EXMARK PARTS PLUS PROGRAM
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- Reginald McKinney
- 5 years ago
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2 EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the contiguous 48 United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program. -1- i
3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page 44 and 48" Deck Group Deck Group Decal Group...16 Electrical Diagram Electrical Group...17 Engine Group...15 Front Frame Group Fuel Group...10 Hydraulic Group Main Frame Group... 9 Motion Control Levers...12 Park Brake Group
4 44 and 48 DECK GROUP.Part Description Req'd. Part Description Req'd Nut, nyloc 5/ Screw, 5/16-18 x Washer, 5/16 std flat Chute wldmt, discharge (44 )(48 ) Shield, belt Pin wldmt, deck strut Nut, whizlock 5/ Strut wldmt, assembly Bolt, 5/16 x 3 ¼ tap Screw, 5/16-18 x 3/ Nut, whizlock 3/ Nut, 5/ Washer, 3/8 SAE flat Spherical rod end Pulley, Idler Washer, lock 5/ Bushing, Idler Nut, 5/ Screw, 3/8-19 x 2 ¼ Baffle, discharge Screw, 3/8-16 x Screw, 5/8-11 x Washer, disc spring 3/ Washer, spring disc Plate, Belt guide * Sheave, w/hub 6 5/16 O.D. (48 ) Spacer Sheave, w/hub 6 O.D. (44 ) Pulley, Idler Bearing Belt, deck drive (48 ) Housing, spindle Belt, deck drive (44 ) Spacer, bearing Nut, nyloc 3/ Ring, snap Washer, 3/8 std flat Spacer Bearing, pivot Guard, bearing-bottom Spring, extension Key, machine Housing, w/bearing,spacer,&ring Shaft, spindle Idler arm wldmt Housing, cutter assy (complete)(48 ) Idler arm wldmt w/bushings Housing, cutter assy (complete)(44 ) Bushing, idler pivot Screw, 3/8-16 x 1 1/ Screw, 7/16-14 x 1 1/ Blade, notched air foil (48 ) Nut, whizlock 7/ Blade, solid air foil (48 ) Chain, deck lift Blade, mulching (48 ) Deck wldmt (652311) w/decals Blade, low lift (optional)(48 )... 3 & discharge baffle (48 ) Blade, notched air foil (44 ) Deck wldmt (652124) w/decals Blade, solid air foil (44 )... 3 & discharge baffle (44 ) Blade, mulching (44 ) Screw, 3/8-16 x 3 1/ Blade, low lift (optional)(44 ) Screw, 3/8-16 x 2 3/ Screw, 5/8-11 x 1 Gr Nut, whizlock ¼-20 (48 ) Zerk, ¼-18 straight Nut, whizlock ¼-20 (44 ) Strut wldmt Bumper, rubber Screw, ¼ x 3/8 (48 ) Screw, 5/16-18 x 5/ Screw, ¼ x 3/8 (44 ) Screw, 3/8-16 x 4 gr Deck complete service (44 ) Bushing, roller Deck complete service (48 ) Roller, anti-scalp Washer, swivel...3 Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N s MK483(48 ) & MK443(44 ) Exmark red touch up spray paint P/N The following complete deck assemblies are available for service: 48 Deck P/N Deck P/N * Use antiseize on bore of sheaves -3-
5 44 and 48 DECK GROUP -4-
6 52 DECK GROUP.Part Description Req'd. Part Description Req'd Nut, nyloc 5/ Bushing, roller Washer, 5/16 std flat Roller, anti-scalp Shield, belt Washer, swivel Nut, whizlock 5/ Screw, 5/16-18 x Bolt, 5/16 x 3 ¼ tap Chute wldmt, dishcharge Nut, whizlock 3/ Pin wldmt, deck strut Washer, 3/8 SAE flat Strut wldmt, assembly Pulley, Idler Screw, 5/16-18 x 3/ Bushing, Idler Nut, 5/ Screw, 3/8-19 x 2 ¼ Spherical rod end Screw, 3/8-16 x Washer, lock 5/ Washer, disc spring 3/ Nut, 5/ Plate, Belt guide Baffle, discharge Spacer Screw, 5/8-11 x Pulley, Idler Washer, spring disc Belt, deck drive * Sheave, w/hub 6 5/16 O.D Nut, nyloc 3/ Bearing Washer, 3/8 std flat Housing, spindle Pivot, Bearing Spacer, bearing Spring, extension Ring, snap Housing,with bearing,spacer,&ring Spacer Idler arm wldmt Guard, bearing-bottom Idler arm wldmt w/bushings Key, machine Bushing, idler pivot Shaft, spindle Screw, 7/16-14 x 1 1/ Housing, cutter assy (complete) Nut, whizlock 7/ Screw, 3/8-16 x 1 1/ Chain, deck lift Blade, 18.0 notched air foil Deck wldmt (652418) w/decals Blade, 18.0 solid air foil...3 & discharge baffle (48 ) Blade, 18.0 mulching Screw, 3/8-16 x 3 1/ Blade, 18.0 low lift (optional) Screw, 3/8-16 x 2 3/ Screw, 5/8-11 x 1 gr Nut, whizlock ¼ Zerk, ¼-18 straight Bumper, rubber Strut wldmt Screw, 5/16-18 x 5/ Screw, ¼ x 3/ Screw, 3/8-16 x 4 gr Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N s MK483(48 ) & MK443(44 ) Exmark red touch up spray paint P/N A complete deck assembly is available for service P/N * Use antiseize on bore of sheaves. -5-
7 52 DECK GROUP -6-
8 FRONT FRAME GROUP Part Description Req'd. Part Description Req'd Lever wldmt, lift Seal, bearing Grip, lift lever Bearing, cone Arm wldmt, deck lift Bearing, cup Spring, compression Spacer, front caster Washer, 3/8 SAE Wheel & tire assy Nut, nyloc 3/ Tire, 13x ply Arm, deck lift Wheel Clevis, pin 3/8 x Screw, ½-13 x 7 1/ Hairpin, cotter Caster wldmt Screw, 3/8-16 x 1 3/ Nut, nyloc ½-13 (light thin) Plate, deck lift Seal, grease Screw, 3/8-16 x 2 3/ Bearing cone, tapered roller Bushing, lift lever Bearing cup, tapered roller Plate wldmt, deck lift Washer, spring disk Nut, whizlock 3/ Nut, nyloc ¾ Hitch pin w/lanyard Cap, grease Screw, 3/8-16 x Pad, anti-skid Bushing, lift lever Floorpan Frame wldmt, front 44 / Bolt, carriage ¼-20 x 1/ Frame wldmt, front Bolt, carriage 5/16-18 x 3/ E-ring Nut, whizlock 5/ Washer, 7/8 SAE flat Nut, whizlock ¼ Shaft wldmt, deck lift LH Screw, 5/16-18 x ¾ (44 & 48 ) Shaft wldmt, deck lift RH Washer, 5/16 SAE flat (44 &48 ) Zerk, ¼-28 straight Washer, 3/8 disc spring Nut, 5/8-11 regular Washer, 5/8 SAE flat Swivel, deck mount Floorpan, front Jam nut, 5/ Screw, 3/8-16 x 1 1/ Washer, 5/8 std flat Hinge, floorpan (piano) Rod, deck lift Bracket, floorpan Spring, deck support Plug Caster wheel assy Hairpin, cotter (service only) Spacer, bearing Screw, cap HH3/8-16 x 1 1/2...1 Exmark red touch up spray paint P/N
9 FRONT FRAME GROUP -8-
10 MAIN FRAME GROUP Part Description Req'd. Part Description Req'd Seat, complete w/armrests Wheel/tire assy (44 deck) Track, seat (4 adjustable) Wheel/tire assy (48 & 52 deck) Spacer, seat track Wheel (44 deck) Cushion, armrest (RH) Wheel (48 & 52 deck)...2 * Cushion, armrest (LH) Tire, 23 x ply Cushion, backrest Panel, instrument Cushion, seat Cable, choke Frame, seat mount Screw, 5/16-18 x 3/ Screw, 3/8-16 x Washer, flat 5/16 SAE Nut, whizlock 5/ Bolt, carriage #10-24 x 1/ Nut, nyloc 5/ Ball, (red) throttle cable Rod, seat hold up Cable, throttle Screw, 5/16-18 x Bracket, instrument panel Frame, engine deck Nut, nyloc # Nut, whizlock ¼ Bumper Nut, wheel ½ Bumper, rubber Nut, nyloc 3/ Seat frame Console wldmt, front Screw, 5/8-18 x 5/ Tie, plastic Washer, flat std 5/ *Not Illustrated Exmark black touch up spray paint gloss black -9-
11 FUEL GROUP Ref. Part Description Req'd. Part Description Req'd Clamp, fuel line Elbow, strainer Kohler Part Fuel filter Screw, 5/16-18 x 3/ Kawasaki Part Fuel filter Washer, lock 1/ Fuel line Washer, 5/16 SAE Fuel line Nut, nyloc 5/ Valve, fuel Spring, fuel tank Screw, ¼-20 x ¾ (18 Koh only) Stud, fuel tank Nut, whizlock ¼-20(18 Koh only) 1 18 * Tank, fuel (LH) Clip, loom.50 (18 Koh only) Tank, fuel (RH) Plastic tie (large) Cap, fuel tank Bushing Grommet, fuel line... 2 * Not Illustrated Use Pro-Lock, Nut Type (P/N ,.5ml tube) on stud threads going into tank. Refer to Engine Owner s Manual (Fuel filter Must be 15 Micron or smaller). -10-
12 PARK BRAKE GROUP Part Description Req'd. Part Description Req'd Crank wldmt, brake Bracket wldmt, brake LH Pin, cotter 1/8 x 3/ * Bracket wldmt, brake RH Yoke... 4 * Bracket wldmt, brake LH Pin, clevis 3/8 x 1 1/ * Bracket wldmt, brake RH Nut, 3/ Pin, trunion Rod, brake Washer, 3/8 std Spacer (long) 44 /48 deck Spring, brake rod...2 * Spacer (long) 52 deck Screw, 3/8-16 x 3/ Woodruff key, 5/16 x Lever, brake Screw, ½-13x3.25 G5(44 &48 ) Grip, brake lever Screw, ½-13x4.25 G5 (52 ) Spacer (short) 44 /48 deck Band, brake... 2 * Spacer (short) 52 deck Hub & drum w/studs, wheel Washer, lock 1/ Stud, wheel Nut, ½ Nut, slotted Bearing, flange Pin, cotter 9/64 x 1 1/ Nut, whizlock 3/ E-ring, retaining Shaft wldmt, brake Washer, ¾ SAE flat Linkage, brake handle Pin, clevis 3/8 x Zerk, grease Washer, disc spring 3/ Washer, spacer...2 *Not Illustrated Exmark black touch up spray paint gloss black -11-
13 MOTION CONTROL LEVERS Part Description Req'd. Part Description Req'd Handle w/grip (RH) Spring, (neutral return) Handle, motion control (RH) Bushing, nylon (reverse ind.)..2 * Handle w/grip (LH) Nut, 5/16-24 (LH) Handle, motion control (LH) Link, pump control Grip, motion control handle Nut, whizlock 3/ Screw, 3/8-16 x Pin, Damper Anchor Washer, disc spring 3/ Washer, 5/16 SAE Arm, control shaft E-ring Screw, 3/8-16 x 1 3/ Damper Bracket, motion control (RH) Screw, 5/16-18 x 1 ¼ special Nut, nyloc 3/ Bearing, flanged Screw, 3/8-16 x 3/ Bracket, motion control (LH) Nut, whizlock 5/ Washer, 1/ Setscrew, 5/16 x 5/ Nut, 5/ Arm, pump control Nut, jam 5/ Washer, 5/16 std Yoke Ball joint (LH) Pin, clevis 5/16 x Screw, 5/16-18 x 1 1/ Pin, cotter 3/32 x 1/ Bolt, (neutral return) Ball joint (RH)...2 *Not Illustrated Use Pro-Lock, Nut Type (P/N ,.5ml tube) on setscrews Exmark black touch up spray paint gloss black -12-
14 HYDRAULIC GROUP Part Description Req'd. Part Description Req'd Cap, hydraulic reservoir Elbow, Gasket, tank cap O-ring Screw, ¼-20 x 2 1/ Pump, hydro Nut, whizlock ¼ Hose, lo pressure * Reservoir, hydraulic fluid Hose, RH rear 44 & Elbow, Hose, RH rear Hose, supply Nut, whizlock 3/ Hose, charge line Screw, 3/8-16 x 1 1/ Screw, 5/16-18 x Bearing Connector, male Arm wldmnt, idler * Head, filter Zerk, 90 ¼ Nut, whizlock 5/ Bushing, idler pivot Element, oil filter Washer, 3/8 std flat Element, oil filter (winter) Screw, 3/8-16 x 2 3/ Hose, RH front 44 & Screw, 3/8-16 x 1 3/ Hose, RH front Pulley, idler Hose, LH top 44 & Washer, 3/8 SAE flat Hose, LH top Arm, idler w/bearings Elbow, 90 (RH) Key 5 x 5 x 25 mm Boss O-ring Setscrew, x Flare O-ring Sheave, pump drive 44 & Wheel motor Sheave, pump drive Kit, bearing Spring, extension Kit, seal Nut, nyloc 3/ Adapter, straight thread Belt, pump drive 44 & Boss O-ring Belt, pump drive Flare O-ring Screw, ¼-20 x 2 pan head Elbow, Nut, nyloc ¼ O-ring Grip, dump valve Hose assy, lo pressure 11.5 gray Washer, #10 x 1 1/ Hose, case drain Washer, disc spring Hose assy, lo pressure 4.5 gray Elbow, Clamp, hose (1/2) Bushing, idler Fitting, hose tee (1/4 I.D. hose) Hose, LH bottom 44 & Clamp, hose (5/8) Hose, LH bottom Fitting, hose tee (3/8 I.D. hose) Elbow 90 long stem (LH)...2 * Use Teflon Pipe Sealant or equivalent on hydraulic reservoir and filter head fittings. Use only for operation below 32 F (0 C) Exmark red touch up spray paint P/N Use Pro-Lock, Nut Type (P/N ,.5ml tube) on setscrews. -13-
15 HYDRAULIC GROUP -14-
16 ENGINE GROUP Part Description Req'd. Part Description Req'd Strap wldmt, engine guard Strap, clutch/brake Nut, whizlock 5/ Screw, 5/16-18 x 3 1/ Screw, 5/16-18 x 3/4 (44 &48 ) Screw, 5/16 NC x 1 1/ Screw, 5/16-18 x ¾ (52 ) Key Shield, engine guard (44 & 48 ) Spacer, crankshaft Strap, engine guard Sheave, pump drive Muffler (17hp Kaw Only) Clutch Muffler (18-23hp Koh Only) Washer, disc spring 7/ Muffler (19-23hp Kaw Only) Screw, 7/16-20 x 3 (Kaw) Bracket, muffler support Screw, 7/16-20 x 2 1/2(Koh) Washer, 5/16 std flat Plastic tie (large) Nut, nyloc 5/16-18 (Kaw) Washer, spring disc Nut, whizlock 5/16-18 (Koh) Washer, 5/16 SAE flat (44 &48 ) Screw, 5/16-18 x 1 3/ Washer, 5/16 SAE flat (52 ) Pipe Nipple (Koh) Shield, heat (17hp Kaw) Elbow, 90 (Koh) Shield, heat (All except 17hp Kaw) Bushing, seat mount Bolt, carriage 5/16-18 x 3/ Washer Nut, nyloc 5/ Spacer, grommet Counterweight, 60# (52 ) Grommet Screw,CapHH 5/16-18x1 ½ (52 )..8 Use Pro-Lock, Nut Type (P/N ,.5ml tube) on clutch bolt Exmark black touch up spray paint gloss black -15-
17 DECAL GROUP Part Description Req'd. Part Description Req'd Decal, Panel Decal, Fuel Valve Decal, Muffler Decal, Belt Routing Decal, Deck Height Decal, Check Service Decal, Roller Mounting Decal, Swash Decal, Hydraulic Tank Decal, Motion Control Decal, Hot Surface Decal, Hydro Drive Release Decal, Guard Decal, Trivantage Decal, Battery Decal, Commercial Decal, Patent Pending Decal, Commercial Decal, Discharge Warning Decal, Park Brake Warning Decal, Danger Decal, Patent Decal, Anti-Scalp Decal, Hazardous Material Decal, Deck Height Decal, Mercury switch Decal, 2 Minute Cool Decal Kit Decal, No Step Decal, Commercial
18 ELECTRICAL GROUP Part Description Req'd. Part Description Req'd Wingnut, nyloc ¼ Insulator, solenoid (+) Strap, battery holdown Wire, starter solenoid (Koh only) Bolt, battery holdown Cable, starter (+) Cable, ground (-) Switch, 12V solenoid Insulator, battery Screw, 5/16-18 x 2 1/ Screw, ¼-20 x 3/ Clip, loom 5/ Washer, ¼ flat Nut, nyloc 5/ Nut, ¼-20 whizlock Plastic tie, large (Kaw) Nut, ¼-20 whizlock (Kaw only) Plastic tie, large (Koh) Battery, 12V Clip, loom 3/ Cable, battery (+) Switch, brake N.O./N.O Screw, 5/16-18 x Module, safety interlock Spring, seat switch Switch, ignition w/keys Screw, #10-24 x 5/ Keys, ignition Bracket wldmt, seat switch Switch, blade Screw, 5/16-18 x 3/ Meter, engine hours Nut, whizlock 5/ Switch, drive lever N.O./N.C Washer Nut, nyloc # Switch, seat Grommet Plate Spacer Fuse-20 amp Carriage Bolt, #10-24 x 5/ Harness, wiring Wiring Harness (Kaw only) Plastic tie, small Switch, Tilt... 1 Use dielectric grease on all wiring harness connectors. -17-
19 ELECTRICAL DIAGRAM -18-
20 SEE EXMARK S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP TURF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY GRASS CATCHER MICRO-MULCH ACCESSORY 1997,1998, 1999 EXMARK MFG. CO. INC. INDUSTRIAL PARK BOX 808 BEATRICE, NE ALL RIGHTS RESERVED PART NO (402) FAX (402) PRINTED IN U.S.A. MFG. CO. INC.
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