, 1/8 N.P.T Cutter housing assembly Flange, thrust bearing Retaining ring Spacer, 10" caster Spacer Caster wheel assembly Cutter housing Fork wldmnt, caster /8-16 x 1 7/8 HH Capscrew Spacer, front caster Cutter spindle tube Tire & Wheel Asm Spacer Roller bearing Nut, nylock 3/ Bushing Key, 1/4 x 3/16 x 1 1/ Washer, belt cover mount Pulley /8-16 x 3/4 HH capscrew /8 Spring disc washer /2-13 x 6 HH capscrew /8-18x8 HH Capscrew(Gr5) /2-13 Hex nut Spacer, blade drive /2 spring lockwasher Washer, retainer (sheave) Washer, special Assist arm Quick pin, 10" caster Assist arm Stud, belt shield (short) /8-18 UNF hex nut Stud, belt shield (long) Engagement bushing Knob, belt cover Eye bolt (left hand thread) Shield ( ) w/decals Turnbuckle body Spacer, belt guide Eye bolt (right hand thread) /8-16 x 1 HH capscrew Spring, compression Spring 5sp/dr idler Cotter hairpin E ring Washer, spindle /4-20 X 3/4 HH capscrew Screw, 5/16-18 X Ring, push-on 7/ Powder metal bearing Guard,Bearing top Washer, Sprg Disc 5/ Cotter pin 3/32 x 1/ Engagement arm w/bushings Kit,semi-pneumatic whl replacement Engagement arm w/bushings... 1 Exmark red touch up spray paint - P/N Use Pro-lock Nut Type (p/n ml tube) on the setscrews Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N s MK483 Kit used to install semi-pneumatic casters on machines originally fitted with pneumatic casters. Includes & Order 2 per machine. Apply Mobil HTS grease (or a food-grade antisieze) between the spindles & bearings, spindles & sheaves, and under top bearing guard. DO NOT use copper or nickel based antisieze. This component is required for units with S/N 378,077 and lower. This component is required for units with S/N 378,078 and higher

7 48 MOWER DECK - 5 -

8 ENGINE DECK GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Key, woodruff 1 x 1/ Nut, whizlock 5/16-18(Kaw) Nut, slotted 3/ Nut, whizlock 5/16-18(Koh) Pin, cotter 9/64 x 1-1/ Belt, pump drive Nut, wheel 1/ Setscrew, 5/16-18 x 3/ Tire & Wheel Assembly (36 &48 ) Sheave - pump Tire 16 x (36 &48 ) Key, 5mm sq. x 25mm Wheel (36 &48 ) Screw, 5/16-18 x 1 1/2 (Kaw) Tire & Wheel Assembly (32 ) Screw, M x25mm (Koh) Tire 16 x (32 ) Bushing - Idler pivot Wheel (32 ) Nut, whizlock 3/ Hub,tapered(4 bolt)w/stds Pulley, pump drive Stud, wheel 1/ Deck, eng( )w/decals Screw, whizlock 3/8-16x3/ Bolt,.500 x 1.75(shoulder) Screw, 3/8-16 x Zerk Washer, 3/8 spring disc Bellcrank assy. w/zerk Mount, motor (32 & 36 ) Bellcrank weldmt Mount, motor (48 ) Hairpin Washer, spacer Linkage, blade engmnt Washer, swivel Nut, nyloc 5/ Washer, 5/16 spring disc Washer, # Washer, 7/16 spring disc Bellcrank Sheave, blade drive 7.33 OD Screw, 5/16-18 x 1 1/ (32 & 48 ) Switch, blade engagement Sheave, blade drive 6.71 OD Nut nyloc (36 ) Bracket, switch Guide,Belt Screw, x 5/ Key, 1/4 sq. x Screw, 1/4-20 x 5/ Screw, 5/16-18 x 1 3/4 (Kaw) Screw, 7/16-20 x 1 1/ Screw, M x 30mm (Koh) Washer, 3/8 (SAE) Screw, 3/8-16 x 2 3/ Nut, whizlock 1/ Idler, pulley Washer, 5/16 SAE flat Bushing, idler Screw, 5/16-18 x 3/ Screw, 3/8-16x1-3/4 Carr Screw, 10-24x7/8HxSktHd Lockwasher, 3/ Clip, loom 1/ Screw, 3/8-16 x 2-1/ Shield, Trailing Washer, swivel Zerk, 1/4-28 STRT Bearing, pivot Screw, 3/8-16 x 2 1/ Arm, assy idler (w/brgs) Split ring Arm, assy idler (w/o brgs) Nut, 3/8-16 nyloc Spring, extension Screw, 3/8-16 x 4 1/ Screw, 5/16-18 x Chain, twist link Anchor, spring Screw, 3/8-16x 1 1/ Plate, tapped... 1 Exmark red touch up spray paint - P/N Use anti-seize compound on pulley bore. Use Pro-Lock (nut type, Part no , 5 ml tube) on setscrew threads and on sheave retaining bolt in engine crankshaft

9 ENGINE DECK GROUP - 7 -

10 ENGINE DECK GROUP (cont.) No. Part No. Description Req'd. No. Part No. Description Req'd Knob, tracking Hairpin Crank weldmt Nut, nyloc 5/ Bolt,.375 x.375 (shoulder) Setscrew, 5/16-18 x 5/ Washer, 3/8 SAE flat Linkage, lower brake Bushing, nylon flanged Nut, whizlock 3/ Spring, neutral return Pin, clevis spring 3/ Bolt, neutral return Spring Washer, 1/4(std) Linkage, drive Nut, 5/ Tapbolt, 5/16-18 x 1 1/ Rod, control arm Screw, 3/8-16 x 1 1/ Spacer Nut, jam 3/8-24 LH Yoke, adjustable Joint,.375 LH ball end Pin, clevis 5/ Tube, pump link spacer Nut, jam 5/ Brake wldmt, Pin, cotter 3/32 x 1/ Brake wldmt, Swivel Brake wldmt, Screw, 5/16-18x1 3/8 special Screw, 3/8-16 x 1 3/ Arm weldmt, LH Nut, jam 3/ Hose, 24 oil drain Spring Valve, oil drain Screw, 3/8-16 x 3/ Adapter, M / 3/8 NPT (Kaw) Nut, 3/8-16 nyloc Screw, 5/16-18 x 1-1/ Lever, brake ( ) Spring, extension... 2 w/decal & grip Spacer, short Wldmt, bracket w/ bushings Screw, 3/8-16 x Sleeve, bushing /16-18 x 3/ Grip, lever Shield, hydro control Bushing, pivot Spacer, long Screw, 3/8-16 x Bearing, flange Linkage, upper brake Zerk, 1/ Bracket, bellcrank Washer, 5/16 (SAE) Nut, hex flange lock 3/ Lockwasher, 5/16 (heavy) Bellcrank, w/ bushings Arm weldmt, RH Bushing, plastic Nut, whizlock 5/ Yoke, brake linkage Anchor, spring... 2 Exmark red touch up spray paint - PN Use Pro-Lock nut type, Part No (.5 ml tube) on shoulder bolts & setscrew threads. Use a Teflon Pipe Sealant or equivalent on pipe threads

11 ENGINE DECK GROUP (cont.) - 9 -

12 HYDRAULIC GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Fitting, straight connector Hose, high pressure Boss O-Ring Element, oil filter Flare O-Ring Element, oil filter(winter) Wheel motor Asm, filter head Kit, Bearing Adapter, straight Kit, seal O-Ring Spacer, hydraulic tank Screw, 1/4-20 x 5/ Nut, whizlock 1/ Lockwasher Adapter, straight thread Asm, case drain hose Boss O-Ring Asm, charge hose Flare O-Ring Hose, charge Elbow, Elbow, O-Ring O-Ring Elbow Washer, ¼ SAE flat O-Ring Clamp, hose (11/16) Pump, hydro Clamp, hose (17/32) Kit, seal overhaul Adapter, straight Nut, whizlock 3/ O-Ring Washer, 5/16 std Cap, hydraulic reservoir Screw, 3/8-16 x 1-1/ Gasket, reservoir cap Screw, 1/4-20x2 pan head Asm, reservoir w/decal Nut, nylock 1/ Screw, 1/4-20 x 2 1/ Grip, dump valve... 2 Emark black touch up spray paint - gloss black Use only for operation below 32 F(0 C)

13 DECAL GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Decal, Hydraulic Tank Decal, Sulky Warning Decal, VH Model Decal, Danger (32 &36 ) Decal, Commercial Decal, Danger (48 ) Decal, Commercial Decal, Drive Wheel Release Decal, Commercial Decal, Missing Cover Decal, Belt Drive Decal, Belt routing (32 &36 ) Decal, TriVantage Decal, Belt routing (48 ) Decal, Throttle (Kaw) Decal, Console (Kaw) Decal, Throttle/Choke/Stop(Koh) Decal, Console (Koh) Decal, Park Brake Decal, Muffler Decal, Discharge Warning Decal, LH ECS Instruction Decal, Exmark Logo Decal, RH ECS Instruction Decal, Tracking Decal Kit, Viking Hydro

14 ECS UPPER HANDLE and CONTROLS No. Part No. Description Req d. No. Part No. Description Req d Knob, (push/pull) Screw, 5/16-18 x Nut, jam 5/ Washer, friction disc Bushing, nylon.38 I.D Washer, friction Push Nut (.50 shaft) Wld,upper handle console Screw, 5/16-18 x 1 3/ Asm,console w/decals Nut, 5/16-18 nylock Asm,console w/decals Hairpin cotter Speed shift weldmt Link, blade engagement Knob nyloc Cable, choke (Kaw) Nut,reg hex 3/ Bracket, choke cable (Kaw) Spring, compression Lever weldmt opc LH Washer 5/16 SAE flat Setscrew, 5/16-24 x 5/ Screw, 1/4-20 x 5/8 (Kaw) Bushing, nylon Screw, 1/4-20 x 5/8 (Koh) Lever axle weldmt, opc Rod, speed control Spring, opc extension Nut, 5/16-24 jam Lever weldmt, opc RH Yoke Bolt, #10-24 x 1/2 carriage Clevis pin 5/16 x Knob, red throttle Cap, fuel Cable, throttle (Kaw) Asm, fuel tank Cable, throttle/choke (Koh) Stud, fuel tank Nut, #10-24 nylock Spring, fuel tank Handle wld, upper ECS Washer, 5/16 hvy lock Grip, handle bar Screw, 5/16-18 x 3/ Bearing Fitting,fuel blkhd w/screen Lever, drive LH Filter, fuel Bushing, drive lever Clamp, fuel line (Kaw) Screw,1/4-20 x 2 3/ Clamp, fuel line (Koh) Nut, 1/4-20 whizlock (Kaw) Hose, fuel line Nut, 1/4-20 whizlock (Koh) Valve, fuel Pin,1/8 x 1/2 spring Hose, fuel line Washer 1/4 SAE flat Kawasaki PN filter w/6 fuel line Washer, 1/4 disc spring Nut, nyloc thin 5/ Thumb latch asm RH(shown) Hose, fuel line Thumb latch asm LH Asm, Drive Lever RH Screw, 1/4-20 x 1-1/8 w/nylon Asm, Drive Lever LH Lever,drive RH Joint,.31 ball end Nut, 3/8-16 whizlock Bracket,shifter slide Washer, 3/8 disc spring Bracket,opc axle Screw, 3/8-16 x Hose, fuel line Nut, jam 3/ Exmark black touch up spray paint - Gloss black Use Pro-Lock nut type, Part no (.5cc tube) on setscrew threads, on thumblatch screws, and on fuel fittings. Use Pro-Lock retaining type, Part no (.5cc tube) on inside of bore of OPC hub and on fuel tank studs going into tank. For 15 HP Kawasaki units. For 15 HP Kohler units

15 ECS UPPER HANDLE and CONTROLS

16 ELECTRICAL GROUP No. Part No. Description Req'd. No. Part No. Description Req'd Plate, tapped Screw,M8-1.25x16mm (Kaw) Washer, flat # Screw, 1/4-20 x 3/ Screw, #10-24 x 5/ Washer, 1/4 SAE flat Switch, N.O Nut, nyloc ¼ Switch, on/off w/ keys (Kaw) Module, interlock Key, on/off (Kaw) Grommet Key, Exmark logo (Kaw) Tie, plastic (small) Nut, ignition switch (Kaw) Clip, loom 1/2 (Kaw) Clip, loom Screw, 1/4-20 x 5/ Harness, wire (Kaw) Nut, whizlock 1/ Harness, wire (Koh) Use dielectric grease on all wiring harness connectors

17 WIRING DIAGRAMS

18 NOTES

19 SERVICE RECORD Date Description of Work Done Service Done By

20 SEE EXMARK S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP LAZER Z XP TURF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY ULTRA VAC ULTRA VAC QDS GRASS CATCHER MICRO-MULCH ACCESSORY PART NO EXMARK MFG. CO. INC. (402) INDUSTRIAL PARK BOX 808 FAX (402) BEATRICE, NE ALL RIGHTS RESERVED PRINTED IN U.S.A. MFG. CO. INC.

EXMARK PARTS PLUS PROGRAM

i EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the