CLAMP-ON SADDLES Simple Two-Piece Design Engineered for Reliability
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1 CAP-O SADDES Simple Two-Piece Design Engineered for Reliability Spears PVC Clamp-On Saddles allow quick, easy and reliable addition of branch lines to existing piping system lines. These versatile saddle units can be used in either temporary or permanent installations on all types of pipe with IPS (Iron Pipe size) outside diameter, such as PVC, CPVC, Polyethylene, Polypropylene and Steel. Excellent etal-to-plastic System Transition Easily installs on metal pipe as a transition to plastic system. PVC Tee or Cross Con gurations Available in PVC White, PVC Gray in 2" - 2" IPS pipe saddle with socket outlets in sizes /2" - 6" and Special Reinforced (SR) threaded outlets in sizes /2" - 6", single Tee or double Cross con gurations. Patented SR Design Female Threads Patented Special Reinforced (SR) design on female thread outlets for superior strength. O-ring Options Choice of high grade Buna- or EPD O-rings for Schedule 40 and EPD or FK O-rings for Schedule 80, for application speci c selection for optimum chemical resistance. ulti- Design, Choice of ardware Positive attachment eliminates splitting problems associated with plastic wedge fasteners and outperforms 2- clamp saddle designs. Choose zinc plated or stainless steel nut, bolt and washer hardware. Excellent Pressure Capabilities aximum internal pressure rating of 235 psi through 4", 200 psi for 6", and 50 psi for 8" - 2" at 73 F. Sample Engineering Speci cation All thermoplastic saddles shall be clamp-on type with O-ring seal constructed from PVC Type I cell classi cation All O-rings shall be Buna-, EPD or FK. All saddles shall be piloted at O-ring area for positive positioning in pipe. All bolt clamping hardware shall be zinc plated steel or stainless steel. All threaded saddle outlets shall be Special Reinforced (SR) design. Saddles shall be pressure rated at 235 psi for use on pipe sizes through 4" nominal IPS diameters, 200 psi for use on 6" pipe, and 50 psi for use on 8" - 2" pipe, maximum internal pressure for water at 73 F, as manufactured by Spears anufacturing Company. ade in the U.S.A. Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Page 40
2 Clamp-On Saddle Installation Instructions. Using a standard industrial grade hole-saw, cut specified hole in desired position on pipe according to recommended hole saw size engraved on the saddle. ote: Care must be taken to deburr hole and remove all residue from hole area to assure tight fit and avoid leakage. 2. Fully seat O-ring in groove on underside of saddle outlet component. Position over hole and fully seat saddle onto pipe. ote: Certain saddle outlets are piloted. Be sure pilot lip fully engages with hole in pipe. 3. Place strap component opposite outlet and secure with bolts (4), nuts (4) and washers (8). Important: Washers UST be placed under each bolt head () and under each nut () to avoid damage to saddle. 4. Tighten bolts to specified torque. Drill Pilot ole before using ole Saw. Saddle & up Recommended - -ft/lb O-ring seal provides positive, trouble-free sealing to pipe. Special pilot engages with hole in pipe to prevent saddle dislocation. CAP-O SADDE PIOT O-RIG PIPE For Double Outlet Saddle Installation Determine second outlet hole position as shown a a a /2 a-a a Page 4 Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Spears anufacturing Company
3 CAP O SADDE x SOCKET SIGE OUTET 866S-XXX, 866V-XXX & 866SV-XXX Part umber ole (bs.) x/2 2-3/8 -/2 2-7/6 3-7/6-3/6 5/6 3/ x3/4 2-/2 -/2 2-7/6 3-7/6-3/8 5/6 7/ x 2-5/8 -/2 2-7/6 3-7/6 -/6 5/6 -/ x-/4 2-3/4 -/2 2-7/6 3-7/6 2-/6 5/6 -/ x-/2 2-5/6 -/2 2-7/6 3-7/6 2-3/8 5/6 -/ /2x-/2 3-3/6 -/6 4-/ /8 3/8-3/ x/2 3-5/6 2-/ /8-3/8 3/6 7/ x3/4 3-/6 2-/ /8-3/8 9/32 7/ x 3-3/6 2-/ /8 -/6 5/6 -/ x-/4 4-/32 2-/6 4-3/32 4-5/8 3 -/32 2-/ x-/2 4-/32 2-/6 4-3/32 4-5/8 3 29/32 2-/ x2 3-5/8 2-/6 4-3/32 4-5/8 3 3/8 2-/ x/2 4-3/32 2-5/ /6 2-3/8 3/32 -/ x3/4 4-3/32 2-5/ /6 2-3/8 27/32 -/ x 3-3/6 2-5/ /8 -/6 7/6 -/ x-/4 4-3/32 2-5/8 4-3/32 5-5/8 2-3/8 29/32-3/ x-/2 4-/8 2-5/8 4-3/32 5-9/6 2-3/8 /2-3/ x2 4-3/6 2-5/8 4-/8 5-5/8 3 7/6 2-/ x2-/ /8 5-7/6 5-23/32 4-9/32 3/ x3 4-5/8 2-9/32 5-7/6 5-/6 4-/4 / x/2 5-3/32 3-7/ /4 -/6-7/32 -/ x3/4 5-7/6 3-7/ /4 -/6 -/8 -/ x 5-/8 3-7/ /6 -/6 /6 -/ x-/4 5-5/6 3-7/8 4-/8 7-3/4 3-3/8 2-/ x-/2 5-5/6 3-7/8 4-/8 7-3/4 3 -/4 2-/ x2 5-/2 3-7/8 4-/8 7-3/4 3 /6 2-/ x2-/2 6-7/6 3-7/ /6 4-/4 -/ x3 5-5/6 3-7/ /6 4-/4 25/ x / /6 5-3/6 5/ ade in the U.S.A. Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Page 42
4 CAP O SADDE x SOCKET SIGE OUTET 866S-XXX, 866V-XXX & 866SV-XXX Part umber ole (bs.) x/2 7-3/4 4-7/8 9-/2 8-/2 5-5/6 -/ x3/4 8-3/32 4-7/8 8-/2 0-/8 5-/4 2-3/ x 8-3/32 4-7/8 8-/2 0-/8 5-/4 2-5/ x-/4 8-3/32 4-7/8 8-/2 0-/8 5-/4 2-/ x-/2 8-3/32 4-7/8 8-/2 0-/8 5-/4 2-3/ x2 7-/6 4-7/8 8-/2 0-/8 5-/4-7/ x2-/2 8-5/32 4-7/8 8-5/ /32 2-/ x3 7-/6 4-7/8 8-/2 0-/8 5-/4-7/ x4 7-5/6 4-7/8 8-/2 0-/8 5-/4 / x6 8-3/32 4-7/8 8-/2 0-/8 7-5/8 / x2 8-7/8 6-/32 8-/2 2-5/6 5-/4-5/ x4 8-5/32 6-/32 8-/2 2-5/6 5-/4 3/ x6 9-9/32 6-/32 8-/2 2-5/6 7-5/8 3/ x4 9-9/6 7-5/32 8-/2 4-5/6 5-/4 7/ x6 0-3/8 7-5/32 8-/2 4-5/6 7-5/8 7/ Outet sized with bushing ) Clamp On Saddle Standard ardware: Zinc s w/epd O-ring Seal e.g. Part umber = 2x/2 PVC Clamp On Saddle, Socket, EPD O-ring, Zinc s. 2) Clamp On Saddles w/stainless Steel (SS) s,add The etter S Before The Dash. e.g. Part umber 866S-247 = 2x/2 PVC Clamp On Saddle, Socket, EPD O-ring, Stainless Steel s. 3) Clamp On Saddles w/fk O-ring Seal, Add The etter V Before The Dash. e.g. Part umber 866V-247 = 2x/2 PVC Clamp-On Saddle, Socket, FK O-ring, Zinc s. 4) Clamp-On Saddles w/stainless Steel s & FK O-ring Seal, Add The etter SV Before The Dash. e.g. Part umber 866SV-247 = 2x/2 PVC Clamp On Saddle, Socket FK O-ring, Stainless Steel s. Page 43 Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Spears anufacturing Company
5 CAP O SADDE x SR FIPT SIGE OUTET 867S-XXXSR, 867V-XXXSR & 867SV-XXXSR Part umber ole (bs.) SR 2x/2 2-3/8 -/2 2-7/6 3-7/6-3/6 5/6 3/4 3/ SR 2x3/4 2-/2 -/2 2-7/6 3-7/6-3/8 5/8 7/8 7/ SR 2x 2-5/8 -/2 2-7/6 3-7/6 -/6 9/6 -/8 -/ SR 2x-/4 2-3/4 -/2 2-7/6 3-7/6 2-/6 /6 -/2 -/ SR 2x-/2 2-5/6 -/2 2-7/6 3-7/6 2-3/8 3/4 -/2 -/ SR 2-/2x-/2 3-3/6 -/6 4-/ /8 3/6-3/4-3/ SR 3x/2 3-5/6 2-/ /8-3/8 5/6 7/8 7/ SR 3x3/4 3-/6 2-/ /8-3/8 9/6 7/8 7/ SR 3x 3-3/6 2-/ /8 -/6 9/6 -/8 -/ SR 3x-/4 4-/32 2-/6 4-3/32 4-5/8 3-5/6 2-/4 2-/ SR 3x-/2 4-/32 2-/6 4-3/32 4-5/8 3 2-/6 2-/4 2-/ SR 3x2 3-5/8 2-/6 4-3/32 4-5/8 3 7/8 2-/4 2-/ SR 4x/2 4-3/32 2-5/ /6 2-3/8 -/8 -/8 -/ SR 4x3/4 4-3/32 2-5/ /6 2-3/8 -/8 -/8 -/ SR 4x 3-3/6 2-5/ /8 -/6 /6 -/8 -/ SR 4x-/4 4-3/32 2-5/8 4-3/32 5-5/8 2-3/8-7/32-3/4-3/ SR 4x-/2 4-/8 2-5/8 4-3/32 5-9/6 2-3/8 5/6-3/4-3/ SR 4x2 4-3/6 2-5/8 4-/8 5-5/8 3 5/6 2-/4 2-/ SR 4x2-/ /8 5-7/6 5-23/32 4-9/32-7/ SR 4x3 4-5/8 2-9/32 5-7/6 5-/6 4-/4 3/ SR 6x/2 5-3/32 3-7/ /4 -/6-3/8 -/8 -/ SR 6x3/4 5-7/6 3-7/ /4 -/6-3/8 -/8 -/ SR 6x 5-/8 3-7/ /6 -/6 5/6 -/8 -/ SR 6x-/4 5-5/6 3-7/8 4-/8 7-3/4 3 -/6 2-/4 2-/ SR 6x-/2 5-5/6 3-7/8 4-/8 7-3/4 3-3/4 2-/4 2-/ SR 6x2 5-/2 3-7/8 4-/8 7-3/4 3-7/32 2-/4 2-/ SR 6x2-/2 6-7/6 3-7/ /6 4-/4-9/ SR 6x3 5-5/6 3-7/ /6 4-/4 -/ SR 6x / /6 5-3/6-3/ ade in the U.S.A. Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Page 44
6 CAP O SADDE x SR FIPT SIGE OUTET 867S-XXXSR, 867V-XXXSR & 867SV-XXXSR Part umber ole (bs.) SR 8x/2 8-3/32 4-7/8 8-/2 0-/8 5-/ SR 8x3/4 8-3/32 4-7/8 8-/2 0-/8 5-/ SR 8x 8-3/32 4-7/8 8-/2 0-/8 5-/4 2-3/ SR 8x-/4 9-5/6 4-5/6 8-9/6 9-29/32 5-7/32-9 / SR 8x-/2 8-3/32 4-7/8 8-/2 0-/8 5-/4 2-3/ SR 8x2 7-/6 4-7/8 8-/2 0-/8 5-/4 2-3/ SR 8x2-/2 8-/8 4-7/8 8-/2 0-/8 5-/4 2-/ SR 8x3 7-/6 4-7/8 8-/2 0-/8 5-/4-5/ SR 8x4 7-5/6 4-7/8 8-/2 0-/8 5-/4 -/ SR 8x6 8-3/32 4-7/8 8-/2 0-/8 7-5/8 2-3/ SR 0x4 8-5/32 6-/32 8-/2 2-5/6 5-/4 2-3/ SR 0x6 9-9/32 6-/32 8-/2 2-5/6 7-5/8 3-3/ SR 2x4 9-9/6 7-5/32 8-/2 4-5/6 5-/4-5/ SR 2x6 0-3/8 7-5/32 8-/2 4-5/6 7-5/8 2-/ ) Clamp On Saddle Standard ardware: Zinc s w/epd O-ring Seal e.g. Part umber SR = 2x/2 PVC Clamp On Saddle, SR Threaded, EPD O-ring, Zinc s. 2) Clamp On Saddles w/stainless Steel (SS) s,add The etter S Before The Dash. e.g. Part umber 867S-247SR = 2x/2 PVC Clamp On Saddle, SR Threaded, EPD O-ring, Stainless Steel s. 3) Clamp On Saddles w/fk O-ring Seal, Add The etter V Before The Dash. e.g. Part umber 867V-247SR = 2x/2 PVC Clamp-On Saddle, SR Threaded, FK O-ring, Zinc s. 4) Clamp-On Saddles w/stainless Steel s & FK O-ring Seal, Add The etter SV Before The Dash. e.g. Part umber 867SV-247SR = 2x/2 PVC Clamp On Saddle, SR Threaded FK O-ring, Stainless Steel s. Page 45 Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Spears anufacturing Company
7 CAP O SADDE x SOCKET DOUBE OUTET 868S-XXX, 868V-XXX & 868SV-XXX Part umber ole (bs.) x/2 2-3/8 2-7/6 3-7/6-3/6 5/6 3/ x3/4 2-/2 2-7/6 3-7/6-3/8 5/6 7/ x 2-5/8 2-7/6 3-7/6 -/6 5/6 -/ x-/4 2-3/4 2-7/6 3-7/6 2-/6 5/6 -/ x-/2 2-5/6 2-7/6 3-7/6 2-3/8 5/6 -/ /2x-/2 3-3/6 4-/ /8 3/8-3/ x/2 3-5/ /8-3/8 3/6 7/ x3/4 3-/ /8-3/8 9/32 7/ x 3-3/ /8 -/6 5/6 -/ x-/4 4-/32 4-3/32 4-5/8 3 -/32 2-/ x-/2 4-/32 4-3/32 4-5/8 3 29/32 2-/ x2 3-5/8 4-3/32 4-5/8 3 3/8 2-/ x/2 4-3/ /6 2-3/8 3/32 -/ x3/4 4-3/ /6 2-3/8 27/32 -/ x 3-3/ /8 -/6 7/6 -/ x-/4 4-3/32 4-3/32 5-5/8 2-3/8 29/32-3/ x-/2 4-/8 4-3/32 5-9/6 2-3/8 /2-3/ x2 4-3/6 4-/8 5-5/8 3 7/6 2-/ x2-/ /6 5-23/32 4-9/32 3/ x3 4-5/8 5-7/6 5-/6 4-/4 / x/2 5-3/ /4 -/6-7/32 -/ x3/4 5-7/ /4 -/6 -/8 -/ x 5-/ /6 -/6 /6 -/ x-/4 5-5/6 4-/8 7-3/4 3-3/8 2-/ x-/2 5-5/6 4-/8 7-3/4 3 -/4 2-/ x2 5-/2 4-/8 7-3/4 3 /6 2-/ x2-/2 6-7/ /6 4-/4 -/ x3 5-5/ /6 4-/4 25/ x /6 5-3/6 5/ x/2 8-3/32 8-/2 0-/8 5-/4 2-3/ ade in the U.S.A. Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Page 46
8 CAP O SADDE x SOCKET DOUBE OUTET 868S-XXX, 868V-XXX & 868SV-XXX Part umber ole (bs.) x3/4 8-3/32 8-/2 0-/8 5-/4 2-3/ x 8-3/32 8-/2 0-/8 5-/4 2-5/ x-/4 8-3/32 8-/2 0-/8 5-/4 2-/ x-/2 8-3/32 8-/2 0-/8 5-/4 2-3/ x2 7-/6 8-/2 0-/8 5-/4-7/ x2-/2 8-/8 8-/2 0-/8 5-/4 -/ x3 7-/6 8-/2 9-7/8 5-7/32 2-/ x4 7-5/6 8-/2 0-/8 5-/4 / x6 8-3/32 8-/2 0-/8 7-5/8 / x4 8-5/32 8-/2 2-5/6 5-/4 3/ x6 9-9/32 8-/2 2-5/6 7-5/8 3/ x4 9-9/6 8-/2 4-5/6 5-/4 7/ x6 0-3/8 8-/2 4-5/6 7-5/8 7/ ) Clamp On Saddle Standard ardware: Zinc s w/epd O-ring Seal e.g. Part umber = 2x/2 PVC Clamp On Saddle, Socket, EPD O-ring, Zinc s. 2) Clamp On Saddles w/stainless Steel (SS) s,add The etter S Before The Dash. e.g. Part umber 868S-247 = 2x/2 PVC Clamp On Saddle, Socket, EPD O-ring, Stainless Steel s. 3) Clamp On Saddles w/fk O-ring Seal, Add The etter V Before The Dash. e.g. Part umber 868V-247 = 2x/2 PVC Clamp-On Saddle, Socket, FK O-ring, Zinc s. 4) Clamp-On Saddles w/stainless Steel s & FK O-ring Seal, Add The etter SV Before The Dash. e.g. Part umber 868SV-247 = 2x/2 PVC Clamp On Saddle, Socket FK O-ring, Stainless Steel s. Page 47 Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Spears anufacturing Company
9 CAP O SADDE x SR FIPT DOUBE OUTET 869S-XXXSR, 869V-XXXSR & 869SV-XXXSR Part umber ole (bs.) SR 2x/2 2-3/8 2-7/6 3-7/6-3/6 5/6 3/ SR 2x3/4 2-/2 2-7/6 3-7/6-3/8 5/8 7/ SR 2x 2-5/8 2-7/6 3-7/6 -/6 9/6 -/ SR 2x-/4 2-3/4 2-7/6 3-7/6 2-/6 /6 -/ SR 2x-/2 2-5/6 2-7/6 3-7/6 2-3/8 3/4 -/ SR 2-/2x-/2 3-3/6 4-/ /8 3/6-3/ SR 3x/2 3-5/ /8-3/8 5/6 7/ SR 3x3/4 3-/ /8-3/8 9/6 7/ SR 3x 3-3/ /8 -/6 9/6 -/ SR 3x-/4 4-/32 4-3/32 4-5/8 3-5/6 2-/ SR 3x-/2 4-/32 4-3/32 4-5/8 3 2-/6 2-/ SR 3x2 3-5/8 4-3/32 4-5/8 3 7/8 2-/ SR 4x/2 4-3/ /6 2-3/8 -/8 -/ SR 4x3/4 4-3/ /6 2-3/8 -/8 -/ SR 4x 3-3/ /8 -/6 /6 -/ SR 4x-/4 4-3/32 4-3/32 5-5/8 2-3/8-7/32-3/ SR 4x-/2 4-/8 4-3/32 5-9/6 2-3/8 5/6-3/ SR 4x2 4-3/6 4-/8 5-5/8 3 5/6 2-/ SR 4x2-/ /6 5-23/32 4-9/32-7/ SR 4x3 4-5/8 5-7/6 5-/6 4-/4 3/ SR 6x/2 5-3/ /4 -/6-3/8 -/ SR 6x3/4 5-7/ /4 -/6-3/8 -/ SR 6x 5-/ /6 -/6 5/6 -/ SR 6x-/4 5-5/6 4-/8 7-3/4 3 -/6 2-/ SR 6x-/2 5-5/6 4-/8 7-3/4 3-3/4 2-/ SR 6x2 5-/2 4-/8 7-3/4 3-7/32 2-/ SR 6x2-/2 6-7/ /6 4-/4-9/ SR 6x3 5-5/ /6 4-/4 -/ SR 6x /6 5-3/6-3/ SR 8x/2 8-3/32 8-/2 0-/8 5-/ ade in the U.S.A. Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Page 48
10 CAP O SADDE x SR FIPT DOUBE OUTET 869S-XXXSR, 869V-XXXSR & 869SV-XXXSR Part umber ole (bs.) SR 8x3/4 8-3/32 8-/2 0-/8 5-/ SR 8x 8-3/32 8-/2 0-/8 5-/4 2-3/ SR 8x-/4 8-3/32 8-/2 0-/8 5-/4 2-3/ SR 8x-/2 8-3/32 8-/2 0-/8 5-/4 2-3/ SR 8x2 7-/6 8-/2 0-/8 5-/4 2-3/ SR 8x2-/2 8-/8 8-/2 0-/8 5-/4 2-/ SR 8x3 7-/6 8-/2 0-/8 5-/4-5/ SR 8x4 7-5/6 8-/2 0-/8 5-/4 -/ SR 8x6 8-3/32 8-/2 0-/8 7-5/8 2-3/ SR 0x4 8-5/32 8-/2 2-5/6 5-/4 2-3/ SR 0x6 9-9/32 8-/2 2-5/6 7-5/8 3-3/ SR 2x4 9-9/6 8-/2 4-5/6 5-/4-5/ SR 2x6 0-3/8 8-/2 4-5/6 7-5/8 2-/ ) Clamp On Saddle Standard ardware: Zinc s w/epd O-ring Seal e.g. Part umber SR = 2x/2 PVC Clamp On Saddle, SR Threaded, EPD O-ring, Zinc s. 2) Clamp On Saddles w/stainless Steel (SS) s, Add The etter S Before The Dash. e.g. Part umber 869S-247SR = 2x/2 PVC Clamp On Saddle, SR Threaded, EPD O-ring, Stainless Steel s. 3) Clamp On Saddles w/fk O-ring Seal, Add The etter V Before The Dash. e.g. Part umber 869V-247SR = 2x/2 PVC Clamp-On Saddle, SR Threaded, FK O-ring, Zinc s. 4) Clamp-On Saddles w/stainless Steel s & FK O-ring Seal, Add The etter SV Before The Dash. e.g. Part umber 869SV-247SR = 2x/2 PVC Clamp On Saddle, SR Threaded FK O-ring, Stainless Steel s. Page 49 Suitable for low pressure air handling 5 psi, not for distribution of compressed air or gas Spears anufacturing Company
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