Hypex d.o.o. Alpska cesta 43, 4248 Lesce Slovenija Tel: +386 (0) Fax: +386 (0)

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1 MAINTENANCE INSTRUCTIONS CTJ SERIES Hypex d.o.o. Alpska cesta 3, Lesce Slovenija Tel: +3 (0) Fax: +3 (0)

2 OVERVIEW Used symbols Remark, note Warning! For more information see the catalogue Recommended tightening torques (strength class.). Mmax [ Nm ] M M,5 M3 M M5 M M M0 M 0, 0,7,3 3,0,0 0, Identification label and additional or replacement parts of the Linear Unit ID number Serial number 3 Type of Linear Unit (ordering code) Special version In the case of ordering additional or replacement parts for the Linear Unit there must be given all data from the identification label. MOUNTING Fixing system Linear Unit must be mounted by the aluminium profile with evenly distributed clamping fixtures along the entire length! A B ±0, Number of clamping fixtures Recommended number of clamping fixtures: 3 per meter on each side. The modules are mounted by using fixtures which are placed in the slot on the side of the profile. CTJ A [ mm ] B [ mm ] Hypex Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung

3 MOUNTING Connection plates Connection plate contains two lubrication nipples DIN 305D for the carriage. Before mounting the connection plate on the Linear Unit it must be fully filled with grease. The connection plate can be removed and replaced at any time. Short Carriage version STEP STEP Long Carriage version STEP STEP STEP : The lubrication port is closed by a screw DIN 93. Untight the screw (DIN 93), which is placed on the carriage of the Linear Unit. STEP : Place the ORING seal on the location where the connection plate has it s deepening for the Oring seal. ORING type for: CTJ90, CTJ 0 and CTJ 5 ORING x mm PART NUMBER: 373 Insert cylindrical pins (DIN 35) on the connection plate. Insert the screws (DIN 79) for attachment of the connection plate on the carriage and screw them Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung.

4 MOUNTING Motor with coupling STEP : Attach the motor adapter on a preprepared location on the Linear Unit and screw down. STEP STEP : Place the coupling halves on the drive journal of the Linear Unit and the motor. STEP STEP 3: Ensure that the coupling halves and the drive journals are correctly aligned. Tighten the screws on the coupling halves with coupling tightening torque. STEP 3 STEP : Insert the coupling spider into one of the coupling half. STEP 5: Attach the motor on the motor adapter with screws and combine the coupling halves together at the same time. STEP STEP 5 Maximum torque and maximum speed of the motor must never exceed the limits of the Linear Unit! STEP 3 Hypex Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung..00.0

5 MAINTENANCE For each Linear Unit the basic lubrication is done in factory before shipment. All bearings of the belt pulleys have been lubricated for life and do not require any additional lubrication under normal operating conditions. Lubrication of the carriage L/ Long Carriage Lubrication ports for Long and Short Carriage version are placed on both sides of the profile as it is shown in figure beside. L/ C L L/ L/ Short Carriage CTJ C [ mm ] 90 S 3,7 0 S,5 5 S 7,5 L For access to the lubrication nipples inside, the carriage must be moved to the middle position, i.e. L/. Lubrication ports have a cover, which must be removed in case of lubrication. The lubrication ports are central, which means you can lubricate the carriage through one lubrication port. Place the cover back after lubrication. Lubricating through the connection plate Linear Unit with connection plate: The connection plate has two lubrication nipples. It is sufficient to lubricate through one of the two lubrication nipples only Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung.

MAINTENANCE Lubricant Recommended grease for the lubrication Lubcon TURMOGREASE Highspeed L 5/3 (K HC P /3 K50) For lubrication and relubrication of linear units, it must be used grease lubricant

6 MAINTENANCE Lubricant Recommended grease for the lubrication Lubcon TURMOGREASE Highspeed L 5/3 (K HC P /3 K50) For lubrication and relubrication of linear units, it must be used grease lubricant only! Do not use the grease which contains solid parts! Lubricant quantities and intervals CTJ Travel path [ km ] Grease relubricating quantity [ g ] Long Carriage Short Carriage ,5 0, , 0, ,5,3 Lubrication ports for Long and Short Carriage version are placed on both sides of the profile. The lubrication ports are central ports which means you can lubricate the carriage through one lubrication port. The stated lubrication intervals in the table above are sufficient for normal operating conditions. If you have special operating systems please contact us. Lubrication intervals are every 500 operating hours or after the specified travel path stated in the table above. Normal operating conditions Temperature: 0 C 30 C Travel speed: = 5 m/s Stroke: CTJ 0 > 50 mm CTJ 5 > 0 mm Load: = 0, C Hypex Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung..00.0

7 ASSEMBLY CTJ 90 S ITEM QTY PART NAME LENGTH ID DRIVE BLOCK CTJ 90 TYPE R 73 TYPE L 73 TYPE 7 TENSION BLOCK CTJ COVER BGR 5 FOR PROFILE TOOTHED BELT AT3x35 XSTROKE CARRIAGE CTJ 90 S 7 PROFILE CTJ 90 STROKE RAIL GUIDE MR STROKE+5 07 GUIDE PROFILE CTJ 90 STROKE CONNECTION PLATE CTJ 90 S ALLEN SCREW M3 x COVER FOR MR 0 SQUARE NUT M Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung.

8 ASSEMBLY CTJ 90 L ITEM QTY PART NAME LENGTH ID DRIVE BLOCK CTJ 90 TYPE R 73 TYPE L 73 TYPE 7 TENSION BLOCK CONNECTION PLATE CTJ 90 L 5 CARRIAGE CTJ 90 L 73 5 TOOTHED BELT AT3x35 XSTROKE PROFILE CTJ 90 STROKE GUIDE PROFILE CTJ 90 STROKE + 79 COVER BGR 5 FOR PROFILE 9 RAIL GUIDE MR STROKE ALLEN SCREW M3x 703 COVER FOR MR SQUARE NUT M Hypex Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung

9 ASSEMBLY CTJ 0 S ITEM QTY PART NAME LENGTH ID DRIVE BLOCK CTJ 0 TYPE R 7 TYPE L 7 TYPE 79 TENSION BLOCK CTJ COVER BGR 30 FOR PROFILE TOOTHED BELT At5x50 XSTROKE CARRIAGE CTJ 0 S 77 PROFILE CTJ 0 STROKE RAIL GUIDE AR/HR 5 STROKE+55 5 GUIDE PROFILE CTJ 0 STROKE CONNECTION PLATE CTJ 0 S 55 0 ALLEN SCREW M x 7079 COVER FOR AR / HR Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung.

10 ASSEMBLY CTJ 0 L ITEM QTY PART NAME LENGTH ID DRIVE BLOCK CTJ 0 TYPE R 7 TYPE L 7 TYPE 79 TENSION BLOCK 70 3 CONNECTION PLATE CTJ 0 L 0 CARRIAGE CTJ 0 L 9 5 TOOTHED BELT AT5x50 XSTROKE PROFILE CTJ 0 STROKE GUIDE PROFILE CTJ 0 STROKE COVER BGR 30 FOR PROFILE 9 RAIL GUIDE AR / HR 5 STROKE ALLEN SCREW Mx 7079 COVER FOR AR / HR 5 Hypex Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung..00.0

11 ASSEMBLY CTJ 5 S ITEM QTY PART NAME LENGTH ID DRIVE BLOCK CTJ 5 TYPE R 35 TYPE L 35 TYPE 359 TENSION BLOCK CTJ COVER BGR 30 FOR PROFILE NUT SQUARE M5 DIN COVER FOR AR / HR 0 RAIL GUIDE AR / HR 0 STROKE CARRIAGE CTJ 5 S 33 TOOTHED BEL AT 5x70 XSTROKE GUIDE PROFILE CTJ 5 STROKE PROFILE CTJ 5 STROKE ALLEN SCREW M5x 707 CONNECTION PLATE CTJ 5 S Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung.

12 ASSEMBLY CTJ 5 L ITEM QTY PART NAME LENGTH ID DRIVE BLOCK CTJ 5 TYPE R 35 TYPE L 35 TYPE 359 TENSION BLOCK CTJ CARRIAGE CTJ 5 L 33 TOOTHED BELT AT 5 x 70 XSTROKE RAIL GUIDE ARHR 0 STROKE GUIDE PROFILE CTJ 5 STROKE PROFILE CTJ 5 STROKE ALLEN SCREW M5 x NUT SQUARE M COVER FOR AR / HR 0 COVER BGR 30 FOR PROFILE CONNECTION PLATE CTJ 5 L 775 Hypex Technische Änderungen die der Produktinnovation dienen, bleiben uns vorbehalten. Für Druckfehler übernehmen wir keine Haftung

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110 110 www.danahermotion.com Linear Units Linear Lifting Units SpeedLine, Movo Z Developed for lifting applications Telescopic models available Models with ball screw or belt drive Load up to 750 kg High